Poulan Snow Blower PP927ESA User Manual

IMPORTANT MANUAL  
Do Not Throw Away  
OWNER'S MANUAL  
MODEL NUMBER:  
WARNING:  
Read the Owner's Manual and  
follow all Warnings and Safety  
Instructions. Failure to do so  
can result in serious injury.  
PP927ESA  
SNOW THROWER  
183616 Rev. 6 09.30.02 BY  
Printed in U.S.A.  
Always Wear Eye Protection During Operation  
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Do not put hands or feet near or under rotating parts.  
Keep clear of the discharge opening and front auger  
area at all times.  
Do not overload the machine capacity by attempting  
to clear snow at too fast a rate.  
Never operate the machine at high transport speeds  
on slippery surfaces. Look behind and use care when  
backing up.  
Exercise extreme caution when operating on or cross-  
ing gravel drives, walks or roads. Stay alert for hidden  
hazards or traffic.  
Never direct discharge at bystanders or allow anyone  
in front of the unit.  
After striking a foreign object, stop the engine (motor),  
remove wire from the spark plug, thoroughly inspect  
snow thrower for any damage, and repair the damage  
before restarting and operating the snow thrower.  
Disengage power to the auger/impeller when snow  
thrower is transported or not in use.  
Use only attachments and accessories approved by  
the manufacturer of the snow thrower (such as wheel  
weights,counterweights,cabs,tirechains,electricstart  
kits, etc.).  
If the unit should start to vibrate abnormally, stop the  
engine (motor) and check immediately for the cause.  
Vibration is generally a warning of trouble.  
Stop the engine (motor) whenever you leave the oper-  
ating position, before unclogging the auger/impeller  
housing or discharge chute and when making any  
repairs, adjustments, or inspections.  
Never operate the snow thrower without good visibility  
or light. Always be sure of your footing and keep a firm  
hold on the handles. Walk; never run.  
Do not overreach. Keep proper footing and balance at  
all times.  
When cleaning, repairing, or inspecting, make certain  
all controls are disengaged and the auger/impeller and  
all moving parts have stopped. Disconnect the spark  
plug wire and keep the wire away from the spark plug  
to prevent accidental starting.  
This snow thrower is for use on sidewalks, driveways  
and other ground level surfaces.  
Donotusethesnowthroweronsurfacesaboveground  
level such as roofs of residences, garages, porches or  
other such structures or buildings.  
Take all possible precautions when leaving the snow  
throwerunattended.Disengagetheauger/impeller,stop  
engine (motor), and remove key.  
MAINTENANCE AND STORAGE  
Do not run the engine (motor) indoors, except when  
starting the engine (motor) and for transporting the  
snow thrower in or out of the building.Open the outside  
doors.  
Check shear bolts and other bolts at frequent intervals  
for proper tightness to be sure the equipment is in safe  
working condition.  
Neverstorethesnowthrowerwithfuelinthetankinside  
a building where ignition sources are present such as  
hot water and space heaters, clothes dryers, and the  
like. Allow the engine (motor) to cool before storing in  
any enclosure.  
WARNING: Exhaust fumes are dan-  
gerous (containing CARBON MONOX-  
IDE,anODORLESSandDEADLYGAS).  
Always refer to operator’s guide instructions for im-  
portant details if the snow thrower is to be stored for  
an extended period.  
Do not clear snow across the face of slopes. Exercise  
extreme caution when changing direction on slopes.  
Do not attempt to clear steep slopes.  
Maintain or replace safety and instruction labels, as  
necessary.  
Neveroperatethesnowthrowerwithoutproperguards,  
plates or other safety protective devices in place.  
Run the snow thrower, with auger engaged, a few  
minutes after throwing snow to clear the machine and  
prevent freeze-up of the auger/impeller.  
Never operate the snow thrower near glass enclo-  
sures, automobiles, window wells, drop–offs, and the  
like without proper adjustment of the snow discharge  
angle. Keep children and pets away.  
CONGRATULATIONS on your purchase of a new snow  
thrower. Ithasbeendesigned,engineeredandmanufactured  
to give best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
Gasoline Capacity 4.0 Quarts  
and Type:  
Unleaded Regular only  
Should you experience any problem you cannot easily  
remedy, please contact your nearest authorized service  
center. We have competent, well-trained technicians and  
the proper tools to service or repair this unit.  
Oil Type  
(API-SF-SJ):  
SAE 30 (above 40°F)  
SAE 5W-30 or 10W-30 (0° to +40°F)  
SAE 0W-30 (below 0°F)  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your snow thrower  
properly. Always observe the “SAFETY RULES”.  
Oil Capacity:  
Spark Plug:  
26 Ounces  
Champion RN4C (Gap: .030")  
SERIAL NUMBER: ___________________________  
DATE OF PURCHASE: _______________________  
CUSTOMER RESPONSIBILITIES  
Read and observe the safety rules.  
THEMODELANDSERIALNUMBERSWILLBEFOUND  
ONADECALATTACHEDTOTHEREAROFTHESNOW  
THROWER HOUSING.  
Follow a regular schedule in maintaining, caring for  
and using your snow thrower.  
Follow the instructions underMaintenanceandStor-  
age” sections of this owner’s manual.  
YOUSHOULDRECORDBOTHSERIALNUMBERAND  
DATE OF PURCHASE AND KEEP IN A SAFE PLACE  
FOR FUTURE REFERENCE.  
3
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SAFETY RULES ........................................................ 2-3  
PRODUCT SPECIFICATIONS...................................... 3  
CUSTOMER RESPONSIBILITIES................................ 3  
WARRANTY................................................................ 32  
ASSEMBLY / PRE-OPERATION ............................... 5-7  
OPERATION ............................................................ 8-13  
MAINTENANCE..................................................... 14-15  
MAINTENANCE SCHEDULE ..................................... 14  
SERVICE AND ADJUSTMENTS ........................... 16-18  
STORAGE................................................................... 18  
TROUBLESHOOTING ................................................ 19  
REPAIR PARTS...................................................... 20-31  
PARTS PACKED SEPARATELY IN CARTON  
4
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ASSEMBLY / PRE-OPERATION  
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower.  
Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping  
purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts  
bag. To ensure safe and proper operation of your snow thrower, all parts and hardware you assemble must be tightened  
securely. Use the correct tools as necessary to ensure proper tightness.  
REMOVE SNOW THROWER FROM CARTON  
SPEED CONTROL ROD  
1. Remove all accessible loose parts and parts boxes  
from carton.  
RETAINER  
SPRING  
2. Cut down all four corners of carton and lay panels flat.  
3. Remove all packing materials except plastic tie holding  
speed control rod to lower handle.  
4. Remove snow thrower from carton and check carton  
thoroughly for additional loose parts.  
HOW TO SET UPYOUR SNOW THROWER  
TOOL BOX (See Fig. 11)  
A toolbox is provided on your snow thrower.The toolbox is  
located on top of the belt cover. Store the extra shear bolts,  
nuts and multi-wrench provided in parts bag in the toolbox.  
SPEED  
CONTROL  
BRACKET  
SPEED  
CONTROL  
LEVER  
NOTE: The multi-wrench may be used for assembly of the  
chuterotatorheadtosnowthrowerandmakingadjustments  
to the skid plates.  
FIG. 2  
INSTALL TRACTION DRIVE CONTROL ROD  
(See Figs. 3 and 4)  
UNFOLD UPPER HANDLE  
The traction drive control rod has the long loop on the end  
of the spring as shown.  
1. Raiseupperhandletotheoperatingpositionandtighten  
handle knobs securely.  
1. Slide rubber sleeve up rod and hook end of spring into  
pivot bracket with loop opening down as shown.  
