ProForm Home Gym PFEL54932 User Manual

Patent Pending  
Model No. PFEL54932  
Serial No.  
USER’S MANUAL  
Serial  
Number  
Decal  
QUESTIONS?  
If you have questions, or if there  
are missing parts, we will guar-  
antee complete satisfaction  
through direct assistance from  
our factory.  
TO AVOID DELAYS, PLEASE  
CALL DIRECT TO OUR TOLL-  
FREE CUSTOMER HOT LINE.  
The trained technicians on our  
customer hot line will provide  
immediate assistance, free of  
charge to you.  
CUSTOMER HOT LINE:  
1-888-533-1333  
Mon.–Fri., 6 a.m.–6 p.m. MST  
CAUTION  
Visit our website at  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Keep this manual  
for future reference.  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of serious injury, read the following important precau-  
tions before using the elliptical crosstrainer.  
1. Read all instructions in this manual before  
using the elliptical crosstrainer.  
12. If you feel pain or dizziness while exercis-  
ing, stop immediately and begin cooling  
down.  
2. It is the responsibility of the owner to ensure  
that all users of the elliptical crosstrainer  
are adequately informed of all precautions.  
13. When you stop exercising, allow the pedals  
to slowly come to a complete stop. The ellip-  
tical crosstrainer does not have a free  
wheel; the pedals will continue to move until  
the flywheel stops.  
3. The elliptical crosstrainer is intended for  
home use only. Do not use the elliptical  
crosstrainer in a commercial, rental, or insti-  
tutional setting.  
14. Always unplug the power cord immediately  
after use and before cleaning the elliptical  
crosstrainer.  
4. Place the elliptical crosstrainer on a level  
surface, with a mat beneath it to protect the  
floor or carpet. Keep the elliptical crosstrain-  
er indoors, away from moisture and dust.  
15. The decals shown below have been placed  
on the elliptical crosstrainer. If a decal is  
missing, or if it is not legible, please call our  
Customer Service Department toll-free at  
1-888-533-1333 and order a free replacement  
decal. Apply the decal in the location shown.  
5. Inspect and properly tighten all parts regu-  
larly. Replace any worn parts immediately.  
6. Keep children under 12 and pets away from  
the elliptical crosstrainer at all times.  
7. The elliptical crosstrainer should not be used  
by persons weighing more than 250 pounds.  
8. Wear appropriate exercise clothes when  
using the elliptical crosstrainer. Always wear  
athletic shoes for foot protection while exer-  
cising.  
9. Hold the handgrip pulse sensor or the han-  
dlebars when mounting, dismounting, or  
using the elliptical crosstrainer.  
10. The pulse sensor is not a medical device.  
Various factors may affect the accuracy of  
heart rate readings. The pulse sensor is  
intended only as an exercise aid in determin-  
ing heart rate trends in general.  
11. Keep your back straight when using the ellip-  
tical crosstrainer; do not arch your back.  
WARNING:  
Before beginning this or any exercise program, consult your physician.  
This is especially important for persons over the age of 35 or persons with pre-existing health prob-  
lems. Read all instructions before using. ICON assumes no responsibility for personal injury or  
property damage sustained by or through the use of this product.  
3
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BEFORE YOU BEGIN  
®
Congratulations for selecting the new PROFORM  
questions after reading this manual, call our Customer  
Service Department toll-free at 1-888-533-1333,  
Monday through Friday, 6 a.m. until 6 p.m. Mountain  
Time (excluding holidays). To help us assist you,  
please note the product model number and serial  
number before calling. The model number is  
C830 elliptical crosstrainer. The PROFORM C830 is  
an incredibly smooth exerciser that moves your feet in  
a natural elliptical path, minimizing the impact on your  
knees and ankles. And the unique PROFORM C830  
features adjustable resistance and a state-of-the-art  
console to help you get the most from your exercise.  
Welcome to a whole new world of natural, elliptical-  
motion exercise from PROFORM.  
PFEL54932. The serial number can be found on a  
decal attached to the elliptical crosstrainer (see the  
front cover of this manual for the location of the decal).  
For your benefit, read this manual carefully before  
Before reading further, please familiarize yourself with  
the parts that are labeled in the drawing below.  
you use the elliptical crosstrainer. If you have  
Handlebar  
Console  
Handgrip Pulse Sensor  
FRONT  
Pedal  
Ramp  
Pedal Arm  
Power Receptical  
Wheel  
BACK  
Leveling Foot  
Pedal Disk  
RIGHT SIDE  
4
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ASSEMBLY  
Assembly requires two persons. Place all parts of the elliptical crosstrainer in a cleared area and remove the  
packing materials. Do not dispose of the packing materials until assembly is completed. In addition to the  
included allen wrenches, assembly requires a phillips screwdriver  
, an adjustable  
wrench  
, and a rubber mallet  
.
Refer to the drawings below to identify the small parts needed for assembly. The number in parentheses below  
each drawing is the key number of the part, from the PART LIST on page 22. The number following the key  
number is the quantity needed for assembly. Note: Some small parts may have been pre-assembled. If a  
part is not found in the parts bag, check to see if it has been pre-assembled.  
M6 Large  
M8.5 Small  
M8.5  
M10 Split  
Washer (94)–2  
Washer (45)–2  
Washer (53)–4  
Washer (70)–1  
M10 Nylon  
M4 x 16mm  
M4 x 22mm  
Wave Washer  
Locknut (106)–4  
Screw (66)–4  
Screw (93)–2  
(116)–2  
M8 x 19mm Patch  
Screw (108)–4  
M6 x 16mm Button  
Screw (109)–2  
M6 x 45mm Flat  
Screw (20)–4  
M8 x 25mm Patch  
Screw (22)–2  
M10 x 112mm Carriage Bolt (34)–4  
M10 x 85mm Button Screw (63)–1  
5
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1. Identify the Front Stabilizer (3). While another person  
lifts the front of the Frame (1), attach the Front  
Stabilizer to the Frame with two M10 x 112mm  
Carriage Bolts (34) and two M10 Nylon Locknuts  
(106). Make sure that the Front Stabilizer is turned  
so the Wheels (32) are not touching the floor.  
