OPERATOR’S MANUAL
24 VOLT LITHIUM-ION
6-1/2 in. CIRCULAR SAW
R855
8
7
6
5
4
5
0
5
0
0
NEW BATTERY PACKS MUST BE
CHARGED BEFORE FIRST USE
Your circular saw has been engineered and manufactured to our high standards for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Thank you for buying a RIDGID product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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GENERAL SAFETY RULES
Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
Avoid accidental starting. Ensure the switch is in the
off-position before plugging in. Carrying power tools
with your finger on the switch or plugging in power tools
that have the switch on invites accidents.
WARNING!
Read all instructions. Failure to follow all
instructions listed below may result in electric
shock, fire and/or serious injury. The term “power
tool” in all of the warnings listed below refers
to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark
Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of these devices can
reduce dust-related hazards.
Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the
dust or fumes.
Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
power tool in unexpected situations.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
When operating a power tool outdoors, use an Disconnect the plug from the power source and/or
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric
shock.
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
Use battery only with charger listed.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
MODEL
R855
BATTERY PACK
130377001
(R85008)
CHARGER
140315001
(R85009)
PERSONAL SAFETY
Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
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GENERAL SAFETY RULES
connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
Use the power tool, accessories and tool bits etc., in
accordance with these instructions and in the manner
intended for the particular type of power tool, taking
into account the working conditions and the work
to be performed. Use of the power tool for operations
different from those intended could result in a hazardous
situation.
Under abusive conditions, liquid may be ejected from
the battery, avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes,
additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
BATTERY TOOL USE AND CARE
SERVICE
Ensure the switch is in the off position before inserting
battery pack. Inserting the battery pack into power tools
that have the switch on invites accidents.
Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with
another battery pack.
Use power tools only with specifically designated
battery packs. Use of any other battery packs may create
a risk of injury and fire.
When battery pack is not in use, keep it away from
other metal objects like paper clips, coins, keys, nails,
screws, or other small metal objects that can make a
WARNING!
To reduce the risk of injury, user must read
instruction manual.
When servicing a power tool, use only identical
replacement parts. Follow instructions in the
Maintenancesectionofthismanual.Useofunauthorized
parts or failure to follow Maintenance instructions may
create a risk of shock or injury.
SPECIFIC SAFETY RULES
Do not crush, drop or damage battery pack. Do not
use a battery pack or charger that has been dropped
or received a sharp blow. A damaged battery is subject
to explosion. Properly dispose of a dropped or damaged
battery immediately.
Ifthepowersupplycordisdamaged,itmustbereplaced
only by the manufacturer or by an authorized service
center to avoid risk.
DANGER! Keep hands away from cutting area and the
blade. Keep your second hand on auxiliary handle or
motor housing. If both hands are holding the saw, they
cannot be cut by the blade.
Do not reach underneath the workpiece. The
guard cannot protect you from the blade below the
workpiece.
Adjust the cutting depth to the thickness of the
workpiece.Lessthanafulltoothofthebladeteethshould
be visible below the workpiece.
Never hold piece being cut in your hands or across
your leg. Secure the workpiece to a stable platform.
It is important to support the work properly to minimize
body exposure, blade binding, or loss of control.
Hold tool by insulated gripping surfaces when
performing an operation where the cutting tool may
contact hidden wiring or its own cord. Contact with a
“live” wire will make exposed metal parts of the tool “live”
and shock the operator.
CAUSES AND OPERATOR PREVENTION OF
KICKBACK:
Kickback is a sudden reaction to a pinched, bound, or
misaligned saw blade, causing an uncontrolled saw to lift
up and out of the workpiece toward the operator.
When the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction drives
the unit rapidly back toward the operator.
If the blade becomes twisted or misaligned in the cut, the
teeth at the back edge of the blade can dig into the top
surface of the wood causing the blade to climb out of the
kerf and jump back toward the operator.
When ripping, always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces
the chance of blade binding.
Always use blades with correct size and shape
(diamond versus round) of arbor holes. Blades that
do not match the mounting hardware of the saw will run
eccentrically, causing loss of control.
Never use damaged or incorrect blade washers or
bolt. Thebladewashersandboltwerespeciallydesigned
for your saw for optimum performance and safety of
Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions, as given below:
Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position
your body to either side of the blade, but not in line
with the blade. Kickback could cause the saw to jump
backwards, but kickback forces can be controlled by the
operator, if proper precautions are taken.
operation.
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SPECIFIC SAFETY RULES
When blade is binding, or when interrupting a cut
for any reason, release the trigger and hold the saw
motionless in the material until the blade comes to a
completestop.Neverattempttoremovethesawfrom
the work or pull the saw backward while the blade
is in motion, or kickback may occur. Investigate and
take corrective actions to eliminate the cause of blade
binding.
When restarting a saw in the workpiece, center the
saw blade in the kerf and check that saw teeth are
not engaged into the material. If saw blade is binding,
it may walk up or kickback from the workpiece as the
saw is restarted.
Support large panels to minimize the risk of blade
pinching and kickback. Large panels tend to sag under
their own weight. Supports must be placed under the
panel on both sides, near the line of cut and near the
edge of the panel.
Do not use dull or damaged blades. Unsharpened
or improperly set blades produce narrow kerf causing
excessive friction, blade binding and kickback.
Always wear safety glasses with side shields. Everyday
glasses have only impact resistant lenses. They are NOT
safety glasses. Following this rule will reduce the risk of
eye injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the risk
of serious personal injury.
