ProForm Elliptical Trainer dtl44941 User Manual

Model No. DTL44941  
Serial No.  
USER'S MANUAL  
Serial Number  
Decal  
QUESTIONS?  
If you have questions, or if there  
are missing parts, we will guar-  
antee complete satisfaction  
through direct assistance from  
our factory.  
TO AVOID DELAYS, PLEASE  
CALL DIRECT TO OUR TOLL-  
FREE CUSTOMER HOT LINE.  
The trained technicians on our  
Customer Hot Line will provide  
immediate assistance, free of  
charge to you.  
CUSTOMER HOT LINE:  
1-800-999-3756  
Mon.–Fri., 6 a.m.–6 p.m. MST  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of burns, fire, electric shock, or injury to persons, read the  
following important precautions and information before operating the treadmill.  
1. It is the responsibility of the owner to ensure  
that all users of this treadmill are adequately  
informed of all warnings and precautions.  
12. Failure to use a properly functioning surge  
suppressor could result in damage to the con-  
trol system of the treadmill. If the control sys-  
tem is damaged, the walking belt may change  
speed or stop unexpectedly, which may result  
in a fall and serious injury.  
2. Use the treadmill only as described.  
3. Place the treadmill on a level surface, with at  
least eight feet of clearance behind it and two  
feet on each side. Do not place the treadmill  
on any surface that blocks air openings. To  
protect the floor or carpet from damage, place  
a mat under the treadmill.  
13. Keep the power cord and the surge suppres-  
sor away from heated surfaces.  
14. Never move the walking belt while the power  
is turned off. Do not operate the treadmill if  
the power cord or plug is damaged, or if the  
treadmill is not working properly. (See BE-  
FORE YOU BEGIN on page 5 if the treadmill is  
not working properly.)  
4. Keep the treadmill indoors, away from mois-  
ture and dust. Do not put the treadmill in a  
garage or covered patio, or near water.  
5. Do not operate the treadmill where aerosol  
products are used or where oxygen is being  
administered.  
15. Never start the treadmill while you are stand-  
ing on the walking belt. Always hold the  
handrails while using the treadmill.  
6. Keep children under the age of 12 and pets  
away from the treadmill at all times.  
16. The treadmill is capable of high speeds.  
Adjust the speed in small increments to avoid  
sudden jumps in speed.  
7. The treadmill should be used only by persons  
weighing 250 pounds or less.  
17. The pulse sensor is not a medical device.  
Various factors, including your movement,  
may affect the accuracy of heart rate readings.  
The sensor is intended only as an exercise aid  
in determining heart rate trends in general.  
8. Never allow more than one person on the  
treadmill at a time.  
9. Wear appropriate exercise clothes when  
using the treadmill. Do not wear loose clothes  
that could become caught in the treadmill.  
Athletic support clothes are recommended for  
both men and women. Always wear athletic  
shoes. Never use the treadmill with bare feet,  
wearing only stockings, or in sandals.  
18. Do not use the hand weights at speeds faster  
than walking speeds. Using weights and not  
holding the handrails may compromise your  
ability to maintain your balance. Exercises  
using weights should be attempted only by  
experienced users.  
10. When connecting the power cord (see page 10),  
plug the power cord into a surge suppressor  
(not included) and plug the surge suppressor  
into a grounded circuit capable of carrying 15  
or more amps. No other appliance should be on  
the same circuit. Do not use an extension cord.  
19. Never leave the treadmill unattended while it  
is running. Always remove the key and unplug  
the power cord when the treadmill is not in  
use.  
20. Do not attempt to raise, lower, or move the  
treadmill until it is properly assembled. (See  
ASSEMBLY on page 6, and HOW TO FOLD  
AND MOVE THE TREADMILL on page 14.)  
You must be able to safely lift 45 pounds (20  
kg) to raise, lower, or move the treadmill.  
11. Use only a single-outlet surge suppressor that  
meets all of the specifications described on  
page 10. To purchase a surge suppressor, see  
your local PROFORM dealer or call 1-800-806-  
3651 and order part number 146148.  
3
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21. When folding or moving the treadmill, make  
sure that the storage latch is fully closed.  
maintenance and adjustment procedures de-  
scribed in this manual. Never remove the  
motor hood unless instructed to do so by an  
authorized service representative. Servicing  
other than the procedures in this manual  
should be performed by an authorized ser-  
vice representative only.  
22. Inspect and properly tighten all parts of the  
treadmill regularly.  
23. Never insert any object into any opening.  
24.  
