This .pdf document is bookmarked
Operating Instructions and Parts Manual
14” Woodworking Band Saw
Model PWBS-14CS
Powermatic
427 New Sanford Rd.
LaVergne, TN 37086
Ph.: 800-274-6848
Part No. M-1791216
Revision F1 01/2014
Copyright © 2014 Powermatic
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
Warranty and Service ..............................................................................................................................2
Table of Contents....................................................................................................................................3
Warning...................................................................................................................................................5
Introduction .............................................................................................................................................6
Features and Specifications.....................................................................................................................7
Grounding Instructions.............................................................................................................................8
115 Volt Operation...............................................................................................................................8
230 Volt Operation...............................................................................................................................8
Extension Cords...................................................................................................................................9
Unpacking.............................................................................................................................................10
Contents of the Shipping Container....................................................................................................10
Installation and Assembly ......................................................................................................................12
Mounting Band Saw to Stand.............................................................................................................12
Installing Drive Belt ............................................................................................................................13
Installing Trunnion Support.................................................................................................................14
Installing Extension Table ..................................................................................................................14
Installing Main Table..........................................................................................................................14
Leveling the Extension Table .............................................................................................................15
Installing Rear Rail.............................................................................................................................15
Installing Front Rail and Rip Fence.....................................................................................................16
Resaw Guide .....................................................................................................................................18
Blower Nozzle....................................................................................................................................18
Work Lamp ........................................................................................................................................18
Installing Quick Tension Lever............................................................................................................19
Stand Attachments.............................................................................................................................19
Dust Collection...................................................................................................................................19
Riser Block Accessory........................................................................................................................19
Adjustments ..........................................................................................................................................20
Tilting the Table .................................................................................................................................20
Adjusting 90° Table Stop....................................................................................................................20
Table Aligned with Blade....................................................................................................................21
Installing Blades.................................................................................................................................21
Blade Tension....................................................................................................................................22
Blade Tracking...................................................................................................................................23
Guide Post and Upper Blade Guard ...................................................................................................23
Upper Bearing Guides........................................................................................................................24
Lower Bearing Guides........................................................................................................................24
Miter Gauge.......................................................................................................................................25
On/Off Switch.....................................................................................................................................26
Maintenance..........................................................................................................................................26
Blade Selection .....................................................................................................................................27
Width.................................................................................................................................................27
Pitch ..................................................................................................................................................27
Shape................................................................................................................................................27
Set.....................................................................................................................................................28
Material..............................................................................................................................................28
Blade Breakage .................................................................................................................................28
Operation ..............................................................................................................................................29
General Procedure.............................................................................................................................29
Ripping ..............................................................................................................................................29
Crosscutting.......................................................................................................................................29
Resawing...........................................................................................................................................30
Blade Lead ........................................................................................................................................30
Troubleshooting – Mechanical and Electrical Problems..........................................................................31
Troubleshooting – Operating Problems..................................................................................................32
Optional Accessories.............................................................................................................................34
Blade Selection Guide ...........................................................................................................................35
For Radius Cutting.............................................................................................................................35
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Replacement Parts................................................................................................................................36
Parts List: Body Assembly..................................................................................................................36
Body Assembly..................................................................................................................................39
Parts List: Closed Stand Assembly.....................................................................................................40
Closed Stand Assembly .....................................................................................................................41
Parts List: Fence and Rail Assembly ..................................................................................................42
Fence and Rail Assembly...................................................................................................................43
Parts List: Table and Trunnion Assembly............................................................................................44
Parts List: Miter Gauge Assembly.......................................................................................................45
Parts List: Blade Tension Lever..........................................................................................................46
Electrical Connections for PWBS-14CS .................................................................................................47
4
Download from Www.Somanuals.com. All Manuals Search And Download.
Warning
1. Read and understand this entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This band saw is designed and intended for use by properly trained and experienced personnel only.
If you are not familiar with the proper and safe operation of a band saw, do not use until proper
training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, Powermatic
disclaims any real or implied warranty and holds itself harmless from any injury that may result from
that use.
6. Always wear approved safety glasses/face shields while using this band saw. (Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.)
7. Before operating the band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
•
•
•
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Make sure the band saw is firmly secured to the stand or a work bench before use.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.
19. Keep the floor around the machine clean and free of scrap material, oil and grease.
20. Keep visitors a safe distance from the work area. Keep children away.
21. Make your workshop child proof with padlocks, master switches or by removing starter keys.
5
Download from Www.Somanuals.com. All Manuals Search And Download.
22. Make your workshop child proof with padlocks, master switches or by removing starter keys.
23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
24. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving parts. Do not overreach or use excessive force to perform any machine operation.
25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
26. Make relief cuts where possible, when cutting curved stock.
27. When feeding small work pieces into the blade, always use a push stick, fixture, or similar device to
keep hands at a safe distance.
28. Use recommended accessories; improper accessories may be hazardous.
29. Do not expose machine to rain or use in wet or damp locations.
30. Maintain tools with care. Keep blades sharp and clean for the best and safest performance. Follow
instructions for lubricating machine and changing accessories.
31. Turn off the machine and disconnect from power before cleaning. Use a brush or compressed air to
remove chips or debris — do not use your hands.
32. Do not stand on the machine. Serious injury could occur if the machine tips over.
33. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
34. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious and possibly fatal
injury.
Introduction
This manual is provided by Powermatic covering the safe operation and maintenance procedures for a
Powermatic Model PWBS-14CS Band Saw. This manual contains instructions on installation, safety
precautions, general operating procedures, maintenance instructions and parts breakdown. This machine
has been designed and constructed to provide years of trouble free operation if used in accordance with
instructions set forth in this manual. If there are any questions or comments, please contact either your
The specifications in this manual were current at the time this manual was published, but because of our
policy of continuous improvement, Powermatic reserves the right to change specifications at any time and
without prior notice, without incurring obligations.
6
Download from Www.Somanuals.com. All Manuals Search And Download.
Features and Specifications
Figure 1
Model Number.......................................................................................................................PWBS-14CS
Stock Number............................................................................................................................ 1791216K
Resaw (Height) Capacity (in.) .................................................................................................................. 6
Cutting Width (Throat Capacity)(in.)................................................................................................. 13-1/2
Minimum Saw Blade Width (in.)............................................................................................................ 1/8
Maximum Saw Blade Width (in.)........................................................................................................... 3/4
Blade Length (in.)............................................................................................................................ 93-1/2
Main Table Size (LxW)(in.) .............................................................................................................15 x 15
Extension Table Size (LxW)(in.)..................................................................................................15 x 5-1/2
Blade Speed (SFPM)......................................................................................................................... 3000
Table Tilt (deg.) ................................................................................................................45 Right, 10 Left
Table Height from Floor (in.).................................................................................................................. 44
Dust Chute Outside Diameter (in.) ........................................................................................................... 4
Minimum Dust Collection CFM Required.............................................................................................. 350
Motor......................................................... TEFC, 1.5HP, 1PH, 115/230V (prewired 115V), 11/5.5A, 60Hz
Recommended circuit (*subject to local electrical codes).............................................30A (115V), 20A (230V)
Overall Dimensions – Body and Stand fully assembled (LxWxH)(in.)....................................... 20 x 34 x 68
Stand Footprint (LxW)(in.).........................................................................................................16 x 17-1/2
Approximate Weights:
Body (Net/Shipping)(lbs.)......................................................................................................... 166/178
Closed Stand (Net/Shipping)(lbs.)................................................................................................ 84/88
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Grounding Instructions
This tool must be grounded while in use to protect the operator from electric
shock.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric
current to reduce the risk of electric shock. This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified
electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The
conductor, with insulation having an outer surface that is green with or without yellow stripes, is the
equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely
understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension cords
that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.
Repair or replace a damaged or worn cord immediately.
It is recommended that the PWBS-14CS Band Saw, when operated at 115 volts, be connected to a
grounded and dedicated 30 amp circuit with circuit breaker or time delay fuse. When operated at 230
volts, connect the saw to a 20 amp dedicated circuit with breaker or time delay fuse. Local codes take
precedence over recommendations.
115 Volt Operation
As received from the factory, your band saw is wired to run at 115 volt operation. This band saw, when
wired for 115 volts, is intended for use on a circuit that has an outlet and a plug that looks like the one
illustrated in Figure 2. A temporary adapter, which looks like the adapter illustrated in Figure 3, may be
used to connect this plug to a two-pole receptacle, as shown in Figure 3 if a properly grounded outlet is
not available. The temporary adapter should only be used until a properly grounded outlet can be
installed by a qualified electrician. This adapter is not applicable in Canada. The green colored rigid
ear, lug, or tab, extending from the adapter, must be connected to a permanent ground such as a
properly grounded outlet box, as shown in Figure 3.
Figure 2
Figure 3
230 Volt Operation
If 230V, single-phase operation is desired, the following instructions must be followed:
Disconnect the machine from the power source.
This band saw is supplied with four motor leads that are connected for 115V operation, as shown in
Figure 4. Reconnect these four motor leads for 230V operation, as shown in Figure 5. These diagrams
are also found inside the cover of the motor junction box.
8
Download from Www.Somanuals.com. All Manuals Search And Download.
The 115V attachment plug (shown in Figure 6) supplied with the band saw, must be replaced with a
UL/CSA listed plug suitable for 230V operation (shown in Figure 7). Contact your local authorized Walter
Meier (Manufacturing) Inc., service center or qualified electrician for proper procedures to install the plug.
The band saw must comply with all local and national codes after the 230 volt plug is installed.
The band saw with a 230 volt plug should only be connected to an outlet having the same configuration
(see Figure 7). No adapter is available or should be used with the 230 volt plug.
Important: In all cases (115 or 230 volts), make certain the receptacle in question is properly
grounded. If you are not sure, have a registered electrician check the receptacle.
NOTE: The lamp is designed for use with 115V power. If the saw is converted to 230V, discontinue
use of the lamp, and use an alternate lamp with an independent electrical source.
Figure 4
Figure 5
Figure 6
Figure 7
Extension Cords
If an extension cord is necessary, make sure the cord rating is suitable for the amperage listed on the
machine’s motor plate. An undersized cord will cause a drop in line voltage resulting in loss of power and
overheating.
Use the chart in Figure 8 as a general guide in choosing the correct size extension cord for the band saw.
If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Recommended Minimum Gauge (AWG) of Extension Cords
Volts
115 V
230 V
Total Length of Cord in Feet
25 ft.
50 ft.
50 ft.
100 ft.
200 ft.
150 ft.
300 ft.
100 ft.
