Raymarine GPS Receiver Ray430 User Guide

Ray430  
Loudhailer  
Owner’s Handbook  
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TABLE OF CONTENTS  
SECTION 1  
GENERAL  
1.1  
1.2  
1.3  
INTRODUCTION ................................................................................... 1-1  
EQUIPMENT FEATURES ..................................................................... 1-1  
SPECIFICATIONS.................................................................................. 1-2  
SECTION 2  
2.1  
INSTALLATION  
UNPACKING AND INSPECTION........................................................ 2-1  
EQUIPMENT SUPPLIED....................................................................... 2-1  
Optional Accessories ......................................................................... 2-2  
STORAGE............................................................................................... 2-2  
PLANNING THE INSTALLATION ...................................................... 2-3  
Mounting Options.............................................................................. 2-5  
ELECTRICAL CONNECTION.............................................................. 2-5  
DC Power Connections...................................................................... 2-5  
Intercom Speaker(s)........................................................................... 2-6  
Hailer Horn(s).................................................................................... 2-7  
Connection of Burglar Alarm ............................................................ 2-7  
Remote Microphone........................................................................... 2-7  
Auxiliary lnput................................................................................... 2-8  
Connection of an External Speaker.................................................... 2-8  
2.2  
2.2.1  
2.3  
2.4  
2.4.1  
2.5  
2.5.1  
2.5.2  
2.5.3  
2.5.4  
2.5.5  
2.5.6  
2.5.7  
SECTION 3  
3.1  
OPERATION  
INTRODUCTION ................................................................................... 3-1  
CONTROLS AND LCD DISPLAY........................................................ 3-1  
Controls.............................................................................................. 3-1  
LCD Display...................................................................................... 3-3  
OPERATING PROCEDURES................................................................ 3-5  
The Power Switch/Dimmer Control .................................................. 3-5  
Volume Control (Hail & Listen)........................................................ 3-5  
Hail Mode .......................................................................................... 3-6  
Intercom Operation............................................................................ 3-6  
3.2  
3.2.1  
3.2.2  
3.3  
3.3.1  
3.3.2  
3.3.3  
3.3.4  
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3.3.5  
3.3.6  
Fog Horn Mode.................................................................................. 3-8  
Aux Mode .......................................................................................... 3-13  
SECTION 4  
TECHNICAL DESCRIPTION  
4.1  
BLOCK DIAGRAM................................................................................ 4-1  
SECTION 5  
5.1  
MAINTENANCE  
GENERAL............................................................................................... 5-1  
Product and Customer Service........................................................... 5-1  
PREVENTATIVE MAINTENANCE ..................................................... 5-1  
ADJUSTMENT ....................................................................................... 5-2  
Test Equipment.................................................................................. 5-2  
Listen Output Adjustment.................................................................. 5-2  
Intercom Output Adjustment ............................................................. 5-3  
Level Meter Adjustment .................................................................... 5-3  
5.1.1  
5.2  
5.3  
5.3.1  
5.3.2  
5.3.3  
5.3.4  
SECTION 6  
PARTS LIST & DRAWINGS  
6.1  
6.2  
6.3  
6.4  
6.5  
6.6  
6.7  
6.8  
6.9  
6.10  
PARTS LIST............................................................................................ 6-1  
ASSEMBLY DRAWING........................................................................ 6-8  
PARTS LIST FOR ASSEMBLY DRAWING ........................................ 6-9  
INTERNAL WIRING DIAGRAM.......................................................... 6-11  
LINEAR A SCHEMATIC DIAGRAM................................................... 6-12  
LINEAR B SCHEMATIC DIAGRAM................................................... 6-13  
LINEAR A PCB PARTS LAYOUT........................................................ 6-14  
LINEAR B PCB PARTS LAYOUT........................................................ 6-14  
CPU PCB SCHEMATIC DIAGRAM..................................................... 6-15  
CPU PCB PARTS LAYOUT .................................................................. 6-16  
ii  
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SECTION 1  
GENERAL DESCRIPTION  
1.1 INTRODUCTION  
Congratulations on your purchase of the RAY430 Multifunction Loudhailer.  
The RAY430 Loudhailer is a multipurpose device that may be used as a ship-to-shore hailer, ship-to-  
ship hailer, foghorn, audio amplifier, intercom, and/or alarm system.  
As a loudhailer, the RAY430 amplifies your voice up to a 30 watt level, for hailing through the  
hailing horn speaker, and when listening for replies, amplifies the incoming sounds to the desired  
listening level. If an additional (optional) horn is added to the system, the loudhailer output can be  
switched to either or both of the hailing horn positions by the front panel control.  
To verify your ownership and warranty registration, you should take a few minutes and fill out your  
warranty registration card found just inside the front cover of this manual. It is very important that  
you take the time to fill this card out. The warranty registration card should be returned to the factory  
immediately after your purchase in order to receive full warranty benefits.  
Section 5 in this manual provides further information on obtaining Customer Service and Product  
Support which is available to you as a valued customer.  
1.2 EQUIPMENT FEATURES  
The RAY430 is designed and manufactured to provide ease of installation and operation with  
excellent reliability. Some of the important built-in features of the equipment are listed below.  
The loudhailer horns(s) are used as sound dispersal points when the RAY430 is used as a foghorn so  
that the full 30 watt output of the unit can be employed.  
In the foghorn mode any of six programmed foghorn patterns can be automatically generated. They  
are: Underway, Stopped, Sail, Tow, Anchored, and Aground.  
INTERCOM — Provides 2-way communication between the display unit and up to 4 connected  
remote units, which can also originate a call to the display unit.  
AUXILIARY MODE — Allows the selective or simultaneous transmission of an external audio  
input to all stations. For entertainment, the external audio can be a cassette deck, radio, or CD player.  
For business, it can also be any other instrument having an external audio output, such as the output  
from a VHF or SSB radiotelephone.  
1-1  
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EXTERNAL ALARM CONNECTION — For external systems or security alarm sensors.  
EASY TO USE — An ideal arrangement, the RAY430 has an illuminated keyboard and LCD which  
clearly shows all selected stations and operating modes.  
DURABLE, WATERPROOF CONSTRUCTION — With rugged gaskets and our heavy-duty  
microphone the RAY430 is built to survive in the toughest marine environments.  
SILICONE RUBBER KEYBOARD — Has backlighting for easy night-time viewing and operation.  
OPTIONAL FLUSH-MOUNT KIT — For attractive customized mounting into overhead instrument  
cabinets or in the console of your bridge.  
