Powermatic Saw 55 User Manual

Operating Instructions and Parts Manual  
®
Accu-Fence  
for Models 66, 72A, PM2000, PM3000  
Powermatic  
427 New Sanford Rd.  
LaVergne, TN 37086  
Ph.: 800-274-6848  
Part No. M-2195079Z  
Revision C 01/2015  
Copyright © 2015 Powermatic  
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Table of Contents  
Warranty and Service ..............................................................................................................................2  
Table of Contents....................................................................................................................................3  
Specifications..........................................................................................................................................3  
Unpacking...............................................................................................................................................4  
Rail Installation on a Powermatic Table Saw............................................................................................4  
Installing the Front Rail.........................................................................................................................5  
Installing the Back Rail.........................................................................................................................5  
Installing the Wood Extension Table.....................................................................................................6  
Securing Wood Table to Front Rail.......................................................................................................7  
Securing Wood Table to Back Rail .......................................................................................................8  
Installing the Guide Tube .....................................................................................................................8  
Mounting the Accu-Fence ....................................................................................................................9  
Side Plate Replacement.....................................................................................................................11  
Rail Installation on a non-Powermatic Table Saw...................................................................................12  
Installing the Front Rail.......................................................................................................................12  
Installing the Back Rail.......................................................................................................................13  
Replacement Parts................................................................................................................................14  
Rail Assembly....................................................................................................................................14  
Accu-Fence Parts ..............................................................................................................................15  
Accu-Fence Assembly........................................................................................................................16  
Specifications  
Fence side plate length:  
For 10” cabinet saws.............................................................................................................37-3/8”  
For 12” and 14” cabinet saws................................................................................................45-5/8”  
Fence width......................................................................................................................................4-1/2”  
Fence height:  
For 10”, 12” and 14” cabinet saws...........................................................................................2-1/2”  
Head length:  
For 10”, 12” and 14” cabinet saws...............................................................................................16”  
The above specifications were current at the time this manual was published, but because of our policy of  
continuous improvement, Powermatic reserves the right to change specifications at any time and without  
prior notice, without incurring obligations.  
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Unpacking  
Open shipping cartons and check that all parts  
are intact. Report any damage immediately to  
your distributor. Read the instruction manual  
thoroughly for assembly, alignment, and  
maintenance instructions.  
Contents of Box 1  
Box contents  
Box One  
1 Accu-Fence (A)  
1 Lock Lever Knob (B)  
2 Plastic Shims (not shown)  
1 Owner’s Manual (not shown)  
Box Two  
1 Front Rail (C)  
1 Back Rail (D)  
1 Guide Tube (E)  
2 End Caps (not shown)  
1 Hardware Bag (see contents below)  
Contents of Hardware Bag (shown at right)*  
02 5/16-18 x 7/8" Hex Cap Screw  
06 5/16-18 x 1-1/2" Hex Cap Screw  
14 5/16" Flat Washer  
Contents of Box 2  
08 5/16" Lock Washer  
06 5/16" Hex Nut  
10 1/4-20 x 1-1/2" Flat Head Screw  
08 1/4-20 x 3/4" Hex Cap Screw  
10 1/4" Flat Washer  
18 1/4" Lock Washer  
10 1/4" Hex Nut  
* NOTE: Hardware bag is shipped inside the  
guide tube.  
Rail Installation on a  
Powermatic Table Saw  
Tools required  
10mm and 12mm wrenches  
Cross-Point (“Philips”) screwdriver  
5mm hex wrench  
Adjustable square  
Rubber mallet (or hammer and wood block)  
Straight edge  
The following instructions are for installing the  
Accu-Fence and Rail System on a Powermatic  
Model 66, 72A, PM2000 or PM3000 table saw.  
The rails should bolt up to the Powermatic saw  
without any drilling.  
Contents of Hardware Bag  
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Installing the Front Rail  
1. Identify the front rail, which is 3" x 3" with  
notches on one side.  
2. Align the holes on the notched side of the  
front rail to the holes in the front edge of the  
table saw top, as shown in Figure 1. The  
notches should fall below the miter slots in  
the table.  
