RIDGID Sander EB44241 User Guide

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Safety Instructions For Oscillating Edge Belt/  
Spindle Sander  
Safety is a combination of common  
WARNING: means if the safety infor-  
sense, staying alert and knowing how mation is not followed someone  
your oscillating edge belt/spindle  
sander works. Read this manual to  
understand this sander.  
could be seriously injured or killed.  
CAUTION: means if the safety infor-  
mation is not followed someone may  
be injured.  
Safety Signal Words  
DANGER: means if the safety infor-  
mation is not followed someone will  
be seriously injured or killed.  
Before Using The Sander  
WARNING: Some dust created by power sanding, sawing, grinding,  
drilling, and other construction activities contains chemicals known  
(to the State of California) to cause cancer, birth defects or other  
reproductive harm. Some examples of these chemicals are:  
• Lead from lead-based paints,  
• Crystalline silica from bricks and cement and other masonry prod-  
ucts, and  
• Arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you  
do this type of work. To reduce your exposure to these chemicals:  
work in a well ventilated area, and work with approved safety equip-  
ment, such as those dust masks that are specially designed to filter  
out microscopic particles.  
WARNING: To reduce the risk of  
mistakes that could cause seri-  
ous, permanent injury, do not  
plug the sander in until the fol-  
lowing steps are completed.  
• Review and understanding of all  
safety instructions and operating  
procedures in this manual.  
• Review of the maintenance meth-  
ods for this sander. (See page 29)  
• Assembly. (See pages 12-19)  
• Learn the use and function of the  
ON-OFF switch. (See page 21)  
3
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Safety Instructions for Oscillating Edge Belt/  
Spindle Sander (continued)  
Read the following WARNING labels found on the sander:  
When Installing Or Moving The Sander  
Avoid dangerous environment.  
Use the sander in a dry, indoor place  
protected from rain. Keep work area  
well lighted.  
cause electrocution, serious injury  
or worse.  
To reduce the risk of injury from  
unexpected sander movement:  
To reduce the risk of burns or other  
fire damage, never use the sander  
near flammable liquids, vapors or  
gasses.  
• Always unplug the sander before  
moving it.  
• Put the sander on a firm level sur-  
face where there is plenty of room  
for handling and properly supporting  
the workpiece.  
To reduce the risk of injury or  
death from electrical shock:  
• Ground the sander. This sander has  
an approved 3-conductor cord and a  
3-prong grounding type plug. Use  
only 3-wire, grounded outlets rated  
120 volts, 15 amperes (amps). The  
green conductor in the cord is the  
grounding wire. To reduce the risk of  
electrocution, Never connect the  
green wire to a live terminal.  
• Attach rubber feet.  
• Support the sander so it does not  
rock.  
• Bolt the sander to its work surface.  
Use the fasteners and method  
shown in “Assembly.” (See page  
16.)  
Never stand on tool. Serious injury  
could occur if the tool tips. Do not  
store anything above or near the  
tool where anyone might stand on  
the tool to reach it.  
• Make sure your fingers do not touch  
the plug’s metal prongs when plug-  
ging or unplugging the sander.  
• Never use this or any power sander  
for wet sanding. Doing so could  
4
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Before Each Use  
Inspect your sander. Check for:  
• alignment of moving parts,  
• binding of moving parts,  
• broken or damaged parts,  
Disconnect the sander to reduce  
the risk of injury from accidental start-  
ing. Turn switch off, unplug sander  
and remove the switch key before  
changing the setup or sanding drum.  
• work parts that cause a gap larger  
than 1/16" between work support  
and sanding surface,  
Maintain tools with care. Keep the  
sander clean for maximum and safest  
performance.  
• sanding belt narrower than 4 inches.  
Narrower belts uncover parts that  
could trap your fingers,  
To reduce the risk of injury from  
jams, slips or thrown pieces:  
• Use only recommended accessories.  
• worn or damaged electric cords,  
• stable mounting, and  
Use the correct spacer ring insert.  
The opening between the sanding  
sleeve and insert must be 5/32 of an  
inch or less. (See page 15)  
• any other conditions that may affect  
the way the sander works.  
• Remove adjusting keys and  
wrenches. Form a habit of checking  
for and removing keys and adjusting  
wrenches from table top before turn-  
ing sander on.  
All sanding drums, washers and  
knobs are tight. No parts should  
have excessive play prior to operat-  
ing unit.  
Keep work area clean. Cluttered  
work surfaces invite accidents. Floor  
must be clean and dry for stable  
footing.  
If any part is missing, bent, or broken  
in any way, or any electrical parts  
don’t work properly, turn the sander  
off and unplug the sander. Replace  
damaged, missing, or failed parts  
before using the sander again.  
Plan Ahead To Protect Your Eyes, Hands, Face and Ears  
Dress for Safety  
• Any power sander can throw foreign  
objects into the eyes. This can result  
in permanent eye damage. Always  
wear safety goggles, not glasses  
• Sanding operations are usually  
complying with ANSI Z87.1 (or in  
dusty. Wear a dust mask along with  
the safety goggles.  
Canada CSA Z94.3-99) shown on  
package. Everyday eyeglasses  
• Wear nonslip footwear.  
• Tie back long hair.  
have only impact resistant lenses.  
They are not safety glasses. Safety  
goggles are available at many local  
retail stores. Glasses or goggles not  
in compliance with ANSI or CSA  
could seriously hurt you when they  
break.  
• Roll long sleeves above the elbow.  
• Noise levels vary widely. To reduce  
the risk of possible hearing damage,  
wear ear plugs or muffs when using  
sander for hours at a time.  
5
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Safety Instructions for Oscillating Edge Belt/  
Spindle Sander (continued)  
• Do not wear loose clothing, gloves, of THROWBACKS - when the work-  
neckties or jewelry (rings, wrist  
piece catches the sanding drum  
watches). They can get caught and and is torn from your hands:  
draw you into moving parts.  
• Make sure there is no debris  
between the workpiece and its sup-  
ports.  
Know your sander. Read and under-  
stand the owner’s manual and labels  
affixed to the tool. Learn its applica-  
tion and limitations as well as the spe-  
cific potential hazards.  
• When sanding irregularly shaped  
workpieces, plan your work support  
so it will not slip and be pulled from  
your hands.  
Plan your work. Think through how  
you will hold and maneuver the work-  
piece against the sanding drum or  
belt.  
• Use extra caution with large, very  
small or awkward workpieces.  
• Never use this tool to finish pieces  
too small to hold by hand.  
Use the right tool. Don’t force tool or  
attachment to do a job it was not  
designed to do.  
• Use extra supports (tables, saw  
horses, blocks, etc.) for any work-  
pieces large enough to tip when not  
secured to the work surface.  
To reduce the risk of injury from  
accidental contact with moving  
parts:  
Never use another person as a sub-  
stitute for a table extension, or as  
additional support for a workpiece  
that is longer or wider that the basic  
sander table, or to help feed, sup-  
port or pull the workpiece.  
• Do not layout, assemble, or setup  
work on the sander while any parts  
are moving.  
Reduce the risk of accidental  
starting. Make sure switch is “OFF”  
before plugging sander into a power  
outlet.  
• Sand only one workpiece at a time.  
• Clear everything except the work-  
piece and related support devices  
off the table before turning the  
sander on.  
Inspect your workpiece. Make sure  
there are no nails or foreign objects in  
the part of the workpiece to be  
sanded.  
• Always feed workpiece from right to  
left against the direction the sanding  
sleeve or belt is rotating.  
Plan the way you will hold the work-  
piece from start to finish. Reduce the  
risk of awkward operations and hand  
positions where a sudden slip could  
cause finger or hand to move into a  
sanding surface.  
• Do not use drums, sanding sleeves  
or sanding belts which show visual  
signs of wear such as grooves,  
tears or rips.  
Don’t overreach. Maintain balance  
and footing.  