1
32  
34  
32  
3
1
106  
106  
2. While another person lifts the back of the Frame (1),  
attach the Rear Stabilizer (4) to the Frame with two  
M10 x 112mm Carriage Bolts (34) and two M10 Nylon  
Locknuts (106).  
2
3
106  
1
34  
4
3. Identify the Frame Axle (104), which is the longest  
axle. Slide an M8.5 Washer (45) and a Ramp Cap  
(102) onto an M8 x 19mm Patch Screw (108). Tighten  
the Patch Screw into one end of the Frame Axle (104).  
Next, apply a small amount of the included grease to  
the Frame Axle.  
59  
Tubes  
45  
102  
108  
18  
Locate the two Frame Bushings (103) in the Frame (1).  
Press a Ramp Shield (18) onto each Frame Bushing.  
Next, align the indicated tubes on the Ramp (59) with  
the Ramp Shields. Make sure that the Ramp is  
turned as shown. Insert the Frame Axle (104) into the  
Ramp, the Ramp Shields, and the Frame Bushings.  
Note: It may be helpful to use a rubber mallet to insert  
the Frame Axle.  
Grease  
102  
108  
104  
1
45  
Slide an M8.5 Small Washer (45) and a Ramp Cap  
(102) onto an M8 x 19mm Patch Screw (108). Tighten  
the Patch Screw into the other end of the Frame Axle  
(104).  
18  
103  
4. Identify the Incline Axle (100), which is the longest  
remaining axle. Slide an M6 Large Washer (94) onto  
an M6 x 16mm Button Screw (109). Tighten the Button  
Screw into one end of the Incline Axle (100). Next,  
apply a small amount of grease to the Incline Axle.  
4
99  
94  
109  
Raise the Ramp (59). Insert the Incline Axle (100)  
through one side of the Ramp, through a Ramp  
Spacer (99), through the end of the Incline Motor (82),  
through another Ramp Spacer (99), and then through  
the other side of the Ramp.  
59  
Grease  
94  
82  
Slide an M6 Large Washer (94) onto an M6 x 16mm  
Button Screw (109). Tighten the Button Screw into the  
other end of the Incline Axle (100).  
100  
109  
6
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5. While another person holds the Upright (2) in the posi-  
tion shown, connect the Upper Wire Harness (86) to  
the Lower Wire Harness (87). Carefully pull the  
upper end of the Upper Wire Harness to remove  
any slack. While holding the Upper Wire Harness,  
insert the Upright into the Frame (1). Do not pinch  
the Wire Harnesses.  
5
Make sure the  
wire harnesses  
do not get  
pinched and  
damaged during  
this step.  
2
86  
Slide an M10 Split Washer (70) and a Frame Spacer  
(83) onto an M10 x 85mm Button Screw (63). Insert  
the Button Screw into the Frame (1) and the Upright  
(2). Make sure that the concave end of the Frame  
Spacer is turned toward the Frame. Do not tighten  
the Button Screw yet.  
1
87  
83  
70  
63  
6. While another person holds the Console (5) in the  
position shown, connect the wire harness on the  
Console to the Upper Wire Harness (86). Insert the  
excess wire harness into the Upright (2).  
6
Make sure the  
wire harnesses  
do not get  
5
pinched and  
damaged during  
this step.  
86  
Attach the Console (5) to the Upright (2) with four M4  
x 16mm Screws (66). Be careful to avoid pinching  
the wire harnesses.  
Console  
Wire Harness  
66  
2
7. Identify the Left Pedal (13) and the Left Pedal Arm  
(14). Attach the Left Pedal to the Left Pedal Arm with  
two M6 x 45mm Flat Screws (20).  
7
20  
Attach the Right Pedal (not shown) to the Right Pedal  
Arm (not shown) in the same way.  
13  
14  
8. Apply a thin film of grease to the Left Crank Arm (36)  
in the indicated location.  
8
Slide the Left Pedal Arm (14) onto the Left Crank Arm  
(36). Attach the Left Pedal Arm with an M8 x 19mm  
Patch Screw (108) and an M8.5 Washer (53).  
Grease  
14  
36  
Attach the Right Pedal Arm (not shown) to the right  
side of the elliptical crosstrainer in the same way.  
108  
53  
7
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®
9. Apply a small amount of the included Teflon lubricant  
9
to a paper towel. Rub a thin film of the lubricant onto  
the Handlebar Legs (79). Next, identify the Left  
Handlebar (9) and the Right Handlebar (10), which are  
marked with stickers. Slide the Left Handlebar onto the  
left Handlebar Leg, and slide the Right Handlebar onto  
the right Handlebar Leg. Make sure that the  
10  
Grease  
88  
23  
Handlebars are on the correct sides—the upper  
ends should bend in the direction shown.  
22  
53  
Apply a generous amount of grease to the Pivot Axle  
(88). Insert the Pivot Axle into the Right Handlebar (10)  
and a Handlebar Spacer (25) as shown. Next, insert  
the Pivot Axle into the Upright (2) until the left end of  
the Pivot Axle is flush with the left side of the Upright.  
Then, insert the Pivot Axle through the other  
116  
9
25  
2
25  
116  
53  
23  
Handlebar Spacer (25) and the Left Handlebar (9).  
Make sure that the Handlebar Spacers are turned  
so the small arrows are pointing toward the floor.  
Lubricate  
79  
Arrow  
63  
79  
22  
Slide an M8.5 Washer (53) and a Wave Washer (116)  
onto each of the two M8 x 25mm Patch Screws (22).  
