Quadra Fire Stove SAPPHIRE D CSB User Guide

R
SAPPHIRE GAS STOVE  
DIRECT VENT ROOM HEATER  
Owner’s Manual  
Installation and Operation  
Model:  
SAPPHIRE-MBK  
SAPPHIRE-D-MBK  
SAPPHIRE-D-PMH  
SAPPHIRE-D-CSB  
CAUTION  
DO NOT DISCARD THIS MANUAL  
Read, understand and  
follow these instructions  
for safe installation and  
operation.  
Important operating and  
maintenance instructions  
included.  
Leave this manual with  
party responsible for use  
and operation.  
WARNING: If the information in these  
instructions is not followed exactly, a re  
or explosion may result causing property  
damage, personal injury, or death.  
WARNING  
HOT GLASS WILL CAUSE  
BURNS.  
• Do not store or use gasoline or other am-  
mable vapors and liquids in the vicinity of this  
or any other appliance.  
DO NOT TOUCH GLASS  
UNTIL COOLED.  
NEVER ALLOW CHILDREN  
• What to do if you smell gas  
TO TOUCH GLASS.  
- Do not try to light any appliance.  
Do not touch any electrical switch. Do not  
use any phone in your building.  
Keep children away  
CAREFULLY SUPERVISE children in the same room as  
appliance  
• Alert children and adults to hazards of high temperatures  
High temperatures may ignite clothing or other  
ammable materials.  
- Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s  
instructions.  
Keep clothing, furniture, draperies and other combustibles away.  
- If you cannot reach your gas supplier, call  
In the Commonwealth of Massachusetts:  
the re department.  
installation must be performed by a licensed plumber or gas  
• Installation and service must be performed  
by a qualied installer, service agency, or the  
gas supplier.  
tter.  
See Table of Contents for additional Commonwealth of Mas-  
sachusetts requirements.  
This appliance may be installed as an OEM installation in manu-  
factured home (USA only) or mobile home and must be installed  
in accordance with the manufacturer's instructions and the manu-  
factured home construction and safety standard, Title 24 CFR,  
Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA  
Z240MH.  
Installation and service of this appliance should be  
performed by qualied personnel. Hearth & Home  
Technologies suggests NFI certied or factory-trained  
professionals, or technicians supervised by an NFI  
certied professional.  
This appliance is only for use with the type(s) of gas indicated on the  
rating plate.  
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Safety Alert Key:  
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.  
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.  
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.  
NOTICE: Indicates practices which may cause damage to the replace or to property.  
- TABLE OF CONTENTS -  
Section 8: Appliance Setup  
A. Remove Shipping Materials................29  
Section 1: Listing and Code Approvals  
A. Appliance Certications ......................4  
B. Glass Specications............................4  
C. BTU Specications..............................4  
D. High Altitude Installations....................4  
E. Non-Combustible Materials.................4  
F. Combustible Materials ........................4  
G. Requirements for the  
B. Accessories.........................................29  
C. Top to Rear Conversion......................29  
D. Bafe Installation/Adjustment..............30  
E. Leg Leveling System...........................30  
F. Brick Installation..................................30  
G. Positioning the Logs............................31  
H. Mineral Wool.......................................31  
I. Embers................................................31  
J. Glass Door Assembly .........................32  
K. Optional Blower Installation ................32  
L. Intake Fuel Restrictor Adjustment.......34  
M. Shutter Adjustment .............................34  
Commonwealth of Massachusetts........5  
Section 2: Getting Started  
A. Design & Installation  
Considerations....................................6  
B. Tools and Supplies Needed................6  
C. Inspect Appliance & Components.......6  
Section 9: Operating Instructions  
A. Before Lighting Appliance...................35  
B. Controls...............................................35  
C. Lighting Appliance...............................36  
D. After Appliance is Lit ...........................37  
E. Frequently Asked Questions...............37  
Section 3: Appliance Location & Clearances  
A. Selecting Appliance Location..............7  
B. Clearances to Combustibles...............7  
Section 4: Termination Locations  
A. Vent Termination Minimum  
Section 10: Troubleshooting...............................38  
Clearances..........................................8  
Section 11: Maintaining & Servicing Appliance  
Section 5: Vent Information  
A. Maintenance Tasks ..............................41  
A. Venting Components..........................10  
B. Use of Elbows.....................................10  
C. Measuring Standards..........................10  
D. How to Use the Vent Graph................11  
E. Venting Guidelines..............................11  
F. Horizontal Termination........................12  
G. Vertical Termination............................15  
Section 12: Reference Materials  
A. Appliance Dimension Diagram ...........42  
B. Vent Components Diagram ................43  
C. Vent Components List ........................44  
D. Service Parts List................................46  
E. Limited LifetimeWarranty....................50  
F. Contact Information ............................52  
Section 6: Gas Information  
A. Fuel Conversions................................23  
B. Gas Pressures....................................25  
C. Gas Connection.. ................................25  
Section 7: Electrical Information  
A. Recommendation for Wire ..................27  
B. Connecting to the Appliance...............27  
C. Standing Pilot Ignition System Wiring ..28  
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3
Listing and Code Approvals  
1
C. BTU Specications  
A. Appliance Certication  
Maximum Minimum Orice  
*Steady  
State  
**P.4  
%
Model  
MODEL:  
Sapphire-D Gas Stove  
Input  
BTU  
Input  
BTU  
Size  
(US or Canada)  
(DMS) Efciency %  
LABORATORY: Intertek, Report No. 3198461  
TOP VENT:  
(NG)  
30,000 21,000 .106  
28,500 19,700 .063  
80.92  
82.44  
58.90  
60.09  
TYPE:  
Direct Vent Gas Heater  
(LP)  
STANDARD:  
ANSI Z21.88b-2009ּCSA 2.33b-2009ּ  
UL307bּCAN/CBA 2.17-M91  
REAR VENT:  
(NG)  
26,000 18,000 .098  
26,000 19,000 .059  
80.92  
82.44  
65.04  
66.49  
(LP)  
The product is listed to ANSI standards for “Vented Gas  
Appliance Heaters” and applicable sections of “Gas Burning  
Heating Appliances for Manufactured Homes and Recre-  
ational Vehicles” and "Gas Fired Appliances for use at High  
Altitudes".  
* Thermal efciency maximum pipe with blower on.  
** Canada minimum pipe.  
D. High Altitude Installations  
Manufactured Home or Mobile Home installation may occur  
only after the home is site located and must conform with  
the Manufactured Home Construction and Safety Standard,  
Title 24 CFR, Part 3280, or, when such a standard is  
not applicable, the Standard for Manufactured Home  
Installations, ANSI/NCSBCS A225.1, or Standard for Gas  
Equipped Recreational Vehicles and Mobile Housing, CSA  
Z240.4.  
Intertek listed gas appliances are tested and approved  
without requiring changes for elevations from 0 to 2000 feet  
(0 to 609m) in the U.S.A. and 0 to 4500 feet (0 to 1372m)  
in Canada.  
When installing this appliance at an elevation above 2000  
feet (609m), it may be necessary to decrease the input  
rating by changing the existing burner orice to a smaller  
size. Input rate should be reduced by 4% for each 1000 feet  
(305m) above a 2000 foot (609m) elevation in the U.S.A. If  
the heating value of the gas has been reduced, these rules  
do not apply. To identify the proper orice size, check with  
the local gas utility.  
When installed, the appliance must be electrically grounded  
in accordance with local codes or, in the absence of local  
codes, with the National Electrical Code, ANSI/NFPA 70, or  
the Canadian Electrical Code, CSA C22.1.  
If installing this appliance at an elevation above 4500 feet  
(1372m) in Canada, check with local authorities.  
B. Glass Specications  
E. Non-Combustible Materials  
This appliance is equipped with 5mm ceramic glass. Replace  
glass only with 5mm ceramic glass. Please contact your  
dealer for replacement glass.  
Materials that are reported as passing ASTM E 136,  
Standard Test Method for Behavior of Materials in a  
Vertical Tube Furnace at 750°C, shall be considered non-  
combustible materials.  
NOTE: This installation must conform with local codes. In the  
absence of local codes you must comply with the National  
Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A.  
and the CAN/CGA B149 Installation Codes in Canada.  
F. Combustible Materials  
Materials made of or surfaced with wood, compressed  
paper, plant fibers, plastics, or other materials that can ignite  
and burn, whether flame proofed or not, or whether plastered  
or unplastered shall be considered combustible materials.  
WARNING  
Do NOT use this appliance if any part has been under water.  
Immediately call a qualied service technician to inspect  
the unit and to replace any part of the control system and  
any gas control which has been under water.  
4
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NOTE: The following requirements reference various  
Massachusetts and national codes not contained in this  
document.  
Inspection  
The state or local gas inspector of the side wall horizontally  
vented gas fueled equipment shall not approve the installa-  
tion unless, upon inspection, the inspector observes carbon  
monoxide detectors and signage installed in accordance with  
the provisions of 248 CMR 5.08(2)(a) 1 through 4.  
G. Requirements for the Commonwealth of  
Massachusetts  
For all side wall horizontally vented gas fueled equipment  
installed in every dwelling, building or structure used in whole  
or in part for residential purposes, including those owned or  
operated by the Commonwealth and where the side wall  
exhaust vent termination is less than seven (7) feet above  
nished grade in the area of the venting, including but not  
limited to decks and porches, the following requirements  
shall be satised:  
Exemptions  
The following equipment is exempt from 248 CMR 5.08(2)  
(a) 1 through 4:  
The equipment listed in Chapter 10 entitled “Equipment  
Not Required To Be Vented” in the most current edition of  
NFPA 54 as adopted by the Board; and  
Product Approved side wall horizontally vented gas fueled  
equipment installed in a room or structure separated from  
the dwelling, building or structure used in whole or in part  
for residential purposes.  
Installation of Carbon Monoxide Detectors  
At the time of installation of the side wall horizontal vented  
gas fueled equipment, the installing plumber or gas tter shall  
observe that a hard wired carbon monoxide detector with an  
alarm and battery back-up is installed on the oor level where  
MANUFACTURER REQUIREMENTS  
the gas equipment is to be installed. In addition, the installing Gas Equipment Venting System Provided  
plumber or gas tter shall observe that a battery operated  
When the manufacturer of Product Approved side wall  
or hard wired carbon monoxide detector with an alarm is  
installed on each additional level of the dwelling, building or  
structure served by the side wall horizontal vented gas fueled  
equipment. It shall be the responsibility of the property owner  
to secure the services of qualied licensed professionals for  
the installation of hard wired carbon monoxide detectors.  
horizontally vented gas fueled equipment provides a vent-  
ing system design or venting system components with the  
equipment, the instructions provided by the manufacturer for  
installation of the equipment and the venting system shall  
include:  
Detailed instructions for the installation of the venting sys-  
tem design or the venting system components; and  
In the event that the side wall horizontally vented gas fueled  
equipment is installed in a crawl space or an attic, the hard  
wired carbon monoxide detector with alarm and battery back-  
up may be installed on the next adjacent oor level.  
A complete parts list for the venting system design or  
venting system.  
Gas Equipment Venting System NOT Provided  
In the event that the requirements of this subdivision can not  
be met at the time of completion of installation, the owner shall  
have a period of thirty (30) days to comply with the above  
requirements; provided, however, that during said thirty (30)  
day period, a battery operated carbon monoxide detector with  
an alarm shall be installed.  
When the manufacturer of a Product Approved side wall hor-  
izontally vented gas fueled equipment does not provide the  
parts for venting the ue gases, but identies “special vent-  
ing systems”, the following requirements shall be satised by  
the manufacturer:  
The referenced “special venting system” instructions shall  
be included with the appliance or equipment installation  
instructions; and  
Approved Carbon Monoxide Detectors  
Each carbon monoxide detector as required in accordance  
with the above provisions shall comply with NFPA 720 and  
be ANSI/UL 2034 listed and IAS certied.  
The “special venting system” shall be Product Approved  
by the Board, and the instructions for that system shall  
include a parts list and detailed installation instructions.  
Signage  
A metal or plastic identication plate shall be permanently  
mounted to the exterior of the building at a minimum height  
of eight (8) feet above grade directly in line with the exhaust  
vent terminal for the horizontally vented gas fueled heating  
appliance or equipment. The sign shall read, in print size no  
less than one-half (1/2) inch in size, “GAS VENT DIRECTLY  
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”  
A copy of all installation instructions for all Product Approved  
side wall horizontally vented gas fueled equipment, all vent-  
ing instructions, all parts lists for venting instructions, and/  
or all venting design instructions shall remain with the appli-  
ance or equipment at the completion of the installation.  
See Gas Connection section for additional Common-  
wealth of Massachusetts requirements.  
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5
Getting Started  
2
A
. Design & Installation Considerations  
C. Inspect Appliance & Components  
Quadra-Fire direct vent gas appliances are designed to  
operate with all combustion air drawn from outside of the  
building and all exhaust gases expelled to the outside. No  
additional air source is required.  
WARNING  
Inspect appliance and components for  
damage. Damaged parts may impair safe  
operation.  
• Do NOT install damaged components.  
• Do NOT install incomplete components.  
• Do NOT install substitute components.  
CAUTION  
Check building codes prior to installation.  
• Installation MUST comply with local, regional, state  
and national codes and regulations.  
Report damaged parts to dealer.  
• Consult local building, re ofcials or authorities having  
jurisdiction about restrictions, installation inspection,  
and permits.  
Carefully remove the appliance and components from  
the packaging.  
When planning an installation, it is necessary to determine  
the following information before installing:  
Remove cast front and glass door, and set aside on pro-  
tective surface.  
Where the appliance is to be installed.  
Remove log set and component pack from rebox.  
Report to your dealer any parts damaged in shipment,  
particularly the condition of the glass.  
The vent system conguration to be used.  