Note: The rail's second hole from the left  
should line up with the first hole in the table  
top as shown. The saw's extension wings  
are not pre-drilled at the factory, so use of  
the first hole on the rail is optional.  
Figure 1  
3. Lightly secure the front rail to the saw table  
with four 1/4-20 x 1-1/2 flat head screws,  
four 1/4 flat washers, four 1/4 lock washers,  
and four 1/4 hex nuts (Figure 2). Finger-  
tighten only.  
The front rail must be parallel to the table top in  
order for the Accu-Fence system to function  
properly.  
1. Place an adjustable square on the table as  
shown in Figure 3.  
Figure 2  
2. Check the height of the front rail at several  
locations along the surface of the saw table.  
The measurements should be the same  
along the length of the rail. (Generally, this  
dimension will be about 2-27/32”.)  
3. When the front rail has been correctly  
positioned, tighten all mounting screws  
securely with a screwdriver and 10mm  
wrench.  
Figure 3  
Installing the Back Rail  
1. Locate the back rail which is 2" x 2" with  
holes running along one side only. The back  
rail should be installed parallel to the table  
top.  
2. Align the holes in the back rail to the holes in  
the table top, as shown in Figure 4.  
Note: The rail's second hole from the right  
should line up with the first hole in the table  
top as shown. The saw's extension wings  
are not pre-drilled at the factory, so use of  
the first hole on the rail is optional.  
Figure 4  
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Referring to Figure 5:  
3. Secure the back rail (A) to the pre-tapped  
holes in the saw table (B) in two places with  
5/16-18 x 7/8 hex cap screws (C), 5/16 lock  
washers (D), and 5/16 flat washers (E).  
Finger tighten only.  
4. Use the adjustable square to measure at  
several points along the rail to achieve  
parallel with table. Tighten screws securely  
with a 12mm wrench.  
Important: If you are installing an optional wood  
extension table on your saw, it should be  
installed first before mounting the guide tube.  
This will prevent having to mount and align the  
guide tube twice.  
Figure 5  
If you are not mounting an optional wood table,  
proceed to Installing the Guide Tube on page 8.  
Installing the Wood Extension Table  
The wood extension table is an optional  
accessory.  
Tools required:  
Electric drill  
Philips screwdriver  
10mm and 12mm wrenches  
Four clamps  
Straight edge  
Hammer (or rubber mallet)  
Installing the Legs  
Legs are optional accessories. If your wood  
table does not require legs, proceed to  
“Installing the Table.”  
1. Place the optional wood extension table  
upside down. (Use a mat or cloth to protect  
the surface). Position the legs at the inside  
corners of the wood table at the end where  
the Powermatic logo is placed. See Figure  
6.  
Note: If you are using a mobile base under  
your saw, you may need to shift the  
placement of the legs so that they rest  
properly upon the shelves of the base.  
Figure 6  
2. Drill pilot holes, making sure not to drill  
completely through the table and sides.  
3. Secure with the eight screws provided.  
4. Turn the wood table right-side up.  
5. The footpads on the legs can be rotated to  
help level the wood table with the saw  
during the following procedure. Tighten the  
nut against the end of the leg to secure a  
footpad’s position.  
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Installing the Table  
The optional wood extension table (including the  
optional router table) sits flush against the saw  
table and along the inside of the rails. The  
Powermatic logo (or warning label on the router  
table) should face outward. The extension table  
is not bolted to the saw table. It is bolted only to  
the rails.  
The extension table and saw table must be  
aligned properly so the Accu-Fence will slide  
smoothly from one to the other.  
1. Place the extension table between the rails  
and up against the saw table, leaving the  
extension table raised just slightly above the  
saw table. Clamp the extension table to the  
front and back rails as shown in Figure 7.  
Clamping pressure should be enough to  
secure the table yet allow minor  
adjustments.  
Figure 7  
2. Use a rubber mallet (or a hammer and block  
of wood) to tap the extension table up flush  
against the cast iron saw table (Figure 6).  
Then tap down the extension table at  
various points along its edge where it meets  
the saw table, until it is level with the saw  
table (Figure 8).  
