ProForm Home Gym PFSY34150 User Manual

Model No. PFSY3415.0  
Serial No.  
Write the serial number in the  
USER’S MANUAL  
space above for future reference.  
Serial Number Decal (Under Seat)  
QUESTIONS?  
As a manufacturer, we are com-  
mitted to providing complete  
customer satisfaction. If you  
have questions, or if a part is  
damaged or missing, PLEASE  
CONTACT OUR CUSTOMER  
SERVICE DEPARTMENT  
DIRECTLY.  
CALL TOLL-FREE:  
1-888-533-1333  
Mon.–Fri., 6 a.m.–6 p.m. MST  
ON THE WEB:  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
Visit our website at  
new products, prizes,  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of serious injury, read the following important precautions  
before using the weight system.  
1. Read all instructions in this manual and all  
warnings on the weight system before using  
the weight system. Use the weight system  
only as described in this manual.  
9. Always wear athletic shoes for foot protec-  
tion while exercising.  
10. Always stand on the foot plate when per-  
forming an exercise that could cause the  
weight system to tip.  
2. It is the responsibility of the owner to ensure  
that all users of the weight system are ade-  
quately informed of all precautions.  
11. The weight system is designed to support a  
maximum user weight of 300 pounds.  
3. The weight system is intended for home use  
only. Do not use the weight system in any  
commercial, rental, or institutional setting.  
12. The weight system is designed to be used  
only with the included weight. Do not use the  
weight system with dumbbells or any other  
type of weight to increase the resistance.  
4. Keep the weight system indoors, away from  
moisture and dust. Place the weight system  
on a level surface, with a mat beneath it to  
protect the floor or carpet. Make sure that  
there is enough clearance around the weight  
system to mount, dismount, and use the  
weight system.  
13. Always move the seat frame out of the way  
when performing squat exercises.  
14. Never release the ankle strap, leg lever,  
squat bar, leg press, curl bar, or handles  
while weights are raised; the weights will fall  
with great force.  
5. Inspect and properly tighten all parts regular-  
ly. Replace any worn parts immediately.  
15. Do not use the weight system with the top  
weight pinned in an elevated position.  
6. Keep children under 12 and pets away from  
the weight system at all times.  
16. Always secure the weight stack with the lock  
pin and lock after exercising to prevent  
7. Keep hands and feet away from moving parts.  
unauthorized use of the weight system (see  
LOCKING THE WEIGHT STACK on page 15).  
8. Make sure that the cables remain on the pul-  
leys at all times. If the cables bind as you are  
exercising, stop immediately and make sure  
that the cables are on the pulleys. Replace all  
cables at least every two years.  
17. If you feel pain or dizziness at any time while  
exercising, stop immediately and begin cool-  
ing down.  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. ICON assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
3
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BEFORE YOU BEGIN  
Thank you for selecting the versatile PROFORM®  
FUSION 4.0 LX weight system. The weight system  
model number and serial number before calling. The  
model number is PFSY3415.0. The serial number can  
offers a selection of weight stations designed to devel- be found on a decal attached to the weight system  
op every major muscle group of the body. Whether  
your goal is to tone your body, build dramatic muscle  
size and strength, or improve your cardiovascular sys-  
tem, the weight system will help you to achieve the  
specific results you want.  
(see the front cover of this manual).  
To avoid a registration fee for any service needed  
under warranty, you must register the weight sys-  
For your benefit, read this manual carefully before  
using the weight system. If you have questions after  
reading this manual, see the front cover of this manu-  
al. To help us assist you, please note the product  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
ASSEMBLED DIMENSIONS:  
Height: 82 in. / 208 cm  
Width: 105 in. / 267 cm  
Depth: 94 in. / 239 cm  
Pull-up Handle  
Pulley Housing  
Handle  
VKR Frame  
Shroud  
Right Side  
Backrest  
Curl Pad  
Swivel Arm  
Weight Stack  
Weight Pin  
Seat  
Leg Lever  
Left Side  
Note: The terms “right side” and “left side”  
are determined relative to a person sitting on  
the bench; they do not correspond to right  
and left on the drawings in the manual.  
4
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ASSEMBLY  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
Make Things Easier for Yourself  
Everything in this manual is designed to ensure  
that the weight system can be assembled suc-  
cessfully by almost anyone. However, the weight  
system has many parts and the assembly  
process will take time. By setting aside plenty of  
time, assembly will go smoothly.  
As you assemble the weight system, make sure  
all parts are oriented as shown in the drawings.  
Assembly requires two people.  
• For help identifying small parts, use the PART  
IDENTIFICATION CHART.  
To hire an authorized service technician to  
assemble the weight system, call toll-free  
1-800-445-2480.  
