CATALOG NO. 9300.752
COMMERCIAL and POOL
MODELS: 302B THROUGH 902B
Effective:
Replaces:
08-19-08
06-25-08
RAYPAK REPLACEMENT PARTS
MODEL SIZES: 302B, 402B, 502B, 652B, 752B & 902B
MODEL TYPES: HI DELTA H, W, WH & P
DATES OF MANUFACTURE: 01-01-07 THROUGH CURRENT
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
(805) 278-5300 Fax (800) 872-9725
Litho In U.S.A.
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HEAT EXCHANGER DETAIL
BURNER ASSEMBLY DETAIL
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CONTROL BOX DETAIL
FRONT SWITCH DETAIL
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CALL
OUT
B
DESCRIPTION
BURNER ASSEMBLY
302B
402B
502B
652B
752B
902B
1-B
2-B
3-B
Burner Assy w/Burners
Burner Mounting Assy
Burner
009717F
009723F
007442F
007443F
N/A
007446F
008920F
351414 / 6
351640/6
351442 / 6
009718F
009724F
007442F
007443F
N/A
009719F
009725F
007442F
007443F
007444F
007448F
N/A
009720F
009726F
007442F
007443F
007444F
007449F
N/A
009721F
009727F
007442F
007443F
007444F
007450F
N/A
009722F
009728F
007442F
007443F
007445F
007451F
N/A
4-B Seal Gasket
5-B
Manifold Upper
Manifold Lower
Manifold Lower Split
Burner Orifice Natural 1.9 mm
Burner Orifice Natural #44 (Low Gas Press.)
Burner Orifice Propane # 57
CONTROLS
6-B
7-B
8-B
007447F
008917F
351414 / 8 351414 / 10 351414 / 13 351414 / 15 351414 / 18
351640/8 351640/10 351640/13 351640/15 351640/18
351442 / 8 351442 / 10 351442 / 13 351442 / 15 351442 / 18
C
1-C
2-C
5-C
6-C
7-C
Manual Reset Adjustible High Limit 240°F Max
Manual Reset Adjustible High Limit 200°F Max
Manual Reset Adjustible High Limit 180°F Max
Auto Reset Adjustible High Limit 240°F Max
Auto Reset Adjustible High Limit 180°F Max
Auto Reset Adjustible High Limit 200°F Max
Remote Aquastat (Tankstat) (B-2)
Remote Aquastat (Tankstat) 2-Stage (B-3)
Remote Aquastat (Tankstat) 2-Stage (B-9)
Controller 2-Stage (B-4)
Controller 2-Stage (B-6)
Controller On/Off (B-20)
Controller On/Off (B-28) Digital Tekmar
Controller 2-Stage (B-26 / 27) Digital Raypak
Controller 4-Stage (B-21 / 23) Digital Raypak
Sensor Outdoor Air Raypak
007144F
008081F
009554F
007141F
006445F
012546F
007148F
007392F
007392F
007393F
007392F
006445F
009729F
009861F
009862F
010786F
010787F
010252F
012368F
009506F
010788F
003346F
007142F
004675F
012551F
007158F
008171F
009039F
007144F
008081F
009554F
007141F
006445F
012546F
007148F
007392F
007392F
007393F
007392F
006445F
009729F
009861F
009862F
010786F
010787F
010252F
012368F
009506F
010788F
003346F
007142F
004675F
012551F
007158F
008171F
009039F
007144F
008081F
009554F
007141F
006445F
012546F
007148F
007392F
007392F
007393F
007392F
006445F
009729F
009861F
009862F
010786F
010787F
010252F
012368F
009506F
010788F
003346F
007142F
004675F
012551F
007158F
008171F
009039F
007144F
008081F
009554F
007141F
006445F
012546F
007148F
007392F
007392F
007393F
007392F
006445F
009729F
009861F
009862F
010786F
010787F
010252F
012368F
009506F
010788F
003346F
007142F
004675F
012551F
007158F
008171F
009039F
007144F
008081F
009554F
007141F
006445F
012546F
007148F
007392F
007392F
007393F
007392F
006445F
009729F
009861F
009862F
010786F
010787F
010252F
012368F
009506F
010788F
003346F
007142F
004675F
012551F
007158F
008171F
009039F
007144F
008081F
009554F
007141F
006445F
012546F
007148F
007392F
007392F
007393F
007392F
006445F
009729F
009861F
009862F
010786F
010787F
010252F
012368F
009506F
010788F
003346F
007142F
004675F
012551F
007158F
008171F
009039F
15-C
16-C
8-C
Sensor Water Raypak
Controller RayTemp/4-Stage (B-25)
Controller RayTemp/2-Stage (B-24)
Sensor Return Temperature RayTemp
