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Operating Instructions and Parts Manual
Tilting/Sliding Spindle Shaper
Model TS29
Powermatic
427 New Sanford Road
LaVergne, Tennessee 37086
Ph.: 800-274-6848
Part No. M-0460270
Revision B2 04/2014
Copyright © 2014 Powermatic
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Table of Contents
Warranty and Service ..............................................................................................................................2
Warning...................................................................................................................................................4
Introduction .............................................................................................................................................7
Specifications..........................................................................................................................................7
Unpacking...............................................................................................................................................8
Contents of the Shipping Container......................................................................................................8
Assembly ................................................................................................................................................9
Interchangeable Spindle Installation.....................................................................................................9
Interchangeable Spindle with Drawbar .................................................................................................9
Installing Cutters ................................................................................................................................10
Fence Assembly ................................................................................................................................11
Guard Assembly ................................................................................................................................11
Dust Chute.........................................................................................................................................11
Miter Gauge and Clamp .....................................................................................................................12
Miter Fence........................................................................................................................................12
Grounding Instructions...........................................................................................................................13
Adjustments ..........................................................................................................................................14
Speed Change...................................................................................................................................14
Spindle Lock......................................................................................................................................15
Spindle Vertical Travel .......................................................................................................................15
Spindle Tilting ....................................................................................................................................15
Fence Adjustment..............................................................................................................................16
Sliding Table Adjustment....................................................................................................................16
Operating Controls ................................................................................................................................17
Operation ..............................................................................................................................................17
Position of Collars..............................................................................................................................18
Copying (Machining with a Jig)...........................................................................................................19
Feeding Stock....................................................................................................................................19
Maintenance..........................................................................................................................................20
Lubrication.........................................................................................................................................20
Replacement Parts................................................................................................................................22
Fence Assembly – Parts List..............................................................................................................23
Fence Assembly – Exploded View......................................................................................................25
Spindle Assembly – Parts List............................................................................................................26
Spindle Assembly – Exploded View....................................................................................................27
Cabinet Assembly – Parts List............................................................................................................28
Cabinet Assembly – Exploded View ...................................................................................................29
Sliding Table Assembly – Parts List....................................................................................................30
Sliding Table Assembly – Exploded View...........................................................................................31
Speed Indicator – Parts List ...............................................................................................................32
Speed Indicator – Exploded View.......................................................................................................33
Electrical Components – Parts List.....................................................................................................34
Electrical Components – Exploded View ............................................................................................35
Quill Assembly – Parts List.................................................................................................................36
Quill Assembly – Exploded View ........................................................................................................38
Electrical Connections – TS29 Shaper...................................................................................................39
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Warning
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This shaper is designed and intended for use by properly trained and experienced personnel only. If
you are not familiar with the proper and safe operation of a shaper, do not use until proper training
and knowledge have been obtained.
5. Do not use this shaper for other than its intended use. If used for other purposes, Powermatic
disclaims any real or implied warranty and holds itself harmless from any injury that may result from
that use.
6. Always wear approved safety glasses/face shields while using this shaper. Everyday eyeglasses only
have impact resistant lenses; they are not safety glasses.
7. Before operating this shaper, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
•
•
•
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighting.
18. Keep the floor around the machine clean and free of scrap material, oil and grease.
19. Keep visitors a safe distance from the work area. Keep children away.
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20. Make your workshop child proof with padlocks, master switches or by removing starter keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Never pass the hands directly over or in front of
the cutters. As one hand approaches the 12-inch
radius point, remove it (or the push stick) in an arc
motion and reposition hand 12 inches beyond the
cutters. See Figure A.
23. Maintain a balanced stance at all times so that you
do not fall or lean against the cutter or other
moving parts. Do not overreach or use excessive
force to perform any machine operation.
24. Use the right tool at the correct speed and feed
rate. Do not force a tool or attachment to do a job
for which it was not designed. The right tool will do
the job better and safer.
25. Use recommended accessories; improper accessories may be hazardous.
26. Maintain tools with care. Keep cutters sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
27. Feed stock opposite to the direction of the
cutterhead rotation. Never back stock out of the
cutter once the cut has been started. Instead, pull
the stock straight out away from the cutter and
begin the cut again. See Figure B.
28. When shaping, follow the 12-inch rule: Never allow
your hands to come closer than 12 inches to the
cutter.
29. Never shape stock less than 12 inches in length
without special fixtures. Where practical, shape
longer stock and cut to size.
30. When shaping with collars, the collar must have
sufficient bearing surface (see page 18). The work
must also be fairly heavy in proportion to the cut
being made. Do not use short, lightweight stock when shaping against collars.
31. The opening between the fence plates should be
only just enough to clear the cutter.
32. Never operate the shaper without the keyed lock
washer located immediately under the spindle nut.
See Figure C. This prevents the nut from coming
loose when the spindle is run in
a
counterclockwise direction. Do not substitute any
other type washer in place of the keyed lock
washer.
33. Always use the miter gauge and clamp attachment
when edge shaping stock less than 6” wide. The
fence should be removed during this operation.
34. Make sure the spindle and the draw bar are
tightened on the arbor.
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35. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
36. Do not stand on the machine. Serious injury could occur if the machine tips over.
37. Never leave the machine running unattended. Turn the power off and do not leave the machine until
the cutter comes to a complete stop.
38. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -
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Introduction
This manual is provided by Powermatic covering the safe operation and maintenance procedures for a
Model TS29 Tilting Spindle Shaper. This manual contains instructions on installation, safety precautions,
general operating procedures, maintenance instructions and parts breakdown. This machine has been
designed and constructed to provide years of trouble free operation if used in accordance with
instructions set forth in this manual. If there are any questions or comments, please contact either your
Specifications
Model Number...................................................................................................................................TS29
Stock Number...............................................................................................................................1791284
Motor............................................................................................ 7.5HP, 3Ph, 230/460V (Prewired 230V)
Electric controls................................................................................................................24 volt magnetic
Interchangeable Spindle Sizes (with Capacity Under Nut) (in.)....................1-1/4 (6-1/2); 1 (6); 3/4 (3-1/2);
and 1/2 collet chuck with 1/4 bushing
Spindle Vertical Travel (in.)...................................................................................................................... 7
Spindle Speeds (RPM) .......................................................................3000, 4000, 6000, 8000 and 10,000
Spindle Tilt (degrees).................................................................................................... 5 back, 45 forward
Overall Table Size (L x W) (in.)...........................................................................................51-1/2 x 33-1/2
Sliding Table Size (L x W) (in.)............................................................................................51-1/4 x 11-1/4
Sliding Table Travel (in.).................................................................................................................. 49-1/4
Maximum Diameter Cutter Below Table (in.)............................................................................................ 9
Maximum Diameter Cutter Above Table (in.).......................................................................................... 12
Table Inserts (in.)....................................................................three: 2-1/2 I.D.; 5-1/2 I.D.; and oval slotted
Fence Size (with Mechanical Digital Readouts) (in.)..........................................................................46 x 5
Fence Travel (Major and Minor) (in.).................................................................................. 5-3/8 and 3-5/8
Dust Port Diameter (two) (in.) .................................................................................................................. 5
Dust Collection Minimum CFM Required.............................................................................................. 800
Shipping Weight (lbs.)........................................................................................................................ 1280
Net Weight (lbs.)................................................................................................................................ 1100
Overall Dimensions (L x W x H) (in.) ....................................................................................... 51 x 44 x 53
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, Powermatic reserves the right to change specifications at any time and without
prior notice, without incurring obligations.