WARNING: Don’t let familiarity  
(gained from frequent use of  
your sander) cause a careless  
mistake. A careless fraction of a  
second is enough to cause a  
severe injury.  
Keep face and body to one side.  
Stay out of line of a possible throw-  
back.  
Plan your work to reduce the risk  
6
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tors a safe distance from the sander  
and workpiece.  
When Sander is Running  
Before starting your work, watch the  
sander while it runs. If it makes an  
unfamiliar noise or vibrates exces-  
sively, Stop Immediately. Turn the  
sander off. Unplug the sander. Do not  
restart until identifying and correcting  
the problem.  
Don’t force tool. It will perform better  
and safer at its designed rate. Press  
workpiece against the sanding sleeve  
hard enough to begin sanding without  
bogging down or binding spindle or  
belt.  
Before freeing any jammed mate-  
rial:  
Never leave tool running unat-  
tended.  
• Turn switch “OFF”.  
Before using the sander, make sure  
the sanding belt turns clockwise,  
when viewed from above.  
• Unplug the sander.  
• Wait for all moving parts to stop.  
Keep children away. Keep all visi-  
Before Leaving The Sander  
Turn switch off. Don’t leave tool until it away from children and others not  
the unit comes to a complete stop.  
qualified to use the tool. Disconnect  
master switches. Lock the shop.  
Make workshop child-proof.  
Remove the yellow switch key. Store  
Precautions To Take When Sanding Metals  
When sanding metals, sparks or hot  
fragments could cause a fire. To  
reduce the risk of this:  
2. Remove all traces of wood dust  
from inside the unit before sanding  
metals.  
1. Disconnect any dust collecting  
hose from the sander.  
3. Remove all traces of metal dust  
from inside the unit before sanding  
wood again.  
Precautions To Take When Sanding Paint  
Sanding of lead based paint is not 2. Do not allow children or pregnant  
recommended. It is difficult to control  
the contaminated dust that could  
cause lead poisoning.  
women to enter the work area until  
paint sanding job is complete and  
work area is clean.  
It is also difficult to identify whether or 3. To prevent ingesting contaminated  
not a paint contains lead. Therefore,  
we recommend the following precau-  
tions when sanding all paints:  
paint particles: Do not eat, drink, or  
smoke in a work area where paint  
is being sanded. After sanding  
paint, wash and clean up before  
eating, drinking or smoking. Do not  
leave food, drinks, or tobacco prod-  
ucts in the work area where dust  
can settle on them.  
1. Protect your lungs. Wear a dust  
mask or respirator at all times.  
Wear only dust masks that are suit-  
able for working in lead paint sand-  
ing environments. Ordinary  
painting masks do not offer this  
protection.  
7
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Precautions To Take When Sanding Paint  
(continued)  
4. Protect the environment when  
sanding paint. Use a dust collection  
system if possible. Seal the work  
area with plastic if necessary. Do  
not track paint dust outside the  
work area.  
project. If project lasts for an  
extended period of time, clean  
work area often. Items such as  
sanding dust, vacuum filter bags,  
plastic drop cloths, etc. should be  
placed in a sealed container and  
disposed of properly. Clean all  
items exposed to sanding dust.  
5. Thoroughly clean the work area  
upon completion of paint sanding  
Motor Specifications and Electrical Requirements  
General Electrical Connections  
WARNING: Do not touch the ter-  
minals of plug when installing or  
removing the plug to or from the  
outlet.  
DANGER: To reduce the risk of  
electrocution:  
1. Use only identical replace-  
ment parts when servicing.  
Servicing should be per-  
formed by a qualified service  
technician.  
If power cord is worn or cut, or damaged  
in any way, have it replaced immediately.  
2. Do not use in rain or where  
floor is wet.  
This tool is intended for indoor  
use only.  
Power Supply and Motor Specifications  
The A-C motor used on this tool is a relay  
WARNING: To reduce the risk of  
electrical hazards, fire hazards  
or damage to the tool, use  
proper circuit protection. Your  
tool is wired at the factory for  
operation using the voltage  
shown. Connect tool to a power  
line with the appropriate voltage  
and a 15-amp branch circuit. To  
reduce the risk of shock or fire,  
if power cord is worn or cut, or  
damaged in any way, have it  
replaced immediately.  
start motor, having the following specifica-  
tions: It is wired at the factory for opera-  
tion on 110-120V AC, 60 Hz. operation.  
Rated H.P.  
Voltage  
3/8  
110-120  
5.0  
Amperes  
Hertz (Cycles)  
Phase  
60  
Single  
1725  
Clockwise  
RPM  
Rotation of Shaft  
8
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If the grounding instructions are not com-  
pletely understood, or if you are in doubt  
as to whether the tool is properly  
grounded, check with a qualified electri-  
cian or service personnel.  
110-120 Volt, 60 Hz. Tool  
Information  
NOTE: The plug supplied on your tool  
may not fit into the outlet you are planning  
to use. Your local electrical code may  
require slightly different power cord plug  
connections. If these differences exist  
refer to and make the proper adjustments  
per your local code before your tool is  
plugged in and turned on.  
WARNING: If not properly  
grounded, this tool can cause an  
electrical shock, particularly  
when used in damp locations, in  
proximity to plumbing, or out of  
doors. If an electrical shock  
occurs there is the potential of a  
secondary hazard, such as your  
hands contacting the sanding  
belt/spindle.  
In the event of a malfunction or break-  
down, grounding provides a path of least  
resistance for electric current to reduce  
the risk of electric shock. This tool is  
equipped with an electric cord having an  
equipment grounding conductor and a  
grounding plug, as shown. The plug must  
be plugged into a matching outlet that is  
properly installed and grounded in accor-  
dance with all local codes and ordi-  
nances.  
3-Prong Plug  
Properly  
Grounded  
3-Prong Outlet  
Grounding  
Prong  
Do not modify the plug provided. If it will  
not fit the outlet, have the proper outlet  
installed by a qualified electrician.  
Make sure this  
Is Connected  
to a Known  
Ground  
A temporary adapter may be used to con-  
nect this plug to a 2-pole outlet, as shown,  
if a properly grounded outlet is not avail-  
able. This temporary adapter should be  
used only until a properly grounded outlet  
can be installed by a qualified electrician.  
The green colored rigid ear, lug and the  
like, extension from the adapter must be  
connected to a permanent ground such  
as a properly grounded outlet box.  
Grounding Lug  
3-Prong  
Plug  
2-Prong  
Outlet  
Adapter  
Improper connection of the equipment  
grounding conductor could result in a risk  
of electric shock. The conductor with insu-  
lation having an outer surface that is  
green with or without yellow stripes is the  
equipment grounding conductor. If repair  
or replacement of the electric cord or plug  
is necessary, do not connect the equip-  
ment-grounding conductor to a live termi-  
nal.  
NOTE: The adapter illustrated is for use  
only if you have a properly grounded 2-  
prong outlet.  
NOTE: In Canada the use of a temporary  
adapter is not permitted by the Canadian  
Electrical Code.  
9
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Motor Specifications and Electrical Requirements  
(continued)  
than 10% above or below the name-  
Motor Safety Protection  
plate voltage. For heavy loads, how-  
ever, the voltage at motor terminals  
must equal the voltage specified for  
your model.  
IMPORTANT: To reduce the risk of motor  
damage, the motor should be blown out  
or vacuumed frequently to keep sawdust  
from interfering with normal motor ventila-  
tion.  
5. Most motor troubles may be traced to  
loose or incorrect connections, over-  
load, low voltage (such as small size  
wire in the supply circuit) or to overly  
long supply circuit wire. Always check  
the connections, the load and supply  
circuit whenever motor doesn't work  
well. Check wire sizes and extension  
cord length with the Wire Size Chart.  
1. Connect this tool to a power source  
with the appropriate voltage for your  
model and a 15-amp branch circuit with  
a 15-amp fuse or circuit breaker. Using  
the wrong size fuse can damage the  
motor.  