Ampere Rating
< 6
AWG
18
18
16
16
16
16
16
14
14
14
12
12
6 to 10
10 to 12
12 to 16
14
12
Not recommended Not recommended
Figure 8
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Unpacking
The band saw is shipped in two cartons. Open
both cartons and inspect contents for shipping
damage. Report any damage immediately to
your distributor and shipping agent. Do not
discard any shipping material until the Band
Saw is assembled and running properly.
Compare the contents of both cartons and all
internal boxes with the following parts list to
make sure all parts are intact.(*) Missing parts, if
any, should be reported to your distributor. Read
this instruction manual thoroughly for assembly,
maintenance and safety instructions.
Contents of the Shipping Container
Carton #1 – Band Saw:
Refer to Figure 9.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Band Saw – (A)
guide rail – (B)
rip fence – (C)
rear rail – (D)
front rail – (E)
trunnion support – (F)
level board – (G)
miter gauge – (H)
main table – (J)
extension table – (K)
drive belt – (L)
Figure 9
Band Saw carton
quick tension lever – (M)
owner's manual (not shown)
warranty card (not shown)
Hardware packages, as follows.
Hardware Package #1 contains:
Refer to Figure 10.
1 support plate (HP1-A)
1 air jet nozzle (HP1-B)
1 cord clamp (HP1-C)
Figure 10
Hardware package #1
(stock no. PWBS14-HP1)
1 pan head screw, M5x12 (HP1-D)
2 table locking knobs (HP1-E)
6 lock washers, M8 (HP1-F)
8 flat washers, M8 (HP1-G)
5 hex nuts, M8 (HP1-H)
6 hex cap screws, M8x40 (HP1-J)
1 hex cap screw, M8x80 (HP1-K)
Hardware package #2 contains:
Refer to Figure 11.
3 hex (Allen) wrenches, 3,4,5mm (HP2-A)
4 spacers (HP2-B)
4 hex nuts, M8 (HP2-C)
4 socket set screws, M8x20 (HP2-D)
4 socket head cap screws, M6x25 (HP2-E)
4 lock washers, M6 (HP2-F)
4 flat washers, M6 (HP2-G)
4 socket head cap screws, M8x65 (HP2-H)
2 L-spacers (HP2-J)
Figure 11
Hardware package #2
(stock no. PWBS14-HP2)
10
Download from Www.Somanuals.com. All Manuals Search And Download.
Carton #2 - Stand:
Refer to Figure 12.
1
1
1
2
Stand with motor (N)
pulley cover (O)
fence body (P)
hardware packages, as follows.
Hardware package #3 contains:
Refer to Figure 13.
Figure 12
Stand carton
2 fence hooks (HP3-A)
2 miter gauge hooks (HP3-B)
1 blade hook (HP3-C)
2 pulley cover knobs (HP3-D)
4 carriage bolts, M8x16 (HP3-E)
4 flanged hex nuts, M8 (HP3-F)
2 pan head screws, M5x12 (HP3-G)
2 pan head screws, M4x10 (HP3-H)
Hardware package #4 contains:
Refer to Figure 14.
1 resaw pin (HP4-A)
Figure 13
1 resaw pin knob (HP4-B)
1 fence rear hook (HP4-C)
2 hex nuts, 1/4” (HP4-D)
Hardware package #3
(stock no. PWBS14-HP3)
1 flat washer, 1/4” (HP4-E)
1 lock washer, 1/4” (HP4-F)
1 sliding pad (HP4-G)
4 hex cap screws, 5/16”x3/4” (HP4-H)
4 lock washers, 5/16” (HP4-J)
4 flat washers, 5/16” (HP4-K)
7 hex cap screws, M6x20 (HP4-L)
7 lock washers, 1/4” (HP4-M)
7 flat washers, 1/4” (HP4-N)
Figure 14
Hardware package #4
(stock no. PWBS14-HP)
(*) the identifying letters/numbers in parentheses are
used throughout the text to clarify assembly. For
actual part numbers if re-ordering, see the part
breakdowns at the back of this manual.
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation and Assembly
Tools required for assembly:
open-end or box wrenches– 10mm, 12mm, 1/2”
[in some cases, a socket wrench set can be
used to speed assembly time]
hex (Allen) wrenches – 3, 5, 6mm
Cross point (Phillips) screwdriver
square
straightedge
NOTE: If further clarification is needed for any of
the following assembly procedures, consult the
exploded views at the back of this manual.
Exposed metal surfaces on the Band Saw, such
as the table, have been given a protective
coating at the factory. This should be removed
with a soft cloth moistened with a light solvent.
Do not use gasoline, lacquer thinner, acetone,
or other highly volatile solvents for this. Do not
use an abrasive pad as it may scratch the
polished metal surfaces.
IMPORTANT: The Band Saw must be
disconnected from the power source before
any assembly procedures!
Mounting Band Saw to Stand
Refer to Figures 15 and 16.
1. Remove loose items from inside of stand.
2. Place stand upright on a level surface. If
desired, the stand can be further stabilized
by securing it to the floor with lag screws
through the inside corner holes. If using a
mobile base, lock the casters before
assembling or operating the band saw.
The saw body is heavy – use
caution when lifting, and stabilize until firmly
attached to the stand. Failure to comply may
cause serious injury.
Figure 15
3. With the aid of a second person, lift the
Band Saw out of the shipping container and
place on top of the stand. Make sure that
front of saw (with Powermatic nameplate)
faces same direction as curved stand front.
4. Line up holes in the saw base with holes in
the top of the stand. Fasten saw base to the
stand with four M8x40 hex cap screws
(HP1-J), eight M8 flat washers (HP1-G), four
M8 lock washers (HP1-F), and four M8 hex
nuts (HP1-H). Use a 1/2” wrench to tighten.
12
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Push motor cord and strain relief plate
through the opening to the outside of the
stand, as shown in Figure 16. Fasten the
strain relief plate to the stand with two
M5x12 pan head screws (HP3-G).
6. Connect the plugs of the switch cord and
motor cord (Figure 16). Do not connect
machine to power source during
assembly.
Installing Drive Belt
Figure 16
Refer to Figures 17 through 20.
1. The motor and wheel pulleys have been
accurately aligned with each other by the
manufacturer. However, the user may wish
to verify this setting in case misalignment
has occurred during transit. Misaligned
pulleys can produce excessive wear on
drive belts.
2. If the pulleys do not lie in a straight plane
(Figure 17), loosen the set screw on one of
the pulleys and shift the pulley in or out until
both pulleys lie in a straight plane. Tighten
set screw.
Figure 17
3. Open the lower door, and loosen the four
hex nuts on the motor plate an equal
amount, with a 1/2” wrench (see Figure 18).
Lift up on the motor to provide slack for the
drive belt installation.
4. Install the belt around the motor pulley and
the wheel pulley.
5. Tension the drive belt by pushing down on
the motor. You may have to push down
harder on the pulley end of the motor to
overcome the pressure of the drive belt and
keep the motor pulley aligned with the wheel
pulley.
6. Tighten the four hex nuts on the motor plate.
Figure 18
NOTE: The belt is properly tensioned when
finger pressure between the two pulleys
causes approximately 1/2” deflection (Figure
19).
7. Screw the two pulley cover knobs (HP3-D)
into the threaded holes in the back of the
saw, as shown in Figure 20. Slide the pulley
cover down over the knobs, and tighten the
knobs.
Figure 19
13
Download from Www.Somanuals.com. All Manuals Search And Download.
Installing Trunnion Support
Refer to Figure 21.
1. Use the two locating pins attached to the
saw body to help position the trunnion
support. Attach trunnion support to saw
body with two M8x30 hex cap screws (HP1-
J) and two M8 lock washers (HP1-F).
Tighten with a 1/2” wrench.
2. Thread M8 hex nut (HP1-H) onto the M8x80
hex cap screw (HP1-K) and install into the
trunnion support as shown. Finger tighten
the hex nut; this will be fully tightened later
for the 90° table stop setting.
Figure 20
Installing Extension Table
Refer to Figure 22.
1. Install a M8 hex nut (HP2-C) on each of the
four M8x20 set screws (HP2-D), then install
these set screws into the four outer holes of
the level board (G), as shown.
2. Leave the set screws flush with the top side
of the level board for now. These will be
adjusted later during leveling.
3. Place four spacers (HP2-B) over the holes
in the saw body, and place the level board
on them, as shown. Align the four innermost
holes of the level board with the spacers,
and insert four M8x65 socket head cap
screws (HP2-H). Firmly tighten these screws
down into the base through the spacers,
using a 6mm hex wrench.
Figure 21
4. Position the extension table (K) over the
level board. Insert four M6x25 socket head
cap screws (HP2-E) with four M6 lock
washers (HP2-F) and four M6 flat washers
(HP2-G) up through the remaining holes of
the plate and into the underside of extension
table. Hand tighten only at this time.
Installing Main Table
Refer to Figure 23.
1. To mount the main table, remove table pin
by pulling it straight out, twisting it if needed.
Remove the table insert by pushing it up
from beneath the table.
2. Rotate the table so that the saw blade will
slide through the slot in the table. Then
orient the table so the screws will slide into
the holes on the trunnion support, as shown
in Figure 23. Attach the two table locking
knobs (HP1-E) to these screws and tighten.
3. Re-install table pin and table insert.
Figure 22
14
Download from Www.Somanuals.com. All Manuals Search And Download.
Leveling the Extension Table
NOTE: Before leveling the extension table, the
90-degree stop of the main table should be
verified. Read “Adjusting 90° Table Stop” on
page 20, then return to this page.
Refer to Figures 22 and 24.
1. Position the main table at 90-degrees and
tighten the table locking knobs.
2. Place a straight edge (Figure 24) across
both tables, at several points along the
tables. If the extension table is not level with
the main table, use the level board beneath
to achieve this, as follows.
Figure 23
3. With the four M6x25 socket head cap
screws (HP2-E, Figure 22) still slightly
loose, loosen the hex nuts (HP2-C) and turn
any of the four set screws (HP2-D) with a
4mm hex wrench, to raise or lower that part
of the extension table.
4. When the extension table is level with the
main table, use a 1/2” wrench to tighten the
hex nuts (HP2-C) up against the level
board, to secure the setting of the set
screws.
5. Adjust the gap between the extension table
and the main table. This gap can be easily
set by using the provided L-spacers (HP2-J)
(Figure 24). Place the L-spacers between
the tables as shown, and nudge the
extension table toward the main table as far
as it will go.
Figure 24
6. Snug the socket head cap screws (HP2-E)
with a 5mm hex wrench, and remove the L-
spacers.
