Raypak Universal Remote Y 200 Series User Guide

Catalog No:  
Effective:  
Replaces:  
5000.64  
3-1-04  
NEW  
4-20 mA / 2-10 VDC  
Input Control Module  
Used with  
Y-200 Series Electronic Boiler Sequencer  
& Outdoor Reset Control System  
Installation and Operating Manual  
P/N 241224  
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4-20 mA / 2-10 VDC Input Control Module  
Installation and Operating Manual  
6. Plug the 4-20 mA / 2-10 VDC Module into the  
Y-200 Control Board at the J20 expansion port  
(10-pin plug), securing Module with nylon  
standoff.  
Installation  
1. Verify that the control signal is within the 4-20  
mA / 2-10 VDC parameter.  
7. Attach 4-20 mA / 2-10 VDC signal wires to  
2-pin plug connector (P/N 650935).  
2. Turn off the power to the Y-200.  
3. Open the front cover of the Y-200 to access the  
display/keypad door.  
8. Plug 2-pin connector into either the J1 or J2 con-  
nection of Module (J1 for 4-20 mA operation, J2  
for 2-10 VDC operation).  
4. Open the display/keypad door to access the  
Y-200 Control Board (P/N 601670).  
5. Secure the nylon standoff (P/N 550767) onto  
the Y-200 Control Board.  
Hole for nylon  
stand-off  
4-20 mA /2-10 VDC Module  
(P/N 601740)  
Nylon stand-off (P/N 550767)  
Y-200 Control Board (P/N 601670)  
2-pin plug connector (P/N 650935)  
2
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Installation and Operating Manual  
4-20 mA / 2-10 VDC Input Control Module  
Start-up  
LED1  
NOTE: The 4-20 mA / 2-10 VDC Module can be set  
up for 4-20 mA mode or 2-10 VDC mode, not both.  
SW1  
4-20 mA Mode  
1. Restore power to the Y-200.  
2. Set the SW1-2 dip switch (4-20 mA) to the ON  
position, and the SW1-1 dip switch (2-10 VDC)  
to the OFF position.  
3. Green LED1 indicates Module is in 4-20 mA  
mode.  
4. Green LED1 flashing once per second indicates a  
weak (less than 4 mA) signal.  
Module set to 4-20 mA mode  
5. Green LED1 flashing two times per second indi-  
cates an overload (over 20 mA) signal.  
LED1  
2-10 VDC Mode  
1. Restore power to the Y-200.  
2. Set the SW1-1 dip switch (2-10 VDC) to the ON  
position, and the SW1-2 dip switch (4-20 mA) to  
the OFF position.  
SW1  
3. Red LED1 indicates Module is in 2-10 VDC  
mode.  
4. Red LED1 flashing once per second indicates a  
weak (less than 2 VDC) signal.  
5. Red LED1 flashing two times per second indi-  
cates an overload (over 10 VDC) signal.  
Module set to 2-10 VDC mode  
Pin  
1
Interface Pin Functions  
5 VDC  
Pin 10  
Pin 1  
2
4-20 VDC selector switch  
2-10 mA selector switch  
4-20 VDC LED drive  
N/C  
3
4
5
6
N/C  
7
2-10 mA output  
4-20 VDC output  
2-10 mA LED drive  
GND  
8
9
10  
3
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4-20 mA / 2-10 VDC Input Control Module  
Installation and Operating Manual  
Module Adjustment  
NOTE: The instructions below use a 140 °F setpoint  
temperature.  
POT1  
4-20 mA Module  
1. Set the input device signal to 12 mA.  
2. Remove 2-pin connector from J1 connector on  
Module.  
3. Verify 12 mA input signal at 2-pin plug connec-  
tor using a calibrated digital volt meter (DVM).  
POT2  
4. Plug 2-pin connector back into the J1 connector.  
5. Set Y-200 display to screen #2. (Refer to Y-200  
Installation & Operating Manual, Catalog No.  
5000.62.)  
6. If necessary, adjust POT1 to achieve a 140 °F  
setpoint temperature on Y-200 display. (POT1:  
Clockwise adjustment increases temperature;  
counter-clockwise adjustment decreases tem-  
perature.)  
Input vs. Setpoint Temperature  
mA  
Volt  
Setpoint  
Input  
Input  
Temp. (°F)  
4
2
2.5  
3
60  
2-10 VDC Module  
5
70  
1. Set the input device signal to 6 VDC.  
6
80  
2. Remove 2-pin connector from J2 connector on  
Module.  