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)  
1. Remove plastic tie securing rod to lower handle.  
2. With top end of rod positioned under left side of control  
panel, pushroddownandinserttopendofrodintohole  
in drive control bracket. Secure with retainer spring.  
2. Insert rod into speed control bracket and secure with  
retainer spring.  
SPEED  
CONTROL  
ROD  
PLASTIC TIE  
TRACTION DRIVE  
CONTROL ROD  
UPPER  
HANDLE  
RUBBER  
SLEEVE  
HANDLE  
KNOB  
LOWER  
HANDLE  
LOOP  
OPENING  
DOWN  
PIVOT  
BRACKET  
FIG. 1  
5
FIG. 3  
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ASSEMBLY / PRE-OPERATION  
AUGER  
CONTROL  
ROD  
AUGER  
CONTROL  
LEVER  
TRACTION DRIVE  
CONTROL LEVER  
RETAINER  
SPRING  
RETAINER  
SPRING  
TRACTION  
DRIVE  
CONTROL  
ROD  
AUGER  
CONTROL  
BRACKET  
DRIVE  
CONTROL  
BRACKET  
FIG. 4  
FIG. 6  
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)  
The auger control rod has the short loop on the end of the  
spring as shown.  
INSTALLDISCHARGECHUTE/CHUTEROTATERHEAD  
(See Fig. 7)  
NOTE: The multi-wrench provided in your parts bag may  
be used to install the chute rotater head.  
1. Slide rubber sleeve up rod and hook end of spring into  
control arm with loop opening up as shown.  
1. Place discharge chute assembly on top of chute base  
with discharge opening toward front of snow thrower.  
2. Withtopendofrodpositionedunderrightsideofcontrol  
panel, push down on rod and insert end of rod into hole  
in auger control bracket. Secure with retainer spring.  
2. Positionchuterotaterheadoverchutebracket. Ifneces-  
sary,rotatechuteassemblytoalignsquareandpinonun-  
dersideofchuterotaterheadwithholesinchutebracket.  
3. With chute rotater head and chute bracket aligned,  
position chute rotater head on pin and threaded stud  
of mounting bracket.  
4. Install 3/8 washer and locknut on threaded stud and  
tighten securely.  
AUGER  
CONTROL  
ROD  
CHUTE  
ROTATER  
HEAD  
3/8 LOCKNUT  
3/8 WASHER  
RUBBER  
SLEEVE  
CONTROL  
ARM  
CHUTE  
BRACKET  
LOOP  
OPENING  
UP  
PIN  
THREADED  
STUD  
ROTATER HEAD  
MOUNTING  
BRACKET  
FIG. 5  
FIG. 7  
6
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ASSEMBLY / PRE-OPERATION  
INSTALL CHUTE DEFLECTOR REMOTE CONTROL  
INSTALL WEIGHT BAG (See Fig. 10)  
(See Figs. 8 and 9)  
Though seldom required, the weight bag will reduce the  
tendency of the auger housing to ride up on hard, icy drifts.  
Should conditions require it, install as follows:  
1. Install remote cable bracket to discharge chute with  
5/16-18 carriage bolt, flat washer and 5/16-18 locknut  
as shown. Tighten securely.  
1. Shut off engine and wait for all moving parts to stop.  
2. Fill weight bag with desired amount of sand.  
2. Install remote cable eyelet to chute deflector with  
1/4-20 shoulder bolt, nylon washer and 1/4-20 locknut  
as shown. Tighten securely.  
3. Place weight bag on top of auger housing with mount-  
ing clamp at front edge of auger housing as shown.  
3. Install spring hooks between hex nuts on chute rotater  
head and into hole in chute deflector as shown.  
4. Insert weight bag between the auger housing and the  
bar of the mounting clamp as shown and secure with  
5/16-18 x 1-1/2 capscrews. Tighten securely.  
CHUTE  
DEFLECTOR  
SPRING  
1/4-20  
SHOULDER  
BOLT  
IMPORTANT: Mount the weight bag in a location which  
does not cover the warning decals on top of the auger  
housing.  
NYLON  
WASHER  
HOOK BETWEEN  
HEX NUTS  
CABLE  
EYELET  
ON CHUTE  
BAR  
MOUNTING  
CLAMP  
ROTATER HEAD  
1/4-20  
LOCK-  
NUT  
5/16-18  
CARRIAGE  
BOLT  
REMOTE  
CABLE  
BRACKET  
WEIGHT  
BAG  
FLAT  
WASHER  
5/16-18  
LOCKNUT  
FIG. 8  
5/16-18 x 1-1/2  
CAPSCREWS  
AUGER HOUSING  
FIG. 10  
CHECK TIRE PRESSURE  
The tires on your snow thrower were overinflated at the fac-  
tory for shipping purposes. Correct and equal tire pressure  
is important for best snow throwing performance.  
CHUTE DEFLECTOR  
CONTROL LEVER  
Reduce tire pressure to 14-17 PSI.  
FIG. 9  
7
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OPERATION  
KNOWYOUR SNOW THROWER  
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATINGYOUR SNOW THROWER. Compare  
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save  
this manual for future reference.  
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand  
their meaning.  
PRIMER  
DANGER  
OR WARNING  
READ AND FOLLOW ALL SAFETY INFORMATION  
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.  
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
FORWARD REVERSE  
IGNITION KEY.  
INSERT TO START  
AND RUN,  
PULL OUT TO STOP.  
DISENGAGED  
ENGAGED  
SNOW  
TRACTION  
DISCHARGE  
DRIVE CONTROL  
8
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OPERATION  
DISCHARGE CHUTE CONTROL LEVER  
SPARK  
PLUG  
ENGINE OIL CAP  
WITH DIPSTICK  
AUGER  
CONTROL  
LEVER  
SAFETY  
IGNITION  
KEY  
DRIVE SPEED  
CONTROL LEVER  
DEFLECTOR REMOTE  
CONTROL LEVER  
GASOLINE  
FILLER  
CAP  
TRACTION  
DRIVE  
CHUTE  
DEFLECTOR  
CHOKE  
CON-  
TROL  
CONTROL  
LEVER  
THROTTLE /  
ENGINE  
CONTROL  
LH TURN  
TRIGGER  
OIL DRAIN  
PLUG  
LIGHT  
RECOIL  
POWER  
CORD  
PLUG  
(AUXILIARY)  
STARTER  
HANDLE  
ELECTRIC  
START  
BUTTON  
FUEL SHUT-OFF VALVE  
HANDLE  
KNOB  
DISCHARGE  
CHUTE  
PRIMER  
MUFFLER  
TOOLBOX  
NOTE: ITEMS ABOVE  
ARE SHOWN IN  
THEIR TYPICAL  
LOCATION ON THE  
ENGINE. ACTUAL  
LOCATION MAY VARY  
WITH THE ENGINE  
ONYOUR UNIT.  
SKID PLATE  
AUGER  
FIG. 11  
MEETS A.N.S.I. SAFETY REQUIREMENTS  
Our snow throwers conform to the standards of the American National Standards Institute.  
Toolbox - used to store spare shear bolts, locknuts and  
LH and RH turn triggers - used to steer the snow thrower.  
wrench.  
Drive speed control lever - used to select forward or  
reverse motion and speed of snow thrower.  
Safety ignition key - must be inserted for the engine to  
start and run. Remove when snow thrower is not in use.  
Traction drive control lever - used to engage power-pro-  
pelled forward or reverse motion of snow thrower.  
Electric start button - used for starting the engine.  
Recoil (auxiliary) starter handle - used for starting the  
engine.  
Auger control lever - used to engage auger motion (throw  
snow).  
Primer - pumps additional fuel from the carburetor to the  
cylinder for use when starting a cold engine.  