Gas supply piping.  
• Read all of the instructions before starting the instal-  
lation. Follow these instructions carefully during the  
installation to ensure maximum safety and benet.  
Electrical wiring.  
Whether optional accessories - devices such as a blower,  
thermostat or remote control - are desired.  
Young children should be carefully supervised when  
they are in the same room as the appliance. Tod-  
dlers, young children and others may be susceptible to  
accidental contact burns. A physical barrier is recom-  
mended if there are at risk individuals in the house. To  
restrict access to an appliance, install an adjustable  
safety gate to keep toddlers, young children and other  
at risk individuals out of the room and away from hot  
surfaces.  
WARNING  
Hearth & Home Technologies disclaims any  
responsibility for, and the warranty will be  
voided by, the following actions:  
• Installation and use of any damaged appliance or vent  
system component.  
• Modication of the appliance or vent system.  
• Installation other than as instructed by Hearth & Home  
Technologies.  
• Improper positioning of the gas logs or the glass door.  
• Installation and/or use of any component part not approved  
by Hearth & Home Technologies.  
B. Tools and Supplies Needed  
Before beginning the installation be sure that the following  
tools and building supplies are available. Note: Not all  
tools will apply to every installation.  
Any such action may cause a re hazard.  
Reciprocating saw  
Pliers  
Variable Speed Drill/Driver  
Wrench Set  
Hammer  
Framing Square  
Phillips Screwdriver  
Framing Material  
WARNING  
Flat Blade Screwdriver Voltmeter  
Plumb Line  
Level  
Gloves  
Keep appliance dry.  
• Mold or rust may cause odors.  
• Water may damage controls.  
Safety Glasses  
Tape Measure  
Manometer  
Non-corrosive Leak Check Solution or combustible gas  
detector  
Caulking material (300ºF minimum continuous exposure  
rating)  
6
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Appliance Location and Clearances  
3
NOTE:  
WARNING  
Fire Risk  
Provide adequate clearance:  
· Illustrations reect typical installations and are FOR  
DESIGN PURPOSES ONLY.  
· Illustrations/diagrams are not drawn to scale.  
· Actual installation may vary due to individual design  
preference.  
Around air openings  
To combustibles  
For service access  
Locate appliance away from trafc areas.  
A. Selecting Appliance Location  
WARNING  
Fire Risk.  
When selecting a location for your appliance it is important to  
consider the required clearances to walls (see Figure 3.1).  
Locate and install appliance to all  
clearance specications in manual.  
NOTE: For actual appliance dimensions refer to  
Section 12.  
B. Clearances to Combustibles  
F
C
A
A
D
B
E
A
A
C
Model  
Sapphire Gas Stove  
A
6
B
6
C
3
D
E
F
Inches  
54  
36  
34  
Millimeters  
152  
152  
76  
1372 914 1016  
Figure 3.1  
It is permissible to place the appliance on carpet.  
WARNING  
CAUTION  
Fire Risk.  
Odor Risk.  
Tipping Risk  
Some carpet materials may be sensitive to radiant heat from the  
appliance causing discoloration or odor.  
Install appliance on a stable, level platform/  
oor strong enough to support appliance  
NOTE: Flooring beneath appliance may reach 90 degrees  
plus room ambient temperature. Check with flooring  
manufacturer for maximum temperature allowed on flooring  
surfaces.  
without tipping.  
USE wood ooring, ceramic tile, brick hearth  
or high pressure laminate ooring applied  
directly over the sub-ooring material.  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
7
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Termination Locations  
4
A. Vent Termination Minimum Clearances  
HORIZONTAL  
OVERHANG  
WARNING  
Fire Risk.  
2 FT.  
MIN.  
20 INCHES MIN.  
VERTICAL  
WALL  
LOWEST  
DISCHARGE  
OPENING  
Explosion Risk.  
Maintain vent clearance to combustibles  
as specied.  
GAS DIRECT VENT  
TERMINATION CAP  
Do not pack air space with insulation or  
other materials.  
X
12  
Failure to keep insulation or other materials  
away from vent pipe may cause re.  
ROOF PITCH  
IS X/ 12  
H (MIN.) - MINIMUM HEIGHT FROM ROOF  
TO LOWEST DISCHARGE OPENING  
Measure vertical clearances from this surface.  
Roof Pitch  
H (Min.) Ft  
Flat to 6/12 ........................................................ 1.0*  
Over 6/12 to.7../.1..2.................................................1.25  
Over 7/12 to 8/12 .............................................. 1.5*  
Over 8/12 to 9/12 .............................................. 2.0*  
Over 9/12 to 10/12 ............................................ 2.5*  
Over 10/12 to 11/12 .......................................... 3.25  
Over 11/12 to 12/12 .......................................... 4.0  
Over 12/12 to 14/12 .......................................... 5.0  
Over 14/12 to 16/12 .......................................... 6.0  
Over 16/12 to 18/12 .......................................... 7.0  
Over 18/12 to 20/12 .......................................... 7.5  
Over 20/12 to 21/12 .......................................... 8.0  
* 3 foot minimum in snow regions  
Measure horizontal clearances from this surface.  
(See Figure 4.4 for specic clearances.)  
Figure 4.1 Termination Clearances  
A
B
6 in. (minimum) up to 20 in.  
18 in. minimum  
457 mm  
152 mm/508 mm  
20 in. and over  
0 in. minimum  
Gas, Wood or Fuel Oil  
Termination Cap  
Figure 4.3 Minimum Height from Roof to Lowest Discharge  
Opening  
B
Figure 4.3 species minimum vent heights for various  
pitched roofs.  
A *  
Gas  
Termination  
Cap **  
*
If using decorative cap cover(s), this distance may need to be  
increased. Refer to the installation instructions supplied with the  
decorative cap cover.  
In a staggered installation with both gas and wood or fuel oil  
terminations, the wood or fuel oil termination cap must be  
higher than the gas termination cap.  
**  
Figure 4.2 Staggered Termination Caps  
8
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M
N
P
R
G
v
A
H
D
Q
(See Note 2)  
v
V
T
B
L
U.S.  
(3 FT)  
B
v
v
v
B
v
S
S
Electrical  
Service  
V
V
F
v
M
I
D*  
V
v
X
A
J or K  
X
= VENT TERMINAL  
= AIR SUPPLY INLET  
= AREA WHERE TERMINAL IS NOT PERMITTED  
V
K
= 3 ft. (U.S.A.)  
A
B
= 12 inches ............. clearances above grade, veran-  
6 ft. (Canada) ......... clearance to a mechanical  
(powered) air supply inlet  
(See Note 1)  
da, porch, deck or balcony  
= 12 inches ............ clearances to window or door  
that may be opened, or to per-  
L** = 7 ft. ......................... clearance above paved  
(See Note 1)  
sidewalkor a paveddriveway  
manently closed window. (Glass)  
locatedon public property  
D*  
= 18 inches ............. vertical clearance to unventilat-  
ed soffit or to ventilated soffit lo-  
M*** = 18 inches .............. clearance under veranda,  
porch, deck, balcony or over-  
hang  
cated above the terminal  
42 inches .............. vinyl  
*30 inches............ for vinyl clad soffits and below  
electrical service  
S
T
=
6 inches ................. clearance from sides of  
(See Note 3)  
F
=
9 inches .............. clearance to outside corner  
electrical service  
= 12 inches................ clearance above electrical  
G
H
= 6 inches ............... clearance to inside corner  
service  
(See Note 3)  
= 3 ft. (Canada) ...... not to be installed above a gas  
meter/regulatorassemblywithin3  
Alcove Applications  
feet (90cm) horizontally from the  
center-lineof the regulator  
N
= 6 inches ................. non-vinyl sidewalls  
12 inches ............... vinyl sidewalls  
= 8 ft.  
P
....... clearance to gas service regula-  
tor vent outlet  
................  
= 3 ft.  
I
QMIN  
RMAX  
_____________________________________________________________________  
_____1___c_a__p__________________________________________________________  
_____2___c_a__p__s________________6___fe__e__t________________1___x__Q___A_C_T_U_A__L___  
_____3___c_a__p_s_________________9___fe__e__t______________2_/_3___x__Q___A_C_T_U_A__L___  
4 caps 12 feet 1/2 x Q ACTUAL  
3 feet  
2 x Q ACTUAL  
J
= 9 inches (U.S.A.)  
12 inches (Canada)clearance to non-mechanical air  
supply inlet to building or the  
combustion air inlet to any other  
appliance  
QMIN  
=
# termination caps X 3  
RMAX = (2 / # termination caps) x QACTUAL  
** a vent shall not terminate diretly above a sidewalk or paved  
driveway which is located between two single family dwellings and  
serves both dwellings.  
NOTE 6: 1) There must be at least 3 feet minimum between termination  
caps. 2) All mechanical air intakes within 10 feet of a termination cap  
must be a minimum of 3 feet below the termination cap. 3) All gravity air  
intakes within 3 feet of a termination cap must be a minimum of 1 foot  
below the terminatin cap.  
*** only permitted if veranda, porch, deck or balcony is fully open on a  
minimum of 2 sides beneath the floor, or meets Note 2.  
WARNING: In the USA: Vent system termination is NOT permitted in  
screened porches. You must follow side wall, overhang and ground  
clearances as slated in the instructions.  
NOTE 1: On private property where termination is less than 7 feet  
above a sidewalk, driveway, deck, porch, veranda or balcony, used of  
a listed cap is suggested (See vents components pages).  
In Canada: Vent system terminatin is NOT permitted in screed porces  
Venty system termination is permitted in porch areas with two or more  
sides open. You must follow side wall, overhang and ground clearances  
as slated in the instructions.  
NOTE 2: Termination in an alcove space (spaces only open on one  
side and wit an overhand) are permitted with the dimensions specified  
for vinyl or non-vinyl siding and soffits.  
NOTE 3: Location of the vent termination must not interfere with  
access to the electrical service.  
Hearth & Home Technologies assumes no responsibility for the improper  
performance of the appliance when the venting system does not meet  
these requirements.  
NOTE 4: Local codes or regulations may require different clearances.  
CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL  
SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE  
INSTALLED.  
NOTE 5: Termination caps may be hot. Consider their proximity to  
doors or other traffic areas.  
Figure 4.4  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
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9
Vent Information  
5
A. Venting Components  
B. Use of Elbows  
In order to comply with applicable codes and product  
warranties, use only following venting components:  
CAUTION  
• Hearth & Home Technologies (HHT)  
• Security Chimney's Secure Vent Chimney System  
• Selkirk Metalbestos  
ALL vent conguration specications MUST be followed.  
This product is tested and listed to these  
specications.  
Appliance performance will suffer if specications are  
not followed.  
• AmeriVent  
• Simpson Dura-Vent (SDV)  
Diagonal runs have both vertical and horizontal vent aspects  
when calculating the effects. Use the rise for the vertical  
aspect and the run for the horizontal aspect. Figure 5.1.  
DO NOT USE FIELD-FABRICATED VENTING  
COMPONENTS. Refer to the venting manufacturer’s  
instructions.  
Two 45° elbows may be used in place of one 90° elbow. On  
45° runs, one foot of diagonal is equal to 8-1/2 in. (216mm)  
horizontal run and 8-1/2 in. (216mm) vertical run. A length  
of straight pipe is allowed between two elbows. Figure 5.1.  
This product is approved to be vented either horizontally,  
through the side wall or vertically through the roof. You may  
vent through a Class A or masonry chimney if an approved  
adapter is used.  
This appliance is a direct vent heater. All combustion air must  
come directly from the outside of the building. The vent pipe  
for this unit consists of an inner and an outer pipe. The inner  
pipe carries the appliance exhaust out of the system, and the  
outer pipe brings fresh combustion air into the appliance.  
Vertical  
A round support box/wall thimble or heat shield is  
required when the venting passes through a combus-  
tible wall.  
8-1/2 in.  
A support box or ceiling restop is required when the  
venting passes through a ceiling.  
Roof ashing and a storm collar are required when  
venting passes through the roof.  
Horizontal  
Follow instructions provided with the venting for instal-  
lation of these items.  
Figure 5.1  
WARNING  
C. Measuring Standards  
Fire Risk.  
Vertical and horizontal measurements were made using the  
following standards.  
Explosion Risk.  
Asphyxiation Risk.  
Do NOT connect this gas appliance to a chimney  
ue serving a separate solid-fuel or gas burning  
appliance.  
Pipe measurements are from center line to center line.  
Horizontal terminations are measured to the outside of  
the mounting surface (ange of termination cap). See  
Figure 4.1 on page 8.  
Vent this appliance directly outside.  
Use separate vent system for this appliance.  
Vertical terminations are measured to the top of the last  
pipe before termination cap.  
May impair safe operation of this appliance or  
other appliances connected to the ue.  
Horizontal pipe installed level with 1/4 in.(6mm) rise.  
10  
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D. How to Use the Vent Graph  
E. Venting Guidelines for Horizontal Runs  
1. Measure the distance from the top of appliance to the  
center of the 90° elbow. On the graph below, draw a  
horizontal line from that measurement on the vertical  
axis across until it intersects with the slanted line.  
2. From the point of this intersection, draw a vertical line to  
the bottom of the graph.  
Standard Horizontal Run  
Max Horizontal Run,  
Rear Vent  
3 ft (914mm)  
Max Horizontal Run  
15 ft (5m) when vertical rise is  
10 ft (3m  
3. The point at which this line meets the bottom line of the  
graph is the maximum length of the horizontal run.  
Max Horizontal Run  
with 45o Elbow  
14 in. (356mm)  
EXAMPLE 1: If the vertical dimension from the center line  
of the ue vent to the center of the 90° elbow is 7 ft. (2 m),  
the horizontal run to the outer wall ange must not exceed  
13 ft. 2 in. (5m).  
