Dirt QuaD
Owner’s Manual
read and understand this entire manual before using!
For assistance contact razor. DO nOt return tO stOre.
nOte: Manual illustrations are for demonstration purposes only.
illustrations may not reflect exact appearance of actual product.
specifications subject to change without notice.
Item Number:
25143060
Version1_04-11
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BeFOre yOu Begin
Remove contents from box. Remove the foam separators that protect the components from damage during
shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have
occurred during shipping. Because the Dirt Quad is 95 percent assembled and packed at the factory, there
should not be any problems, even if the box has a few scars or dents.
warning:
DO NOT USE NON-RAZOR
PRODUCTS WITH YOUR RAZOR
DIRT QUAD. The Dirt Quad
has been built to certain Razor
design specifications. The
original equipment supplied at
the time of sale was selected
on the basis of its compatibility
with the frame, fork and all
other parts. Certain aftermarket
products may or may not be
compatible and may void your
warranty.
MAKE SURE POWER SWITCH IS TURNED “OFF” BEFORE CONDUCTING ANY
MAINTENANCE PROCEDURES.
estimated assembly and set-up time
Razor recommends assembly by an adult.
Allow up to 20 minutes for assembly, not including initial charge time.
Allow up to 12 hours for initial charge (see page 4 for charging information).
Charger
(Note: Charger design may vary
from one shown)
Speed Control
Brake Lever
Drive
Chain
Front Fork
required tools
3mm, 5mm and 6mm
Allen wrenches
(included)
8mm and 10mm open
wrench
Phillips
screwdriver
(included)
Bicycle tire pump for
Schrader valves, with
pressure gauge
(included)
(Not Included)
need Help? Visit our website for replacement parts, product support and a list of authorized service centers at
www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
2
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asseMBly anD set-up
q attaching the Handlebars
Tools required: 6mm Allen wrench
warning:
Failing to properly adjust and
tighten the bolts that affix the
handlebars can cause you to
lose control and crash.
3 Insert bolts and tighten
securely. When properly
tightened, the handlebars
should not move forward or
back.
2 Place handlebars in handle-
bar clamp in upright, vertical
position.
1Using the 6mm Allen
wrench, remove bolts from
handlebar clamp.
Note: Handlebar clamps are
located in the plastic bag
with owner’s manual and
charger.
Note: The gap between the
upper clamp and lower clamp
should be equal on both sides of
handlebar.
q inflating the tires
Note: The pressurized air
Tires are inflated when shipped, but they invariably lose some pressure between the point of
supplies found at gasoline
manufacturing and your purchase. Inflate the tires to the correct PSI before first time use.
stations are designed to inflate
high-volume automobile tires.
If you decide to use such an
air supply to inflate your tires,
first make sure the pressure
gauge is working, then use very
short bursts to inflate to the
correct PSI. If you inadvertently
over-inflate the tire, release the
excess pressure immediately.
Using a bicycle tire pump equipped for a Schrader valve, inflate the tires to the PSI indicated on the side-
wall of the tire.
q testing the Brake
To use the brake, squeeze the lever to increase the pressure on the brake. The brake lever is fitted
with a cable adjuster to compensate for cable stretch and/or to fine-tune the lever movement to brake
engagement. If brake is not engaging properly, follow instructions for adjusting the brakes outlined below.
need Help? Visit our website for replacement parts, product support and a list of authorized service centers at
www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
3
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BeFOre riDing
warning:
q charging the Battery
Rechargeable batteries are
only to be charged under adult
supervision. Always disconnect
your electric four wheeler from
the charger before cleaning
with liquid.
Your electric four wheeler may not have a fully charged battery; therefore it is a good idea to charge the
battery prior to use.
• Initial charge time: 12 hours
• Run time: Up to 40 minutes of continuous ride time.
Run time may vary depending on riding conditions,
climate and/or proper maintenance.
• Average battery life: 250 charge/discharge cycles
• To ensure long battery life, do not store the battery
in temperatures above 75° or below -10° F.