DANGER:  
Always unplug the power  
cord immediately after use, before cleaning  
the treadmill, and before performing the  
25. This treadmill is intended for in-home use  
only. Do not use this treadmill in a commer-  
cial, rental, or institutional setting.  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. ICON assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
SAVE THESE INSTRUCTIONS  
The decals shown below have been placed on your treadmill. If a decal is missing,  
or if it is not legible, please call our Customer Service Department toll-free at  
1-800-999-3756 and order a free replacement decal. Apply the decal in the location  
shown. Note: The decals are not shown at actual size.  
4
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BEFORE YOU BEGIN  
Thank you for selecting the new PROFORM® CROSS-  
TRAINER ULTIMATE LX treadmill. The CROSS-  
TRAINER ULTIMATE LX treadmill combines advanced  
technology with innovative design to help you get the  
most from your exercise in the convenience of your  
home. And when you’re not exercising, the CROSS-  
TRAINER ULTIMATE LX treadmill can be folded up, re-  
quiring less than half the floor space of other treadmills.  
ing this manual, call our Customer Service Department  
toll-free at 1-800-999-3756, Monday through Friday, 6  
a.m. until 6 p.m. Mountain Time (excluding holidays).  
To help us assist you, please note the product model  
number and serial number before calling. The model  
number is DTL44941. The serial number can be found  
on a decal attached to the treadmill (see the front  
cover of this manual for the location).  
For your benefit, read this manual carefully before  
using the treadmill. If you have questions after read-  
Before reading further, please review the drawing  
below and familiarize yourself with the labeled parts.  
Bookrack  
Console  
Accessory Tray  
Weight Rack  
Handrail  
Hand Weights  
Key/Clip  
Storage Latch  
Upright  
Reset/Off  
Circuit Breaker  
Power Cord  
Walking Belt  
Foot Rail  
RIGHT SIDE  
Cushioned Walking Platform  
for maximum exercise comfort  
BACK  
Rear Roller  
Adjustment Bolts  
5
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ASSEMBLY  
Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials. Do not  
dispose of the packing materials until assembly is completed.  
Note: The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, a  
small amount of lubricant may be transferred to the top of the walking belt or the shipping carton. This is a normal  
condition and does not affect treadmill performance. If there is lubricant on top of the walking belt, simply wipe off  
the lubricant with a soft cloth and a mild, non-abrasive cleaner.  
Assembly requires the included allen wrenches  
rubber mallet and adjustable wrench  
and your own phillips screwdriver  
.
,
For help identifying the assembly hardware, see the drawings below. If a part is not in the parts bag, first  
check to see if it has been pre-assembled.  
3/4” Tek Screw (58)–2  
2” Bolt (64)–2  
1” Tek Screw (39)–6  
1/2” Screw (49)–6  
3/4” Screw (2)–6  
1/2” Ground Screw  
(75)–1  
Washer (38)–2  
Wheel Nut (32)–2  
2 1/2” Bolt (37)–2  
1. Make sure that the power cord is unplugged.  
1
69  
With the help of another person, carefully raise the  
Uprights (69) to the vertical position. Insert one of the  
Extension Legs (63) into the treadmill as shown. (Note: It  
may be helpful to tip the Uprights as you insert the  
Extension Leg.) Make sure that the Base Pad (61) is  
under the Extension Leg.  
63  
Insert the other Extension Leg (63) in the same way.  
61  
6
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2. With the help of another person, carefully lower the  
Uprights (69) as shown. Note: It may be helpful to place  
one foot on one of the Extension Legs [63] as you tip the  
Uprights. Make sure that the Extension Legs remain  
in the Uprights.  
64  
39  
69  
66  
2
57  
Attach each Extension Leg (63) with two 1” Tek Screws  
(39) and a Round Base Pad (57) as shown. Attach the  
lower Tek Screw, without the Round Base Pad, first.  
32  
57  
66  
32  
57  
64  
Attach two more Round Base Pads (57) to the base of  
the Uprights (69) with two 1” Tek Screws (39). Note: One  
replacement Round Base Pad may be included. If a  
Round Base Pad becomes worn and needs to be re-  
placed, use the replacement Round Base Pad.  
39  
39  
63  
57  
Attach the two Wheels (66) with two 2” Bolts (64) and  
two Wheel Nuts (32) as shown. Do not overtighten the  
2” Bolts. The Wheels should be able to spin freely.  
69  
63  
39  
With the help of another person, carefully raise the  
Uprights (69) to the vertical position.  