Protect your hearing. Wear hearing protection during
extended periods of operation. Following this rule will
reduce the risk of serious personal injury.
Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in
operating condition. Be aware of possible hazards when
not using your battery tool or when changing accessories.
Following this rule will reduce the risk of electric shock,
fire, or serious personal injury.
ADDITIONAL SAFETY RULES
Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced
by an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
Inspect for and remove all nails from lumber before
using this tool. Following this rule will reduce the risk of
serious personal injury.
Bladedepthandbeveladjustinglockingleversmustbe
tightandsecurebeforemakingcut.Ifbladeadjustment
shifts while cutting, it may cause binding and kickback.
Use extra caution when making a “plunge cut” into
existingwallsorotherblindareas.Theprotrudingblade
may cut objects that can cause kickback.
Checklowerguardforproperclosingbeforeeachuse.
Donotoperatesawiflowerguarddoesnotmovefreely
andcloseinstantly.Neverclamportiethelowerguard
into the open position. If saw is accidentally dropped,
lower guard may be bent. Raise the lower guard with the
retracting handle. Make sure it moves freely and does
not touch the blade or any other part, in all angles and
depths of cut.
Check the operation of the lower guard spring. If the
guard and the spring are not operating properly, they
must be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits, or a
buildup of debris.
Lower guard should be retracted manually only for
special cuts, such as “plunge cuts” and “compound
cuts.”Raiselowerguardbyretractinghandle.Assoon
as blade enters the material, the lower guard must be
released. For all other sawing, the lower guard should
operate automatically.
Always observe that the lower guard is covering the
blade before placing saw down on bench or floor. An
unprotected, coasting blade will cause the saw to walk
backwards, cutting whatever is in its path. Be aware
of the time it takes for the blade to stop after switch is
released.
Do not operate tool while under the influence of drugs,
alcohol, or any medication. Following this rule will re-
duce the risk of electric shock, fire, or serious personal
injury.
Do not place battery tools or their batteries near fire
or heat. This will reduce the risk of explosion and possibly
injury.
Batteries vent hydrogen gas and can explode in the
presence of a source of ignition, such as a pilot light.
To reduce the risk of serious personal injury, never use
any cordless product in the presence of open flame. An
exploded battery can propel debris and chemicals. If
exposed, flush with water immediately.
Do not charge battery tool in a damp or wet location.
Following this rule will reduce the risk of electric shock.
For best results, your battery tool should be charged
in a location where the temperature is more than
50°F but less than 100°F. Do not store outside or in
vehicles.
Under extreme usage or temperature conditions, bat-
tery leakage may occur. If liquid comes in contact with
your skin, wash immediately with soap and water, then
neutralize with lemon juice or vinegar. If liquid gets
into your eyes, flush them with clean water for at least
10 minutes, then seek immediate medical attention.
Following this rule will reduce the risk of serious personal
injury.
Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as
well as the specific potential hazards related to this
power tool. Following this rule will reduce the risk of
electric shock, fire, or serious injury.
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SAFETY RULES FOR CHARGER
An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed below, may
result in electric shock, fire and/or serious personal
injury.
a. That pins on plug of extension cord are the
same number, size and shape as those of
plug on charger.
b. That extension cord is properly wired and in
good electrical condition; and
Before using battery charger, read all instructions and
cautionary markings in this manual, on battery charger,
battery, and product using battery to prevent misuse of
the products and possible injury or damage.
c. That wire size is large enough for AC ampere
rating of charger as specified below:
Cord Length (Feet)
Cord Size (AWG)
25'
16
50'
16
100'
16
CAUTION:
To reduce the risk of electric shock or damage to
the charger and battery, charge only lithium-ion
rechargeable batteries as specifically designated
on your charger. Other types of batteries may
burst, causing personal injury or damage.
NOTE: AWG = American Wire Gauge
Do not operate charger with a damaged cord or
plug, which could cause shorting and electric shock. If
damaged, have the charger replaced by an authorized
serviceman.
Do not operate charger if it has received a sharp blow,
been dropped, or otherwise damaged in any way. Take
it to an authorized serviceman for electrical check to
determine if the charger is in good working order.
Do not use charger outdoors or expose to wet or damp
conditions. Water entering charger will increase the risk
of electric shock.
Use of an attachment not recommended or sold by the
battery charger manufacturer may result in a risk of
fire, electric shock, or injury to persons. Following this
rule will reduce the risk of electric shock, fire, or serious
personal injury.
Do not disassemble charger. Take it to an authorized
serviceman when service or repair is required. Incorrect
reassembly may result in a risk of electric shock or fire.
Unplug charger from outlet before attempting
any maintenance or cleaning to reduce the risk of
electric shock.
Do not abuse cord or charger. Never use the cord to
carry the charger. Do not pull the charger cord rather than
the plug when disconnecting from receptacle. Damage
to the cord or charger could occur and create an electric
shock hazard. Replace damaged cords immediately.
Disconnect charger from the power supply when
not in use. This will reduce the risk of electric shock or
damage to the charger if metal items should fall into the
opening. It also will help prevent damage to the charger
during a power surge.
Make sure cord is located so that it will not be stepped
on, tripped over, come in contact with sharp edges
or moving parts or otherwise subjected to damage or
stress. This will reduce the risk of accidental falls, which
Risk of electric shock. Do not touch uninsulated portion
of output connector or uninsulated battery terminal.
could cause injury, and damage to the cord, which could Save these instructions. Refer to them frequently and
result in electric shock.
use them to instruct others who may use this tool. If you
loan someone this tool, loan them these instructions also
to prevent misuse of the product and possible injury.