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Contents of the Shipping Container
Unpacking
1
1
1
1
2
1
1
1
Shaper
Open shipping container and all separate
cartons containing accessories, and check for
shipping damage. Report any damage
immediately to your distributor and shipping
agent. Compare the contents of your container
with the following parts list to make sure all parts
are intact. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.
Fence Assembly
Dust Chute
Miter Gauge and Clamp Assembly
Aluminum Fence Plates
Box of Standard Accessories (shown below)
Owner's Manual
Warranty Card
Standard Accessories:
A. Spindle Nut Wrench
B. Spindle Wrenches (3)
C. Open-End Wrench Set
D. Hex Wrench Set
F. Spindle Nut
G. Lock Nut
H. Draw Bar
J. Grease Gun
K. Table Inserts (2)
L. Interchangeable Spindles (3)
E. Spindle Collet
Note: Items A through L comprise Tool Package, p/n TS29-TP.
Read and understand the entire contents of this manual before attempting set-up
or operation! Failure to comply may cause serious injury.
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Assembly
Tools required for assembly:
crane with hoist; or forklift
9/16", 7/16" and 1/2" wrenches
level
1. Remove all wood crating from around the
shaper.
2. Remove the bolts securing the machine to
the skid.
Figure 1
3. The shaper can be lifted by a crane with
hoist (Figure 1), or by a forklift (Figure 2),
either of which should be capable of lifting
one ton. Remove the skid from under the
shaper.
4. The shaper should be placed on a solid,
level foundation, preferably a concrete floor.
With the machine in position, check table
surface left to right and front to back with a
machinist's level. If necessary, place metal
shims under the corners of the machine to
ensure it is level.
5. Secure the machine to the floor with good
quality lag screws through the holes in the
bottom of the cabinet.
Figure 2
6. Exposed metal parts such as the table top
have been given a protective coating at the
factory. This should be removed with a soft
cloth and solvent (such as mineral spirits).
Do not use an abrasive pad.
Interchangeable Spindle Installation
One of the features of this machine is that it will
accept interchangeable spindles with a drawbar
or without a draw bar. Router bits can also be
used on this shaper.
Interchangeable Spindle with
Drawbar
1. Disconnect the machine from the power
source and remove the table inserts (NOTE:
Removing the tilting insert is not necessary).
2. Raise the spindle shaft all the way up.
3. Thoroughly clean the taper of the
interchangeable spindle and the internal
taper of the shaft with a soft cloth moistened
with kerosene or mineral spirits (do not use
gasoline or lacquer thinner).
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4. Thread the short threaded end of the draw
bar (B, Figure 3) into the threaded hole in
the bottom of the interchangeable spindle
(A, Figure 3). Remove the two lock nuts and
the bevel washer from the other end of the
draw bar (B, Figure 3).
5. Carefully insert the draw bar (B, Figure 3)
and spindle (A, Figure 3) down through the
shaft as shown. Make sure the tang (C,
Figure 3) on the spindle is engaged with the
notch (D, Figure 3), and thread the spindle
nut (E, Figure 3) onto the threads (F, Figure
3).
Figure 3
6. Engage spindle lock [refer to "Spindle Lock"
on page 15].
7. Use the supplied spanner wrench (G, Figure
4), to tighten the spindle nut (E, Figure 4).
8. Open the cabinet door and assemble the
bevel washer (H, Figure 5) to the bottom of
the draw bar (B, Figure 5).
9. Assemble and securely tighten the two lock
nuts (I, Figure 5) with a 19mm wrench.
10. Disengage the spindle lock.
Figure 4
Installing Cutters
1. Disconnect machine from power source and
engage spindle lock.
2. Place cutter (A, Figure 6) and desired
spindle collars (B, Figure 6) on the spindle
as shown.
Figure 5
3. Install keyed washer (C, Figure 6) and
tighten nut (D, Figure 6) using the supplied
wrench.
4. Disengage spindle lock before operating.
NOTE: Whenever possible, the cutter should be
positioned on the spindle in such a way that the
cut is being performed under the surface of the
workpiece.
Always place the keyed
washer (C, Figure 6) on the spindle before
threading the nut. Failure to comply may
cause serious injury.
Figure 6
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Fence Assembly
1. Place the fence body (A, Figure 7) on the
table. Mount the two fence locking handles
(E, Figure 7) with washers, and secure
fence to table using one of the two sets of
holes on the table.
2. Fasten bar (B, Figure 8) to the front of the
fence half using the locking lever (C, Figure
8) and washer. Slide an aluminum fence (D,
Figure 8) onto the bar. (NOTE: Right hand
and left hand fences are slightly different.
Only one washer is required under lever (C)
shown in Figure 8. Other side requires two
washers under the lever.)
Figure 7
3. Repeat for the other side.
NOTE: Locking levers (C, Figure 8) are spring
loaded and can be repositioned by pulling out
the handle and rotating it on the nut.
4. Mount the cover plate (K, Figure 7) using the
two locking knobs and flat washers.
Guard Assembly
The guard assembly can be mounted in various
configurations, depending upon the type of work
Figure 8
being done. Figure
configuration.
7
shows one such
1. Mount the spring guard (F, Figure 7), hold-
down (G, Figure 7) and clear plastic guard
(H, Figure 7) to mounting rod (J, Figure 7)
located on top of fence cover (K, Figure 7),
using rod and clamps. The latch on the
mounting rod (L, Figure 7) can be pushed
down to help secure the guards in place.
2. The spring guard (F, Figure 7), hold-down
(G, Figure 7) and clear plastic guard (H,
Figure 7) can be flipped up out of the way
when not in use or when making
adjustments. Simply pull up the latch (L,
Figure 7) and flip the entire assembly to the
back.
Dust Chute
Mount the dust chute to rear edge of table using
two M5 x 10 pan head screws and two M5 flat
washers. See Figure 9.
Figure 9
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Miter Gauge and Clamp
Mount miter gauge and clamp to the sliding table
as follows:
1. Insert post (A, Figure 10) of the clamp
assembly down through hole (B, Figure 10)
of the miter gauge body (C, Figure 10), and
thread post (A, Figure 10) into hole (D,
Figure 10) of sliding table.