Tighten the Patch Screws into the ends of the Pivot  
Axle (88) at the same time. Then, press the tabs on  
the two Handlebar Caps (23) into the Handlebar  
Spacers (25).  
Lubricate  
Tighten the M10 x 85mm Button Screw (63).  
10.Attach the Water Bottle Holder (91) to the Upright  
(2) with two M4 x 22mm Screws (93).  
10  
91  
2
93  
8
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11. Make sure that the Power Cord (not shown) is fully  
inserted into the AC Power Receptical (114).  
11  
114  
12.Make sure that all parts of the elliptical crosstrainer are properly tightened. Note: Some hardware may  
be left over after assembly is completed. To protect the floor or carpet from damage, place a mat under the  
elliptical crosstrainer.  
9
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HOW TO USE THE ELLIPTICAL CROSSTRAINER  
HOW TO PLUG IN THE POWER CORD  
outlet is not available. The temporary adapter should  
be used only until a properly grounded outlet can be  
installed by a qualified electrician. The green-colored  
rigid ear, lug, or the like extending from the adapter  
must be connected to a permanent ground such as a  
properly grounded outlet box cover. Whenever the  
adapter is used, it must be held in place by a metal  
screw. Some 2-pole receptacle outlet box covers  
are not grounded. Contact a qualified electrician to  
determine if the outlet box cover is grounded  
before using an adapter.  
This product  
must be  
Grounded Outlet Box  
Grounding Plug  
grounded.  
If it should  
malfunction  
or break  
down,  
grounding  
provides a  
path of least  
resistance for  
electric  
Grounding Pin  
Grounded Outlet  
HOW TO EXERCISE ON THE ELLIPTICAL  
CROSSTRAINER  
current to reduce the risk of electric shock. This prod-  
uct is equipped with a cord having an equipment-  
grounding conductor and a grounding plug. Plug the  
power cord into an appropriate outlet that is prop-  
erly installed and grounded in accordance with all  
local codes and ordinances. This product is for  
use on a nominal 120-volt circuit. Important: The  
elliptical crosstrainer is not compatible with GFCI-  
equipped outlets.  
To mount the elliptical crosstrainer, hold the handgrip  
pulse sensor and step onto the pedal that is in the  
lowest position. Then, step onto the other pedal. Push  
the pedals until they begin to move with a continuous  
motion. Note: The pedal disks can turn in either  
direction. It is recommended that you turn the  
pedal disks in the direction shown by the arrow  
below; however, for variety, you can turn the pedal  
disks in the opposite direction.  
DANGER:  
Improper connection of  
the equipment-grounding conductor can result  
in an increased risk of electric shock. Check  
with a qualified electrician or serviceman if  
you are in doubt as to whether the product is  
properly grounded. Do not modify the plug  
provided with the product—if it will not fit the  
outlet, have a proper outlet installed by a qual-  
ified electrician.  
Pedal  
A temporary  
Pedal Disk  
adapter may  
Grounded Outlet Box  
be used to  
connect the  
power cord  
to a 2-pole  
receptacle  
as shown at  
the right if a  
properly  
Adapter  
To dismount the elliptical crosstrainer, wait until the  
pedals come to a complete stop. Note: The elliptical  
crosstrainer does not have a free wheel; the ped-  
als will continue to move until the flywheel stops.  
When the pedals are stationary, step off the highest  
pedal first. Then, step off the lowest pedal.  
Lug  
Metal Screw  
grounded  
10  
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Fan Button  
Display Buttons  
On/Reset Button  
Ramp Buttons  
Resistance Buttons  
FEATURES OF THE CONSOLE  
portable stereo, computer, or VCR and play special  
iFIT.com CD and video programs (iFIT.com CDs and  
videocassettes are available separately). iFIT.com CD  
and video programs automatically control the resis-  
tance of the pedals and prompt you to vary your pace  
The advanced console offers a selection of features  
designed to make your workouts more enjoyable and  
effective. When the manual mode of the console is  
selected, the resistance of the pedals and the angle of as a personal trainer coaches you through every step  
the ramp can be changed with the touch of a button.  
As you pedal, the console will provide continuous  
exercise feedback. You can even measure your heart  
rate using the built-in handgrip pulse sensor.  
of your workout. High-energy music provides added  
motivation. To purchase iFIT.com CDs and video-  
cassettes, call toll-free 1-888-533-1333.  
With the elliptical crosstrainer connected to your com-  
In addition, the console offers six Smart programs. Each puter, you can also go to our Web site at www.iFIT.com  
program automatically changes the resistance of the  
pedals and prompts you to increase or decrease your  
pace as it guides you through an effective workout.  
and access programs directly from the internet.  
Explore www.iFIT.com for more information.  
To use the manual mode of the console, see page  
12. To use a Smart program, see page 14. To use  
an iFIT.com CD or video program, see page 18. To  
use a program directly from our Web site, see page  
19.  
The console also features iFIT.com interactive technol-  
ogy. Having iFIT.com interactive technology is like hav-  
ing a personal trainer in your home. Using a stereo  
audio cable (available at electronics stores), you can  
connect the elliptical crosstrainer to your home stereo,  
11  
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The upper sec-  
HOW TO USE THE MANUAL MODE  
Turn on the console.  
tion of the large  
display will show  
the distance you  
have pedaled and  
1
the numbers of  
Make sure that the power cord is properly  
plugged in (see HOW TO PLUG IN THE POWER  
CORD on page 10).  
calories and fat calories you have burned (see  
FAT BURNING on page 21 for an explanation of  
fat calories). The display will change from one  
number to the next every few seconds. If you use  
the handgrip pulse sensor, the display will also  
show your heart rate (see step 5 on page 13).  
To turn on the console, press the On/Reset button  
or begin pedaling. (See the drawing on page 11 to  
identify the On/Reset button.)  
To view only the distance  
Select the manual mode.  