7. Tilt the main table to ensure that it does not
rub against the edge of the extension table.
8. Securely tighten the four socket head cap
screws (HP2-E), making sure the extension
table doesn’t shift during tightening.
Installing Rear Rail
Refer to Figure 25.
1. Disconnect machine from power source.
2. Install rear rail (D) to the main table using
two M6x20 hex cap screws (HP4-L), two
1/4" lock washers (HP4-M) and two 1/4" flat
washers (HP4-N). Finger tighten only.
3. The rear rail should lie parallel to the table
top. Place a combination square on the
main table at one end of the rear rail to get a
measurement showing table-to-rail distance,
as shown. Check the other end of the fence;
the measurement should be the same.
Figure 25
15
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Shift either end of the fence as needed to
gain identical distance from table top.
5. Tighten both screws in the rear rail using a
10mm wrench.
Installing Front Rail and Rip Fence
Refer to Figures 26 through 29.
1. Install front rail (E, Figure 26) to the main
table using two M6x20 hex cap screws
(HP4-L), two 1/4" lock washers (HP4-M) and
two 1/4" flat washers (HP4-N). Finger
tighten only at this time.
2. Install guide rail (B, Figure 27) to the slots in
the front rail using three M6x20 hex cap
screws (HP4-L), three 1/4" lock washers
(HP4-M) and three 1/4" flat washers (HP4-
N). Tighten with a 10mm wrench.
Figure 26
3. Attach the fence (C, Figure 28) to the fence
body (P) with four 5/16”x3/4” hex cap
screws (HP4-H), four 5/16” lock washers
(HP4-J) and four 5/16” flat washers (HP4-K).
Tighten the screws with a 12mm wrench.
4. At the rear of the fence, thread a 1/4” hex
nut (HP4-D, Figure 29) onto the sliding pad
(HP4-G) and insert the sliding pad through
the fence and rear hook (HP4-C). Secure in
place using a 1/4” flat washer (HP4-E), 1/4”
lock washer (HP4-F) and a 1/4” hex nut
(HP4-D). The rear hook should be adjusted
so that it overlaps the rear rail by
approximately 1/8".
Figure 27
5. Hook the fence assembly over the rear rail,
and onto the guide rail, as shown in Figure
28.
6. When the fence assembly is placed on the
table, the rear hook (HP4-C) should be
almost contacting the underside of the rear
rail, as shown. The sliding pad will ride
along the top of the rear rail.
Figure 28
Setting Fence-to-Table Gap
The gap between the bottom of the rip fence
and the table top should be high enough that the
fence will not scrape along the table, yet low
enough that thin workpieces won’t slip beneath
it. The gap should be equal along the length of
the fence. Adjust as follows:
Refer to Figures 29 and 30.
1. Lock the fence assembly to the front rail by
pushing the fence handle down. The front
rail screws should still have “play” in them.
2. Lift up on both guide rail and fence together
until the fence/table gap at the front edge of
the table is acceptable.
Figure 29
16
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Tighten both screws on the front rail (HP4-L,
Figure 26) with a 10mm wrench.
4. Adjust the height of the sliding pad at the
rear of the fence (Figure 29) if further
adjustment is needed to even the gap along
the length of the fence.
Aligning Fence to Blade
Refer to Figure 31.
Figure 30
1. Place the table at 90-degrees. (Make sure
the 90° Table Stop setting has been verified
– see page 20.)
2. Lock the fence to the guide rail with the
handle.
3. Place a square on the table and against the
fence, as shown in Figure 31.
4. If the fence is not square to the table,
slightly loosen the two screws in the front
rail (see Figure 26) and raise or lower one
end of the front rail assembly until fence is
square to table.
Figure 31
5. Re-tighten screws. The fence face is now
square to the table, and thus parallel to the
blade.
The fence must also be set so that it aligns with
the blade front-to-back, as follows:
6. Move the fence so that it just contacts the
blade without bending it, and lock the fence
to the guide rail.
7. Check that the fence is aligned with the
blade; that is, it contacts front and back of
blade evenly. If the fence does not align with
the blade, loosen the four hex cap screws
(HP4-H).
8. Align the fence with the blade, then tighten
the four hex cap screws.
Checking zero setting
Refer to Figure 31.
1. With the fence now aligned with the blade,
and still contacting the blade as shown in
Figure 31, check to see that the pointer is
aligned with zero on the guide rail scale.
2. If minor adjustment is necessary, loosen the
screw that holds the pointer in place, and
adjust the pointer. Re-tighten the screw.
3. If major adjustment is necessary, loosen the
guide rail screws (HP4-L, Figure 27), and
slide the entire fence/guide rail together until
the fence just contacts the blade. Re-tighten
guide rail screws, and make further minor
adjustment with the pointer.
17
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTE: The pointer’s zero position should be
tested later by cutting a straight piece of stock,
carefully measuring its width, and comparing it
to the scale reading.
Resaw Guide
Refer to Figure 32.
For resawing operations, attach the resaw guide
(HP4-A) to the fence using the knob (HP4-B)
through the slotted hole. Position the resaw
guide so that it is centered approximately with
the front edge of the saw blade.
The resaw guide offers a taller, single-point
contact surface that allows pivoting of the
workpiece in order to keep the blade on the
cutting line.
Figure 32
Blower Nozzle
Refer to Figures 33 and 34.
1. The air hose, which is already connected to
the saw body, should be inserted through
the hole in the stand (visible in Figure 16)
and connected to the nozzle of the air
regulator on the motor (Figure 33). Use a
lighter or match to briefly heat the end of the
hose so that it will slip over the nozzle. As it
cools, it will form a tight seal over the
nozzle.
Figure 33
2. Attach the plate (HP1-A) to the blade guide
assembly.
3. Connect the top end of the air hose to the
plate (HP1-A) with the M5x12 pan head
screw (HP1-D) through the cord clamp
(HP1-C). Heat the end of the hose with a
lighter or match, then push the wide end of
the nozzle (HP1-B) into the hose; the
tapered end points down toward the table as
shown.
Work Lamp
Refer to Figure 35.
Figure 34
The goose-neck lamp uses a medium base light
bulb (not provided) which should be 60 watts or
less. The work lamp is operated independently
of the main saw switch.
IMPORTANT: If you are using 115 volt power
for the band saw, use a standard 110 volt light
bulb. If you are using 230 volt power for the
band saw, discontinue use of the provided lamp,
and use an alternate lamp with an independent
power cord.
Figure 35
18
Download from Www.Somanuals.com. All Manuals Search And Download.
Installing Quick Tension Lever
Refer to Figure 36.
Install the quick tension lever (M) onto the shaft
as shown, and tighten the two set screws using
a 3mm hex wrench. The movement of the blade
tension lever is explained under “Installing
Blades”.
Stand Attachments
Refer to Figure 37.
1. Mount the two miter gauge hooks (HP3-B)
to the side of the stand with two M8x16
carriage bolts (HP3-E) and two M8 flanged
hex nuts (HP3-F). Position the hooks at an
angle, similar to that shown in Figure 38.
The miter gauge can be stored in these
hooks.
Figure 36
2. Mount the blade hook (HP3-C) with two
M4x10 pan head screws (HP3-H) as shown.
The blade hook can store a rolled-up spare
blade.
3. Mount the two fence hooks (HP3-A) to the
opposite side of the stand with two M8x16
carriage bolts (HP3-E) and two M8 flanged
hex nuts (HP3-F). The rip fence can be
stored in these hooks when not in use.
Figure 37
Dust Collection
Refer to Figure 38.
The use of a dust collection system (not
provided) is strongly advised when using the
band saw. It will help keep your shop clean, and
reduce the risk of health problems due to wood
dust inhalation. The dust collector should have
sufficient capacity for this size band saw
(minimum 350 cubic feet per minute).
Connect a 4” diameter dust collection hose (not
provided) to the port at the back of the band
saw, and secure tightly with a hose clamp, as
shown.
Figure 38
Note: Dryer vent hose is not suitable for dust
collection purposes.
Riser Block Accessory
A Riser Block kit (stock no. 1791217, not
provided) is available as an accessory. When
installed, it increases resaw capacity (workpiece
height capacity) to 12 inches. If you have
purchased the Riser Block, consult the
instruction sheet that accompanies it.
19
Download from Www.Somanuals.com. All Manuals Search And Download.
Adjustments
Tilting the Table
Unplug the machine from the
power source before making any repair or
adjustment.
Refer to Figure 39.
1. Loosen the table locking knobs.
2. Tilt table up to 45 degrees to the right. The
angle is indicated on the trunnion scale.
Figure 39
3. Tighten the table locking knobs.
4. You can place a measuring device on the
table and against the blade to verify the 45°
setting.
Adjusting 90° Table Stop
Refer to Figures 39 and 40.
1. Disconnect machine from power source.
2. Loosen table locking knobs and tilt table to
the left until it rests against the table stop
screw.
3. Use a square placed on the table and
against the blade, as shown in Figure 40, to
verify that the table is 90 degrees to the
blade. Make sure the table insert is level
with the table surface, to ensure an accurate
reading.
Figure 40
4. If an adjustment is necessary, tilt the table
out of the way and tighten the table locking
knobs.
5. Loosen jam nut (Figure 39) and turn table
stop screw left or right to raise or lower the
stop. Tighten jam nut down against the
trunnion support to hold table stop screw in
place.
6. Unlock the table and tilt it back on to the
table stop screw to confirm table is 90
degrees to the blade. Repeat this process
as necessary until table is 90 degrees to the
blade.
7. Make sure pointer (Figure 39) indicates
zero. If it does not, loosen screw and move
pointer to align with zero. Re-tighten screw.
NOTE: After adjusting the 90-degree stop, it
may be necessary to re-set the extension table
so it is level with the main table. See “Leveling
the Extension Table.”
20
Download from Www.Somanuals.com. All Manuals Search And Download.
Table Aligned with Blade
For accurate crosscuts using the miter gauge,
the table (i.e. miter slot) must be aligned with the
blade. This alignment has been set by the
manufacturer, but the operator may wish to
verify it, as follows. NOTE: This procedure
works best with a wide blade.
Refer to Figure 41.
1. Place a straightedge along the side of the
blade, with very light pressure (do not
deflect the blade). The straightedge should
contact both front and back of blade.
Figure 41
2. Measure carefully with a fine rule from the
straightedge to the edge of the miter slot.
Do this at front and back of the table; the
distance should be the same.
3. If the miter slot is not aligned with the blade,
slightly loosen the six screws holding the
trunnions to the table.
4. Nudge the table as needed, until the miter
slot is aligned with blade (distances are the
same front to back).