2. If the motor won't start, turn off the  
power switch immediately and unplug  
the tool. Check the spindle to make  
sure it turns freely. If the spindle is free,  
try to start the motor again. If the motor  
still does not start, refer to the "Trouble-  
shooting” chart.  
3. If the motor suddenly stalls while sand-  
ing, turn off the power switch, unplug  
the tool, and remove the workpiece  
from the belt/drum. The motor may now  
be restarted and the sanding finished.  
4. Fuses may "blow" or circuit breakers  
may trip frequently if:  
Wire Sizes  
NOTE: Make sure the proper extension  
cord is used and is in good condition.  
The use of any extension cord will cause  
loss of power. To keep this to a minimum  
and to prevent overheating and motor  
burn-out, use the table shown to deter-  
mine the minimum wire size (A.W.G.)  
extension cord.  
Use only 3-wire extension cords with 3-  
prong grounding type plugs and 3-pole  
receptacles.  
a. Motor Is Overloaded-Overloading  
can occur if you sand too rapidly or  
make too many start/stops in a short  
time.  
Extension Cord  
Gauge (A.W.G.)  
Length  
0-25 Ft.  
16  
14  
26-50 Ft.  
b. Line voltages should not be more  
10  
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Unpacking and Checking Contents  
1. Remove tool from carton by lifting unit. Item  
Description  
Qty.  
A Oscillating Edge Belt/  
Spindle Sander................................ 1  
B Spacer Ring Inserts  
2. Place the tool on a secure, stationary  
work surface and look the tool over  
carefully.  
1/2" I.D. ........................................... 1  
1" I.D. .............................................. 1  
1-1/2" I.D. ........................................ 1  
2" I.D. .............................................. 1  
C Drums  
3/4" x 4-1/2"..................................... 1  
1" x 4-1/2"........................................ 1  
1-1/2" x 4-1/2" ................................. 1  
2" x 4-1/2"........................................ 1  
D Sandpaper Sleeves  
1/2" x 4-1/2"..................................... 1  
3/4" x 4-1/2"..................................... 1  
1" x 4-1/2"........................................ 1  
1-1/2" x 4-1/2" ................................. 1  
2" x 4-1/2"........................................ 1  
E Sanding Belt (Installed)  
4" x 24"............................................ 1  
F Insert ............................................... 1  
G Operators Manual ........................... 1  
H Bag of Loose Parts  
WARNING: For your own safety,  
never connect plug to power  
source outlet, or insert switch  
key until all assembly steps are  
complete and until you have read  
and understood the entire own-  
ers manual.  
WARNING: To reduce the risk of  
injury, if any parts are missing,  
do not attempt to assemble the  
sander, plug in the power cord,  
or turn the switch on until the  
missing parts are obtained and  
installed correctly.  
List of Loose Parts  
NOTE: Before beginning assembly, check  
that all parts are included. If you are miss-  
ing any part, do not assemble the sander.  
Call 1-866-539-1710 or E-mail us at  
[email protected] if any parts  
are damaged or missing. Sometimes  
small parts can get lost in packaging  
material. Do not throw away any packag-  
ing until sander is put together. Check  
packaging for missing parts before con-  
tacting RIDGID.  
Containing the following parts:  
Rubber feet ........................................ 4  
Washer, Flat 21/64 x 1-3/4 x 1/8 ........ 1  
Washer, Flat 21/64 x 7/8 x 3/64 ......... 1  
Washer, Flat 21/64 x 5/8 x 1/32 ......... 1  
Switch Key ......................................... 1  
Hex “L” Wrench 3/32.......................... 1  
Hex “L” Wrench 5/32.......................... 1  
Loose Parts  
Spacer Ring Inserts  
E
A
B
C
1-1/2"  
2"  
1/2"  
1"  
Drums and Sandpaper Sleeves  
D
G
H
F
1/2" 3/4"  
1"  
2"  
1-1/2"  
NOTE: The sander is shipped with the 4" x 24" sanding belt attached.  
NOTE: Parts shown are not actual size.  
11  
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Assembly  
NOTE: The sander is preassembled  
except for the attachment of the rubber  
feet.  
Mounting Rubber Feet To Base  
Place the sander directly on the table sur-  
face.  
1. From the parts bag locate the four rub-  
ber feet.  
2. Place the sander on its side so the bot-  
tom of the base is facing toward the  
front.  
3. Locate the four holes in each corner of  
the base and place one of the rubber  
feet in each of these holes.  
Rubber Feet  
4. Position sander in the upright position  
and apply pressure in the downward  
position to ensure the feet are inserted  
securely.  
CAUTION: To reduce the risk of  
injury from tool movement, the  
supporting surface where sander  
is mounted should be examined  
carefully after mounting to insure  
no movement during use can  
result. If any tipping or walking is  
noticed, secure to workbench or  
supporting surface before oper-  
ating sander.  
Parts Storage  
On board storage has been provided for  
all washers, spacers, drums, sleeves and  
hex “L” wrenches. All front loaded parts  
can be protected from incidental dislodg-  
ing by lowering the table all the way down  
until it rests against the base and tighten-  
ing the knob.  
Storage for the sanding belt assembly and  
table insert is provided in the pocket on  
the rear of the base.  
12  
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Removing the Sanding Belt  
Assembly  
Spindle  
Knob  
Sanding Belt  
Assembly  
WARNING: To reduce the risk of  
injury from accidental start, make  
sure tool is unplugged before  
removing the sanding belt  
assembly.  
Backstop  
Knob  
1. Loosen the backstop knob and pivot  
the backstop out of the way. Tighten the  
backstop knob.  
2. Remove the spindle knob and lift off the  
sanding belt assembly. NOTE: Knob  
turns clockwise to loosen.  
3. Store assembly in pocket in rear of  
base.  
Installing the Sanding Belt  
Assembly  
Wear  
Plate  
1. Remove the fan and clean sawdust  
from inside table recess.  
2. Slide the fan onto the motor shaft  
(vanes face down) aligning slot with roll  
pin as shown. The fan is used in all  
sanding operations.  
3. Slide bed assembly down motor shaft.  
Align drive drum splines with the slots  
in the fan. Place bed assembly into the  
wear plate opening as shown.  
4. Tighten spindle knob. Do not over-  
tighten. NOTE: Knob turns counter-  
clockwise to tighten.  
5. Install sanding belt (see “Removing/  
Installing the Sanding Belt”, page 19).  
6. Plug the power cord into the power  
source and install the key.  
Fan  
Slot  
Splines  
Motor  
Shaft  
Slots  
Fan  
Roll Pin  
13  
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Assembly (continued)  
Installing Sanding Sleeves Larger  
than 1/2" Diameter  
WARNING: To reduce the risk of  
injury from accidental starting,  
always turn switch “OFF” and  
remove switch key before remov-  
ing or replacing the spacer ring  
inserts, sleeves and drums.  
Straightedge  
1. Remove the fan and clean sawdust  
from inside table recess.  
Table  
Insert  
2. Slide the fan onto the motor shaft  
(vanes face down) aligning slot with roll  
pin. The fan is used with all drums and  
sleeves.  
3. Install the table insert.  
4. Use a straight edge as shown to make  
sure the table insert is flush with the  
table.  
If necessary adjust the set screws in  
the table insert with the 3/32 hex “L”  
wrench provided.  
Knob  
5. Slide the sanding sleeve-rubber drum  
onto the spindle. NOTE: If the drum is  
difficult to slide over the spindle, apply  
talcum powder to the spindle.  
Washer  
Sanding Sleeve  
6. Position spacer ring insert in the table  
recess. (See recommended spacer ring  
insert selection area from table on page  
15). Use the smallest spacer ring insert  
that will fit over the drum.  
7. Place desired sanding sleeve on cor-  
rect drum. NOTE: If the sanding sleeve  
is difficult to slide over the drum, apply  
talcum powder to the outside surface of  
the rubber drum.  