1.3SPECIFICATIONS  
Dimensions:  
4 3/4 x 9 3/16 x 4 1/2 inches (121 x 234 x 114 mm)  
Height x Width x Depth  
Weight  
Approximately 1.9 Kg (4.3 lbs)  
Power supply  
Audio Output  
13.6 VDC nominal (±20%) 5 amps or less  
Hail Spkr 30W  
Intercom Spkr 4.5W  
Ext. Spkr 4.5W  
Int. Spkr 2.5W  
Output impedances  
Hail Spkr 8 ohms  
Intercom Spkr 8 ohms  
Ext. Spkr 8 ohms  
Input Impedance  
Input Sensitivity  
Mic. Impedance 600 ohms  
Aux Impedance 10K ohms  
Mic. Sensitivity -40 dB 3dB (at 1KHz)  
Aux Sensitivity -10 dB 3dB (at 1KHz)  
SP/Mic Sensitivity 6mV RMS ±20%  
Frequency Response  
Distortion Factor  
Hail Mode 100Hz to 8KHz 5dB  
Listen Mode 100Hz to 8KHz 5dB  
Aux Mode 100Hz to 20KHz 5dB  
Hail Mode 10% or less (at 1KHz 30W)  
Listen Mode 10% or less (at 1KHz 5W)  
Aux Mode 10% or less (at 1KHz 30W)  
Signal to Noise Ratio  
Horn Frequency  
Hail Mode 60dB or more (at 1KHz)  
Listen Mode 60dB or more (at 1KHz)  
Aux Mode 60dB or more (at 1KHz)  
500Hz ± 50Hz  
1-2  
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SECTION 2  
INSTALLATION  
2.1 UNPACKING AND INSPECTION  
Use care when unpacking your new RAY430 from the shipping carton to prevent damage to the  
contents. It is also a good practice to save the carton and the interior packing material. The original  
packing material should be used in the unlikely event that it becomes necessary in the future to return  
the unit for service.  
2.2 EQUIPMENT SUPPLIED  
The following is a list of the standard equipment included with your RAY430 Loudhailer.  
Equipment Name  
RAY430 Loudhailer Unit  
Hailer Horn  
Part No.  
M95997  
M95435  
Microphone  
G263596-2  
G263596-3  
G263596-4  
G263647-4  
G263647-5  
Microphone Mounting Bracket  
Mounting Yoke  
Bridge Card  
Instruction Manual  
2-1  
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2.2.1 Optional Accessories  
Item #  
Description  
Part No.  
M95990  
M95995  
M59733  
G263696- 1  
M95998  
M95435  
1
2
3
4
5
6
Console Mounting Kit (Flush Mount)  
Console Mounting Kit (Trim Ring Style)  
Power Supply, 115/220 VAC to 1 2 VDC  
Sun Cover  
Intercom Speaker  
Hailer Horn  
2.3  
STORAGE  
After all of the components have been unpacked and inspected, they should be replaced in their  
shipping containers and stored in a dry place until they are to be installed. The storage area should be  
dry, well-ventilated and not subjected to temperature extremes below -20°C or above +55 °C.  
2-2  
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2.4 PLANNING THE INSTALLATION  
When planning the location for your RAY430 to be installed, the following conditions should be  
considered to insure dependable and trouble-free operation.  
1) The mounting location should be easily accessible to allow easy operation of the front panel  
and provide the best viewing angle of the display.  
2) There should be adequate ventilation.  
3) A sufficient space should be secured behind the unit to allow all cable connections to the rear  
panel terminal strip.  
4) The mounting place should be located as near to the power source as possible.  
5) The selected location should be isolated away from devices that may cause offending noise or  
interference, such as motors, steering cables and generators.  
6) Generally speaking, the Loudhailer should be protected from prolonged direct exposure to  
rain and salt spray. It is a good practice to protect this valuable equipment as much as pos-  
sible.  
The unit can be conveniently mounted on a chart table, bulkhead, overhead or any other desired  
place. (Refer to Figure 2- 1 for typical locations and mounting configurations.)  
(table top mount)  
(bulkhead mount)  
(overhead mount)  
Figure 2-1 Examples of installation  
2-3  
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Figure 2-2 Outline and Mounting Dimensions  
2-4  
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2.4.1 Mounting Options  
Flush-mounting your RAY430 can be performed using one of the methods shown below.  
Console Mounting Kit (Trim Ring Style-M95995)  
Console Mounting Kit (M95990)  
Figure 2-3  
2.5 ELECTRICAL CONNECTION  
Figure 2-4 RAY430 Rear Panel  
CAUTION  
DO NOT INSTALL THIS RADIO ON VESSELS WITH POSITIVE  
GROUND BATTERY SYSTEMS.  
2.5.1 DC Power Connections  
The RAY430 is intended for use on vessels with 12 VDC power systems and can operate as long as  
the DC supply is regulated between 10.8 and 16 VDC.  
The input power connections are made at the terminal strip on the rear of the RAY430 unit at the  
terminals labeled "13.6V" "+" and "–". See Figure 2-8 on page 2-9 for the exact locations.  
2-5  
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The power leads should normally be routed to the ship’s DC power distribution panel on larger  
boats. The RAY430 is fused at 10 amps so connection to a 10 amp or (maximum of) 15 amp circuit  
breaker is recommended. On smaller vessels the power leads may be connected directly to the main  
battery, isolation switch, or circuit breaker. For best noise isolation from other shipboard electronics  
avoid grouping the loudhailer power connections with radar, radio, or echo sounder power leads  
together on the same circuit breaker.  
Although the RAY430’s power consumption is only 65 watts (maximum), if you find that the power  
cable leads need to be extended more than 10 feet, the wire size of the leads should be in-creased  
accordingly to minimize line losses. For runs of 20-35 feet #12 AWG is recommended, remember to  
always solder all connections on all your power cord additions.  
Observe proper polarity! The wire connected to the positive (+) terminal must be connected to the  
positive point of the DC power source; The wire connected to the Negative (—) terminal of the  
terminal strip must be connected to the negative point of the DC power source. If the power leads are  
accidentally reversed, the 10 Amp fuse will blow. If this happens, recheck the polarity of the  
connections with a voltmeter (VOM) and, if necessary, reverse the leads for proper connection. Then  
replace the 10 amp fuse in the power cord.  
2.5.2 Intercom Speaker  
Up to four intercom station speakers (optional) can be connected to the intercom speaker terminals  
labeled IC1-IC4 on the terminal block. The optional intercom speakers M95998 are 8 ohms and in-  
dude “CALL” buttons. Stations 1, 2, 3 and 4, should be connected to the terminal block accordingly  
so that they will correspond to the desired Intercom station selections.  
Connect one of the speaker lines to terminal 2, the other line to the GND terminal (on the right side  
of the terminal block). The “call” line should be connected to the terminal 1.  