3. Identify the Right Handrail (72), which has a large round  
hole in the location shown. Route the Upright Wire (42)  
through the hole in the Right Handrail. Press a Handrail  
Cap (40) onto the lower end of the Right Handrail as  
shown. Attach the upper end of the Right Handrail to the  
right Upright (69) with a 2 1/2” Bolt (37). Be careful not to  
pinch the Upright Wire. Firmly tighten the Bolt. Attach  
the lower end of the Right Handrail and the Handrail Cap  
with a 3/4” Tek Screw (58) and a Washer (38).  
3
37  
71  
72  
Large  
Hole  
69  
42  
37  
Attach the Left Handrail (71) in the same way. Note:  
There is not an upright wire on the left side.  
69  
40  
38  
58  
40  
38  
58  
7
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4. Hold the Console Base (47) near the Left Handrail (71).  
Attach the end of the ground wire on the Console Base  
to the indicated small hole in the Left Handrail with the  
1/2” Ground Screw (75).  
4
Ground  
Wire  
47  
Small  
Hole  
75  
71  
5. Set the Console Base (47) on the Right Handrail (72) and  
the Left Handrail (71). Attach the Console Base with four  
3/4” Screws (2). Start all four Screws before tightening  
them; do not overtighten the Screws.  
5
72  
47  
71  
2
2
6. Touch the Right Handrail (72) to discharge any static.  
Press the end of the Upright Wire (42) into the socket in the  
bottom of the Console Base (47). The connector should  
slide easily into the socket and snap into place. If the  
connector does not slide easily and snap into place, turn  
the connector and then insert it.  
6
72  
42  
47  
8
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7. Press the Upright Wire (42) into the slot in the underside  
of the Console Base (47) in the indicated area. Cover the  
Upright Wire with the Right Grip Plate (36). Be careful  
not to pinch the Upright Wire. Tighten three 1/2”  
Screws (49) into the Right Grip Plate and the Console  
Base.  
47  
7
Slot  
Ground  
Wire  
42  
Attach the Left Grip Plate (32) over the ground wire and  
the other wires with three 1/2” Screws (49). Be careful  
not to pinch any of the Wires.  
36  
32  
49  
49  
8. Attach the Storage Latch (29), with the Latch Spacer  
(45), to the left Upright (69) with two 3/4” Screws (2) as  
shown. Do not overtighten the Screws.  
8
69  
29  
45  
2
9. Make sure that all parts are properly tightened before you use the treadmill. Note: Extra hardware may  
be included. Keep the included allen wrenches in a secure place. The large allen wrench is used to adjust the  
walking belt (see page 17). To protect the floor or carpet, place a mat under the treadmill.  
9
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OPERATION AND ADJUSTMENT  
TM  
THE PERFORMANT LUBE WALKING BELT  
an equipment-grounding conductor and a grounding  
plug. Plug the power cord into a surge suppressor,  
and plug the surge suppressor into an appropriate  
outlet that is properly installed and grounded in  
accordance with all local codes and ordinances.  
Important: The treadmill is not compatible with  
GFCI-equipped outlets.  
Your treadmill features a walking belt coated with  
PERFORMANT LUBETM, a high-performance lubricant.  
IMPORTANT: Never apply silicone spray or other  
substances to the walking belt or the walking plat-  
form. Such substances will deteriorate the walking  
belt and cause excessive wear.  
This product is for use on a nominal 120-volt circuit,  
and has a grounding plug that looks like the plug illus-  
trated in drawing 1 below. A temporary adapter that  
looks like the adapter illustrated in drawing 2 may be  
used to connect the surge suppressor to a 2-pole  
receptacle as shown in drawing 2 if a properly  
grounded outlet is not available.  
HOW TO PLUG IN THE POWER CORD  
DANGER:  
Improper connection  
of the equipment-grounding conductor can  
result in an increased risk of electric shock.  
Check with a qualified electrician or service-  
man if you are in doubt as to whether the  
product is properly grounded. Do not modify  
the plug provided with the product—if it will  
not fit the outlet, have a proper outlet  
1
Grounded Outlet Box  
Surge Suppressor  
Grounding Pin  
installed by a qualified electrician.  
Your treadmill, like any other type of sophisticated  
electronic equipment, can be seriously damaged by  
sudden voltage changes in your home’s power.  
Voltage surges, spikes, and noise interference can  
result from weather conditions or from other appliances  
being turned on or off. To decrease the possibility of  
your treadmill being damaged, always use a surge  
suppressor with your treadmill (see drawing 1 at  
the right). To purchase a surge suppressor, see  
your local PROFORM dealer or call 1-800-806-3651  
and order part number 146148.  
Grounding Pin  
Grounded Outlet  
Grounding Plug  
2
Grounded Outlet Box  
Adapter  
Surge Suppressor  
Use only a single-outlet surge suppressor that is  
UL 1449 listed as a transient voltage surge sup-  
pressor (TVSS). The surge suppressor must have a  
UL suppressed voltage rating of 400 volts or less  
and a minimum surge dissipation of 450 joules.  