Assembly may be require the included grease  
and hex key  
, and the following tools  
(not included):  
Before beginning assembly, carefully read the  
following information and instructions:  
• Two adjustable wrenches  
• One rubber mallet  
Because of its weight and size, the weight sys-  
tem should be assembled in the location where it  
will be used. Make sure that there is enough  
clearance to walk around the weight system as  
you assemble it.  
• One standard screwdriver  
• One Phillips screwdriver  
• Clear tape or masking tape, and soapy water.  
Place all parts in a cleared area and remove the  
packing materials. Do not dispose of the packing  
materials until assembly is completed.  
Assembly will be more convenient if you have a  
socket set, a set of open-end or closed-end  
wrenches, or a set of ratchet wrenches.  
1.  
1
Before beginning assembly, make sure you  
understand the information in the box  
above. For help identifying small parts, use  
the PART IDENTIFICATION CHART in the  
center of this manual.  
59  
5
74  
Attach the Rear Stabilizer (5) to the Base (1) with  
the two M8 x 76mm Carriage Bolts (59) and two  
M8 Nylon Locknuts (74).  
1
74  
See the inset drawing. Press the two Base Caps  
(38) onto the Base (1).  
38  
1
38  
5
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2. Press the 110mm Round Inner Cap (42) into the  
Upright (3).  
2
42  
Set the Upright (3) onto the Base (1). Have a sec-  
ond person hold the Upright until this step is com-  
pleted.  
Attach the Upright (3) to the Base (1) with the  
three M8 x 45mm Bolts (57), three M8 Nylon  
Locknuts (74), and four M10 x 25mm Screws (58).  
3
58  
58  
74  
57  
1
74  
57  
3. Attach the Base Plate (2) to the Base (1) with the  
four M4 x 40mm Screws (46), and two M4 x  
64mm Screws (81).  
3
2
1
81  
46  
81  
46  
46  
6
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4. Insert the Weight Tube (11) into a Weight (17).  
Make sure the indicated slot in the Weight is  
oriented as shown. Center the Roll Pin (54) into  
the indicated hole in the Weight Tube. Note: The  
Roll Pin must be below the Weight.  
4
54  
11  
17  
Slot  
5. Orient the two Weight Guides (10) with the indi-  
cated hole closer to the bottom (see the inset  
drawing).  
5
10  
10  
Insert the two Weight Guides (10) into the indicat-  
ed holes in the Base (1). Attach the Weight  
Guides with two M8 x 115mm Bolts (76), four M8  
Washers (72), two 38mm Spacers (48), and two  
M8 Nylon Locknuts (74).  
17  
Slide the two Weight Bumpers (50) onto the  
Weight Guides (10). Next, slide eleven Weights  
(17) onto the Weight Guides one at a time. Make  
sure the indicated slot in each Weight is ori-  
ented as shown. Then, slide the Weight Tube  
(11) and Weight (17) onto the Weight Guides.  
11  
Holes  
17  
Slot  
50  
76  
72  
48  
74  
1
72  
7
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6. Slide three M6 Washers (78) onto three M6 x  
140mm Screws (79) and insert the Screws into  
the Upright (3) through the indicated holes.  
6
Orient the VKR Bumper (95) with the wide end on  
top. Attach the VKR Bumper to the Upright (3)  
with two M4 x 16mm Screws (70).  
Attach the VKR Pin (101) to the Upright (3) with  
an M4 x 16mm Screw (70).  
79  
78  
Wide  
End  
Set the Shroud (13) onto the Base (1). Attach the  
Bottom Cover (14) and the Shroud to the Base  
with two M4 x 16mm Screws (70).  
70  
95  
101  
3
13  
79  
78  
70  
70  
14  
70  
1
7. Grease the M10 x 168mm Button Bolt (99).  
Attach the VKR Frame (82) to the Upright (3) with  
the Bolt and an M10 Nylon Locknut (73). Do not  
overtighten the Locknut; the VKR Frame must  
be able to pivot easily.  
7
Engage the VKR Pin (101) into the VKR Frame  
(82) and the Upright (3).  
82  
73  
Grease  
99  
3
101  
8
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8. Slide the Top Frame (4) onto the Weight Guides  
(10). Attach the Top Frame to the Weight Guides  
with two M8 x 89mm Bolts (64), four M8 Washers  
(72), two 25mm Spacers (47), and two M8 Nylon  
Locknuts (74). Do not tighten the Locknuts.  
8
64  
72  
47  
72  
Attach the Top Frame (4) to the Upright (3) with  
four M10 x 25mm Screws (58). Do not tighten  
the Screws.  
74  
4
Attach the Top Cover (15) to the Shroud (13) and  
Top Frame (4) with two M4 x 16mm Screws (70).  
