Razor Riding Toy 300001 SL User Guide

Owner’s Manual  
Read and understand this entire manual BEFORE riding!  
NOTE: Manual illustrations are for demonstration purposes only. Illustrations  
may not reflect exact appearance of actual product. Specifications subject to  
change without notice.  
For assistance contact Razor. DO NOT RETURN TO STORE.  
Item Number:  
300001-SL  
Version: 1_9/11  
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BEFORE yOU BEGIN  
Remove contents from box. Remove the foam separators that protect the components from damage during  
shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have  
occurred during shipping. Because the Ground Force was 95 percent assembled and packed at the factory,  
there should not be any problems, even if the box has a few scars or dents.  
WARNING:  
DO NOT USE NON-RAZOR  
PARTS WITH YOUR  
GROUND FORCE.  
The Ground Force has been built to  
certain Razor design specifications.  
The original equipment supplied  
at the time of sale was selected  
on the basis of its compatibility  
with the frame and all other parts.  
Certain aftermarket components  
may not be compatible. Use of non-  
Razor parts will void the warranty.  
Estimated Assembly and Set-Up Time  
Razor recommends assembly by an adult.  
Allow up to 45 minutes for assembly, not including initial charge time.  
Allow up to 12 hours for initial charge (see page 5 for charging information).  
Speed Control / Thumb Throttle  
Steering Wheel  
Charger Port  
Brake Lever  
WARNING: Turn power  
switch off before conducting any  
maintenance procedures.  
On/Off Switch  
Wheel  
Charger  
(Note: Charger design may  
vary from one shown)  
Tie Rod  
Chain Adjuster  
Charger  
Port  
Charger  
Plug  
Brake Adjustment  
(Auxiliary)  
q Required Tools  
(2) 5mm Allen wrench  
3mm Allen wrench  
(included)  
8/10/19mm wrench  
(not included)  
13/17mm wrench  
(not included)  
Screwdriver  
(not included)  
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
2
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ASSEMBLy AND SET-UP  
Turn power switch off before conducting any maintenance procedures.  
WARNING: Failure to  
properly install and tighten the  
screws, nuts and bolts that affix the  
steering wheel and seat can cause  
you to lose control and crash.  
q Attaching the Steering Wheel  
WARNING: DO NOT  
flip the Ground Force upside down  
to tighten steering axle bolts as it  
may damage control wires from the  
steering wheel.  
1Using a 5mm Allen wrench, loos-  
en and remove the screw located in  
the steering column.  
2Make sure wires are not  
tangled. Insert the steering wheel,  
washer and screw into the steering  
column as shown.  
3Tighten screw securely using a  
5mm Allen wrench.  
q Attaching the Seat  
WARNING: The lap  
belt arrangement supplied with  
the Ground Force is for “play” use  
only. It is not an ASTM-approved  
lap belt system and is not intended  
to function as an approved lap/  
shoulder/seat restraining device.  
1Position the seat over the frame  
and align it with the holes in the  
frame. Align the safety belt anchor  
holes to the holes in the seat  
2Install the shoulder belt anchor  
to the back of the seat. Insert and  
tighten securely.  
and frame with the lap/shoulder  
assembly on the left and the  
receiver latch on the right. Insert  
the screws and tighten securely.  
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
3
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ASSEMBLy AND SET-UP  
Turn power switch off before conducting any maintenance procedures.  
q Adjusting the Brake  
The brake lever is fitted with a cable adjuster to compensate for cable stretch and/or to fine tune the lever movement  
to brake engagement.  
WARNING: Practice in  
an open area free from obstacles  
until you are familiar with the brake  
function. DO NOT RUN OVER ANY  
OBJECT AS IT COULD DAMAGE  
THE BRAKE OR DRIVETRAIN.  
1To adjust the brake, thread the  
adjuster in or out 1/4 to 1/2 turns  
until the desired brake adjustment  
is attained.  
2If the adjuster is threaded outward  
and the brake still has too much slack,  
use the auxiliary adjuster at the rear  
brake for additional adjustments.  
Note: When properly adjusted, the brake  
lever will have approximately 3mm of  
free play before the brake engages.  
q Adjusting Chain Tension  
If the drive system makes loud noises, slips or makes grinding sounds while turned on, this indicates the drive chain is  
probably making the noise. This can be caused by the chain being adjusted too tight during assembly or coming loose  
from normal wear-and-tear.  
WARNING: To avoid a  
pinch or injury, keep fingers away  
from moving sprockets and chain.  
Note: The motor cover does  
not need to removed for this  
adjustment procedure. The chain  
adjustment can be checked by  
tipping the Ground Force on it’s side  
and reaching under the cover (with  
power switched OFF). However,  
for the first time you make this  
adjustment we recommend you  
remove the cover to see exactly  
what is happening.  