Min Horizontal Run  
Max Wall Thickness  
Min Wall Thickness  
Exterior Vent Diameter  
Inner Vent Diameter  
11 in. (279mm)  
20 in. (508mm)  
4 in. (102mm)  
6-5/8 in. (168mm)  
4 inches (101mm)  
EXAMPLE 2: If the vertical dimension from the center line  
of the ue vent is 21 ft. (6m), the horizontal run to the outer  
wall ange must not exceed 10 ft. (3m).  
Rear Vent with Vertical  
Rise  
Min of 2 ft vertical (610mm)  
must be used prior to any hori-  
zontal run  
4. Each 90° elbow is equivalent to 3 ft. (914mm) of vent  
pipe and each 45° elbow is equivalent to 1 ft. (305mm)  
of vent pipe, and must be subtracted from vent pipe  
run. A single vertical to horizontal 90° elbow is already  
calculated into the allowable 15 ft. (5m) run. Each  
additional 90° elbow reduces the maximum horizontal  
distance by 3 ft. (914mm).  
Horizontal Run requires a 1/4 in. (6mm) rise for every 1 ft  
toward the termination.  
Horizontal Run requires a non-combustible support every  
3 ft (914mm), i.e., plumbing tape  
Horizontal Run with Snorkel Kit.  
A rear vent configuration with 3 ft. (914mm) maximum  
horizontal run with no vertical pipe and with 1/4 in.  
(6mm) rise per foot.  
Example: The use of 3 elbows would reduce the  
allowable horizontal run to 9 ft. (3 - 1 = 2 elbows x 3 ft. =  
6 ft.; 15 ft. max. - 6 ft.= 9 ft. max.)  
• A snorkel kit must be used. Figure 5.3 below and  
Figure 5.4 on page 12.  
40 ft. (12m)  
Maximum Run if  
using Stainless  
40'  
38'  
• A derating orifice must be installed. The appropriate  
orifice is supplied with the rear vent kit.  
Steel Inner Pipe 36'  
Material  
34'  
Snorkel Kit  
30 ft. (9m) Maxi- 32'  
mum Run if using  
Aluminum Inner  
30'  
28'  
26'  
24'  
22'  
20'  
18'  
16'  
14'  
12'  
10'  
8'  
Pipe Material  
Flue Restrictor more  
CLOSED in this area  
C
L
Example 2  
Figure 5.3  
Vertical Distance  
from Appliance Top  
to 90o Elbow  
Flue Restrictor  
50% CLOSED in  
this area  
NOTE: IF YOUR INSTALLATION FALLS WITHIN  
A SHADED AREA ON THE GRAPH, THE FLUE  
RESTRICTOR MUST BE USED.  
INDIVIDUAL INSTALLATIONS MAY VARY.  
Percentage closed based on full range of the ue restric-  
tor travel.  
Example 1  
Flue Restrictor  
OPEN in this area  
6'  
4'  
2'  
0'  
WARNING! Fire Risk!  
11" 2'  
(MIN)  
4'  
6'  
8'  
10'  
12'  
14' 15'  
(MAX)  
• Never allow the vent to run downward.  
• This could cause high temperatures and may present  
TOTAL HORIZONTAL RUN TO THE OUTER  
WALL FLANGE (EXCLUDING ELBOWS)  
Figure 5.2  
the possibility of a house or structure re.  
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11  
F. Horizontal Termination  
WARNING  
Fire Risk.  
Type A - Up and Out Installation  
Exhaust Fume Risk.  
Impaired Performance of Appliance.  
90° Elbow  
Ensure vent components are locked together correctly.  
Pipe may separate if not properly joined.  
Center Line  
Termination Cap  
Pipe Length  
Wall Thimble/  
Heat Shield  
Step 2.  
Direct vent pipe is designed with a locking connection. To  
connect the venting system to the appliance flue outlet, a  
twist-lock adapter is built into the appliance at the factory.  
Wall thickness may vary. Remember to include wall  
thickness in minimum clearances when figuring venting  
lengths for your installation needs.  
Wall Thimble Cover  
Pipe Length  
Note: Female ends of direct vent pipe/elbows are  
designed to slide straight onto the male ends of adjacent  
pipes by orienting the pipe indentations so they match and  
slide into the entry slots on the male ends, see Figure 5.5.  
Push the pipe sections completely together, then twist-lock  
one section clockwise approximately one-quarter turn, until  
the two sections are fully locked. The female locking lugs  
may not be visible from the outside. They may be located by  
examining the inside of the female ends.  
Type B - Straight Out Installation  
Snorkel Kit  
Wall Thimble  
Cover  
15-5/8 in.  
(397mm)  
21 in. (533mm)  
Center Line  
Pipe Length  
Wall Thimble or Heat Shield  
Minimum 6 in.  
(152mm) of pipe  
through wall  
Wall Strap 14 in.  
(356mm) Wide  
Female Locking Lugs  
Type C - 45° Elbow in Corner Installation  
Male Locking Lugs  
Wall Thimble/Heat Shield  
45° Elbow  
3 in. (76mm)  
Clearance from  
appliance corner to  
combustible wall  
Figure 5.5  
WARNING  
Fire Risk.  
Explosion Risk.  
3 in. (76mm) Clearance from appliance  
corner to combustible wall  
Combustion Fume Risk.  
Use vent run supports per installation instructions.  
Figure 5.4  
Connect vent sections per installation instructions.  
Maintain all clearances to combustibles.  
Do NOT allow vent to sag below connection  
point to appliance.  
Step 1.  
Determine the desired location of the appliance. Check  
to ensure that wall studs or roof rafters are not in the way  
when the venting system is attached. If this is the case, you  
may want to adjust the location of the appliance.  
• Maintain specied slope (if required).  
Improper support may allow vent to sag or separate.  
12  
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Step 3.  
Step 4.  
For installations using a round support box/wall thimble  
(check pipe manufacturer's instructions), mark the wall for a  
10 in. x 10 in. (254mm x 254mm) square hole. The center  
of the square hole should line up with the center line of the  
horizontal pipe, as shown in Figure 5.6. Cut and frame the  
hole in the exterior wall where the vent will be terminated. If  
the wall being penetrated is constructed of non-combustible  
material, i.e. masonry block or concrete, a 7 in. (178mm)  
diameter hole is acceptable.  
Position the horizontal termination cap in the center of the 10  
in. x 10 in. (254mm x 254mm) square hole and run a bead  
of non-hardening mastic around its outside edges, so as to  
make a seal between it and the wall, attach termination cap  
to the exterior wall with the four wood screws provided. The  
arrow on the vent cap should be pointing up, Figure 5.7.  
Wood  
Screw  
Center of Hole  
HOT  
Center Line  
Center Line  
Wall  
Thimble  
Wall Thimble  
Figure 5.7  
NOTES:  
(1) The four wood screws provided should be replaced with  
appropriate fasteners for stucco, brick, concrete, or  
other types of sidings.  
Figure 5.6  
(2) A termination cap with a built-in vinyl siding standoff is  
highly recommended on a building with vinyl siding. The  
pilot hole will be 2 in. (51mm) closer to the bottom of the  
square than the top. Using a framing square, draw a 14  
in. x 14 in. (356mm x 356mm) square around the pilot  
hole in the siding. Figure 5.8.  
NOTE:  
(1) Installation requires a minimum of 6 in. (152mm)  
horizontalrunofventwitha1/4in. (6mm)riseruntowards  
the termination. Each 1 ft. (305mm) of horizontal venting  
must include a 1/4 in. (6mm) rise. Never allow the vent  
to run downward. This could cause high temperatures  
and may present the possibility of a house or structure  
fire.  
(2) The location of the horizontal vent termination on an  
exterior wall must meet all local and national building  
codes, and must not be easily blocked or obstructed,  
Figure 4.4 on page 9.  
8 in.  
(203mm)  
7 in.  
(178mm)  
(3) For installations requiring a vertical rise on the exterior  
of the building, a snorkel kit is available with a 14 in.  
(356mm) and a 36 in. (914mm) tall snorkel termination  
cap. Follow the same installation procedures as used  
for standard horizontal terminations. If the snorkel  
termination must be installed below grade (i.e. basement  
application), proper drainage must be provided to  
prevent water from entering the snorkel termination. Do  
not backfill around snorkel termination.  
7 in.  
(178mm)  
6 in.  
(152mm)  
Figure 5.8  
(4) Vertical clearances through a wall require 2 in. (51mm)  
off the top of the venting pipe and 1 in. (25mm) off the  
sides and bottom.  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
13  
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(NOTE: Some termination caps may cause the vent  
pipe to be off center on flashing). Ensure that proper  
clearances to combustible materials are maintained.  
If you are not using an approved termination cap with  
a built-in standoff on a building with vinyl siding, a  
vinyl siding standoff should be installed between the  
termination cap and the exterior wall (Figure 5.9).  
Follow manufacturer’s instructions for attaching the  
vinyl siding standoff to the horizontal termination cap.  
The vinyl siding standoff prevents excessive heat from  
possibly melting the vinyl siding material. . Remove  
siding from the area where the standoff will be located.  
1/4 in. (6mm)  
Fold Strap Here  
Sheet Metal Screw  
Wall Thimble  
Wall Thimble Cover/Ceiling  
Firestop as Required by Local  
Jurisdiction  
Strap  
WARNING! The vent terminal cap shall not be recessed  
into a wall or siding  
Figure 5.10  
Note: The attachment from the vent pipe to the vent cap  
must be sealed with silicone. Venting terminals shall not be  
recessed into a wall or siding.  
Vinyl Siding  
Apply sealant to all four sides  
Screws  
WARNING  
Bolt horizontal top to vinyl  
standoff  
Fire Risk.  
Exhaust Fume Risk.  
Impaired Performance of Appliance.  
Screws  
Figure 5.9  
Wall Thimble Cover  
Ensure vent components are locked together correctly.  
Pipe may separate if not properly joined.  
Vinyl siding standoff with siding beneath  
removed  
Wall Thimble  
WARNING  
Do NOT connect a pipe section to a termination cap without  
Step 5.  
Place the wall thimble cover over the pipe assembly and  
slide the appliance and vent assembly towards the wall,  
carefully inserting the vent pipe into the vent termination  
cap assembly. It is important that the vent pipe extend into  
the vent termination cap a sufficient distance so as to result  
in a minimum pipe overlap of 1-1/4 in. (32mm). Secure the  
connection between the vent pipe and the vent termination  
cap by attaching the two sheet metal strips extending from  
the vent termination cap assembly into the outer wall of  
the vent pipe. Use the two sheet metal screws provided to  
connect the strips to the pipe section. Figure 5.10.  
using the telescoping ue section found on the termination cap.  
WARNING  
Burn Risk.  
Local codes may require installation of a  
cap shield to prevent anything or anyone  
from touching the hot cap.  
14  
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G. Vertical Termination  
1. Direct Vent Pipe  
WARNING  
Fire Risk.  
Explosion Risk.  
Maintain vent clearance to combustibles as speci-  
ed.  
• Do not pack air space with insulation or other  
materials.  
Vertical Termination Cap  
Failure to keep insulation or other materials away  
from vent pipe may cause re.  
Storm  
Collar  
Flashing  
Firestop  
Support  
Box  
40 ft. (12.19m)  
Maximum  
Pipe Length  
Figure 5.12  
Step 2.  
Set the gas appliance in its desired location. Drop a plumb  
bob down from the ceiling to the position of the appliance  
flue exit, and mark the location where the vent will penetrate  
the ceiling. Drill a small hole at this point. Next, drop a plumb  
bob from the roof to the hole previously drilled in the ceiling,  
and mark the spot where the vent will penetrate the roof.  
Determine if ceiling joists, roof rafters, or other framing will  
obstruct the venting system. You may wish to relocate the  
appliance, or to offset, as shown in Figure 5.13 on page  
16, to avoid cutting loadbearing members. When location is  
determined, drill small hole.  
Figure 5.11  
Step 1.  
Check the installation instructions for required 1 in. (25mm)  
clearances (air space) to combustibles when passing  
through ceilings, walls, roofs, enclosures, attic rafters, or  
other nearby combustible surfaces. Figure 5.17 on page  
17. Check the instructions below for maximum vertical rise  
of the venting system, and any maximum horizontal offset  
limitations. All offsets must fall within the set parameters of  
the vent graph Figure 5.2 on page 11.  
NOTE: Maximum vertical rise allowable is 40 ft. (12m)  
Figure 5.11.  
NOTE: Maximum number of 45° elbows permitted for a  
vertical installation is eight, provided their installation  
does not decrease maximum allowable horizontal run (as  
specified by vent graph, on page 11).  
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15  
specified. Continue to assemble lengths of pipe and elbows  
necessary to reach from the ceiling support box/wall thimble  
up through the roof line. Galvanized pipe and elbows may  
be utilized in the attic, as well as above the roofline. The  
galvanized finish is desirable above the roofline, due to its  
higher corrosion resistance.  
Plumber’s Tape  
connected to  
Wall Strap  
NOTE:  
(1) If an offset is necessary in the attic to avoid obstructions,  
it is important to support the vent pipe every 3 ft.  
(914mm) to avoid excessive stress on the elbows, and  
possible separation. Wall straps are available for this  
purpose, Figure 5.13.  
Wall Strap  
Two 45˚ Elbows  
(2) Whenever possible, use 45° elbows, instead of 90°  
elbows. The 45° elbow offers less restriction to the flow  
of flue gases and intake air.  
Step 6.  
Slip the flashing over the pipe section(s) protruding through  
the roof. Secure the base of the flashing to the roof with  
roofing nails. Ensure the roofing material overlaps the top  
edge of the flashing as shown in Figure 5.15. Verify that  
the chimney is the required height above the roof. See roof  
pitch table, Figure 4.3, on page 8 of this manual.  
Figure 5.13  
Step 3.  