Figure 2-5  
2-6  
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2.5.3 Hailer Horn(s)  
The outside hailer horns should be mounted facing away from the display unit to prevent feedback  
problems using the universal swivel mount provided. High gain audio amplifier circuits “hailers” are  
susceptible to high frequency audio oscillations (a.k.a. feedback). It is highly recommended that be-  
fore permanently mounting the hailing horn, that the HAIL feature is tested with the horn in the  
desired location. This should be done to ensure optimum performance. Generally speaking the horn  
should be mounted as far away as possible and facing away from the RAY430 base unit. It should be  
pointed in the opposite direction of the RAY430 microphone as you are speaking into it.  
Connection to the horn(s) should be made with No. 1 8 or larger, stranded, twisted pair copper wire.  
The two-conductor cable chosen should be suitable for external all-weather use.  
Electrical connections from the deck horn(s) are made on the rear panel terminal strip at either the  
FWD or AFT terminal point, depending on the location of the speaker you are connecting.  
For connection to FWD, connect the deck horn to terminals “FWD” 1 and 2. For connection to AFT,  
connect the deck horn to terminals “AFT’ 1 and 2.  
2.5.4 Connection of Burglar Alarm  
By connecting an external alarm sensor using a normally open type of switch (not supplied) to the  
ALM terminals, this unit can be used as a burglar alarm in the Fog ALM mode (burglar alarm).  
When the sensor connected at terminals 1 and 2 (AUX) of this terminal block become shorted  
(closed), the alarm function becomes activated and the yelp signal will sound at the maximum  
volume through the forward deck hailer horn speaker.  
Figure 2-6  
2.5.5 Remote Microphone  
An external microphone connection is located on the rear panel terminal strip. This may be used if  
you desire to operate hailing functions from a secondary station.  
2-7  
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Figure 2-7  
2.5.6 Auxiliary Input  
Your RAY430 has been designed to allow you to amplify the audio from your VHF radiotelephone  
or any other external audio output (i.e. AM/FM radio, CD player) through your intercom or deck  
speaker stations. This external audio input can be connected at the auxiliary input terminals 1 and 2.  
2.5.7 Connection of an External Speaker  
In situations where the main unit is distant from the operator and the noise level is very high, it may  
be difficult to hear your RAY430 clearly. By connecting an external (8 ohms, 5 watts or more)  
speaker, the sound level can be increased for improved listening capability. When an external  
speaker is connected at the external speaker jack, the internal speaker is automatically disconnected.  
The connector, a mini phone plug, for the external speaker is supplied with your RAY430 for your  
convenience.  
2-8  
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Figure 2-8 RAY430 Electrical Connections  
2-9  
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2-10  
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SECTION 3  
OPERATION  
3.1 INTRODUCTION  
While the operation of the RAY430 is easy and straight forward, the operator who is familiar with  
the functions and understands the layout of the front panel controls will be able to obtain the best  
performance from their equipment.  
Following is a description of the front panel controls of the RAY430 loudhailer.  
3.2 CONTROLS AND LCD DISPLAY  
Refer to Figure 3-1 for familiarization with the following controls:  
Figure 3-1 RAY430 Front Panel  
3.2.1 Controls  
1) On/Off & Dimmer Control Knob:  
This control turns the RAY430 On and Off, and rotating the control clockwise  
increases the backlighting level of the LCD display.  
3-1  
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2) Hail Output Control:  
Rotating this control clockwise will increase the volume going to the Hailer Horns or  
Inter-com Speaker(s) and rotating this control counterclockwise will decrease the  
volume.  
3) Listen Control:  
Rotating this control clockwise will increase the listening volume at the internal  
speaker and rotating this control counterclockwise will decrease the volume.  
4) Hail Key:  
Pressing the [HAIL] key puts the RAY430 into the hailer mode and HAILER is  
displayed on the LCD.  
5) FOG (Foghorn) Key:  
Pressing the [FOG] key sequentially selects one of the 9 different horn or automatic  
fog signals for use.  
6) AUX (Auxiliary) Key:  
Audio signals connected to the AUX input from radiotelephone, tape player, etc. are  
amplified and heard at the selected external speaker location(s).  
7) IC (Intercom) Key:  
Pressing this key puts the RAY430 into the Intercom mode.  
8) IC 1/2 Key:  
Selects between Intercom Station 1 or 2 for connection to the input/output circuitry in  
the Intercom Mode. Pressing the [IC 1/2] key, selects IC- 1 , IC-2, in sequence,  
alternately.  
9) IC 3/4 Key:  
Selects between Intercom Station 3 or 4 for connection to the input/output circuitry in  
the Intercom Mode. Pressing the [IC 3/4] key selects IC-3, IC-4, in sequence,  
alternately.  
10) FWD (Forward) Key:  
Selects the Hailer horn which is normally mounted on the forward part of the vessel  
for use as a foghorn, hailer or public address system.  
11) AFT (After) Key:  
Selects the Hailer horn which is normally mounted at the rear of the vessel for use as  
a fog-horn, hailer or public address system.  
12) BOTH Key:  
Selects both Hailer horns which are mounted on the forward and rear part of the  
vessel for simultaneous use as foghorns, hailing or for public address.  
3-2  
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13) ALL Key:  
Connects the input/output circuitry to all speaker stations for use simultaneously  
during fog-horn, hailer or public address operations.  
14) Microphone PTT (Push-To-Talk) Switch  
The PTT switch located on the side of the RAY430 microphone is used to activate the  
microphone, etc.  
3.2.2 LCD Display  
The custom LCD display on the RAY430 is used to show the operation status of the loudhailer in  
bright bold characters. The display is illuminated in a blue-green color with adjustable intensity for  
best viewing in twilight or nighttime use. The lighting can also be turned off by use of the On/Off &  
Dimmer control knob.  
The Ray430 has 4 operating modes. The selected mode is indicated by the message on the left side of  
the display. The modes messages are:  
HAILER — for Hailing or public address mode  
INTERCOM — for Intercom operation on up to 4 different stations  
SEE TABLE — for Fog horn Signal mode. The RAY430 generates any one of 9 automatic or  
manual fog horn signals.  
AUX — for Auxiliary audio inputs.  
Figure 3-2 LCD Display  
3-3  
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When the FOG mode is selected, the message area will display the selected type of signal to  
be emitted as follows:  
TYPE  
MANUAL  
UNDRWY  
STOP  
Auto/Manual  
Manual  
PURPOSE  
1.  
2.  
3.  
Use as horn signal for passing, etc.  
Fog signal for Power Boat underway.  
Automatic  
Automatic  
Fog signal for vessel that is stationary.  
(STOPPED)  
4.  