5. Tighten trunnion screws. (NOTE: After this
adjustment, the alignment of fence to blade
may need to be re-checked. See “Aligning
Fence to Blade” on page 17.)
Installing Blades
Unplug the machine from the
power source before removing or installing
blades.
The PWBS-14CS Band Saw is provided with a
3/8” wide x 0.020 thick x 93.5” long, 6TPI blade.
Refer to Figure 42.
The blade tension lever is a patented Carter®
Quick-Release™ lever, and has three positions:
high (tension), middle (partial tension), and low
(blade release). Push the lever up slightly, then
out, and move it into position, allowing it to rest
on the appropriate ledge of the block.
1. Disconnect machine from power source.
2. Move tension lever to blade release
position, as shown in Figure 42.
(Note: When using the larger width blades,
it may also become necessary to loosen the
tension knob to release all tension.)
Figure 42
3. Remove the table insert and the table pin.
4. Open both wheel guards.
5. Back off the upper and lower guide bearings
so that nothing conflicts with the blade.
21
Download from Www.Somanuals.com. All Manuals Search And Download.
6. Remove the current blade from the upper
wheel, then the lower wheel. Turn blade to
direct it through the slot in the table.
New blades are usually
packaged in coiled position. Use gloves and
grasp the coil with one hand while slowly
uncoiling the blade with the other hand.
7. Guide new blade through table slot. Place
blade in upper and lower blade guides, and
around upper and lower wheels.
Note: Make sure blade teeth point forward
and down toward the table. If the teeth won’t
point downward no matter how you orient
the blade, then the blade is twisted inside-
out. Remove blade and, using gloves, twist
it into correct orientation, then re-install.
8. Position blade so it lies on the center of both
upper and lower wheels.
9. Raise tension lever to partial tension
position.
10. Re-install table insert and table pin.
11. Tension and track the blade before
operating saw. Proceed to "Blade Tension"
and “Blade Tracking".
Blade Tension
Refer to Figure 43.
1. Disconnect machine from power source.
2. Place tension lever in full tension position
(see Figure 42).
3. Turn blade tension knob (Figure 43)
clockwise to tension blade. A gauge on the
upper wheel slide bracket indicates the
approximate tension according to the width
of the blade. Initially, set the blade tension
to correspond to blade width.
Figure 43
The tension lever must be in
highest (tension) position when setting blade
tension. Failure to comply may cause
damage to locating block at base of lever.
As you become familiar with the saw, you may
find it necessary to change the blade tension
from the initial setting. Changes in blade width
and the type of material being cut will have an
effect on blade tension. Keep in mind that too
little or too much blade tension can cause blade
breakage.
TIP: If the band saw is to sit idle for a period of
time while the blade is installed, place tension
lever in partial tension position; this will help
prevent blade fatigue and tire deformation, and
save wear on bearings and band wheels.
22
Download from Www.Somanuals.com. All Manuals Search And Download.
Blade Tracking
Disconnect machine from
power source. Do not adjust blade tracking
with the machine running.
“Tracking” refers to how the blade is positioned
on the wheels while in motion. The blade should
track approximately in the center of both wheels,
as shown in Figure 44. Tracking on the PWBS-
14CS Band Saw has been factory-adjusted;
however, it should be checked periodically,
including after every blade change.
Figure 44
Refer to Figure 45.
1. The blade must be properly tensioned
before adjusting blade tracking. Make sure
blade guides and blade bearings do not
interfere with the blade.
2. Place the tension lever at full tension
position.
3. Open the upper door and rotate the upper
wheel forward by hand. Observe the
position of the blade on the wheel - it should
be in the center.
4. If the blade tends to shift to one side or the
other of the wheel, loosen wing nut (Figure
45).
Figure 45
5. If the blade is tracking toward the front edge
of the wheel, rotate the tracking knob
clockwise – the upper wheel will tilt toward
the back and the blade will move to the
center of the wheel.
If the blade is tracking toward the back edge
of the wheel, rotate the tracking knob
counterclockwise: the upper wheel will tilt
toward the front and the blade will move to
the center of the wheel.
IMPORTANT: This adjustment is sensitive;
perform it in small increments and give the
blade time to react to the changes, as you
continue to rotate the wheel.
6. When blade is tracking properly at the
center of the wheel, re-tighten the wing nut.
7. Turn on saw and verify proper tracking while
the machine is running.
8. If further tracking adjustments are needed,
disconnect from power, and repeat
instructions above.
Guide Post and Upper Blade Guard
Refer to Figure 46.
Figure 46
1. Disconnect machine from power source.
23
Download from Www.Somanuals.com. All Manuals Search And Download.
2. Loosen lock knob and raise or lower upper
blade guide assembly to approximately
3/16” above the material being cut.
3. Tighten lock knob.
4. The guide post (Figure 46) is spring loaded.
To adjust the tension on the spring, unscrew
and completely remove knob, then tighten
or loosen set screw, until desired tension is
reached. Re-install knob.
Upper Bearing Guides
Refer to Figures 47, 48, 49.
1. Disconnect machine from power source.
Figure 47
2. Blade must already be tensioned and
tracking properly.
3. Loosen thumb screw (A, Figure 47) and
move guide block by turning knob (B) so
that the front of the guide wheels (C) are
just behind the gullet (curved area at base
of tooth) of the blade, as shown in Figure
48. This distance is usually about 0.016” (or
1/64”).
4. Tighten thumb screw (A, Figure 47).
5. Loosen the socket screw (D) and turn the
screw (E) on each guide wheel to move the
guide wheels about 0.004” from the blade.
(A quick way to set this distance is to place
a crisp dollar bill, which is approximately
.004” thick, between guide wheel and blade,
and move the guide until it just contacts the
bill.)
Figure 48
6. Tighten socket screw (D) when adjustment
is satisfactory.
Thrust Bearing
The thrust bearing (F, Figure 49) supports the
back edge of the blade during operation, and is
set so that the blade will contact it only when the
blade is under pressure during a cut.
7. Loosen thumb screw (G, Figure 49) and turn
knob (H) to move the thrust bearing (F) in or
out until the bearing is approximately 0.016”
(or 1/64”) behind the blade. You can use a
feeler gauge to set this distance, or simply
place a crisp dollar bill folded twice (four
thicknesses) between the thrust bearing and
the blade. (A dollar bill is approximately
0.004” thick, so four thicknesses provides
the necessary distance.)
Figure 49
8. Tighten thumb screw (G, Figure 50).
Lower Bearing Guides
Refer to Figure 50.
Figure 50
1. Disconnect machine from power source.
24
Download from Www.Somanuals.com. All Manuals Search And Download.
2. Blade must already be tensioned and
tracking properly.
3. Loosen thumb screw (J) and move guide
block by turning knob (K) so that the front of
the guide wheels (L) are just behind the
gullet (curved area at base of tooth) of the
blade.
4. Tighten thumb screw (J).
Thrust Bearing
5. Loosen thumb screw (M) and turn knob (N)
to move the support bearing (O) in or out
until the bearing is approximately 0.016” (or
1/64") behind the blade. You can use a
feeler gauge to set this distance, or simply
Figure 51
place
a
dollar bill folded twice (four
thicknesses) between the support bearing
and the blade. (A dollar bill is .004” thick, so
four thicknesses provides the necessary
distance.)
6. Tighten thumb screw (M).
7. Loosen the socket screw (P) and turn the
screw (R) on each guide wheel to move the
guide wheels about .004” from the blade.
Tighten socket screw (P) when finished.
Miter Gauge
Figure 52
Refer to Figures 51, 52.
A miter gauge is provided for crosscutting. Slide
the miter gauge into the T-slot from the edge of
the table.
To use the miter gauge, loosen the handle and
rotate the gauge body until the desired angle on
the scale lines up with the pointer. Tighten
handle.
For precise crosscuts, the 90° angle of the miter
gauge to the blade can be verified as follows
(Refer to Figure 52). A wide blade works best for
this procedure.
Figure 53
1. Set the miter gauge at 90°.
2. Place a square against the miter gauge and
against the blade, as shown.
3. Adjust the miter gauge until the square lies
flush against both it and the blade.
4. Loosen the screw and shift the pointer as
needed. Retighten screw.
The miter gauge, when not in use, can be
placed into the hooks on the stand. See Figure
53. Loosen the miter gauge handle, and slide
the miter gauge into the top hook. Pivot the
miter gauge bar into the lower hook, then tighten
the miter gauge handle to secure the miter
gauge to the stand.
25
Download from Www.Somanuals.com. All Manuals Search And Download.
On/Off Switch
The band saw is equipped with a push-button
switch that will accept a safety padlock (not
included). To safeguard your machine from
unauthorized operation and accidental starting
by young children, the use of a padlock is highly
recommended – see Figure 54.
Maintenance
Before doing maintenance,
disconnect machine from electrical supply
by pulling out the plug or switching off the
main switch! Failure to comply may cause
serious injury.
Figure 54
Clean the band saw regularly to remove any
resinous deposits and sawdust. Use a brush,
vacuum or compressed air to blow out excess
dust. (Wear safety goggles while doing this.)
Keep the miter slot in the table free of dust and
debris. Keep the guide bearings clean and free
of resin. Use a commercially available gum and
pitch remover if needed.
Keep the guide post clean; occasionally apply a
light coat of oil.
Oil any pins, shafts, and joints. Do not get oil on
pulleys or belts.
Bearings on the band saw are sealed for life and
do not require attention.
Check that the cleaning brush over the lower
wheel is working properly; adjust if necessary.
Remove any deposits from the band wheels and
tires to avoid vibration and blade breakage.
NOTE: Do not use solvents around tires. If signs
of wear or deformation occur, replace the tires.
The table surface must be kept clean and free of
rust for best results. If rust appears, use a
mixture of household ammonia,
a
good
commercial detergent and #000 steel wool.
Alternatively, commercial rust removers can be
found at many hardware stores.
Apply a light, protective coating over the table,
such as paste wax. Products in aerosol form are
also available in hardware stores and supply
catalogs. Whatever method is chosen, the
coating should protect the metal and provide a
smooth surface, without staining the wood.
26
Download from Www.Somanuals.com. All Manuals Search And Download.
A fine pitch (more teeth per inch) will cut slowly
but more smoothly. A coarse pitch (fewer teeth
per inch) will cut faster but more roughly.
Blade Selection
Using the proper blade for the job will increase
the operating efficiency of your band saw, help
reduce necessary saw maintenance, and
improve your productivity. Thus, it is important to
follow certain guidelines when selecting a saw
blade.