58  
13  
10  
70  
Tighten the two M8 Nylon Locknuts (74) and  
the four M10 x 25mm Screws (58).  
3
58  
70  
15  
9. Slide a Pull-up Cap (39) onto a Pull-up Handle  
(96). Insert the Handle into the Top Frame (4) and  
press the Cap onto the Top Frame.  
9
97  
4
96  
Attach the Pull-up Handle (96) to the Top Frame  
(4) with two M10 x 80mm Button Bolts (97), two  
M10 Washers (71), two M10 Split Washers (98),  
and two M10 Nylon Locknuts (73).  
39  
71  
73  
98  
73  
96  
Repeat this step with the other Pull-up Handle  
(96).  
10. Attach an Eyehook (66) to the Top Frame (4) with  
an M8 Washer (72) and an M8 Nylon Locknut  
(74). Do not overtighten the Locknut; the  
Eyehook must rotate freely.  
10  
74  
72  
Repeat this step with the other Eyehook (66).  
4
66  
66  
11. Attach the Press Arm (8) without the wire to the  
Upright (3) with four M10 x 25mm Screws (58).  
11  
16  
58  
8
Remove the M4 x 5mm Screw (69) and the  
Swivel Arm (16). Route the Press Arm Cable (30)  
through the Swivel Arm and the Press Arm (8) as  
shown.  
3
30  
69  
Reattach the Swivel Arm (16) to the Press Arm  
(8) with the M4 x 5mm Screw (69).  
58  
9
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12. Attach a “V”-pulley (22) to a Swivel Arm (16) with  
an M10 x 64mm Button Bolt (75), two M10  
Washers (71), two 5mm Spacers (25), and an  
M10 Nylon Locknut (73). Make sure the Press  
Arm Cable (30) is routed under the indicated  
welded rods.  
12  
Welded  
Rod  
16  
25  
71  
71  
75  
73  
30  
25  
Welded  
Rod  
22  
13. Attach a 2 3/4" Pulley (23) to the left Press Arm  
(8) with an M10 x 53mm Button Bolt (61), two  
M10 Washers (71), two 5mm Spacers (25), two  
Finger Guards (27), and an M10 Nylon Locknut  
(73). See the inset drawing. Orient the Finger  
Guards and Pulley as shown. Make sure the  
Press Arm Cable (30) is in the groove of the  
Pulley.  
13  
27  
27  
23  
27  
23  
73  
30  
27  
71  
25  
25  
71  
8
61  
14. Wrap the Press Arm Cable (30) over a 3 1/2"  
Pulley (24) and route the Cable through the Top  
Cover (15) as shown.  
14  
4
Attach the 3 1/2" Pulley (24) and a Cable Trap  
(28) to the Top Frame (4) with an M10 x 45mm  
Bolt (65) and an M10 Nylon Locknut (73). Make  
sure the Cable Trap is oriented to hold the  
Press Arm Cable (30) in the groove of the  
Pulley.  
15  
24  
30  
73  
28  
65  
15. Wrap the Press Arm Cable (30) over a 3 1/2"  
Pulley (24). Attach the Pulley and a Cable Trap  
(28) to the Top Frame (4) with an M10 x 45mm  
Bolt (65) and an M10 Nylon Locknut (73). Make  
sure the Cable Trap is oriented to hold the  
Cable in the groove of the Pulley.  
15  
4
73  
24  
28  
65  
30  
10  
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16. Wrap the Press Arm Cable (30) under a 3 1/2"  
Pulley (24). Attach the Pulley, a Cable Trap (28),  
and two Half Finger Guards (26) to the Weight  
Tube (11) with an M10 x 48mm Bolt (62) and an  
M10 Nylon Locknut (73) at the indicated hole.  
Make sure the Finger Guards are oriented as  
shown and are on the outside of the Weight  
Tube. Make sure the Cable Trap is oriented to  
hold the Cable in the groove of the Pulley.  
16  
73  
11  
30  
26  
28  
62  
24  
26  
73  
17. Wrap the Press Arm Cable (30) over a 3 1/2"  
Pulley (24). Attach the Pulley and a Cable Trap  
(28) to the Top Frame (4) with an M10 x 45mm  
Bolt (65) and an M10 Nylon Locknut (73). Make  
sure the Cable Trap is oriented to hold the  
Cable in the groove of the Pulley.  
17  
28  
30  
65  
4
24  
18. Route the Press Arm Cable (30) through the Top  
Cover (15).  
18  
65  
28  
4
15  
Wrap the Press Arm Cable (30) over a 3 1/2"  
Pulley (24). Attach the Pulley and a Cable Trap  
(28) to the Top Frame (4) with an M10 x 45mm  
Bolt (65) and an M10 Nylon Locknut (73). Make  
sure the Cable Trap is oriented to hold the  
Cable in the groove of the Pulley.  