5.  
6.  
7.  
8.  
SAIL  
TOW  
Automatic  
Automatic  
Automatic  
Automatic  
Manual  
Fog signal for sailboat, fishboat, towboat.  
Fog signal for vessels under tow.  
Fog signal for any vessel at anchor.  
Fog signal for any vessel aground.  
ANCHOR  
AGROUND  
YELP  
Yelp type siren for police, Fish & Game, US  
Coast Guard.  
9.  
ALARM  
Automatic  
Burglar alarm signal when activated.  
The speaker station display normally indicates the location of the speakers selected for use with each  
operating function. Located on the top right side of the display these messages use up to four  
characters. The speaker stations are: FWD, AFT, BOTH, or ALL.  
In the FOG mode, the speaker station message area will temporally indicate which FOG mode # has  
been selected for use when the [FOG] key is pushed. One second later the normal speaker station  
selection message will re-appear.  
When the microphone push-to-talk [PTT] key is pressed in the Hail or Intercom modes, the message  
“TALK” appears in the speaker station window, confirming that transmission of your voice is now  
possible by speaking into the microphone.  
Further information on the operating modes can be found in the sections that follow.  
3-4  
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3.3 OPERATING PROCEDURES  
Specific operating procedures for the RAY430 are explained in this section. Refer to the Controls  
section 3.2. 1 beginning on page 3-1 for a thorough description of all RAY430 functions.  
3.3.1 The “Power Switch / Dimmer Control”  
The On/Off & Dimmer control knob is used to turn on the Power, then controls backlighting levels.  
TURNING THE UNIT “ON”  
Rotate the On/Off & Dimmer control knob clockwise to turn the unit on. The display will appear in  
about 1 second. Now, set the On/Off & Dimmer Control knob to your desired backlighting level.  
TO TURN THE UNIT “OFF”  
Rotate the On/Off & Dimmer control knob counterclockwise to turn the unit off. The display will  
disappear immediately and the backlighting will be extinguished. The unit will now be OFF.  
Note: You should never remove the power leads while the unit is turned on.  
3.3.2 Volume Control (Hail & Listen)  
1) HAIL Volume  
Controls the volume level to external loudspeakers connected to the RAY430.  
2) Listen Volume  
This allows the user to Adjust the RAY430 to the desired listening volume level. When the  
control is turned clockwise, the volume level will increase. The volume level decreases when  
the control is turned counterclockwise.  
3-5  
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3.3.3 Hail Mode  
The mode keys are used to select one of the four operating modes. They are HAIL, FOG, AUX or  
INTC.  
To operate the RAY430 as a loudhailer, proceed as follows:  
1. Press the [HAIL] key.  
After pressing the [HAIL] key, the HAIL mode is selected and “HAILER” appears on the  
LCD display in the operating mode window. In general, “Hailing” is normally performed  
using the forward hailing horn speaker. However, you can select the AFT horn speaker (if  
connected) or “Both” or “All” speakers (which includes intercoms) for general ships  
announcements.  
2. Press the desired speaker key to select the FWD, AFT, BOTH or ALL positions as required  
for your particular application. Your selection appears in the speaker station window on the  
top right of the LCD display.  
3. Press the microphone’s PTT button and speak into the microphone. Now, adjust the HAIL  
volume as required using the Hail knob.  
In HAIL mode, upon pressing the microphone [PTT] button, “TALK” appears in the speaker  
window. Your voice signal is amplified through the microphone and is sent to the selected  
external speaker(s).  
Releasing the microphone [PTT] button, “TALK” disappears from the speaker station display  
window and the speaker station name re-appears.  
3.3.4 Intercom Operation  
In general, the intercom mode is used to communicate with one of the intercom stations installed on  
the vessel. So if intercom operation is desired, you must first:  
1. Press the [IC] key. “INTRCOM” will appear on the LCD display in the operating mode  
window.  
2. Set the STATION ([IC 1/2], [IC3/4]) key to the desired intercom station.  
Selection of the desired intercom station by pressing the appropriate station key is the second step in  
3-6  
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operating the intercom mode. Once the station has been selected, communications from the master  
station (RAY430 unit) can be enabled.  
In the intercom mode, upon pressing the microphone [PTT] button, “TALK” appears in the speaker  
station display window. Your voice signal through the microphone is amplified and sent to the  
Selected intercom speaker(s).  
When the [PTT] button is released, the speaker at the selected station location can act as a  
microphone, with sounds being heard at the RAY430 internal speaker or external speaker (if  
connected). The RAY430 microphone takes priority over any responses from intercom sub-stations.  
This means that the sub-stations cannot be heard if the [PTT] key is held down.  
Both the HAIL and LISTEN controls can be adjusted for desired volumes by rotating the Hail or  
Listen volume control knobs.  
Marking calls from Remote Intercom Stations  
As long as RAY430 power is on, the RAY430 master station can be called from any of the Inter-com  
sub-stations.  
When the [CALL] switch on the sub-station speaker is pressed, both an audible beeping and an LCD  
display indicator tell the master station which remote station wishes to communicate with the master  
station. At the RAY430 master station, the operator would then select the intercom station key  
corresponding to the calling station and speak into the microphone to communicate.  
The RAY430 allows you to connect a maximum of four intercom station speakers. The remote  
intercom stations cannot communicate directly with each other.  
3-7  
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3.3.5 Fog Horn Mode  
The [FOG] key allows the user to alternately select one of the automatic or manual FOG output  
signals. There are 9 kinds of alarms. They are: MANUAL, UNDRWY, STOP, SAIL, TOW,  
ANCHOR, AGROUND, YELP and ALARM. Whenever the [FOG] key is pressed, the alarm type is  
changed in the following order:  
A. MANUAL — This lets the hailer serve as a horn for the vessel to permit manual horn signals as  
described in the ‘Rules of the Road’ - Section 35.  
Usage: Passing Signals, etc.  
“MANUAL’ appears in the mode display window.  
In this mode, the horn sounds when you press the microphone [PTT] button. The length and  
timing of the horn blasts are controlled by depressing the push-to-talk switch on the microphone.  
Example:  
B. UNDRWY (Fog 1) Usage: Power Boat “UNDERWAY’  
This is a programmed automatic fog signal for powered vessels underway. The message  
“UNDRWY” appears on the mode display window. While operating the [FOG] key, “FOG 1  
appears on the station display window for reference.  
3-8  
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In 1 second, “FOG 1 “ disappears and the station speaker selection appears.  
The Fog 1 alarm pattern is: One 5-second blast at 2 minute intervals.  
C. STOP (Fog 2) Usage: Power Boat “STOPPED”  
This automatic fog signal is emitted when the vessel is stopped. The message “STOP” appears in  
the mode display window and “FOG 2” appears in the speaker station display window  
momentarily.  
