Razor Mobility Scooter 15130601 15130612 User Guide

TM  
Owner’s Manual  
Read and understand this entire manual before riding!  
DO NOT RETURN TO STORE!  
NOTE: Manual illustrations are for demonstration purposes only. Illustrations  
may not reflect exact appearance of actual product. Specifications subject to  
change without notice.  
Item Number:  
Bistro  
15130638  
Bella  
Betty  
Daisy  
Vapor Black  
Vapor Silver  
Hannah Montana  
Sweet Pea  
Little Red  
Hello Kitty  
15130610  
15130661  
15130650  
15130601  
15130612  
15130651  
15130659  
15130658  
15130664  
Version 1_01/10  
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BEFORE YOU BEGIN  
Remove contents from box. Remove the plastic separators that protect the components from damage during shipping.  
Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have occurred during  
shipping. Because the Pocket Mod is 95 percent assembled and packed at the factory, there should not be any  
problems, even if the box has a few scars or dents.  
WARNING:  
DO NOT USE NON-RAZOR  
PRODUCTS WITH YOUR  
RAZOR POCKET MOD.  
The Pocket Mod has been built to  
certain Razor design specifications.  
The original equipment supplied at  
the time of sale was selected on  
the basis of its compatibility with  
the frame, fork and all other parts.  
Certain aftermarket products may  
or may not be compatible.  
Estimated Assembly and Set-Up Time  
Razor recommends assembly by an adult.  
Allow up to 15 minutes for assembly.  
Allow up to 18 hours for initial charge (see page 3 for charging information).  
Charger  
Brake Lever  
Throttle  
Charger  
Port  
Charger  
Plug  
On/Oꢀ  
Switch  
Charger Port  
Storage Compartment  
Under Seat  
Kick Stand  
Chain Guard  
Required Tools  
3mm (Daisy only),  
5mm and 6mm key wrenches  
(Included)  
14mm (Daisy only)  
and15mm wrenches  
(Included)  
8mm and 10mm wrenches  
(Not Included)  
Spoke tightener  
(Included)  
Bicycle-style tire pump  
for Schrader valve tires,  
with pressure gauge  
(Not Included)  
Phillips screwdriver  
(Not Included)  
2.5mm key wrench  
(Not included)  
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com or call toll-free  
at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
2
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ASSEMBLY AND SET-UP  
q Attaching the Handlebars  
Tools required: One (1) 6mm Allen wrench.  
1 Remove plastic protector  
and insert handlebar assembly  
through front fairing and into fork  
until it stops. Raise to desired  
height keeping the handlebars  
and fairing aligned within the red  
arrows of the safety zone.  
2 Tighten down the hexagonal  
bolt with the 6mm hexagonal key  
wrench.  
q Attaching the Front Wheel  
Tools required: Two (2) 15mm wrenches.  
2 Insert the wheel into the front  
3 Insert the tab on the lock  
washer into the hole on the front  
fork and tighten the nuts using two  
15mm wrenches.  
1 Remove the packing material  
fork with the lock washers on the  
outside of the fork.  
from the front fork.  
q Checking Spoke Tension  
WARNING: Regularly  
check the spoke tension and  
retighten the spokes whenever  
loose. If you have any doubt, ask an  
experienced motorcycle or bicycle  
mechanic to inspect your spokes  
to determine if the spokes need  
tightening or adjusting.  
17  
18  
Spoke  
Flange  
Hub  
Spoke  
Flange  
Spoke  
Flange  
19  
20  
4
Rim  
Note: Tightening each nipple more  
than a 1/2 turn each can cause the  
wheel to become distorted and  
wobbly thus permanently damaging  
the wheel.  
Nipple  
3
2
1
Nipple  
1 Verify spoke tension by grasping and shaking each spoke. Spoke  
should not be loose from hub. Look for any play between spoke flanges  
where it mates with hub. Try to turn nipple using your fingers. You  
should not be able to spin any nipple by hand. If one or more spokes  
are loose, or if you can turn any nipple using your fingers, all spokes  
must be checked and need to be tightened with a spoke wrench.  
2 Start with spoke closest to tire valve  
and tighten each nipple. In sequence,  
exactly 1/4 to 1/2 turn. A single 1/4 to  
1/2 turn may not be enough to bring the  
spokes into proper tension. Continue  
tightening all spokes no more than 1/2  
turn in sequence until all spokes are  
tight.  
3
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ASSEMBLY AND SET-UP  
q Inflating the Tires  
Tires are inflated when shipped, but they invariably lose some pressure between the point of manufacturing and  
your purchase.  