To install the round support box/wall thimble cover in a flat  
ceiling, cut a 10 in. (254mm) square hole in the ceiling,  
centered on the hole drilled in Step 2. Frame the hole as  
shown in Figure 5.14.  
CAP AND STORM  
Shingles overlap on  
COLLAR NOT SHOWN  
FOR CLARITY  
top edge of flashing  
Ceiling  
Joists  
Framing  
Figure 5.15  
Step 7.  
1 - 1/2 in. (38mm) Long  
Wood Screws  
Continue to assemble pipe sections until the height of the  
vent (before adding the termination cap) meets the minimum  
code requirements as outlined in the current CAN/CGA-B149  
Installation Codes (in Canada), the National Fuel Gas Code  
NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that  
for steep roof pitches, the vent height must be increased.  
See Roof Pitch Table Figure 4.3 on page 8. In high wind  
conditions, nearby trees adjoining rooflines, steep pitched  
roofs, and other similar factors can result in poor draft, or  
down drafting. In these cases increasing the vent height or  
switching to the high wind termination cap may solve this  
problem.  
Figure 5.14  
Step 4.  
Assemble the desired lengths of pipe and elbows necessary  
to reach from the appliance up through the round support  
box. Ensure that all pipe and elbow connections are in their  
fully twist-locked position. Assemble as instructed.  
Step 5.  
Cut a hole in the roof centered on the small drill hole placed in  
the roof in Step 2. The hole should be of sufficient size to meet  
the minimum requirements for clearance to combustibles, as  
16  
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Step 8.  
Slip the storm collar over the pipe, and push it down to the  
top of the flashing Figure 5.16. Use non-hardening sealant  
above and below the joint between the storm collar and the  
pipe.  
WARNING  
Fire Risk.  
Explosion Risk.  
• Any occupied areas above the first floor, including  
closets and storage spaces, which the vertical  
vent passed through must be enclosed. The  
enclosure may be framed and sheetrocked with  
standard construction materials; however, refer  
to these installation instructions for the minimum  
allowable clearance between the outside of the  
vent pipe and the combustible surfaces of the  
enclosure. Do not fill any of the required air space  
with insulation.  
Optional High Wind Termination Cap  
Secure Flashing with Non-Hardening  
Sealant and Roofing Nails  
Figure 5.16  
Step 9.  
Twist-lock the vent cap and seal.  
Note: For multi-story vertical installations, a ceiling firestop  
is required at the second floor, and any subsequent floors  
Figure 5.17. The opening should be framed to 10 in. x 10 in.  
(254mm x 254mm) inside dimensions, in the same manner  
as shown in Figure 5.14 on page 16.  
Nails  
Ceiling Firestop  
Minimum 1 in.  
(25mm) Clearance  
Minimum 1 in.  
(25mm) Clearance  
Minimum 1 in.  
(25mm) Clearance  
Minimum 1 in.  
(25mm) Clearance  
Figure 5.17  
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17  
2. Cathedral Ceiling  
Step 1.  
Follow installation Steps 1 and 2 under vertical installation  
section, page 15.  
Step 2.  
Using the plumb-bob, mark the center line of the venting  
system on the ceiling, and drill a small hole through the  
ceiling and roof at this point. From the roof, locate the drill  
hole and mark the outline of the cathedral ceiling support  
box.  
Step 3.  
Remove shingles or other roof covering as necessary to cut  
the rectangular hole for the support box. Cut the hole 1/8 in.  
(3mm) larger than the support box outline.  
Figure 5.19  
Step 4.  
Lower the support box through the hole in the roof until the  
bottom of the support box protrudes at least 2 in. (51mm)  
below the ceiling Figure 5.18. Align the support box both  
vertically and horizontally with a level. Temporarily tack the  
support box in place through the inside walls and into the  
roof sheathing.  
Step 6.  
Complete the cathedral ceiling installation by following the  
same procedures outlined in steps 4 through 8 for vertical  
installations, pages 16-17.  
Step 7.  
Place the support clamp (provided with the support box)  
inside the support box (at the bottom), and secure to the pipe  
section. The clamp allows the support box to support the  
weight of the pipe sections. Continue to add pipe sections  
until you are above the roofline.  
Level  
Cathedral Ceiling  
Support Box  
Step 8.  
Install the black trim collar around the outside of the cathedral  
ceiling support box Figure 5.20. The two pieces of the trim  
collar slide over one another to allow for easy adjustment  
around the support box. Using the six screws provided,  
secure the four corners and the overlapping sections of the  
trim collar to the ceiling. You may want to predrill the holes for  
the overlapped sections for ease of installation.  
2 in. (51mm)  
Min. below  
finished ceiling  
Cut hole 1/8 in. (3mm)  
greater in size than  
pattern of support box  
as it is projected onto  
roof line  
Figure 5.18  
Trim Collar  
Step 5.  
Using tin snips, cut the support box from the top corners  
down to the roofline, and fold the resulting flaps over the  
roof sheathing Figure 5.19. Before nailing it to the roof, run  
a bead of non-hardening mastic around the top edges of the  
support box to make a seal between it and the roof. Clean  
out any combustible material from inside the support box.  
Cathedral  
Ceiling  
Support  
Box  
Screws  
Figure 5.20  
18  
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Step 4.  
3. Class A Metal Chimney  
Pass the flex pipe down through the center of the chimney  
system, and center the top adapter on the top of the chimney  
pipe. Drill four 1/8 in. (3mm) diameter holes through the  
top adapter, and into the chimney top. Ensure that you are  
drilling into the metal on the chimney. Twist lock the high  
wind termination cap onto the top adapter, Figures 5.23  
and 5.24.  
Termination Cap  
Top Adaptor  
Flashing  
Existing  
Metal Chimney  
System  
4 in. (102mm)  
Flex Pipe  
Retro Connector  
Direct Vent Pipe  
Figure 5.21  
Figure 5.23  
High Wind Termination  
Cap  
CAUTION  
Ensure that existing chimney is functionally sound and clean.  
Have inspection done by qualified chimney sweep or  
professional installer BEFORE converting to direct vent  
appliance.  
Sheet Metal Screws  
Step 1.  
Remove existing chimney cap.  
Drill Four 1/8 in.  
(3mm) Diamater  
Holes  
Step 2.  
Measure the distance from the top of the chimney to the  
bottom of the ceiling support box, add 3 in. (76mm) to this  
measurement, and cut a section of 4 in. (101mm) flex pipe  
to that length (the flex should be fully extended).  
Figure 5.24  
Step 3.  
Connect the end of the flex pipe section to the underside of  
the top adapter, using four sheet metal screws Figure 5.22.  
Step 5.  
Pull the flex pipe down through the ceiling support box, until  
it protrudes approximately 3 in. (76mm). Connect the flex  
pipe to the retro connector, and attach with sheet metal  
screws.  
Top Adapter  
Step 6.  
Push the flex pipe back up into the ceiling support box,  
center the retro connector, and attach it to the support box  
with sheet metal screws.  
Flex Pipe  
Sheet Metal Screws  
Step 7.  
The connection between the appliance and the retro  
connector may be completed with sections of direct vent  
pipe.  
Figure 5.22  
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19  
4. Existing Masonry Chimney  
Type A  
Type B  
Chimney Liner  
Chimney Liner  
Termination Cap  
Termination Cap  
30 ft. (9m) of 3 in.  
(76mm) Flex Liner  
Exhaust Section  
(Cut to length)  
3 in. (76mm)  
Flex Liner  
This section of the  
chimney must be  
sealed  
Co-Axial to  
Co-Linear Connector  
Co-Axial to  
Co-Linear  
Connector  
The chimney must be sealed  
from the 4 ft. (1m) section to  
termination using a smoke  
shelf or a flue restrictor.  
The seal should be 6 in.  
(152mm) below the end of  
the 4 ft. (1m) Air Intake  
section.  
Pipe Length  
(Optional)  
Pipe Length  
Optional  
Showing (2)  
30 ft. (9m)  
Sections of  
Flex Liner  
4 ft. (1m) of 3 in. (76mm) Flex  
Liner Air Intake Section  
Type A & B Co-Axial to Co-Linear  
Type D - Hearth Mount  
Type C - Up & Out Installation  
Termination Cap  
Flashing  
Chimney Liner  
Termination Cap  
Top Adaptor  
30 ft. (9m) of 3 in. (76mm)  
Flex Liner Exhaust Section  
(Cut to length)  
4 in. (102mm)  
Flex Liner  
This section of the  
chimney must be sealed  
Alcove Clearance to  
Combustibles must be  
maintained.  
Chimney must be sealed  
from 4 ft. (1m) section to  
termination using a smoke  
shelf or a flue restrictor.  
Seal should be 6 in.  
Retro Connector  
90° Elbow  
(152mm) below end of 4 ft.  
(1m) Air Intake section.  
Direct Vent  
Pipe  
4 ft. (1m) of 3 in. (76mm) Flex  
Liner Air Intake Section  
Co-Axial to Co-Linear Connector  
Figure 5.25  
20  
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Cut and bend flashing as needed  
to fit  
Step 1.  
Before cutting any holes, assemble the desired sections  
of direct vent pipe to determine the center of the masonry  
penetration.  
Step 2.  
Oncethecenterpointofthepenetrationhasbeendetermined,  
cut a 6 in. (152mm) diameter hole in the masonry. If the hole  
is too large, the retro connector might not mount properly; if  
the hole is too small, the appliance might starve for intake  
air. If there is a frame wall in front of the masonry wall, cut  
and frame a 10 in. (254mm) square opening in the wall  
(centered around the 6 in. (152mm) masonry opening). If  
there is sheet rock only (no studs) in front of the masonry the  
10 in. (254mm) opening is still needed, but does not need  
to be framed. If the hole is framed a wall thimble is required.  
This allows the retro connector to mount directly on the  
masonry and provide the correct clearances to combustibles  
Figure 5.26.  
Sealant adhesive  
Figure 5.27  
Step 4.  
To determine the length of flex needed, measure from 3 in.  
(76mm) above the top of the flashing down to the level of the  
opening. Add the distance from the center of the chimney  
out through the wall. Cut a piece of 4 in. (102mm) flex to this  
length (extended to its nominal length). Be sure to leave 2-3  
in. (51-76mm) of flex above the existing chimney to allow for  
connection to the termination kit.  
Studwall  
Step 5.  
10 in. x 10 in. (254mm x 254mm)  
Connect the flex liner to the top adapter using three sheet  
metal screws, Figure 5.22 on page 19.  
Masonry  
Chimney  
framed opening in wall  
Retro Connector  
Step 6.  
Feed the flex liner through the flashing into the chimney.  
Carefully feed the flex liner down the chimney to the bottom  
and out the opening in the masonry wall, forming an angle to  
line up the flex liner with the vent opening on the appliance.  
Wall Thimble Cover  
(4) Masonry Bolts  
(Not Included)  
WARNING  
NOTE: For hearth applications, refer to page 20 for the use of a  
co-axial to co-linear appliance connector.  
Fire Risk.  
Explosion Risk.  
Figure 5.26  
Do not let the ex liner sag below the level at  
which it will connect to the appliance or connector.  
This could allow hot gas to become trapped and  
potentially become a re hazard. The ex liner path  
should always be sloped up toward the termination  
cap.  
Step 3.  
Secure the flashing to the top of the masonry chimney using  
a bead of non-hardening sealant-adhesive. If the flashing is  
larger than the top of the chimney, cut and fold flashing as  
needed to fit chimney Figure 5.27.  
Step 7.  
If additional lengths of flex liner are needed to span the  
chimney height, use a flex coupler to connect the pieces of  
flex liner together. Connect the flex to the coupler by using  
four sheet metal screws for each side Figure 5.28 on page  
22.  
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21  
Flex Liner  
6 in. (152mm) diameter  
opening in masonry wall  
Flex Coupler  
Sheet Metal Screws  
Retro Connector  
(3) Masonry Bolts  
(Not included)  
Figure 5.28  
Figure 5.30  
Step 8.  
Secure the top adapter to the flashing. Use three sheet  
metal screws through the side of the top adapter into the  
flange on the flashing Figure 5.29. Twist lock the high wind  
termination cap on to the top adapter.  
Step 10.  
Slide wall thimble cover over retro connector and secure  
with masonry bolts Figure 5.31. If you have a framed wall  
in front of the masonry, use wood screws to mount wall  
thimble cover to framed wall, over retro connector and 10  
in. (254mm) square framed opening Figure 5.26 on page  
21. If needed, add a section of direct vent pipe to the retro  
connector in order to extend through the opening in the wall  
thimble cover.  
High Wind  
Termination Cap  
Top Adaptor  
(3) Sheet Metal Screws  
Retro Connector  
Wall Thimble Cover  
Flashing  
Figure 5.29  
(4) Masonry Bolts  
(Not included)  
Figure 5.31  
Step 9.  
Attach the flex to the retro connector. Use three sheet metal  
screws to attach the flex liner to the connector. Mount the  
retro connector to the masonry wall using masonry bolts.  
Figure 5.30. Redrill larger holes on connector as needed.  
Be careful to ensure that the connector is centered in the  
opening and the mounting holes line up with the masonry  
wall.  
Step 11.  
The connection between the appliance and the retro  
connector may be completed with sections of direct vent  
pipe.  
22  
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Gas Information  
6
A. Fuel Conversions  
Before making gas connections ensure that the appliance  
being installed is compatible with the available gas type.  
NOTE: Do not remove the retaining clip from the hood.  
Any natural or propane gas conversions necessary to meet  
the appliance and locality needs must be made by a quali-  
ed technician using Hearth & Home Technologies specied  
and approved parts.  
5/32 Allen Wrench  
1. Converting to LP Gas  
Pilot Injector  
NOTE: Gas conversions should only be performed by a  
qualified service person, and/or where required by state  
and local codes, licensed installer/service technician. In  
the Commonwealth of Massachusetts, installation must  
be performed by a licensed plumber or gas fitter.  