Discharge chute control lever - used to change the di-  
rection the snow is thrown.  
Choke Control - used for starting a cold engine.  
Deector remote control lever - used to change the  
distance the snow is thrown.  
Throttle/engine control - used to select either FAST or  
SLOW engine speed and to STOP the engine.  
Skid plate - used to adjust height of scraper bar from the  
ground.  
9
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OPERATION  
The operation of any snow thrower can result  
in foreign objects thrown into the eyes, which  
canresultinsevereeyedamage. Alwayswear  
safety glasses or eye shields while operating  
your snow thrower or performing any adjust-  
TO USE CHOKE CONTROL (See Fig. 14)  
The choke control is located on the engine. Use the choke  
control whenever you are starting a cold engine. Do not  
use to start a warm engine.  
To engage choke, turn knob clockwise. Slowly turn  
knob counterclockwise to disengage.  
ments or repairs.We recommend standard safety glasses  
or a wide vision safety mask worn over spectacles.  
HOW TO USEYOUR SNOW THROWER  
Know how to operate all controls before adding fuel or  
attempting to start the engine.  
OFF  
FULL  
STOPPING  
TRACTION DRIVE  
Release traction drive control lever to stop the forward  
or reverse movement of the snow thrower.  
AUGER  
FIG. 14  
Release the auger control lever to stop throwing snow.  
TO CONTROL SNOW DISCHARGE (See Fig. 15)  
ENGINE  
1. Move throttle control to “STOP” position.  
WARNING: Snow throwers have ex-  
posed rotating parts, which can cause  
severe injury from contact,or from ma-  
terial thrown from the discharge chute.  
Keep the area of operation clear of all  
persons, small children and pets at all  
times including startup.  
2. Remove (do not turn) safety ignition key to prevent  
unauthorized use.  
NOTE: Never use choke to stop engine.  
TO USE FUEL SHUT-OFF VALVE (See Fig. 12)  
The fuel shut-off valve is located beneath the fuel tank on  
the engine. Always operate the snow thrower with the fuel  
shut-off valve in the OPEN position.  
WARNING: If the discharge chute or  
auger become clogged, shut-off en-  
gine and wait for all moving parts to  
stop. Use a stick, NOT YOUR HANDS,  
to unclog the chute and/or auger.  
OFF  
TheDIRECTIONinwhichsnowistobethrowniscontrolled  
by the discharge chute control lever.  
To change the discharge chute position, press down-  
ward on discharge chute control lever and move lever  
left or right until chute is in desired position. Be sure  
lever springs back and locks into desired position.  
OPEN  
The DISTANCE that snow is thrown is controlled by the  
position of the chute deflector. Set the deflector low to  
throw snow a short distance; set the deflector higher to  
throw snow farther.  
FIG. 12  
TO USE THROTTLE CONTROL (See Fig. 13)  
Thethrottlecontrolislocatedontheengine.Alwaysoperate  
the snow thrower with the engine at full throttle.Full throttle  
offers the best snow thrower performance.  
Press downward on chute deflector control lever and  
move lever forward to lower the deflector and decrease  
the distance. Move lever back to raise the deflector  
and increase the distance. Be sure lever springs back  
and locks into desired position.  
FAST  
SLOW  
FIG. 13  
10  
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OPERATION  
DISCHARGE CHUTE  
CONTROL LEVER  
CAUTION: Do not move speed control lever  
when traction drive control lever is engaged.  
Damage to the snow thrower can result.  
Slower speeds are for heavier snow and faster speeds  
are for light snow and transporting the snow thrower. It  
is recommended that you use a slower speed until you  
are familiar with the operation of the snow thrower.  
NOTE: When both traction drive and auger control levers  
are engaged, the traction drive control lever will lock the  
auger control lever in the engaged position.This will allow  
you to release your right hand from the handle and adjust  
the discharge chute direction without interrupting the snow  
throwing process.  
CHUTE DEFLECTOR  
REMOTE CONTROL LEVER  
FIG. 15  
TRACTION DRIVE  
CONTROL LEVER  
TO THROW SNOW (See Fig. 16)  
The auger rotation is controlled by the auger control lever  
located on the right side handle.  
Squeeze auger control lever to handle to engage the  
auger and throw snow.  
Release the auger control lever to stop throwing snow.  
AUGER  
CONTROL  
LEVER  
DRIVE SPEED  
CONTROL LEVER  
FIG. 17  
POWER STEERING OPERATION (See Fig. 18)  
Steering triggers are used to assist in steering your snow  
thrower.The triggers are located on the underside of each  
handle.When a trigger is squeezed, it disengages the drive  
wheel on that side of snow thrower and allows it to turn in  
that direction.  
To turn left – squeeze left side trigger.  
To turn right – squeeze right side trigger.  
FIG. 16  
TO MOVE FORWARD AND BACKWARD (See Fig. 17)  
LH TURN  
TRIGGER  
RH TURN  
TRIGGER  
SELF-PROPELLING, forward and reverse movement of  
the snow thrower, is controlled by the traction drive control  
lever located on the left side handle.  
Squeezetractiondrivecontrollevertohandletoengage  
the drive system.  
Release traction drive control lever to stop the forward  
or reverse movement of the snow thrower.  
SPEED and DIRECTION are controlled by the drive speed  
control lever.  
Press downward on the speed control lever and move  
lever to desired position BEFORE engaging the trac-  
tion drive control lever. Be sure lever springs back and  
locks into desired position.  
FIG. 18  
11  
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OPERATION  
TO ADJUST SKID PLATES (See Fig. 19)  
WARNING: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open ame.  
NOTE:Thewrenchprovidedinyourpartsbagmaybeused  
to adjust the skid plates.  
Skid plates are located on each side of the auger housing  
and adjust the clearance between the scraper bar and the  
ground surface. Adjust skid plates evenly to proper height  
for current surface conditions. For removal of snow in  
normal conditions, such as a paved driveway or sidewalk,  
place skid plates in the highest position (lowest scraper  
clearance) to give a 1/8" clearance between the scraper  
bar and the ground. Use a middle position if the surface  
to be cleared is uneven.  
CAUTION: Alcohol blended fuels (called  
gasohol or using ethanol or methanol) can at-  
tract moisture which leads to separation and  
formation of acids during storage. Acidic gas  
can damage the fuel system of an engine while  
in storage. To avoid engine problems, the fuel  
system should be emptied before storage of  
30 days or longer. Drain the gas tank, start  
the engine and let it run until the fuel lines  
and carburetor are empty. Use fresh fuel next  
season. SeeStorageInstructionsforadditional  
information. Never use engine or carburetor  
cleaner products in the fuel tank or permanent  
damage may occur.  
NOTE: It is not recommended to operate the snow thrower  
over gravel or rocky surfaces.Objects such as gravel, rocks  
or other debris, can easily be picked up and thrown by the  
impeller, which can cause serious personal injury, property  
damage or damage to the snow thrower.  
If snow thrower must be operated over gravel surface,  
use extra caution and be sure skid plates are adjusted  
to lowest (highest scraper clearance) position.  
CHOKE CONTROL  
THROTTLE PRIMER  
ENGINE OIL  
FILL CAP /  
DIPSTICK  
1. Shut off engine and wait for all moving parts to stop.  
2. Adjust skid plates by loosening the rear 1/2" hex nut  
only,thenmovingskidplatetodesiredposition.Besure  
both plates are adjusted evenly. Tighten securely.  