24  
30  
73  
19. Attach the Press Arm (8) with the wire to the  
Upright (3) with four M10 x 25mm Screws (58).  
19  
16  
8
Remove the M4 x 5mm Screw (69) and the  
Swivel Arm (16).  
30  
58  
69  
Using the wire that is inserted into the Press Arm  
(8), route the Press Arm Cable (30) through the  
Press Arm as shown. Route the Cable through  
the Swivel Arm (16).  
58  
Reattach the Swivel Arm (16) to the Press Arm  
(8) with the M4 x 5mm Screw (69).  
3
11  
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20. Attach a 2 3/4" Pulley (23) to the right Press Arm  
(8) with an M10 x 53mm Button Bolt (61), two  
M10 Washers (71), two 5mm Spacers (25), two  
Finger Guards (27), and an M10 Nylon Locknut  
(73). See the inset drawing. Orient the Finger  
Guards and Pulley as shown. Make sure the  
Press Arm Cable (30) is in the groove of the  
Pulley.  
20  
73  
71  
27  
25  
27  
25  
30  
27  
8
23  
27  
25  
71  
61  
21. Make sure the Press Arm Cable (30) is routed  
21  
under the indicated welded rods.  
Welded  
Rods  
Attach a “V”-pulley (22) to the Swivel Arm (16)  
with an M10 x 64mm Button Bolt (75), two M10  
Washers (71), two 5mm Spacers (25), and an  
M10 Nylon Locknut (73).  
16  
25  
73  
71  
25  
75  
71  
30  
22  
22. Attach the Backrest (18) and the Backrest Base  
(88) to the Upright (3) with the two M6 x 25mm  
Screws (60) and the indicated M6 x 140mm  
Screw (79).  
22  
79  
60  
88  
60  
18  
3
23. Attach the Headrest (90) and the Headrest Base  
(89) to the Upright (3) with the two indicated M6 x  
140mm Screw (79).  
23  
89  
90  
3
79  
12  
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24. Attach the Seat (19) and the Seat Base (91) to  
the Seat Frame (6) with two M6 x 25mm Screws  
(60), an M6 x 87mm Screw (68), and an M6  
Washer (78).  
24  
19  
91  
6
Hook the Seat Frame (6) onto the Upright (3) at  
the indicated location.  
3
78  
68  
60  
25. Attach the Bumper (49) to the Leg Lever (7) with  
an M4 x 16mm Screw (70).  
25  
Grease  
67  
6
Apply grease to an M10 x 71mm Bolt (67). Attach  
the Leg Lever (7) to the Seat Frame (6) with the  
Bolt and an M10 Nylon Locknut (73). Do not  
overtighten the Bolt; the Leg Lever must be  
able to pivot easily.  
73  
7
70  
49  
26. Slide two Foam Pads (21) onto the Seat Frame  
(6).  
26  
6
Slide a Pad Tube (20) through a hole in the Leg  
Lever (7). Slide two Foam Pads (21) onto the Pad  
Tube.  
21  
21  
7
21  
20  
21  
27. Slide an Arm Pad Base (83) and an Arm Pad (84)  
onto the VKR Frame (82). Attach the Arm Pad  
and Base to the Frame with two M6 x 73mm  
Screws (103) and two M6 Washers (78).  
27  
84  
Repeat this step on the other side of the VKR  
Frame (82).  
83  
103  
78  
103  
82  
13  
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28. Attach the Curl Pad (87) and the Curl Pad Base  
(86) to the Curl Post (85) with two M6 x 25mm  
Screws (60).  
28  
60  
87  
86  
85  
29. Make sure that all parts have been properly  
tightened before the resistance system is  
used.  
ADJUSTMENTS  
This section explains how to adjust the weight system. See the EXERCISE GUIDELINES on page 18 for  
important information about how to get the most benefit from your exercise program. Also, refer to the accom-  
panying exercise guide to see the correct form for each exercise.  
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts imme-  
diately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use  
solvents.  
ATTACHING THE PULLEY HOUSINGS  
A
3
To use a high pulley, slide the hook on the Pulley  
Housing (32) onto an Eyehook (66) on the Top Frame  
(4). Attach the end of the Extension Cable (31) without  
the ball to the end of the Press Arm Cable (30) with a  
Cable Clip (37). Attach the other Pulley Housing in  
the same manner.  
66  
32  
4
32  
31  
32  
B
See the inset drawing A. To use the leg lever (not  
shown), hook the Pulley Housings (32) to the hooks  
on the Upright (3).  