The surge suppressor must be electrically rated  
for 120 volts AC and 15 amps. There must be a  
monitoring light on the surge suppressor to indi-  
cate whether it is functioning properly. Failure to  
use a properly functioning surge suppressor could  
result in damage to the control system of the  
treadmill. If the control system is damaged, the  
walking belt may change speed or stop unexpect-  
edly, which may result in a fall and serious injury.  
Lug  
Metal Screw  
The temporary adapter should be used only until a  
properly grounded outlet (drawing 1) can be installed  
by a qualified electrician.  
The green-colored rigid ear, lug, or the like extending  
from the adapter must be connected to a permanent  
ground such as a properly grounded outlet box cover.  
Whenever the adapter is used it must be held in place  
by a metal screw. Some 2-pole receptacle outlet box  
covers are not grounded. Contact a qualified elec-  
trician to determine if the outlet box cover is  
grounded before using an adapter.  
This product must be grounded. If it should malfunc-  
tion or break down, grounding provides a path of least  
resistance for electric current to reduce the risk of elec-  
tric shock. This product is equipped with a cord having  
10  
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CONSOLE DIAGRAM  
Displays  
Pulse Sensor  
Key  
Note: If there is a thin sheet  
of plastic on the console,  
remove the plastic.  
Clip  
Insert the key into the console. A tone will sound and  
the three displays will light. Test the clip by carefully  
taking a few steps backward until the key is pulled  
from the console. If the key is not pulled from the  
console, adjust the position of the clip.  
CAUTION:  
Before operating the  
console, read the following precautions.  
• Do not stand on the walking belt when turn-  
ing on the power.  
Follow the steps below to operate the console.  
• Always wear the clip (see the drawing  
above) while operating the treadmill.  
Insert the key into the console.  
1
• Adjust the speed in small increments to  
avoid sudden jumps in speed.  
When the key is inserted, a tone will sound and  
the three displays will light.  
• To reduce the possibility of electric shock,  
keep the console dry. Avoid spilling liquids  
on the console and place only a sealed  
water bottle in the accessory trays.  
Press the Speed + button to start the walking  
belt.  
2
A moment after the button is pressed, the walking  
belt will begin to move. Hold the handrails and  
begin walking.  
STEP-BY-STEP CONSOLE OPERATION  
As you exercise, change the speed of the walking  
belt as desired by pressing the Speed buttons.  
Each time a button is pressed, the speed setting  
will change by 0.1 mph; if a button is held down,  
the speed setting will change in increments of 0.5  
mph. Note: The console can display speed and  
distance in either miles or kilometers (see  
SPEED DISPLAY on page 12). For simplicity, all  
instructions in this section refer to miles.  
Before operating the console, make sure that the  
power cord is properly plugged in (see page 10). The  
reset/off circuit breaker, located on the treadmill frame  
near the power cord, should be in the reset position  
(see page 16).  
Next, stand on the foot rails of the treadmill. Find the  
clip attached to the key (see the drawing above), and  
slide the clip onto the waistband of your clothes.  
11  
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To stop the walking belt, press the Stop button.  
The Time/Distance display will begin to flash.  
while inserting the key  
into the console. An “E”  
for English miles or an  
“M” for metric kilometers  
will appear in the Speed  
display. Press the Speed  
+ button to change the  
Note: During the first few minutes that the treadmill  
is used, inspect the alignment of the walking belt,  
and align it if necessary (see page 16).  
Change the incline of the treadmill as desired.  
unit of measurement. When the desired unit of  
measurement is selected, remove the key and  
then reinsert it.  
3
4
To change the incline of the treadmill, press either  
of the Incline buttons until the desired incline level  
is reached.  
To reset the displays, press the Stop button, re-  
move the key, and then reinsert the key.  
Follow your progress with the three displays.  
Fat Calories/Calories/  
Measure your  
5 heart rate if de-  
Mode Indicator  
Pulse display—This  
sired.  
display shows the ap-  
proximate numbers of fat  
calories and calories you  
have burned (see FAT  
BURNING on page 18).  
The display will change  
To measure your  
heart rate, stand on  
the foot rails and  
place your thumb  
on the pulse sen-  
from one number to the other every few seconds,  
as shown by the mode indicators. This display will  
also show your heart rate when you use the pulse  
sensor (see step 5).  
sor. Do not press too hard, or the circulation in  
your thumb will be restricted and your pulse  
will not be detected. After a few seconds, the  
heart-shaped indicator in the Fat Calories/Calories/  
Pulse display will begin to flash, and then your  
heart rate will be shown. Hold your thumb on the  
pulse sensor for about 15 seconds for the most ac-  
curate reading.  