Sanding Drum  
Spacer Ring  
Insert  
8. Install the correct upper spindle washer  
and tighten the knob. Do not over-  
tighten. NOTE: Knob turns counter-  
clockwise to tighten.  
9. Plug power cord in the power source  
and install the yellow switch key.  
14  
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ring insert in the table recess.  
6. Locate 1/2" sanding sleeve and slide it  
on the spindle. (Rubber drum is not  
used.)  
7. Install the upper spindle washer and  
tighten the knob. Do not overtighten.  
NOTE: Knob turns counterclockwise to  
tighten.  
Installing Sanding Sleeves for the  
1/2" Diameter Sanding Drum  
WARNING: To reduce the risk of  
injury from accidental starting,  
always turn switch “OFF”,  
unplug the sander and remove  
switch key before removing or  
replacing the spacer ring inserts,  
sleeves and drums.  
8. Plug the power cord in the power  
source and install the yellow switch key.  
Knob  
1. Remove the fan and clean sawdust  
from inside table recess.  
5/8" O.D.  
Washer  
2. Slide the fan onto the motor shaft  
(vanes face down) aligning slot with roll  
pin. The fan is used with all sanding  
operations.  
1/2" Sanding  
Sleeve  
3. Install the table insert.  
4. Use a straight edge as shown to make  
sure the table insert is flush with the  
table  
15/16" I.D.  
Spacer Ring  
If necessary adjust the set screws in  
the table insert with the 3/32 hex “L”  
wrench provided.  
5. Position 15/16" inside diameter spacer  
Selection Of Spacer Ring Inserts  
And Upper Spindle Washers  
WARNING: Using the wrong  
spacer ring insert may permit  
small pieces of wood or finger  
tips to become wedged between  
the abrasive surface and the  
insert.  
Spacer Ring Insert  
Opening Inside Diameter  
Sanding Sleeve  
Upper Spindle Washer  
Outside Diameter  
Diameter  
1/2 Inch  
3/4 Inch  
1 Inch  
15/16 Inch  
5/8"  
1-3/16 Inch  
1-11/16 Inch  
2-3/16 Inch  
7/8"  
1-1/2 Inch  
2 Inch  
1-3/4"  
• Use the smallest spacer ring insert that • Use the largest upper spindle washer  
will fit over the drum.  
that will not protrude past sanding  
sleeve.  
15  
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Assembly (continued)  
Bolting Oscillating Edge Belt/  
Spindle Sander To Workbench  
If sander is to be used in a permanent  
location, it should be fastened securely to  
a firm supporting surface such as a work-  
bench, with either bolts or drywall screws.  
Fastening with bolts  
1. Use 1/4" bolts, washers, and nuts (not  
included). The bolt length should be  
1-1/2" plus the thickness of the work-  
bench.  
2. Locate and mark the holes where the  
sander is to be mounted.  
3. Drill (4) 3/8" diameter holes through  
workbench.  
15-3/8"  
4. Place sander on workbench, aligning  
holes in base with holes drilled in work-  
bench.  
5. Insert (4) 1/4" diameter bolts and wash-  
ers and attach nuts securely.  
14-1/4"  
16-1/4"  
1/4 Dia. Bolt  
Holes  
Fastening with screws  
Screws Holes  
Drive (4) 2-1/2" long screws through the  
holes in the base and through the work-  
bench. Do not overtighten the screws.  
CAUTION: To reduce the risk of  
injury from tool movement, use  
either 1/4" diameter screws and  
nuts or 2-1/2" long screws.  
Clamping Oscillating Edge Belt/Spin-  
dle Sander To Workbench  
An alternative method of mounting is to  
fasten the sander to a mounting board.  
The board should be sufficient size to  
avoid tipping while in use. Any good  
grade of plywood or chipboard with a 3/4"  
thickness is recommended. (Thinner chip-  
board can break.)  
NOTE: For proper stability, holes must be  
countersunk so screw heads are flush  
with the surface of supporting board.  
16  
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Supporting Oscillating Edge Belt/  
Spindle Sander to Sawhorses  
The sander has provisions for being sup-  
ported by sawhorses. The sawhorse can  
be built with the crosspiece either vertical  
or horizontal. Make sure the sawhorses  
are secure.  
Alignment  
Squaring Front Table  
WARNING: To reduce the risk of  
injury from accidental start, make  
sure tool is unplugged before  
aligning.  
Combination Square  
Combination Square Must be True  
Draw Light Line on  
Board Along This Edge  
Tools Needed  
Straight Edge of Board  
3/4" Thick, This Edge Must  
Be Perfectly Straight  
1. Use a combination square to check the  
angle of the front table with the sanding  
belt. (NOTE: Combination square is not  
supplied.)  
2. If the front table is not 90° to the sand-  
ing belt:  
a. Use the hex wrench provided and  
“back out” both #10 set screws  
located on each side of the table.  
b. Loosen the front table lock knob and  
adjust the front table 90° to the sand-  
ing belt.  
Should be no Gap or Overlap when Square  
is Flipped Over in Dotted Position  
c. Tighten the front table lock knob.  
d. Adjust both set screws to contact the  
front table.  
Sanding  
Belt  
Combination  
Square  
Front  
Table  
Bracket  
Table Lock  
Table  
Lock Knob  
3. Adjust detent if necessary  
a. Loosen the two pan head screws  
that secure the detent.  
#10 Set  
Screw  
b. Adjust detent so that it engages the  
notches in the bracket table lock.  
c. Tighten the two pan head screws.  
Detent  
Pan Head  
Screws  
17  
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Alignment (continued)  
Aligning Belt To Miter Gauge Slot  
Socket Recess  
Screws  
Adjust Bed  
Assembly  
Parallel to  
Miter Gauge  
Slot  
The sanding belt is installed at the factory;  
however, check and make sure the belt is  
parallel to the miter gauge groove:  
1. Use a combination square to check the  
distance from the miter gauge groove  
to the belt assembly as shown.  
2. If adjustment is required, use a 5/32  
inch hex “L” wrench provided with unit  
to loosen the two flat head socket  
recess screws on the table.  
3. Adjust the bed assembly as needed to  
make it parallel or same distance to the  
miter gauge slot.  
4. Tighten two screws.  
18  
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Removing/Installing the Sanding  
Belt  
Tensioning and Tracking  
Tensioning  
Lever  
WARNING: To reduce the risk of  
injury from accidental start, make  
sure tool is unplugged before  
removing or installing sanding  
belt.  
Belt  
Tracking  
Some sanding belts have a “directional  
arrow” on the inside or smooth side. If  
there is an arrow, the belt must run in the  
direction of the arrow so the splice will not  
come apart. If there is no arrow the belt  
may be put on either direction.  
1. Slide the tension lever to the left to  
release the belt tension.  
2. Remove the sanding belt.  
3. Place the replacement sanding belt  
over the drums as shown. Make sure  
the belt is centered on both drums.  
4. Slide the tension lever to the right to  
apply belt tension.  
5. Plug in the power cord. Insert the yel-  
low switch key and turn the unit “ON”  
and immediately “OFF”, noting if the  
belt tends to slide off the drums. If it did  
not tend to slide off, it is tracking prop-  
erly.  
Clockwise  
(Moves Belt Up)  
6. If the sanding belt runs down towards  
the table, turn the tracking knob clock-  
wise 1/4 turn.  
7. If the sanding belt, runs up away from  
the table, turn the tracking knob coun-  
terclockwise 1/4 turn.  
8. Turn switch “ON” and immediately  
“OFF” again, noting belt movement.  
Readjust tracking knob if necessary.  