See the inset drawing B. To use the curl bar (not  
shown), hook the Pulley Housings (32) to the hook in  
the center of the Base (1). Attach the end of the  
Extension Cable (31) without the ball to the end of the  
Press Arm Cable (30) with two Cable Clips (37).  
37  
1
32  
C
30  
1
See the inset drawing C. To use the squat bar (not  
shown), hook the Pulley Housings (32) to the hooks  
on the sides of the Base (1). Note: To use the squat  
bar, you must first remove the Seat Frame from  
the Upright (See ADJUSTING THE SEAT FRAME  
HEIGHT on the next page).  
32  
Remove the Pulley Housings (32) when not in use.  
14  
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ATTACHING THE HANDLES  
To attach a Handle (33), first attach the pulley housings  
to the weight system (see ATTACHING THE PULLEY  
HOUSING on page 14 above). Then, attach the  
Handle to an Extension Cable (31) with a Cable Clip  
(37). The Handles can be attached to the Press Arm  
Cable (30) in the same manner.  
31  
37  
The Ankle Strap (not shown) or Squat Bar (not shown)  
can be attached to an Extension Cable (31) in the  
same manner. For some exercises an Extension Strap  
(not shown) should be attached between the Extension  
Cable and the accessory with two Cable Clips (37).  
33  
ADJUSTING THE SEAT FRAME HEIGHT  
To adjust the height of the Seat Frame (6), or to  
remove it for exercising with the squat bar, unhook  
the Seat Frame from the indicated brackets on the  
Upright (3). Hook it onto the other bracket or set it  
aside.  
Brackets  
3
6
CHANGING THE WEIGHT SETTING  
To change the setting of a weight stack, insert the  
Weight Pin (55) under the desired Weight (17). Insert  
the Weight Pin so that the bent end touches the  
weight stack. Turn the bent end down.  
17  
55  
See the WEIGHT RESISTANCE CHART on page 17  
for the resistance for each station.  
LOCKING THE WEIGHT STACK  
10  
52  
To lock the weight stack, insert the Lock Pin (53) into  
the indicated hole in a Weight Guide (10). Insert the  
Lock (52) through the hole in the Weight Pin and  
close the Lock.  
Hole  
53  
15  
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ATTACHING THE LEG LEVER  
To use the Leg Lever (7), first attach the seat to the  
weight system (see ADJUSTING THE SEAT FRAME  
HEIGHT on page 15). Then, attach the pulley hous-  
ings to the upright (see ATTACHING THE PULLEY  
HOUSINGS on page 14). Finally, attach the Extension  
Cables (31) to the Chain (107) with two Cable Clips  
(37) and attach the Chain to the Leg Lever with anoth-  
er Cable Clip. Note: For less resistance, the Leg  
Lever can be used with only one Extension Cable  
attached to it.  
31  
7
37  
107  
31  
37  
37  
ATTACHING THE CURL PAD  
To use the Curl Pad (87), first remove the 51mm  
Round Inner Cap (41) from the Seat Frame (6). Then  
secure the Curl Post (85) inside the Seat Frame with  
the Curl Knob (100).  
87  
When the Curl Pad (87) is not being used, the 51mm  
Round Inner Cap (41) should be reinserted into the  
Seat Frame (6).  
85  
6
41  
100  
ATTACHING THE CURL BAR  
104  
To use the Curl Bar (104), first attach the curl pad to  
the seat frame (see ATTACHING THE CURL PAD  
above). Then, with the pulley housings attached to the  
base (see ATTACHING THE PULLEY HOUSINGS on  
page 14) attach the Extension Cables (31) to the Leg  
Lever (7) with Cable Clips (37). Finally, attach the Curl  
Bar to the Leg Lever.  
7
31  
37  
ADJUSTING THE VKR FRAME  
To adjust the VKR Frame (82), remove the VKR Pin  
(101) from the Frame and the Upright (3). Move the  
Frame down to use the Frame to exercise, or up to  
the stored position. Reengage the Pin into the Frame  
and Upright.  
3
101  
82  
16  
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CABLE DIAGRAM  
The cable diagram shows the proper routing of  
the Press Arm Cable (30). Use the diagram to  
make sure that the Cable has been assembled  
correctly. If the Cable has not been correctly  
routed, the weight system will not function prop-  
erly and damage may occur. The numbers show  
the correct route for the Cable.  
Press Arm Cable (30)  
6
7
4
3
5
9
8
2
1
WEIGHT RESISTANCE CHART  
The chart below shows the approximate weight resistance for the 12.5 lb. weights. Weight resistance shown is  
for each arm. Note: The actual resistance at each station may vary due to differences in individual weight  
plates as well as friction between the cables, pulleys, and weight guides.  