“FOG 2” disappears and the speaker station re-appears in the station display window.  
The FOG 2 signal pattern is: Two 5-second blast, with a 2 second interval between each blast,  
this will be repeated every 2 minutes.  
D. SAIL (FOG 3) Usage: Sail Boat, Fish Boat, Tow Boat  
This automatic fog signal is used for sail boats, fish boats and tow boats underway. “SAIL”  
appears on the mode display part and “FOG 3” appears in the station display window when you  
press the [FOG] key.  
3-9  
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“FOG 3” will disappear and the speaker station selection re-appears in the station display  
window.  
The Fog 3 signal pattern is:  
One 5 second blast, followed by two I second blast, at 2 second intervals, this will be repeated  
every 2 minutes.  
E. TOW (FOG 4) usage: Vessels Under Tow  
When you press the [FOG] key again this automatic fog signal is selected, the message “TOW”  
appears in the mode display window and “FOG 4” is temporarily displayed in the station display  
window.  
“FOG 4” will disappear and the speaker station name re-appears in the station display window after  
completing the FOG 4 selection.  
The FOG 4 signal pattern is:  
One 5 second blast, followed by three 1 second blasts, at 2 second intervals, this will be repeated  
every 2 minutes.  
3-10  
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F. ANCHOR (FOG 5) Usage: Any Vessel at Anchor  
For this automatic fog signal press the [FOG] key again, the message “ANCHOR” appears on the  
mode display and “FOG 5” appears in the station display window.  
“FOG 5” will disappear and the speaker station reappears in 1 second after FOG 5 is selected.  
The Fog 5 signal pattern is:  
A rapidly ringing bell tone will sound for a duration of at least 5 seconds, with a repetition  
interval which will not exceed 1 minute.  
G. AGROUND (FOG 6) Usage Any Vessel Aground  
When you press the [FOG] key again this automatic fog signal is selected “AGROUND” appears  
in the mode display window and “FOG 6” appears in the station display window.  
“FOG 6” will disappear and the station name reappears 1 second after completing the  
selection.  
The Fog 6 signal is:  
Three bell tones sound at one second intervals, followed by a rapidly ringing bell tone for a  
duration of 5 seconds, followed again by three bell tone sounds at one second intervals. This is  
repeated once every minute.  
3-11  
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H. YELP Usage: Coast Guard, Patrol Vessels, etc.  
This is a manually activated attention getting alarm signal often used by regulatory vessels.  
When the [FOG] key is pressed again Yelp is selected, “Yelp” appears in the mode display  
window.  
In this mode the horn yelps by pressing the microphone PTT button.  
I. ALARM (Burglar alarm mode)  
If an external normally open type switch sensor is attached (not supplied) to the ALM terminal  
on the rear panel, this unit can operate as a burglar alarm unit.  
When the FOG mode key is pressed until “ALARM” appears on the mode display part and  
“BURG” appears on the station display window, the burglar alarm mode is enabled.  
Within a few seconds “BURG” disappears and forward horn speaker station name appears.  
The Burglar alarm signal is a “warble” type of signal similar to the yelp signal.  
When the Burglar alarm mode is selected, the speaker station is changed to FWD, and the HAIL  
volume is set to the maximum level automatically.  
3-12  
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The alarm itself is not enabled for five minutes after selection. However, in five minutes, the  
characters and backlighting on the LCD display window goes out and only the [FOG] key and  
On/Off & Dimmer Control (to Off) are operable on the RAY430. The RAY430 will appear to be  
OFE In this condition the burglar alarm will only sound if the ON signal from the external alarm  
sensor connected to the ALARM is tripped.  
Clearing the ALARM mode  
To disable the Burglar alarm mode, press the [FOG] key or turn off the RAY430 by rotating the  
On/Off & Dimmer control knob fully counterclockwise.  
3.3.6 Aux Mode  
If the audio output line from a radiotelephone equipment, cassette deck, or entertainment receiver is  
connected to the AUX terminals 1 and 2, the output signals of such units can be amplified through  
desired speaker stations by the RAY430.  
1. Press the [AUX] mode key which will enable the auxiliary mode.  
2. Press the desired speaker station key to select the specific station ([IC 1/2], [IC 3/4]).  
3. Adjust the HAIL volume for the desired listening level.  
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SECTION 4  
TECHNICAL DESCRIPTION  
4.1 BLOCK DIAGRAM  
Figure 4-1 is the block diagram of the RAY43O. The operation of the circuitry described below is  
based upon this block diagram.  
1. 1. CPU  
The CPU (U-203) accepts key entry from the keyboard and selects the proper input and out-  
put signals to control devices.  
2. Relay  
Changes input/output signals and is controlled by the CPU.  
3. Relay Driver  
Selects the input and output speakers  
4. 5W Pre-Amp.  
IC2 and IC3 amplifies low level voice signals and supplies them to the output signal selector  
through Listen Volume VR 1.  
5. Intercom Selector  
Activates the Intercom speaker with selected keyboard or Call key.  
6. Output Signal Selector  
Select the output signal (Foghorn Signal, Intercom, Alarm or Mic input signal) to the Power  
Amplifier  
7. Power Amplifier  
IC1 is a 30W power amplifier to active the selected speaker.  
8. Interface Circuit  
Senses the “CALL” or alarm sensor signals from the external unit. The photo couplers are  
used to reduce any external noise pickup by isolation.  
4-1  
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9. Input Signal Selector  
Selects input signal to active the FWD, AFT, INT, or EXT speaker(s).  
10. 10. Tone Generator  
Generates a horn and alarm sound for the RAY430. This generator is controlled by the CPU  
to produce correct sound patterns and signal timing for various automatic or manual signal  
outputs.  
11. LCD Driver  
U-202 Controls the LCD display.  
12. 12. LCD  
The LCD is a custom LCD featuring 1 2 characters on a Dot Matrix display. The bar for the  
volume and the intercom call numbers are displayed with 16 segment x 8 characters.  
13. EL Driver  
Drives the EL, controlled by On/Off & Dimmer control knob.  
14. EL  
Backlights the LCD display.  
4-2  
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Figure 4-1 RAY430 Block Diagram  
4-3  
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SECTION 5  
MAINTENANCE  
5.1 GENERAL  
The purpose of this section is to provide servicing instructions to the service technician. The  
RAY430 is designed to provide long periods of trouble-free operation. It is recognized, however, that  
environmental and other factors may result in a need for occasional service.  
5.1.1 Product and Customer Service  
In the event that your RAY430 is in need of service, the dealer from whom the radio was purchased,  
or an authorized Raymarine dealer.  