7
3.5  
4
90  
8
100  
110  
120  
130  
140  
150  
160  
170  
180  
190  
200  
210  
220  
3. Verify 6 VDC input signal at 2-pin connector  
using a calibrated digital volt meter (DVM).  
9
4.5  
5
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
4. Plug 2-pin connector back into the J2 connector.  
5.5  
6
5. Set Y-200 display to screen #2. (Refer to Y-200  
Installation & Operating Manual, Catalog No.  
5000.62.)  
6.5  
7
6. If necessary, adjust POT2 to achieve a 140 °F  
setpoint temperature on Y-200 display. (POT2:  
Counterclockwise adjustment increases tempera-  
ture; clockwise adjustment decreases tempera-  
ture.)  
7.5  
8
8.5  
9
9.5  
10  
4
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LIMITED WARRANTY  
4-20 mA / 2-10 VDC Module  
for Y-200 Series Electronic Boiler Sequencer  
& Outdoor Reset Control System  
SCOPE OF WARRANTY  
Raypak, Inc. ("Raypak") warrants to the original owner the Control System to be free from defects in materials and work-  
manship under normal use and service for the applicable warranty period. In accordance with the terms of this Limited  
Warranty, Raypak will furnish a replacement or repair, at our option, any defective part which fails in normal use and ser-  
vice during the applicable warranty period. The replacement or repair will be warranted for only the unexpired portion of  
the original Warranty Period.  
APPLICABLE WARRANTY PERIOD  
The effective date of warranty coverage is the date of original installation, of the Control System, by a qualified electrician  
or by a Raypak authorized service technician. The Applicable Warranty Period is one (1) year from the effective date.  
WARRANTY EXCLUSIONS  
This Limited Warranty does not apply:  
1. if the control system is not properly installed by a qualified technician in accordance with manufacture's installation  
instructions, applicable codes, ordinances and good trade practices,  
2. to damage or malfunctions resulting from failure to properly install, operate or maintain the system in accordance with  
the manufacture's instructions;  
3. if the rating plate(s) or serial number(s) are altered, defaced or removed;  
4. if the System is modified in any way or used with any non-factory authorized accessories or components;  
5. to damage or failure from abuse, accident, act of nature, fire, flood, freezing or the like;  
6. to accessories, rubber or plastic parts, light bulbs or glass parts;  
7. if the System is moved from its original installation site; or if the original owner no longer owns the site or the System.  
LABOR AND SHIPPING COSTS  
This Limited Warranty does not cover labor costs for service, removal or reinstallation of any part nor shipping charges to  
or from a Raypak designated repair center or to or from the installation site. All such costs are your responsibility.  
HOW TO MAKE A WARRANTY CLAIM  
To make a warranty claim, promptly ship (postage prepaid) or carry the defective part to a designated Raypak Service  
Dealer or Service Station in the United States, supplying proof of purchase and date of installation and the model and  
serial numbers. If you cannot locate a dealer, contact the Raypak Service Department at the address/telephone listed  
below. Raypak reserves the right at all times to inspect the claimed defect and verify warranty coverage at its factory.  
EXCLUSIVE WARRANTY - LIMITATION OF LIABILITY  
This is the only warranty given by Raypak. No one is authorized to make any other warranties on behalf of Raypak. ANY  
IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL  
NOT EXTEND BEYOND THE APPLICABLE WARRANTY PERIOD SPECIFIED ABOVE. RAYPAK'S SOLE LIABILITY  
WITH RESPECT TO ANY DEFECT SHALL BE AS SET FORTH IN THIS LIMITED WARRANTY. ANY CLAIMS FOR IN-  
CIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING DAMAGE FROM WATER LEAKAGE) ARE EXCLUDED.  
Some states do not allow limitations on how long an implied warranty lasts, or for the exclusion of incidental or conse-  
quential damages, so the above limitation or exclusion may not apply to you.  
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS  
WHICH VARY FROM STATE TO STATE.  
We suggest you immediately complete the information below and retain this Limited Warranty Certificate in case warranty  
service is needed.  
Raypak, Inc., Service Department  
2151 Eastman Avenue, Oxnard, California 93030  
Telephone: (805) 278-5300 Fax (805) 278-5468  
The following information must be provided when you write or call:  
Original Owner  
Mailing Address  
Model Number  
Serial Number  
Date of Installation  
Installation Site  
Contractor/Installer  
City  
State  
Zip Code  
Daytime Telephone Number  
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Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468  
Raypak Canada Limited, 2805 Slough St., Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 Fax  
(905) 677-8036  
Litho in U.S.A.  
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