Time/Distance  
display—This display  
shows the elapsed time  
and the distance that  
you have walked or run.  
The display will change  
from one number to the  
other every few seconds, as shown by the mode  
indicators. Note: When the Stop button is pressed,  
this display will flash.  
If the displayed heart rate appears to be too high  
or too low, or if your heart rate is not displayed, lift  
your thumb off the pulse sensor for a few seconds.  
Then, place your thumb on the pulse sensor as de-  
scribed above. Remember to stand still while mea-  
suring your heart rate.  
Speed display—This  
display shows the speed  
of the walking belt.  
When you are finished exercising, remove the  
key.  
6
Step onto the foot rails, press the Stop button, and  
remove the key from the console. Keep the key in a  
secure place. Move the reset/off circuit breaker to  
the off position and unplug the power cord.  
Note: The console can display speed and dis-  
tance in either miles or kilometers. To change the  
unit of measurement, hold down the Stop button  
12  
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HOW TO USE THE HAND WEIGHTS  
To exercise your upper body as you walk on the treadmill,  
hold the 2-pound weights at your sides or press the weights  
above your head. To increase the intensity of your exercise,  
use the 3-pound or 5-pound weights. The hand weights can  
be stored in the weight rack.  
WARNING: Do not use the hand weights at speeds  
faster than walking speeds. Using weights and not  
holding the handrails may compromise your ability to  
maintain your balance. Exercises using weights should  
be attempted only by experienced users.  
Weight Rack  
13  
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HOW TO FOLD AND MOVE THE TREADMILL  
HOW TO FOLD THE TREADMILL FOR STORAGE  
Before folding the treadmill, adjust the incline to the  
lowest position. If this is not done, the treadmill may be per-  
manently damaged. Next, unplug the power cord. CAUTION:  
You must be able to safely lift 45 pounds (20 kg) to raise,  
lower, or move the treadmill.  
1. Hold the treadmill with your hands in the locations shown at  
the right. To decrease the possibility of injury, bend your  
legs and keep your back straight. As you raise the tread-  
mill, make sure to lift with your legs rather than your  
back. Raise the treadmill about halfway to the vertical posi-  
tion.  
2. Move your right hand to the position shown and hold the  
treadmill firmly. Using your left thumb, press the storage latch  
to the left. Raise the treadmill until the storage latch closes  
over the catch. Make sure that the storage latch is fully  
engaged over the catch.  
To protect the floor or carpet from damage, place a mat  
under the treadmill. Keep the treadmill out of direct sun-  
light. Do not leave the treadmill in the storage position in  
temperatures above 85° Fahrenheit.  
Engaged  
Storage  
Latch  
Catch  
HOW TO MOVE THE TREADMILL  
Before moving the treadmill, convert the treadmill to the storage  
position as described above. Make sure that the frame is se-  
curely held by the storage latch.  
1. Hold the upper ends of the handrails. Place one foot on the  
base as shown.  
2. Tilt the treadmill back until it rolls freely on the front wheels.  
Carefully move the treadmill to the desired location. To re-  
duce the risk of injury, use extreme caution while mov-  
ing the treadmill. Do not move the treadmill over an un-  
even surface.  
Base  
Front Wheels  
3. Place one foot on the base, and carefully lower the treadmill  
until it is resting in the storage position.  
14  
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HOW TO LOWER THE TREADMILL FOR USE  
1. Hold the upper end of the treadmill with your right hand.  
Press the storage latch to the left. Pivot the treadmill down  
until the frame and foot rail are past the storage latch.  
Storage  
Latch  
Catch  
2. Hold the treadmill firmly with both hands, and lower the tread-  
mill to the floor. Do not drop the treadmill frame to the  
floor. To decrease the possibility of injury, bend your legs  
and keep your back straight.  
15  
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TROUBLESHOOTING  
Most treadmill problems can be solved by following the instructions below. If further assistance is  
needed, please call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday,  
6 a.m. until 6 p.m. Mountain Time (excluding holidays).  
PROBLEM: The power does not turn on  
SOLUTION: a. Make sure that the power cord is plugged into a surge suppressor, and that the surge suppressor  
is plugged into a properly grounded outlet (see page 10). Use only a single-outlet surge suppres-  
sor that meets all of the specifications described on page 10. Important: The treadmill is not com-  
patible with GFCI-equipped outlets.  
b. After the power cord has been plugged in, make sure that the key is fully inserted into the console.  
c. Check the reset/off circuit breaker located on the  
c
treadmill frame near the power cord. If the switch  
protrudes as shown, the circuit breaker has tripped.  