Counterclockwise  
(Moves Belt  
Down)  
19  
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Getting to Know Your Spindle Sander  
3 Tracking Knob  
4 Spindle Knob  
2 Belt Tension Lever  
1 Sanding Belt  
5 Backstop  
Table Adjustment Screws  
(Left and Right Side)  
9 Front Table  
Lock Knob  
6 Front Table  
Detent  
8 Sanding Drum(s)/ 15 Table Insert  
Sleeves(s)  
Slots for  
7 Spacer Rings  
10 On-Off Switch  
“Saw Horse”  
Mounting  
11 Backstop Knob  
12 Dust Collection  
Port  
14 3/32 Hex “L” Wrench  
5/32 Hex “L” Wrench  
13 Table Insert/  
Sanding Belt  
Storage  
remove sanding belt assembly (or  
sanding drum) and change to spindle  
sanding (or belt sanding). NOTE:  
Knob has left hand threads. Turn knob  
clockwise to loosen and counterclock-  
wise to tighten.  
5. Backstop. Supports the workpiece on  
the sanding belt.  
6. Front Table. Supports the workpiece.  
Can also be tilted for bevel sanding.  
7. Spacer Ring. Fits around drum to  
help support workpiece.  
8. Sanding Sleeve/Drum. Removes  
material from wood. Oscillates up and  
down to sand faster and prevents  
burning the workpiece.  
9. Table Lock Knob. Loosening knob  
allows the front table to be tilted for  
bevel sanding.  
WARNING: To reduce the risk of  
injury from accidental start, turn  
switch “OFF” and remove plug  
from power source outlet before  
making any adjustments.  
1. Sanding Belt. Removes material from  
wood. Oscillates (3/4") up and down to  
sand faster and prevents burning of  
the workpiece.  
2. Belt Tension Lever. Slide lever left to  
release the sanding belt tension; slide  
right to apply belt tension.  
3. Tracking Knob. Turning knob coun-  
terclockwise causes sanding belt to  
move towards the table; turning knob  
clockwise causes sanding belt to  
move away from the table.  
4. Spindle Knob. Loosen knob to  
20  
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10. On-Off Switch  
11. Backstop Knob. Loosening knob  
allows backstop to be pivoted.  
12. Dust Collection Port. 2-1/2" opening  
for wet/dry vac hook-up.  
13. Table Insert/Sanding Belt Storage.  
Holds table insert or sanding belt  
when not being used.  
On-Off  
Switch  
14. Hex “L” Wrench. Use 3/32" wrench  
to adjust front table and table insert.  
Use 5/32" wrench to adjust belt to  
miter gauge slot.  
Yellow  
Switch Key  
15. Table Insert. Helps to support work-  
piece when drum sanding.  
On-Off Switch  
The On-Off switch has a locking feature.  
This Feature Is Intended To Help Pre-  
vent Unauthorized And Possible Haz-  
ardous Use By Children And Others.  
1. To turn sander “ON” insert key into  
switch.  
Turning  
Sander On  
NOTE: Key is made of yellow plastic,  
located in loose parts bag.  
2. Insert finger under switch lever and  
Pull end of switch out.  
3. To turn sander “OFF”. Push lever in.  
WARNING: Never leave the  
sander unattended until it has  
come to a complete stop.  
Turning  
Sander Off  
4. To lock switch in “OFF” position, hold  
switch “IN” with one hand. Remove key  
with other hand.  
WARNING: For your own safety,  
always lock the switch “OFF”  
when sander is not in use.  
Remove key and keep it in a safe  
place. Also, in the event of a  
power failure (all of your lights  
go out) turn switch off, remove  
the key and store it remote from  
sander.  
Remove  
Yellow Key  
CAUTION: Before turning switch  
on, make sure the belt or drum  
and sleeve are properly installed.  
21  
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Safety Instructions for Oscillating Edge Belt/Spindle Sander  
• Learn the use and function of the  
ON-OFF switch. (See page 21)  
Before Using The Sander  
WARNING: To reduce the risk of  
mistakes that could cause seri-  
ous, permanent injury, do not  
plug the sander in until the fol-  
lowing steps are completed.  
• Review and understanding of all  
safety instructions and operating  
procedures in this manual.  
• Review of the maintenance meth-  
ods for this sander. (See page 29)  
• Assembly. (See pages 12-19)  
When Installing Or Moving The Sander  
Avoid dangerous environment.  
Use the sander in a dry, indoor place  
protected from rain. Keep work area  
well lighted.  
for wet sanding. Doing so could  
cause electrocution, serious injury  
or worse.  
To reduce the risk of injury from  
unexpected sander movement:  
To reduce the risk of burns or other  
fire damage, never use the sander  
near flammable liquids, vapors or  
gasses.  
• Always unplug the sander before  
moving it.  
• Put the sander on a firm level sur-  
face where there is plenty of room  
for handling and properly supporting  
the workpiece.  
To reduce the risk of injury or  
death from electrical shock:  
• Ground the sander. This sander has  
an approved 3-conductor cord and a  
3-prong grounding type plug. Use  
only 3-wire, grounded outlets rated  
120 volts, 15 amperes (amps). The  
green conductor in the cord is the  
grounding wire. To reduce the risk of  
electrocution, Never connect the  
green wire to a live terminal.  
• Attach rubber feet.  
• Support the sander so it does not  
rock.  
• Bolt the sander to its work surface.  
Use the fasteners and method  
shown in “Assembly.” (page 16)  
Never stand on tool. Serious injury  
could occur if the tool tips. Do not  
store anything above or near the  
tool where anyone might stand on  
the tool to reach them.  
• Make sure your fingers do not touch  
the plug’s metal prongs when plug-  
ging or unplugging the sander.  
• Never use this or any power sander  
Before Each Use  
Inspect your sander. Check for:  
could trap your fingers,  
• worn or damaged electric cords,  
• stable mounting, and  
• alignment of moving parts,  
• binding of moving parts,  
• broken or damaged parts,  
• any other conditions that may affect  
the way the sander works.  
• work parts that cause a gap larger  
than 1/16" between work support  
and sanding surface,  
• Remove adjusting keys and  
wrenches. Form a habit of checking  
for and removing keys and adjusting  
wrenches from table top before turn-  
ing sander on.  
• sanding belt narrower than 4 inches.  
Narrower belts uncover parts that  
22  
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If any part is missing, bent, or broken Use only recommended accesso-  
in any way, or any electrical parts  
don’t work properly, turn the sander  
off and unplug the sander. Replace  
damaged, missing, or failed parts  
before using the sander again.  
ries.  
Use the correct spacer ring  
insert. The opening between the  
sanding sleeve and insert must be  
5/32 of an inch or less. (See page  
15)  
Disconnect the sander to reduce  
the risk of injury from accidental start-  
ing. Turn switch off, unplug sander  
and remove the switch key before  
changing the setup or sanding drum.  
All sanding drums, washers and  
knobs are tight. No parts should  
have excessive play prior to operat-  
ing unit.  
Maintain tools with care. Keep the  
sander clean for maximum and safest  
performance.  
Keep work area clean. Cluttered  
work surfaces invite accidents. Floor  
must be clean and dry for stable  
footing.  
To reduce the risk of injury from  
jams, slips or thrown pieces:  
Plan Ahead To Protect Your Eyes, Hands, Face and Ears  
Dress for Safety  
• Do not wear loose clothing, gloves,  
neckties or jewelry (rings, wrist  
watches). They can get caught and  
draw you into moving parts.  
• Any power sander can throw foreign  
objects into the eyes. This can result  
in permanent eye damage. Always  
wear safety goggles, not glasses  
complying with ANSI Z87.1 (or in  
Canada CSA Z94.3-99) shown on  
package. Everyday eyeglasses  
have only impact resistant lenses.  
They are not safety glasses. Safety  
goggles are available at many local  
retail stores. Glasses or goggles not  
in compliance with ANSI or CSA  
could seriously hurt you when they  
break.  
Know your sander. Read and under-  
stand the owner’s manual and labels  
affixed to the tool. Learn its applica-  
tion and limitations as well as the spe-  
cific potential hazards.  