Keep cord and charger from heat to prevent damage
to housing or internal parts.
Do not let gasoline, oils, petroleum-based products,
etc. come in contact with plastic parts. They con-
tain chemicals that can damage, weaken, or destroy
plastic.
IMPORTANT SAFETY INSTRUCTIONS
1. SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions for battery charger 140315001.
2. Before using battery charger, read all instructions and cautionary markings on battery charger, battery, and product
using battery.
3. CAUTION: To reduce the risk of injury, charge only lithium-ion rechargeable batteries. Other types of batteries may
burst, causing personal injury or damage.
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SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation
of these symbols will allow you to operate the tool better and safer.
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
Volts
Voltage
Current
A
Hz
W
Amperes
Hertz
Frequency (cycles per second)
Power
Watt
min
Minutes
Time
Alternating Current
Direct Current
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits etc., per minute
n
o
No Load Speed
Class II Construction
Per Minute
.../min
Wet Conditions Alert
Do not expose to rain or use in damp locations.
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Read The Operator’s Manual
Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.
Eye Protection
Safety Alert
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in serious
personal injury.
No Hands Symbol
Failure to keep your hands away from the blade will result in serious
personal injury.
No Hands Symbol
No Hands Symbol
No Hands Symbol
Failure to keep your hands away from the blade will result in serious
personal injury.
Failure to keep your hands away from the blade will result in serious
personal injury.
To reduce the risk of injury or damage, avoid contact with any hot
surface.
Hot Surface
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL
SIGNAL
MEANING
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
DANGER:
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
WARNING:
CAUTION
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SERVICE
WARNING:
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to your nearest
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical replacement parts.
To avoid serious personal injury, do not attempt
to use this product until you read thoroughly and
understand completely the operator’s manual.
If you do not understand the warnings and
instructions in the operator’s manual, do not use
this product. Call RIDGID customer service for
assistance.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result
in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses
with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use
over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked
to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
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FEATURES
PRODUCT SPECIFICATIONS
Blade Diameter.......................................................6-1/2 in.
Motor..................................................................24 Volt DC
Charger Input ................................... 120 V, 60 Hz, AC only
Speed....................................................3,900 r/min. (RPM)
Blade Arbor ...............................................................5/8 in.
Cutting Depth at 0º.................................................2-1/8 in.
Cutting Depth at 45º...............................................1-5/8 in.
SWITCH
TRIGGER
LOCK-OFF
BUTTON
BATTERY
PACK
SPINDLE
LOCK BUTTON
HEX KEY
STORAGE
8
7
6
5
4
5
0
5
0
BEVEL
ADJUSTMENT
0
LEVER
50°
ADJUSTMENT
BUTTON
EDGE
GUIDE
WIDTH OF
CUT SCALE
DEPTH
ADJUSTMENT LEVER
4-1/8 in.
CHARGER
Fig. 1
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FEATURES
KNOW YOUR CIRCULAR SAW
EDGE GUIDE
See Figure 1.
The edge guide is used when making long or wide rip cuts
with the saw.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual as
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
50° ADJUSTMENT BUTTON
The 50° adjustment button provides more flexibility while cut-
ting by allowing an extra 5° to the bevel adjustment lever.
HEX KEY STORAGE
BEVEL ADJUSTMENT LEVER
Conveniently stores your hex key for quick blade changes.
The bevel adjustment lever allows you to set the circular saw
for bevel cuts from 45° to 90°.
LOCK-OFF BUTTON
The lock-off button reduces the possibility of accidental
starting.
CHARGER
Your charger has a “key hole” hanging feature for convenient,
space saving storage. Screws should be installed so that
the center distance is 4-1/8 in.
SPINDLE LOCK BUTTON
The spindle lock button allows you to secure the blade when
turning the blade screw.
DEPTH ADJUSTMENT LEVER
The depth adjustment lever adjusts the depth of cut from
0 in. to 2-1/8 in.
WIDTH OF CUT SCALE
When making straight cross cuts or rip cuts, the scale can
be used to measure up to 4 in. on the right side of the blade,
and up to 1 in. on the left side of the blade.
ASSEMBLY
UNPACKING
This product requires assembly.
WARNING:
Carefully remove the tool and any accessories from the
box. Make sure that all items listed in the packing list are
included.
If any parts are damaged or missing do not operate
this tool until the parts are replaced. Failure to
heed this warning could result in serious personal
injury.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the tool.
WARNING:
Do not attempt to modify this tool or create
accessories not recommended for use with this
tool. Any such alteration or modification is misuse
and could result in a hazardous condition leading
to possible serious personal injury.
If any parts are damaged or missing, please call
1-866-539-1710 for assistance.
PACKING LIST
6-1/2 in. Circular Saw
Charger
Battery Pack
Saw Blade
Hex Key
WARNING:
To prevent accidental starting that could cause
serious personal injury, always remove the battery
pack from the tool when assembling parts.
Edge Guide
Tool Bag
Operator’s Manual
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ASSEMBLY
ATTACHING THE BLADE
See Figure 2.
SPINDLE
LOCK
BUTTON
INNER
BLADE
WASHER
WARNING:
A 6-1/2 in. blade is the maximum blade capacity
of the saw. Never use a blade that is too thick
to allow outer blade washer to engage with the
flats on the spindle. Larger blades will come in
contact with the blade guard, while thicker blades
will prevent blade screw from securing blade on
spindle. Either of these situations could result in a
serious accident.