Upper Button  
you have pedaled or the  
number of calories or fat  
calories you have burned,  
press the upper button on  
the left side of the large  
display until only the word  
DISTANCE, CALORIES, or  
2
3
Each time the console is  
turned on, the manual  
mode will be selected. If a  
program has been select-  
ed, select the manual  
mode by pressing the  
FAT CALS appears in the upper section of the  
large display; make sure that the word SCAN  
does not appear. To again view the distance you  
have pedaled and the numbers of calories and fat  
calories you have burned, press the upper button  
until the word SCAN reappears.  
Program button repeated-  
ly until the letters RPM  
appear in the small display.  
Begin pedaling and change the resistance of  
the pedals and the angle of the ramp as  
desired.  
The center of the  
large display will  
As you pedal, change the resistance of the ped-  
als by pressing the Resistance buttons below the  
large display. There are ten resistance levels—  
level 10 is the most challenging. Note: After the  
buttons are pressed, it will take a few seconds for  
the resistance to reach the selected setting.  
show the elapsed  
time and your cur-  
rent pace (pace is  
shown in minutes  
per mile in this section of the large display). The  
display will change from one number to the other  
every few seconds. Note: When a program is  
selected, the display will show the time remaining  
in the program instead of the elapsed time.  
To vary the feel of your exercise on the elliptical  
crosstrainer, increase or decrease the angle of the  
ramp by pressing the Ramp buttons below the  
large display.  
To view only the elapsed  
Center Button  
time or your pace, press  
the center button on the left  
side of the large display  
until only the word TIME or  
PACE appears; make sure  
that the word SCAN does  
not appear. To again view  
Follow your progress with the small display  
and the large display.  
4
The small display will  
show your pedaling pace,  
in revolutions per minute  
(RPM). The indicator bar  
in the small display will  
both the elapsed time and your pace, press the  
center button until the word SCAN reappears.  
increase or decrease in  
length as you increase or  
decrease your pedaling  
pace.  
Indicator Bar  
12  
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The lower sec-  
Measure your heart rate if desired.  
5
tion of the  
large display  
If there are thin  
sheets of plas-  
tic on the metal  
contacts on the  
handgrips, peel  
will show your  
pedaling speed,  
your pedaling  
pace (in RPM), and the resistance level. The dis-  
play will change from one number to the next  
every few seconds.  
Metal  
off the plastic.  
Contacts  
To use the hand-  
grip pulse sen-  
To view only your pedal-  
ing speed, your pedaling  
pace, or the resistance  
level, press the lower but-  
ton on the left side of the  
sor, hold the  
handgrips with your palms resting against the  
metal contacts. Avoid moving your hands.  
When your pulse is detected, the heart-shaped  
indicator in the large display will flash each time  
your heart beats. After a moment, two dashes (–  
–) will appear and then your heart rate will be  
shown.  
large display until only the  
Lower Button  
word SPEED, RPM, or  
RESISTANCE appears;  
make sure that the word SCAN does not appear.  
To again view your pedaling speed, your pedaling  
pace, and the resistance level, press the lower  
button until the word SCAN reappears.  
For the most accurate heart rate reading, continue  
to hold the handgrips for about 30 seconds. Note:  
When you first hold the handgrips, the large dis-  
play will show your heart rate continuously for 30  
seconds. The display will then show your heart  
rate along with other feedback modes.  
To reset the displays, press the On/Reset button.  
Note: The console can show speed and dis-  
tance in either miles or kilometers. The letters  
MPH or KM/H will appear in the lower section of  
the large display to show which unit of measure-  
ment is selected. To change the unit of measure-  
ment, select the console’s information mode by  
holding down the Program button for a few sec-  
onds.  
Turn on the fan if desired.  
6
7
To turn on the  
fan at low speed,  
press the fan  
button. To turn  
Thumb  
on the fan at  
Wheel  
high speed,  
Fan  
When the infor-  
press the fan  
Button  
mation mode is  
button a second  
selected, the  
time. To turn off  
upper section of  
the fan, press the fan button a third time. Note: If  
the pedals are not moved for about thirty sec-  
onds, the fan will automatically turn off.  
the large display  
will show the  
total distance  
pedaled on the  
Rotate the thumb wheel on the right side of the  
console to pivot the fan to the desired angle.  
elliptical  
crosstrainer. The  
center of the large display will show the total num-  
ber of hours that the elliptical crosstrainer has  
been used. The lower section of the large display  
will show an E for English miles or an M for metric  
kilometers. To change the unit of measurement,  
press the Resistance + button.  
When you are finished exercising, the console  
will automatically turn off.  
If the pedals are not moved for a few seconds,  
the displays will pause and the time will flash in  
the large display.  
To exit the information mode, press the On/Reset  
button.  
If the pedals are not moved and the console but-  
tons are not pressed for a few minutes, the con-  
sole will turn off.  
13  
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arrows, five segments of the indicator bar should  
appear. Note: When the word TARGET does not  
appear in the small display, your actual pedaling  
pace will be shown. Important: The target pace  
is intended only to provide a goal. Your actual  
pace may be slower than the target pace,  
especially during the first few months of your  
exercise program. Make sure to pedal at a  
pace that is comfortable for you. If the resis-  
tance of the pedals is too high or too low, you can  
change the resistance level by pressing the  
Resistance buttons below the large display.  
HOW TO USE A SMART PROGRAM  
Each Smart program will automatically change the  
resistance of the pedals and prompt you to increase or  
decrease your pace as it guides you through an effec-  
tive workout. Programs 1 and 2 are weight loss pro-  
grams, programs 3 and 4 are aerobic programs, and  
programs 5 and 6 are high-performance programs.  
Follow the steps below to use a Smart program.  
Turn on the console.  