To reset the circuit breaker, wait for five minutes  
Reset  
and then press the switch back in.  
Tripped  
PROBLEM: The power turns off during use  
SOLUTION: a. Check the circuit breaker located on the treadmill frame near the power cord (see the drawing  
above). If the circuit breaker has tripped, wait for five minutes and then press the switch back in.  
b. Make sure that the power cord is plugged in. If the power cord is plugged in, unplug it, wait for  
five minutes, and then plug it back in.  
c. Remove the key from the console. Reinsert the key fully into the console.  
d. If the treadmill still will not run, please call our Customer Service Department toll-free.  
PROBLEM: The displays of the console do not function properly  
SOLUTION: a. Remove the key from the console and UNPLUG THE  
a
POWER CORD. Remove the two 3/4” Screws (2)  
58  
from the Hood (1), and carefully pivot the Hood off.  
1
Locate the Reed Switch (10) and the Magnet (18) on  
the left side of the Pulley (17). Turn the Pulley until the  
Magnet is aligned with the Reed Switch. Make sure  
that the gap between the Magnet and the Reed  
Switch is about 1/8”. If necessary, loosen the Screw  
(56) and move the Reed Switch slightly. Retighten the  
Screw. Re-attach the Hood, and run the treadmill for a  
few minutes to check for a correct speed reading.  
1/8”  
10  
17  
18  
58  
Top  
View  
16  
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PROBLEM: The walking belt slows when walked on  
SOLUTION: a. Use only a single-outlet surge suppressor that meets all of the specifications described on page 10.  
b. If the walking belt is overtightened, treadmill perfor-  
b
mance may decrease and the walking belt may be-  
come damaged. Remove the key and UNPLUG THE  
POWER CORD. Using the allen wrench, turn both  
rear roller adjustment bolts counterclockwise, 1/4 of a  
turn. When the walking belt is properly tightened, you  
should be able to lift each side of the walking belt 2 to  
3 inches off the walking platform. Be careful to keep  
the walking belt centered. Plug in the power cord, in-  
sert the key, and run the treadmill for a few minutes.  
Repeat until the walking belt is properly tightened.  
2”–3”  
Rear Roller Adjustment Bolts  
c. If the walking belt still slows when walked on, call our Customer Service Department toll-free.  
PROBLEM: The walking belt is off-center or slips when walked on  
SOLUTION: a. If the walking belt is off-center, first remove the key  
a
and UNPLUG THE POWER CORD. If the walking  
belt has shifted to the left, use the allen wrench to  
turn the left rear roller bolt clockwise 1/2 of a turn; if  
the walking belt has shifted to the right, turn the  
left bolt counterclockwise 1/2 of a turn. Be careful not  
to overtighten the walking belt. Plug in the power  
cord, insert the key, and run the treadmill for a few  
minutes. Repeat until the walking belt is centered.  
b. If the walking belt slips when walked on, first remove  
b
the key and UNPLUG THE POWER CORD. Using  
the allen wrench, turn both rear roller bolts clockwise,  
1/4 of a turn. When the walking belt is correctly tight-  
ened, you should be able to lift each side of the walk-  
ing belt 2 to 3 inches off the walking platform. Be  
careful to keep the walking belt centered. Plug in the  
power cord, insert the key, and carefully walk on the  
treadmill for a few minutes. Repeat until the walking  
belt is properly tightened.  
17  
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CONDITIONING GUIDELINES  
ergy. Only after the first few minutes does your body  
begin to use stored fat calories for energy. If your goal  
is to burn fat, adjust the speed and incline of the tread-  
mill until your heart rate is near the lowest number in  
your training zone.  
WARNING:  
Before beginning this  
or any exercise program, consult your physi-  
cian. This is especially important for individu-  
als over the age of 35 or individuals with pre-  
existing health problems.  
For maximum fat burning, adjust the speed and incline  
of the treadmill until your heart rate is near the middle  
number in your training zone.  
The pulse sensor is not a medical device.  
Various factors, including your movement,  
may affect the accuracy of heart rate readings.  
The sensor is intended only as an exercise aid  
in determining heart rate trends in general.  
Aerobic Exercise  
If your goal is to strengthen your cardiovascular sys-  
tem, your exercise must be “aerobic.” Aerobic exercise  
is activity that requires large amounts of oxygen for  
prolonged periods of time. This increases the demand  
on the heart to pump blood to the muscles, and on the  
lungs to oxygenate the blood. For aerobic exercise,  
adjust the speed and incline of the treadmill until your  
heart rate is near the highest number in your training  
zone.  