Our Technical Support Specialists are also available to answer installation, operation, and trouble  
shooting questions about your RAY430. In the US, contact our Technical Support Department  
Monday to Friday 8:15 AM to 5:00 PM Eastern Time at:  
1-603-881-5200 ext 2444  
Many Raymarine accessory items and parts are available through your authorized Raymarine dealer.  
However, if you are in need of an item not available through your retailer, please contact our  
Customer Service department Monday to Friday 8:15 AM to 5:00 PM Eastern Time at:  
1-603-881-5200 ext 2333  
In Europe, Raymarine support, service and accessories may be obtained from your authorized dealer,  
or call:  
+44 (0) 9269 3611  
5.2 PREVENTATIVE MAINTENANCE  
The procedures listed below for the RAY430 should ideally be performed at monthly intervals to  
minimize the possibility of an equipment failure and assure optimum performance.  
1. Fuse holders and their connections may be subject to corrosion which can increase circuit  
resistance. The in-line fuse should be removed from its holder, inspected and cleaned of any  
accumulation of dirt or corrosion.  
5-1  
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2. The unit front panel should be cleaned with a tissue or a soft non-abrasive cloth. Care should  
be exercised when cleaning any plastic surface to prevent scratching, especially the LCD  
window area. Mild soap and water may be used in stubborn cases. The unit case should be  
cleaned of any salt spray or dust as often as necessary.  
CAUTION  
Do not use solvents or other chemicals for cleaning this equipment.  
5.3 ADJUSTMENT  
The RAY430 has been completely aligned at the factory and normally does not require any readjustment  
at installation. However, it is possible to adjust the tone level of the Hail & Intercom signal.  
5.3.1 Test Equipment  
1 Audio Oscillator  
2 AC SSVM  
3 8-ohm Dummy Load  
5.3.2 Listen Output Adjustment  
Connect Audio Oscillator, AC SSVM and 8-ohm Dummy Load as shown in Figure 5-1 (Audio  
Oscillator output: 6 mV).  
Rotate the Listen Volume fully clockwise.  
Adjust VR301 for 6 V on the AC SSVM.  
Figure 5- 1 Test connection for Listen output Adjustment  
5-2  
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5.3.3 Intercom Output Adjustment  
Connect Audio Oscillator; AC SSVM and 8-ohm Dummy Load as shown in Figure 5-2 (Audio  
Oscillator output: 7.5 mV).  
Rotate Hail Volume fully clockwise.  
Adjust VR302 for 6V on the AC SSVM.  
Figure 5- 2 Test connection of Intercom output Adjustment  
5.3.4 Level Meter Adjustment  
Connect 8-ohm Dummy Load to FWD terminal.  
Rotate Hail Volume fully clockwise.  
Select Manual Fog operation Mode.  
Press the PTT switch and adjust VR101 to show 6 bars progressing from left to right on the LCD.  
Figure 5- 3 Test connection of Intercom output Adjustment  
5.3.5 Hailer Output Adjustment  
Connect Audio Oscillator; AC SSVM and 8-ohm Dummy Load as shown in Figure 5-4 (Audio  
Oscillator output: 7.5 mV).  
Rotate Hail Volume fully clockwise.  
Adjust VR303 for 15.5V on the AC SSVM.  
Figure 5- 4 Test connection of Hailer output Adjustment  
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SECTION 6  
6.1 PARTS LIST  
***** LINEAR A PCB ASSEMBLY SECTION *****  
Description  
Qty. Symbol  
1
Part No.  
Linear A PCB Assembly  
G263648-1  
Capacitors  
Stacked Metallized PPS Film, 0.001 µF  
8
C301, 302, 303, 304, 313,  
316, 318, 342  
C363, 365  
C338, 339  
C327, 362  
Stacked Metallized PPS Film, 0.0033 µF  
Stacked Metallized PPS Film, 0.047 µF  
Stacked Metallized PPS Film, 0.1 µF  
Ceramic, 100 pF  
2
2
2
13  
C349, 350, 351, 352, 353  
354, 355, 356, 357, 358,  
359, 360, 361  
Ceramic, 0.047 µF  
Elec., 1 µF/50WV  
Elec., 2.2 µF/50WV  
Elec., 10 µF/16WV  
1
C328  
4
C306, 312, 320, 333  
C314  
1
17  
C305, 309, 310, 315, 317,  
319, 323, 324, 326, 330,  
331, 334, 345, 346, 347,  
348, 364  
Elec., 47 µF/16WV  
Elec., 47 µF/25WV  
Elec., 100 µF/16WV  
Elec., 100 µF/25WV  
Elec., 220 µF/25WV  
Elec., 1000 µF/35WV  
Tantalum, 1 µF/16WV  
4
2
2
2
2
1
2
C307, 311, 321, 325  
C343, 344  
C308, 322  
C336, 341  
C337, 340  
C335  
C329, 368  
Resistors  
Jumper, 0 ohm  
1
2
2
2
8
R323  
Metal Glaze, 1 ohm  
Metal Glaze, 47 ohm  
Metal Glaze, 68 ohm  
Metal Glaze, 100 ohm  
R348, 349  
R317, 334  
R346, 350  
R301, 302, 303, 305,  
307,309, 324, 326  
6-1  
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Description  
Qty. Symbol  
Part No.  
Resistors (cont.)  
Metal Glaze, 1 kohm  
Metal Glaze, 2.2 kohm  
1
7
R322  
R304, 306, 308, 310, 318,  
320, 321  
Metal Glaze, 3.3 kohm  
Metal Glaze, 3.9 kohm  
Metal Glaze, 4.7 kohm  
2
2
8
R347, 351  
R316, 333  
R325, 327, 338, 352, 353,  
354, 359, 360  
Metal Glaze, 10 kohm  
9
R337, 338, 344, 345, 356,  
357, 358, 362, 363  
Metal Glaze, 15 kohm  
Metal Glaze, 22 kohm  
Metal Glaze, 47 kohm  
Metal Glaze, 100 kohm  
Metal Glaze, 220 kohm  
1
R369  
4
R315, 355, 358, 370  
R361  
1
4
R365, 366, 367, 368  
12  
R311, 312, 313, 314, 328,  
329, 330, 331, 340, 341,  
342, 343  
Metal Glaze, 270 kohm  
Metal Glaze, 510 kohm  
1
2
R364  
R319, 336  
Semiconductors  
I.C., TC4066BF  
3
2
1
1
1
2
2
3
1
IC301, 302, 303  
IC304, 305  
IC306  
I.C., BA3311L  
I.C., TA8225LQ  
I.C., S-80845CNNB  
Transistor, 2SC2712(GR)  
Transistor, RN1403  
Transistor, RN1410  
Diode, 1SS383  
IC7  
Q301  
Q302, 303  
Q304, 305  
D301, 302, 303  
D304  
Diode, 02CZ6.2(X)  
Miscellaneous  
Connector, TX15-30P-9ST-N1E  
Connector, B20B-XADSS-N(LF)(SN)  
Connector, B2B-XH-A(LF)(SN)  
Connector, B4B-XH-A(LF)(SN)  
Connector, B3B-XH-A(LF)(SN)  
Connector, LPC-17FDS+C  
1
1
1
1
2
1
3
CN301  
CN302  
CN303  
CN304  
CN305, 306  
J306  
Semi-Fixed Resistor, 22 kohm  
VR301, 302, 303  
6-2  
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Description  
Qty. Symbol  
Part No.  
