RGG77
Gas Hob
User Guide
&
Installation & Service Instructions
U109914 - 03
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DocNo.011-0001 - Introduction gas
1. Before You Start...
Thank you for buying a Rangemaster hob. It should give you
many years trouble-free cooking if installed and operated
correctly. It is important that you read this section before you
start, particularly if you have not used a gas hob before.
Personal Safety
Accessible parts will become hot during use and will
retain heat even after you have stopped cooking.
Keep babies and children away from the hob and
never wear loose-fitting or hanging clothes while
the appliance is in use.
This appliance is designed for domestic cooking
only. Using it for any other purpose could invalidate
any warranty or liability claim. In particular, the
oven should NOT be used for heating the kitchen
– besides invalidating claims, this wastes fuel and
may overheat the control knobs.
When the hob is not in use make sure that the
control knobs are in the OFF position.
Always keep combustible materials, e.g. curtains,
and flammable liquids a safe distance away from
your hob.
Installation and Maintenance
Do not spray aerosols in the vicinity of the hob while
it is on.
In the UK, the hob must be installed by a CORGI registered
gas engineer. The electrical installation should be in
accordance with BS 7671. Otherwise, all installations
must be in accordance with the relevant instructions
in this booklet, with the relevant national and local
regulations, and with the local gas and electricity supply
company requirements.
Use dry oven gloves when applicable – using damp
gloves might result in steam burns when you touch
a hot surface. Do not use a towel or other bulky cloth
in place of a glove – it might catch fire if brought into
contact with a hot surface.
Make sure that the gas supply is turned on and that the hob is
wired in and switched on (the hob needs an electricity supply
for ignition).
Never operate the hob with wet hands.
Never heat unopened food containers. Pressure
build up may make the containers burst and cause
injury.
Only a qualified service engineer should service the hob and
only approved spare parts should be used.
Do not use unstable saucepans. Always ensure that
you position the handles away from the edge of the
hotplate.
Always allow the hob to cool and then switch it off at the
mains before cleaning or carrying out any maintenance work,
unless specified otherwise in this guide.
Never leave the hotplate unattended at high heat settings.
Pans boiling over can cause smoking, and greasy spills may
catch on fire. Use a deep fat thermometer whenever possible
to prevent fat overheating beyond the smoking point.
Peculiar Smells
Make sure the room is well ventilated to the outside air (see
‘Ventilation’ below). People with respiratory problems should
vacate the area for this brief period.
Never leave a chip pan unattended. Always heat fat
slowly, and watch as it heats. Deep fry pans should
be only one third full of fat. Filling the pan too full
of fat can cause spill over when food is added. If you
use a combination of oils or fats in frying, stir them
together before heating, or as the fats melt.
If You Smell Gas…
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DO NOT turn electric switches on or off.
DO NOT smoke
DO NOT use naked flames
Foods for frying should be as dry as possible. Frost on frozen
foods or moisture on fresh foods can cause hot fat to bubble
up and over the sides of the pan. Carefully watch for spills or
overheating of foods when frying at high or medium high
temperatures. Never try to move a pan of hot fat, especially a
deep fat fryer. Wait until the fat is cool.
DO turn off the gas at the meter or cylinder
DO open doors and windows to get rid of the gas
DO keep people away from the area affected
Call your gas supplier.
If you are using natural gas in the UK ring the National Grid
on: 0800 111 999.
Do not use water on grease fires and never pick up a
flaming pan. Turn off the controls and then smother
a flaming pan on a surface unit by covering the pan
completely with a well fitting lid or baking tray. If
available, use a multipurpose dry chemical or foam-
type fire extinguisher.
Ventilation
Using a gas cooking appliance will result in the production of
heat and moisture in the room in which it is installed. Make
that the kitchen is well ventilated; keep natural ventilation
holes open or install a powered cooker hood that vents
outside. If you have several burners on or use the hob for a
long time, open a window or turn on an extractor fan.
Take care that no water seeps into the appliance.
Only certain types of glass, glass-ceramic, earthenware or
other glazed containers are suitable for hotplate cooking;
others may break because of the sudden change in
temperature.
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Cleaning
In the interests of hygiene and safety, the hob should be kept
clean at all times as a build up of fats and other foodstuffs
could result in a fire.