Note: The pressurized air supplies  
found at gasoline stations are  
designed to inflate high-volume  
automobile tires. If you decide to  
use such an air supply to inflate  
your Pocket Mod tires, first make  
sure the pressure gauge is working,  
then use very short bursts to  
inflate to the correct PSI. If you  
inadvertently over-inflate the  
tires, release the excess pressure  
immediately.  
1 Using a bicycle style tire pump  
equipped for a Schrader-type valve,  
inflate the tires to the PSI  
indicated on the sidewall of the  
tires.  
q Charging the Battery  
WARNING:  
Your Pocket Mod may not have a fully charged battery; therefore it is a good idea to charge the battery prior to use.  
Rechargeable batteries are only to  
be charged under adult supervision.  
Always disconnect your Pocket Mod  
from the charger before cleaning  
with liquid.  
• Initial charge time: 18 hours  
• Recharge time: up to 12 hours  
depending on the level of depletion  
• Run time: Up to 30 minutes of continuous ride time  
• Average battery life: 250 charge/discharge cycles  
Note: If your charger does not  
look like the one illustrated,  
your unit has been supplied  
with an alternative charger.  
The specifications and charging  
procedure would not change.  
Charger  
Port  
The charger has a small window  
with one LED or two LEDs to  
indicate the charge status. Refer  
to the illustration on the charger  
unit for the actual “charging” and  
“charged” status indications for  
your model charger.  
Charger  
Plug  
1 Turn power OFF before  
2 Plug the charger into a wall  
outlet. If the lights on charger do  
not light up, check the power to  
the outlet. If necessary, try a differ-  
ent outlet.  
charging. Plug the charger into the  
charger port.  
Note: Be sure to properly align  
the groove on the charger input  
plug with the corresponding  
socket on the case; otherwise,  
no charging action will occur.  
Chargers have built-in over-charge  
protection to prevent battery from  
being over-charged.  
4
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REPAIR AND MAINTENANCE  
Turn power “OFF” before conducting any maintenance procedures.  
WARNING: The brake  
is capable of skidding the tire and  
throwing an unsuspecting rider.  
Practice in an open area free from  
obstacles until you are familiar with  
the brake function. Avoid skidding  
to a stop as this can cause you to  
lose control or damage the rear tire.  
Testing the Brakes  
To use the brake, squeeze the lever to increase the pressure on the brake. The brake lever is fitted with a cable adjuster  
to compensate for cable stretch and/or to fine-tune the lever movement to brake engagement. If brake is not engaging  
properly, follow instructions for adjusting the brakes.  
q Adjusting the Brakes  
Tools required: 10mm wrench  
Note: The brake lever contains a  
safety switch to cut power to the  
motor when the brake is applied. In  
an emergency, applying the brake  
will always stop the product from  
moving. Do not disable or replace  
this lever with anything other than  
a genuine Razor replacement part.  
1 To adjust the play, thread the  
brake lever adjuster on the hand  
brake in or out 1/4 to 1/2 turn until  
the desired brake adjustment is  
attained. Most adjustments are  
complete at this step. If brake still  
needs further adjustment, proceed  
to step 2.  
2 If brake is too tight or has too  
much slack, use a 10mm wrench  
to loosen the nut for additional  
adjustment on the brake cable on  
the rear wheel. Securely tighten  
nut when done.  
q Chain and Rear Tire Replacement  
Tools required: Phillips screwdriver, 10mm wrench, two (2) 8mm wrenches, and two (2) 15mm wrenches.  
1 With a Phillips screwdriver,  
remove the screws that secure  
the chain guard. Remove chain  
guard.  
2 With two 8mm wrenches,  
loosen brake housing anchor and  
disconnect. Keep the spacer and  
washers together  
3 With a 10mm wrench, loosen  
the brake cable anchor and discon-  
nect the cable.  
Note the sequence of the  
hardware:  
Right Side (Throttle)  
Safety hook  
3/8 Axle locknut  
Left Side (Brake)  
Spacer  
Safety hook  
3/8 Axle locknut  
4 With two 15mm wrenches,  
loosen the axle. Slide the wheel  
forward to loosen the chain and  
remove the wheel. Note the  
sequence of the hardware.  
Note: Your hands will get greasy  
doing this.  
5 Install the new chain or wheel  
by slipping the chain around the  
axle. Slide the axle into the slots on  
the frame. Slide the wheel forward  
and maneuver the chain onto the  
rear sprocket, motor shaft and chain  
tensioner.  
5
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REPAIR AND MAINTENANCE  
7Tighten the brake housing  
8Re-attach the chain guard. Test  
anchor securely.  
ride and readjust as needed.  
q Replacing the Fuse  
Tools required: Phillips screwdriver  
Turn power switch OFF.  