5
0
5
0
Remove the battery pack from the saw.
Remove the hex key from the storage area.
Depress the spindle lock button and remove the blade
BLADE
BLADE
SCREW
screw and outer blade washer.
OUTER
BLADE WASHER
NOTE: Turn the blade screw counterclockwise to remove.
Fig. 2
CAUTION:
To prevent damage to the spindle or spindle lock,
always allow motor to come to a complete stop
before engaging spindle lock.
SPINDLE LOCK
BUTTON
Wipe a drop of oil onto the inner blade washer and outer
blade washer where they contact the blade.
WARNING:
If inner blade washer has been removed, replace
it before placing blade on spindle. Failure to do
so could cause an accident since blade will not
tighten properly.
5
0
5
Fit the saw blade inside the lower blade guard and onto
0
the spindle.
HEX KEY
NOTE: The saw teeth point upward at the front of the
saw.
TO
TIGHTEN
Replace the outer blade washer.
Depress the spindle lock button, then replace the blade
TO
LOOSEN
screw. Tighten the blade screw securely.
NOTE: Turn the blade screw clockwise to tighten.
Fig. 3
Return hex key to storage area.
NOTE: Never use a blade that is too thick to allow the outer
blade washer to engage with the flats on the spindle.
REMOVING THE BLADE
See Figure 3.
Remove the battery pack from saw.
Remove the hex key from the storage area.
Position the saw as shown, depress the spindle lock
button, and remove the blade screw.
NOTE: Turn blade screw counterclockwise to remove.
Remove the outer blade washer.
Remove the blade.
11
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OPERATION
CHARGE
LEVEL INDICATOR
WARNING:
Do not allow familiarity with tools to make you
careless. Remember that a careless fraction of a
second is sufficient to inflict severe injury.
24vXLi
?
WARNING:
Always wear safety goggles or safety glasses with
side shields when operating tools. Failure to do so
could result in objects being thrown into your eyes
resulting in possible serious injury.
WARNING:
Do not use any attachments or accessories
not recommended by the manufacturer of this
tool. The use of attachments or accessories not
recommended can result in serious personal injury.
APPLICATIONS
You may use this tool for the purposes listed below:
Cutting all types of wood products (lumber, plywood,
paneling)
Cross cutting/Rip cutting
Bevel cutting
Fig. 4
Pocket cutting
NOTE:Theuseofabrasivecut-offwheelsisnotrecommended
for this saw.
CHARGING THE BATTERY PACK
NOTE: New 24 Volt lithium-ion battery packs will not
work without first being charged. Before first time use,
charge the battery pack to activate it.
CAUTION:
It is not necessary to drain the battery pack completely
before recharging. Lithium-ion battery packs have no
“memory” and can be recharged at any time. It is therefore
possible to charge the battery pack before extended usage
even if the battery pack is not completely drained of charge.
Use the charge level indicator to determine the amount of
charge in the battery pack.
If at any point during the charging process none
of the LEDs are lit, remove the battery pack from
the charger to avoid damaging the product. DO
NOT insert another battery. Return the charger and
battery to your nearest service center for service
or replacement.
Lithium-ion batteries deliver fade free power for their entire
run time. 24 Volt lithium-ion tools will not gradually lose
power due to decreasing battery charge. Instead, power
from the battery pack will drop from full to zero once the
full charge has been drained from the battery. Once this
happens, your tool’s power drops from full to zero, and
recharging the battery is required.
CAUTION:
Charge in a well ventilated area. Do not block
charger vents. Keep them clear to allow proper
ventilation.
12
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OPERATION
CHARGING A HOT BATTERY PACK
TO CHARGE
If the battery pack is above normal temperature range, the
red LED will begin flashing and the green LED will be off.
When the battery pack cools down to approximately 150°F
(65°C), the charger will automatically begin fast charge mode.
A fully discharged battery pack with a temperature between
32°F (0°C) and 150°F (65°C) will charge in about an hour.
Charge the 24 Volt lithium-ion battery pack only with the
charger provided.
Connect the charger to a power supply.
NOTE:iIf needed, the charger can operate with most
generators and inverters rated at 300 Watts or higher.
Attach the battery pack to the charger by aligning the
raised ribs on the battery pack with the grooves in the
charger, then slide the battery pack onto the charger. See
Figure 4.
Do not place the charger in an area of extreme heat or
cold. It will work best at normal room temperature.
After charging is complete, the continuous green light
will come on and the charge level indicator lights on the
battery will go off.
NOTE: Refer to CHARGING THE BATTERY PACK for
normal recharging of batteries. If the charger does not charge
the battery pack under normal circumstances, return both
the battery pack and charger to your nearest repair center
for electrical check. For the location of your nearest repair
center, please call 1-866-539-1710.
CHARGING A COOL BATTERY PACK
If the battery pack is below normal temperature range, the
red LED will begin flashing and the green LED will be off.
When the battery warms to a temperature of more than 14°F
(-10°C), the charger will automatically begin charging.
The charger will keep the battery pack fully charged if left
on the charger.
COLD WEATHER OPERATION
The lithium-ion battery pack can be used in temperatures
down to -4°F (-20°C). When the battery pack is very cold, it
may “buzz” for the first minute of use to warm itself up. Put
the battery pack on a tool and use the tool in a light duty
application. After about a minute, the pack will have warmed
itself up and begin operating normally.