Clean only the parts listed in this guide.
Clean with caution. If a wet sponge or cloth is used to wipe
spills on a hot surface, be careful to avoid steam burns. Some
cleansers can produce noxious fumes if applied to a hot
surface.
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DocNo.021-0004 - Overview - RGG77 gas
Fig.2-1
2. Hob Overview
ArtNo.316-0019 RGG77 iso view
The diagram by each of the control knobs indicates which
burner that knob operates (Fig.2-1). Each burner has a
special Flame Safety Device (FSD) that stops the flow of gas if
the flame goes out.
Fig.2-2
To light a burner, push in and turn the associated control
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knob anti-clockwise (Fig.2-2) to the ‘high’position indicated
by the large flame symbol [ ]. Keep the knob pressed down
for 3-5 seconds to let the gas through to the burner. The
igniter should spark and light the gas.
If, when you let go of the control knob the burner goes out,
then the safety device has not held in. Turn the control to the
off position and wait one minute then try again, this time
holding in the control knob for slightly longer.
Fig.2-3
Adjust the flame to suit by turning the control knob clockwise
(Fig.2-3).
ArtNo.316-00
Ensure that the flames are under the pans. Using a lid will
help the contents boil more quickly (Fig.2-4).
Large pans should be spaced well apart.
Fig.2-4
ArtNo.311-0001 Righ
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Pans and kettles with concave bases or down turned base
rims should not be used (Fig.2-5).
Fig.2-5
Fig.2-6
Fig.2-7
Fig.2-8
Simmering aids, such as asbestos or mesh mats, are NOT
recommended. They will reduce burner performance and
could damage the pan supports (Fig.2-6).
You should also avoid using unstable and misshapen pans
that may tilt easily, and pans with a very small base diameter,
e.g. milk pans, single egg poachers (Fig.2-7).
The minimum recommended pan diameter is 120mm. The
maximum allowable pan base diameter is 250mm.
Triple Ring burner
The triple ring burner is designed to provide even heat over
a large area (Fig.2-8). It is ideal for large pans and stir frying.
For heating smaller pans, the smaller hotplate burners may
be more efficient.
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Hob Care
The burner parts can be removed for cleaning; see ‘Cleaning
ArtNo.311-0004 Tipping wok
your hob’.
You should wipe the top surface of the hob around the
hotplate burners as soon as possible after spills occur. Try to
wipe any spills off while the hob is still warm.
Note: The use of aluminium pans may cause metallic marking
of the pan supports. This does not affect the durability of the
enamel and may be cleaned off with an appropriate metal
cleaner.
No.316-0020 RGG77 triple ring burner
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DocNo.041-0002 - Cleaning gas 5-element
3. Cleaning Your Hob
Essential information
Allow the cooker to cool and then isolate the electricity
supply before carrying out any thorough cleaning.
Fig.3-1
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Never use paint solvents, washing soda, caustic
cleaners, biological powders, bleach, chlorine based
bleach cleaners, coarse abrasives or salt. Do not
mix different cleaning products – they may react
together with hazardous results.
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All parts of the hob can be cleaned with hot soapy water
– but take care that no surplus water seeps into the appliance.
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Remember to switch on the electricity supply before re-using
the cooker.
ArtNo.316-0007 Gas burner
We have developed a range of cleaning products that give
maximum performance without damaging the hob surfaces.
More information is available through the Cookware Collection
brochure supplied with your cooker and our website, www.
rangemaster.co.uk.
A – Cap, B – Head, C – Notch, D – Base, E – FSD, F – Electrode
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Fig.3-2
Regular cleaning is recommended. For easier cleaning, wipe
away any spillages immediately.
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Hotplate Burners
The burner heads and caps can be removed for cleaning.
Make sure they are absolutely dry before replacing them.
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The single ring burners
When refitting the burner head, ensure that the notch and
opening lines up with the electrode in the base (Fig.3-1).
Check that the burner head is level and that the cap is fitted
centrally on the burner head.
ArtNo.316-0009 RG70 triple ring burner
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The triple ring burner
The triple ring burner can also be taken apart for cleaning
(Fig.3-2).