WEIGHT  
1
2
3
4
5
6
7
8
9
10  
11  
12  
RESISTANCE  
14  
23  
32  
41  
50  
59  
68  
77  
86  
95  
102  
110  
17  
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EXERCISE GUIDELINES  
THE FOUR BASIC TYPES OF WORKOUTS  
PERSONALIZING YOUR EXERCISE PROGRAM  
Muscle Building  
To increase the size and strength of your muscles,  
push them to a high percentage of their maximum  
Determining the exact length of time for each workout,  
as well as the number of repetitions or sets completed,  
is an individual matter. It is important to avoid overdo-  
capacity. Your muscles will adapt and grow as you pro- ing it during the first few months of your exercise pro-  
gressively increase the intensity of your exercise. You  
can adjust the intensity level of an individual exercise  
in two ways:  
• by changing the amount of weight used  
• by changing the number of repetitions or sets per-  
formed. (A “repetition” is one complete cycle of an  
exercise, such as one sit-up. A “set” is a series of  
repetitions.)  
gram. You should progress at your own pace and be  
sensitive to your body’s signals. If you experience pain  
or dizziness at any time while exercising, stop immedi-  
ately and begin cooling down. Find out what is wrong  
before continuing. Remember that adequate rest and a  
proper diet are important factors in any exercise pro-  
gram.  
WARMING UP  
The proper amount of weight for each exercise  
depends upon the individual user. You must gauge  
Begin each workout with 5 to 10 minutes of stretching  
your limits and select the amount of weight that is right and light exercise to warm up. Warming up prepares  
for you. Begin with 3 sets of 8 repetitions for each  
exercise you perform. Rest for 3 minutes after each  
set. When you can complete 3 sets of 12 repetitions  
without difficulty, increase the amount of weight.  
your body for more strenuous exercise by increasing  
circulation, raising your body temperature and deliver-  
ing more oxygen to your muscles.  
WORKING OUT  
Toning  
You can tone your muscles by pushing them to a mod- Each workout should include 6 to 10 different exercis-  
erate percentage of their capacity. Select a moderate  
amount of weight and increase the number of repeti-  
tions in each set. Complete as many sets of 15 to 20  
repetitions as possible without discomfort. Rest for 1  
minute after each set. Work your muscles by complet-  
ing more sets rather than by using high amounts of  
weight.  
es. Select exercises for every major muscle group,  
emphasizing areas that you want to develop most. To  
give balance and variety to your workouts, vary the  
exercises from session to session.  
Schedule your workouts for the time of day when your  
energy level is the highest. Each workout should be  
followed by at least one day of rest. Once you find the  
schedule that is right for you, stick with it.  
Weight Loss  
To lose weight, use a low amount of weight and  
increase the number of repetitions in each set.  
Exercise for 20 to 30 minutes, resting for a maximum  
of 30 seconds between sets.  
EXERCISE FORM  
Maintaining proper form is an essential part of an  
effective exercise program. This requires moving  
through the full range of motion for each exercise, and  
Cross Training  
Cross training is an efficient way to get a complete and moving only the appropriate parts of the body.  
well-balanced fitness program. An example of a bal-  
anced program is:  
• Plan strength training workouts on Monday,  
Wednesday, and Friday.  
• Plan 20 to 30 minutes of aerobic exercise, such as  
running on a treadmill or riding an elliptical or an  
exercise cycle, on Tuesday and Thursday.  
Exercising in an uncontrolled manner will leave you  
feeling exhausted. On the exercise guide accompany-  
ing this manual you will find photographs showing the  
correct form for several exercises, and a list of the  
muscles affected. Refer to the muscle chart on the  
next page to find the names of the muscles.  
• Rest from both strength training and aerobic exercise The repetitions in each set should be performed  
for at least one full day each week to give your body  
time to regenerate.  
smoothly and without pausing. The exertion stage of  
each repetition should last about half as long as the  
return stage. Proper breathing is important. Exhale  
The combination of strength training and aerobic exer- during the exertion stage of each repetition and inhale  
cise will reshape and strengthen your body, plus devel- during the return stroke. Never hold your breath.  
op your heart and lungs.  
18  
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Rest for a short period of time after each set. The  
ideal resting periods are:  
• Rest for three minutes after each set for a muscle  
building workout.  
slowly as you stretch and do not bounce. Ease into  
each stretch gradually and go only as far as you can  
without strain. Stretching at the end of each workout  
is an effective way to increase flexibility.  
• Rest for one minute after each set for a toning work-  
out.  
STAYING MOTIVATED  
• Rest for 30 seconds after each set for a weight loss  
workout.  
Plan to spend the first couple of weeks familiarizing  
yourself with the equipment and learning the proper  
form for each exercise.  