As a rule of thumb, the thicker the workpiece,
the coarser will be the blade pitch. If you have to
cut a hard or very brittle material, you will
probably want to use a blade with a finer pitch in
order to get clean cuts.
Using a blade with too few teeth may cause
vibration and a rough cut, while too many teeth
may cause the gullets to fill with sawdust and
overheat the blade.
Here are factors to consider when selecting a
blade:
•
•
•
The type of material you will be cutting.
The thickness of the workpiece.
The features of the workpiece, such as
bends or curves with small radii.
As a general rule, try to use a blade that will
have from 6 to 12 teeth in the workpiece at any
given time.
These factors are important because they
involve basic concepts of saw blade design.
There are five (5) blade features that are
normally changed to meet certain kinds of
sawing requirements. They are:
Shape
Figure 56 shows common types of tooth shape,
or form. Tooth shape has an effect on cutting
rate.
1. width
2. pitch (number of teeth per inch)
3. tooth form (or shape)
4. the “set” of the teeth
5. the blade material itself
Width
Band saw blades come in different standard
widths, measured from the back edge of the
blade to the tip of the tooth. Generally, wider
blades are used for ripping or making straight
cuts, such as resawing. Narrower blades are
often used when the part being cut has curves
with small radii. When cutting straight lines with
a narrow blade, the blade may have a tendency
to drift (see “Blade Lead”).
Figure 56 – Blade Tooth Shape
The Regular, or standard blade, has evenly
spaced teeth that are the same size as the
gullets, and a zero-degree rake (i.e. cutting
angle). These offer precise, clean cuts at slower
rates. It is usually a good choice for cutting
curves and making crosscuts.
Pitch
Pitch is measured in “teeth per inch” (T.P.I.) and
can be constant or variable. Figure 55 shows
blades with different pitches.
The Skip type has fewer teeth and larger gullets
with a zero rake. It allows faster cutting rates
than the Regular type, with a slightly coarser
finish. It is useful for re-sawing and ripping thick
stock, as well as cutting softwoods.
The Hook type blade has larger teeth and gullets
and a positive rake angle for more aggressive,
faster cutting when re-sawing or ripping thick
stock, especially hardwoods.
Variable-tooth blades combine features of the
other shapes, with tooth style and spacing
varying on the same blade. This produces
smooth cuts while dampening vibration.
Figure 55
27
Download from Www.Somanuals.com. All Manuals Search And Download.
Set
Blade Breakage
The term “set” refers to the way in which the saw
teeth are bent or positioned. Bending the teeth
creates a kerf that is wider than the back of the
blade. This helps the operator more easily pivot
a workpiece through curve cuts, and decreases
friction between blade and workpiece on straight
cuts.
Band saw blades are subject to high stresses
and breakage may sometimes be unavoidable.
However, many factors can be controlled to help
prevent most blade breakage. Here are some
common causes for breakage:
1. Misalignment of the blade guides.
2. Feeding workpiece too quickly.
3. Using a wide blade to cut a tight radius
curve.
Set patterns are usually selected depending
upon the type of material that needs to be cut.
Three common set patterns are shown in Figure
57.
4. Excessive tension.
5. Teeth are dull or improperly set.
6. Upper guides are set too high off the
workpiece.
7. Faulty weld on blade.
Although not essential, some users round or
“stone” the back edge of their blade. This is
done by placing a sharpening stone on the table
and in light contact with the back corners of the
blade as the blade is running. Rounding can
help the back blade edge move more smoothly
through the kerf, smooths the weld, and helps
prevent cracks from starting at the back corners.
Figure 57
Generally, the Raker set is used for cutting
metal workpieces; the Wavy set, when the
thickness of the workpiece changes, such as
cutting hollow tubing or structurals. The Straight,
or Alternate, set is the one most used for
woodworking blades, and is also used to cut
plastics.
Material
Band saw blades can be made from different
types of metals. The most common include
spring steel, carbon steel, bimetal (alloy steel
equipped with a high speed cobalt steel edge
welded to it), or carbide tips.
Because of the importance of blade selection, it
is recommended that you use the blade
selection guide on page 35. Also, listening to
experienced band saw users will provide
valuable information as to the types of blades
currently on the market along with their pros and
cons.
28
Download from Www.Somanuals.com. All Manuals Search And Download.
Ripping
Operation
Ripping is cutting lengthwise down the
workpiece, and with the grain (of wood stock).
See Figure 58. Always use a push stick or
similar safety device when ripping narrow
pieces.
The following section contains basic information,
and is not intended to cover all possible
applications or techniques using the Band Saw.
Consult published sources of information,
acquire formal training, and/or talk to
experienced Band Saw users to gain proficiency
and knowledge of band saw operations. (The
Figures used may or may not show your
particular saw model, but the procedures are
identical.)
General Procedure
1. Make sure the blade is adjusted correctly for
tension and tracking, and that upper and
lower guide bearings and thrust bearings are
set in proper relation to the blade.
2. Adjust guide post so that the guide bearings
are just above the workpiece (about 3/16”)
allowing minimum exposure to the blade.
Figure 58
Crosscutting
3. If using the fence, move it into position and
lock it to the guide rail. If you are using the
miter gauge for a crosscut, the fence should
be moved safely out of the way.
Crosscutting is cutting across the grain of the
workpiece, while using the miter gauge to feed
the workpiece into the blade.
4. Turn on the band saw and allow a few
seconds for the machine to reach full speed.
The right hand should hold the workpiece steady
against the miter gauge, while the left hand
pushes the miter gauge past the blade, as
shown in Figure 59.
Whenever possible, use a
push stick, hold-down, power feeder, jig, or
similar device while feeding stock, to prevent
your hands getting too close to the blade.
5. Place the straightest edge of the workpiece
against the fence for a rip cut; or against the
miter gauge for a crosscut. Push the
workpiece slowly into the blade, while also
keeping it pressed against the fence or held
against the miter gauge. Do not force the
workpiece into the blade.
Some further operating tips:
Make relief cuts whenever possible. A relief cut
is an extra cut made through the waste portion
of a workpiece up to the layout line. When that
intersection is reached by the blade while
following the layout line, the waste portion
comes free. This helps prevent pinching of the
back edge of the blade in the cut.
Figure 59
Do not use the fence in conjunction with the
miter gauge. The offcut of the workpiece must
not be constrained during or after the cutting
process.
When cutting, do not
overfeed the blade; overfeeding will reduce
blade life, and may cause the blade to break.
Using
the
fence
in
conjunction with the miter gauge can cause
binding and possible damage to the blade.
When cutting long stock, the operator should
use roller stands, support tables, or an assistant
to help stabilize the workpiece.
29
Download from Www.Somanuals.com. All Manuals Search And Download.
It is more common with small, narrow blades,
and is almost always attributable to poor blade
quality, or lack of proper adjustments. Inspect
the band saw for the following:
Resawing
Resawing is the process of slicing stock to
reduce its thickness, or to produce boards that
are thinner than the original workpiece, such as
veneers.
•
•
•
•
Fence is not parallel to miter slot and blade.
Blade is not tensioned correctly.
Blade is dull.
Teeth have too much “set” on one side of
the blade.
The ideal blade for resawing is the widest one
the machine can handle, as the wider the blade
the better it can hold a straight line.
Resawing can be performed using the rip fence
or the resaw guide. When using the rip fence,
use a push block, push stick, or similar device to
keep your hands away from the blade. The
resaw guide offers a pivot point by which you
can carefully follow your layout line; it is
especially useful for sawing curves, when the
fence can’t be used and it’s difficult to control the
cut freehand.
•
Workpiece is being fed too quickly.
Figure 60 demonstrates resawing with the rip
fence; Figure 61, with the resaw guide.
Figure 62
If the blade is suspect, but replacing it is not
currently an option, the blade lead can be
temporarily compensated for by skewing the
fence:
1. Cut a scrap piece of wood about the same
length as the band saw table, and joint one
edge along its length, or rip it on a table saw
to give it a straight edge.
Figure 60
2. Draw a line on the board parallel with the
jointed, or straight edge of the board.
3. Move the band saw fence out of the way,
and carefully make a freehand cut along
your drawn line on the board. Stop about
midway on the board, and shut off the band
saw (allow the blade to come to a complete
stop) but do not allow the board to move.
4. Clamp the board to the table.
5. Loosen the four hex cap screws on the
fence and slide the fence over, lining it up
against the board. Lock the fence down.
6. Re-tighten the four hex cap screws.
NOTE: Skewing the fence to correct blade lead
is effective for that particular blade; when a new
blade is installed, the fence will need re-
adjustment and re-squaring to miter slot. See
appropriate sections in this manual.
Figure 61
Blade Lead
Blade lead, or drift, is when the blade begins to
wander off the cutting line even when the band
saw rip fence is being used. Figure 62 shows an
example of blade lead.
30
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting – Mechanical and Electrical Problems
Trouble
Probable Cause
Remedy
Machine will not
start/restart or
repeatedly trips
circuit breaker or
blows fuses.
Verify machine is connected to power
source.
No incoming power.
Electrical cord damaged.
Replace cord.
Verify that band saw is on a circuit of
correct size. If circuit size is correct,
there is probably a loose electrical
lead.
Building circuit breaker trips or fuse
blows.
If you have access to a voltmeter, you
can separate a switch failure from a
motor failure by first, verifying
incoming voltage at 110 +/-10% [or
220 +/-10%] and second, checking
the voltage between switch and
motor. If incoming voltage is incorrect,
you have a power supply problem. If
voltage between starter and motor is
incorrect, you have a starter problem.
If voltage between starter and motor
is correct, you have a motor problem.
Switch or motor failure (how to
distinguish).
Clean motor of dust or debris to allow
proper air circulation. Allow motor to
cool down before restarting.
Motor overheated.
If electric motor is suspect, you have
two options: Have a qualified
electrician test the motor for function
or remove the motor and take it to a
qualified electric motor repair shop
and have it tested.
Motor failure.
Confirm that all electrical connections
are correct.
Miswiring of the unit.
If the start/stop switch is suspect, you
have two options: Have a qualified
electrician test the switch for function,
or purchase a new start/stop switch
and establish if that was the problem
on change-out.
Switch failure.
Band Saw does not
come up to speed.
Replace with adequate size and
length cord.
Extension cord too light or too long.
Low current.
Contact a qualified electrician.
31
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting – Operating Problems
Trouble
Probable Cause
Remedy
Table tilt does not
hold position under
load.
Table locking knobs are not tight.
Tighten locking knobs .
Grease the trunnion.
Table will not tilt.
Trunnion is not lubricated.
Trunnion is jammed.
Disassemble and replace jammed
parts.