13
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OPERATION
LED FUNCTION OF CHARGER
See Figure 5.
LED
INDICATOR
BATTERY
PACK
RED
LED
GREEN
LED
ACTION
Charging Fast charging
ON
OFF
Charges in 1 hour
Charger pre-charges battery until normal voltage
is reached, then begins fast charge mode. May
take longer than 1 hour to fully charge.
Deeply
Charging
ON
OFF
Discharged
Maintenance
charging
Fast charging is complete
Charger maintains charge mode
Full
OFF
ON
Hot battery
Evaluate
When battery pack reaches cooled temperature,
charger begins fast charge mode
Flashing OFF
Flashing OFF
pack
Cold battery
Whenbatterypackreacheswarmedtemperature,
charger begins fast charge mode
Evaluate
pack
Defective Defective
Flashing Flashing Battery pack or charger is defective
• If defective, try to repeat the conditions a second time by removing and reinstalling the battery
pack. If the LED status repeats a second time, try charging a different battery.
• If a different battery charges normally, dispose of the defective pack (see Maintenance section).
• If a different battery also indicates “Defective,” the charger may be defective.
FULL
CAPACITY
3/4
CAPACITY
RED LED
1/2
CAPACITY
GREEN LED
24vXL
i
CHARGING
INDICATOR
?
CHARGE
LEVEL
INDICATOR
BUTTON
FULL
INDICATOR
1/4
CAPACITY
EVALUATE
INDICATOR
CHARGE
LEVEL INDICATOR
Fig. 6
CHARGE LEVEL INDICATOR
DEFECTIVE
INDICATOR
See Figure 6.
The charge level indicator shows that the battery is charged
at 1/4, 1/2, 3/4, or full capacity. To display the amount of
charge left in the battery, press and hold the charge level
indicator button.
NOTE: When the battery pack contains less than 10%
charge, the 1/4 charge level indicator will flash.
Fig. 5
14
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OPERATION
TO INSTALL BATTERY PACK
See Figure 7.
Place the battery pack in the saw. Align the raised rib
inside the saw with the groove on the battery pack.
Make sure the latches on each side of the battery pack
snap in place and the battery pack is secured in the saw
before beginning operation.
TO
INSTALL
TO
REMOVE
CAUTION:
When placing battery pack in the tool, be sure
raised rib on battery pack aligns with the groove
inside the tool and latches into place properly.
Improper installation of the battery pack can cause
damage to internal components.
2
4
v
X
L
i
RAISED RIB
?
TO REMOVE BATTERY PACK
See Figure 7.
Locate latches on the side of the battery pack and depress
DEPRESS LATCHES TO
RELEASE BATTERY PACK
to release the battery pack from the saw.
Fig. 7
Remove the battery pack from the saw.
SAW BLADES
LOWER BLADE GUARD
IS IN UP POSITION
WHEN MAKING A CUT
The best of saw blades will not cut efficiently if they are not
kept clean, sharp, and properly set. Using a dull blade will
place a heavy load on the saw and increase the danger of
kickback. Keep extra blades on hand, so that sharp blades
are always available.
Gum and wood pitch hardened on blades will slow the saw
down. Use gum and pitch remover, hot water, or kerosene to
remove these accumulations. DO NOT USE GASOLINE.
BLADE GUARD SYSTEM
See Figure 8.
The lower blade guard attached to your cordless circular
saw is there for your protection and safety. It should never
be altered for any reason. If it becomes damaged or begins
to return slow or sluggish, do not operate the saw until the
damage has been repaired or replaced. Always leave guard
in operating position when using saw.
BLADE EXPOSED ON
UNDERSIDE OF WORKPIECE
Fig. 8
DANGER:
When sawing through workpiece, lower blade
guard does not cover blade on the underside of
workpiece. Since blade is exposed on underside
of workpiece, keep hands and fingers away from
cutting area. Any part of your body coming in
contact with moving blade will result in serious
injury.
CAUTION:
Never use saw when guard is not operating
correctly. Check the guard for correct operation
before each use. The guard is operating correctly
when it moves freely and readily returns to the
closed position. If you drop the saw, check the
lower blade guard and bumper for damage at all
depth settings before reuse.
15
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OPERATION
KICKBACK - BLADE SET TOO DEEP
KICKBACK
See Figures 9 - 12.
Kickback occurs when the blade stalls rapidly and the saw
is driven back towards you. Blade stalling is caused by any
action which pinches the blade in the wood.
WARNING:
To avoid kickback, release switch trigger
immediately if blade binds or saw stalls. Kickback
could cause you to lose control of the saw. Loss
of control can lead to serious injury.
Fig. 9
INCORRECT SUPPORT
To guard against kickback, avoid dangerous practices such
as the following.
Setting blade depth incorrectly
Sawing into knots or nails in workpiece
Twisting the blade while making a cut
Making a cut with a dull, gummed up, or improperly set
blade
Supporting the workpiece incorrectly
Forcing a cut
WRONG
Cutting warped or wet lumber
Operating the tool incorrectly or misusing the tool
Fig. 10
To lessen the chance of kickback, follow these safety prac-
tices.
CORRECT BLADE DEPTH SETTING = BLADE EXPOSED
1/4 in. MAX OR LESS ON UNDERSIDE OF WORKPIECE
Keep the blade at the correct depth setting. The depth
setting should not exceed 1/4 in. below the material being
cut.
Inspect the workpiece for knots or nails before cutting.