Plan your work. Think through how  
you will hold and maneuver the work-  
piece against the sanding drum or  
belt.  
Use the right tool. Don’t force tool or  
attachment to do a job it was not  
designed to do.  
• For dusty operations, wear a dust  
mask along with safety goggles.  
To reduce the risk of injury from  
accidental contact with moving  
parts:  
• Wear nonslip footwear.  
• Tie back long hair.  
• Roll long sleeves above the elbow.  
• Do not layout, assemble, or setup  
work on the sander while any parts  
are moving.  
• Noise levels vary widely. To reduce  
the risk of possible hearing damage,  
wear ear plugs or muffs when using Reduce the risk of accidental  
sander for hours at a time.  
starting. Make sure switch is “OFF”  
before plugging sander into a power  
outlet.  
• Sanding operations are usually  
dusty. Wear a dust mask along with  
the safety goggles.  
23  
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Safety Instructions for Oscillating Edge Belt/ Spindle  
Sander (continued)  
Inspect your workpiece make sure  
there are no nails or foreign objects in  
the part of the workpiece to be  
sanded.  
too small to hold by hand.  
• Use extra supports (tables, saw  
horses, blocks, etc.) for any work-  
pieces large enough to tip when not  
secured to the work surface.  
Plan the way you will hold the  
workpiece from start to finish.  
Reduce the risk of awkward opera-  
tions and hand positions where a  
sudden slip could cause finger or  
hand to move into a sanding surface.  
Never use another person as a sub-  
stitute for a table extension, or as  
additional support for a workpiece  
that is longer or wider that the basic  
sander table, or to help feed, sup-  
port or pull the workpiece.  
Don’t overreach. Maintain balance  
and footing.  
• Sand only one workpiece at a time.  
Keep face and body to one side.  
Stay out of line with a possible throw-  
back.  
• Clear everything except the work-  
piece and related support devices  
off the table before turning the  
sander on.  
Plan your work to reduce the risk of  
THROWBACKS - when the work-  
piece catches the sanding drum and  
is torn from your hands:  
• Always feed workpiece from left to  
right against the direction the drum  
sleeve is rotating.  
• Make sure there’s no debris  
between the workpiece and its sup-  
ports.  
• Do not use drums, sanding sleeves  
or belts which show visual signs of  
wear such as grooves, tears or rips.  
• When sanding irregularly shaped  
workpieces, plan your work support  
so it will not slip and be pulled from  
your hands.  
WARNING: Don’t let familiarity  
(gained from frequent use of  
your sander) cause a careless  
mistake. A careless fraction of a  
second is enough to cause a  
severe injury.  
• Use extra caution with large, very  
small or awkward workpieces.  
• Never use this tool to finish pieces  
When Sander is Running  
Before starting your work, watch the when viewed from above.  
sander while it runs. If it makes an  
unfamiliar noise or vibrates exces-  
sively, Stop Immediately. Turn the  
sander off. Unplug the sander. Do not  
restart until identifying and correcting  
the problem.  
Keep children away. Keep all visi-  
tors a safe distance from the sander  
and workpiece.  
Don’t force tool. It will perform better  
and safer at its designed rate. Press  
workpiece against the sanding sleeve  
or belt hard enough to begin sanding  
without bogging down or binding spin-  
Never leave tool running unat-  
tended.  
Before using the sander, make sure dle.  
the sanding belt turns clockwise,  
24  
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Before freeing any jammed mate-  
rial:  
Before Leaving The Sander  
Turn switch off. Don’t leave tool until  
the unit comes to a complete stop.  
• Turn switch “OFF”.  
• Unplug the sander.  
Make workshop child-proof.  
• Wait for all moving parts to stop.  
Remove the yellow switch key. Store  
it away from children and others not  
qualified to use the tool. Disconnect  
master switches. Lock the shop.  
Precautions To Take When Sanding Metals  
2. Remove all traces of wood dust from  
inside the unit before sanding metals.  
When sanding metals, sparks or hot  
fragments could cause a fire. To  
reduce the risk of this:  
1. Disconnect any dust collecting hose  
from the sander.  
3. Remove all traces of metal dust from  
inside the unit before sanding wood  
again.  
Precautions To Take When Sanding Paint  
Sanding of lead based paint is not rec-  
ommended. It is difficult to control the  
contaminated dust that could cause lead  
poisoning.  
smoke in a work area where paint is  
being sanded. After sanding paint,  
wash and clean up before eating, drink-  
ing or smoking. Do not leave food,  
drinks, or tobacco products in the work  
area where dust can settle on them.  
It is also difficult to identify whether or not  
a paint contains lead. Therefore, we rec-  
ommend the following precautions when  
sanding all paints:  
4. Protect the environment when sanding  
paint. Use a dust collection system if  
possible. Seal the work area with plas-  
tic if necessary. Do not track paint dust  
outside the work area.  
1. Protect your lungs. Wear a dust mask  
or respirator at all times. Wear only  
dust masks that are suitable for working  
in lead paint sanding environments.  
Ordinary painting masks do not offer  
this protection.  
5. Thoroughly clean the work area upon  
completion of paint sanding project. If  
project lasts for an extended period of  
time, clean work area often. Items such  
as sanding dust, vacuum filter bags,  
plastic drop cloths, etc. should be  
placed in a sealed container and dis-  
posed of properly. Clean all items  
exposed to sanding dust.  
2. Do not allow children or pregnant  
women to enter the work area until  
paint sanding job is complete and work  
area is clean.  
3. To prevent ingesting contaminated  
paint particles: Do not eat, drink, or  
25  
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Basic Sanding Operation  
NOTE: Do Not use sander without sand-  
paper. Doing so will damage the rubber  
drum.  
Sandpaper Selection  
Selecting the correct size diameter, cor-  
rect size grit, and correct type sandpaper  
is an extremely important step in achiev-  
ing a high quality sanded finish. Aluminum  
oxide, silicon carbide, and other synthetic  
abrasives are best for power sanding.  
Natural abrasives, such as flint and gar-  
net, are too soft for economical use in  
power sanding.  
Select and install the desired sanding  
sleeve for your particular application.  
Sanding sleeves from 1/2" to 2" can be  
used with this sander. Choose one that is  
close in size to the workpiece you are  
sanding. Also install the appropriate  
spacer ring insert (page 15).  
In general, coarse grit will remove the  
most material and finer grit will produce  
the best finish in all sanding operations.  
The condition of the surface to be sanded  
will determine which grit will do the job. If  
the surface is rough, start with a coarse  
grit and sand until the surface is uniform.  
Medium grit may then be used to remove  
scratches left by the coarser grit and finer  
grit used for finishing of the surface.  
Always continue sanding with each grit  
until surface is uniform.  
WARNING: Failure to use the cor-  
rect size spacer ring insert with  
its matching sanding sleeve  
could result in fingers being  
pinched or the workpiece being  
pulled down between the spacer  
ring insert and sanding sleeve.  
NOTE: The correct size sanding belt is 4"  
x 24". These belts are available in coarse,  
medium and fine grits.  
4" x 24" Sanding Belt  
2"  
1/2"  
3/4"  
1"  
1-1/2"  
26  
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Surface Sanding on the Sanding  
Belt  
WARNING: To reduce the risk of  
injury from slips, jams or thrown  
pieces, adjust the backstop to  
clear the sanding surface by no  
more than 1/16 of an inch. When  
checking clearance between the  
sanding belt and backstop, press  
the sanding belt flat against the  
metal bed beneath it.  
Hold the workpiece firmly with both  
hands, keeping fingers away from the  
sanding belt.  
Keep the end butted against the backstop  
and move the work evenly across the  
sanding belt. Use caution when sanding  
very thin pieces.  
For sanding long pieces the backstop can  
be rotated out of the way.  
Apply only enough pressure to allow the  
sanding belt to remove material.  