The chain drive system consists  
1Using a 16mm open wrench,  
loosen the chain jack-screw locknut  
(B) and tighten or loosen the adjust-  
ing bolt (A) to tighten or loosen the  
chain as needed.  
2Once the adjustment is good,  
while holding the adjusting bolt,  
retighten the locknut securely. Test  
ride the Ground Force and readjust  
as needed.  
of the drive-shaft sprocket (A), the  
chain (B), the adjusting bolt (C), the  
motor sprocket (D).  
Note: Proper alignment of the chain  
must be maintained. If the chain  
is adjusted properly, but is noisy  
or rough running, check alignment  
of the sprockets. The drive-shaft  
sprocket can be adjusted slightly  
from side-to-side by loosening  
the set screw. Note that a key  
maintains the drive position to the  
shaft.  
Note about chain adjustment:  
The chain should not be under  
tension nor floppy loose. There  
should be about 3/8-inch (10mm)  
of slack. BE CAREFUL NOT TO  
ADJUST TOO TIGHT. The tensioning  
system can easily impart too much  
tension and snap the chain or bend  
the motor output shaft. Turn the  
adjusting bolt by hand 1/8 to 1/4  
turn or less at a time and recheck  
the adjustment each time.  
Note: If the locknut is not tightened  
properly, the adjustment will vibrate  
loose from normal use.  
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
4
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ASSEMBLy AND SET-UP  
Turn power switch off before conducting any maintenance procedures.  
WARNING: Use  
ONLY with the recommended  
charger. Batteries are only to be  
charged under adult supervision.  
The charger is not a toy. Always  
disconnect your Ground Force from  
the charger before cleaning with  
liquid.  
q Charging the Battery  
Your Ground Force may not have a fully charged battery; therefore it is a good idea to charge the battery prior to use.  
• Initial charge time: 12 hours  
• Run time: Up to 40 minutes of continuous ride time.  
Run time may vary depending on riding conditions,  
climate and/or proper maintenance.  
• Average battery life: 250 charge/discharge cycles  
• To ensure long battery life, do not store the battery  
in temperatures above 75° or below -10° F.  
• Recharge time: 12 hours, even if the light turns green.  
• Fully charge battery before storing.  
• When the scooter is not in regular use, recharge  
the battery at least once a month until normal  
use is resumed.  
The charger supplied with the  
Ground Force should be regularly  
examined for damage to the cord,  
plug, enclosure and other parts.  
In the event of such damage, the  
Ground Force must not be charged  
until it has been repaired or  
replaced.  
Charger  
Note: If your charger does not  
look like the one illustrated,  
your unit has been supplied  
with an alternative charger.  
The specifications and charging  
procedure would not change.  
Note: Make sure power is turned  
2 Turn power OFF before  
1 Plug the charger into a wall  
OFF when unit is not in use. If  
the power switch is left on for an  
extended period of time, the battery  
may reach a stage at which it will  
no longer hold a charge.  
charging. Plug the charger into the  
charger port to charge unit.  
outlet. If the lights on charger do  
not light up, check the power to the  
outlet. If necessary, try a different  
outlet.  
The charger has a small window  
with one LED to indicate the charge  
status. Refer to the illustration  
on the charger unit for the actual  
“charging” and “charged” status  
indications for your model charger.  
Chargers have built-in over-charge  
protection to prevent battery from  
being over-charged.  
Charger will get warm during use.  
This is normal for some chargers  
and is no cause for concern. If your  
charger does not get warm during  
use, it does not mean that it is not  
working properly.  
q Replacing the Wheels  
Front and rear wheel installation and removal are the same.  
Loosen  
Tighten  
WARNING: Failure to  
properly adjust and tighten the  
screws, nuts and bolts that affix  
the wheels can cause you to lose  
control and crash.  
1To remove a wheel, remove  
the self-locking nut (13mm open  
wrench required for front wheels,  
17mm for the rear wheels). Tap the  
wheel to remove.  
2 Front Wheel: To replace a  
front wheel, make sure the bearings  
are seated and the center spacer is  
installed. Position the wheel with  
the Razor logo facing outward.  
Install the washer and tighten the  
self-locking nut securely.  
2 Rear Wheel: To replace a  
rear wheel, make sure the key is  
properly seated in the rear axle and  
aligned with the notch in the wheel.  
Position the wheel with the Razor  
logo facing outward. Install the  
washer and tighten the self-locking  
nut securely.  
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
5
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ASSEMBLy AND SET-UP  
Turn power switch off before conducting any maintenance procedures.  