3. As one part of the edge becomes level with  
the table, tighten the clamp on that side.  
Then move to the other side and repeat,  
until the full length of the edge is level with  
the saw table.  
Figure 8  
4. Lay a straight edge across both extension  
table and saw table to ensure proper  
leveling.  
5. When extension table is properly aligned,  
drill holes into the wood table using the  
holes in the rails as your guide. See Figure  
9. (You may wish to drill 3/32" pilot holes  
first.) Drill 1/4" holes into the front edge of  
the table using the holes in the front rail as a  
guide. Drill 5/16" holes into the back edge  
of the table using the holes in the back rail  
as a guide.  
Figure 9  
Securing Wood Table to Front Rail  
Referring to Figure 10:  
Insert six flat head screws (A) through the front  
rail and wood extension table and secure with  
six each flat washers (B), lock washers (C) and  
hex nuts (D). Finger-tighten only.  
Figure 10  
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Securing Wood Table to Back Rail  
Referring to Figure 11:  
1. Insert six hex head screws (E) and flat  
washers (F) through the back rail and  
wooden extension table and secure with six  
flat washers (F), lock washers (G) and hex  
nuts (H). Finger-tighten only at this time.  
2. Re-check the table for alignment along the  
front and back rails. Make further  
adjustments if necessary, then tighten all  
screws and nuts.  
Installing the Guide Tube  
Figure 11  
1. The guide tube mounts to the front rail with  
the scale facing toward the operator (Figure  
12). Align the holes in the bottom of the  
guide tube with the holes in the front rail.  
When properly positioned the guide tube  
should extend beyond the front rail about 6"  
in both directions.  
2. Fasten the guide tube to the rail from  
beneath, with eight 1/4-20 x 3/4 hex cap  
screws and eight 1/4 lock washers (Figure  
13). Finger-tighten only.  
3. The holes in the front rail are over-sized to  
allow slight adjustment of the guide tube.  
Pull the guide tube away from the rail as far  
as it will go.  
Figure 12  
4. Measure the distance from edge of guide  
tube to front rail; do this at both ends of the  
guide tube to ensure that guide tube is  
parallel to front rail. (The distance itself is  
not important, but it should be the same  
along the length of the guide tube.)  
5. Tighten all screws with a 10mm wrench.  
Figure 13  
6. Insert a plastic end cap into the ends of the  
guide tube. Use a rubber mallet if needed to  
gently push in the caps.  
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Mounting the Accu-Fence  
1. Screw the lock lever knob into the threaded  
handle on the Accu-Fence (see Figure 14).  
The lock lever has three functional positions.  
Referring to Figure 15:  
The upright position permits mounting  
and removal of fence from the saw.  
The unlock position permits easy fence  
positioning.  
The lower position locks the fence to the  
front rail. The cam handle should be  
pushed down firmly against the pin.  
Figure 14  
2. Place the Accu-Fence on the table top and  
check the height of the side plates from the  
table top. The Accu-Fence has been pre-set  
at the factory for a side plate height of 1/32"  
from the table top of your saw. If, however,  
some misalignment has occurred during  
shipment, you can easily reset your side  
plates to the correct height as described in  
the following section.  
Figure 15  
Setting the Side Plate Height  
1. Figure 16 shows  
a
fence where  
misalignment of the side plates has  
occurred; the side plates are in contact with  
the front edge of the table saw top.  
Fence Side Plate  
Table Top  
Incorrect contact  
Back Rail  
2. Turn the Accu-Fence upside down and with  
a rubber mallet (or a hammer and block of  
wood), gently tap the side plates to create a  
height greater than 1/32" from the table top.  
Guide Tube  
Front Rail  
Space should be 1/32"  
along entire length of fence  
Figure 16  
Note: Do not use a steel faced hammer  
directly on the side plates as this will  
damage them.  
3. Reposition the Accu-Fence on the table and  
place the plastic shims (included with the  
shipping contents) beneath the side plates.  
With the hammer and wood block, tap the  
sides down until they contact the shims as  
shown in Figure 17.  
4. Remove the shims. The Accu-Fence should  
now have correctly positioned side plates.  