Miscellaneous (cont.)  
Fiber, PCB  
1
1
***** LINEAR B PCB ASSEMBLY SECTION *****  
Linear B PCB Assembly  
G263648-2  
Capacitors  
Stacked Metallized PPS Film, 0.001 µF  
Stacked Metallized PPS Film, 0.01 µF  
Ceramic, 100 pF  
2
1
7
C205, 227  
C219  
C220, 221, 222, 223, 224,  
225, 226  
Ceramic, 0.1 µF  
2
5
3
1
3
C207, 208  
Elec., 10 µF/25WV  
Elec., 47 µF/25WV  
Elec., 220 µF/25WV  
Elec., 1000 µF/35WV  
C214, 215, 216, 217, 218  
C206, 209, 210  
C204  
C201, 202, 203  
Coil  
Coil, EI-19(CZ99)  
1
CH201  
R213  
Resistors  
Metal Glaze, 100 ohm  
Metal Glaze, 1 kohm  
1
7
R202, 207, 208, 209, 210,  
211, 214  
Metal Glaze, 2.2 kohm  
Metal Glaze, 4.7 kohm  
Metal Glaze, 10 kohm  
Metal Film, 4.7 ohm (3W)  
Resistor Array, 10 kohm  
1
1
3
1
1
R212  
R203  
R215, 216, 217  
R201  
RA201  
Semiconductors  
I.C., TA7805S(Q)  
1
1
1
6
IC201  
IC202  
IC203  
I.C., TA7808S(Q)  
I.C., TD62307PG(J)  
I.C., TLP181GB(V4-GB-TPR,F)  
IC204, 205, 206, 207, 208,  
209  
Transistor, 2SC2712(GR)  
Transistor, RN1410  
1
3
1
Q201  
Q202, 204, 205  
Q203  
Transistor, 2SA1162(Y)  
6-3  
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Description  
Qty. Symbol  
Part No.  
Semiconductors (cont.)  
Transistor, 2SA1298(Y)  
Transistor, 2SC4116(Y)  
Diode, 1N5401-B  
1
1
1
9
Q207  
Q208  
D201  
Diode, 1S1888A  
D202, 203, 204, 205, 206,  
207, 208, 209, 210  
Miscellaneous  
Relay, ME-1-12P (12V DC)  
7
RY201, 202, 203, 204, 205,  
206, 207  
Connector, B26B-XADSS-N(LF)(SN)  
Connector, TX14-30R-10ST-N1E  
Connector, B5B-XH-A(LF)(SN)  
Connector, B4B-XH-A(LF)(SN)  
Terminal Block, M116C-24  
1
1
2
1
1
CN201  
CN202  
CN203, 204  
CN206  
CN207  
***** EL PCB ASSEMBLY SECTION *****  
EL PCB Assembly  
1
Capacitors  
Stacked Metallized PPS Film, 0.0082 µF  
1
1
1
C403  
C402  
C401  
Elec., 1 µF/50WV  
Elec., 470 µF/25WV  
Coil  
EL Transformer, EI-19(C995R)  
1
T401  
Resistors  
Metal Glaze, 22 ohm  
Metal Glaze, 150 ohm  
Metal Glaze, 6.8 kohm  
1
1
1
R402  
R403  
R401  
Semiconductor  
Transistor, 2SC2712(GR)  
1
Q401  
Miscellaneous  
Connector, B2B-XH-A(LF)(SN)  
1
CN401  
6-4  
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Description  
Qty. Symbol  
Part No.  
***** CPU PCB ASSEMBLY SECTION *****  
CPU PCB Assembly  
1
G263648-4  
Capacitors  
Stacked Metallized PPS Film, 0.01 µF  
1
C114  
Ceramic, 10 pF  
Ceramic, 0.1 µF  
2
C108, 109  
12  
C103, 104, 105, 106, 107,  
110, 112, 117, 118, 119,  
120, 121  
Elec., 1 µF/50WV  
Elec., 4.7 µF/25WV  
Elec., 10 µF/16WV  
Elec., 100 µF/16WV  
Elec., 100 µF/25WV  
2
1
1
1
1
C111, 113  
C115  
C116  
C101  
C102  
Resistors  
Metal Glaze, 10 ohm  
Metal Glaze, 100 ohm  
1
R121  
29  
R125, 126, 127, 128, 129,  
130, 131, 132, 133, 134,  
135, 136, 137, 138, 139,  
140, 141, 142, 143, 144,  
145, 146, 147, 148, 149,  
150, 151, 152, 153  
Metal Glaze, 1 kohm  
Metal Glaze, 2.2 kohm  
1
R120  
17  
R101, 102, 103, 104, 105,  
106, 107, 108, 109, 110,  
111, 113, 114, 115, 116,  
117, 118  
Metal Glaze, 10 kohm  
Metal Glaze, 91 kohm  
Metal Glaze, 100 kohm  
Metal Glaze, 3 Mohm  
5
1
1
1
R119, 122, 123, 124, 156  
R112  
R155  
R154  
Semiconductors  
I.C., HD64F3062BF25  
I.C., NJU6468FC1  
I.C., PST600CMT  
I.C., TC75S51F  
1
1
1
1
1
IC101  
IC102  
IC103  
IC104  
IC105  
I.C., ADM202JRNZ  
6-5  
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Description  
Qty. Symbol  
Part No.  
Semiconductors (cont.)  