WARNING:  
To prevent shock, please follow the  
instructions accordingly and do not  
skip or combine any steps.  
3Remove the fuse and replace  
with a new one of equal  
amperage.  
Note: Amperage rating is  
located on top of fuse.  
1Lift up the seat and unscrew the  
four (4) Phillips head screws in the  
storage compartment and remove  
the tray.  
2 Locate fuse box on top of  
battery. Open the fuse cover to  
expose the fuse.  
Amperage  
number  
4Close the fuse box. Replace  
seat/storage compartment  
with the four (4) Phillips head  
screws.  
6
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REPAIR AND MAINTENANCE  
q Battery Care and Disposal  
WARNING: If a battery  
leak develops, avoid contact with  
the leaking acid and place the  
damaged battery in a plastic bag.  
Refer to the disposal instructions at  
left. If acid comes into contact with  
skin or eyes, flush with cool water  
for at least 15 minutes and contact  
a physician.  
Do not store the battery in temperatures above 75° or below -10° F.  
CONTAINS SEALED LEAD ACID BATTERIES. BATTERIES MUST BE RECYCLED.  
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in an  
environmentally safe manner. Do not dispose of a lead-acid battery in a fire. The battery may explode or leak. Do not  
dispose of a lead-acid battery in your regular household trash. The incineration, land filling or mixing of sealed lead-  
acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a federal or state  
approved lead-acid battery recycler or a local seller of automotive batteries. If you live in Florida or Minnesota, it is  
prohibited by law to throw away lead-acid batteries in the municipal waste stream.  
q Charger  
WARNING: Battery  
posts, terminals and related  
accessories contain lead and lead  
compounds. Wash your hands  
after handling.  
The charger supplied with the electric scooter should be regularly examined for damage to the cord, plug, enclosure  
and other parts and in the event of such damage, the product must not be charged until it has been repaired or  
replaced.  
Use ONLY with the recommended charger.  
q Wheels  
Wheels and drive system are subject to normal wear and tear. It is the responsibility of the user to periodically inspect  
wheels for excess wear and adjust and replace drive train components as required.  
q Replacement Parts  
The most frequently requested replacement parts are available for purchase at some Razor retail partners. For the  
q Repair Centers  
For a list of authorized Razor repair centers:  
• Call 866-467-2967 for the center nearest you.  
7
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TroubleShooTing guide  
Problem  
Possible Cause  
Solution  
Undercharged battery  
Charge the battery. A new battery should be charged for at least 18  
hours before using the product for the first time and up to 12 hours after  
each subsequent use.  
Product does not run  
Check all connections. Make sure the charger port is tightly plugged into the  
charging port on the Pocket Mod, and that the charger is plugged into the  
wall.  
Loose wires or connectors  
Burned out fuse  
Check all wires and connectors to make sure they are tight.  
The fuse will burn out and automatically shut off the power if the motor is  
overloaded.  
Product suddenly stopped  
working while in use  
An excessive overload, such as too heavy a rider or too steep a hill, could  
cause the motor to overheat. Replace the fuse with a new one of equal  
amperage. Correct the conditions that caused the fuse to burn out and avoid  
repeatedly burning out fuse.  
Motor or electrical switch damage  
Undercharged battery  
Contact your local Razor authorized service center for diagnosis and repair.  
Charge the battery. A new battery should have been charged for at least  
18 hours before using the product for the first time and up to 12 hours after  
each subsequent use.  
Short run time (less than  
15 minutes per charge)  
Check all wires and connectors. Make sure the battery connector is tightly  
plugged into the charger connector and that the charger is plugged into  
the wall.  
Tires are not properly inflated  
The tires are inflated when shipped but invariably will lose some pressure  
between the point of manufacturing and your purchase. Refer to instruction  
on page 4.  
Brakes are not adjusted properly  
Refer to adjusting the brakes instructions on page 5.  
Use only on solid, flat, clean and dry surfaces such as pavement or level  
ground.  
Riding conditions are too stressful  
Tires are not properly inflated  
Product runs sluggishly  
The tires are inflated when shipped but they invariably will lose some  
pressure between the point of manufacturing and your purchase.  
Refer to instructions on page 4.  
Make sure you do not overload the product by allowing more than one rider  
at one time, exceeding the 170 lb. maximum weight limit, going up a hill or  
towing objects behind the product.  
Product is overloaded  
Brakes are not adjusted properly  
Loose wires or connectors  
Motor or electrical switch damage  
Chain is too dry  
Refer to adjusting the brakes instructions on page 5.  
Check all wires around the motor and all connectors to make sure they are  
tight.  