2. Insert shaft of locking handle (E, Figure 10)
down through opening (F, Figure 10) of
miter gauge and thread shaft into hole (G,
Figure 10) of sliding table.
Figure 10
3. The clamp (H, Figure 11) is supplied with
the miter gauge to securely hold the
workpiece when shaping small pieces
across the grain. The clamp should be
mounted as shown, and can be adjusted by
loosening the screws (J, Figure 11).
Figure 11
Miter Fence
1. Slide the miter fence (A, Figure 12) onto the
two square nuts (B, Figure 12) that are
attached to the threaded part of the locking
levers (C, Figure 12).
2. To slide miter fence to the left or right,
loosen locking levers (C, Figure 12), slide
fence (A, Figure 12) to the desired position
and tighten locking levers (C, Figure 12). To
change the angle of the fence loosen locking
handle (D, Figure 12) and rotate the entire
assembly. A scale (E, Figure 12) is provided
to indicate the miter angle of the fence.
Figure 12
3. Loosen locking screw (I, Figure 13) and
insert nut (J, Figure 13) of workstop
assembly into the channel on end of fence
as shown.
4. Slide workstop to desired position on fence
and tighten locking screw (I, Figure 13).
Figure 13
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Grounding Instructions
Electrical connections must
qualified electrician in
be made by
a
compliance with all relevant codes. This
machine must be properly grounded while in
use to protect the operator from electric
shock and possible fatal injury.
Before connecting power, make sure the
electrical current of your power source matches
the electrical system on the shaper.
Figure 14
To connect power, proceed as follows:
1. Remove two screws (A, Figure 14) and
remove terminal strip cover (B, Figure 14).
2. Remove clear plastic insulator (C, Figure 15)
that covers the terminals.
3. Insert power line through opening (D, Figure
14) of terminal strip box.
4. Connect the three power lines to terminals
L1, L2 and L3, as shown (E, Figure 16).
Also connect the green ground wire to
terminal (F, Figure 16).
Figure 15
5. Reassemble the clear plastic insulator (C,
Figure 15) and the terminal strip cover (B,
Figure 14).
Make sure incoming power
matches voltage on motor plate.
6. The shaper is prewired 230V. If you will be
connecting to 460V power, you must
first:
•
Connect the inbound line on the
transformer from the 230V to the 460V
post, and wire motor to 460V.
•
Set overload relay to lowest setting.
Figure 16
The same controls will be used as for 230V.
7. Turn the machine on and make sure the
direction of the shaft rotation is correct.
Looking down on the top of the spindle, the
spindle should be turning counterclockwise
as shown in Figure 17. If it is not, reverse
any two incoming power leads.
8. When wiring is completed, tape all power
box joints to keep out dust.
After
connecting
this
machine to the power source, the terminal
box is still electrified even while the power
switch is shut off. Open the terminal box
only when power has been disconnected
Figure 17
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from the machine.
Adjustments
Speed Change
Your machine is supplied with a 5-step motor
pulley and a 5-step spindle pulley that provide
spindle speeds of 3000, 4000, 6000, 8000 and
10,000 RPM.
A speed chart, shown in Figure 18, is located on
the inside of the front cabinet door for easy
reference of the belt position on the pulleys for
the five speeds available.
Check machine speed setting before operating.
Make sure cutter meets or exceeds speed rating
of tool. Figure 19 shows a chart for finding
optimum speed range in relation to the cutter
size. A similar chart can be seen on the front of
the shaper, with indicator lights showing the
current speed of rotation.
Figure 18
The cutting speed should always exceed 40
meters-per-second to lessen risk of kickback but
should not exceed 70 m/s to lessen the risk of
tool damage.
To change the speed and adjust the proper belt
tension, proceed as follows:
1. Disconnect machine from power source.
2. Open front cabinet door and move belt
tension lever (A, Figure 20) to the right to
loosen belt tension.
3. Move the belt (B, Figure 20) to the desired
position on the pulleys, while at the same
time rotate the knob (C, Figure 20) on the
speed indicator so that the belt will remain
positioned in the cut-out in the speed bar.
4. When the belt is positioned properly, move
the tension lever (A, Figure 20) to the left.
NOTE: During the first use after speed
adjustment, the belt will settle and produce a
slight decrease in tension. To obtain best
tension, turn the two nuts (E & F - Figure 20).
Figure 19
Proper belt tension is achieved when the belt
midway between the pulleys can be deflected
using moderate finger pressure.
Figure 20
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Spindle Lock
The spindle lock will assist you in replacing the
spindle or installing and removing cutters.
NOTE: The spindle lock can be engaged only
when the machine has stopped completely.
1. Open rear cabinet door.
2. Pull out the knurled part of the lock knob (A,
Figure 21) and rotate it 180 degrees until the
opposite hole in the knurled lock knob
engages the pin. The spindle is now locked.
Figure 21
3. To release the spindle, pull out the knurled
lock knob and rotate it 180 degrees until it
engages the pin.
Make sure the spindle is
unlocked before turning on the machine.
Spindle Vertical Travel
1. Loosen handwheel lock (A, Figure 22) and
turn
handwheel
(B,
Figure
22)
counterclockwise to raise the spindle;
clockwise to lower the spindle.
NOTE: One complete revolution of the
handwheel moves the spindle up or down by
0.1" (2.5mm), as shown on the label beside
the handwheel.
2. Re-tighten lock (A, Figure 22).
Figure 22
Spindle Tilting
The machine should come to a complete stop
before the spindle is tilted, and the insert with
the oval slot should be placed into the table.
Make sure the cutter does not touch the table or
the fence when in tilted position.
1. Loosen the knob (C, Figure 22) on the front
handwheel (D, Figure 22).
2. Loosen the two locking handles (E, Figure
22) on both sides of the machine.
3. Turn the handwheel (D, Figure 22) to the
required tilting angle shown on the indicator
(F, Figure 22).
4. Tighten the knob (C, Figure 22) and locking
handles (E, Figure 22).
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Fence Adjustment
1. To laterally adjust the aluminum fence
plates, loosen the two fence locking levers
(refer to C, Figure 8), slide the fence plates
to the required positions and tighten locking
levers.
The aluminum fence plates
should be adjusted inward so that the
opening at the spindle is just enough to clear
the cutter.
2. The right fence plate (infeed) can be moved
independently, in or out, depending on the
type of shaping operation that is being
performed. To move the right fence plate in
or out, loosen the locking knob (A, Figure
23) and turn the adjusting knob (B, Figure
23). Precise movements are possible by
using the dial indicator beneath the knob.
When finished, re-tighten locking knob (A,
Figure 23).