Figure 6.3 Use a 5/32 Allen wrench to remove the pilot injec-  
tor. Replace pilot injector with the one supplied with the  
appliance (#35 for Propane, #62 for Natural Gas). There  
is an alignment notch on the pilot hood. Replace the pilot  
hood, snapping into position.  
Kit Contents: Replacement orice; replacement pilot injector;  
valve regulator; conversion label.  
Tools Required: #2 Phillips screwdriver, slotted screwdriver or  
Torx TH20, 5/32 Allen wrench, 3/32 Allen wrench and 5/8 in.  
open end wrench.  
5/8 Wrench  
Orifice  
Remove 2 Screws  
Figure 6.4 Remove the main burner orice using a 5/8 in.  
wrench. Replace orice with the proper size as indicated  
for your gas type and venting.  
Figure 6.1 Remove cast front, glass, and logs. Remove  
the two side bricks. Using a #2 Phillips Head screwdriver,  
remove the two screws, one on each side of burner. Retain  
fasteners for re-installation. Lift burner up and out of the re-  
box.  
Installation  
Top Vent  
Propane (LP)  
.063  
Natural Gas  
.106  
Rear Vent  
.059  
.098  
Pilot Hood  
• Re-install burner by placing it into the rebox. Secure in  
place with the two screws previously removed. DO NOT  
OVER TIGHTEN.  
Millivolt Generator  
Thermocouple  
Alignment Notch  
• Re-install the two side bricks and attach with brick clips.  
• Re-install logs, glass and cast front.  
Figure 6.2 Pull off the pilot hood and set it aside.  
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23  
2. Valve Regulator Replacement  
Screws  
E
WARNING  
Fire Risk.  
Explosion Risk.  
D
Disconnect any electrical cords and  
Rubber Gasket  
turn off gas supply to unit before  
proceeding if converting fuel on an  
appliance already fully installed.  
F
Identification Label  
Figure 6.6 Ensure that the rubber gasket (D) is properly posi-  
tioned and install the new HI/LO pressure regulator assem-  
bly to the valve using the new screws (E) supplied with the  
kit. Tighten screws securely. (Reference torque = 25 in./lb.)  
Install the enclosed identication label (F) to the valve body  
where it can be seen.  
Set Collars  
Extension Rods  
Fill out the conversion label and attach it to the valve cover.  
Upper & Lower Rear Shields  
Hook into Slots on the Appliance  
Adapter Caps  
Figure 6.5 Remove upper and lower back shield. Loosen  
the set collars on the extension rods with the 3/32 in. Allen  
wrench. Remove the rods and adapter caps.  
WARNING  
Fire Risk.  
Explosion Risk.  
Gas Leak Risk.  
A
B
Mounting Screws  
Rubber gasket must be seated properly on valve  
face.  
Pressure Regulator Tower  
Do no install a valve or regulator that has been  
dropped.  
C
Diaphragm  
WARNING  
Fire Risk.  
Explosion Risk.  
If the information in these instructions is  
not followed exactly, a re, explosion or  
production of carbon monoxide may result  
causing property damage, personal injury  
or loss of life.  
The qualied service agency is responsible  
for the proper installation of this conversion  
kit. The installation is not proper and  
complete until the operation of the converted  
appliance is checked as specied in the  
manufacturer’s instructions supplied with  
the kit.  
Figure 6.6 Turn control knob to the OFF position, ensure that  
gas supply to the valve has been turned off. Using a Torx  
TH20, or slotted screwdriver, remove the three pressure reg-  
ulator mounting screws (A), pressure regulator tower (B),  
and diaphragm (C).  
24  
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C. Gas Connection  
B. Gas Pressures  
Proper input pressures required for optimum appliance per-  
formance, gas line sizing requirements need to be followed  
from NFPA51.  
NOTE: Have the gas supply line installed in accordance with  
local building codes, if any. If not, follow ANSI Z223.1. Instal-  
lation should be done by a qualied installer approved and/or  
licensed as required by the locality. (In the Commonwealth of  
Massachusetts, installation must be performed by a licensed  
plumber or gas tter.)  
WARNING  
Fire Risk.  
Explosion Hazard.  
High pressure will damage valve.  
NOTE: A listed (and Commonwealth of Massachusetts  
approved) 1/2 inch (13mm) T-handle manual shut-off valve and  
exible gas connector are connected to the 1/2 inch (13mm)  
control valve inlet.  
Disconnect gas supply piping BEFORE  
pressure testing gas line at test pressures  
above 1/2 psig.  
If substituting for these components, please consult local  
codes for compliance.  
Close the manual shutoff valve BEFORE  
pressure testing gas line at test pressures  
equal to or less than 1/2 psig.  
WARNING  
WARNING  
Verify inlet pressures.  
Gas Leak Risk.  
Support control when attaching pipe to  
prevent bending gas line.  
High pressure may cause overre condition.  
Low pressure may cause explosion.  
Install regulator upstream of valve if line pressure is  
greater than 1/2 psig.  
NOTE: The gap between the supply piping and gas access  
hole may be plugged with non-combustible insulation to prevent  
cold air inltration.  
Pressure requirements for appliance are shown in the table  
below.  
PRESSURE  
NG  
LP  
Leak test all gas line joints and the gas control valve prior  
to and after starting the appliance.  
Minimum Inlet Pressure  
Maximum Inlet Pressure  
5 inches w.c.  
10 inches w.c.  
11 inches w.c.  
13 inches w.c.  
10 inches w.c.  
Before making the gas connection, ensure that the appliance  
you are installing is designed for the type of gas being  
supplied. This information can be found on the Ratings Label  
under the appliance. If the appliance has been converted to  
propane (LP), the valve cover should have a label stating  
that the unit has been converted to propane.  
Manifold Pressure on “HI” 3.5 inches w.c.  
If the pressure is not sufcient, ensure:  
1) The piping used is large enough.  
2) The supply regulator is adequately adjusted.  
3) That the total gas load for the residence does not exceed  
the amount supplied.  
Connect the gas line at the 3/8 in. (9.5mm) pipe connector  
on the valve at the back of appliance. We recommend  
connecting the appliance with an approved flex gas line.  
If flex gas lines are not approved in your area, you must  
connect a hard pipe to the gas hookup.  
The regulator that attaches directly to the residence inlet or  
to the propane tank is the supply regulator. It should supply  
gas at the suggested input pressure listed above. Contact the  
local gas supplier if the regulator is at an improper pressure.  
You must supply a manual shut-off valve in a visible location  
within 3 feet (914mm) of the appliance.  
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25  
HIGH ALTITUDE INSTALLATIONS  
WARNING  
Intertek Testing Lab listed gas appliances are tested and  
approved without requiring changes for elevations from 0  
to 2000 feet in the U.S.A. and 0 to 4500 feet in Canada.  
Fire or Explosion Risk  
• Gas build-up during line purge may ignite.  
• Purge should be performed by qualied  
technician.  
When installing this appliance at an elevation above 2000  
feet, it may be necessary to decrease the input rating by  
changing the existing burner orice to a smaller size. Input  
rate should be reduced by 4% for each 1000 feet above a  
2000 foot elevation in the U.S.A. If the heating value of the  
gas has been reduced, these rules do not apply. To identify  
the proper orice size, check with the local gas utility.  
• Ensure adequate ventilation.  
• Ensure there are no ignition sources such as  
sparks or open ame.  
A small amount of air will be in the gas supply lines. When  
rst lighting appliance it will take a short time for air to  
purge from the lines. When purging is complete the appli-  
ance will light and operate normally.  
If installing this appliance in Canada at an elevation above  
4500 feet, check with local authorities.  
Air only needs to be purged again if the gas valve has  
been turned to the OFF position.  
WARNING  
CHECK FOR GAS LEAKS  
Explosion Risk  
Fire Risk  
Asphyxiation Risk  
• Check all ttings and connections.  
• Do not use open ame.  
• After the gas line installation is complete, all  
connections must be tightened and checked  
for leaks with a commercially-available,  
non-corrosive leak check solution. Be sure  
to rinse off all leak check solution following  
testing.  
Fittings and connections may have loosened  
during shipping and handling.  
WARNING  
Fire Risk  
Do NOT change the valve settings.  
This valve has been preset at the factory.  
Changing valve settings may result in re  
hazard or bodily injury.  
26  
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Electrical Information  
7
Do not connect this appliance to a thermostat serving  
any other appliance.  
A. Recommendation for Wire  
See B5 below for recommended maximum lead length (two  
wire) when using wall thermostat/switch.  
Bedroom installation in Canada requires this appliance  
to be connected to a thermostat.  
NOTE: This appliance must be electrically wired and  
grounded in accordance with local codes or, in the absence  
of local codes, with National Electric Code ANSI/NFPA  
70-latest edition or the Canadian Electric Code, CSA  
C221.1.  
WARNING  
Shock hazard.  
This appliaance is eqquuipped witth a three  
prongged (grrounddiing) pllug forr your pprotection  
againnst shhoock hazzard aand shoould bbe plugged  
directlyy into a prroperly grounded three prong  
receptacle.  
B. Connecting to the Appliance  
WARNING  
Do not cut or remove the grounding prong from  
this plug.  
Wire 110v to electrical junction box.  
Do NOT wire 110v to the valve.  
Do NOT wire 110V to wall switch.  
Incorrect wiring will damage millivolt  
systems.  
1. This appliance may be used with a wall switch, wall  
mounted thermostat and / or a remote control.  
2. If using thermostat, use one compatible with a millivolt  
gas valve system.  
3. Follow parameters for locating thermostat (see individ-  
ual thermostat instructions) to ensure proper operation  
of appliance.  
4. Use low resistance thermostat wire for wiring from igni-  
tion system to the wall switch and thermostat.  
5. Use the following chart for wire sizing.  
Wire Size  
16 gauge  
18 gauge  
20 gauge  
22 gauge  
Max. Length  
65 feet  
40 feet  
25 feet  
18 feet  
6. Keep wire lengths as short as possible by removing  
any excess wire length.  
7. Low voltage and 110 VAC voltage cannot be shared  
within the same wall box.  
8. Ensure the thermostat is mounted level for accurate  
readings.  
9. The thermostat should be mounted on an inside wall  
and not in direct line with the appliance convection air.  
10. If the thermostat is located too close to the appliance,  
you may need to set the temperature setting slightly  
higher to maintain the desired temperature in your  
home.  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
27  
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C. Standing Pilot Ignition System Wiring  
CAUTION  
Label all wires prior to disconnection when servicing controls.  
Wiring errors can cause improper and dangerous operation.  
Verify proper operation after servicing.  
This appliance DOES NOT require 110 VAC supply for  
operation. See wiring diagram below.  
This appliance is equipped with a millivolt control valve.  
CAUTION  
Shock hazard.  
Replace damaged wire with type 105O C  
rated wire.  
Wire must have high temperature insulation.  
Ignitor  
Red  
28 in. (711mm)  
E
A
ON/OFF  
Switch  
F
F
O
T
P
O L I  
P
I
T L  
O
Red  
28 in. (711mm)  
Valve  
Figure 7.1  
28  
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Appliance Setup  
8
A. Remove Shipping Materials  
Remove shipping materials from inside or underneath the  
rebox.  
CAUTION  
Sharp Edges  
Wear protective gloves  
and safety glasses during  
installation.  
B. Accessories  
Install approved accessories per instructions included with  
accessories. Refer to Section 12 for appropriate accesso-  
ries.  
WARNING  
Shock or re risk.  
Use ONLY optional accessories approved for  
this appliance.  
Using non-listed accessories voids warranty.  
Using non-listed accessories may result in a  
safety hazard.  
Figure 8.2 Remove the inner collar adapter.  
Only Hearth & Home Technologies approved  
accessories may be used safely.  
C. Top to Rear Vent Conversion  
Kit Contents: Rear vent grille, NG orice (.098), LP orice  
(.059)  
Tools Required: Power drill; #2 Phillips bit; high-temp sili-  
cone sealant (optional.)  
Figure 8.3 Remove the rear valve cover shield. Remove the  
rear access plate and gasket by removing four screws. Save  
the screws. Place the cover shield and gasket over the top  
vent and attach with the four screws previously removed.  
Figure 8.1 Remove top trivet, if installed. Remove vent pipe  
adapter and gasket by removing four screws as indicated. (If  
gasket breaks, apply high-temp silicone to bottom of adapter  
before installing (shown in Figure 8.4).  
Figure 8.4 Insert the inner collar adapter to the rear vent ue.  
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29  
E. Leg Leveling System  
Figure 8.8 Thread Allen bolts through nuts until ush.  
NOTE: Two Allen bolts and two nuts are included in the  
component bag. Normally, only one is required on the leg  
not touching the oor.  
Figure 8.5 Install the vent pipe adapter with gasket or high-temp  
silicone to the rear vent opening.  
Figure 8.9 Slide assembled nuts and bolts into slots on legs  
with the nuts on the bottom.  
Figure 8.6 Place the grille gently into the opening on top of  
the appliance.  
D. Bafe Installation/Adjustment  
Figure 8.10 Use a 5/32 in. 4mm) Allen wrench to adjust legs  
up and down to desired level.  
F. Brick Installation  
BAFFLE  
There are two side bricks. Place the brick in position. The  
top ange of the brick clip is positioned in a slot in the bafe  
bracket. The side brick ts behind the brick clip.  
BAFFLE RETAINERS  
NOTE: The bricks need to be installed before placing the  
logs in the rebox.  
Figure 8.7 Position bafe on top of bafe retainers on left and  
right sides. Centering bafe on retainers, ensure that the dark  
painted bevelled edge and darker painted bafe bottom side  
faces toward the front viewing area of the rebox. Bend the  
center tabs up to prevent the bafe from sliding out.  