Figure 17  
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Adjusting Fence Parallel to the Miter Slot  
Referring to Figure 18:  
1. Place the fence (A) on the table (B). Adjust it  
so the edge (C) lines up with the right miter  
slot (D) and lock it.  
2. The locked fence must be even (parallel)  
with the miter slot from front to back.  
3. If the fence is not even along the length of  
the miter slot, unlock and remove it from the  
guide rail (Figure 19).  
4. Adjust one of the two setscrews (H, Figure  
19) with a 5mm hex wrench until the fence is  
even with the miter slot edge along its entire  
length when locked.  
Figure 18  
Note: You may need to re-adjust the clamping  
pressure (described below) after aligning the  
fence.  
Clamping Pressure Adjustment  
The Accu-Fence has been adjusted at the  
factory to lock securely when the lock handle is  
pushed down. If adjustment is needed:  
1. Unlock the fence.  
2. Remove the fence from the guide rail  
(Figure 19).  
3. Adjust each of the two setscrews (H, Figure  
19) exactly the same number of rotations  
until the fence is held securely when the lock  
handle is pushed down.  
Figure 19  
A clockwise rotation of the setscrews will  
increase the cam pressure. Counterclockwise  
rotation will decrease cam pressure.  
90° to the Table Adjustment  
1. Place the fence on the saw table and lock it.  
2. Place a square (E, Figure 18) on the table  
next to the fence. The fence should be 90°  
to the table.  
3. If adjustment is necessary, unlock the fence,  
and turn one of the two nylon adjustment  
screws (F, Figure 18) until the fence is 90°  
to the table.  
4. Lock the fence and check the adjustment  
again.  
Cursor Adjustment  
1. Disconnect the table saw from the power  
source.  
2. Raise the saw blade above the tabletop.  
3. Unlock the fence and slide it to  
approximately four inches from the saw  
blade.  
4. Lock the fence.  
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5. Measure the distance between the saw  
blade and the inside of the fence.  
6. Adjust the cursor (G, Figure 18) to read the  
distance just measured and tighten the  
cursor assembly to the fence.  
7. Take a test cut and confirm that the  
adjustment is correct.  
Note: If the cursor does not have enough travel  
to give the correct measurement, loosen the  
guide rail and adjust as needed. If you still do  
not get the correct measurement, loosen the  
front rail and adjust as needed. If you have to  
adjust the front rail you will need to go through  
the front rail assembly instructions again.  
Figure 20  
This adjustment must be checked whenever a  
different blade is installed.  
Side Plate Replacement  
The Accu-Fence is specially designed to save  
you many hours of down-time when side plates  
need to be replaced. In an operation that can  
last an entire day with other fences, the Accu-  
Fence side replacement takes only a few  
minutes.  
Here's how it's done:  
1. Turn the fence upside down and loosen the  
five 1/4 lock nuts with a 7/16 wrench through  
the slots.  
Figure 21  
Note: A socket wrench can fit into the slot,  
and will speed the process (Figure 20).  
2. Remove the lock nuts.  
3. Turn the fence on its side and pull the side  
plate from the main frame (Figure 21).  
4. Replacement side plates come with  
fasteners already attached. With the fence  
still on its side, align the new side plate so  
that the attached bolts line up with the holes  
on the main frame. See Figure 21. Mount  
the new side plate to the main frame.  
5. Turn the fence on its back and secure the  
side plate by lightly tightening all nuts.  
6. Make any necessary adjustments to the side  
plate height (see Setting the Side Plate  
Height on page 9).  
11  
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Rail Installation on a  
non-Powermatic Table Saw  
The following instructions are for installing the  
Accu-Fence and Rail System on a table saw  
other than a Powermatic model. Some drilling is  
required.  
Tools required  
10mm and 12mm wrenches  
Philips screwdriver  
Adjustable square  
Figure 22  
Rubber mallet (or hammer and block of  
wood)  
Straight edge  
Electric drill with 1/4" and 5/16" bits  
Installing the Front Rail  
1. Identify the front rail, which is 3" x 3" with  
notches on one side.  