• Recharge time: up to 12 hours,
depending on level of depletion.
• Fully charge battery before storing.
• When the scooter is not in regular use,
recharge the battery at least once a
month until normal use is resumed.
Note: If your charger does not
look like the one illustrated,
your unit has been supplied
with an alternative charger.
The specifications and charging
procedure would not change.
Charger
The charger has a small window
with one LED to indicate the
charge status. Refer to the
illustration on the charger unit
for the actual “charging” and
“charged” status indications for
your model charger.
Chargers have built-in over-
charge protection to prevent
battery from being over-
charged.
Note: Make sure power is
2 Turn power OFF before
1 Plug the charger into a wall
turned OFF when unit is not in
use. If the power switch is left
on for an extended period of
time, the battery may reach a
stage at which it will no longer
hold a charge.
charging. Plug the charger into
the charger port to charge unit.
outlet. If the lights on charger
do not light up, check the power
to the outlet. If necessary, try a
different outlet.
Charger will get warm during
use. This is normal for some
chargers and is no cause for
concern. If your charger does
not get warm during use, it does
not mean that it is not working
properly.
warning: Failure
to recharge the battery at least
once a month may result in a
battery that will no longer hold
a charge.
repair anD Maintenance
turn power switch OFF before conducting any maintenance procedures.
q adjusting the Brake
Tools required: 5mm Allen wrench
Rotor
Caliper adjuster
warning:
The brake is capable of causing
the electric four wheeler
to skid the tire throwing an
unsuspecting rider. Practice
in an open area free from
obstacles until you are familiar
with the brake function. Avoid
skidding to a stop as this can
cause you to lose control or
damage the rear tire(s).
37-44
37-44
mm
mm
Pads
Backside
view of
disk brake
2Locate the rear brake caliper
and disk brake behind the right
rear wheel. The distance of the
brake wire between the end of
the cable and the anchor bolt
should be between 37 and 44
mm. If the rear brake has too
much slack, loosen the rear
anchor bolt with a 5mm Allen
wrench and pull the brake wire
tighter (direction indicated with
arrow).
3If the brake rotor is
1 To adjust the tension, thread
the brake lever adjuster in or
out 1/4 to 1/2 turn until the
desired brake adjustment is
attained. Most adjustments are
complete at this step. If brake
still needs further adjustment,
proceed to step 2 for rear brake.
dragging on the brake pads
use your fingers to twist the
caliper adjuster in either
direction until rotor is
centered between pads.
4
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repair anD Maintenance
q replacing the Fuse
warning:
To prevent shock, please follow
the instructions accordingly
and do not skip or combine any
steps.
1 Make sure the power switch
2 Under the front fender and
through the frame, locate the
fuse box attached to the top of
the battery.
3Open the fuse cover to
is turned OFF.
expose the fuse.
Amperage
number
4Remove the fuse and replace
with a new one of equal
amperage.
Note: Amperage rating is
located on top of fuse.
5Close the fuse cover.
q replacing the chain
Tools required: 6mm Allen wrench, 10mm open wrench and Phillips screwdriver.
warning:
Do not touch motor after use.
Motor is (or can be) very hot.
3Remove the 3 screws from
the top half of the chain guard
and remove.
1 Remove the bolt and wash-
ers on the outside of the rear
wheel.
2 Remove the bolt on the
inside of the rear wheel.
Remove nut and pull bolt out
of axle.
6Remove chain from both
sprockets and replace with new
chain.
4 Remove the 2 screws from
the bottom half of the chain
guard and remove.
5 Spread the chain tensioner
apart to loosen chain.
5
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repair anD Maintenance
9Position top half of the chain
guard to align mounting holes
and screw to frame.
7 Reset chain tensioner.
8 Position bottom half of the
chain guard to align mounting
holes and screw to frame.
10 On the inside of the wheel
slide bolt through wheel and
axle and secure with nut.