This end goes in slot in baffle bracket  
Baffle  
Brick Clip  
Brick Clip  
Brick slips behind clip  
Brick - 2 on each side  
30  
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G. Positioning the Logs  
While still breakable, the logs do not become fragile until  
after the appliance is burned and they have cured. After  
curing, any handling must be done with care as breakage  
can easily occur.  
3
1
2
PLEASE NOTE: Logs have been designed to work  
specifically with the burner of this appliance. Exact  
placement will ensure proper operation of your gas  
appliance and reduce sooting.  
Figure 8.14 Place left front log (#2) into the depression. The  
log sits upright and does not lean against log #3.  
H. Mineral Wool  
Place Log #3 over Locating Pins  
WARNING  
Explosion Risk.  
Locating Pins  
Follow ember placement instructions in  
manual.  
Do NOT place embers directly over  
burner ports.  
Figure 8.11 Position rear log (#3) over the two locating pins.  
Replace ember material annually.  
Improperly placed embers interferes with proper burner  
operation.  
Depression for Log #1  
Depression for Log #2  
Figure 8.12 Shows the depression locations for Logs #1  
and #2.  
Figure 8.15 Apply dime size pieces sparingly along front  
edge of burner. Do not block gas ports.  
I. Embers  
Place individual pieces of embers in front of and around the  
gas log where they can be seen. Space them so that gas can  
contact them on all sides. Try to avoid stacking the embers  
on top of each other. This will assure maximum brightness  
and efcient use of the catalyst promoting brighter, cleaner  
burning embers.  
Place upright  
in depression  
1
Figure 8.13 Place right front log (#1) into the depression. The  
log sits upright and does not lean against log #3.  
NOTE: Do not block gas ports.  
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31  
K. Optional Blower Installation  
J. Glass Door Assembly  
From The Kit You Will Need: Blower motor; wire harness;  
rheostat; rheostat nut; knob; screws; and 1 zip-tie.  
From The Stove Component Bag You Will Need: Snap  
disc bracket and 5/16 in. nut.  
Tools Required: #2 Phillips head bit; hand drill; 11/16 in.  
wrench; and a 5/16 in. wrench.  
Pull Latch Forward  
Attach with 4 Screws  
Figure 8.17 Turn off gas supply (if gas is connected), and  
remove the rear shield. Remove the blower from pack-  
aging. Place the blower under the appliance. Attach the  
blower from the front with four screws to the blower bracket.  
Lift toward you and  
away from appliance  
Figure 8.16 Turn the appliance OFF and let it cool down  
before replacing the inner glass door assembly.  
Install Snap Disc  
Secure with  
through the Bracket  
5/16 in. nut  
Remove the glass door assembly by opening latches at the  
bottom front of the appliance, on both the left and right sides.  
Lift towards you and away from the appliance.  
Replace with a new glass door assembly.  
Figure 8.18 Install the snap disc in the bracket. Attach the  
bracket to the rebox with a 5/16 in. wrench.  
NOTE: The glass, gasketing, and frame must be replaced  
as a complete unit as supplied by the manufacturer.  
Do NOT use substitute material.  
CAUTION  
Handle glass assembly with care.  
Inspect the gasket to ensure it is undamaged.  
Inspect the glass for cracks, chips or  
scratches.  
Do NOT strike, slam or scratch glass.  
Do NOT operate appliance with glass door  
removed, cracked, broken or scratched.  
Replace glass assembly as a complete  
assembly.  
Figure 8.19 Connect the electrical connectors to the snap  
disc.  
32  
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Figure 8.20 Install speed control to switch panel. Attach  
Figure 8.21 Cut out the rheostat/speed control cover on rear  
knob to speed control.  
shield. Re-install rear shield.  
Connect the blower to the power supply and turn on the  
gas supply.  
NOTE: This blower utilizes a snap disc to control ON and  
OFF operation. When the correct temperature is reached,  
the blower will automatically turn ON. Use the rheostat/  
speed control knob to adjust the fan speed to suit your  
preferences.  
RHEOSTAT  
F
M
F
M
SNAP  
DISC  
4 in. (102mm) WHITE  
F
F
M
F
F
CORD  
F
M
M
6 in. (152mm) BLACK  
BLOWER  
Figure 8.22 Blower Wiring Diagram  
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33  
2. Rear Vent Installations:  
L. Intake Fuel Restrictor Adjustment  
(For top or rear vent installations)  
See vent graph for recommendations on page 11 before  
you begin your adjustment. If your installation falls within  
the range of the gray shaded area of graph, it may be  
necessary to make an adjustment to the vertical fuel restrictor  
to improve the flame appearance in your appliance.  
1. Top Vent Installations:  
Figure 8.24 The rear vent fuel restrictor is located in the back  
of the rebox. It is recommended to make adjustment prior  
to installation.  
Remove the cast front, glass, logs, and brick.  
CLOSED  
Loosen screws and slide up to suggested settings (See vent  
graph on page 11).  
OPEN  
Tighten screws.  
Shown Fully Open  
Re-install cast front, glass, logs and brick.  
Figure 8.23 Locate the fuel restrictor adjustment on the intake  
plenum, accessing through the appliance front. Adjustor is  
centered at the top of the appliance.  
Let appliance warm up before adjusting.  
M. Shutter Adjustment  
Loosen screws using a Phillips head screwdriver.  
Pivot the vertical fuel restrictor in 1/4 in. (6mm) increments  
while observing the ame activity.  
OPEN  
CLOSE  
Turning clockwise to open fuel restrictor = less ame height  
and more blue in ame color.  
Turning counterclockwise to close fuel restrictor = increased  
ame height and more yellow in ame color.  
Make adjustment until ame size and activity suits your per-  
sonal preference, and then retighten screws on adjustment  
control.  
Figure 8.25 The shutter is located on the underside of the  
appliance, on the right side. To adjust the shutter, loosen  
the wingnut.  
Moving the shutter bolt to the right closes the shutter. Moving  
the shutter bolt to the left, will open the shutter. Opening the  
shutter causes flames to become shorter and blue. Closing  
the shutter creates taller orange/yellow flames.  
NOTE: Do not close so much as to cause a sooty flame.  
Improper adjustment can cause sooting in the firebox and/  
or on the outside of a house with a horizontal termination.  
After adjustment, tighten wingnut to lock in place.  
34  
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Operating Instructions  
9
A. Before Lighting Appliance  
WARNING  
Read this entire manual prior to using the appliance. Failure  
to follow the instructions may result in property damage,  
bodily injury, or even death.  
Improper installation, adjustment, alteration, service or  
maintenance can cause injury or property damage. Refer to  
the owner’s information manual provided with this appliance.  
For assistance or additional information consult a qualied  
installer, service agency or the gas supplier.  
Remove all shipping materials from inside and/or  
underneath the rebox.  
Review proper placement of logs, mineral wool.  
Check the wiring.  
WARNING  
Check the bafe adjustment.  
Ensure that there are no gas leaks.  
Do NOT use this appliance if any part has been under water.  
Immediately call a qualied service technician to inspect the  
appliance and to replace any part of the control system and  
any gas control which has been under water.  
Ensure that the glass is sealed and in the proper posi-  
tion.  
Ensure that the ow of combustion and ventilation air  
is not obstructed (front grilles and vent caps).  
B. Controls  
FAN SPEED: This knob controls the speed of the blower  
that pushes the heated air into the room.  
WARNING  
Glass door must be in place when appliance is  
operating.  
MAIN BURNER: This control is used to turn the appliance  
on and off.  
Risk of:  
Combustion Fumes  
Fire  
Do NOT operate appliance with glass door  
removed.  
PILOT IGNITOR: The pilot ignitor is used only to start  
the pilot. When the valve control knob is turned to the  
pilot position and fully depressed press the piezo ignitor  
repeatedly creating a blue spark directly next to the pilot,  
igniting the pilot flame.  
Open viewing glass for servicing only.  
Glass door MUST be in place and sealed before  
operating appliance.  
Only use glass door certied for use with appliance.  
Glass replacement should be done by qualied  
technician.  
VALVE CONTROL: This knob is used to control gas to  
the appliance and for starting the pilot. There are three  
positions, ON, OFF, & PILOT. The indicator on the valve  
indicates the position of the knob.  
WARNING  
COMFORT CONTROL: This knob controls the flame height  
from low (“LO”) to high (“HI”).  
HOT! DO NOT TOUCH.  
SEVERE BURNS MAY RESULT.  
CLOTHING IGNITION MAY RESULT.  
NOTE: If using a remote control wall switch, or  
thermostat, the On/Off Switch must be left “OFF”.  
Turning the On/Off Switch to “ON” will keep the  
appliance on continually.  
Glass and other surfaces are hot  
during operation and cool down.  
Keep children away.  
CAREFULLY SUPERVISE children in same room as  
appliance.  
Alert children and adults to hazards of high temperatures.  
Do NOT operate with protective barriers open or removed.  
Keep clothing, furniture, draperies and other combustibles  
away.  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
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35  
C. Lighting Appliance  
FOR YOUR SAAFETY REAADD BEFORE LLIGHTING  
WARNING: If you do not follow these instructions exactly, a fire or explosion may  
result causing property damage, personal injury or loss of life  
A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly.  
B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier  
than air and will settle on the floor.  
WHAT TO DO IF YOU SMELL GAS:  
* Do not try to light any appliance.  
* Do not touch any electric switch, do not use any phone in your building.  
* Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.  
* If you cannot reach your gas supplier, call the fire department.  
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't  
try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.  
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance  
and to replace any part of the control system and any gas control which has been under water.  
LIGHTING INSTRUCTIONS  
1. STOP! Read the safety information above on this label.  
2. Set the thermostat to the lowest setting (if applicable) and turn off  
the switch at the control panel.  
3. Disconnect the power from the appliance.  
4. Open the door of the appliance. May need to remove face/front first.  
5. Push in gas control knob slightly and turn clockwise  
position. Do not force.  
to the "OFF"  
6. Wait five (5) minutes to clear out any gas. Smell for gas, including near the floor. If you smell gas, STOP! Follow "B" of the  
safety information above. If you don't smell gas go to the next step.  
7. Push gas control knob in and turn counterclockwise  
pushed in slightly. Do not force.  
to the pilot position. NOTE: Knob cannot be turned unless knob is  
8. PIEZO IGNITER: Press down on the gas control knob in pilot position and simultaneously press the piezo igniter.  
(This may take many repetitions for lighting.)  
ELECTRONIC IGNITER: If the unit is equipped with an electronic igniter it should begin sparking right away.  
9. The pilot should be visible through the door opening.  
10. After the pilot is lit, continue holding control knob down for approximately  
PILOT HOOD  
30 seconds. Release the knob and it will pop back up. Pilot should remain lit.  
If it goes out, repeat steps 7 through 9.  
MILLIVOLT  
GENERATOR  
THERMOCOUPLE  
*
If the knob does not pop up when released, stop and immediately call your  
service technician or gas supplier.  
*
If the pilot will not stay lit after several tries, turn the gas control knob  
clockwise  
to "OFF" and call your service technician or gas supplier.  
11. Re-install door and face. Wait five minutes to allow pilot flame to stabilize and  
establish proper draft.  
12. Push down and turn gas control knob counterclockwise  
to "ON".  
13. Push burner rocker switch on the control panel to "ON". If thermostat is to be used, leave switch in "OFF" position and set the  
thermostat to desired setting.  
14. Reconnect electrical power to appliance.  
TO TURNN OFF GASS TOO AAPPPPLLIIAANNCCEE  
1. Set the thermostat to lowest setting.  
2. Turn off all electric power to the appliance if service is to be performed.  
3. Push in gas control knob slightly and turn clockwise  
to "OFF" position.  
36  
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D. After Appliance is Lit  
CAUTION  
Prevent accidental appliance operation when not  
attended.  
Unplug or remove batteries from remote control if absent  
or if appliance will not be used for an extended period of  
time.  
Initial Break-in Procedure  
When you light your appliance, you may notice that it pro-  
duces heat which does have an associated odor or smell. If  
you feel this odor is excessive it may require the initial three  
to four hour continuous burn on high followed by a second  
burn up to 12 hours to fully drive off any odor from paint and  
lubricants used in the manufacturing process. Condensation  
on the glass is normal.  
Property damage possible from elevated temperatures.  
CAUTION  
Smoke and odors released during initial operation.  
NOTE: The appliance should be run three to four hours  
on the initial start-up. Turn it off and let it cool completely.  
Remove and clean the glass. Replace the glass and run the  
appliance for an additional 12 hours. This will help to cure the  
products used in the paint and logs.  
Open windows for air circulation.  
Leave room during initial operation.  
Smoke may set off smoke detectors.  
Smoke and odors may be irritating to sensitive individuals.  
During this break-in period it is recommended that some win-  
dows in the house be opened for air circulation. This will help  
avoid setting off smoke detectors, and help eliminate any  
odors associated with the appliance’s initial burning.  
WARNING  
Fire Risk.  
Keep combustible materials, gasoline  
and other ammable vapors and liquids  
clear of appliance.  
WARNING  
Fire Risk.  
Do NOT store ammable materials in the appliance’s  
High Temperatures.  
vicinity.  
Keep combustible household items away from appliance.  
Do NOT obstruct combustion and ventilation air.  
Do NOT use gasoline, lantern fuel, kerosene, charcoal  
lighter uid or similar liquids in this appliance.  
Do NOT place combustible items on top of or in front of  
appliance.  
Combustible materials may ignite.  
Keep furniture, draperies away from appliance.  
E. Frequently Asked Questions  
ISSUE  
SOLUTIONS  
Condensation on the glass  
This is a result of gas combustion and temperature variations. As the appliance warms,  
this condensation will disappear.  