SAFETY  
IGNITION  
KEY  
HIGH POSITION  
(LOW GROUND  
CLEARANCE)  
AUGER  
HOUSING  
SKID PLATE  
1/2" HEX NUT  
GASOLINE  
FILLER CAP  
LOW POSITION (HIGH GROUND CLEARANCE)  
FUEL SHUT-  
OFF VALVE  
FIG. 19  
SCRAPER BAR  
RECOIL  
STARTER BUTTON  
STARTER  
HANDLE  
The scraper bar is not adjustable, but is reversible. After  
considerable use it may become worn. When it has worn  
almost to the edge of the housing, it can be reversed,  
providing additional service before requiring replacement.  
Replace a damaged or worn scraper bar.  
POWER CORD PLUG  
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.  
ACTUAL LOCATION MAY VARY WITH ENGINE ONYOUR UNIT.  
FIG. 20  
TO START ENGINE  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL (See Fig. 20)  
The engine on your snow thrower has been shipped, from  
the factory, already filled with oil.  
Be sure fuel shut-off valve is in the OPEN position.  
Your snow thrower engine is equipped with both a 120 Volt  
A.C.electric starter and a recoil starter. The electric starter  
is equipped with a three-wire power cord and plug and is  
designed to operate on 120 Volt A.C. household current.  
1. Check engine oil with snow thrower on level ground.  
2. Remove oil fill cap/dipstick and wipe clean, reinsert  
the dipstick and screw tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULLmark on dipstick is reached. Do not overfill.  
Be sure your house is a 120 Volt A.C. three-wire  
grounded system. If you are uncertain, consult a  
licensed electrician.  
WARNING: Do not use the electric  
starter if your house is not a 120 Volt  
A.C. three-wire grounded system. Se-  
riouspersonalinjuryordamagetoyour  
snow thrower could result.  
To change engine oil, see “TO CHANGE ENGINE OIL”  
in the Maintenance section of this manual.  
ADD GASOLINE (See Fig. 20 )  
Fill fuel tank to bottom of tank filler neck. Do not over-  
fill. Use fresh, clean, regular unleaded gasoline with  
a minimum of 87 octane. Do not mix oil with gasoline.  
Purchase fuel in quantities that can be used within 30  
days to assure fuel freshness.  
12  
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OPERATION  
COLD START - ELECTRIC STARTER  
ELECTRIC STARTER  
1. Insert safety ignition key into the ignition slot until it  
clicks. DO NOT turn the key. Keep the extra safety  
ignition key in a safe place.  
1. Connect the power cord to the engine.  
2. Plug the other end of the power cord into a three-hole  
grounded 120 Volt A.C. receptacle.  
2. Place throttle control in FAST position.  
3. Rotate choke control to FULL position.  
4. Connect the power cord to the engine.  
3. While the engine is running, push starter button and  
spin the starter for several seconds.  
NOTE: The unusual sound made while starter is spinning  
will not harm the engine or starter.  
5. Plug the other end of the power cord into a three-hole  
grounded 120 Volt A.C. receptacle.  
4. Disconnect the power cord from the receptacle first,  
then from the engine.  
NOTE: Do not use primer when starting engine with the  
electric starter.  
RECOIL STARTER  
6. Push starter button until engine starts.  
1. Whiletheengineisrunning,pulltherecoilstarterhandle  
with rapid, full arm strokes three or four times.  
IMPORTANT: Do not crank engine more than five con-  
tinuous seconds between each time you try to start. Wait  
5 to 10 seconds between each attempt.  
NOTE: The unusual sound made while pulling the recoil  
starter handle will not harm the engine or starter.  
7. When the engine starts, release the starter button and  
slowly move the choke control to the OFF position.  
IF RECOIL STARTER HAS FROZEN  
If the recoil starter has frozen and will not turn the engine,  
proceed as follows:  
8. Disconnect the power cord from the receptacle first,  
then from the engine.  
1. Grasp the recoil starter handle and slowly pull as much  
rope out of the starter as possible.  
Allow the engine to warm up for a few minutes. Engine will  
not develop full power until it has reached normal operating  
temperature.  
2. Release the recoil starter handle and let it snap back  
against the starter.  
WARM START - ELECTRIC STARTER  
If the engine still fails to start, repeat the above steps or  
use the electric starter.  
Follow the steps above, keeping the choke control in the  
OFF position.  
SNOW THROWING TIPS  
COLD START - RECOIL STARTER  
Always operate the snow thrower with the engine at  
1. Insert safety ignition key into the ignition slot until it  
clicks. DO NOT turn the key. Keep the extra safety  
ignition key in a safe place.  
full throttle. Full throttle offers the best performance.  
Go slower in deep, freezing or heavy wet snow.Use the  
drive speed control, NOT the throttle, to adjust speed.  
2. Place throttle control in FAST position.  
3. Rotate choke control to FULL position.  
It is easier and more efficient to remove snow imme-  
diately after it falls.  
4. Push the primer four (4) times if the temperature is  
below 15°F, or two (2) times if temperature is between  
15° and 50°F. If temperature is above 50°F, priming is  
not necessary.  
The best time to remove snow is the early morning. At  
this time the snow is usually dry and has not been ex-  
posed to the direct sun and warming temperatures.  
Slightly overlap each successive path to ensure all  
snow will be removed.  
NOTE: Over priming may cause flooding, preventing the  
engine from starting. If you do flood the engine, wait a few  
minutes before attempting to start and DO NOT push the  
primer.  
Throw snow downwind whenever possible.  
Adjust the skid plates to proper height for current snow  
conditions. See “TO ADJUST SKID PLATES” in this  
section of this manual.  
5. Pull recoil starter handle quickly. Do not allow starter  
rope to snap back.  
For extremely heavy snow, reduce the width of snow  
removal by overlapping previous path and moving  
slowly.  
6. When the engine starts, release the recoil starter  
handle and slowly move the choke control to the OFF  
position.  
Keep engine clean and clear of snow during use.This  
will help air flow and extend engine life.  
Allow the engine to warm up for a few minutes. Engine will  
not develop full power until it has reached normal operating  
temperature.  
Aftersnow-throwingiscompleted,allowenginetorunfor  
a few minutes to melt snow and ice off the engine.  
WARM START - RECOIL STARTER  
Clean the entire snow thrower thoroughly after each  
use and wipe dry so it is ready for next use.  
Follow the steps above, keeping the choke in the OFF  
position. DO NOT push the primer.  
BEFORE STOPPING  
Run the engine for a few minutes to help dry off any mois-  
ture on the engine.  
WARNING: Do not operate snow  
throwerifweatherconditionsimpairvis-  
ibility. Throwing snow during a heavy,  
windy snowstorm can blind you and be  
hazardous to the safe operation of the  
snow thrower.  
To avoid possible freeze-up of the starter, proceed as fol-  
lows:  
13  
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MAINTENANCE  
GENERAL RECOMMENDATIONS  
LUBRICATION CHART  
Thewarrantyonthissnowthrowerdoesnotcoveritemsthat  
have been subjected to operator abuse or negligence. To  
receivefullvaluefromthewarranty, operatormustmaintain  
snow thrower as instructed in this manual. Some adjust-  
mentswillneedtobemadeperiodicallytoproperlymaintain  
your snow thrower.  
SAE 30 Motor Oil  
See ENGINEin  
Maintenance section  
All adjustments in the Service and Adjustments section of  
this manual should be checked at least once each season.  
Pivot points  
Once a year, you should replace the spark plug and  
check belts for wear. A new spark plug will help your  
engine run better and last longer.  
Engine oil  
Follow the maintenance schedule in this manual.  
NOTE: Use only Original Equipment Manufacturer (OEM)  
parts to service this unit. Failure to do so can cause the unit  
to malfunction and pose a risk of injury to the operator.  
BEFORE EACH USE  
1. Check engine oil level.  
2. Check for loose fasteners.  
3. Checkcontrolstobesuretheyarefunctioningproperly.  
LUBRICATION  
Keep your snow thrower well lubricated (See “LUBRI-  
CATION CHART”).  