Sensor Outdoor Air RayTemp
Temp Controller Pool (not shown)
Flow Switch
Economaster P. C. Board ADJ 3 to 10 MIN
Pump Delay 5 or 10 MIN
Switch Air Pressure (Vent)
9-C
17-C
10-C
11-C
12-C
18-C
13-C
14-C
16-C
Switch Air Pressure Differential (Blower)
Relay 24 VAC (Auto Reset Hi Limit100-240F)
FAN
F
1-F
2-F
3-F
4-F
Blower Combustion Air
Air Shutter
Intake Flange (TruSeal)
Hose Duct 4"
Hose Duct 6"
Filter Media 8 x 8
007413F
009618F
009697F
N/A
007420F
009730F
007413F
009618F
009697F
N/A
007420F
009730F
007414F
009618F
011746F
007417F
007420F
009730F
007414F
009618F
009697F
N/A
007420F
009730F
007414F
009618F
009697F
N/A
007420F
009730F
007414F
009618F
009697F
N/A
007420F
009730F
5-F
G
GAS VALVES
1-G
2-G
3-G
Main Valve Gas Manual A 1-1/4" (IRI)
Valve Gas Manual A 3/4"
Bleedle Valve 1/4"
N/A
N/A
007190F
007421F
007422F
007423F
007424F
007425F
N/A
007187F
007188F
N/A
007190F
007421F
007422F
007423F
007424F
007425F
007666F
007187F
007188F
N/A
007190F
007421F
007422F
007423F
007424F
007425F
007666F
007187F
007188F
N/A
007190F
007421F
007422F
007423F
007424F
007425F
N/A
007187F
007188F
N/A
007421F
007422F
007423F
007424F
007425F
N/A
007187F
007188F
008407F
N/A
007421F
007422F
007423F
007424F
007425F
007666F
007187F
007188F
008407F
N/A
Bleedle Valve 1/8"
4-G
Combination Gas Valve On/Off Nat 3/4"
Combination Gas Valve On/Off Pro 3/4"
Combination Gas Valve On/Off Nat 3/4" (Low Gas Press.)
Switch Low Gas Pressure w/o Bracket (optional)
Switch High Gas Pressure w/o Bracket (optional)
Solenoid Gas Valve
Vent Valve (IRI)
Valve Gas Manual B (IRI)
Valve On/Off (IRI)
5-G
6-G
7-G
8-G
9-G
011913F
007195F
004094F
011913F
007195F
004094F
011913F
007195F
004094F
011913F
007195F
004094F
N/A
N/A
N/A
N/A
10-G
H
HEAT EXCHANGER
1-H
Heat Exch Assy Cast Iron
Heat Exch Assy Brass
007452F
007458F
008852F
008854F
007476F
007482F
007488F
008855F
007500F
007501F
007502F
007503F
007504F
007505F
007506F
007512F
007518F
007524F
007536F
007537F
800001B
009804F
007530F
007211F
300203
007453F
007459F
008853F
007471F
007477F
007483F
007489F
007495F
007500F
007501F
007502F
007503F
007504F
007505F
007507F
007513F
007519F
007525F
007536F
007537F
800001B
009805F
007531F
007211F
300203
007454F
007460F
007466F
007472F
007478F
007484F
007490F
007496F
007500F
007501F
007502F
007503F
007504F
007505F
007508F
007514F
007520F
007526F
007536F
007537F
800001B
009806F
007532F
007211F
300203
007455F
007461F
007467F
007473F
007479F
007485F
007491F
007497F
007500F
007501F
007502F
007503F
007504F
007505F
007509F
007515F
007521F
007527F
007536F
007537F
800001B
009807F
007533F
007211F
300203
007456F
007462F
007468F
007474F
007480F
007486F
007492F
007498F
007500F
007501F
007502F
007503F
007504F
007505F
007510F
007516F
007522F
007528F
007536F
007537F
800001B
009808F
007534F
007211F
300203
007457F
007463F
007469F
007475F
007481F
007487F
007493F
007499F
007500F
007501F
007502F
007503F
007504F
007505F
007511F
007517F
007523F
007529F
007536F
007537F
800001B
009809F
007535F
007211F
300203
Heat Exch Assy Cast Iron w/Pump Hdr
Heat Exch Assy Brass w/Pump Hdr
Heat Exch Assy Cast Iron Cupro Nickel
Heat Exch Assy Brass Cupro Nickel
Heat Exch Assy Cast Iron w/Pump Hdr Cupro Nickel
Heat Exch Assy Brass w/Pump Hdr Cupro Nickel
Inlet/Outlet Header Cast Iron
Inlet/Outlet Header Brass
Return Header Cast Iron
Return Header Brass
Return Pump Header Cast Iron
Return Pump Header Brass
Tube Bundle
2-H
3-H
4-H
5-H
Tube Bundle Cupro Nickel
6-H Heat Exchange Tube
Heat Exchange Tube Cupro Nickel
7-H Stud Bolt Kit
Stud Bolt Kit w/Pump Header
Header Gasket
Baffle Kit "H"
Baffle Kit "WH" and "P"
Sensor Well