For motivation, keep a record of each workout. List the  
date, the exercises performed, the resistance used,  
and the numbers of sets and repetitions completed.  
Record your weight and key body measurements at  
the end of every month. Remember, the key to achiev-  
ing the greatest results is to make exercise a regular  
and enjoyable part of your everyday life.  
COOLING DOWN  
End each workout with 5 to 10 minutes of stretching.  
Include stretches for both your arms and legs. Move  
MUSCLE CHART  
O
A. Sternomastoid (neck)  
A
B. Pectoralis Major (chest)  
C. Biceps (front of arm)  
D. Obliques (waist)  
P
L
Q
B
E. Brachioradials (forearm)  
F. Hip Flexors (upper thigh)  
G. Abductor (outer thigh)  
H. Quadriceps (front of thigh)  
I. Sartorius (front of thigh)  
J. Tibialis Anterior (front of calf)  
K. Soleus (front of calf)  
R
S
C
D
E
T
F
M
N
U
L. Anterior Deltoid (shoulder)  
M. Rectus Abdominus (stomach)  
N. Adductor (inner thigh)  
G
H
I
V
O. Trapezius (upper back)  
P. Rhomboideus (upper back)  
Q. Posterior Deltoid (shoulder)  
R. Triceps (back of arm)  
S. Latissimus Dorsi (mid back)  
T. Spinae Erectors (lower back)  
U. Gluteus Medius (hip)  
W
X
J
K
V. Gluteus Maximus (buttocks)  
W. Hamstring (back of leg)  
X. Gastrocnemius (back of calf)  
19  
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PART IDENTIFICATION CHART  
Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each draw-  
ing is the key number of the part, from the PART LIST in the center of this manual. Note: Some small parts  
may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.  
M10 x 53mm Button Bolt (61)  
M10 x 25mm Screw (58)  
M10 x 50mm Button Bolt (80)  
M4 x 64mm Screw (81)  
M10 x 48mm Bolt (62)  
M10 x 45mm Bolt (65)  
M6 x 25mm Screw (60)  
M4 x 16mm Screw (70)  
M4 x 5mm Screw (69)  
M10 x 64mm Button Bolt (75)  
M10 x 71mm Bolt (67)  
M8 x 45mm Bolt (57)  
M6 x 73mm Screw (103)  
M4 x 40mm Screw (46)  
M8 x 76mm Carriage Bolt (59)  
M10 x 80mm Button Bolt (97)  
M10 Nylon Locknut (73)  
M8 Nylon Locknut (74)  
M10 Washer (71)  
M6 x 87mm Screw (68)  
M8 x 89mm Bolt (64)  
M10 Split Washer (98)  
M8 Washer (72)  
M6 Washer (78)  
M8 x 115mm Bolt (76)  
M6 x 140mm Screw (79)  
M10 x 168mm Button Bolt (99)  
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PART LIST—Model No. PFSY3415.0  
R0805A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
2
12  
1
1
1
4
2
4
5
8
2
4
5
4
1
2
2
2
2
1
1
6
2
2
4
2
1
2
2
1
4
2
2
1
2
4
1
1
1
1
Base  
Base Plate  
Upright  
Top Frame  
Rear Stabilizer  
Seat Frame  
Leg Lever  
Press Arm  
Squat Bar  
Weight Guide  
Weight Tube  
Weight Tube Bumper  
Shroud  
Bottom Cover  
Top Cover  
Swivel Arm  
Weight  
Backrest  
Seat  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
100  
101  
102  
103  
104  
105  
106  
107  
#
2
3
16  
2
6
2
1
1
2
4
2
1
1
2
8
17  
10  
17  
11  
2
2
2
8
3
2
2
1
2
2
1
1
1
1
1
1
1
2
2
4
1
2
4
4
1
1
1
4
4
1
2
1
1
1
1
1
25mm Round Inner Cap  
M8 x 45mm Bolt  
M10 x 25mm Screw  
M8 x 76mm Carriage Bolt  
M6 x 25mm Screw  
M10 x 53mm Button Bolt  
M10 x 48mm Bolt  
51mm Thin Round Inner Cap  
M8 x 89mm Bolt  
M10 x 45mm Bolt  
Eyehook  
M10 x 71mm Bolt  
M6 x 87mm Screw  
M4 x 5mm Screw  
M4 x 16mm Screw  
M10 Washer  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
M8 Washer  
M10 Nylon Locknut  
M8 Nylon Locknut  
M10 x 64mm Button Bolt  
M8 x 115mm Bolt  
M5 x 15mm Screw  
M6 Washer  
M6 x 140mm Screw  
M10 x 50mm Button Bolt  
M4 x 64mm Screw  
VKR Frame  
Arm Pad Base  
Arm Pad  
Curl Post  
Curl Pad Base  
Curl Pad  
Backrest Base  
Headrest Base  
Headrest  
Seat Base  
Large VKR Cap  
Arm Pad Bushing  
32mm Round Inner Cap  
VKR Bumper  
Pull-up Handle  
M10 x 80mm Button Bolt  
M10 Split Washer  
M10 x 168mm Button Bolt  
Curl Knob  
Pad Tube  
Foam Pad  
“V”-pulley  
2 3/4" Pulley  
3 1/2" Pulley  
5mm Spacer  
Half Finger Guard  
Finger Guard  
Cable Trap  
Pulley Cover  
Press Arm Cable  
Extension Cable  
Pulley Housing  
Handle  
Extension Strap  