Before you begin, carefully turn unit upside down for easier access.  
q Removing Rear Axle  
1Using a 17mm open wrench  
loosen locknut and remove rear  
wheel located closest to the chain.  
2Use a 3mm Allen wrench to  
3Use a 3mm Allen wrench to loos-  
loosen the brake.  
en the set screw on the sprocket.  
4Remove both c-clips on the rear  
5Lightly tap the end of the axle  
with a rubber mallet. DO NOT USE  
A HAMMER as this will damage  
the thread. The brake drum and  
sprocket must be slid along the axle  
as your tapping progresses.  
6When the axle end is clear of  
the bearing hanger, remove the  
axle.  
axle between the two bearings.  
Note: Chain should be periodically  
checked for grime build-up. If  
necessary remove any dirt and/or  
debris in and around the chain and  
re-lubricate with WD-40.  
q Replacing the Chain  
Master Link  
Master Link:  
clip  
Drive Direction  
1Locate the master link on the  
2Wrap the chain around both  
sprockets and tension idler. Insert  
the connector link all the way  
through the chain and fit the link  
plate over the connector link.  
3Using a flat head screwdriver,  
carefully re-attach the clip on to the  
link plate. The clip must point in the  
drive direction of chain rotation.  
replacement chain and with a flat  
head screwdriver carefully disengage  
the clip from the chain to remove the  
link plate and connector link.  
link plate  
connector link  
4If needed, fine-tune the tension  
of the chain by using a 19mm open  
wrench to adjust the screw on the  
motor mounting. Be careful not to  
over tighten.  
6
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REPAIR AND MAINTENANCE  
q Battery Care and Disposal  
WARNING: If a battery  
leak develops, avoid contact with  
the leaking acid and place the  
damaged battery in a plastic bag.  
Refer to the disposal instructions at  
left. If acid comes into contact with  
skin or eyes, flush with cool water  
for at least 15 minutes and contact  
a physician.  
Do not store the battery in temperatures above 75° or below -10° F.  
CONTAINS SEALED LEAD ACID BATTERIES. BATTERIES MUST BE RECYCLED.  
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an  
environmentally safe manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not  
dispose of a lead-acid battery in your regular household trash. The incineration, land filling or mixing of sealed lead-  
acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state  
approved lead-acid battery recycler or a local seller of automotive batteries. If you live in Florida or Minnesota, it is  
prohibited by law to throw away lead-acid batteries in the municipal waste stream.  
q Charger  
WARNING: Battery  
posts, terminals and related  
accessories contain lead and lead  
compounds. Wash your hands  
after handling.  
The charger supplied with the Ground Force should be regularly examined for damage to the cord, plug, enclosure and  
other parts and in the event of such damage, the product must not be charged until it has been repaired or replaced.  
Use ONLY with the recommended charger.  
q Wheels  
Wheels and drive system are subject to normal wear and tear. It is the responsibility of the user to periodically inspect  
wheels for excess wear and adjust and replace drive train components as required.  
q Replacement Parts  
The most frequently requested replacement parts are available for purchase at some Razor retail partners. For the  
q Repair Centers  
For a list of authorized Razor repair centers:  
• Call 866-467-2967 for the center nearest you.  
7
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TROUBLESHOOTING GUIDE  
Problem  
Possible Cause  
Solution  
Undercharged battery.  
Product does not run.  
Charge the battery. A new battery should have been charged for at  
least 12 hours before using the product for the first time and up to 12  
hours after each subsequent use.  
Check all connectors. Make sure the charger connector is tightly  
plugged into the charging port and that the charger is plugged into a  
functioning wall outlet.  
Charger is not working.  
Contact Razor Customer Service to get replacement charger.  
Loose wires or connectors.  
Product was running but  
suddenly stopped.  
Check all wires and connectors to make sure they are properly  
connected.  
Undercharged battery.  
Short run time.  
Charge the battery. A new battery should have been charged for at  
least 12 hours before using the product for the first time and up to 12  
hours after each subsequent use.  
Battery is old and will not accept  
full charge.  
Even with proper care, a rechargeable battery does not last forever.  
Average battery life is 1 to 2 years depending on product use and  
conditions. Replace only with a Razor replacement battery.  
Riding conditions are too stressful.  
Product is overloaded.  
Product runs sluggishly.  
Use only on solid, flat, clean and dry surfaces such as pavement or  
level ground.  
Make sure you do not overload the product by allowing more than  
one rider at one time, exceeding the maximum weight limit, going up  
too steep a hill or towing objects behind the product. If the product is  
overheated, the fuse may have burned.  
Loose wires or connectors.  