Never saw into a knot or nail.
Make straight cuts. Always use a straight edge guide
when rip cutting. This helps prevent twisting the blade.
Use clean, sharp, and properly set blades. Never make
cuts with dull blades.
Support the workpiece properly before beginning a cut.
Use steady, even pressure when making a cut. Never
force a cut.
1/4 in. MAX
CORRECT SUPPORT
Fig. 11
Do not cut warped or wet lumber.
Hold the saw firmly with both hands and keep your body
in a balanced position so as to resist the forces if kickback
should occur.
WARNING:
When using the saw, always stay alert and exercise
control. Do not remove the saw from the workpiece
while the blade is moving.
Fig. 12
16
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OPERATION
LOCK-OFF
BUTTON
LOCK-OFF BUTTON
See Figure 13.
The lock-off button reduces the possibility of accidental
starting. The lock-off button is located on the handle above
the switch trigger. The lock-off button must be depressed
before you pull the switch trigger.
NOTE: You can depress the lock-off button from either the
left or right side.
STARTING/STOPPING THE SAW
See Figure 13.
To start the saw:
Depress the lock-off button.
Depress the switch trigger.
SWITCH
TRIGGER
Always let the blade reach full speed, then guide the saw
into the workpiece.
Fig. 13
DEPTH
ADJUSTMENT
LEVER
WARNING:
If the blade comes in contact with the workpiece
before it reaches full speed, it could cause the saw
to “kickback” towards you, which could result in
serious injury.
INDICATOR
POINT
To stop the saw, release the switch trigger.
After you release the switch trigger, allow the blade to come
to a complete stop. Do not remove the saw from the
workpiece while the blade is moving.
SCALE
DEPTH OF CUT ADJUSTMENT
See Figure 14.
Always keep correct blade depth setting. The correct blade
depth setting for all cuts should not exceed 1/4 in. below
the material to be cut. More blade depth will increase the
chance of kickback and cause the cut to be rough. One
blade tooth below the material to be cut works best for most
efficient cutting action.
Fig. 14
TO ADJUST BLADE DEPTH
Remove the battery pack from saw.
Loosen the depth adjustment lever.
Hold the base flat against the workpiece and raise or
lower the saw until the required depth is reached.
PUSH IN AND
DOWN TO LOCK
Tighten the depth adjustment lever securely.
INDEXABLE LEVERS
See Figure 15.
The levers on the saw can be repositioned for the best
tightening position.
Pull the lever out from the saw and to desired position.
Push lever back in and down to lock into place.
Check to be sure the base is clamped securely.
PULL OUT AND UP
TO RATCHET
Fig. 15
17
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OPERATION
OPERATING THE SAW
See Figures 16 - 17.
It is important to understand the correct method for oper-
ating the saw. Refer to the figures in this section to learn
the correct and incorrect ways for handling the saw.
DANGER:
When lifting the saw from the workpiece, the blade
is exposed on the underside of the saw until the
lower blade guard closes. Make sure the lower
blade guard is closed before setting the saw
down.
5
0
5
0
WARNING:
To make sawing easier and safer, always maintain
proper control of the saw. Loss of control could
cause an accident resulting in possible serious
injury.
RIGHT
Fig. 16
To make the best possible cut:
WRONG
Hold the saw firmly with both hands.
Avoid placing your hand on the workpiece while making
a cut.
Support the workpiece so that the cut (kerf) is always to
your side.
Support the workpiece near the cut.
Clamp the workpiece securely so that the workpiece will
not move during the cut.
5
0
5
0
Always place the saw on the workpiece that is supported,
not the “cut off” piece.
Place the workpiece with the “good” side down.
Draw a guideline along the desired line of cut before
beginning your cut.
Fig. 17
18
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OPERATION
TOP VIEW OF SAW
CROSS CUTTING/RIP CUTTING
See Figures 18 - 19.
FRONT OF SAW
When making a cross cut or rip cut, align your line of cut
with the outer blade guide notch on the saw base.
Since blade thicknesses vary, always make a trial cut in scrap
material along a guideline to determine how much, if any, the
guideline must be offset to produce an accurate cut.
NOTE: The distance from the line of cut to the guideline is
the amount you should offset the guide.
Secure the workpiece.
Clamp a straight edge to the workpiece using
C-clamps.
BLADE
GUIDE NOTCH
GUIDELINE
Saw along the straight edge to achieve a straight rip
cut.
Fig. 18
NOTE: Do not bind the blade in the cut.
USING THE EDGE GUIDE
See Figure 20.
C-CLAMPS
Use an edge guide when making long or wide rip cuts with
the saw.
Remove the battery pack from the saw.
Place the edge guide through the holes in the saw base
Adjust the edge guide to the width needed.
Tighten the wing screw securely.
STRAIGHT
EDGE
5
0
5
0
When using an edge guide, position the face of the edge
guide firmly against the edge of workpiece. This makes for a
true cut without pinching the blade. The guiding edge of the
workpiece must be straight for your cut to be straight. Use
caution to prevent the blade from binding in the cut.
WORKPIECE
Fig. 19
WING
SCREW
8
7
6
5
4
5
0
5
0
0
EDGE
GUIDE
PLACE EDGE GUIDE
THROUGH HOLES
Fig. 20
19
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OPERATION
WIDTH OF CUT SCALE
50°
ADJUSTMENT
BUTTON
See Figure 21.