The following guidelines will help you to plan your ex-  
ercise program. For more detailed exercise informa-  
tion, obtain a reputable book or consult your physician.  
EXERCISE INTENSITY  
Whether your goal is to burn fat or to strengthen your  
cardiovascular system, the key to achieving the  
desired results is to exercise with the proper intensity.  
The proper intensity level can be found by using your  
heart rate as a guide. The chart below shows recom-  
mended heart rates for fat burning and aerobic exercise.  
WORKOUT GUIDELINES  
Each workout should include the following three parts:  
A Warm-up—Start each workout with 5 to 10 minutes  
of stretching and light exercise. A proper warm-up in-  
creases your body temperature, heart rate and circula-  
tion in preparation for exercise.  
Training Zone Exercise—After warming up, increase  
the intensity of your exercise until your pulse is in your  
training zone for 20 to 60 minutes. (During the first few  
weeks of your exercise program, do not keep your  
pulse in your training zone for longer than 20 minutes.)  
Breathe regularly and deeply as you exercise—never  
hold your breath.  
To find the proper heart rate for you, first find your age  
near the bottom of the chart (ages are rounded off to  
the nearest ten years). Next, find the three numbers  
above your age. The three numbers define your “train-  
ing zone.” The lower two numbers are recommended  
heart rates for fat burning; the higher number is the  
recommended heart rate for aerobic exercise.  
A Cool-down—Finish each workout with 5 to 10 min-  
utes of stretching to cool down. This will increase the  
flexibility of your muscles and will help prevent post-  
exercise problems.  
To measure your heart rate during exercise, use the  
pulse sensor.  
EXERCISE FREQUENCY  
To maintain or improve your condition, complete three  
workouts each week, with at least one day of rest be-  
tween workouts. After a few months, you may com-  
plete up to five workouts each week if desired. The key  
to success is to make exercise a regular and enjoyable  
part of your everyday life.  
Fat Burning  
To burn fat effectively, you must exercise at a relatively  
low intensity level for a sustained period of time.  
During the first few minutes of exercise, your body  
uses easily accessible carbohydrate calories for en-  
18  
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SUGGESTED STRETCHES  
The correct form for several basic stretches is shown at the right. Move slowly as you stretch—never bounce.  
1. Toe Touch Stretch  
Stand with your knees bent slightly and slowly bend forward from  
your hips. Allow your back and shoulders to relax as you reach  
down toward your toes as far as possible. Hold for 15 counts, then  
relax. Repeat 3 times. Stretches: Hamstrings, back of knees and  
back.  
1
2. Hamstring Stretch  
Sit with one leg extended. Bring the sole of the opposite foot toward  
you and rest it against the inner thigh of your extended leg. Reach  
toward your toes as far as possible. Hold for 15 counts, then relax.  
Repeat 3 times for each leg. Stretches: Hamstrings, lower back and  
groin.  
2
3. Calf/Achilles Stretch  
With one leg in front of the other, reach forward and place your  
hands against a wall. Keep your back leg straight and your back  
foot flat on the floor. Bend your front leg, lean forward and move  
your hips toward the wall. Hold for 15 counts, then relax. Repeat 3  
times for each leg. To cause further stretching of the achilles ten-  
dons, bend your back leg as well. Stretches: Calves, achilles ten-  
dons and ankles.  
3
4
4. Quadriceps Stretch  
With one hand against a wall for balance, reach back and grasp one  
foot with your other hand. Bring your heel as close to your buttocks  
as possible. Hold for 15 counts, then relax. Repeat 3 times for each  
leg. Stretches: Quadriceps and hip muscles.  
5. Inner Thigh Stretch  
Sit with the soles of your feet together and your knees outward. Pull  
your feet toward your groin area as far as possible. Hold for 15  
counts, then relax. Repeat 3 times. Stretches: Quadriceps and hip  
muscles.  