At the end of each period, the resistance of the  
pedals will automatically change if a different  
resistance level is programmed for the next peri-  
od. In addition, the number of arrows in the small  
display will change if a different target pace is  
programmed for the next period.  
1
See step 1 on page 12.  
Select one of the Smart programs.  
2
Each time the console is  
turned on, the manual  
mode will be selected. To  
select a Smart program,  
press the Program button  
repeatedly until the num-  
ber 1, 2, 3, 4, 5, or 6  
appears in the small dis-  
play.  
During the program, the center of the large dis-  
play will show the time remaining in the program.  
If you stop pedaling for a few seconds, the dis-  
plays will pause and the time will flash. If you  
continue pedaling after the program is completed,  
the displays will continue to show exercise feed-  
back.  
Follow your progress with the large display.  
Begin pedaling to start the program.  
4
5
6
7
3
See step 4 on page 12.  
Each Smart program consists of 20 or 30 one-  
minute periods. One resistance level and one tar-  
get pace are programmed for each period. (The  
same resistance level and/or target pace may be  
programmed for two or more consecutive periods.)  
Measure your heart rate if desired.  
See step 5 on page 13.  
Turn on the fan if desired.  
When you begin pedaling, the resistance of the  
pedals will automatically change to the resistance  
level programmed for the first period. The target  
pace for the first period will appear in the small  
display for a few  
See step 6 on page 13.  
When you are finished exercising, the console  
will automatically turn off.  
seconds, and the  
arrows in the  
Indicator  
See step 7 on page 13.  
small display will  
Bar  
help you to pedal  
at the target  
pace—simply  
increase or  
Arrows  
decrease your  
pedaling pace until one segment of the indicator  
bar appears at the tip of each arrow (see the  
drawing above). For example, if there are five  
14  
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HOW TO CONNECT YOUR PORTABLE STEREO  
HOW TO CONNECT YOUR CD PLAYER, VCR,  
OR COMPUTER  
Note: If your stereo has an RCA-type AUDIO OUT  
jack, see instruction A below. If your stereo has a  
1/8” LINE OUT jack, see instruction B. If your  
stereo has only a PHONES jack, see instruction C.  
To use iFIT.com CDs, the elliptical crosstrainer must be  
connected to your portable CD player, portable stereo,  
home stereo, or computer with CD player. See pages 15  
and 16 for connecting instructions. To use iFIT.com  
videocassettes, the elliptical crosstrainer must be con-  
nected to your VCR. See page 17 for connecting instruc-  
tions. To use iFIT.com programs directly from our  
Web site, the elliptical crosstrainer must be connected to  
your computer. See page 16.  
A. Plug one end of a 1/8” to RCA stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the cable  
into the AUDIO OUT jack on your stereo.  
A/B  
HOW TO CONNECT YOUR PORTABLE CD PLAYER  
AUDIO OUT  
LINE OUT  
RIGHT  
LEFT  
Note: If your CD player has separate LINE OUT and  
PHONES jacks, see instruction A below. If your CD  
player has only one jack, see instruction B.  
Audio  
Cable  
A. Plug one end of a 1/8” to 1/8” stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into the LINE OUT jack on your CD player.  
Plug your headphones into the PHONES jack.  
B. Refer to the drawing above. Plug one end of a 1/8”  
to 1/8” stereo audio cable (available at electronics  
stores) into the jack beneath the console. Plug the  
other end of the cable into the LINE OUT jack on  
your stereo.  
A
PHONES LINE OUT  
LINE OUT  
PHONES  
C. Plug one end of a 1/8” to 1/8” stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into a 1/8” Y-adapter (available at electronics  
stores). Plug the Y-adapter into the PHONES jack  
on your stereo. Plug your headphones into the  
other side of the Y-adapter.  
Head-  
phones  
Audio  
Cable  
B. Plug one end of a 1/8” to 1/8” stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into a 1/8” Y-adapter (available at electronics  
stores). Plug the Y-adapter into the PHONES jack  
on your CD player. Plug your headphones into the  
other side of the Y-adapter.  
C
PHONES  
1/8”  
Audio  
Cable  
Y-adapter  
B
PHONES  
PHONES  
Headphones  
1/8”  
Audio  
Y-adapter  
Cable  
Headphones  
15  
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HOW TO CONNECT YOUR HOME STEREO  
HOW TO CONNECT YOUR COMPUTER  
Note: If your stereo has an unused LINE OUT jack,  
see instruction A below. If the LINE OUT jack is  
being used, see instruction B.  
Note: If your computer has a 1/8” LINE OUT jack,  
see instruction A. If your computer has only a  
PHONES jack, see instruction B.  
A. Plug one end of a 1/8” to RCA stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into the LINE OUT jack on your stereo.  
A. Plug one end of a 1/8” to 1/8” stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into the LINE OUT jack on your computer.  
A
A
CD  
LINE OUT  
VCR  
Amp  
LINE OUT  
LINE OUT  
Audio  
Cable  
Audio  
Cable  
B. Plug one end of a 1/8” to 1/8” stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into a 1/8” Y-adapter (available at electronics  
stores). Plug the Y-adapter into the PHONES jack  
on your computer. Plug your headphones or speak-  
ers into the other side of the Y-adapter.  
B. Plug one end of a 1/8” to RCA stereo audio cable  
(available at electronics stores) into the jack beneath  
the console. Plug the other end of the cable into an  
RCA Y-adapter (available at electronics stores).  
Next, remove the wire that is currently plugged into  
the LINE OUT jack on your stereo and plug the wire  
into the unused side of the Y-adapter. Plug the Y-  
adapter into the LINE OUT jack on your stereo.  