SNOW THROWER  
Always observe the safety rules when performing any  
maintenance.  
Keep tires free of gasoline and oil, which can harm  
rubber.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
TIRES  
Maintain proper air pressure in both tires (SeePROD-  
UCT SPECIFICATIONS” section in this manual).  
14  
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MAINTENANCE  
V-BELTS  
TO CHANGE ENGINE OIL  
Check V-belts for deterioration and wear after every 50  
hours of operation and replace if necessary. The belts  
are not adjustable. Replace belts if they begin to slip from  
wear. (See “TO REMOVE BELT COVER” in the Service  
and Adjustments section of this manual).  
Determine temperature range anticipated before next oil  
change. All oil must meet API service classification SF-SJ.  
Be sure snow thrower is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
TheV-beltsonyoursnowthrowerareofspecialconstruction  
andshouldbereplacedbyoriginalequipmentmanufacturer  
(OEM)beltsavailablefromyournearestdealer.Usingother  
than OEM belts can cause personal injury or damage to  
the snow thrower.  
NOTE: The left side wheel may be removed from snow  
thrower for easier access to the oil drain plug and place-  
ment of a suitable container. The unit tilted, resting on the  
frame with the left wheel removed, will help drain any oil  
trapped inside the engine. (See “TO REMOVE WHEELS”  
in the Service and Adjustments section of this manual).  
AUGER GEAR CASE  
The gear case was filled with lubricant to the proper  
level at the factory. The only time the lubricant needs  
attention is if service has been performed on the gear  
case.  
1. Disconnect spark plug wire from spark plug and place  
wire where it cannot come in contact with spark plug.  
2. Clean area around drain plug.  
If lubricant is required, use only Ronex ED #1 grease.  
3. Remove drain plug and drain oil in a suitable container.  
4. Install drain plug and tighten securely.  
TRACTION DRIVE SYSTEM  
5. Wipe off any spilled oil from snow thrower and engine.  
DO NOT lubricate the drive components inside the snow  
thrower. The sprockets, hex shafts, drive disc and friction  
wheel require no lubrication. The bearings and bushings  
are lifetime lubricated and require no maintenance.  
6. Install left wheel (if removed for draining oil).Be sure to  
install klick pin into proper hole in wheel axle (See “TO  
REMOVE WHEELS” in the Service and Adjustments  
section of this manual).  
CAUTION:Anylubricatingoftheabovecompo-  
nents can cause contamination of the friction  
wheel and damage to the drive system of your  
snow thrower.  
7. Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine.  
8. Refill engine with oil through oil dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCTSPECIFICATIONSsectionofthismanual.  
ENGINE  
See engine manual.  
9. Use gauge on oil fill cap/dipstick for checking level. Be  
sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULLline on dipstick.  
LUBRICATION  
10. Wipe off any spilled oil.  
Use only high quality detergent oil rated with API service  
classification SF-SJ. Select the oil's SAE viscosity grade  
according to your expected operating temperature.  
MUFFLER  
Inspect and replace corroded muffler as it could create a  
fire hazard and/or damage.  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
SPARK PLUG  
Replacesparkplugatthebeginningofeachseasonorafter  
every100hoursofoperation, whicheveroccursrst. Spark  
plug type and gap setting are shown in the “PRODUCT  
SPECIFICATIONS” section of this manual.  
Change the oil after every 50 hours of operation or at least  
once a year if the snow thrower is not used for 50 hours  
in one year.  
CLEANING  
IMPORTANT: For best performance, keep snow thrower  
housing free of any dirt or trash. Clean the outside of your  
snow thrower after each use.  
WARNING: Disconnectsparkplugwire  
from spark plug and place wire where it  
cannotcomeincontactwithsparkplug.  
Keepnishedsurfaces/wheelsfreeofgasoline, oil, etc.  
We do not recommend using a garden hose to clean  
yoursnowthrowerunlesstheelectricalsystem, muffler  
and carburetor are covered to keep water out. Water  
in engine can result in shortened engine life.  
Checkthecrankcaseoillevelbeforestartingtheengineand  
after each five (5) hours of continuous use. Tighten oil fill  
cap / dipstick securely each time you check the oil level.  
15  
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SERVICE AND ADJUSTMENTS  
1. Disengage all controls and move throttle control to  
WARNING: To avoid serious injury,  
before performing any service or ad-  
justments:  
STOP position. Wait for all moving parts to stop.  
2. Disconnect spark plug wire from spark plug and place  
it wear it cannot come in contact with spark plug.  
1. Be sure throttle is in STOP position.  
2. Remove safety ignition key.  
3. Align holes in impeller hub with holes in impeller shaft  
and install two (2) new 1/4-20 x 1-5/8" capscrew/shear  
bolts. Install 1/4-20 locknuts and tighten securely.  
3. Make sure the augers and all moving  
parts have completely stopped.  
CAUTION: Do not substitute. Use only original  
equipment capscrew/shear bolts as supplied  
with your snow thrower.  
4. Disconnect spark plug wire from  
spark plug and place wire where it  
cannot come in contact with plug.  
4. Connect spark plug wire to spark plug.  
SNOW THROWER  
1/4-20  
LOCKNUT  
1/4-20 x 1-5/8  
CAPSCREW /  
SHEAR BOLT  
1/4-20 x 2  
SHOULDER /  
SHEAR BOLT  
TO ADJUST SNOW THROWER HEIGHT  
See “TO ADJUST SKID PLATES” and “SCRAPER BAR”  
in the Operation section of this manual.  
IMPELLER HUB  
CHUTE DEFLECTOR  
IMPELLER  
SHAFT  
The chute deflector, attached to the top of the discharge  
chute, is provided to direct discharging snow away from  
the operator. If the deflector becomes damaged, it should  
be replaced.  
WARNING: To avoid serious injury,  
never operate your snow thrower with  
the deector removed or damaged.  
Tochangedirectionand/ordistancesnowisdischarged,  
see “TO CONTROL SNOW DISCHARGE” in the Op-  
eration section of this manual.  
AUGER  
HUB  
SHEAR BOLTS (See Fig. 21)  
AUGER SHEAR BOLTS  
1/4-20  
LOCKNUT  
AUGER  
HUB  
AUGER  
SHAFT  
Both right and left-hand augers are secured to the auger  
shaft with a shoulder/shear bolt and hex nut. Should a for-  
eign object or ice become lodged in the augers, the shear  
bolts are designed to break, preventing damage to any  
other components. If one or both augers do not turn when  
auger control lever is engaged, check to see if one or both  
of the bolts have sheared. To replace the shear bolts:  
FIG. 21  
TO REMOVE BELT COVER (See Fig. 22)  
1. Remove the two (2) screws securing belt cover to  
frame.  
2. Remove belt cover.  
1. Disengage all controls and move throttle control to  
STOP position. Wait for all moving parts to stop.  
Replace belt cover by installing cover and screws and  
tighten securely.  
2. Disconnect spark plug wire from spark plug and place  
it wear it cannot come in contact with spark plug.  
BELT  
COVER  
3. Align hole in auger hub with hole in auger shaft and  
install a new 1/4-20 x 2" shoulder/shear bolt. Install  
1/4-20 lock nut and tighten securely.  
CAUTION: Do not substitute. Use only original  
equipment shear bolts as supplied with your  
snow thrower.  
4. Connect spark plug wire to spark plug.  
IMPELLER SHEAR BOLTS  
The impeller is secured to the impeller shaft with two (2)  
capscrew/shear bolts and hex nuts.Should a foreign object  
or ice become lodged in the impeller, the capscrews are  
designed to break, preventing damage to any other com-  
ponents. If impeller does not turn when auger control lever  
is engaged, check to see if the capscrews have sheared.  