Well Retaining Clip
8-H
9-H
10-H
11-H
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CALL
OUT
J
DESCRIPTION
CONTROL BOX
302B
402B
502B
652B
752B
902B
1-J
Control Box
N/A
N/A
N/A
N/A
N/A
N/A
2-J
Ignition Control
Ignition Control with Manual Reset
Printed Circuit Board CPW
007374F
009057F
009626F
009688F
009689F
011758F
007896F
007494F
008921F
007380F
006872F
005641F
007382F
009628F
007374F
009057F
009626F
009688F
009689F
011758F
007896F
007494F
008921F
007380F
006872F
005641F
007382F
009628F
007374F
009057F
009626F
009688F
009689F
011758F
007896F
007494F
008921F
007380F
006872F
005641F
007382F
009628F
007374F
009057F
009626F
009688F
009689F
011758F
007896F
007494F
008921F
007380F
006872F
005641F
007382F
009628F
007374F
009057F
009626F
009688F
009689F
011758F
007896F
007494F
008921F
007380F
006872F
005641F
007382F
009628F
007374F
009057F
009626F
009688F
009689F
011758F
007896F
007494F
008921F
007380F
006872F
005641F
007382F
009628F
3-J
5-J Relay DPDT 24VAC (K1 & K2)
6-J Relay 3PDT 120VAC (K3)
7-J
8-J
9-J
10-J
11-J
12-J
13-J
14-J
15-J
M
Printed Circuit Board UDB (Diagnostic)
Printed Circuit Board Status Lights
Transformer 100 VA
Time Delay Contactor
Automatic Shut Down Breaker Switch 3 AMP
On/Off Switch Rocker
Momentary Switch
Terminal Block (3 Space)
Switch Mtg Panel
MISCELLANEOUS
1-M
2-M
Flow Switch Paddle
PRV 30 PSI
PRV 45 PSI
PRV 60 PSI
PRV 75 PSI
PRV 125 PSI
PRV 150 PSI
Deliming Kit
010026F
007470F
007220F
007222F
007223F
011912F
007225F
052870F
007205F
007399F
009296F
N/A
004079F
007470F
007220F
007222F
007223F
011912F
007225F
052870F
007205F
007399F
009296F
N/A
004079F
007217F
007220F
007222F
007223F
011912F
007225F
052870F
007205F
007399F
009296F
004844F
007746
004079F
007218F
007346F
007222F
007223F
007224F
007225F
052870F
007205F
007399F
009296F
004844F
007746
004079F
007219F
007221F
007222F
007223F
007224F
007225F
052870F
007205F
007399F
009296F
004844F
007746
004079F
007748F
007221F
007222F
007223F
007224F
007225F
052870F
007205F
007399F
009296F
004844F
N/A
3-M
4-M
T & P Gauge (H)
T & P Gauge (W)
5-M
6-M
Integral Pump 4" Impeller
Integral Pump 4-1/4 Impeller
Pump Inline CIBF Taco 0012
Pump Inline BR Taco 0012
Pump Cartridge Tace 0012
Pump Gasket Taco 0012
Thermostatic Converter diverting valve Sparco
Gasket diverting (Pool)
RTV Sealant 2.8 oz
007746
007747
007746
007747
007747
007747
007747
N/A
N/A
N/A
7-M
8-M
9-M
10-M
11-M
951153F
008749F
009076F
009079F
008924F
005755F
800351
008405F
009734F
009737F
010028F
006947F
006535F
007400F
750125
951153F
008749F
009076F
009079F
008924F
005755F
800351
008405F
009735F
009738F
010028F
006947F
006535F
007400F
750125
951153F
008749F
009077F
009080F
008924F
005755F
800351
008405F
009735F
009738F
010028F
006947F
006535F
007400F
750125
951153F
008749F
009077F
009080F
008924F
005755F
800351
008405F
009736F
009739F
010028F
006947F
006535F
007400F
750125
951153F
008749F
009077F
009080F
008924F
005755F
800351
008405F
009736F
009739F
010028F
006947F
006535F
007400F
750125
009078F
009081F
008924F
005755F
800351
008405F
009736F
009739F
010028F
006947F
006535F
007400F
750125
750126
008474F
010778F
010779F
RTV Sealant 10 oz
12-M
13-M
14-M
15-M
16-M
17-M
18-M
19-M
20-M
Sealant Tape (gray) Specify Length
Fiberfrax Insulation 1" Wide
Flue Exhaust Tee Seal Gasket
Flue Exhaust Adapter Seal Gasket
Intake Air Seal Gaskets (TruSeal)
Window Combustion Chamber
Flame Sensor
Igniter
Touch-up Paint (Green)
Touch-up Paint (Dark Gray)
Sight Window Plug
Gas Manifold Grommet 3/4" NPT
Gas Manifold Grommet 1-1/4" NPT
750126
750126
750126
750126
750126
21-M
22-M
23-M
008474F
010778F
N/A