B
B
PHONES  
CD  
VCR  
Audio  
1/8”  
Amp  
LINE OUT  
Cable  
Y-adapter  
RCA  
Headphones/Speakers  
Audio  
Y-adapter  
Cable  
Wire removed from  
LINE OUT jack  
16  
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HOW TO CONNECT YOUR VCR  
B. Plug one end of a 1/8” to RCA stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into an RCA Y-adapter (available at electron-  
ics stores). Next, remove the wire that is currently  
plugged into the AUDIO OUT jack on your VCR  
and plug the wire into the unused side of the Y-  
adapter. Plug the Y-adapter into the AUDIO OUT  
jack on your VCR.  
Note: If your VCR has an unused AUDIO OUT jack,  
see instruction A below. If the AUDIO OUT jack is  
being used, see instruction B. If you have a TV  
with a built-in VCR, see instruction B. If your VCR  
is connected to your home stereo, see HOW TO  
CONNECT YOUR HOME STEREO on page 16.  
A. Plug one end of a 1/8” to RCA stereo audio cable  
(available at electronics stores) into the jack  
beneath the console. Plug the other end of the  
cable into the AUDIO OUT jack on your VCR.  
B
ANT IN  
.
VIDEO AUDIO  
IN  
RF OUT  
CH  
3
4
OUT  
A
ANT IN  
.
VIDEO AUDIO  
IN  
RF OUT  
CH  
3
4
OUT  
RCA  
Y-adapter  
AUDIO OUT  
RIGHT  
LEFT  
Audio Cable  
Audio  
Cable  
Wire removed from  
AUDIO OUT jack  
17  
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The program will function in almost the same way  
as a Smart program (see step 3 on page 14).  
However, an electronic “chirping” sound will alert  
you when the resistance level and/or the target  
pace is about to change.  
HOW TO USE IFIT.COM CD AND VIDEO  
PROGRAMS  
To use iFIT.com CDs or videocassettes, the elliptical  
crosstrainer must be connected to your portable CD  
player, portable stereo, home stereo, computer with  
CD player, or VCR. See HOW TO CONNECT YOUR  
CD PLAYER, VCR, OR COMPUTER on page 15. To  
purchase iFIT.com CDs and videocassettes, call  
toll-free 1-888-533-1333.  
Note: If the resistance of the pedals and/or the  
target pace does not change when a “chirp” is  
heard:  
• Make sure that the indicator near the iFIT.com  
button is lit.  
• Adjust the volume of your CD player or VCR.  
If the volume is too high or too low, the con-  
sole may not detect the program signals.  
Follow the steps below to use an iFIT.com CD or  
video program.  
Turn on the console.  
• Make sure that the audio cable is properly  
connected and that it is fully plugged in.  
1
See step 1 on page 12.  
Follow your progress with the large display.  
See step 4 on page 12.  
Select the iFIT.com mode.  
5
6
7
8
2
Each time the console is  
turned on, the manual  
mode will be selected. To  
select the iFIT.com mode,  
press the iFIT.com button.  
The indicator near the but-  
ton will light and the letters  
IF will appear in the small  
display.  
Measure your heart rate if desired.  
See step 5 on page 13.  
Turn on the fan if desired.  
See step 6 on page 13.  
When you are finished exercising, the console  
will automatically turn off.  
Insert the iFIT.com CD or videocassette.  
3
If you are using an iFIT.com CD, insert the CD  
into your CD player. If you are using an iFIT.com  
videocassette, insert the videocassette into your  
VCR.  
See step 7 on page 13.  
Press the play button on your CD player or  
4
VCR.  
A moment after the play button is pressed, your  
personal trainer will begin guiding you through  
your workout. Simply follow your personal trainer’s  
instructions.  
18  
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Follow the desired links on our Web site to  
select a program.  
HOW TO USE PROGRAMS DIRECTLY FROM  
OUR WEB SITE  
5
6
Follow the on-line instructions to start the  
program.  
Our Web site at www.iFIT.com allows you to play  
iFIT.com programs directly from the internet. To use  
programs from our Web site, the elliptical crosstrainer  
must be connected to your home computer. See HOW  
TO CONNECT YOUR COMPUTER on page 17. In  
addition, you must have an internet connection and an  
internet service provider. A list of specific system  
requirements will be found on our Web site.  
When you start the program, an on-screen count-  
down will begin.  
Return to the elliptical crosstrainer and begin  
pedaling.  
7
When the on-screen countdown ends, the pro-  
gram will begin. The program will function in  
almost the same way as a Smart program (see  
step 3 on page 14). However, an electronic “chirp-  
ing” sound will alert you when the resistance level  
and/or the target pace is about to change.  
Follow the steps below to use a program from our  
Web site.  
Turn on the console.  
1
See step 1 on page 12.  
Follow your progress with the large display.  
See step 4 on page 12.  
8
Select the iFIT.com mode.  
2
Each time the console is  
turned on, the manual  
mode will be selected. To  
select the iFIT.com mode,  
press the iFIT.com button.  
The indicator near the but-  
ton will light and the letters  
IF will appear in the small  
display.  
Measure your heart rate if desired.  
See step 5 on page 13.  
9
When you are finished exercising, the console  
will automatically turn off.  
10  
See step 7 on page 13.  
Go to your computer and start an internet con-  
3
nection.  
Start your Web browser, if necessary, and go  
4
to our Web site at www.iFIT.com.  
19  
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MAINTENANCE AND TROUBLESHOOTING  
Inspect and tighten all parts of the elliptical crosstrainer  
regularly. Replace any worn parts immediately.  
HOW TO LEVEL THE ELLIPTICAL CROSSTRAINER  
After the elliptical  
crosstrainer has  
For smooth opera-  
tion of the elliptical  
crosstrainer, clean  
the ramp regularly  
using a soft cloth  
and a small amount  
been moved, make  
sure that the ends  
of both stabilizers  
are touching the  
floor. If the elliptical  
crosstrainer rocks  
slightly during use,  
turn one or both of  
the leveling feet  
Ramp  
of mild detergent.  