11 On the outside of the
wheel replace washers and
secure with bolt.
q chain and sprocket
warning:
The chain will typically have a “loose spot” and “tight spot” corresponding with a particular sprocket
rotational position. This is normal and common to all chain-driven products due to run-out tolerances of the
freewheel and sprocket. Proper chain alignment must be maintained. If the chain is noisy or rough running,
check the lubrication, tension and alignment of the sprockets, in that order. The chain tensioner must be
aligned and free from binding and the tensioner spring(s) must be operating correctly.
To avoid a pinch or injury, keep
fingers away from moving
sprockets and chain.
q Battery care and Disposal
Do not store the battery in temperatures above 75° F or below -10° F.
CONTAINS SEALED LEAD BATTERY. BATTERY MUST BE RECYCLED.
warning:
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in
an environmentally sound manner. Do not dispose of a lead-acid battery in a fire. The battery may explode
or leak. Do not dispose of a lead-acid battery in your regular household trash. The incineration, land filling
or mixing of sealed lead-acid batteries with household trash is prohibited by law in most areas. Return
exhausted batteries to a federal or state approved lead-acid battery recycler or a local seller of automotive
batteries. If you live in Florida or Minnesota, it is prohibited by law to throw away lead-acid batteries in the
municipal waste stream.
If a battery leak develops, avoid
contact with the leaking acid
and place the damaged battery
in a plastic bag. Refer to the
disposal instructions at left. If
acid comes into contact with
skin or eyes, flush with cool
water for at least 15 minutes
and contact a physician.
q charger
The charger supplied with the electic four wheeler should be regularly examined for damage to the cord,
plug, enclosure and other parts, and, in the event of such damage, the Dirt Quad must not be charged until
it has been repaired or replaced.
Use ONLY with the recommended charger.
q replacement parts
q repair centers
For a list of authorized Razor repair centers:
• Call 866-467-2967 for the center nearest you.
6
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trOuBlesHOOting guiDe
problem
possible cause
solution
Product is rolling backwards
Throttle will not engage if the product is rolling backwards. Come to a
complete stop and then activate the throttle.
Product does not run
Undercharged battery
Charge the battery. A new battery should have been charged for at
least 12 hours before using the product for the first time and up to 12
hours after each subsequent use.
Check all connectors. Make sure the charger connector is tightly
plugged into the charging port, and that the charger is plugged into
the wall.
Loose wires or connectors
Burned-out fuse
Check all wires and connectors to make sure they are tight.
Product suddenly
stopped working while
in use
The fuse will burn out and automatically shut off the power if the
motor is overloaded.
An excessive overload, such as too heavy a rider or too steep a
hill, could cause the motor to overheat. Refer to replacing the fuse
instructions on page 5 of this manual. Correct the conditions that
caused the fuse to burn out and avoid repeatedly burning out fuse.
Motor or electrical switch damage
Undercharged battery
Contact your local Razor authorized service center for diagnosis and
repair.
Short run time (less than
15 minutes per charge)
Charge the battery. A new battery should have been charged for at
least 12 hours before using the product for the first time and up to 12
hours after each subsequent use.
Check all wires and connectors. Make sure the battery connector is
tightly plugged into the charger connector, and that the charger is
plugged into the wall.
Brakes are not adjusted properly
Riding conditions are too stressful
Tires are not properly inflated
Refer to brake adjustment instructions on page 4 of this manual.
Use only on solid, flat clean and dry surfaces such as pavement or
level ground.
Product runs sluggishly
The tires are inflated when shipped, but they invariably will lose some
pressure between the point of manufacturing and your purchase. Refer
to instructions on page 4 of this manual to properly inflate tires.
Make sure you do not overload the product by allowing more than one
rider at one time, exceeding the maximum weight limit, going up too
steep a hill or towing objects behind the product.
Product is overloaded
Check all wires around the motors and all connectors to make sure
they are tight.
Loose wires or connectors
Sometimes the product
doesn’t run, but other
times it does
Contact your local Razor authorized service center for diagnosis and
repair.