Saw vibrates
excessively.
Stand is on uneven floor.
Drive belt is too slack, or worn.
Re-position on flat, level surface.
Increase tension on drive belt.
Replace belt if worn.
Motor plate screws or other hardware
on saw is loose.
Tighten all hardware.
Check blade selection chart and use
correct blade.
Incorrect choice of saw blade pitch.
Saw dust or debris on band wheel. Or Keep band wheels clean. Replace
tire is worn/damaged.
tires if necessary.
Low shop voltage.
Contact a qualified electrician.
Increase speed.
Saw blade speed is too low.
Saw blade pitch is too coarse.
Blade mounted incorrectly.
Surface finish on
workpiece is rough.
Change to finer pitch blade.
Teeth should point downward.
Saw blade cutting
inaccurately. Cuts are
not straight.
Check blade with square and adjust
pointer.
Angle pointer not set correctly.
Table stop not adjusted correctly.
Check blade with square and adjust
stop.
Gum or pitch on blade.
Clean blade.
Worn blade teeth or damaged blade.
Fence not parallel to blade.
Miter gauge adjusted improperly.
Replace blade.
Align fence properly (see page 17).
Adjust miter gauge (see page 25)
Adjust blade guides properly (see
pages 24-25).
Incorrect adjustment of blade guides.
Workpiece being fed too strongly.
Reduce feed force.
Upper blade guides not located close
enough to workpiece.
Guides should be about 3/16” above
workpiece.
Incorrect choice of saw blade for that
particular cutting operation.
Change to correct blade.
Blade tension too light.
Increase tension (see page 22).
32
Download from Www.Somanuals.com. All Manuals Search And Download.
Trouble
Probable Cause
Remedy
Fence not aligned with blade.
Wood is warped.
Check and adjust fence (see page 17)
Select different wood.
Reduce feed rate.
Excessive feed rate
“Blade lead” occurs
(blade wanders
during cut)
Incorrect blade being used for the
particular cut being made.
Change blade to correct type.
Blade tension improperly set.
Set blade tension according to blade
size.
Bearing guides not set properly.
Tension spring is fatigued.
Adjust guides (see pages 24-25).
Blade cannot be
tensioned properly.
Replace tension spring (contact
service representative).
Incorrect blade tension or damaged
blade.
Correct accordingly.
Blade binds in the
workpiece.
Select narrower blade. See chart on
page 35.
Blade too wide for desired radius.
Blade forms cracks at
base of teeth.
Replace with proper blade for job.
Teeth not suitable for particular job, or
are incorrectly set.
Blade thickness not suitable for band
wheel diameter.
Replace with proper thickness blade.
Sharpen blade properly or replace.
Contact service representative.
Blade sharpened incorrectly,
becomes overheated.
Band wheels have become
misaligned.
Cracks on back edge
of blade.
Reduce feed speed to lessen strain
on the blade.
Workpiece being fed too quickly.
Eliminate the welded part, and re-
weld properly; or acquire a new blade.
Round the back edge of a new blade.
Welding on blade not perfectly
aligned.
Thrust bearing is worn; caused by
constant contact with back of blade.
Replace thrust bearing. Adjust new
bearing according to instructions.
Blade breaks
prematurely.
Feeding workpiece too quickly.
Blade guides misaligned.
Reduce feed force.
Set bearing guides appropriate
distance from blade.
Blade pitch too coarse, or wrong size
blade for particular cut (e.g., wide
blade to cut a tight radius).
Refer to blade selection chart; use
appropriate blade for the operation.
Replace blade, or have blade
annealed, or eliminate brittle part and
weld correctly.
Blade overheated during welding.
33
Download from Www.Somanuals.com. All Manuals Search And Download.
Trouble
Probable Cause
Remedy
Replace blade, or have blade
annealed, or eliminate brittle part and
weld correctly.
Blade cooled too rapidly after welding.
Thrust bearing not properly
supporting blade, or guide post/side
bearings set too high allowing flex.
Check all guide bearings for correct
position and signs of wear. Adjust or
replace as needed.
Blade tensioned too tightly.
Reduce tension (see page 22).
Blade breaks close to
weld.
Have blade annealed, or eliminate
brittle part and weld correctly.
Blade overheated during welding.
Have blade annealed, or eliminate
brittle part and weld correctly.
Blade cooled too rapidly after welding.
Premature dulling of
saw teeth.
Refer to blade selection chart. Use
blade with coarser pitch.
Blade “pitch” too fine.
Feed pressure too light.
Cutting rate too low.
Increase feed pressure.
Increase feed pressure and cutting
rate.
Re-examine material. Select proper
blade from the chart.
Incorrect choice of blade.
Chipped tooth or foreign object
lodged in cut.
Stop the saw and remove lodged
particle. Replace blade if damaged.
Optional Accessories
1791217 ......6” Riser Block Kit
2042377 ......Mobile Base for PWBS14-CS Band Saw
34
Download from Www.Somanuals.com. All Manuals Search And Download.
Blade Selection Guide
Identify the material and thickness of your workpiece. The chart will show the recommended PITCH,
blade TYPE, and FEED RATE.
Key:
H – Hook
S – Skip
L – Low
M – Medium
H – High
R – Regular
Example: 10/H/M means 10 teeth per inch / Hook Type Blade / Medium Feed
For Radius Cutting
Study the part drawing or prototype, or actually
measure the smallest cutting radius required, and
locate this radius (in inches) on the chart at the
right. Follow the curve to where the approximate
blade width is specified. If a radius falls between
two of the curves, select the widest blade that will
saw this radius.
This procedure should be used for making initial
blade selections. These recommendations can, of
course, be adjusted to meet specific requirements
of a cutting job. Compromises may be necessary if
you cannot find all needed specifications in a
single blade.
35
Download from Www.Somanuals.com. All Manuals Search And Download.
Replacement Parts
To order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our
machine available when you call will allow us to serve you quickly and accurately.
Parts List: Body Assembly
Index No. Part No.
Description
Size
Qty
1 ................PWBS14-101 ............ Base......................................................................... ......................................1
2 ................PWBS14-102 ............ Pin............................................................................ ......................................4
3 ................BB-6204VV ............... Ball Bearing ............................................................. 6204VV.........................2
4 ................PWBS14-104 ............ Lower Wheel Shaft .................................................. ......................................1
5 ................6291489 .................... Key........................................................................... 5 x 5 x 20 mm ...............2
6 ................PWBS14-106 ............ Retaining Ring ......................................................... S20................................1
7 ................PWBS14-107 ............ Pulley....................................................................... ......................................1
8 ................TS-1523031 .............. Socket Set Screw .................................................... M6 x 10 .........................2
9 ................PWBS14-109 ............ Hex Head Bolt.......................................................... M16 x 55 .......................1
10 ..............TS-155010 ................ Flat Washer ............................................................. M16...............................2
11 ..............TS-154010 ................ Hex Nut.................................................................... M16...............................1
12 ..............PWBS14-112 ............ Hex Stud.................................................................. ......................................2
13 ..............PWBS14-113 ............ Lower Hinge............................................................. ......................................1
14 ..............TS-1534041 .............. Phillips Flat Head Machine Screw........................... M5 x 10 .........................4
15 ..............PWBS14-115 ............ Hex Head Bolt.......................................................... ......................................2
16 ..............PWBS14-116 ............ Catch ....................................................................... ......................................2
17 ..............TS-1533042 .............. Phillips Pan Head Machine Screw........................... M5 x 12 .........................3
18 ..............PWBS14-118 ............ Lower Wheel............................................................ ......................................1
19 ..............PWBS14-119 ............ Wheel Tire ............................................................... ......................................2
20 ..............TS-1550061 .............. Flat Washer ............................................................. M8.................................2
21 ..............PWBS14-121 ............ Hex Cap Screw........................................................ M8 x 25(LH) ..................1
22 ..............PWBS14-122 ............ Upper Wheel............................................................ ......................................1
23 ..............PWBS14-123 ............ Retaining Ring ......................................................... R35 ...............................2
24 ..............BB-6202ZZ................ Ball Bearing ............................................................. 6202ZZ..........................2
25 ..............PWBS14-125 ............ Lower Wheel Guard................................................. ......................................1
26 ..............TS-1540083 .............. Hex Nut.................................................................... M12 x 1.25 ....................1
27 .............. .................................. Blade (local purchase)............................................. ......................................1
28 ..............PWBS14-128 ............ Upper Back Cover ................................................... ......................................1
29 ..............PWBS14-129 ............ Pan Head Flanged Screw........................................ M5 x 8 ...........................2
30 ..............PWBS14-130 ............ Tapping Screw......................................................... M4 x 8 .........................12
31 ..............PWBS14-131 ............ Rear Guard Blade.................................................... ......................................1
32 ..............PWBS14-132 ............ Upper Hinge............................................................. ......................................1
33 ..............PWBS14-133 ............ Oblong Metal Washer.............................................. ......................................2
34 ..............PWBS14-134 ............ Tapping Screw......................................................... M3.5 x 16(AB)...............2
35 ..............PWBS14-135 ............ Upper Wheel Guard................................................. ......................................1
36 ..............PWBS14-136 ............ Stud Latch................................................................ ......................................2
37 ..............PWBS14-137 ............ Star Washer (Internal) ............................................. M8.................................2
38 ..............PWBS14-138 ............ Knob ........................................................................ M8.................................2
39 ..............PWBS14-139 ............ Wheel Brush............................................................ ......................................1
40 ..............TS-1540061 .............. Hex Nut.................................................................... M8.................................1
57 ..............TS-1490071 .............. Hex Cap Screw........................................................ M8 x 40 .........................4
58 ..............TS-1550061 .............. Flat Washer ............................................................. M8 x 18 .........................8
59 ..............TS-1550041 .............. Flat Washer ............................................................. M6 x 13 .........................4
60 ..............TS-1551061 .............. Lock Washer............................................................ M8.................................4
61 ..............TS-1540061 .............. Hex Nut.................................................................... M8.................................4
63 ..............PWBS14-163 ............ Level Board.............................................................. ......................................1
64 ..............PWBS14-164 ............ Socket Head Cap Screw.......................................... M8 x 65 .........................4
65 ..............TS-1540061 .............. Hex Nut.................................................................... M8.................................4
66 ..............TS-1524051 .............. Socket Set Screw .................................................... M8 x 20 .........................4
67 ..............PWBS14-167 ............ Spacer ..................................................................... ......................................4
68 ..............TS-1551041 .............. Lock Washer............................................................ M6.................................4
69 ..............TS-1503061 .............. Socket Head Cap Screw.......................................... M6 x 25 .........................4
36
Download from Www.Somanuals.com. All Manuals Search And Download.