Transistor, RN1410  
LED, SLR-342MG3F  
Diode, 1SS226  
5
1
1
Q101, 102, 103, 104, 105  
D101  
D102  
I.C., SML-210MTT86  
20  
D103, 104, 105, 106, 107,  
108, 109, 110, 111, 112,  
113, 114, 115, 116, 117,  
118, 119, 120, 121, 122  
Miscellaneous  
EL Panel, GE-92D-9949A  
Crystal, SM1984JTR (20MHz)  
Volume, 10 kohm  
1
EL101  
X101  
G263597-24  
1
1
VR101  
Switch (Push), SKRPABE010  
10  
SW101, 102, 103, 104, 105,  
106, 107, 108, 109, 110  
Switch (Push), SMTE3-01-E-Z  
Switch (Slide), CFP-0202MB  
Connector, B26B-XADSS-N(LF)(SN)  
Connector, B20B-XADSS-N(LF)(SN)  
Connector, B2B-XH-A(LF)(SN)  
Connector, XG8S-0331  
1
1
1
1
1
1
SW111  
SW112  
CN101  
CN102  
CN103  
CN104  
***** CHASSIS ASSEMBLY SECTION *****  
Bezel Assembly W/LCD Window  
Knob Dim/Hail  
1
2
1
1
1
1
1
2
10  
1
1
1
1
1
G263648-18  
G263648-25  
LCD Spacer  
Knob Listen  
G263648-26  
G263597-27  
Listen Control Nut Assembly  
Cabinet Rear  
Cabinet Top  
Dim/Hail Control Nut 7m/m  
Key Top Reflector  
G263597-29  
G261808-1  
LCD Interconnector (A)  
LCD Interconnector (B)  
Front Gasket  
Rear Chassis  
Side Chassis R  
6-6  
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Description  
Qty. Symbol  
Part No.  
Side Chassis L  
Transformer Bracket  
Yoke Bracket  
Yoke Knob W/Screw  
Yoke Spacer  
1
1
1
2
2
1
2
1
1
2
2
1
2
G263596-4  
G263806-1  
G261807-1  
G263597-13  
Internal Speaker  
Heat Sink Rear  
Gasket Rear  
G263597-28  
G263648-21  
Terminal Block  
Knob Spacer  
Vol Spacer  
Heat Sink (IC-1)  
PCB Spacer  
LCD  
1
LCD101  
G263648-24  
6-7  
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6.2 ASSEMBLY DRAWING  
* = Not supplied with PCB Assembly  
See parts list for component part number  
Figure 6-1  
Assembly Drawing  
6-8  
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6.3 PARTS LIST for ASSEMBLY DRAWING  
NO  
DESCRIPTION  
QTY.  
PART NO.  
NO  
DESCRIPTION  
QTY.  
PART NO.  
1
BEZEL ASSEMBLY  
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
10  
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
G263648-18  
G263648-19  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
PANHEAD 3X15  
2
2
KEY TOP (W/BEZEL ASSY)  
LCD SPACER  
PANHEAD 3X10  
1
3
PANHEAD 3X8  
4
4
LIGHT PIPE DIM/HAIL (W/BEZEL ASSY)  
KNOB DIM/HAIL  
PANHEAD BLACK 3X8  
BRAZIERHEAD TAPPING 3X8  
Not Used  
10  
8
5
G263597-25  
G263597-26  
G263597-27  
6
KNOB LISTEN  
7
CABINET REAR  
PANHEAD P TIGHT 3X8  
PANHEAD 2X6  
9
8
REAR CHASSIS  
12  
6
9
SIDE CHASSIS R  
BIND STAINLESS, 2.6X8  
BINDINGHEAD 4X8  
NUT 4m/m FLANGE  
NUT 3m/m  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
SIDE CHASSIS L  
2
TRANSFORMER BRACKET  
HEAT SINK REAR  
2
2
GASKET REAR  
G263597-28  
G263596-4  
G261806-1  
G261807-1  
G261808-1  
G263597-29  
G263648-20  
Not Used  
YOKE BRACKET  
SPRING WASHER 3m/m  
PLAIN WASHER 3m/m  
KNOB SPACER  
1
4
2
2
2
17  
1
1
1
1
1
1
4
YOKE KNOB W/SCREW  
YOKE SPACER  
GASKET FRONT  
SPACER  
KEY TOP REFLECTOR  
LCD INTERCONNECTOR  
NUT DIM/HAIL CONTROL  
EL-PANEL (W/CPU PCB ASSY)  
TERMINAL BLOCK  
PANHEAD P TIGHT W/FLANGE 3X6  
NYLON WASHER 6X3X0.5  
LCD DISPLAY  
G263648-24  
G263597-24  
G263648-21  
MIC JACK NUT  
INSULATOR  
CHANNEL NUT ASSEMBLY  
HEAT SINK (IC-1)  
CAP (SPEAKER JACK)  
NUT (SPEAKER JACK)  
WASHER (SPEAKER JACK)  
PANHEAD P TIGHT 3X12  
Not used.  
MIC JACK (W/BEZEL ASSY)  
LISTEN CONTROL  
G263129-58  
G263648-22  
G263014-26  
G263648-23  
G263597-13  
G263648-4  
G263648-1  
G263648-2  
EXT SP JACK  
TRANSFORMER  
TP TAPPING 2X4  
FIBER  
6
1
INTERNAL SPEAKER (8 OHM 3W)  
CPU PCB ASSEMBLY  
LINEAR A PCB ASSEMBLY  
LINEAR B PCB ASSEMBLY  
EL PCB ASSEMBLY  
DIM/HAIL PCB ASSEMBLY  
PCB SPACER  
G263648-5  
COUNTERSUNKHEAD TAPPING 3X8  
COUNTERSUNKHEAD 3X8  
PANHEAD 3X25  
6-9  
6-10  
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6.4 INTERNAL WIRING DRAWING  
Figure 6-2  
Block Diagram  
6-11  
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6.5 LINEAR A SCHEMATIC DIAGRAM  
Figure 6-3  
Schematic Diagram  
(Linear A Section)  
6-12  
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6.6 LINEAR B SCHEMATIC DIAGRAM  
Figure 6-4  
Schematic Diagram  
(Linear B Section)  
6-13  
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6.7 LINEAR A PCB PARTS LAYOUT  
6.8 LINEAR B PCB PARTS LAYOUT  
TOP VIEW  
TOP VIEW  
BOTTOM VIEW  
BOTTOM VIEW  
Figure 6-5  
Figure 6-6  
Linear A PCB  
Parts Layout  
Linear B PCB  
Parts Layout  
6-14  
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6.9 CPU PCB SCHEMATIC  
Figure 6-7  
6-15  
Schematic Diagram  
(Main Section)  
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6.10 CPU PCB PARTS LAYOUT  
TOP VIEW  
TOP VIEW  
BOTTOM VIEW  
Figure 6-9  
EL PCB  
Parts Layout  
TOP VIEW  
BOTTOM VIEW  
Figure 6-8  
CPU PCB  
Parts Layout  
Figure 6-10  
Volume PCB  
Parts Layout  
BOTTOM VIEW  
6-16  
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