Figure 23
3. The entire fence assembly can be rapidly
positioned on the table by slightly loosening
both locking handles (C, Figure 23) and
moving the fence assembly to desired
position by rotating the handwheel (D,
Figure 23). Use the dial indicator for more
precise measurement. Re-tighten the
handles (C, Figure 23) when finished.
Sliding Table Adjustment
There are six adjustable eccentric rollers (A,
Figure 24) on the sliding table. Wherever the
sliding table is unstable or not traveling in line,
adjust the sliding table as follows:
1. Loosen the roller (A, Figure 24) with a hex
wrench (C, FIgure 24).
2. Use open end wrench (B, Figure 24) to
rotate the rollers as needed.
3. Lock the setting of the roller by using the
hex wrench (C, Figure 24).
To operate the sliding table (F, Figure 24) pull
down on the knurled knob (D, Figure 24) and
rotate it 180 degrees until the opposite hole
engages the pin. The sliding table can then be
moved back and forth.
Figure 24
To lock the sliding table in centered position,
move the sliding table flush with the main table.
Pull down on the knurled knob (D, Figure 24)
and rotate it 180 degrees until it engages the
pin.
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Operating Controls
The elements of the control panel are shown in
Figure 25:
A. Power Indicator
B. On-off Switch
C. Forward/reverse Switch
D. Start Indicator
E. Emergency Stop
Figure 25
1. Make certain the spindle lock is disengaged
as explained in the section "Spindle Lock"
and that the cabinet door is closed. Be sure
there is no conflict between the cutter(s) and
the fence or insert, and that any bystanders
are clear of moving parts.
2. Rotate the forward/reverse switch (C, Figure
25) to the desired setting. Rotate the start
switch (B, Figure 25) to the right to start the
machine. The start switch is magnetic; as
soon as the machine is started, the switch
will return to the center position as shown.
Never attempt to reverse the
rotation of the spindle while the motor and
spindle are running.
3. To stop the machine, push the emergency
stop button (E, Figure 25) or turn the
start/stop switch (B, Figure 25) to the left.
4. If the emergency button is used to shut
down the machine, twist the emergency
button clockwise until it pops back out. The
machine can then be re-started.
Do not use the forward/
reverse switch to stop the machine, or
damage to the electrical controls will result.
Operation
Using the fence is the safest and most
satisfactory method of shaping, and it should
always be used when the work permits. Almost
all straight work can be done with the fence.
1. For normal work, where a portion of the
original edge of the stock is not touched by
the cutter, both the infeed and outfeed
fences are in a straight line, as shown in
Figure 26.
Figure 26
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2. When the shaping operation removes the
entire edge of the stock, e.g. in jointing or
making a full bead, the shaped edge will not
be supported by the outfeed fence when
both fences are in line, as shown in Figure
27. In this case, the stock should be
advanced to the position shown in Figure 27
and stopped. The outfeed fence should
then be moved forward to contact the work,
as shown in Figure 28. The outfeed fence
will then be in line with the cutting circle, and
the operation can continue.
Figure 27
Keep guards in place and in
working order. Always use fence assembly
when the work permits.
Figure 28
Position of Collars
When shaping with collars, the collar must have
sufficient bearing surface, as shown in Figure
29. The workpiece must also be fairly heavy
relative to the cut being made. Under no
circumstances should a short, light workpiece be
shaped against the collars, as shown in Figure
30.
The collars may be used in any of the following
positions: above, below, or between the cutters.
Figure 29
1. When the collar is used below the cutter, as
shown in Figure 31, the progress of the cut
can be seen throughout the operation.
However, any accidental lifting of the work
will gouge the wood and ruin the workpiece.
Figure 30
Figure 31
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2. When the collar is used above the cutter, as
shown in Figure 32, the cut cannot be seen,
but this method offers an advantage in that
the cut is not affected by slight variations in
the thickness of the stock. Also, accidental
lifting of the workpiece will not gouge the
workpiece; simply repeat the operation to
correct the mistake.
3. Using the collar between two cutters has the
advantages and disadvantages of the first
two procedures, and is frequently used
where both edges of the work are to be
molded. See Figure 33.
Figure 32
NOTE: It is advisable to place the cutter as low
as possible on the spindle to reduce spindle
deflection and ensure the best possible finish.
Also make sure that the contacting surfaces of
the cutter are smooth, sharp, clean and without
dents.
Figure 33
Copying (Machining with a Jig)
When using the same procedure on multiple
workpieces, a jig or template can be made to
facilitate the operation.
1. Prepare the jig (A, Figure 34) to accomodate
your original workpiece.
2. Place the jig (A, Figure 34) against the table
ring guide shoulder (B, Figure 34).
Figure 34
3. Fasten the new workpiece (C, Figure 34) on
the jig (A, Figure 34) with the clamp (D,
Figure 34) and push the assembly past the
cutter.
Feeding Stock
Power feeders are available and can be ordered
by calling our customer service number. These
units mount to the shaper table and will help
ensure smooth, consistent feed of material, as
well as keep hands safely away from the
cutterhead.
Stock No.
1790800K 3-Wheel Feeder, 1HP, 3Ph, 230V
1790810K 3-Wheel Feeder, 1HP, 3Ph, 460V
1790811K 4-Wheel Feeder, 1HP, 3Ph, 230V
19
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Maintenance
Disconnect machine from
power source before doing any maintenance.
Periodically clean the inside of the machine of
shavings and dust. This will increase machine
performance and extend its life.
Clean the spindle with compressed air.
Do not get oil on the pulleys and belts. If they
are dirty, use paper or a soft rag to clean and
dry them.
Never place the v-belt under excessive strain, as
this can overload the motor and damage the
bearings, spindle or belt.
If the power cord is worn, cut, or damaged in
any way, have it replaced immediately.
The table surface must be kept clean and free of
rust for best results. Some users prefer a paste
wax coating. Another option is talcum powder
applied with a blackboard eraser rubbed in
vigorously once a week; this will fill casting
pores and form a moisture barrier. This method
provides a table top that is slick and allows rust
rings to be easily wiped from the surface.
Important also is the fact that talcum powder will
not stain wood or mar finishes as wax pickup
does.
Lubrication
Apply a drop of light machine oil occasionally on
the ledge and wall of the table opening to
facilitate the changing of table inserts.
The bearings in the motor are sealed for life and
do not require lubrication.
The spindle bearing should be lubricated every
200 hours of use by using the supplied grease
gun (A, Figure 35). Two grease fittings, one of
which (B, Figure 35) is shown, are supplied on
the spindle housing for this purpose. The other
grease fitting is directly opposite. Before
lubricating, clean grease fittings thoroughly and
then lubricate the spindle bearings with two
pumps of a good quality, non-hardening grease.
Figure 35
20
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Troubleshooting
Trouble
Probable Cause
Remedy [with page #]
Machine will not start. Not connected to power source.
Check connection.