A – Inner burner cap, B – Outer burner cap,
C – Burner head, D – Burner base
When reassembling the burner, turn over the burner head
and note the shape of the central boss (Fig.3-3). Rotate the
burner head until the central boss matches the shape of the
burner base. Turn the head over and place it on the burner
base.
Fig.3-3
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Fit the 2 burner caps, making sure that they are seated
properly.
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ArtNo.316-0010 RG70 triple ring burner
A – Burner head (view from bottom), B – Burner base
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Cleaning Table
Refer to the cleaning tables (Table 3-1 and Table 3-2) for
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details on cleaning the hob.
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The cleaners listed are available from supermarkets or
electrical retailers. For enamelled surfaces use a cleaner
that is approved fro use on vitreous enamel. The Vitreous
Enamel Association has a list of approved suppliers.
telephone: 01527 893031.
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ArtNo.050-0009 Cleaning table 1
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Table 3-1 Cleaning the hotplate
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ArtNo.050-0010 Cleaning table 2
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Table 3-2 Cleaning outside the hotplate
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DocNo.051-0001 - Troubleshooting - BI hob gas
4. Troubleshooting
If there is an installation problem and I don’t get
my original installer to come back to fix it, who
pays?
You do. Service organisations will charge for their call-
outs if they are correcting work carried out by your
original installer. Therefore, it’s in your own interest to
keep track of this installer so that you can contact them
as required.
Hotplate ignition or hotplate burners faulty.
Is the power on? If not, there maybe something wrong
with the power supply.
Are the sparker (ignition electrode) or burner slots
blocked by debris?
Are the burner trim and caps correctly located? See the
section on ‘Cleaning’.
Hotplate burners will not light.
Make sure that the burner parts have been replaced
correctly after wiping or removing for cleaning.
Check that there is not a problem with your gas
supply. You can do this by making sure that other gas
appliances you may have are working.
Do the burners spark when you turn on the control? If
not, check that the power is on.
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INSTALLATION
Check the appliance is electrically safe and gas sound when you have finished.
5. Installation
DocNo.061-0004 - Installation RGG77 gas
In the Republic of Ireland:
Dear Installer
The installation must be carried out by a Competent Person
and installed in accordance with the current edition of IS 813
“Domestic Gas Installations”, the current Building Regulations
and reference should be made to the current ETCI rules for
electrical installation.
Before you start your installation, please complete the details
BELOW.
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Provision of Ventilation
This appliance is not connected to a combustion products
evacuation device. Particular attention shall be given to the
relevant requirements regarding ventilation.
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In the UK:
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The room containing the hob should have an air supply in
accordance with BS 5440 Part 2: 2000. All rooms require an
openable window or equivalent, while some rooms require a
permanent vent in addition to the openable window. The hob
should not be installed in a bedsitting room with volume less
than 20m³. If it is installed in a room of volume less than 5m³
an air vent of effective area 100cm² is required; if it is installed
in a room of volume between 5m³ and 10m³, an air vent of
effective area 50cm² is required; while if the volume exceeds
11m³, no air vent is required.
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Should your customer have a problem relating to your
installation they will be able to contact you easily.
If there are other fuel burning appliances in the same room,
BS 5440 Part 2: 2000 should be consulted to determine the
requisite air vent requirements.
You must be aware of the following safety
requirements & regulations:
In the Republic of Ireland:
Before installing, make sure that the local distribution
conditions (nature of the gas and gas pressure) and the
adjustment of the appliance are compatible.
Reference should be made to the current edition of IS 813,
which makes clear the conditions that must be met to
demonstrate that sufficient ventilation is available.
This appliance must be installed in accordance with the
regulations in force and only in a well-ventilated space. Read
the instructions before installing or using this appliance.
Location of the Hob
The hob may be installed in a kitchen/kitchen diner but NOT
in a room containing a bath or shower.
The regulations and standards are as follows:
In the UK:
Note: An appliance for use on LPG shall not be installed
in a room or internal space below ground level, e.g. in a
basement.
In your own interest and that of safety, it is law that
all gas appliances be installed by competent persons.
CORGI registered installers undertake to work to safe and
satisfactory standards. Failure to install the appliance
correctly could invalidate any warranty or liability claims and
lead to prosecution.
Conversion
All models are supplied set for use on group H natural gas.
A conversion kit for LP gas is included with the appliance.