5
19  
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PART LIST—Model No. DTL44941  
R1103A  
Key  
Key  
Key  
No. Qty. Description  
No. Qty. Description  
No. Qty. Description  
1
2
3
4
5
6
7
8
9*  
10  
11  
12  
13  
1
15  
1
1
1
1
1
1
1
1
1
2
5
Hood  
3/4” Screw  
Motor Belt  
Motor Tension Bolt  
Motor Tension Washer  
Motor Star Washer  
Flywheel  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
1
1
1
1
1
1
1
1
1
2
1
1
1
1
Handrail Cap  
5/32” Allen Wrench  
Upright Wire  
Console  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
2
4
2
2
1
4
1
2
1
1
2
Belt Guide  
Belt Guide Screw  
Plastic Fastener  
Isolator Cushion  
Frame  
Releasable Tie  
Warning Decal  
Cable Tie Clamp  
Ground Wire  
Left Rear Endcap Pad  
Rear Roller  
Adjustable Bolt  
Right Rear Endcap  
Allen Wrench  
Left Rear Endcap  
Walking Belt  
Walking Platform  
Right Foot Rail  
Hand Weight (3 lbs)  
Rear Roller  
Plastic Tie  
Incline Motor  
Bolt (upper)  
Motor Mount Bracket  
Hand Weight (2 lbs)  
U-Nut  
Handrail Foam  
Filter Wire  
Wire Cover  
Latch Spacer  
Book Holder  
Console Base  
1/2” Silver Screw  
1/2” Console Screw  
Key/Clip  
Incline Motor  
Incline Bracket  
Incline Motor  
Bolt (lower)  
Incline Pivot Bolt  
Incline Pivot Nut  
Motor Controller Wire  
Round Base Pad  
3/4” Tek Screw  
Controller  
Motor  
Motor Assembly  
Reed Switch  
Latch Warning Decal  
Frame Spacer  
Frame Pivot  
Nut/Motor Nut  
Frame Pivot Bolt  
Walking Platform  
Screw  
Left Foot Rail  
Front Roller/Pulley  
Magnet  
Motor Pivot Bolt  
Motor Bracket Bolt  
Right Foot Rail  
Endcap  
Belly Pan Clip  
Front Roller  
Adjustment Bolt  
Transformer Bracket  
Transformer  
Ground Screw  
Transformer Screw  
Motor Tension Nut  
Storage Latch  
Latch Catch  
93  
94  
95  
96  
97  
98  
99  
100  
101  
102  
1
1
1
1
1
1
2
1
2
1
14  
15  
2
4
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
2
2
1
4
12  
1
1
2
2
2
2
4
2
6
4
1
1
1
1
2
1
1
1
6
1
16  
17  
18  
19  
20  
21  
1
1
1
1
2
1
Lift Frame  
Base Pad  
Warning Decal  
Extension Leg  
2” Bolt  
Base Endcap  
Wheel  
Endcap Screw  
8” Cable Tie  
Base  
103  
104  
105  
106  
107  
108  
109  
#
#
#
#
#
1
2
2
2
1
2
1
1
1
1
1
1
1
22  
23  
2
1
24  
25  
26  
27  
28  
29  
30  
31  
1
1
6
2
1
1
1
1
Front Isolator  
Motor Pivot Nut  
4” Blue Wire, 2F  
4” Blue Wire, M/F  
8” Green Wire, 2 Ring  
4 ” Red Wire, M/F  
4” Black Wire, M/F  
User’s Manual  
Grommet  
Left Handrail  
Right Handrail  
Hand Weight (5 lbs)  
Left Foot Rail Endcap  
1/2” Ground Screw  
Isolator Insert  
Belly Pan Screw  
Reset/Off  
Circuit Breaker  
Power Cord  
Power Cord Grommet  
Belly Pan  
Right Rear  
Endcap Pad  
Wheel Nut  
Static Decal  
Left Grip Plate  
Electronic Bracket  
Right Grip Plate  
2 1/2” Bolt  
Washer  
1” Tek Screw  
#
32  
33  
34  
35  
36  
37  
38  
39  
2
2
1
1
1
2
4
6
*Includes all parts shown in the box  
#These parts are not illustrated  
79  
80  
81  
1
1
1
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EXPLODED DRAWING—Model No. DTL44941  
R1103A  
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HOW TO ORDER REPLACEMENT PARTS  
To order replacement parts, call our Customer Service Department toll-free at 1-800-999-3756, Monday through  
Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give  
the following information:  
• The MODEL NUMBER of the product (DTL44941)  
• The NAME of the product (PROFORM® CROSSTRAINER ULTIMATE LX treadmill)  
• The SERIAL NUMBER of the product (see the front cover of this manual)  
• The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST attached in the center of this manual)  
LIMITED WARRANTY  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and  
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-  
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-  
ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.  
All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not  
extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis-  
use, improper or abnormal usage or repairs not provided by an ICON authorized service center; prod-  
ucts used for commercial or rental purposes; or products used as store display models. No other war-  
ranty beyond that specifically set forth above is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-  
nection with the use or performance of the product or damages with respect to any economic loss, loss  
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other  
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of in-  
cidental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of  
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set  
forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the  
above limitation may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
Part No. 206195 R1103A  
Printed in USA © 2003 ICON Health & Fitness, Inc.  
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