To replace the capscrew/shear bolts:  
FRAME  
SCREWS  
FIG. 22  
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SERVICE AND ADJUSTMENTS  
TO REPLACE BELTS (See Fig. 23)  
The auger and traction drive belts are not adjustable. If the  
belts are damaged or begin to slip from wear, they should  
be replaced.It is recommended that the belt(s) be replaced  
by a qualified service center.  
HINT: Insert a 3/8" drive ratchet (in the “ON” position) into  
the square hole in idler arm and rotate ratchet clockwise  
to relieve tension.  
8. With tension relieved on idler, install new traction drive  
belt around pulleys and inside belt keepers.  
NOTE: It is recommended that both the auger and traction  
drive belt be replaced at the same time.  
9. Place auger belt around and inside the groove of auger  
pulley only.  
TheV-beltsonyoursnowthrowerareofspecialconstruction  
andshouldbereplacedbyoriginalequipmentmanufacturer  
(OEM)beltsavailablefromyournearestdealer.Usingother  
than OEM belts can cause personal injury or damage to  
the snow thrower.  
10. While your assistant slowly raises handles to rejoin  
the auger housing and frame assembly, pull up on the  
auger belt and squeeze sides together above pulley  
so belt is fully seated in groove of pulley.  
11. Bring snow thrower completely together and check  
carefully for proper routing of belts. If auger belt has  
becomedislodgedfromthepulley(bycatchingtheidler  
arm bracket while bringing snow thrower together),  
separate the snow thrower and repeat step 10. Belt  
must be fully seated in pulley groove when bringing  
the snow thrower together.  
WARNING: Belt replacement requires  
separation of the snow thrower. While  
separating the auger housing from the  
frame assembly, it is important that an  
assistantstandintheoperatingposition  
andholdthesnowthrowerhandles.Se-  
rious personal injury and/or damage to  
theunitcouldoccurifthesnowthrower  
should fall during the belt changing  
process.  
12. Install the two (2) hex bolts and lock washers and  
tighten securely.  
13. INSTALLENGINEPULLEY-Placebeltinpulleygroove  
and slide pulley on crankshaft. Install flat washer, lock-  
washer and bolt and tighten securely (30-35 ft. lbs.  
torque). Make sure belt is inside belt keeper.  
FRAME  
ASSEMBLY  
AUGER  
HOUSING  
14. INSTALL BELT COVER and two (2) screws. Tighten  
securely.  
15. INSTALL DISCHARGE CHUTE – See “INSTALL DIS-  
CHARGE CHUTE / CHUTE ROTATER HEAD” in the  
Assembly / Pre-Operation section of this manual.  
BELT KEEPER  
TRACTION DRIVE BELT  
ENGINE  
HANDLES  
1. REMOVEGASOLINEFROMFUELTANK-Draingaso-  
line from fuel tank into a suitable container, outdoors,  
away from fire or flame. Wipe up any spilled gasoline.  
FLAT WASHER  
PULLEY  
LOCKWASHER  
BOLT  
2. REMOVE DISCHARGE CHUTE - Loosen locknut  
securing chute rotator head to mounting bracket only  
enough to allow chute rotator head to be raised and  
discharge chute to be removed from snow thrower.  
AUGER  
BELT  
IDLER ARM  
SQUARE  
HOLE  
3. REMOVE BELT COVER - See “TO REMOVE BELT  
COVER” in this section of this manual.  
CLUTCHING  
IDLER ARM  
BRACKET  
4. REMOVEENGINEPULLEY-Removebolt,lockwasher  
and flat washer securing pulley to engine crankshaft.  
Remove outside (auger) pulley only from crankshaft.  
AUGER PULLEY  
5. SEPARATE SNOW THROWER - With your assistant  
standing in the operating position holding the handles,  
remove the two (2) bolts and lock washers holding  
auger housing and frame together.  
BOLT  
LOCK  
WASHER  
WARNING: As the last bolt is removed,  
have your assistant carefully lower the  
handles down to the ground.  
6. REMOVE AUGER BELT from around pulley.  
FRAME  
AUGER  
7. RELIEVE TENSION ON TRACTION DRIVE BELT  
IDLER and remove traction drive belt from around  
pulleys.  
HOUSING  
FIG. 23  
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TO REMOVE WHEELS (See Fig. 24)  
Remove the klik pin and remove wheel from axle.  
NOTE: To seal punctures or prevent flat tires due to slow  
leaks, tire sealant may be purchased from your local parts  
dealer.Tire sealant also prevents tire dry rot and corrosion.  
IMPORTANT:When installing wheel, be sure to use the in-  
nermost hole in axle and the wheel hub hole. To disengage  
drive system from the wheels (for pushing or transporting  
the snow thrower), remove klik pin from wheel hub and  
insert pin into the outermost hole in axle only.  
ENGINE  
See engine manual.  
CARBURETOR  
Your carburetor is not adjustable. Engine performance  
should not be affected at altitudes up to 7,000 feet (2,134  
meters). If your engine does not operate properly due to  
suspected carburetor problems, take your snow thrower to  
a qualified service center.  
KLIK PIN  
OUTER HOLE  
(INSTALL IN  
OUTER HOLE  
OF AXLE  
ONLY)  
ENGINE SPEED  
Never tamper with the engine governor, which is factory set  
for proper engine speed. Overspeeding the engine above  
the factory high speed setting can be dangerous and will  
void the warranty. If you think the engine-governed high  
speed needs adjusting, contact a qualified service center,  
which has proper equipment and experience to make any  
necessary adjustments.  
AXLE  
WHEEL  
WHEEL HUB  
FIG. 24  
STORAGE  
Immediately prepare your snow thrower for storage at the  
end of the season or if the unit will not be used for 30 days  
or more.  
1. Drain the fuel tank.  
2. Start the engine and let it run until the fuel lines and  
carburetor are empty.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
WARNING: Never store the snow  
throwerwithgasolineinthetankinside  
a building where fumes may reach an  
open ame, spark or pilot light as on a  
furnace, water heater, clothes dryer or  
gasappliance. Allowtheenginetocool  
before storing in any enclosure.  
Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable alternative in min-  
imizing the formation of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or storage container.  
Always follow the mix ratio found on stabilizer container.  
Run engine at least 10 minutes after adding stabilizer to  
allow the stabilizer to reach the carburetor.Do not drain the  
gas tank and carburetor if using fuel stabilizer.  
SNOW THROWER  
When snow thrower is to be stored for a period of time,  
clean it thoroughly, remove all dirt, grease, leaves, etc.  
Store in a clean, dry area.  
ENGINE OIL  
Drain oil (with engine warm) and replace with clean en-  
gine oil. (See “ENGINE” in the Maintenance section of  
this manual).  
1. Clean entire snow thrower (See “CLEANING” in the  
Maintenance section of this manual).  
2. Inspect and replace belts, if necessary (See “TO RE-  
PLACEBELTSintheServiceandAdjustmentssection  
of this manual).  
CYLINDER  
1. Remove spark plug.  
2. Pour one ounce (29 ml) of oil through spark plug hole  
into cylinder.  
3. Lubricate as shown in the Maintenance section of this  
manual.  
3. Pullrecoilstarterhandleslowlyafewtimestodistribute  
oil.  
4. Besurethatallnuts,bolts,screws,andpinsaresecurely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
4. Replace with new spark plug.  
5. Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
OTHER  
Do not store gasoline from one season to another.  
ENGINE  
See engine manual.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
If possible, store your snow thrower indoors and cover  
it to protect it from dust and dirt.  