Have cord replaced by authorized
service person.
Cord damaged.
Connected to wrong voltage.
Faulty switch.
Check voltage.
Replace switch.
Fuse blown or circuit breaker tripped
at incoming power source.
Replace fuse, reset breaker.
Overload kicks out
frequently.
Extension cord too light or too long.
Feeding stock too fast.
Replace with adequate size cord.
Feed stock more slowly.
Cutter is dull or has gum on it.
Clean or replace cutter. [10]
Replace with adequate size cord.
Contact local electric company.
Cutter does not come Extension cord too light or too long.
up to speed.
Low current.
Refer to motor nameplate for correct
wiring.
Motor not wired for correct voltage.
Spindle is locked.
Release spindle lock knob. [15]
Replace cutter. [10]
Machine makes
Dull cutter.
unsatisfactory cuts.
Remove cutter and clean with
turpentine and steel wool.
Gum or pitch on cutter.
Gum or pitch on table causing erratic
feed.
Clean table with turpentine and steel
wool.
Feeding work in wrong direction.
Dull cutter.
Feed work against cutter rotation. [5]
Sharpen by honing on the flat side.
Workpiece burns.
On hardwoods take light cuts; attain
full depth of cut with several passes.
Cut is too deep.
The work is being forced.
Damaged cutter
Feed slowly and steadily.
Replace cutter. [10]
Machine vibrates
excessively.
Machine is on uneven floor.
Bad v-belt.
Reposition on flat, level surface.
Replace belt.
V-belt not tensioned properly.
Bent pulley.
Adjust belt tension. [14]
Replace pulley.
Improper motor mounting.
Check and adjust motor mounting.
Make cross-grain cuts first, then finish
with-grain. Use scrap block for
support at end of cut.
Edge splits off on
cross-grain cut.
Characteristic of cut.
21
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Trouble
Probable Cause
Remedy [with page #]
Raised areas on
shaped edge.
Keep work firmly against fence or
collars throughout pass.
Variation in pressure which holds
work against cutter.
Use hold-downs or stock feeder. [19]
Decrease feed rate.
Excessive feed rate.
Work pulled from
hand.
Use miter gauge with clamp or hold-
down to start cut when shaping
freehand; hold work firmly against
fence.
No support of workpiece.
Adjust tension of spring guard.
Adjust outfeed fence.
Depth of cut not
uniform.
Outfeed fence is misaligned.
Side pressure not uniform.
Use hold-downs or stock feeder; keep
pressure against fence or collars
consistent.
Variation in height of
cut.
Keep pressure firm throughout pass;
use hold-downs; make pass slowly
and steadily. Whenever possible,
keep cutter under stock. [19]
Variation in pressure which holds
work down on table.
Spindle lock not engaged.
Wrong cutter speed.
Feeding too fast.
Engage spindle lock. [15]
Use faster RPMs.
Cuts not smooth.
Pass stock more slowly.
Work with grain whenever possible.
Working against grain.
For very deep cuts make several
passes.
Cutting too deep.
Resistance in spindle Sawdust and/or dirt in raising
while being raised. mechanisms.
Brush or blow out loose dust and dirt.
Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call
1-800-274-6848 Monday through Friday (see our website for business hours, www.powermatic.com).
Having the Model Number and Serial Number of your machine available when you call will allow us to
serve you quickly and accurately.
22
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Fence Assembly – Parts List
Index No. Part No.
Description
Size
Qty
1...............TS29-001.................Spring Guard............................................... ......................................... 1
2...............TS-1503021.............Socket Head Cap Screw.............................. M6 x 10 ............................ 1
3...............TS-236106...............Lock Washer ............................................... M6.................................... 9
4...............TS29-002.................Hold-down................................................... ......................................... 1
5...............TS29-003.................Fence R.H. ................................................. ......................................... 1
6...............TS29-004.................Fence L.H.. ................................................. ......................................... 1
7...............TS29-005.................Slide Bar ..................................................... ......................................... 2
8...............TS29-006.................Fence End Cap R.H. ................................... ......................................... 1
9...............TS29-007.................Clip.............................................................. .........................................8
10.............TS29-008.................Post Clamp Block........................................ ......................................... 4
11.............TS29-009.................Vertical Hex Post......................................... ......................................... 1
12.............TS29-010.................Vertical Hex Post......................................... ......................................... 1
13.............TS29-011.................Horizontal Hex Post - Short ......................... ......................................... 1
14.............TS29-012.................Fence Cap L.H. .......................................... ......................................... 1
15.............TS29-013.................Warning Label, for TS29 shield.................... ......................................... 1
16.............TS29-014.................Clear Shield................................................. ......................................... 1
17.............TS-1550061.............Flat Washer................................................. M8.................................... 5
18.............TS-1534052.............Pan Head Phillips Machine Screw ............... M6 x 20 ............................ 1
19.............TS-1540061.............Hex Nut....................................................... M8.................................... 1
20.............TS29-195.................Hex Socket Set Screw................................. M8 x 35 ............................ 1
21.............TS-236105...............Lock Washer ............................................... M5.................................... 2
22.............TS-1541011.............Lock Nut...................................................... M5.................................... 2
23.............TS29-015.................Latch Handle............................................... ......................................... 1
24.............TS29-016.................Horizontal Hex Post - Long.......................... ......................................... 1
25.............TS-1502021.............Socket Head Cap Screw.............................. M5 x 10 ............................ 2
26.............TS29-017.................Cam Washer ............................................... ......................................... 2
27.............TS-1502061.............Socket Head Cap Screw.............................. M5 x 25 ............................ 2
28.............TS29-018.................Guard Support Bracket................................ ......................................... 1
29.............TS-1503051.............Socket Head Cap Screw.............................. M6 x 20 ............................ 6
30.............TS29-019.................Fence Cover Plate....................................... ......................................... 1
31.............TS-1540041.............Hex Nut....................................................... M6.................................... 2
32.............TS29-020.................Fence Body Casting .................................... ......................................... 1
33.............TS29-021.................Beveled Flat Washer ................................... M14.................................. 2
34.............TS29-022.................Lock Handle ................................................ ......................................... 2
35.............TS29-023.................Lock Lever................................................... M10 x 35........................... 2
37.............TS29-024.................Cover Plate ................................................. ......................................... 1
38.............TS-1503071.............Socket Head Cap Screw.............................. M6 x 30 ............................ 2
39.............TS29-025.................Fence Back Plate ........................................ ......................................... 1
40.............TS29-026.................Fence Ram.................................................. ......................................... 1
41.............TS29-027.................Fence Adjustment Screw............................. ......................................... 1
42.............TS29-028.................Housing....................................................... ......................................... 1
43.............TS-1524011.............Socket Set Screw........................................ M8 x 8 .............................. 7
44.............TS29-029.................Bushing....................................................... ......................................... 1
45.............TS29-030.................Lower Dial Indicator..................................... ......................................... 1
46.............TS29-031.................Adjustment Knob......................................... ......................................... 1
49.............TS29-032.................Fence Guide................................................ ......................................... 1
50.............TS-1503061.............Socket Head Cap Screw.............................. M6 x 25 ............................ 2
51.............TS29-033.................Worm Cover................................................ ......................................... 1
52.............TS29-034.................Worm Guide................................................ ......................................... 1
53.............TS-1512011.............Socket Head Flat Screw .............................. M4 x 10 ............................ 4
54.............TS29-035.................Worm Base Cover ....................................... ......................................... 1
55.............TS29-036.................Worm Shaft ................................................. ......................................... 1
56.............TS29-199.................Fence Locating Pin...................................... ......................................... 2
57.............TS29-037.................Retaining Ring............................................. ......................................... 1
58.............BB-6204...................Ball Bearing................................................. 6204 ................................. 1
60.............TS29-038.................Bevel Gear .................................................. ......................................... 1
62.............TS29-039.................Retainer ...................................................... ......................................... 1
23
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Index No. Part No.