See the instructions that are supplied with the conversion
kit. After converting the appliance please attach the Gas
Conversion sticker over the appropriate area of the data
badge; this will identify the gas type the appliance is now set
for.
This appliance should not be installed in a boat or
caravan.
The hob must be installed in accordance with:
All relevant British Standards / Codes of Practice, in
particular BS 5440 Part 2 2000
This appliance is designed for domestic cooking only. Use for
any other purpose could invalidate any warranty or liability
claim.
For Natural Gas – BS 6172 : 1990 and BS 6891 : 1998
For LP Gas – BS 5482-1:1994 (when the installation is
in a permanent dwelling).
The Gas Safety (Installation and Use) regulations
1998.
The relevant Building / IEE regulations.
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INSTALLATION
Check the appliance is electrically safe and gas sound when you have finished.
You will need the following equipment to complete the hob
installation satisfactorily:
Fig.5-1
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Gas Pressure tester
Flexible gas hose
Multimeter
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You will also need the following tools:
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1.
2.
3.
4.
5.
6.
7.
Electric drill
Jigsaw
Steel tape measure
Cross head screwdriver
Pencil
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Adjustable spanner
Sharp knife
Checking the Parts
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Check that the appliance is in a good condition after having
removed the packaging. In case of doubt, do not use the
appliance and contact the retailer.
ArtNo.316-0028 - RGG77 cut-out dimensions
The hob also has 5 individual pan supports
Never leave the packaging materials (cardboard, plastic
bags, polystyrene foam, etc.) within children’s reach since
they could become potential sources of danger.
Fig.5-2
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Positioning the Hob
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The hob should be fitted into a work surface, which is at
least 600mm deep. In position, the hob has a maximum
thickness of 50mm from the top of the work surface. The
cut-out dimensions are shown in (Fig.5-1) and the minimum
clearances in (Fig.5-2). The minimum recommended
distances from the hob to nearby surfaces are shown in
(Fig.5-3).
Fig.5-3
The hob should be fitted into a work surface, which is at least
600mm deep. In position, the hob has a maximum thickness
of 50mm from the top of the work surface, and an overall
thickness of 100mm (120mm max depth including the gas
connector). The cut-out dimensions are shown in (Fig.5-1),
and the minimum clearances in (Fig.5-2).
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Note: If installing the hob over a standard cabinet, you may
have to remove part of the cabinet panels to allow the unit to
fit correctly (see Fig.5-1).
ArtNo.316-0027 RGG77 hob clearances
It is recommended that there is a minimum air gap of 100cm²
underneath the hob to allow sufficient air circulation to the unit.
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It is recommended that the hob be installed in a worktop with a
minimum thickness of 40mm. If installing a built-in oven directly
under the hob then there should be a minimum air gap of 20mm
between the oven and the bottom of the hob.
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Failure to maintain a suitable clearance may impair the
performance of the hob.
Any hob hood should be installed in accordance with the
hood manufacturer’s instructions.
Surfaces of furniture and walls at the sides and rear of the hob
should be heat, splash and steam resistant. Certain types of
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INSTALLATION
Check the appliance is electrically safe and gas sound when you have finished.
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No part of the pipe must be able to touch parts the
temperature of which exceeds 75°C
vinyl or laminate kitchen furniture are particularly prone to
heat damage and discolouration.
The pipe must not be pulled or twisted, throttled or
tightly bent.
We cannot accept responsibility for damage caused by
normal use of the hob to any material that de-laminates
or discolours at temperatures less than 65°C above room
temperature.
It must not come into contact with sharp edges or
corners.
It must be easy to inspect the entire pipe length in order
to check its state of wear.
For safety reasons curtains must not be fitted immediately
behind the hotplate.
The pipe must be replaced within the date stamped on
the pipe itself.
Conversion to LP
If the appliance is to be converted to LP gas do the
conversion at this point. See the conversion section of these
instructions.
If in doubt, contact your supplier.
After completing the gas connection check the hotplate is
gas sound with a pressure test.
Gas Connection
Pressure Testing
Before connecting the appliance, check that it is suitable for
your gas and electricity supply. This information is on the data
label fixed to the underside of the hotplate. Gas connection
must comply with the relevant standards and regulations in
force.