Other parts of the  
elliptical crosstrainer  
can be cleaned in  
the same way. Keep  
Leveling Foot  
under the front stabilizer until the rocking motion is  
eliminated.  
liquids away from the console. Never use abra-  
sives or solvents.  
HANDGRIP PULSE SENSOR TROUBLESHOOTING  
HOW TO MOVE THE ELLIPTICAL CROSSTRAINER  
If there are sheets of clear plastic on the metal con-  
tacts on the handgrip pulse sensor, peel off the plas-  
tic. For optimal performance of the handgrip pulse  
sensor, keep the metal contacts clean using a soft  
cloth and a small amount of mild detergent. Never  
use alcohol, abrasives, or chemicals.  
Stand in front of  
the elliptical  
crosstrainer,  
hold the handle-  
bars firmly, and  
place one foot  
against the ramp  
in the location  
Avoid moving your hands or squeezing the handgrip  
pulse sensor too tightly. Excessive movement or pres-  
sure may interfere with heart rate readings. For the  
most accurate heart rate reading, hold the metal con-  
tacts for about 30 seconds.  
Place your  
foot here  
shown. Pull the  
handlebars until  
the elliptical  
crosstrainer can  
be moved on the  
front wheels,  
and carefully  
Wheel  
move the ellipti-  
cal crosstrainer  
to the desired  
location. Then,  
place one foot against the ramp and lower the ellipti-  
cal crosstrainer. Due to the size and weight of the  
elliptical crosstrainer, use extreme caution while  
moving and lowering it.  
20  
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CONDITIONING GUIDELINES  
WARNING:  
During the first few minutes of exercise, your body  
uses easily accessible carbohydrate calories for ener-  
gy. Only after the first few minutes of exercise does  
your body begin to use stored fat calories for energy.  
If your goal is to burn fat, adjust the intensity of your  
exercise until your heart rate is near the lowest num-  
ber in your training zone as you exercise.  
• Before beginning this or any exercise pro-  
gram, consult your physician. This is espe-  
cially important for persons over the age of  
35 or persons with pre-existing health prob-  
lems.  
For maximum fat burning, adjust the intensity of your  
exercise until your heart rate is near the middle num-  
ber in your training zone as you exercise.  
• The pulse sensor is not a medical device.  
Various factors may affect the accuracy of  
heart rate readings. The pulse sensor is  
intended only as an exercise aid in deter-  
mining heart rate trends in general.  
Aerobic Exercise  
If your goal is to strengthen your cardiovascular sys-  
tem, your exercise must be “aerobic.” Aerobic exer-  
cise is activity that requires large amounts of oxygen  
for prolonged periods of time. This increases the  
demand on the heart to pump blood to the muscles,  
and on the lungs to oxygenate the blood. For aerobic  
exercise, adjust the intensity of your exercise until  
your heart rate is near the highest number in your  
training zone as you exercise.  
The following guidelines will help you to plan your  
exercise program. Remember that proper nutrition  
and adequate rest are essential for successful results.  
EXERCISE INTENSITY  
Whether your goal is to burn fat or to strengthen your  
cardiovascular system, the key to achieving the  
desired results is to exercise with the proper intensity.  
The proper intensity level can be found by using your  
heart rate as a guide. The chart below shows recom-  
mended heart rates for fat burning, maximum fat  
burning, and cardiovascular (aerobic) exercise.  
WORKOUT GUIDELINES  
Each workout should include the following three parts:  
A warm-up, consisting of 5 to 10 minutes of stretching  
and light exercise. A proper warm-up increases your  
body temperature, heart rate, and circulation in prepa-  
ration for exercise.  
Training zone exercise, consisting of 20 to 30 min-  
utes of exercising with your heart rate in your training  
zone. Note: During the first few weeks of your exer-  
cise program, do not keep your heart rate in your  
training zone for longer than 20 minutes.  
A cool-down, with 5 to 10 minutes of stretching. This  
will increase the flexibility of your muscles and will  
help to prevent post-exercise problems.  
To find the proper heart rate for you, first find your age  
at the bottom of the chart (ages are rounded off to the  
nearest ten years). Next, find the three numbers above  
your age. The three numbers are your “training zone.”  
The lower two numbers are recommended heart rates  
for fat burning; the highest number is the recommend-  
ed heart rate for aerobic exercise.  
EXERCISE FREQUENCY  
To maintain or improve your condition, complete three  
workouts each week, with at least one day of rest  
between workouts. After a few months of regular exer-  
cise, you may complete up to five workouts each week  
if desired. The key to success is to make exercise a  
regular and enjoyable part of your everyday life.  
Fat Burning  
To burn fat effectively, you must exercise at a relative-  
ly low intensity level for a sustained period of time.  