Description
Size
Qty
63.............TS-1524041.............Socket Set Screw........................................ M8 x 16 ............................ 2
64.............TS29-040.................Retainer ...................................................... R42 .................................. 1
65.............TS29-041.................Lock Knob ................................................... M12.................................. 1
67.............TS-1505041.............Socket Head Cap Screw.............................. M10 x 30........................... 3
68.............TS29-042.................Worm Base ................................................. ......................................... 1
69.............TS29-043.................Bevel Gear .................................................. ......................................... 1
71.............TS29-044.................Collar .......................................................... ......................................... 1
73.............TS29-045.................Knob w/Stud................................................ M8.................................... 2
74.............TS29-196.................Socket Set Screw........................................ M5 x 4 .............................. 1
75.............TS29-046.................Bushing....................................................... ......................................... 1
76.............TS29-047.................Vertical Hex Post......................................... ......................................... 1
77.............TS29-048.................Thumb Screw.............................................. M8 x 17 ............................ 8
78.............TS-1533042.............Pan Head Phillips Machine Screw ............... M5 x 12 ............................ 4
79.............TS-1550031.............Flat Washer................................................. M5.................................... 4
80.............TS29-049.................Bolt.............................................................. .........................................1
81.............TS29-050.................Swivel Handle.............................................. ......................................... 1
82.............TS29-051.................Handwheel .................................................. ......................................... 1
83.............TS29-052.................Dust Port..................................................... ......................................... 1
84.............TS-1523011.............Socket Set Screw........................................ M6 x 6 .............................. 2
86.............TS29-053.................Upper Dial Indicator..................................... ......................................... 1
87.............TS-1502031.............Socket Head Cap Screw.............................. M5 x 12 ............................ 2
24
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Fence Assembly – Exploded View
25
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Spindle Assembly – Parts List
Index No. Part No.
Description
Size
Qty
1...............6293033...................Spindle Nut.................................................. 3/4.................................... 1
.................6293034...................Spindle Nut.................................................. 1....................................... 1
.................6293035...................Spindle Nut.................................................. 1-1/4................................. 1
2...............TS29-054.................Keyed Washer............................................. 3/4.................................... 1
.................TS29-055.................Keyed Washer............................................. 1....................................... 1
.................TS29-056.................Keyed Washer............................................. 1-1/4................................. 1
3...............TS29-057.................Spacer (Set of 6 pcs.).................................. 3/4.................................... 1
.................TS29-058.................Spacer (Set of 9 pcs.).................................. 1....................................... 1
.................TS29-059.................Spacer (Set of 11 pcs.)................................ 1-1/4................................. 1
4...............6293040...................Retainer Nut................................................ 1-1/4................................. 1
5...............6293041...................Collet Nut .................................................... 1-1/4................................. 1
6...............6293042...................Bushing....................................................... 1/4.................................... 1
7...............6293043...................Collet Chuck................................................ 1/2.................................... 1
8...............TS29-060.................Interchangeable Spindle.............................. 3/4.................................... 1
.................TS29-061.................Interchangeable Spindle.............................. 1....................................... 1
.................TS29-062.................Interchangeable Spindle.............................. 1-1/4................................. 1
9...............TS-1502041.............Socket Head Cap Screw.............................. M5 x 16 ............................ 4
10.............TS29-063.................Plate............................................................ ......................................... 1
11.............BB-6008Z ................Bearing........................................................ 6008Z............................... 2
12.............TS29-064.................Key.............................................................. M6 x 54 ............................ 1
13.............TS29-065.................Retaining Ring............................................. S40................................... 1
14.............TS29-066.................Spindle........................................................ ......................................... 1
15.............TS29-067.................Spring Disk.................................................. 61.5 x 40.5 x 0.7.............. 2
16.............BB-6206Z ................Bearing........................................................ 6206Z............................... 1
17.............TS29-068.................Spacer......................................................... ......................................... 1
18.............TS29-069.................Spindle Pulley.............................................. ......................................... 1
19.............TS29-070.................Pulley Nut.................................................... ......................................... 1
20.............TS-1523011.............Socket Set Screw........................................ M6 x 6 .............................. 1
21.............TS29-200.................Belt.............................................................. 3V x 375........................... 1
.................TS29-071.................3/4" Interchangeable Spindle Assembly (Items 1, 2, 3, 8)
.................TS29-072.................1" Interchangeable Spindle Assembly (Items 1, 2, 3, 8)
.................TS29-073.................1-1/4" Interchangeable Spindle Assembly (Items 1, 2, 3, 8)
.................TS29-074.................Collet Chuck w/Bushing Assembly (Items 5 thru 7)
26
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Spindle Assembly – Exploded View
27
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Cabinet Assembly – Parts List
Index No. Part No.