The gas pressure can be measured at one of the hotplate
burner injectors (not the Wok burner). Lift off a burner head.
Fit the pressure gauge to the injector. Turn on and light one
of the other hotplate burners. Turn on and push in the control
knob for the burner with the pressure gauge fitted to let gas
through.
The gas connection point is located as shown in the diagram
below. The inlet union is Rp ½.
Table 5-1
The appliance must be connected to the gas supply system
with one of the following:
Turn off the burners. Reassemble burner top, making sure it is
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A rigid steel pipe
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The joints of this pipe must consist of threaded fittings
conforming to the standards. The use of seals such as hemp
with suitable cement, or Teflon tape, is permitted.
ArtNo.050-00
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reassembled in the correct way on the burner body.
A copper pipe
Fixing the Hob
The hob must be sealed to the work surface to prevent liquid
from entering into the cabinet. A tape seal is supplied with
the hob.
The joints of this pipe must consist of unions with mechanical
seals.
A flexible hose
Carefully follow these instructions to correctly apply the
seal: Turn the hob over and place in on a secure, level
surface. Detach the seal from the backing, checking that the
transparent protection still adheres to the seal itself. Carefully
position the seal along the edge of the hob. Take special care
in the corners making sure there are no gaps. The ends of the
strips must fit together without overlapping.
A hose is not supplied by with the hotplate. Hoses may be
purchased at most builders’merchants.
The hose should be fitted so that both inlet and outlet
connections are vertical so that the hose hangs downwards.
The hose must be in accordance with the relevant standards.
In the UK these are:
For Natural Gas the flexible hose must be in accordance with
BS 669.
If the surface that the hob is to be fitted to is tiled or is not
reasonably smooth, additional sealing with a waterproof
silicone sealant may be required.
For LP Gas it should be capable of 50mbar pressure, 70°C
temperature rise and carry a red stripe, band or label.
Turn the hob back the right way up and position it in the
worktop cut-out.
Safety Information
Secure the hob to the worktop using the brackets supplied.
The positioning of the bracket (and sleeve) is dependent on
the thickness of the worktop as shown in (Fig.5-4).
Ensure that the gas supply pipe is never able to touch
moveable parts of the built-in cabinet (e.g. drawers). It must
not pass through compartments that could be used for
storage purposes.
Note: Slide the optional sleeve onto the bracket if fitting to
thin work surfaces.
When using a flexible hose, it is essential to comply with the
following instructions:
Locate the bracket to the slot on the hob base and then
tighten the retaining screw until it is locked to the worktop.
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INSTALLATION
Check the appliance is electrically safe and gas sound when you have finished.
Electrical Connections
Fig.5-4
This appliance must be installed by a qualified electrician
to comply with the relevant Institute of Electrical
Engineers (I.E.E.) regulations and also the local electricity
supply company requirements.
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WARNING: THIS APPLIANCE MUST BE EARTHED
Note: All external wiring must comply with the IEE
Regulations for the Electrical Equipment of Buildings.
Connection to the electrical supply can be made with
either a plug and socket, or be permanently wired via a
double pole switch. The hob is supplied with a 3-core cable,
900mm long.
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If a replacement cable is fitted it must be 250V high
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temperature PVC (85°C), 1 mm²minimum conductor size.
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Plug Connection
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For a plug connection a three-pin plug to BS 1363 with a
capacity of not less than 13A must be used and fitted with a
3A fuse, ‘ASTA’approved to BS 1362.
After replacing the fuse the cover must be refitted. If the
cover is lost, the plug must not be used until a replacement
cover has been obtained from your supplier. The colour of the
correct fuse carrier is that of the coloured insert in the base of
the fuse recess, or stated elsewhere on the plug. Always state
this colour when ordering a replacement fuse carrier.
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IMPORTANT: The wires in the mains lead are coloured in
accordance with the following code:
Green and yellow: Earth
Blue:
Neutral
Live
Brown:
Hotplate
Check each burner in turn. There is a spark ignition system
that works when the knob is pressed in. Each burner also has
a special safety device that stops the flow of gas if the flame
goes out.
Push in and turn a control knob to the large flame symbol [ ].
Keep holding the knob pressed in to let the gas through to
the burner for few seconds. The igniter should spark and light
the gas.