BASE
A width of cut scale has been provided on the base of the
saw. When making straight cross cuts or rip cuts, the scale
can be used to measure up to five inches to the left side of
the blade. It can be used to measure up to one inch to the
right side of the blade.
ASSEMBLY
WIDTH OF
CUT SCALE
0
BEVEL CUTTING
See Figures 22 - 23.
5
0
5
The angle of cut of the saw may be adjusted to any desired
setting between zero and 50°.
NOTE: When making cuts at 50°, the blade should be set
at full depth of cut.
45° BLADE
GUIDE NOTCH
BEVEL
SCALE
When making 45° bevel cuts, there is a notch in the saw base
to help you line up the blade with the line of cut.
BEVEL
ADJUSTMENT LEVER
Fig. 21
Align your line of cut with the inner blade guide notch on the
saw base when making 45° bevel cuts.
Since blade thicknesses vary and different angles require
different settings, always make a trial cut in scrap material
along a guideline to determine how much you should offset
the guideline on the board to be cut.
When making a bevel cut, hold the saw firmly with both
hands.
Rest the front edge of the base on the workpiece. Depress
the lock-off button and squeeze the switch trigger to start
the saw. Always let the blade reach full speed, then guide
the saw into the workpiece.
5
0
5
0
LOWER
BLADE GUARD
WARNING:
Fig. 22
The blade coming in contact with the workpiece
before it reaches full speed could cause saw to
“kickback” toward you resulting in serious injury.
BEVEL
SCALE
50°
ADJUSTMENT
BUTTON
After you complete your cut release the trigger and allow
the blade to come to a complete stop. After the blade has
stopped, lift the saw from the workpiece.
0
5
0
5
TO ADJUST BEVEL SETTING
See Figure 23.
Remove the battery pack from the saw.
Pull the bevel adjustment lever upward until the motor
housing moves freely.
Raise the motor housing end of the saw until you reach
BEVEL
the desired angle setting on the bevel scale (0-45°).
ADJUSTMENT
LEVER
BLADE
GUIDE NOTCH
Pull the adjustment lever all the way up to set the angle
at 50°. To reach the 46° - 50° bevel setting, push the 50°
adjustment button.
GUIDELINE
Press downward on the bevel adjustment lever until the
motor housing is securely locked in place.
Fig. 23
20
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OPERATION
ADJUSTMENT
SCREW
HEX KEY
WARNING:
Attempting bevel cut without lever securely
tightened can result in serious injury.
BLADE
0° BEVEL STOP
See Figure 24.
The saw has a 0° bevel stop that has been factory adjusted to
assure 0° angle of the saw blade when making 90° cuts.
TO CHECK
Remove the battery pack from the saw.
CARPENTER’S
SQUARE
0
5
0
5
WARNING:
Failure to remove battery pack from saw could
result in accidental starting, causing possible
serious personal injury.
POSITIVE 0º
BEVEL STOP
Place the saw in an upside down position on a
BEVEL
ADJUSTMENT LEVER
workbench.
Fig. 24
Using a carpenter’s square, check the squareness of the
saw blade plate to the base of the saw.
TO ADJUST 0° BEVEL STOP
Remove the battery pack from the saw.
Loosen the bevel adjustment knob.
LOWER
BLADE GUARD
Place the saw in an upside down position on a
workbench.
Turn the screw and adjust the base until it is square with
the saw blade plate.
WARNING:
5
0
5
Attempting to make cuts without the bevel
adjustment knob securely tightened can result in
serious injury.
0
POCKET CUTTING
See Figure 25.
LOWER BLADE
GUARD HANDLE
Fig. 25
WARNING:
Depress the lock-off button and squeeze the switch trigger
to start the saw. Always let the blade reach full speed then
slowly lower blade into the workpiece until base is flat against
workpiece.
After you complete your cut release the trigger and allow
the blade to come to a complete stop. After the blade has
stopped, remove it from the workpiece. Corners may then
be cleared out with a hand saw or sabre saw.
Always adjust bevel setting to zero before making
a pocket cut. Attempting a pocket cut at any other
setting can result in loss of control of the saw,
possibly causing serious injury.
Adjust the bevel setting to zero, set the blade to the correct
blade depth setting, and swing the lower blade guard up
using the lower blade guard handle.
Always raise the lower blade guard with the handle to avoid
serious injury.
While holding the lower blade guard by the handle, firmly
rest the front of the base flat against the workpiece with
the rear of the handle raised so the blade does not touch
the workpiece.
WARNING:
Never tie the lower blade guard in a raised position.
Leaving the blade exposed could lead to serious
injury.
21
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MAINTENANCE
GENERAL MAINTENANCE
WARNING:
When servicing use only identical RIDGID
replacement parts. Use of any other parts may
create a hazard or cause product damage.
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
WARNING:
Do not at any time let brake fluids, gasoline,
petroleum-based products, penetrating oils, etc.,
come in contact with plastic parts. Chemicals can
damage, weaken or destroy plastic which may
result in serious personal injury.
Always wear safety goggles or safety glasses with
side shields during power tool operation or when
blowing dust. If operation is dusty, also wear a
dust mask.
Only the parts shown on the parts list are intended to be
repaired or replaced by the customer. All other parts should
be replaced at a RIDGID authorized service center.
WARNING:
To avoid serious personal injury, always remove
the battery pack from the tool when cleaning or
performing any maintenance.
BATTERY PACK REMOVAL AND PREPARATION
BATTERIES
The battery pack for this tool is equipped with lithium-ion
rechargeable batteries. Length of service from each charging
will depend on the type of work you are doing.