Description
Size
Qty
1...............TS-1502041.............Socket Head Cap Screw.............................. M5 x 16 ............................ 9
2...............TS29-075.................Table Insert ................................................. 2-1/2" I.D. ......................... 1
4...............TS29-076.................Table Insert ................................................. 5-1/2" I.D. ......................... 1
6...............TS29-077.................Table Insert (Tilting)..................................... ......................................... 1
7...............TS29-078.................Dust Chute .................................................. ......................................... 1
8...............TS-1533032.............Pan Head Phillips Machine Screw ............... M5 x 10 ............................ 4
9...............TS-1550031.............Flat Washer................................................. M5.................................... 4
11.............TS-2360121.............Flat Washer................................................. M12.................................. 4
12.............TS29-079.................Cabinet........................................................ ......................................... 1
13.............TS-236112...............Lock Washer ............................................... M12.................................. 5
14.............TS-2211451.............Hex Cap Screw ........................................... M12 x 45........................... 4
15.............TS29-080.................Control Panel............................................... ......................................... 1
16.............TS-2244102.............Pan Head Phillips Machine Screw ............... M4 x 10 ............................ 3
17.............TS-154007...............Hex Nut....................................................... M10.................................. 2
18.............TS29-081.................Fixed Screw ................................................ ......................................... 1
19.............TS29-082.................Spring.......................................................... ......................................... 1
20.............TS29-083.................Knob ........................................................... ......................................... 1
21.............TS29-084.................Front Cabinet Door...................................... ......................................... 1
22.............TS29-085.................Front Door Handle....................................... ......................................... 1
23.............TS29-086.................Latch Assembly........................................... ......................................... 1
24.............TS29-087.................Hinge Bracket.............................................. ......................................... 1
25.............TS-1502021.............Socket Head Cap Screw.............................. M5 x 10 ............................ 2
26.............TS29-088.................Handwheel .................................................. ......................................... 1
28.............TS-231121...............Cap Nut....................................................... M12.................................. 1
29.............TS29-089.................Knob w/Stud................................................ ......................................... 1
30.............TS29-090.................Tilting Scale Base........................................ ......................................... 1
31.............TS29-091.................Rear Cabinet Door....................................... ......................................... 1
32.............TS29-092.................Plastic Switch Cover.................................... ......................................... 1
33.............TS29-093.................Speed Indicator Cover................................. ......................................... 1
34.............TS29-094.................Rear Door Latch Assembly.......................... ......................................... 1
28
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Cabinet Assembly – Exploded View
29
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Sliding Table Assembly – Parts List
Index No. Part No.
Description
Size
Qty
1...............TS29-095.................Main Table .................................................. ......................................... 1
2...............TS-1504101.............Socket Head Cap Screw.............................. M8 x 50 ............................ 6
3...............TS29-096.................Ring Nut...................................................... ......................................... 6
4...............TS29-097.................Bearing Race............................................... ......................................... 6
5...............BB-6004ZZ ..............Ball Bearing................................................. 6004ZZ............................. 6
6...............TS29-098.................Retaining Ring............................................. R42 .................................. 6
7...............TS29-099.................Bushing....................................................... ......................................... 6
8...............TS29-100.................Nut .............................................................. .........................................1
9...............TS29-197.................Socket Set Screw........................................ M5 x 30 ............................ 1
10.............TS29-101.................Lock Ring.................................................... ......................................... 1
11.............TS-236110...............Lock Washer ............................................... M10.................................. 3
12.............TS-1540072.............Hex Nut....................................................... M10.................................. 1
13.............TS29-102.................Table Lock Pin............................................. ......................................... 1
14.............TS29-103.................Spring.......................................................... ......................................... 1
15.............TS29-104.................Housing....................................................... ......................................... 1
16.............TS29-105.................Roll Pin........................................................ ......................................... 1
17.............TS29-106.................Clamp Casting............................................. ......................................... 1
18.............TS-1523041.............Socket Set Screw........................................ M6 x 12 ............................ 1
19.............TS29-107.................Plunger Pad ................................................ ......................................... 1
20.............TS29-108.................Locking Arm ................................................ ......................................... 1
21.............TS29-109.................Plunger........................................................ ......................................... 1
22.............TS29-110.................Spring.......................................................... ......................................... 1
23.............TS-1524031.............Socket Set Screw........................................ M8 x 12 ............................ 1
24.............TS29-111.................Horizontal Post............................................ ......................................... 1
25.............TS-149105...............Hex Cap Screw ........................................... M10 x 35........................... 2
27.............TS29-112.................Post Clamp.................................................. ......................................... 1
28.............TS29-113.................Vertical Post................................................ ......................................... 1
29.............TS29-114.................Retaining Ring............................................. S25................................... 1
30.............TS29-115.................Lock Lever................................................... M6.................................... 2
31.............TS29-116.................Knob ........................................................... M10.................................. 1
33.............TS-1550071.............Flat Washer................................................. M10.................................. 1
34.............TS29-117.................Mitre Gauge Body........................................ ......................................... 1
35.............TS29-118.................Sliding Table ............................................... ......................................... 1
39.............TS29-119.................Aluminum Fence ......................................... ......................................... 1
40.............TS29-120.................Knob w/ Stud............................................... ......................................... 1
41.............TS-1482071.............Hex Cap Screw ........................................... M6 x 35 ............................ 1
42.............TS29-121.................Scale........................................................... ......................................... 1
43.............TS-1481061.............Hex Cap Screw ........................................... M5 x 25 ............................ 1
44.............TS29-122.................Lock Lever................................................... ......................................... 1
45.............TS29-123.................Sliding Block................................................ ......................................... 1
46.............TS29-124.................Stop Plate.................................................... ......................................... 1
47.............TS-1540031.............Hex Nut....................................................... M5.................................... 1
48.............TS29-125.................Extension Bar.............................................. ......................................... 1
49.............TS29-126.................Knob w/ Stud............................................... ......................................... 1
50.............TS29-127.................Support Fence............................................. ......................................... 1
51.............TS29-128.................Scale........................................................... ......................................... 1
30
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Sliding Table Assembly – Exploded View
31
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Speed Indicator – Parts List
Index No. Part No.
Description
Size
Qty
1...............TS29-129.................Belt Fork...................................................... ......................................... 1
2...............TS29-130.................Fork Slide.................................................... ......................................... 2
3...............TS29-131.................Rack............................................................ ......................................... 1
4...............TS29-132.................Gear............................................................ ......................................... 1
5...............TS29-133.................Block........................................................... ......................................... 1
6...............TS29-134.................Mount Bracket............................................. ......................................... 1
7...............TS29-135.................Sensor......................................................... ......................................... 1
8...............TS29-201.................Pan Head Machine Screw ........................... 5/32 x 1-1/4 Lg.................. 5
9...............TS29-202.................Pan Head Machine Screw ........................... 5/32 x 1-1/2 Lg.................. 1
10.............TS29-136.................Terminal...................................................... ......................................... 1
11.............TS29-203.................Hex Nut....................................................... 5/32................................ 13
12.............TS29-137.................Spring.......................................................... ......................................... 1
13.............TS29-138.................Steel Ball..................................................... 1/4.................................... 1
32
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Speed Indicator – Exploded View
33
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Electrical Components – Parts List
Index No. Part No.
Description
Size
Qty
1...............TS29-139.................Speed Indicator Light................................... ......................................... 5
2...............TS29-140.................Stop Button ................................................. ......................................... 1
3...............TS29-141.................Start Switch................................................. ......................................... 1
4...............TS29-142.................Forward/Reverse Switch.............................. ......................................... 1
5...............TS29-143.................Transformer................................................. ......................................... 1
6...............TS29-144.................Control Box ................................................. ......................................... 1
7...............TS29-145.................Magnetic Starter w/Overload Relay.............. ......................................... 1
34
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Electrical Components – Exploded View
35
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Quill Assembly – Parts List
Index No. Part No.