Blue ames  
This is a result of normal operation and the ames will begin to yellow as the appliance  
is allowed to burn for 20 to 40 minutes.  
Odor from appliance  
When rst operated, this appliance may release an odor for the rst several hours.  
This is caused by the curing of the paint and the burning off of any oils remaining from  
manufacturing. If appliance has not been used for some time, dust can build up and  
cause an odor.  
Film on the glass  
Metallic noise  
This is a normal result of the curing process of the paint and logs. Glass should be  
cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the  
manufacturing process. A non-abrasive cleaner such as gas appliance cleaner may be  
necessary. See your dealer.  
Noise is caused by metal expanding and contracting as it heats up and cools down,  
similar to the sound produced by a furnace or heating duct. This noise does not affect  
the operation or longevity of the appliance.  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
37  
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Troubleshooting  
10  
With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do  
experience a problem, this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the  
corrective action to be taken. This troubleshooting guide can only be used by a qualied service technician.  
Symptom  
Possible Cause  
Corrective Action  
1. After repeated trig-  
gering of the piezo  
a. Defective ignitor.  
Check the spark at the electrode and pilot. If no spark and electrode  
wire is properly connected, replace the ignitor.  
button, the spark ignitor  
will not light the pilot.  
b. Defective pilot or  
Using a match, light the pilot. If the pilot lights, turn off the pilot and  
misaligned electrode trigger the piezo button again. If the pilot lights, an improper gas/air  
(spark at electrode). mixture caused the bad lighting and a longer purge period is recom-  
mended. If the pilot will not light, ensure the gap at the electrode and  
pilot is one-eighth (1/8) inch to have a strong spark. If the gas is OK,  
replace the pilot.  
c. No gas or low gas Check the remote shut-off valve from the appliance. Usually, there is  
pressure.  
a valve near the gas main. There can be more that one (1) valve from  
the appliance and the main.  
d. No LP in tank.  
Check the LP (propane) tank. You may be out of fuel.  
2. The pilot will not stay a. Defective thermo- Check that the pilot ame impinges on the thermocouple. Clean and /  
lit after carefully follow-  
ing the lighting instruc-  
tions.  
couple.  
or adjust the pilot for maximum ame impingement.  
Ensure that the thermocouple connection at the gas valve is fully  
inserted and tight (hand tighten plus 1/4 turn).  
Disconnect the thermocouple from the valve, place one millivolt lead  
wire on the tip of the thermocouple and the other meter wire on the  
thermocouple copper lead. Start the pilot and hold the valve knob in. If  
the millivolt reading is less than 15mV, replace the thermocouple.  
b. Defective valve.  
If the thermocouple is producing more than 15 millivolts, replace faulty  
valve.  
3. The pilot is burning,  
there is no gas to the  
burner, the valve knob is  
in the ON position, and  
the ON/OFF switch is in  
the ON position.  
a. ON/OFF switch or Check the ON/OFF switch and wires for proper connections. Place the  
wires defective.  
jumper wires across the terminals at the switch. If the burner comes on,  
replace the defective switch. If the switch is OK, place the jumper wires  
across the switch wires at the gas valve. IF the burner comes on, the  
wires are faulty or connections are bad.  
b. Thermopile may  
not be generating  
If the pilot ame is not close enough physically to the thermopile, adjust  
the pilot ame.  
sufcient millivoltage.  
Be sure the wire connections from the thermopile at the gas valve ter-  
minals are tight and that the thermopile is fully inserted into the pilot  
bracket.  
Check the thermopile with a millivolt meter. Take the reading at TH-  
TP&TP terminals of the gas valve. The meter should read 325 millivolts  
minimum, while holding the valve knob depressed in the pilot position,  
with the pilot lit, and the ON/OFF switch in the OFF position. Replace  
the faulty thermopile if the reading is below the specied minimum.  
With the pilot in the ON position, disconnect the thermopile leads from  
the valve. Take a reading at the thermopile leads. The reading should  
be 325 millivolts minimum. Replace the thermopile if the reading is  
below the minimum.  
38  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
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Symptom  
Possible Cause  
Corrective Action  
3. (Continued)  
c. Defective valve.  
Turn the valve knob to the ON position. Place the ON/OFF switch in  
the ON position. Check the millivolt meter at the thermopile terminals.  
The millivolt meter should read greater than 125mV. If the reading is  
acceptable, and if the burner does not come on, replace the gas valve.  
d. Plugged burner  
Check the burner orice for stoppage. Remove stoppage.  
orice.  
e. Wall switch or  
wires are defective.  
Follow the corrective action in Symptom and Possible Cause 1.a.  
Check the switch and wiring. Replace where defective.  
4. Frequent pilot outage a. Pilot ame may  
Clean and adjust the pilot ame for maximum ame impingement on  
problem.  
be too high or too  
low, or blowing  
thermocouple. Follow lighting instructions carefully.  
(high), causing safety  
pilot to drop out.  
5. The pilot and main  
burner extinguish while  
in operation.  
a. No LP in tank.  
Check the LP (propane) tank. Rell the fuel tank.  
b. Inner vent pipe  
leaking exhaust  
gases back into the  
system.  
Check for proper vent connection at ue collar and all vent joints.  
c. Horizontal vent  
improperly pitched.  
The horizontal vent cap should slope down only enough to prevent any  
water from entering the appliance.  
d. Bad thermopile or Replace if necessary.  
thermocouple.  
e. Improper vent cap Check for proper installation and freedom from debris or blockage.  
installation.  
6. Glass soots.  
a. Flame impinge-  
ment.  
Adjust the log set so that the ame does not excessively impinge on it.  
Check that logs are placed according to installation instructions.  
b. Improper shutter  
setting.  
Adjust the air shutter at the base of the burner.  
c. Debris around  
opening at base of  
burner.  
Inspect the opening at the base of the burner. NO MATERIAL SHOULD  
BE PLACED IN THIS OPENING.  
7. Flame burns blue  
and lifts off burner.  
a. Insufcient  
oxygen being sup-  
plied.  
Ensure that the vent cap is installed properly and free of debris. Ensure  
that the vent system joints are tight and have no leaks.  
Ensure that no debris has been placed at the base of, or in the area of  
the air holes in the center of the base pan beneath the burner.  
Ensure that the glass is tightened properly on the appliance, particu-  
larly on top corners.  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
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39  
Maintaining and Servicing Your Appliance  
11  
Although the frequency of your appliance servicing and  
maintenance will depend on use and the type of installation,  
a qualied service technician should perform an appliance  
check-up at the beginning of each heating season.  
CAUTION  
Handle glass assembly with care.  
NOTE: Clean glass after initial 3-4 hours  
operation. Longer operation without cleaning  
glass may cause a permanent white lm on  
glass.  
WARNING  
Risk of injury or property damage.  
Before servicing:  
When cleaning glass door:  
Avoid striking, scratching or slamming glass.  
Do NOT use abrasive cleaners.  
Use a hard water deposit glass cleaner on white lm.  
Do NOT clean glass when hot.  
Turn off appliance after 3-4 hours of operation and ALLOW  
TO COOL.  
Remove and clean glass assembly.  
Replace glass assembly and operate appliance for additional  
12 hours.  
Turn off gas.  
Turn off electricity to appliance.  
Ensure appliance is completely cooled.  
After servicing:  
Replace front and glass, if removed.  
Reseal and reinstall any venting removed for servicing.  
Refer to maintenance instructions.  
WARNING  
Annual inspection by qualied technician recommended.  
Check:  
Condition of glass, glass assembly and glass seal.  
Obstructions of combustion and ventilation air.  
Obstructions of termination cap.  
Burner ignition and operation.  
Burner air shutter adjustment  
Gas connections and ttings.  
Clean:  
Glass  
Air passageways, grilles,  
control compartment  
Burner, burner ports. USE CAUTION WHEN CLEANING/  
HANDLING CERAMIC BURNER.  
Risk of:  
Fire  
Delayed ignition or explosion  
Exposure to combustion fumes  
Odors  
WARNING  
Inspect external vent cap regularly.  
Ensure no debris blocks cap.  
Combustible materials blocking cap may  
ignite.  
Restricted air ow affects burner operation.  
40  
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A. Maintenance Tasks  
Inspect  
Maintenance Tasks  
Doors  
1. Inspect for scratches, dents or other damage and repair as necessary.  
2. Verify no obstructions to air ow.  
3. Verify maintenance of proper clearance to combustible household objects.  
1. Inspect gasket seal and its condition.  
Gasket Seal, Glass  
Assembly and Glass  
2. Inspect glass for scratches and nicks that can lead to breakage when exposed to heat.  
3. Conrm there is no damage to glass or glass frame, Replace as necessary.  
4. Verify that latches engage properly and glass attachment components are intact and operat-  
ing properly. Replace as necessary.  
5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be  
removed.  
Valve Compartment  
and Firebox Top  
1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these  
areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.  
2. Remove any foreign objects.  
3. Verify unobstructed air circulation.  
Logs  
1. Inspect for broken, damaged, or missing logs. Replace as necessary.  
2. Verify correct log placement and no ame impingement causing sooting. Correct as neces-  
sary.  
Firebox  
1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.  
2. Replace appliance if rebox has been perforated.  
Burner Ignition and  
Operation  
1. Verify burner is properly secured and aligned with pilot or igniter.  
2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if  
necessary. USE CAUTION WHEN CLEANING/HANDLING CERAMIC BURNER.  
3. Replace ember material with new dime-size and shape pieces. Do not block ports or obstruct  
lighting paths.  
4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.  
5. Inspect for lifting and other ame problems.  
6. Inspect orice for soot, dirt or corrosion.  
7. Verify manifold and inlet pressures. Adjust regulator as required.  
8. Inspect pilot ame strength. Clean or replace orice as necessary.  
9. Inspect thermocouple/thermopile sensor rod for soot, corrosion and deterioration. Clean with  
emery cloth or replace as required.  
10. Verify millivolt output. Replace as necessary.  
Venting  
1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.  
2. Conrm that termination cap remains clear and unobstructed by plants, etc.  
3. Verify that termination cap clearance to subsequent construction (building additions, decks,  
fences or sheds) has been maintained.  
4. Inspect for corrosion or separation.  
5. Verify weather stripping, sealing and ashing remains intact.  
1. Verify operation of remote.  
Remote Controls  
2. Replace batteries in remote transmitters and battery-powered receivers.  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
41  
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Reference Materials  
12  
Dimensions are actual appliance dimensions.  
Use for reference only. For clearances refer to  
Section 3.  
A. Appliance Dimension Diagram  
18 in. (457mm)  
21-7/8 in. (556mm)  
27-5/8 in.  
(701mm)  
21-7/8 in. (556mm)  
16-1/4 in. (414mm)  
Figure 12.2  
Figure 12.1  
8-1/4 in.  
(211mm)  
18-3/4 in.  
(477mm)  
20-3/4 in.  
(526mm)  
21-7/8 in. (556mm)  
Figure 12.4  
Figure 12.3  
42  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
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B. Vent Components Diagram  
6-3/8 in.  
(162mm)  
6-1/2 in.  
(165mm)  
9-1/4 in.  
(235mm)  
6-1/2 in.  
(165mm) 9-5/8 in.  
(244mm)  
6-3/8 in.  
(162mm)  
6-5/8 in.  
(168mm)  
SLP45-BK  
6-5/8 in.  
(168mm)  
9-5/8 in.  
(244mm)  
SLP90M  
17-24 in.  
(432-610mm)  
6-1/2 in.  
(165mm)  
11-3/4 in.  
(298mm)  
5-3/4 in.  
(146mm)  
6-5/8 in.  
(168mm)  
SLP12AM  
SLP12M  
SLP6M  
47-3/4 in.  
(1213mm)  
35-3/4 in.  
(908mm)  
23-3/4 in.  
(603mm)  
12-17 in.  
(305-432mm)  
3-3/4 in.  