End Sanding on the Sanding Belt  
Move the work evenly across the sanding  
belt. For accuracy, use a miter gauge  
accessory (not included).  
Sanding Curved Edges  
Drive Drum  
Inside curves are best sanded with the  
sander assembled in the spindle mode.  
However, inside curves larger than 1-1/2"  
may be sanded on the drive drum when in  
the belt sander mode.  
Idler  
Drum  
Although it is possible to lightly sand on  
the idler drum end of the belt sanding  
assembly, it is not recommended. The  
idler drum is an integral part of the belt  
tracking mechanism. It is spring loaded to  
maintain proper tension. Use of the idler  
drum to sand curves may cause belt to  
track improperly.  
27  
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Basic Sanding Operation (continued)  
Feed Direction  
WARNING: To prevent thrown  
workpiece, feed workpiece  
against sanding sleeve from left  
to right as shown.  
The sanding sleeve rotates clockwise.  
Feed the workpiece against the sanding  
sleeve from left to right as shown. When  
fed from left to right, the rotation of the  
sanding sleeve sands against the work-  
piece. If fed in the opposite direction, the  
rotation forces of the spinning sanding  
sleeve will tend to throw or bounce the  
workpiece away from the sanding sleeve.  
This could cause loss of control of work-  
piece or injury.  
Dust Collection Capability  
A standard 2-1/2" dust exhaust port has  
been provided to make dustless sanding  
possible. It is on the rear of your sander  
as shown. The pickup adapter end of a  
vacuum hose fits inside the dust exhaust  
port with a wedge fit.  
Even with a dust collection system, it is  
necessary to periodically clean sanding  
dust from the recess in the table. Sawdust  
buildup in the table recess may prevent  
the belt or spindle from making a com-  
plete oscillation, which may cause prema-  
ture wear.  
Transporting Sander  
When using your sander in a portable  
application, it is acceptable to lift and  
carry sander by the table top by the carry  
handles. Be careful when transporting to  
reduce the risk of dislodging accessories,  
spacer ring inserts, wrench, and upper  
spindle washers from their respective  
storage areas.  
28  
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Maintenance  
If power cord is worn or cut, or damaged  
in anyway, have it replaced immediately.  
WARNING: For your own safety,  
turn switch “OFF” and remove  
plug from power source outlet  
before adjusting or maintaining  
your sander.  
Frequently blow out or vacuum out any  
dust that may accumulate inside the  
motor.  
Lubrication  
All bearings in tool are self-lubricating.  
They require no further lubrication.  
WARNING: To reduce the risk of  
electrocution or fire, any repairs  
to electrical systems should be  
done only by qualified service  
technicians. Unit must be reas-  
sembled exactly to factory speci-  
fications.  
RIDGID Recommends the Following Accessories  
Item  
SKU No.  
WARNING: Use only accesso-  
ries recommended for this  
sander. Using other accessories  
may be dangerous.  
Miter Gauge................................. AC1021  
Switch Key................................... AC1000  
Universal Legset.......................... AC9910  
Replacement Sanding  
Sleeves, 2 pk................. See Chart Below  
Size  
Grit  
Fine  
Medium  
Coarse  
SKU No.  
Size  
Grit  
Fine  
Medium  
Coarse  
SKU No.  
1/2"  
AC7001  
AC7002  
AC7003  
1-1/2"  
AC7010  
AC7011  
AC7012  
3/4"  
1"  
Fine  
Medium  
Coarse  
AC7004  
AC7005  
AC7006  
2"  
Fine  
Medium  
Coarse  
AC7013  
AC7014  
AC7015  
Fine  
Medium  
Coarse  
AC7007  
AC7008  
AC7009  
Do not use any accessory unless you  
NOTE: 4" x 24" Replacement sanding  
have received and read complete instruc- belts are available at you local Home  
tions for its use.  
Depot Store.  
Wiring Diagram  
Ground  
Screw  
Green  
Black  
M
Black  
White  
White  
Motor  
A
L
Red  
Switch  
Relay  
29  
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Troubleshooting  
WARNING: For your own safety,  
turn switch “OFF”, and remove  
plug from power source outlet  
before troubleshooting your  
sander.  
TROUBLE  
PROBABLE CAUSE  
REMEDY  
Excessive noise  
1. Motor gearbox not oper- 1. Consult Authorized Service  
NOTE: The sander will  
make some noise when  
it is operating normally  
ating correctly.  
Center, any attempt to repair  
this motor or gearbox may  
create a hazard unless  
repair is done by a qualified  
service technician.  
Motor fails to develop  
full power, starts slowly,  
or fails to come up to full  
speed.  
1. Circuit overloaded with 1. Do not use sander on  
lights, appliances and  
other motor.  
heavily loaded circuits  
2. General overloading of 2. Request a voltage check by  
NOTE: Low voltage  
power company facili-  
ties.  
qualified electrician  
3. Motor relay not operat- 3. Have relay replaced. Con-  
ing.  
sult Authorized Service  
Center. Any attempt to  
repair this relay may create  
a hazard unless repair is  
done by a qualified service  
technician.  
Motor overheats  
1. Motor overloaded.  
1. Reduce pressure on work-  
piece.  
Motor stalls (resulting in 1. Motor relay not operat- 1. Have relay replaced.Con-  
blown fuses or circuit  
breakers)  
ing.  
sult Authorized Service  
Center. Any attempt to  
repair this relay may create  
a hazard unless repair is  
done by a qualified service  
technician.  
2. Voltage too low. Circuit 2. Request voltage check by  
overloaded or general  
overloading of power  
company facilities.  
qualified electrician  
3. Incorrect fuses or circuit 3. Install correct fuse or circuit  
breakers in power line.  
breaker.  
30  
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TROUBLE  
PROBABLE CAUSE  
REMEDY  
Frequent opening of  
1. Motor overloaded.  
1. Feed work slower  
fuse or circuits breaker 2. Incorrect fuses or circuit 2. Install correct fuse or circuit  
breaker in power line.  
3. Relay not operating.  
breakers.  
3. Have relay replaced. Con-  
sult Authorized Service  
Center. Any attempt to  
repair this relay may create  
a hazard unless repair is  
done by a qualified service  
technician.  
Motor will not run  
1. Damaged On-Off  
Switch/Cord.  
1. Replace damaged parts  
before using sander.  
2. Burned out motor, no  
power to motor or low  
voltage.  
2. Consult Authorized Service  
Center. Any attempt to  
repair this motor may cre-  
ate a hazard unless repair  
is done by a qualified ser-  
vice technician.  
Sanding drum or belt  
slips or slows down  
easily  
1. Applying too much pres- 1. Reduce pressure on work-  
sure to workpiece. piece.  
2. Spindle knob too loose. 2. Tighten spindle knob.  
Wood burns while sand- 1. Sanding drum is glazed 1. Replace sandpaper.  
ing  
with sap.  
Sandpaper doesn’t  
remove material  
1. Sandpaper is com-  
pacted with sawdust.  
1. Replace sandpaper.  
Spindle doesn’t go  
through full 3/4” travel  
1. Sawdust is compacted  
under lower drum  
washer.  
2. Fan not installed.  
3. Damaged gearbox.  
1. Vacuum sawdust from area  
of lower drum washer.  
2. Ensure that fan is installed  
with vanes face down.  
3. Consult Authorized Service  
Center. Any attempt to  
repair this gearbox may  
create a hazard unless  
repair is done by a quali-  
fied service technician.  
31  
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Repair Parts  
Parts List For RIDGID Oscillating Edge Belt/Spindle Sander  
Model EB44241  
Figure 1  
1
2, 44, 45  
3, 46, 47, 48  
40  
4
43  
39  
6
5, 49, 50, 51  
38  
7
9
8
14  
37  
10  
11  
36  
12  
35  
14  
13  
34  
15  
16  
33  
42  
19  
20  
17  
18  
21  
32  
22  
31  
30  
23  
Ground Lead  
24  
26  
29  
41  
25  
19  
27  
28  
32  
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Repair Parts  
Parts List For RIDGID Oscillating Edge Belt/Spindle Sander  
Model EB44241  
Figure 1  
Always order by Part Number—Not by Key Number  
Key  
No.  