Description
Size
Qty
1...............TS-149105...............Hex Cap Screw ........................................... M10 x 35........................... 4
2...............TS-236110...............Lock Washer ............................................... M10.................................. 4
3...............TS29-146.................Motor Pulley ................................................ ......................................... 2
4...............TS29-147.................Motor Shaft Sleeve...................................... ......................................... 1
5...............TS29-148.................Retainer ...................................................... ......................................... 1
6...............TS-2279351.............Socket Set Screw........................................ M10 x 35........................... 1
7...............TS-1540071.............Hex Nut....................................................... M10.................................. 1
8...............TS29-149.................Motor Mount................................................ ......................................... 1
9...............TS29-150.................Belt Release Handle.................................... ......................................... 1
10.............TS-1491041.............Hex Cap Screw ........................................... M10 x 30........................... 1
11.............TS-1550071.............Flat Washer................................................. M10.................................. 3
12.............TS29-151.................Spacer......................................................... ......................................... 1
13.............TS29-152.................Stud ............................................................ ......................................... 1
14* ...........TS-2288202.............Pan Head Phillips Machine Screw ............... M8 x 20 ............................ 1
15.............TS-1540061.............Hex Nut....................................................... M8.................................... 1
16.............TS29-153.................Linkage ....................................................... ......................................... 1
17.............TS-1550061.............Flat Washer................................................. M8.................................... 2
18.............TS-1491031.............Hex Cap Screw ........................................... M8 x 25 ............................ 1
19.............TS-1502051.............Socket Head Cap Screw.............................. M5 x 20 ............................ 4
20.............TS29-154.................Handle L.H. ................................................. ......................................... 1
21.............TS29-155.................Bushing L.H................................................. ......................................... 1
22.............TS29-156.................Top Trunnion L.H......................................... ......................................... 1
23.............TS-1491081.............Hex Cap Screw ........................................... M10 x 50........................... 1
24.............TS29-157.................Spacer......................................................... ......................................... 1
25.............TS29-158.................Bottom Trunnion L.H.................................... ......................................... 1
26.............TS29-159.................Trunnion Main Frame .................................. ......................................... 1
27.............TS-1491031.............Hex Cap Screw ........................................... M10 x 25........................... 6
28.............TS29-160.................Spring Hook ................................................ ......................................... 1
29.............TS-154010...............Hex Nut....................................................... M16.................................. 1
30.............TS29-161.................Quill Housing............................................... ......................................... 1
31.............TS-2360121.............Flat Washer................................................. M12.................................. 5
32.............TS-2211451.............Hex Head Bolt............................................. M12 x 45........................... 4
33.............TS29-162.................Raising Gear ............................................... ......................................... 1
34.............TS29-163.................Base Plate................................................... ......................................... 1
35.............TS29-164.................End Cap...................................................... ......................................... 1
36.............TS-2310162.............Hex Nut....................................................... M16.................................. 1
37.............TS29-165.................Hex Head Bolt............................................. M8 x 10 ............................ 1
38.............TS29-166.................Stud ............................................................ ......................................... 1
39.............TS29-167.................Spring.......................................................... ......................................... 1
40.............TS-1540061.............Hex Nut....................................................... M8.................................... 3
41.............TS29-198.................Socket Set Screw........................................ M8 x 50 ............................ 1
43.............TS-1490021.............Hex Cap Screw ........................................... M8 x 16 ............................ 1
44.............TS-1502071.............Socket Head Cap Screw.............................. M5 x 30 ............................ 4
45.............TS29-168.................Draw Bar ..................................................... ......................................... 1
46.............TS29-169.................Bevel Washer.............................................. ......................................... 1
47.............TS-0561051.............Hex Nut....................................................... 1/2-13............................... 2
48.............TS29-170.................Locking Post................................................ ......................................... 1
49.............TS29-171.................Key.............................................................. 4 x 12mm.......................... 1
50.............TS29-172.................Raising Shaft............................................... ......................................... 1
51.............TS29-173.................Key.............................................................. 4 x 24mm.......................... 1
52.............TS29-174.................Swivel Handle.............................................. ......................................... 1
53.............TS29-175.................Outer Casing............................................... ......................................... 1
54.............TS29-176.................Retaining Ring............................................. ......................................... 1
55.............TS29-177.................Handwheel .................................................. ......................................... 1
56.............TS-1503071.............Socket Head Cap Screw.............................. M6 x 30 ............................ 4
57.............TS-1540081.............Hex Nut....................................................... M12.................................. 1
58.............TS29-178.................Handwheel .................................................. ......................................... 1
36
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Index No. Part No.
Description
Size
Qty
60.............TS-2331121.............Cap Nut....................................................... M12.................................. 1
61.............TS29-179.................Quill............................................................. ......................................... 1
62.............TS-1503041.............Socket Head Cap Screw.............................. M6 x 16 ............................ 1
63.............TS29-180.................Key.............................................................. ......................................... 1
64.............TS29-181.................Fixed Nut..................................................... ......................................... 1
65.............TS-1502041.............Socket Head Cap Screw.............................. M5 x 16 ............................ 3
66.............TS29-182.................Segment Gear............................................. ......................................... 1
67.............TS-1550061.............Flat Washer................................................. M8.................................... 3
68.............TS29-183.................Inner Trunnion R.H. .................................... ......................................... 1
69.............TS29-184.................Locking Post................................................ ......................................... 1
70.............TS29-185.................Locking Pin.................................................. ......................................... 1
71.............TS29-186.................Spring.......................................................... ......................................... 1
72.............TS29-187.................Spring Retainer ........................................... ......................................... 1
73.............TS-1523071.............Socket Set Screw........................................ M6 x 25 ............................ 1
74.............TS29-188.................Lock Knob ................................................... ......................................... 1
75.............TS-1490071.............Hex Cap Screw ........................................... M8 x 40 ............................ 3
76.............TS29-189.................Sleeve......................................................... ......................................... 1
77.............TS29-190.................Handle R.H.................................................. ......................................... 1
78.............TS-1502051.............Socket Head Cap Screw.............................. M5 x 20 ............................ 8
79.............TS29-191.................Tilt Shaft End Plate...................................... ......................................... 1
80.............TS29-204.................Bearing ....................................................... ......................................... 2
81.............TS29-192.................Tilt Shaft...................................................... ......................................... 1
82.............TS29-193.................Bearing Block.............................................. ......................................... 1
83.............TS29-194.................Motor 7.5HP, 3Ph, 230/460V, 60Hz, TEFC.. ......................................... 1
37
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Quill Assembly – Exploded View
38
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Electrical Connections – TS29 Shaper
39
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427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
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