Squat Bar Pad  
Ankle Strap  
Cable Clip  
Base Cap  
Pull-up Cap  
19mm Round Inner Cap  
51mm Round Inner Cap  
110mm Round Inner Cap  
Press Arm Cap  
32mm Thick Round Inner Cap  
51mm x 76mm Inner Cap  
M4 x 40mm Screw  
25mm Spacer  
38mm Spacer  
Bumper  
Weight Bumper  
Swivel Arm Bushing  
Lock  
Lock Pin  
Roll Pin  
VKR Pin  
32mm Thin Round Inner Cap  
M6 x 73mm Screw  
Curl Bar  
64mm Round Outer Cap  
Squat Bar Hook  
Chain  
User’s Manual  
Exercise Guide  
Hex Key  
#
#
Weight Pin  
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.  
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EXPLODED DRAWING A—Model No. PFSY3415.0  
R0805A  
89  
90  
87  
86  
88  
19  
60  
44  
106  
18  
9
77  
35  
37  
85  
91  
40  
84  
40  
21  
44  
41  
100  
84  
6
67  
63  
83  
83  
73  
21  
49  
7
21  
40  
41  
70  
78  
94  
101  
82  
60  
21  
93  
68  
94  
93  
20  
73  
70  
99  
78  
78  
40  
78  
103  
92  
94  
78  
103  
2
92  
105  
74  
94  
59  
5
58  
105  
34  
74  
33  
58  
107  
46  
1
102  
38  
46  
104  
36  
102  
46  
38  
46  
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EXPLODED DRAWING B—Model No. PFSY3415.0  
R0805A  
65  
64  
28  
24  
4
45  
72  
28  
72  
97  
47  
74  
72  
24  
24  
28  
65  
39  
102  
74  
96  
74  
72  
39  
66  
97  
71  
73  
73  
65  
71  
98  
24 28  
73  
71  
73  
32  
73  
80  
29  
31  
71  
73  
70  
73  
98  
66  
32  
71  
80  
71  
10  
23  
29  
96  
102  
29  
15  
29  
70  
58  
31  
52  
23  
42  
13  
53  
16  
58  
73  
71  
71  
75  
25  
22  
30  
3
76  
72  
79  
27  
72  
25  
78  
78  
23  
70  
43 27  
51  
48  
70  
95  
25  
73  
8
71  
74  
24  
69  
58  
79  
60  
14  
73  
71  
70  
61  
62  
71  
26  
28  
27  
23  
75  
51  
25  
58  
54  
16  
26  
25  
27  
71  
73  
73  
43  
56  
58  
8
11  
71  
56  
69  
25  
25  
12  
22  
30  
71  
61  
58  
17  
74  
74  
81  
57  
55  
57  
81  
50  
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ORDERING REPLACEMENT PARTS  
To order replacement parts, see the front cover of this manual. To help us assist you, please be prepared to give  
the following information  
1. the MODEL NUMBER of the product (PFSY3415.0)  
2. the NAME of the product (PROFORM FUSION 4.0 LX weight system)  
3. the SERIAL NUMBER of the product (see the front cover of this manual)  
4. the KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING at the  
center of this manual)  
LIMITED WARRANTY  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-  
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This  
warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing  
or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which  
warranty claims are made must be pre-authorized by ICON. If the product is shipped to a service center, freight  
charges to and from the service center will be the customer’s responsibility. For in-home service, the customer  
will be responsible for a minimal trip charge. This warranty does not extend to any product or damage to a  
product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs  
not provided by an ICON authorized service center; products used for commercial or rental purposes; or prod-  
ucts used as store display models. No other warranty beyond that specifically set forth above is authorized by  
ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection  
with the use or performance of the product or damages with respect to any economic loss, loss of property,  
loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other consequential  
damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or conse-  
quential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-  
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.  
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation  
may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
Part No. 231207 R0805A  
Printed in China © 2005 ICON IP, Inc.  
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