Motor or electrical switch damage.  
Chain is too dry.  
Sometimes the product  
doesn’t run, but other  
times it does.  
Check all wires connectors to make sure they are tight.  
Contact your local Razor authorized service center for diagnosis and  
Apply a lubricant such as 3 in 1TM or Tri-FlowTM to the chain.  
Product makes loud  
noises or grinding  
sounds.  
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
8
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SB 1918 (CALIFORNIA) DECLARATION  
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS  
INVOLVING THE USE OF THIS SCOOTER/ELECTRIC RIDE-ON PRODUCT. TO  
DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR  
INSURANCE COMPANY OR AGENT.  
9
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GROUND FORCE PARTS  
Keep your Ground Force running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part availability.  
(Specifications subject to change without notice.)  
01  
02  
03  
04  
05  
06  
Screw, M6*12mm for steering wheel  
Washer for steering wheel  
Steering wheel  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
C clip for rear axle (x2)  
Motor special GF 200W+  
Battery 12v 7AH (x2)  
Battery bracket  
Axle (rear)  
Speed control / throttle  
Brake lever with cable  
Front wheel (x2)  
Drum brake  
06-1 Nut, M8 nylock self locking & washer (x2)  
06-2 Front wheel spacer (x2)  
06-3 Bearing 608z (x4)  
06-4 Spring washer (x2)  
Spindle (right)  
Axle sprocket  
Chain  
Rear wheel spacer (right)  
Key  
07  
08  
09  
10  
11  
12  
13  
14  
15  
16  
17  
18  
Back wheel (right)  
Flag  
Front protector (x2)  
Steering assembly  
On/off switch  
Charger port  
Spindle (left)  
Bearing 6904Z (x2)  
Motor cover  
Control module  
Screw,M6*15mm for Lap belt  
Seat  
Nut, M10 nylock self locking & washer (x2)  
Bearing 6900Z (x2)  
Lap belt  
Rear wheel spacer (left)  
Rear wheel (left)  
Lock screw (x4)  
Lock nut & washer (x4)  
Steering cover  
Spacer tube (left)  
Axle cover (x2)  
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
10  
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GROUND FORCE PARTS  
11  
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SAFETy REMINDERS  
PRE-RIDE CHECKLIST  
Loose Parts  
Frame, Fork and Steering Wheel  
Check for cracks or broken connections. Although broken frames  
are rare, it is possible for an aggressive rider to run into a curb  
or wall and wreck and bend or break a frame. Get in the habit of  
inspecting yours regularly.  
Check and secure all fasteners before every ride. There should  
not be any unusual rattles or sounds from loose parts or broken  
components. If you are not sure, ask an experienced mechanic to  
check.  
q
q
q
q
Brake  
Safety Gear  
Check the brake for proper function. When you squeeze the lever,  
the brake should provide positive braking action. When you apply  
the brake with the speed control on, the brake cut-off switch will  
stop the motor.  
Always wear proper protective equipment such as an approved  
safety helmet. Elbow pads and kneepads are recommended.  
Always wear shoes (lace-up shoes with rubber soles), never drive  
barefooted or in sandals, and keep shoelaces tied and out of the  
way of the wheels, motor and drive system.  
DO NOT RETURN TO STORE  
Do not use this product for the first time until you  
have charged the battery for at least 12 hours.  
Failure to follow these instructions may damage  
your product and void your warranty.  
WARRANTy  
Razor Limited Warranty  
For your records, save your original sales receipt with this manual and write  
the serial number below.  
The manufacturer warranties this product to be free of manufacturing defects  
for a period of 90 days from date of purchase. This Limited Warranty does  
not cover normal wear and tear, wheels or cables, or any damage, failure or  
loss caused by improper assembly, maintenance, storage or use of the Razor  
Ground Force.  
__________________________________________  
Item Number:  
300001-SL  
This Limited Warranty will be void if the product is ever:  
• used in a manner other than for recreation;  
• modified in any way;  
• rented.  
The manufacturer is not liable for incidental or consequential loss or damage  
due directly or indirectly to the use of this product.  
Razor does not offer an extended warranty. If you have purchased an extended  
warranty, it must be honored by the store at which it was purchased.  
Need Help? Visit our web site for replacement parts, product support and a list of authorized service centers  
at www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
Printed in China for:  
Razor USA LLC  
PO Box 3610  
Cerritos, CA 90703  
Copyright © 2003-2012 Razor USA, LLC. All rights reserved. RAZOR and the Razor Logo  
Design are among the registered trademarks of Razor USA LLC in the United States and/or  
select foreign countries. Ground Force™ is a trademark of Razor USA LLC.  
09262011  
12  
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