Key  
No.  
Description  
Part No.  
Description  
Knob, Spindle  
Washer  
21/64 x 5/8 x 1/32  
Drum, Sanding 3/4"  
Part No.  
1
2
826358-1  
805553-2  
26 826801  
27 825854  
28 819012  
29 9416630  
Enclosure  
Cord w/Plug  
Foot  
3
4
5
6
7
822304  
Screw, Hex Hd Ty “T”  
5/16-18 x 1  
Switch, Locking  
†Key, Switch  
See pg. 29 †Drum, Sandpaper  
825808 Plate, Throat 2"  
See pg. 29 †Belt, Sanding 4" x 24"  
30 829785  
31 AC1000  
32 817399-11  
33 37837  
34 825549  
35 825537-1  
36 825543  
37 825524  
38 803309-2  
810993-2  
Screw, Set Half Dog  
10/32 x 1/2  
Adapter, Throat Plate  
Fan  
Screw, Flat Hd  
1/4-20 x 5/8  
Table, Rear  
Relay  
Wrench, Hex “L” 5/32  
Spacer, Table Lock  
Bracket, Table Lock Left  
Bolt, Table Lock  
Table, Front  
Screw, Soc Set Lock  
10-32 x 3/8  
Plate, Stop  
8
9
825841  
830291  
10 805297-9  
11 825523  
12 825548  
13 825844  
14 825842  
15 830246  
16 825537  
17 825852  
18 159572-138 Screw, Wash/Hd  
Ty “T” 10-32 x 3/8  
19 808380-7  
20 825840  
21 830456  
Plate, Wear  
Nut, Special Twin 1/4-20  
Screw, Shoulder 1/4-20  
Chute, Sawdust  
Bracket, Table Lock  
Knob, 1/4-20 x 3/4  
39 825525  
40 825539-1  
41 SP6496  
42 37836  
Knob 1/4-20  
Owners Manual  
Wrench, Hex “L” 3/32  
Belt Sanding Assembly  
(See Fig. 2)  
* Washer 5/8 x 1-3/4 x 1/8  
Washer  
21/64 x 7/8 x 3/64  
Drum, Sanding 1"  
Drum, Sanding 1-1/2"  
Drum, Sanding 2"  
Plate, Throat 1-1/2"  
Plate, Throat 1"  
Plate, Throat 1/2"  
43  
44 805553-30  
45 805553-24  
Screw, Pan Hd 10-14 x 1/2  
Spring, Detent  
Base  
46 822304-1  
47 822304-2  
48 822304-3  
49 825808-1  
50 825808-2  
51 825808-3  
22 159572-186 Screw, Hex Hd  
Ty “T” 1/4-20 x 1  
23 824604  
Screw, Hex Wash/Hd  
Ty “T” 8-32 x 3/8  
• Motor/Drive Asm  
Washer  
24 830290  
25 805549-22  
13/64 x 3/8 x .031  
* Standard Hardware Item - May be purchased locally  
† These parts are available where you purchased your sander.  
• Any attempt to repair this motor may create a hazard unless repair is done by a qual-  
ified service technician. Repair service is available at your nearest Authorized Ser-  
vice Center.  
33  
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Repair Parts  
Parts List For RIDGID Oscillating Edge Belt/ Spindle Sander  
Model EB44241  
Figure 2  
9
4
19  
6
7
4
5
18  
1
3
4
10  
16  
19  
17  
2
8
2
15  
11  
12  
13  
8
14  
Always order by Part Number—Not by Key Number  
Key  
No.  
Key  
No.  
Part No.  
Description  
Part No.  
Description  
1
2
3
4
5
6
7
8
825539  
830306  
830453  
37482  
830305  
825531  
825529  
Knob 10-32 x 1-1/4  
Washer 12 mm 1.0.  
Drum/Drive Asm.  
Nut, Lock  
Guide  
Spring, Extension  
Lever  
12 817453  
13 826802  
14 30521  
15 821166-1 Screw, Flat Hd Hex  
10/32 x 1-1/2  
16 809169-9 Screw, Pan Cr Ty T  
8-32 x 3/4  
17 820175  
18 9416712 * Washer  
3/16 x 5/8 x 1/16  
19 114603 * Lockwasher, Ext. #10  
Ring, Retaining 5160-50  
Platen  
Spring, Swivel  
805549-4 * Washer  
13/64 x 1/2 x 3/64  
830304 Shaft, Idle  
Washer, Rubber  
9
10 826163-2 Cap, Grip  
11 830454 Drum, Idle Asm  
* Standard Hardware Item - May be purchased locally  
34  
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Notes  
35  
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RIDGID® HAND HELD AND STATIONARY POWER TOOL  
LIMITED THREE YEAR WARRANTY AND  
90 DAY SATISFACTION GUARANTEE POLICY  
This product is manufactured under license from Ridgid, Inc. by One World  
Technologies, Inc.. All warranty communications should be directed to One  
World Technologies, Inc. at (toll free) 1-866-539-1710.  
90-Day Satisfaction GuaranteePolicy  
During the first 90 days after the date of purchase, if you are dissatisfied  
with the performance of this Ridgid® tool for any reason, you may return  
the tool to the dealer from which it was purchased for a full refund or  
exchange. To receive a replacement tool you must present proof of pur-  
chase and return all original equipment packaged with the original product.  
The replacement tool will be covered by the limited warranty for the bal-  
ance of the three year warranty period.  
What is covered under the Limited Three Year Warranty  
This warranty covers all defects in workmanship or materials in this  
RIDGID® tool for the three year period from the date of purchase. This war-  
ranty is specific to this tool. Warranties for other RIDGID® products may  
vary.  
How to obtain service  
To obtain service for this RIDGID® tool you must return it, freight prepaid, to  
an authorized RIDGID® service center for hand held and stationary power  
tools. You may obtain the location of the authorized service center nearest  
you by calling (toll free) 1-866-539-1710 or by logging on to the RIDGID®  
vice, you must present the proof of purchase documentation, which  
includes a date of purchase. The authorized service center will repair any  
faulty workmanship, and either repair or replace any defective part, at our  
optioon at no charge to you.  
What is not covered  
This warranty applies only to the original purchaser at retail and may not be  
transferred. This warranty only covers defects arising under normal usage  
and does not cover any malfunction, failure or defect resulting from misuse,  
abuse, neglect, alteration, modification or repair by other than authorized  
RIDGID® service center for hand held and stationary power tools. One  
World Technoligies, Inc. makes no warranties, representations or promises  
as to the quality or performance of its power tools other than those specifi-  
cally stated in this warranty.  
Additional Limitations  
To the extent permitted by applicable law, all implied warranties, including  
warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PUR-  
POSE, are disclaimed. Any implied warranties, including warranties of mer-  
chantability or fitness for a particular purpose, that cannot be disclaimed  
under state law are limited to three years from the date of purchase. One  
World Technologies, Inc. is not responsible for direct, indirect, incidental or  
consequential damages. Some states do not allow limitations on how long  
an implied warranty lasts and/or do not allow the exclusion or limitation of  
incidental or consequential damages, so the above limitations may not  
apply to you. This warranty gives you specific legal rights, and you may  
also have other rights which vary from state to state.  
Catalog No. EB4424  
Model No. EB44241 Serial No. ________  
The model and serial numbers may be found on the back side  
of the base. You should record both model and serial number in  
a safe place for future use.  
QUESTIONS OR COMMENTS?  
CALL 1-866-539-1710  
Please have your Model Number and Serial  
Number on hand when calling.  
© 2003 RIDGID,INC.  
Part No. SP6496  
Form No. SP6496  
Printed in Taiwan 4/03  
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