2. Place a mark 18" from the left end of the  
front rail (Figure 22). This mark will be lined  
up with the saw blade.  
3. Lay a straight edge flush against the right  
side of the saw blade, as shown in Figure  
23, and place the notched side of the front  
rail against the saw table as shown. Hold  
front rail to the saw table with clamps. Make  
sure the mark on the front rail lines up with  
the left edge of the straight edge (and thus  
in line with the blade).  
Figure 23  
4. The front rail must be parallel to the table  
top in order for the Accu-Fence system to  
function properly. Place an adjustable  
square on the table as shown in Figure 24.  
5. Check the height of the front rail at several  
locations along the surface of the saw table.  
The measurements should be the same  
along the length of the rail. Adjust as  
needed.  
Figure 24  
6. When the front rail has been correctly  
positioned, and your mark still lined up with  
the straight edge, drill 1/4" holes into the lip  
of the table saw top, using the holes in the  
front rail as a guide (Figure 25).  
7. Lightly secure the front rail to the saw table  
with four 1/4-20 x 1-1/2 flat head screws,  
four 1/4 flat washers, four 1/4 lock washers,  
and four 1/4 hex nuts (Figure 26). Finger-  
tighten only.  
12  
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Installing the Back Rail  
1. Locate the back rail which is 2" x 2" with  
holes running along one side only. The  
height of the back rail when attached to the  
saw is not critical, but it should be parallel to  
the table top.  
2. Position the back rail approximately 9/16"  
below the surface of the table top, with the  
ends even with those of the front rail  
(Figure 27). Hold the back rail to the saw  
with clamps.  
3. Drill 5/16" holes into the lip of the saw table  
using the holes in the back rail as a guide  
(see Figure 28).  
Figure 25  
Referring to Figure 29 :  
4. Insert hex cap screws (A) and flat washers  
(B) through the back rail and saw table and  
secure with flat washers (B), lock washers  
(C) and hex nuts (D). Finger-tighten only at  
this time.  
The rest of the installation is the same as with a  
Powermatic table saw. Refer back to page 6 to  
mount the optional wood extension table (if  
applicable) and the guide tube on page 8, and  
proceed from there.  
Figure 26  
Figure 27  
Figure 28  
Figure 29  
13  
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Replacement Parts  
To order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our website  
available when you call will allow us to serve you quickly and accurately.  
Rail Assembly  
Index No. Part No.  
Description  
Size  
Qty  
..................2653031Z............PM2000//PM3000/66/72A Rail Assembly - Standard..... 50” rip............................1  
..................2653039Z............PM2000/66 Rail Assembly – Short................................. 30” rip............................1  
1 ................3653217 ..............Front Fence Rail – Standard (50” rip)............................. 72” L..............................1  
..................3653237 ..............Front Fence Rail – Short (30” rip)................................... 52-1/2” L........................1  
2 ................TS-081F081 ........Flat Head Screw ............................................................ 1/4-20 x 1-1/2..............10  
3 ................TS-0720071 ........Lock Washer................................................................... 1/4...............................18  
4 ................TS-0561011 ........Hex Nut........................................................................... 1/4-20..........................10  
5 ................TS-0050031 ........Hex Cap Screw............................................................... 1/4-20 x 3/4...................8  
6 ................3254010 ..............Front Fence Guide – Standard (50” rip) ......................... 84” L..............................1  
..................3254022 ..............Front Fence Guide – Short (30” rip) ............................... 64” L..............................1  
7 ................3653218 ..............Back Fence Rail – Standard (50” rip) ............................. 72” L..............................1  
..................3653238 ..............Back Fence Rail – Short (30” rip) ................................... 52-1/2” L........................1  
8 ................TS-0051071 ........Hex Cap Screw............................................................... 5/16-18 x 1-1/2..............6  
9 ................TS-0680031 ........Flat Washer .................................................................... 5/16.............................14  
10 ..............TS-0561021 ........Hex Nut........................................................................... 5/16-18..........................6  
11 ..............TS-0720081 ........Lock Washer................................................................... 5/16...............................8  
12 ..............6687008 ..............Scale............................................................................... 53" L x 3/4" W ...............1  
..................6687013 ..............Scale............................................................................... 32" L x 3/4" W ...............1  
13 ..............6166069 ..............Cap Plug......................................................................... ......................................2  
14 ..............TS-0051041 ........Hex Cap Screw............................................................... 5/16-18 x 7/8.................2  
..................2405120 ..............Hardware Kit (not shown)............................................... ......................................1  
15 ..............TS-0680021 ........Flat Washer .................................................................... 1/4...............................10  
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Accu-Fence Parts  
Index No. Part No.  