21  
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PART LIST—Model No. PFEL54932  
R1204A  
Key  
Key  
Key  
No. Qty. Description  
No. Qty. Description  
No. Qty. Description  
1
2
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
Frame  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
2
1
2
1
1
6
3
2
1
1
1
4
1
4
1
1
1
2
1
1
3
4
4
1
Crank Bearing  
Flywheel  
82  
83  
84  
85  
1
1
4
1
Incline Motor  
Upright  
Frame Spacer  
3
Front Stabilizer  
Rear Stabilizer  
Console  
Flywheel Bearing  
Magnet  
M4 x 12mm Tap Screw  
Adjustment Cable  
Assembly  
4
5
Flywheel Axle  
M8.5 Small Washer  
M8 Nylon Locknut  
Crank Screw  
Right Crank Arm  
M6 x 25mm Bolt  
Control Board  
M6 x 18mm Bolt  
“C” Magnet Bracket  
M8.5 Washer  
“C” Magnet  
6
Left Side Shield  
Right Side Shield  
Pedal Disc  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
1
1
1
2
4
1
4
2
3
1
2
1
1
Upper Wire Harness  
Lower Wire Harness  
Pivot Axle  
7
8
9
Left Handlebar  
Right Handlebar  
Foam Grip  
M8 x 22mm Button Bolt  
Motor Washer  
Water Bottle Holder  
M8 Nut  
10  
11  
12  
13  
14  
15  
16  
Right Pedal  
Left Pedal  
M4 x 22mm Screw  
M6 Large Washer  
Wedge  
Left Pedal Arm  
Right Pedal Arm  
Inner Pedal Arm  
Bushing  
Motor  
Incline Motor Spacer  
Incline Reed Switch  
Incline Reed Switch  
Clip  
Belt  
17  
18  
19  
20  
21  
22  
2
2
1
4
2
2
Pedal Leg Sleeve  
Ramp Shield  
Control Box with Lid  
M6 x 45mm Flat Screw  
Snap Ring  
M8 x 33mm Button Bolt  
Ramp Cover  
Ramp  
99  
2
1
4
2
2
1
1
5
2
4
Ramp Spacer  
Incline Axle  
M6 Nut  
100  
101  
102  
103  
104  
105  
106  
107  
108  
M5 Nylon Locknut  
M5 x 12mm Bolt  
M10 x 85mm Button  
Screw  
Ramp Bushing  
Ramp Cap  
M8 x 25mm Patch  
Screw  
Frame Bushing  
Frame Axle  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
2
6
2
2
2
4
2
1
1
2
2
Handlebar Cap  
Handlebar Bushing  
Handlebar Spacer  
Upright Spacer  
Bolt Set  
64  
65  
2
8
M4 x 6mm Screw  
M5 x 33mm Screw  
M10 x 65mm Bolt  
M10 Nylon Locknut  
M4 x 19mm Screw  
M8 x 19mm Patch  
Screw  
66 19 M4 x 16mm Screw  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
4
1
1
1
2
2
1
2
2
1
1
1
2
1
1
M4 x 25mm Screw  
Right Front Endcap  
Reed Switch Clamp  
M10 Split Washer  
Handlebar Endcap  
Leveling Foot  
Handlebar Leg Bushing  
Pedal Arm Wheel  
Upright Bushing  
Left Front Endcap  
Wheel  
109  
2
M6 x 16mm Button  
Screw  
110  
111  
112  
113  
114  
115  
3
4
1
2
1
2
#8 x 9.5mm Screw  
M6 Nylon Locknut  
Power Cord  
M6 x 72mm Button  
Screw  
M5 x 16mm Screw  
M5 x 6mm Screw  
M6 Eyebolt  
M3 x 12mm Screw  
AC Power Receptical  
Outer Pedal Arm  
Bushing  
34  
4
M10 x 112mm Carriage  
Bolt  
Spring  
35  
36  
37  
38  
39  
2
1
1
4
1
Rear Stabilizer Endcap  
Left Crank Arm  
Pulley  
Reed Switch  
Reed Switch Bracket  
Handlebar Leg  
Side Shield Cover  
“U” Bracket  
116  
#
2
5
1
1
Wave Washer  
Allen Wrench  
Pedal Arm Cap  
Crank  
#
Grease  
#
User’s Manual  
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover  
of this manual for information about ordering replacement parts.  
22  
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EXPLODED DRAWING—Model No. PFEL54932  
R1204A  
95  
96  
11  
71  
96  
58  
5
82  
97  
98  
99  
109  
94  
11  
24  
25  
71  
10  
22  
108  
45  
100  
26  
24  
99  
59  
102  
66  
101  
113  
93  
109  
23  
53  
66  
24  
94  
9
101  
102  
108  
116  
101  
103  
66  
93  
24  
91  
20  
88  
104  
29  
24  
74  
74  
27  
38  
103  
101  
26  
113  
2
45  
24  
25  
20  
53  
12  
86  
38  
116  
27  
22  
23  
15  
108  
53  
60  
79  
106  
94  
42  
17  
87  
51  
45  
75  
111  
30  
64  
46  
46  
68  
51  
52  
42  
28  
63  
115  
3
64  
83  
17  
16  
66  
49  
34  
43  
54  
60  
70  
105  
41  
76  
44  
72  
60  
81  
45  
75  
46  
32  
47  
114  
62  
85  
31  
72  
32  
106  
110  
40  
79  
48  
21  
90  
61  
38 27  
20  
13  
66  
106  
33  
20  
40  
90  
55  
66  
69  
110  
19  
78  
50  
19  
66  
66  
28  
77  
73  
45  
57  
1
61  
106  
28  
29  
38  
36  
21  
89  
35  
14  
39  
57  
106  
67  
108  
16  
89  
92  
84  
18  
27  
80  
115  
4
53  
84  
66  
45  
37  
34  
35  
7
47  
66  
67  
6
92  
51  
107  
56  
8
65  
66  
66  
107  
111  
66  
51  
65  
111  
66  
18  
112  
66  
67  
8
65  
66  
23  
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HOW TO ORDER REPLACEMENT PARTS  
To order replacement parts, simply call our Customer Service Department toll-free at 1-888-533-1333, Monday  
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be  
prepared to give the following information when calling:  
• The MODEL NUMBER of the product (PFEL54932)  
• The NAME of the product (PROFORM C830 elliptical crosstrainer)  
• The SERIAL NUMBER of the product (see the front cover of this manual)  
• The KEY NUMBER and DESCRIPTION of the part(s) (see page 22)  
LIMITED WARRANTY  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and  
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-  
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-  
ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.  
All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not  
extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis-  
use, improper or abnormal usage or repairs not provided by an ICON authorized service center; products  
used for commercial or rental purposes; or products used as store display models. No other warranty  
beyond that specifically set forth above is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-  
nection with the use or performance of the product or damages with respect to any economic loss, loss  
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other  
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-  
dental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of  
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth  
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above  
limitation may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
Part No. 213494 R1204A  
Printed in China © 2004 ICON IP, Inc.  
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