(95mm)  
SLP36M  
SLP48M  
SLP4M  
SLP24M  
SLP6AM  
4 in. (102 mm) inner pipe 6-5/8 in. (168 mm) outer pipe  
Figure 12.2 SL-D Series Vent Components  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
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C. Vent Components List  
Description  
HHT SLP  
M= Multi Pack (6)  
Simpson  
Dura-Vent®  
DirectVent Pro  
4” Pipe Length, Galvanized  
4” Pipe Length, Black  
SLP4M  
-
SLP4-BK  
-
6” Pipe Length, Galvanized  
6” Pipe Length, Black  
SLP6M  
46-DVA-06  
46-DVA-06B  
46-DVA-09  
46-DVA-09B  
46-DVA-12  
46-DVA-12B  
46-DVA-18  
46-DVA-18B  
46-DVA-24  
46-DVA-24B  
46-DVA-36  
46-DVA-36B  
46-DVA-48  
46-DVA-48B  
-
SLP6-BK  
9” Pipe Length, Galvanized  
9” Pipe Length, Black  
-
-
12” Pipe Length, Galvanized  
12” Pipe Length, Black  
SLP12M  
SLP12-BK  
18” Pipe Length, Galvanized  
18” Pipe Length, Black  
-
-
24” Pipe Length, Galvanized  
24” Pipe Length, Black  
SLP24M  
SLP24-BK  
36” Pipe Length, Galvanized  
36” Pipe Length, Black  
SLP36M  
SLP36-BK  
48” Pipe Length, Galvanized  
48” Pipe Length, Black  
SLP48M  
SLP48-BK  
Adjustable Length, 3”-6”, Black  
Adjustable Length, 3”-6”, Galvanized  
Adjustable Length, 3”-7”, Galvanized  
Adjustable Length, 3”-7”, Black  
Adjustable Length, 3”-12”, Black  
Adjustable Length, 3”-12”, Galvanized  
Adjustable Length, 3”-14.5”, Galvanized  
Adjustable Length, 3”-14.5”, Black  
Adjustable Length, 16”, Galvanized  
Adjustable Length, 16”, Black  
2’ Flexible Pipe Length  
SLP6A-BK  
SLP6AM  
-
-
46DVA-08A  
46DVA-08AB  
-
-
SLP12A-BK  
SLP12AM  
-
-
46DVA-16A  
46DVA-16AB  
46DVA-16A  
46DVA-16AB  
-
-
-
-
SLP-FLEX-2  
3’ Flexible Pipe Length  
SLP-FLEX-3  
-
5’ Flexible Pipe Length  
SLP-FLEX-5  
-
10’ Flexible Pipe Length  
SLP-FLEX-10  
-
3” x 35’ Flex Extension  
-
2280  
4” x 35’ Flex Extension  
-
2281  
45° Elbow, Galvanized  
SLP45M  
-
45° Elbow, Black  
SLP45-BK  
See Swivel  
46DVA-E45  
46DVA-E45B  
45° Elbow, Swivel, Galvanized  
45° Elbow, Swivel, Black  
-
-
44  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
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C. Vent Components List (continued)  
Simpson  
Dura-Vent ®  
DirectVent Pro  
HHT SLP  
M= Multi Pack (6)  
Description  
90° Elbow, Galvanized  
SLP90M  
See Swivel  
See Swivel  
46DVA-E90  
46DVA-E90B  
46DVA-F6  
46DVA-F12  
-
90° Elbow, Black  
SLP90-BK  
90° Elbow, Swivel, Galvanized  
90° Elbow, Swivel, Black  
-
-
Adjustable Flashing, 0/12-6/12  
Adjustable Flashing, 7/12-12/12  
Attic Insulation Shield 12”  
SLP-RF6M  
SLP-RF12M  
SLP-AS2M  
-
Attic Insulation Shield, Adjustable 11”-20”  
Cathedral Support Box  
46-DVA-IS  
46DVA-CS  
46DVA-DC  
46DVA-GCL  
-
SLP-CCS-BK  
-
Ceiling Support  
Co-Axial to Co-Lineal Appliance Connector  
Decorative Ceiling Firestop - Black  
Decorative Radius Cover  
-
SLP-DCF-BK  
DRC-RADIUS  
SLP-FSM  
SLP-FLEX-TRAP  
-
Firestop Spacer/Ceiling Firestop  
Flex Trap Cap with Firestop  
46DVA-FS  
-
Flex Trap Cap with Firestop and 30” Flex Pipe SLP-FLEX-TRAP30  
-
Masonry Chimney Conversion Kit  
Offset Support  
-
46DVA-KMC  
46DVA-ES  
-
-
Offset Wall Thimble, Black  
Storm Collar  
SLP-WT-BK  
SLP-SCM  
SLP-HVSM  
SLP-WSM  
46DVA-SC  
46-DVA-WS  
46DVA-WT  
Wall Support Band  
Wall Thimble, Black  
TERMINATION CAPS & KITS  
Basic Horizontal Termination Kit (A)  
Chimney Liner Termination Kit  
Horizontal Square Termination Cap  
Horizontal Termination Kit (B)  
Snorkel Termination 14”  
SLP-SK-BK  
46DVA-KHA  
46DVA-GK  
46DVA-HC  
46DVA-KHC  
46DVA-SNK14  
46DVA-SNK36  
-
-
SLP-HHW2  
-
SLK-SNKD  
-
Snorkel Termination 36”  
*Stove Adaptor Kit (Vertical Cap Kit)  
LINK-STOVE  
Trapezoid Termination Kit (3-1/8”-4-3/4”)  
Trapezoid Termination Kit (5-1/4” X 9-1/4”)  
Vertical Termination Cap  
SLP-TRAP1  
SLP-TRAP2  
SLP-TVHW  
-
46DVA-VCH  
This is not a complete list - contact individual manufacturer for a complete and detailed list  
1
NOTES: Before cutting any holes check pipe manufacturers current instructions.  
2Each pipe manufacturer has their own list of parts for kits.  
3SL is not interchangeable with SLP.  
* Stove Adaptor Kit (Vertical Cap Kit) Includes 30’-4” Àex, adapters, wall thimble, masonry, ZC Àashing, 991DA vertical cap.  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
45  
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R
SAPPHIRE-D  
D. Service Parts  
Gas Stove  
SAPPHIRE-D-CSB, SAPPHIRE-D-MBK, SAPPHIRE-D-PMH,  
SAPPHIRE-D-CWL (6/10-3/11)  
4
5
47  
6
46  
45  
13  
12  
44  
11  
7
9
43  
8
39  
14  
42  
40  
35  
10  
41  
16  
15  
36  
38  
37  
17  
18  
19  
20  
34  
29  
30  
28  
21  
27  
32  
31  
33  
26  
25  
24  
22  
Log Set Assembly  
23  
2
1
3
Part number list on following page.  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
46  
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D. Service Parts  
SAPPHIRE-D  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for  
your appliance please provide model number and serial number. All parts listed in this manual may  
be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
SRV7055-013  
7055-124  
Log Set Assembly  
Log 1  
Y
1
2
3
4
7055-125  
Log 2  
7055-126  
Log 3  
Grill Rear Vent  
RV-SA-MBK  
455-0370CSB  
455-0370CWL  
455-0370MBK  
455-0370PMH  
CSB  
CWL  
MBK  
PMH  
CSB  
CWL  
MBK  
PMH  
5
6
Top Vent Grill  
SRV7055-101CSB  
SRV7055-101CWL  
SRV7055-101MBK  
SRV7055-101PMH  
SLP-SAM  
Top  
7
8
SLP Stove Adapter  
DV Adapter  
7000-162  
9
Relief Door Assembly  
7010-003  
10  
11  
12  
Cast Retainer Assembly  
Cast Mount Side Top  
Side Heat Shield  
SRV7055-008  
SRV7055-114  
SRV7055-120  
SRV7021-125CSB  
SRV7021-125CWL  
SRV7021-125MBK  
SRV7021-125PMH  
7010-137  
CSB  
CWL  
MBK  
PMH  
13  
Side , Left or Right  
14  
15  
16  
17  
18  
19  
20  
Bafe Bracket  
Bafe  
7010-136  
Y
Refractory Assembly  
Glass Assembly  
Door Assembly  
Cast Retainer Front  
Front  
SRV7055-014  
7010-017  
Y
Y
7010-016  
SRV7055-108  
SRV7055-123MBK  
SRV7055-103CSB  
SRV7055-103CWL  
SRV7055-103MBK  
SRV7055-103PMH  
SRV7055-107CSB  
SRV7055-107CWL  
SRV7055-107MBK  
SRV7055-107PMH  
MBK  
CSB  
CWL  
MBK  
PMH  
CSB  
CWL  
MBK  
PMH  
21  
22  
Front  
Door Left  
Additional service parts on following page  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
47  
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D. Service Parts  
SAPPHIRE-D  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
CSB  
PART NUMBER  
SRV7055-105CSB  
SRV7055-105CWL  
SRV7055-105MBK  
SRV7055-105PMH  
SRV7055-110  
7010-121  
CWL  
MBK  
PMH  
23  
Door, Right  
24  
25  
26  
27  
28  
29  
30  
Cast Front Hook  
Glass Retainer  
Burner Plate Assembly  
Pilot Spacer  
7010-022  
7031-256  
Burner With Neck  
Log Support Rear  
Draw Latch A1-10-501-10  
SRV7010-025  
7010-134  
Y
Y
229-0640  
31  
31.1  
31.2  
31.3  
31.4  
32  
Pilot, 3 Flame, Flush Mount  
Shutter Assembly  
Bulkhead  
230-1781  
SRV7010-027  
26457  
Y
Y
Y
Bulkhead Stop  
474-0090  
7010-146  
BK-GAS  
Blower Bracket  
33  
Blower Assembly  
Blower Bracket Rear  
Adapter Gasket  
34  
7009-103  
460-0610  
7010-160  
SRV7055-115  
230-0710  
229-0750  
450-6330  
SRV7055-112  
SRV7055-109  
455-0340  
SRV7055-111  
100-512  
35  
36  
Gasket, Cover Plate  
Back Shield Support  
Valve, Gas, NG  
37  
38  
Y
39  
Set Collar 1/4  
40  
Adapter, Valve Extension  
Back Shield Lower  
Cast Retainer Rear  
Control Rod  
41  
42  
43  
44  
Back Shield Upper  
Knob, Rheostat (Black)  
Switch, Rocker, On/Off  
Piezo Ignitor  
45  
Qty 2 req  
Y
Y
Y
46  
230-0730  
291-513  
47  
Additional service parts on following page  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
48  
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SAPPHIRE-D  
D. Service Parts  
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement  
parts for your appliance please provide model number and serial number. All parts listed  
in this manual may be ordered from an authorized dealer.  
Stocked  
at Depot  
ITEM  
DESCRIPTION  
COMMENTS  
PART NUMBER  
MBK  
SRV7055-005  
SRV7055-009  
SRV7055-010  
SRV7055-011  
4021-045  
Component Pack Assemblies Containing: On/Off Valve, LP  
Orice, Mineral Wool, LP Injector Pilot, Nut Kep, LP Regulator,  
Leveling Assemb;y, Snap Disc Bracket, Manual. Conversion  
label and Touch Up paint  
CSB  
CWL  
PMH  
3/8 Flare x 3/8 NPT Elbow  
Brass Elbow  
17524  
Cover Plate  
7010-159  
Door Retainer  
7010-122  
Flex Line 3/8 Flare x 22L  
Gasket Flue Collar  
Leveling Assembly  
Line, Gas, T6-18  
Magnet Round  
7000-197  
Y
Y
455-0660  
7000-000  
450-6360  
SRV7000-140  
200-2550  
Mineral Wool, Bag  
On/Off Valve  
15697  
Y
Y
Y
Orice N (.106)  
19837  
Orice LP .063  
17236  
Plate, Damper  
468-0360  
Snap Disc Bracket  
7009-108  
MBK  
CSB  
CWL  
PMH  
812-0910  
TOUCHUP-CSB  
TOUCHUP-CWL  
855-1450  
Touch up Paint  
Wire Harness  
7010-156  
Conversion Kits  
Conversion Kit NG  
Conversion Kit LP  
Pilot Orice NG  
NGK-30K  
LPK-30K  
842-4440  
200-2630  
230-1570  
230-1520  
Y
Y
Y
Y
Y
Y
Pilot Orice LP  
Regulator NG  
Regulator LP  
Hardware Packs  
Nut, Keps Lock, 10-32  
1/4-20 x .5 Button Head BO  
M6x35 Gd Button Hd Rivet  
Screw, 1/4-20 X 3/4  
Stud, PEM, 1/4-20 x 1  
Washer, 1/4 SAE  
Pkg of 40  
Pkg of 20  
Pkg of 2  
226-0050/40  
32328/20  
Y
Y
Y
Y
Y
Y
Y
844-5750  
Pkg of 25  
Pkg of 25  
Pkg of 24  
Pkg of 40  
220-0080/25  
229-0010/25  
28758/24  
SMS #8 x 1/2 S-Grip BO  
12460/40  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
49  
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E. Limited Lifetime Warranty  
Hearth & Home Technologies Inc.  
LIMITED LIFETIME WARRANTY  
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for  
HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.  
WARRANTY COVERAGE:  
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership  
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance  
will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo-  
nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,  
HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its  
obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product  
itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty  
is subject to conditions, exclusions and limitations as described below.  
WARRANTY PERIOD:  
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage  
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,  
authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months  
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for  
parts and labor for covered components is produced in the following table.  
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for  
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These  
time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.  
Warranty Period  
Parts Labor  
HHT Manufactured Appliances and Venting  
EPA  
Components Covered  
Gas  
X
Wood Pellet  
Coal Electric Venting  
Wood  
All parts and material except as  
covered by Conditions,  
Exclusions, and Limitations  
listed  
1 Year  
X
X
X
X
X
X
Igniters, electronic components,  
and glass  
X
X
X
X
X
X
2 years  
X
X
X
Factory-installed blowers  
Molded refractory panels  
3 years  
X
X
Firepots and burnpots  
Castings and baffles  
5 years 1 year  
X
X
Manifold tubes,  
HHT chimney and termination  
7 years 3 years  
X
X
10  
1 year  
years  
X
X
X
Burners, logs and refractory  
Firebox and heat exchanger  
Limited  
3 years  
Lifetime  
X
X
X
X
X
X
X
X
All replacement parts  
beyond warranty period  
90 Days  
X
X
See conditions, exclusions, and limitations on next page.  
4021-645C 12-29-10  
Page 1 of 2  
50  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
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E. Limited Lifetime Warranty (continued)  
WARRANTY CONDITIONS:  
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LIMITATIONS OF LIABILITY:  
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4021-645C 12-29-10  
Page 2 of 2  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
51  
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F. Contact Information  
R
Quadra-Fire, a brand of Hearth & Home Technologies Inc.  
7571 215th Street West, Lakeville, MN 55044  
www.quadrare.com  
Please contact your Quadra-Fire dealer with any questions or concerns.  
For the location of your nearest Quadra-Fire dealer,  
please visit www.quadrare.com.  
NOTICE  
DO NOT DISCARD THIS MANUAL  
Read, understand and  
follow these instructions  
for safe installation and  
operation.  
Leave this manual with  
party responsible for  
use and operation.  
Important operating  
and maintenance  
instructions included.  
We recommend that you record the following pertinent  
information for your SAPPHIRE-D GAS STOVE  
Date purchased/installed:  
Serial Number:  
Location on appliance:  
Dealer phone:  
Dealership purchased from:  
Notes:  
This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487,  
5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712,  
6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.  
2000-945  
Printed in U.S.A. - Copyright 2011  
52  
Quadra-Fire • Sapphire • 7055-116 Rev. D • 6/11  
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