Description  
Size  
Qty  
..................2195079Z............. 66 & PM2000 Accu-Fence Assembly .................... .............................................1  
..................2195080 ............... 72A & PM3000 Accu-Fence Assembly.................. .............................................1  
..................2726008 ............... Fence Side Plate (Models 66, PM2000)................ ......................................1(set)  
(includes one side plate (item 1) and items 15, 22)  
..................2726009 ............... Fence Side Plate Kit (Models 72A, PM3000) ........ .............................................1  
(includes two side plates (item 1) and items 15, 22)  
1 ................2726009FSP........ Fence Side Plate (Models 72A, PM3000).............. .............................................2  
(includes one side plate only, no fasteners)  
2 ................2056033 ............... Fence Body (Weld Models 66, PM2000)............... .............................................1  
..................2056034 ............... Fence Body (Weld Models 72A, PM3000)............. .............................................1  
4 ................800708950D......... Cursor.................................................................... .............................................1  
5 ................800708950C......... Cursor Bracket....................................................... .............................................1  
6 ................3575080 ............... Fluoroway Pad....................................................... .............................................2  
7 ................6813042 ............... Compression Spring .............................................. .............................................1  
8 ................3215301 ............... Foot Cam............................................................... .............................................1  
9 ................TS-0152031 ......... Carriage Bolt.......................................................... 5/16-18 x 1-1/2.....................1  
10 ..............TS-0151041 ......... Carriage Bolt.......................................................... 1/4-20 x 1-1/2.......................1  
11 ..............6626031 ............... Spring Pin .............................................................. .............................................1  
12 ..............TS-0640071 ......... Lock Nut................................................................. 1/4-20...................................1  
14 ..............TS-0640081 ......... Lock Nut................................................................. 5/16-18.................................1  
15 ..............XF2-9 ................... T-Square Bolt (66, PM2000).................................. 1/4-20 x 3/4........................10  
..................XF2-9 ................... T-Square Bolt (72A, PM3000) ............................... 1/4-20 x 3/4........................12  
17 ..............3076232 ............... Locking Cam.......................................................... .............................................1  
19 ..............6430055 ............... Knob w/ Stud ......................................................... .............................................1  
21 ..............XF-5 ..................... Nylon Adjustment Screw........................................ .............................................2  
22 ..............TS-0640071 ......... Lock Nut (66, PM2000).......................................... 1/4-20.................................10  
..................TS-0640071 ......... Lock Nut (72A, PM3000) ....................................... 1/4-20.................................12  
23 ..............TS-0271031 ......... Set Screw .............................................................. 3/8-16 x 3/8..........................2  
24 ..............6166069 ............... Cap Plug................................................................ .............................................1  
25 ..............3312341 ............... Powermatic Logo................................................... .............................................1  
26 ..............3408241 ............... Accu-Fence Label.................................................. .............................................1  
27 ..............XF2-108 ............... Pad ........................................................................ .............................................1  
28 ..............TS-081D021......... Flat Head Machine Screw...................................... 10-32 x 3/8...........................2  
29 ..............TS-0733031 ......... Ext. Tooth Lock Washer ........................................ #10.......................................2  
30 ..............TS-0560081 ......... Hex Nut.................................................................. 10-32....................................2  
31 ..............TS-081D022......... Pan Head Machine Screw ..................................... 10-32 x 3/8...........................2  
32 ..............TS-0680021 ......... Flat Washer ........................................................... 1/4........................................2  
15  
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Accu-Fence Assembly  
427 New Sanford Rd.  
LaVergne, TN 37086  
Phone: 800-274-6848  
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