FUEL SYSTEM  
IMPORTANT: It is important to prevent gum deposits from  
forming in essential fuel system parts such as carburetor,  
fuelhose,ortankduringstorage.Also,alcoholblendedfuels  
(called gasohol or using ethanol or methanol) can attract  
moisture which leads to separation and formation of acids  
during storage. Acidic gas can damage the fuel system of  
an engine while in storage.  
Coveryoursnowthrowerwithasuitableprotectivecover  
thatdoesnotretainmoisture.Donotuseplastic.Plastic  
cannotbreathe,whichallowscondensationtoformand  
will cause your snow thrower to rust.  
IMPORTANT: Never cover snow thrower while engine/  
exhaust area is still warm.  
18  
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TROUBLESHOOTING  
See appropriate section in manual unless directed to a qualied service center.  
PROBLEM  
CAUSE  
CORRECTION  
Does not start  
1. Fuel shut-off valve (if so  
equipped) in OFF position.  
1. Turn fuel shut-off valve to OPEN position.  
2. Safety ignition key  
is not inserted.  
2. Insert safety ignition key.  
3. Out of fuel.  
3. Fill fuel tank.  
4. Throttle in STOP position.  
5. Choke in OFF position.  
6. Primer not depressed.  
7. Engine is flooded.  
8. Spark plug wire is  
disconnected.  
4. Move throttle to FAST position.  
5. Move to FULL position.  
6. Prime as instructed in the Operation section of this manual.  
7. Wait a few minutes before restarting, DO NOT prime.  
8. Connect wire to spark plug.  
9. Bad spark plug.  
10. Stale fuel.  
11. Water in fuel.  
9. Replace spark plug.  
10. Drain fuel tank and carburetor, refill tank with fresh gasoline.  
11. Drain fuel tank and carburetor, refill tank with fresh gasoline.  
Loss of power  
1. Spark plug wire loose.  
2. Throwing too much snow.  
3. Fuel tank cap is covered  
with ice or snow.  
1. Reconnect spark plug wire.  
2. Reduce speed and width of swath.  
3. Remove ice and snow on and around fuel tank cap.  
4. Dirty or clogged muffler.  
4. Clean or replace muffler.  
Engine idles or  
runs roughly  
1. Choke is in FULL position.  
2. Blockage in fuel line.  
3. Stale fuel.  
4. Water in fuel.  
5. Carburetor is in need of  
adjustment or overhaul.  
1. Move choke to OFF position.  
2. Clean fuel line.  
3. Drain tank and refill with fresh, clean fuel.  
4. Drain fuel tank and carburetor, refill tank with fresh gasoline.  
5. Contact a qualified service center.  
Excessive  
vibration  
1. Loose parts or damaged  
augers or impeller.  
1. Tighten all fasteners. Replace damaged parts.  
If vibration remains, contact a qualified service center.  
Recoil starter  
is hard to pull  
1. Frozen recoil starter.  
1. See “If Recoil Starter Has Frozen”  
in the Operation section of this manual.  
Loss of traction 1. Drive belt is worn.  
1. Check / replace drive belt.  
2. Check / reinstall drive belt.  
drive / slowing  
of drive speed  
2. Drive belt is off of pulley.  
3. Friction drive wheel is worn. 3. Contact a qualified service center.  
Loss of snow  
discharge or  
slowing of  
1. Auger belt is off of pulley.  
2. Auger belt is worn.  
3. Clogged discharge chute.  
1. Check / reinstall auger belt.  
2. Check / replace auger belt.  
3. Clean snow chute.  
snow discharge 4. Augers / impeller jammed.  
4. Remove debris or foreign object from augers / impeller.  
19  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
AUGER HOUSING / IMPELLER ASSEMBLY  
48  
51  
49  
33  
35  
47  
32  
19  
36  
34  
37  
27  
46  
44  
43  
45  
27  
42  
38  
50  
43  
42  
41  
40  
39  
16  
14  
4
13  
6
15  
6
6
12  
6
5
9
7
7
21  
18  
26  
19  
20  
8
28  
10  
21  
29  
23  
1
25  
6
28  
24  
11  
27  
31  
27  
19  
19  
30  
26  
25  
24  
18  
21  
19  
3
2
23  
20 22  
20  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
AUGER HOUSING / IMPELLER ASSEMBLY  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
183578  
Bag, Weight  
Bracket, Weight Bag  
Screw, Hex Head 5/16-18 x 1-1/2  
Pulley, Impeller  
Bearing Assembly, Flange  
Nut, Hex Flange 5/16-18  
Bolt, Flat Head, Carriage 5/16-18 x 5/8  
Bolt, Carriage 5/16-1 8 x 5/8  
Nut, Cage 3/8-16  
183577  
74520524  
181083  
175323  
155377  
180355  
72270505  
178820  
10 178827X428 Housing, Auger  
11 178691X479 Bar, Scraper  
12 178675X008 Bracket, Corner Discharge  
13 175322  
14 59289  
Base, Discharge Chute  
Washer, Flat  
15 10040500  
16 74950512  
18 179582  
19 73800400  
20 73800500  
21 155415  
Washer, Lock 5/16  
Screw, Hex Head 5/16-18 x 3/4  
Screw, Hex Head 5/16 x 1  
Nut, Hex Lock 1/4-20  
Nut, Hex Lock 5/16-18  
Washer, Flat  
22 178777X479 Skid Plate, RH  
23 179246  
24 72270506  
25 179829  
26 174658  
27 174697  
28 179828  
Washer, Nylon, Friction  
Bolt, Carriage 5/16-18 x 3/4  
Bolt, Shoulder  
Bearing, Auger  
Washer, Thrust, 1"  
Bolt, Shoulder 1/4-20 x 2  
29 174762X479 Skid Plate, LH  
30 178763X479 Auger Assembly, RH  
31 178697X479 Auger Assembly, LH  
32 174699  
33 174700  
34 174681  
35 174684  
36 174660  
37 174683  
38 174686  
39 150078  
40 86447  
O-Ring  
Bushing, Flange 3/4  
Washer, Thrust 3/4  
Bearing, Thrust 3/4  
Shaft, Impeller  
Washer, Thrust 5/8  
Bushing, Flange 5/8  
Screw, Hex Head 5/16-18 x 3/4  
Plug, Case  
41 174688  
42 174698  
43 174701  
44 178879  
45 174659  
46 174657  
47 174687  
Housing, Gearbox, RH  
Seal, Oil  
Bushing, Flange, 1"  
Key, Square 1/4 x 1/4 x 7/8  
Gear, Worm  
Shaft, Auger  
Housing, Gearbox, LH  
48 175321X479 Impeller Assembly  
49 74780426  
50 175311  
51 7836M  
Screw, Hex Head 1/4-20 x 1-5/8  
Gasket, Gearbox  
Pin, Roll 3/16 x 1-1/8  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
21  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
CONTROL PANEL / DISCHARGE CHUTE  
2
1
21  
1
19  
2
2
22  
23  
2
6
14  
26  
3
20  
21  
27  
22  
28  
4
5
25  
9
12  
6
29  
23  
16  
18  
27  
24  
7
10  
17  
8
14  
11  
13  
3
15  
8
22  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
CONTROL PANEL / DISCHARGE CHUTE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
183334  
17501010  
178674  
73800600  