Sometimes the product  
doesn’t run, but other  
times it does  
Contact your local Razor authorized service center for diagnosis and repair.  
Apply a lubricant such as 3 in 1TM or Tri-FlowTM to the chain.  
Product makes loud noises  
or grinding sounds  
8
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POCKET MOD PARTS  
Keep your Pocket Mod running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part availability.  
(Specifications subject to change without notice.)  
17  
18  
19  
20  
21  
22  
23  
24  
Footplate  
08  
09  
10  
11  
12  
13  
14  
15  
16  
Front Wheel Complete  
Front Fork  
01  
02  
Handlebar Grip (Right/Left)  
Single Speed Twist Grip Throttle  
Sleeve  
Kickstand  
Motor (24V 250W)  
Rear Wheel Complete  
Chain  
Front Seat Fairing  
On/Off Switch  
02-1  
03  
04  
05  
06  
07  
Handlebar  
Charger Port  
6mm Stem Bolt with Wedge  
Brake Lever Assembly  
Headset (Upper/Lower)  
Front Fairing w/Head Lamp Cover  
Front Fairing Cover  
Chain Guard  
Battery (2-12V/7Ah)  
Seat Storage Compartment  
30 Amp Fuse  
Chain Tensioner  
Rear Seat Fairing w/Trim (Right/Left)  
Control Module  
07-1  
9
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SB 1918 (CALIFORNIA) DECLARATION  
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS  
INVOLVING THE USE OF THIS SCOOTER/ELECTRIC RIDE-ON PRODUCT. TO  
DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR  
INSURANCE COMPANY OR AGENT.  
10  
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SAFETY REMINDERS  
PRE-RIDE CHECKLIST  
Loose Parts  
Tire Inflation  
There should not be any unusual rattles or sounds from  
loose parts or broken components. If you are not sure, ask an  
experienced mechanic to check or call customer service.  
Periodically inspect the tires for excess wear and replace  
as needed. Regularly check the tire pressure and inflate as  
needed. If you get a flat tire, the inner tube can be patched  
or a new tube can be purchased from Razor or an authorized  
repair center.  
q
q
q
q
Brake  
Check the brake for proper function. When you squeeze the lever,  
the brake should provide positive braking action. When you apply  
the brake with the speed control on, the brake cut-off switch will  
stop the motor.  
Safety Gear  
Always wear proper protective equipment such as an  
approved safety helmet. Elbow pads, kneepads, pants and  
long sleeves are recommended. Always wear shoes, never  
ride barefooted or in sandals, and keep shoelaces tied and  
out of the way of the wheels, motor and drive system.  
Frame, Fork and Handlebars  
Check for cracks or broken connections. Although broken frames  
are rare, it is possible for an aggressive rider to run into a curb  
or wall and wreck, bend or break the frame. Get in the habit of  
inspecting your product regularly.  
q
DO NOT RETURN TO STORE  
Do not use this product for the first time until you  
have inflated the tires to the correct PSI and  
charged the battery for at least 18 hours.  
Failure to follow these instructions may damage  
your product and void your warranty.  
WARRANTY  
Razor Limited Warranty  
For your records, save your original sales receipt with this manual and write  
The manufacturer warranties this product to be free of manufacturing defects  
for a period of 90 days from date of purchase. This Limited Warranty does not  
cover normal wear and tear, tires, tubes, cables, or any damage, failure or  
loss caused by improper assembly, maintenance, storage or use of the Razor  
Pocket Mod.  
the serial number below. The serial number is located on the bottom of the  
frame directly under the motor.  
__________________________________________  
Item Number:  
This Limited Warranty will be void if the product is ever  
• used in a manner other than for recreation  
• modified in any way  
Bistro  
Bella  
Betty  
Daisy  
Vapor Black  
Vapor Silver  
Hannah Montana  
Sweet Pea  
Little Red  
Hello Kitty  
15130638  
15130610  
15130661  
15130650  
15130601  
15130612  
15130651  
15130659  
15130658  
15130664  
• rented  
The manufacturer is not liable for incidental or consequential loss or damage  
due directly or indirectly to the use of this product.  
Razor does not offer an extended warranty. If you have purchased an  
extended warranty, it must be honored by the store at which it was  
purchased.  
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com or call toll-free  
at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.  
Patent Pending  
Printed in China for:  
Razor USA LLC  
PO Box 3610  
Cerritos, CA 90703  
Copyright © 2003 - 2010 Razor USA LLC. All rights reserved. RAZOR and the Razor Logo  
Design are among the registered trademarks of Razor USA LLC in the United States and/or  
select foreign countries.  
01/2010  
11  
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