Index No. Part No.
Description
Size
Qty
70 ..............PWBS14-170 ............ Lower Blade Guard.................................................. ......................................1
71 ..............TS-1550041 .............. Flat Washer ............................................................. M6.................................2
72 ..............TS-1482041 .............. Hex Cap Screw........................................................ M6 x 20 .........................2
73 ..............PWBS14-173 ............ Upper Frame Arm.................................................... ......................................1
74 ..............PWBS14-174 ............ Knob ........................................................................ M8.................................1
75 ..............PWBS14-175 ............ Steel Ball.................................................................. ......................................1
76 ..............PWBS14-176 ............ Spring ...................................................................... ......................................1
77 ..............TS-1525011 .............. Socket Set Screw .................................................... M10 x 10 .......................1
78 ..............PWBS14-178 ............ Switch Plate............................................................. ......................................1
79 ..............PWBS14-179 ............ Switch Enclosure ..................................................... ......................................1
80 ..............TS-1533052 .............. Phillips Pan Head Machine Screw........................... M5 x 16 .........................2
81 ..............PWBS14-181 ............ Switch...................................................................... ......................................1
82 ..............TS-1550021 .............. Flat Washer ............................................................. M4.................................2
83 ..............PWBS14-183 ............ Tapping Screw......................................................... M3.5 x 12 (AB)..............2
84 ..............TS-1522011 .............. Socket Set Screw .................................................... M5 x 6 ...........................1
85 ..............PWBS14-185 ............ Star Washer (External) ............................................ M5.................................2
86 ..............PWBS14-186 ............ Phillips Pan Head Machine Screw........................... M5 x 6 ...........................2
87 ..............PWBS14-187 ............ Strain Relief ............................................................. ......................................2
88 ..............PWBS14-188 ............ Cord Clamp.............................................................. ......................................1
89 ..............TS-1533042 .............. Phillips Pan Head Machine Screw........................... M5 x 12 .........................1
90 ..............PWBS14-190 ............ Power Cord (Switch To Motor) ................................ ......................................1
91 ..............PWBS14-191 ............ Power Cord.............................................................. ......................................1
..................PWBS14-SBA-1........ Sliding Bracket Assembly (includes #92,111-120) .. ......................................1
(serial # 71210381 and higher)
..................PWBS14-SBA........... Sliding Bracket Assembly (includes #92,111-120) .. ......................................1
(serial # 71210380 and lower)
92 ..............PWBS14-192 ............ Adjusting Bolt Assembly.......................................... ......................................1
..................PWBS14-192-1......... Knob ........................................................................ M8.................................1
..................PWBS14-192-2......... Adjusting Bolt........................................................... ......................................1
..................PWBS14-192-3......... Spring Pin................................................................ Ø3 x 18 mm ..................1
111 ............PWBS14-211A.......... Upper Wheel Sliding Bracket (serial# 71210381 and higher) ...........................1
..................PWBS14-211 ............ Upper Wheel Sliding Bracket (serial# 71210380 and lower).............................1
..................TS-1522021 .............. Socket Set Screw .................................................... M5 x 8 ...........................2
112 ............PWBS14-212-1A....... Upper Wheel Shaft Hinge Assembly ....................... ......................................1
..................PWBS14-212-2A....... Upper Wheel Shaft (serial# 80712360 and higher).... ......................................1
..................PWBS14-212-3......... Spring Pin................................................................ Ø4 x 24 mm ..................1
..................PWBS14-212-4A....... Upper Wheel Shaft Hinge (serial# 80712360 and higher) ................................1
..................PWBS14-212-5......... Adjustable Nut ......................................................... M20 x 1.0 ......................1
113 ............PWBS14-213 ............ Steel Pin .................................................................. ......................................2
114 ............TS-1533042 .............. Phillips Pan Head Machine Screw........................... M5 x 12 .........................1
115 ............PWBS14-215 ............ Cord Clamp.............................................................. ......................................2
116 ............PWBS14-216 ............ Coil Spring ............................................................... ......................................1
117 ............PWBS14-217 ............ Indicator................................................................... ......................................1
118 ............PWBS14-218 ............ Square Nut............................................................... M10...............................1
119 ............TS-154306 ................ Wing Nut.................................................................. M8.................................1
120 ............PWBS14-220 ............ Knob Bolt ................................................................. M8 x 55 .........................1
121 ............PWBS14-221 ............ Guide Post............................................................... ......................................1
122 ............PWBS14-222 ............ Blade Guard............................................................. ......................................1
123 ............TS-1550041 .............. Flat Washer ............................................................. M6 x 13 .........................2
124 ............PWBS14-224 ............ Support Plate........................................................... ......................................1
125 ............TS-1482011 .............. Hex Cap Screw........................................................ M6 x 10 .........................2
126 ............PWBS14-226 ............ Upper Support ......................................................... ......................................1
127 ............PWBS14-227 ............ Adjusting Screw....................................................... M8 x 1.0 x 40 ................4
128 ............PWBS14-228 ............ Adjusting Nut ........................................................... ......................................4
129 ............TS-1482031 .............. Hex Cap Screw........................................................ M6 x 16 .........................1
130 ............PWBS14-230 ............ Lower Support Bracket Post.................................... ......................................2
131 ............PWBS14-231 ............ Bearing Sheath........................................................ ......................................2
132 ............TS-1482031 .............. Hex Cap Screw........................................................ M6 x 20 .........................2
133 ............PWBS14-233 ............ Thumb Screw........................................................... M6 x 16 .........................3
134 ............BB-608ZZ.................. Ball Bearing ............................................................. 608ZZ..........................10
135 ............TS-1550031 .............. Flat Washer ............................................................. M5.................................4
136 ............TS-2235061 .............. Socket Head Cap Screw.......................................... M5 x 6 ...........................4
137 ............TS-1502091 .............. Socket Head Cap Screw.......................................... M5 x 40 .........................2
37
Download from Www.Somanuals.com. All Manuals Search And Download.
Index No. Part No.
Description
Size
Qty
138 ............TS-1551031 .............. Lock Washer............................................................ M5.................................2
139 ............PWBS14-239 ............ Support Bracket....................................................... ......................................2
140 ............PWBS14-240 ............ Eccentric Shaft......................................................... ......................................4
141 ............PWBS14-241 ............ Spacing Sleeve........................................................ ......................................1
142 ............PWBS14-242 ............ Thumb Screw........................................................... M6 x 12 .........................1
143 ............PWBS14-243 ............ Lampshade.............................................................. ......................................1
144 ............PWBS14-244 ............ Lamp Holder............................................................ ......................................1
145 ............PWBS14-245 ............ Nut ........................................................................... ......................................1
146 ............PWBS14-251-5......... Pan Head Flanged Screw........................................ M5 x 8 ...........................2
147 ............PWBS14-247 ............ Flexible Pipe ............................................................ ......................................1
148 ............PWBS14-248 ............ Cord Clamp.............................................................. ......................................1
149 ............PWBS14-249 ............ Jet Head .................................................................. ......................................1
150 ............TS-1533042 .............. Phillips Pan Head Machine Screw........................... M5 x 12 .........................2
152 ............PWBS14-252 ............ Spacer ..................................................................... ......................................2
153 ............PWBS14-253 ............ Gasket ..................................................................... ......................................1
154 ............PWBS14-254SN ....... Powermatic Nameplate, Small................................. ......................................1
155 ............TS-1550041 .............. Flat Washer ............................................................. M6.................................2
156 ............TS-2361061 .............. Lock Washer............................................................ M6.................................2
157 ............6714154 .................... Hex Cap Screw........................................................ 1/4-20 x 3/8”..................2
..................PM2700-441.............. Narrow Stripe (not shown)....................................... ......................................2
38
Download from Www.Somanuals.com. All Manuals Search And Download.
Body Assembly
39
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts List: Closed Stand Assembly
Index No. Part No.
Description
Size
Qty
1 ................PWBS14-301 ............ Closed Stand Assembly........................................... ......................................1
..................PWBS14-301-1......... Closed Stand ........................................................... ......................................1
..................PWBS14-301-2......... Face Plate................................................................ ......................................1
..................PWBS14-301-3......... Support Plate-1........................................................ ......................................1
..................PWBS14-301-4......... Support Plate-2........................................................ ......................................1
2 ................PWBS14-302 ............ Plate......................................................................... ......................................1
3 ................PWBS14-303 ............ Strain Relief ............................................................. ......................................1
4 ................TS-1533042 .............. Phillips Pan Head Machine Screw........................... M5 x 12 .........................2
5 ................PWBS14-305 ............ Pulley Box................................................................ ......................................1
6 ................PWBS14-306 ............ Knob ........................................................................ M6 x 12 .........................2
7 ................TS-1540061 .............. Hex Nut.................................................................... M8.................................4
8 ................PWBS14-308 ............ Air Regulator Assembly (Items 8-1 thru 8-14) ......... ......................................1
8-1.............PWBS14-308-1......... Lower Wheel Guard................................................. ......................................1
8-2.............PWBS14-308-2......... Upper Wheel Guard................................................. ......................................1
8-3.............PWBS14-308-3......... Lever Arm ................................................................ ......................................1
8-4.............PWBS14-308-4......... Cam......................................................................... ......................................1
8-5.............PWBS14-308-5......... Set Screw ................................................................ M5 x 5 ...........................2
8-6.............PWBS14-308-6......... Locator Pin............................................................... ......................................1
8-7.............PWBS14-308-7......... Guide ....................................................................... ......................................1
8-8.............PWBS14-308-8......... Bushing.................................................................... ......................................1
8-9.............PWBS14-308-9......... Flat Bar .................................................................... ......................................1
8-10...........PWBS14-308-10....... Air Pump.................................................................. ......................................1
8-11...........PWBS14-308-11....... Spacer Strip............................................................. ......................................1
8-12...........PWBS14-308-12....... Nozzle...................................................................... ......................................1
8-13...........TS-1550021 .............. Flat Washer ............................................................. M4.................................4
8-14...........PWBS14-308-14....... Tapping Screw......................................................... M3.5 x 30 ......................4
8-15...........TS-2284081 .............. Flat Head Phillips Machine Screw........................... M4 x 8 ...........................1
9 ................TS-1550021 .............. Flat Washer ............................................................. M4.................................2
10 ..............PWBS14-310 ............ Socket Cap Bolt....................................................... M4 x 40 .........................2
11 ..............PWBS14-311 ............ Sponge .................................................................... ......................................2
12 ..............PWBS14-312 ............ Door......................................................................... ......................................1
13 ..............PWBS14-313 ............ Door Latch Assembly............................................... ......................................1
14 ..............PWBS14-314 ............ Washer .................................................................... ......................................2
15 ..............PWBS14-315 ............ Pan Head Bolt.......................................................... M4 x 5 ...........................2
16 ..............PWBS14-316 ............ Motor (TEFC)..........................................1.5HP, 1Ph, 115/230V....................1
..................PWBS14-316SC ....... Start Capacitor (not shown)..................................... 200MF 125VAC ............1
..................PWBS14-316RC....... Run Capacitor (not shown)...................................... 20μF 250VAC ...............1
17 ..............TS-2320081 .............. Flange Hex Nut........................................................ M8.................................4
18 ..............PWBS14-318 ............ Motor Cord............................................................... ......................................1
19 ..............PWBS14-319 ............ Motor Pulley............................................................. ......................................1
20 ..............TS-1523041 .............. Socket Set Screw .................................................... M6 x 12 .........................2
21 ..............PWBS14-321 ............ Belt........................................................................... 500J6............................1
22 ..............PWBS14-322 ............ Motor Plate .............................................................. ......................................1
23 ..............PWBS14-323 ............ Carriage Bolt............................................................ M8 x 16 .........................4
24 ..............PWBS14-324 ............ Miter Gauge Hook.................................................... ......................................2
25 ..............PWBS14-325 ............ Carriage Bolt............................................................ M8 x 16 .........................4
26 ..............TS-2320081 .............. Flange Hex Nut........................................................ M8.................................4
27 ..............PWBS14-327 ............ Hook ........................................................................ ......................................2
28 ..............PWBS14-328 ............ Blade Hook.............................................................. ......................................1
29 ..............TS-1532032 .............. Phillips Pan Head Machine Screw........................... M4 x 10 .........................2
30 ..............TS-1490041 .............. Hex Cap Screw........................................................ M8 x 25 .........................4
31 ..............TS-1550061 .............. Flat Washer ............................................................. M8.................................8
32 ..............TS-1551061 .............. Lock Washer............................................................ M8.................................4
33 ..............PM2000-105.............. Powermatic Nameplate, Large ................................ ......................................1
34 ..............TS-1550041 .............. Flat Washer ............................................................. M6.................................2
35 ..............TS-2361061 .............. Lock Washer............................................................ M6.................................2
36 ..............6714154 .................... Hex Cap Screw........................................................ 1/4-20 x 3/8”..................2
..................PM2700-440.............. Wide Stripe (not shown) .......................................... ......................................1
..................PM2700-441.............. Narrow Stripe (not shown)....................................... ......................................1
40
Download from Www.Somanuals.com. All Manuals Search And Download.