Motor or electrical switch damage
Apply a lubricant such as 3 in 1TM or Tri-FlowTM to the chain.
Chain is too dry
Product makes loud
noises or grinding
sounds
7
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Dirt QuaD parts
Keep your Dirt Quad running for years with genuine Razor parts. Visit our website or e-mail us for more information on spare part
availability. (Specifications subject to change without notice.)
1
2
Handlebar grips (right/left)
Speed controller
12
13
14
15
16
17
18
19
20
21
22
23
Motor (350W)
Chain tensioner
Battery cover (right/left)
Rear wheel complete
Caliper brake
2-1 Sleeve
3
Handlebar
4
Brake lever assembly
Handlebar clamps
Shock
5
Disc brake
6
Chain
7
Front wheel complete
Adjustable tie rod
Control module
Battery (2-12V/7Ah)
Fuse
Sprocket
8
Chain guard (upper/lower)
Plastic body with seat
On/Off switch
9
10
11
Charger port
need Help? Visit our website for replacement parts, product support and a list of authorized service centers at
www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
8
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SB 1918 (CALIFORNIA) DECLARATION
YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS
INVOLVING THE USE OF THIS SCOOTER/ELECTRIC RIDE-ON PRODUCT. TO
DETERMINE IF COVERAGE IS PROVIDED, YOU SHOULD CONTACT YOUR
INSURANCE COMPANY OR AGENT.
9
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saFety reMinDers
PRE-RIDE CHECKLIST
Loose Parts
Tire Inflation
Check and secure all fasteners before every ride. Make sure
Periodically inspect the tires for excess wear, and regularly
q check the tire pressure and re-inflate as necessary. If you
q steering clamp bolts are locked properly in place. There
should not be any unusual rattles or sounds from loose
parts or broken components. If you are not sure, ask an
experienced mechanic to check.
get a flat tire, the inner tube can be patched or a new tube
can be purchased from Razor or an authorized repair center.
Safety Gear
Brake
Always wear proper protective equipment such as an
q approved safety helmet, elbow pads and kneepads. Always
Check the brake for proper function. When you squeeze
q the lever, the brake should provide positive braking action.
wear shoes (lace-up shoes with rubber soles), never ride
barefooted or in sandals, and keep shoelaces tied and out
of the way of the wheels, motor and drive system.
When you apply the brake with the speed control on, the
brake cut-off switch will stop the motor.
Frame, Fork and Handlebars
Check for cracks or broken connections. Although broken
q frames are rare, it is possible for an aggressive rider to run
into a curb or wall and wreck and bend or break a frame.
Get in the habit of inspecting yours regularly.
DO nOt return tO stOre
Do not use this product for the first time until you have inflated the
tires to the correct psi and charged the battery for at least 12 hours.
Failure to follow these instructions may damage
your product and void your warranty.
warranty
razor limited warranty
For your records, save your original sales receipt with this manual and
write the serial number below.
The manufacturer warranties this product to be free of manufacturing
defects for a period of 90 days from date of purchase. This Limited
Warranty does not cover normal wear and tear, tires, tubes or
cables, or any damage, failure or loss caused by improper assembly,
maintenance, or storage or use of the Razor Dirt Quad.
__________________________________________
Item Number:
25143060
This Limited Warranty will be void if the product is ever:
• used in a manner other than for recreation;
• modified in any way;
• rented.
The manufacturer is not liable for incidental or consequential loss or
damage due directly or indirectly to the use of this product.
Razor does not offer an extended warranty. If you have purchased an
extended warranty, it must be honored by the store at which it was
purchased.
need Help? Visit our website for replacement parts, product support and a list of authorized service centers at
www.razor.com or call toll-free at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
Printed in China for:
Razor USA LLC
PO Box 3610
Cerritos, CA 90703
Copyright © 2003-2011 Razor USA LLC. All rights reserved. RAZOR and the Razor Logo Design are
among the registered trademarks of Razor USA LLC in the United States and/or select foreign co1un0tries.
04/2011
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