008474F
010778F
N/A
008474F
010778F
010779F
008474F
010778F
010779F
008474F
010778F
010779F
O
OPTIONS
Remote Sensor for Low Water Cut-Off
Low Water Cut Off PC Board
Momentary Switch
1-O
2-O
3-O
007228F
007157F
005641F
007228F
007157F
005641F
007228F
007157F
005641F
007228F
007157F
005641F
007228F
007157F
005641F
007228F
007157F
005641F
R
REFRACTORY
1-R
2-R
3-R
Refractory Kit (All Panels)
Refractory Front Panels
Refractory Blanket
007401F
007407F
009863F
007402F
007408F
009864F
007403F
007409F
009865F
007404F
007410F
009866F
007405F
007411F
009867F
007406F
007412F
009868F
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CALL
OUT
S
DESCRIPTION
SHEETMETAL
302B
402B
502B
652B
752B
902B
1-S
2-S
Jacket Top
Upfront Control Panel
009740F
009746F
009747F
009748F
009754F
009694F
009760F
009816F
009817F
009768F
009769F
009772F
009775F
010245F
010251F
009776F
009777F
009886F
009784F
009790F
009791F
002671F
009792F
009698F
009793F
010746F
009887F
010029F
010766F
010754F
011858F
009741F
009746F
009747F
009749F
009755F
009694F
009761F
009816F
009817F
009768F
009770F
009773F
009775F
010246F
010251F
009776F
009778F
009886F
009785F
009790F
009791F
002671F
009792F
009698F
009793F
010746F
009887F
010030F
010767F
010755F
011858F
009742F
009746F
009747F
009750F
009756F
009694F
009762F
009766F
009767F
009768F
009770F
009773F
009775F
010247F
010251F
009776F
009779F
009783F
009786F
009790F
009791F
002671F
009792F
009698F
009793F
010746F
N/A
009743F
009746F
009747F
009751F
009757F
009694F
009763F
009766F
009767F
009768F
009771F
009774F
009775F
010248F
010251F
009776F
009780F
009783F
009787F
009790F
009791F
002671F
009792F
009698F
009793F
010746F
N/A
009744F
009746F
009747F
009752F
009758F
009694F
009764F
009766F
009767F
009768F
009771F
009774F
009775F
010249F
010251F
009776F
009781F
009783F
009788F
009790F
009791F
002671F
009792F
009698F
009793F
010746F
N/A
009745F
009746F
009747F
009753F
009759F
009694F
009765F
009766F
009767F
009768F
009771F
009774F
009775F
010250F
010251F
009776F
009782F
009783F
009789F
009790F
009791F
002671F
009792F
009698F
009793F
010746F
N/A
Upfront Control Panel w/ Window
Upper Control Access Jacket Panel
Lower Front Jacket Panel
Access Panel Igniter/Sensor
Lower Rear Jacket Panel
Upper Left Side Jacket Panel
Upper Right Side Jacket Panel
Air Intake Cover Panel
3-S
4-S
5-S
6-S
7-S
8-S
9-S
10-S
Rear Flue Exhaust Cover Panel
11-S Flue Exhaust Cover Panel
12-S
Lower Corner Supports Front and Rear
Center Support Panel
Left & Right Heat Exchanger Support
Air Intake Adapter Panel TruSeal
Support Horizontal
Support Assy Controls and Flue Exhaust
Flue Collector Top
Access Panel
Access Panel w/Pump
Pump Cover
Control Box Sheetmetal
Controller Mounting Panel
Filter Mounting Panel
Intake Air Vent Hood
13-S
14-S
15-S
16-S
17-S
18-S
19-S
20-S
21-S
22-S
23-S
24-S
25-S
26-S
27-S
28-S
29-S
30-S
Blower Plenum
Flue Exhaust Gasket Retainer
Combustion Chamber Rear Panel
Base Assy
Rear Center Cover Panel
VENTING
010030F
010768F
010756F
011858F
010031F
010769F
010757F
011858F
010031F
010770F
010758F
011858F
010031F
010771F
010759F
011858F
V
1-V
2-V
3-V
4-V
5-V
Outdoor Stack
Flue ExhaustTee
Flue Exhaust Tee Cap
Flue Exhaust Adapter
Flue Exhaust Straight Pipe
010793
009795F
009798F
009801F
011851F
010794
009796F
009799F
009802F
011852F
010794
009796F
009799F
009802F
011852F
010795
009797F
009800F
009803F
011853F
010795
009797F
009800F
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011853F
010795
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009800F
009803F
011853F
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