FOR RECYCLING
To preserve natural resources, please
recycle or dispose of batteries
properly.
The batteries in this tool have been designed to provide
maximum trouble-free life. However, like all batteries, they
will eventually wear out. Do not disassemble battery pack
and attempt to replace the batteries. Handling of these
batteries, especially when wearing rings and jewelry, could
result in a serious burn.
This product contains lithium-ion
Li - Ion
batteries. Local, state or federal laws
may prohibit disposal of lithium-ion
batteries in ordinary trash.
Consult your local waste authority for information regarding
available recycling and/or disposal options.
To obtain the longest possible battery life, we suggest the
following:
Remove the battery pack from the charger once it is fully
WARNING:
charged and ready for use.
Upon removal, cover the battery pack’s terminals
with heavy-duty adhesive tape. Do not attempt to
destroy or disassemble battery pack or remove any
of its components. Lithium-ion batteries must be
recycled or disposed of properly. Also, never touch
both terminals with metal objects and/or body
parts as short circuit may result. Keep away from
children. Failure to comply with these warnings
could result in fire and/or serious injury.
For battery pack storage longer than 30 days:
Store the battery pack where the temperature is below
80°F and away from moisture.
Store battery packs in a 30%-50% charged condition.
Every six months of storage, charge the pack as
normal.
22
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WARRANTY
RIDGID® HAND HELD AND STATIONARY POWER TOOL
3 YEAR LIMITED SERVICE WARRANTY
Proof of purchase must be presented when requesting war-
ranty service.
WHAT IS NOT COVERED
This warranty applies only to the original purchaser at retail
and may not be transferred. This warranty only covers de-
fects arising under normal usage and does not cover any
malfunction, failure or defect resulting from misuse, abuse,
neglect, alteration, modification or repair by other than an
authorized service center for RIDGID® branded hand held
and stationary power tools. Consumable accessories pro-
vided with the tool such as, but not limited to, blades, bits
and sand paper are not covered.
Limited to RIDGID® hand held and stationary power tools
purchased 2/1/04 and after. This product is manufactured
by One World Technologies, Inc. The trademark is licensed
from RIDGID, Inc. All warranty communications should be
directed to One World Technologies, Inc., attn: RIDGID Hand
Held and Stationary Power Tool Technical Service at (toll
free) 1-866-539-1710.
90-DAY SATISFACTION GUARANTEE POLICY
During the first 90 days after the date of purchase, if you are
dissatisfied with the performance of this RIDGID® Hand Held
and Stationary Power Tool for any reason you may return
the tool to the dealer from which it was purchased for a full
refund or exchange. To receive a replacement tool you must
present proof of purchase and return all original equipment
packaged with the original product. The replacement tool
will be covered by the limited warranty for the balance of
the 3 YEAR service warranty period.
RIDGID, INC. AND ONE WORLD TECHNOLOGIES, INC.
MAKE NO WARRANTIES, REPRESENTATIONS OR
PROMISES AS TO THE QUALITY OR PERFORMANCE
OF ITS POWER TOOLS OTHER THAN THOSE SPECIFI-
CALLY STATED IN THIS WARRANTY.
ADDITIONAL LIMITATIONS
To the extent permitted by applicable law, all implied war-
ranties, including warranties of MERCHANTABILITY or FIT-
NESS FOR A PARTICULAR PURPOSE, are disclaimed. Any
implied warranties, including warranties of merchantability
or fitness for a particular purpose, that cannot be disclaimed
under state law are limited to three years from the date of
purchase. One World Technologies, Inc. and RIDGID, Inc.
are not responsible for direct, indirect, incidental or conse-
quential damages. Some states do not allow limitations on
how long an implied warranty lasts and/or do not allow the
exclusion or limitation of incidental or consequential dam-
ages, so the above limitations may not apply to you. This
warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
WHAT IS COVERED UNDER THE 3 YEAR
LIMITED SERVICE WARRANTY
This warranty on RIDGID® Hand Held and Stationary Power
Tools covers all defects in workmanship or materials and nor-
mal wear items such as brushes, chucks, motors, switches,
cords, gears and even cordless batteries in this RIDGID®
tool for three years following the purchase date of the tool.
Warranties for other RIDGID® products may vary.
HOW TO OBTAIN SERVICE
To obtain service for this RIDGID® tool you must return it;
freight prepaid, or take it in to an authorized service center
for RIDGID® branded hand held and stationary power tools.
You may obtain the location of the authorized service center
nearest you by calling (toll free) 1-866-539-1710 or by log-
ging on to the RIDGID® website at www.ridgid.com. When
requesting warranty service, you must present the original
dated sales receipt. The authorized service center will re-
pair any faulty workmanship, and either repair or replace
any part covered under the warranty, at our option, at no
charge to you.
One World Technologies, Inc.
P.O. Box 35, Hwy. 8
Pickens, SC 29671
23
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OPERATOR’S MANUAL
24 VOLT LITHIUM-ION
6-1/2 in. CIRCULAR SAW
R855
Customer Service Information:
For parts or service, contact your nearest RIDGID authorized service center. Be
sure to provide all relevant information when you call or visit. For the location of
the authorized service center nearest you, please call 1-866-539-1710 or visit us
The model number of this tool is found on a plate attached to the motor housing.
Please record the serial number in the space provided below. When ordering repair
parts, always give the following information:
R855
Model No.
Serial No.
983000-923
04-07-06 (REV:01)
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