Closed Stand Assembly
41
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts List: Fence and Rail Assembly
Index No. Part No.
Description
Size
Qty
..................PWBS14-FA.............. Fence Assembly (index # 1 through 22).................. ........................................
1 ................PWBS14-F01............ Powermatic Label.................................................... ......................................1
2 ................JWBS18-431............. Knob ........................................................................ ......................................1
3 ................JWBS18-432............. Lock Handle............................................................. ......................................1
4 ................JWBS18-433............. Lock Plate................................................................ ......................................1
5 ................JWBS18-434............. Pad .......................................................................... ......................................5
6 ................JWBS18-435............. Pin............................................................................ ......................................1
7 ................JWBS18-436............. Pin............................................................................ ......................................1
8 ................PWBS14-F08............ Fence Body.............................................................. ......................................1
9 ................JWBS18-442............. Pointer ..................................................................... ......................................1
10 ..............JWBS18-441............. Star Washer............................................................. 3/16”..............................1
11 ..............JWBS18-440............. Screw....................................................................... 3/16” x 1/4”....................1
12 ..............JWBS14-F12............. Fence....................................................................... ......................................1
13 ..............JWBS18-439............. Flat Washer*............................................................ 5/16”..............................4
14 ..............TS-0720081 .............. Lock Washer* .......................................................... 5/16”..............................4
15 ..............TS-0081031 .............. Hex Cap Screw* ...................................................... 5/16” x 3/4”....................4
16 ..............PWBS14-F16............ Knob*....................................................................... ......................................1
17 ..............JWBS18-444............. Sliding Pad*............................................................. ......................................1
18 ..............TS-0561011 .............. Hex Nut* .................................................................. 1/4"................................2
19 ..............TS-0680021 .............. Flat Washer*............................................................ 1/4"................................8
20 ..............TS-0720071 .............. Lock Washer* .......................................................... 1/4"................................8
21 ..............JWBS18-445............. Rear Hook*.............................................................. ......................................1
22 ..............JWBS14-F22............. Resaw Post*............................................................ ......................................1
23 ..............JWBS14-F23............. Scale (inches).......................................................... ......................................1
24 ..............PWBS14-F24............ Guide Rail................................................................ ......................................1
25 ..............PWBS14-F25............ Front Rail................................................................. ......................................1
26 ..............TS-1482041 .............. Hex Cap Screw* ...................................................... M6 x 20 .........................7
27 ..............PWBS14-F27............ Rear Rail.................................................................. ......................................1
28 ..............2013-285................... End Cover`............................................................... ......................................2
..................PWBS14-HP ............. Hardware Package (includes items marked with *) . ......................................1
42
Download from Www.Somanuals.com. All Manuals Search And Download.
Fence and Rail Assembly
43
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts List: Table and Trunnion Assembly
Index No. Part No.
Description
Size
Qty
41 ..............PWBS14-141 ............ Table........................................................................ ......................................1
42 ..............PWBS14-142 ............ Table Insert.............................................................. ......................................1
43 ..............PWBS14-143 ............ Table Pin.................................................................. ......................................1
44 ..............PWBS14-144 ............ Trunnion................................................................... ......................................2
45 ..............PWBS14-145 ............ Trunnion Clamp Shoes............................................ ......................................2
46 ..............TS-1491081 .............. Hex Cap Screw........................................................ M10 x 50 .......................2
47 ..............PWBS14-147 ............ Hex Head Flange Bolt.............................................. ......................................6
48 ..............TS-1490151 .............. Hex Cap Screw........................................................ M8 x 80 .........................1
49 ..............TS-1540061 .............. Hex Nut.................................................................... M8.................................1
50 ..............PWBS14-150 ............ Trunnion Clamp Shoe.............................................. ......................................1
51 ..............PWBS14-151 ............ Knob ........................................................................ M10...............................2
52 ..............PWBS14-152 ............ Scale........................................................................ ......................................1
53 ..............TS-1490071 .............. Hex Cap Screw........................................................ M8 x 40 .........................2
54 ..............TS-1551061 .............. Lock Washer............................................................ M8.................................2
55 ..............PWBS14-155 ............ Pointer ..................................................................... ......................................1
56 ..............PWBS14-156 ............ Pan Head Flanged Screw........................................ M5 x 6 ...........................1
62 ..............PWBS14-162 ............ Extension Plate........................................................ ......................................1
152 ............PWBS14-252 ............ L-Spacer.................................................................. ......................................2
44
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts List: Miter Gauge Assembly
Index No. Part No.
Description
Size
Qty
..................PWBS14-251 ............ Miter Gauge Assembly (Items 1 thru 9)................... ......................................1
1 ................PWBS14-251-1......... Guide Bar................................................................. ......................................1
2 ................PWBS14-251-2......... Guide Piece ............................................................. ......................................1
3 ................PWBS14-251-3......... Counter Sunk Bolt.................................................... M6 x 6 ...........................1
4 ................PWBS14-251-4......... Pointer ..................................................................... ......................................1
5 ................PWBS14-251-5......... Pan Head Flanged Screw........................................ M5 x 8 ...........................1
6 ................PWBS14-251-6......... Pin............................................................................ Ø6.5 x 10 mm ...............1
7 ................PWBS14-251-7......... Miter Gauge Body.................................................... ......................................1
8 ................PWBS14-251-8......... Nylon Washer .......................................................... ......................................1
9 ................PWBS14-251-9......... Handle ..................................................................... ......................................1
45
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts List: Blade Tension Lever
Index No. Part No.
Description
Size
Qty
93 ..............PWBS14-193A.......... Adjusting Block Assembly (Index # 93-1 thru 93-13)......................................1
93-1...........PWBS14-193-1......... Side Cover............................................................... ......................................1
93-2...........PWBS14-193-2......... Spring Pin................................................................ ......................................1
93-3...........PWBS14-193-3A....... Gear......................................................................... ......................................1
93-5...........PWBS14-193-5A....... Adjust Block............................................................. ......................................1
93-7...........PWBS14-193-7A....... Connecting Shaft..................................................... ......................................1
93-8...........PWBS14-193-8......... Moving Block ........................................................... ......................................1
93-9...........PWBS14-193-9......... Bracket..................................................................... ......................................1
93-10.........TS-1502031 .............. Socket Head Cap Screw.......................................... M5 x 12 .........................2
93-11.........PWBS14-193-11A..... Spring Pin................................................................ 3 x 16 mm.....................1
93-12.........PWBS14-193-12....... Spring Pin................................................................ ......................................1
93-13.........PWBS14-193-13A..... Countersunk Head Bolt............................................ 5/16” x 1-1/4”.................1
94 ..............PWBS14-194A.......... Countersunk Head Bolt............................................ 1/4” x 1-1/4”...................2
95 ..............TS-0561011 .............. Hex Nut.................................................................... 1/4”-20...........................2
97 ..............PWBS14-197 ............ Handle Shaft Assembly (Index # 97-1 thru 97-8)..... ......................................1
97-1...........PWBS14-197-1......... Knob ........................................................................ M8.................................1
97-2...........PWBS14-197-2......... Set Screw ................................................................ M8 x 25 .........................1
97-3...........PWBS14-197-3......... Handle Shaft............................................................ ......................................1
97-4...........PWBS14-197-4......... Set Screw ................................................................ M6 x 6 ...........................2
97-5...........PWBS14-197-5......... Locate Block............................................................ ......................................1
97-6...........PWBS14-197-6......... Leaf Spring .............................................................. ......................................3
97-7...........PWBS14-197-7......... Rivet......................................................................... ......................................2
97-8...........PWBS14-197-8......... Spring Pin................................................................ ......................................1
Carter® Quick Release™; U.S. Patent No. 6,739,231
46
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical Connections for PWBS-14CS
47
Download from Www.Somanuals.com. All Manuals Search And Download.
427 New Sanford Rd.
LaVergne, TN 37086
Phone: 800-274-6848
Download from Www.Somanuals.com. All Manuals Search And Download.
|