If, when you let go of the control knob, the burner goes out,
the safety device has not held in. Turn the control to the
off position and wait one minute, then try again this time
holding in the control knob for slightly longer.
Customer Care
Please complete your contact details in the front of this
section. Please inform the user how to operate the hotplate
and hand over the instruction pack.
Thank you.
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WARNING – SERVICING TO BE CARRIED OUT ONLY BY AN AUTHORISED PERSON
Disconnect from electricity and gas before servicing. Check appliance is safe when you have finished.
DocNo.071-0002 - LP gas conversion - BI hobs
6. Conversion to LPG Gas
Check in the ‘Technical Data’ section at the back of the
instructions that the cooker is convertible to the gas you
want to use.
Fig.6-1
This conversion must be performed by a suitably
competent person, in accordance with these instructions
and with the local supply company requirements.
Failure to convert the appliance correctly could
invalidate any warranty or liability claims and lead to
prosecution.
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The conversion instructions must be used in conjunction
with the rest of the appliance instruction, in particular
for information on Standards, cooker positioning,
connection, hose suitability, etc.
When servicing or replacing gas-carrying components,
disconnect from the gas before starting, and check that
the appliance is gas sound after completion.
Do not use reconditioned or unauthorised gas controls.
Disconnect from the electricity supply before
commencing servicing.
Before electrical reconnection, check that the appliance
is electrically safe.
Injectors
Remove burner caps and heads. Remove the old jets.
Fit the new jets (see Technical Data section at the back
of the book for correct jets). Reassemble in the reverse
order.
Tap Adjustment
Disconnect from the electricity supply.
Pull off all the control knobs. Insert a suitable small
flat screwdriver into the hole in the end of the control
spindle, and turn the bypass screw on each control
clockwise to the stop (Fig.6-1). Refit the control knob.
Affix Label
Stick the LP gas label over the natural gas part of the
appliance data label.
Pressure Testing
Make sure that the appliance is gas sound; refer to
‘Pressure Testing’ earlier in the section.
Check the operation of all the burners.
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DocNo.091-0002 - Circuit diagram - RG70/RGG77 gas
7. Circuit Diagram
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ArtNo.080-0016 - RG70/RGG77 circuit diagram
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A
B
Spark generator
Ignition switch
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DocNo.101-0004 - Technical data RGG77 gas
8. Technical Data
The hob is an independent Class 3 built-in unit.
This hob is category II2H3+
It is supplied set for group H natural gas. A conversion kit from NG to LP gas is packed with the hob.
INSTALLER: Please leave these instructions with the user.
DATA BADGE LOCATION: Base of the hob.
COUNTRY OF DESTINATION: GB/IE
Gas
Electric
Natural Gas
20mbar
29mbar
37mbar
220 – 240V 50Hz
Butane
Propane
(See appliance data badge for test pressures)
Dimensions
Overall 100mm;
Above worktop 50mm;
Below worktop 50mm
Overall height
(120mm including gas connection)
Overall width
770mm; see ‘Positioning of Cooker’
Overall depth
510mm
See ‘Positioning of Cooker’
650mm
Space for fixing
Minimum space above hotplate
Connections
Gas
Electric
Rp ½ at rear right-hand side
220 – 240V 50Hz
Ratings
Natural Gas
L.P. Gas
Hotplate
Injector
141
Injector
94
Triple ring burner
Large Burners
Medium Burners
Small Burner
3.5kW
3.0kW
1.75kW
1.0kW
3.5kW (255g/h)
3.0kW (218g/h)
1.75kW (124g/h)
1.0kW (73g/h)
129
87
101
66
77
50
Gas burner inputs based on Gross Calorific Value
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DocNo.111-0002 - Warranty No.9
9. Warranty/After Sales Service
If consultation or technical assistance is needed, please
provide the local authorised service agent with the purchase
invoice and the product code/serial number.
The 2 years free maintenance for the operation of the
appliance started from the date of purchase of this product.
Any cosmetic damage to the appliance must be reported
within 90 days of delivery.
For in-warranty service please call: 0845 6035312.
For general enquiries please call: 0870 7895107.
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DocNo.000-0001 - Back cover Rangemaster
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ANo.000-0003 E logo
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