19131316  
178659  
178638X479 Support, Pivot  
150078  
183525  
Knob, Lever  
Screw #10-24 x 5/8  
Control Assembly, Deector  
Nut, Lock 3/8-16  
Washer, Flat 3/8  
Control Assembly, Chute Rotater  
Screw, Hex Head 5/16-18 x 3/4  
Spring, Deector  
Bolt, Shoulder  
10 179829  
11 155415  
Washer, Flat  
12 73800400  
13 72250505  
14 73800500  
Nut, Lock 1/4-20  
Bolt, Carriage 5/16-18  
Nut, Lock 5/16-18  
15 178628X428 Chute Assembly  
16 178633X428 Deector Assembly  
17 179145  
18 128415  
19 183333  
20 72270506  
21 74041024  
22 183292  
23 179156  
24 74780528  
25 155377  
26 179257  
27 169675  
28 180445  
29 179249  
Seal, Deector  
Rivet, Blind  
Knob, Speed Control Lever  
Bolt, Carriage 5/16-18 x 3/4  
Screw #10-24 x 1-1/2  
Nut, Weld #10-24  
Control Assembly, Power Steering  
Screw, Hex Head 5/16-18 x 1-3/4  
Nut, Lock 5/16-18  
Lever Assembly, Speed Control  
Retainer, Hairpin  
Rod, Upper, Speed Control  
Rod, Lower, Speed Control  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
23  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
HANDLES  
30  
32  
31  
31  
32  
2
4
38  
3
39  
4
5
13  
11  
15  
5
40  
6
11  
9
36  
6
3
1
5
8
4
17  
4
16  
7
14  
28  
5
10  
19  
33  
37  
15  
18  
11  
21  
20  
12  
34  
35  
23  
22  
21  
20  
16  
22  
17  
24  
27  
25  
27  
24  
26  
24  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
HANDLES  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
178875X479 Lever, Auger Control, RH  
178648X479 Lever, Traction Drive Control, LH  
179439  
178888  
169675  
180402  
178652  
184003  
178651  
Nut, Cage 1/4-20  
Bushing, Flange  
Retainer, Hairpin  
Screw, Hex Head 1/4-20 x 3/4  
Rod, Interlock  
Tube Assembly, Interlock, RH  
Tube Assembly, Interlock, LH  
10 178645X479 Panel, Control  
11 74780524  
12 74780528  
Screw, Hex Head 5/16-18 x 1-1/2  
Screw, Hex Head 5/16-18 x 1-3/4  
13 178646X479 Handle Tube, LH  
14 178696X479 Handle Tube, RH  
15 73800500  
16 19131316  
17 178899  
18 179093  
19 179098  
20 180428  
21 73350500  
22 72120618  
Nut, Lock 5/16-18  
Washer, Flat 3/8  
Knob, Handle  
Rod, Auger Control  
Rod, Traction Control  
End, Control Rod  
Nut, Hex, Jam 5/16-18  
Bolt, Carriage 3/8-16 x 2-1/4  
23 178825X479 Handle Tube, Lower  
24 180447  
25 180926  
26 178669  
27 71210616  
28 180494  
30 182906  
31 175262  
32 750634  
Sleeve, Spring  
Spring, Traction Drive  
Spring, Auger Control  
Screw, Hex Head 3/8-16 x 1  
Clip, Panel  
Console, Panel  
Screw, Hex Head, Tapping #10-24 x 1-1/4  
Screw, Hex Head, Tapping #10-24 x 1/2  
33 175339X008 Latch, Interlock  
34 183518  
35 68038  
36 178831  
37 178658  
38 178666  
39 178668  
40 180964  
Bolt, Shoulder  
Nut, Lock 1/4-20  
Spring, Torsion  
Spring, Interlock  
Headlight, Halogen  
Bezel, Headlight  
Harness, Headlight (Halogen)  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
25  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
DRIVE  
5
13  
2
1
3
1
1
3
11  
43  
5
5
6
2
13  
1
3
2
4
2
3
5
7
1
2
3
2
3
8
7
3
2
14  
10  
9
15  
22  
12  
16  
21  
17  
24  
1
41  
23  
21  
18  
25  
3
2
26  
32  
20  
34  
44  
15 29  
19  
22  
27  
41  
33  
36  
38  
39  
31  
28  
30  
22  
40  
37  
33  
35  
26  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
DRIVE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
146315  
73800500  
155415  
17490508  
180017  
180134  
Screw, Hex Head 5/16-18 x 3/4  
Nut, Lock 5/16-18  
Washer, Flat  
Screw, Hex Head 5/16-18 x 1/2  
Bearing, Flange  
Shaft, Auxiliary  
Spacer, Plate  
179270  
179269X479 Plate, Auxiliary  
180082 Gear, Intermediate (12/58)  
10 180065  
11 178812  
12 180066  
13 178807  
Gear, Pinion  
Rod, Clutch  
Shaft, Long, Hex  
Pin, Pivot  
14 178619X479 Lever, Shifter / Wheel  
15 175344 Trunnion Bearing Assembly  
16 178805X479 Bracket, Pivot, Shift  
17 179831 Ring, Rubber Wheel  
18 178616X479 Plate, Rubber Wheel  
19 73930500  
20 178613  
21 74760514  
22 85179  
23 180135  
24 180081  
25 178695  
26 175341  
27 178621  
28 175340  
Nut, Lock 5/16-18  
Hub, Rubber Wheel  
Screw, Hex Head 5/16-18 x 7/8  
Retainer, Hairpin  
Spring, Bias  
Gear, Axle (58 Teeth)  
Pin, Pivot Lever  
Plate Assembly, Drive  
Shaft, Axle  
Shaft, Short Hex  
29 175350X479 Lever, Shifter Plate  
30 175349X479 Bracket, Shifter Support  
31 72270505  
32 178879  
33 175323  
Bolt, Carriage 5/16-18 x 5/8  
Key, Square 1/4 x 1/4 x 7/8  
Bearing, Flange  
34 175338X479 Plate, Drive Mounting  
35 182504  
36 175348  
37 155377  
38 59289  
Spacer, Bearing  
Pulley, Traction Drive  
Nut, Lock 5/16-18  
Washer, Flat  
39 10040500  
40 74950512  
41 12000012  
43 179095  
44 9465M  
Washer, Lock 5/16  
Screw, Hex Head 5/16-18 x 3/4  
Ring, Retaining  
Spring, Return  
Pin, Roll  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
27  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
CHASSIS / ENGINE / PULLEYS  
3
30  
17  
19  
28  
22  
6
10  
23  
21  
6
31  
10  
21  
24  
29  
25  
26  
4
31  
55  
27  
18 20  
38  
6
16  
7
2
55  
37  
11  
36  
39  
9
42  
43  
1
14  
32  
7
8
11  
6
13  
33  
41  
6
15  
12  
34  
52  
44  
26  
40  
35  
50  
51  
11  
44  
49  
26  
11  
11  
54  
53  
48  
46  
47  
28  
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REPAIR PARTS  
CHASSIS / ENGINE / PULLEYS  
KEY PART  
SNOW THROWER - MODEL NUMBER PP927ESA  
NO. NO.  
DESCRIPTION  
1
2
3
181044  
180522  
- - -  
Spring, Traction Idler  
Pulley, Idler (2-1/4)  
Engine, Tecumseh, Model Number OHSK90  
(Order parts from Engine manufacturer)  
Screw, Hex Head 5/16-18 x 1-1/4  
Washer, Flat  
Nut, Jam, Lock 5/16-18  
Pin, Idler Pivot  
V-Belt, Traction Drive  
4
6
7
8
9
74780520  
59289  
73930500  
175330  
179092  
10 10040500  
11 150078  
12 184789  
13 85179  
Washer, Lock 5/16  
Screw, Hex Head 5/16-18 x 3/4  
Impeller Idler Arm & Bracket Assembly (Includes Key numbers 8 and 13)  
Retainer, Hairpin  
14 178828  
15 183533  
16 150406  
Spring, Brake  
V-Belt, Impeller Drive  
Screw, Hex Head 3/8-16 x 1-1/4  
17 179354X008 Arm, Idler  
18 74780524  
19 175331  
20 180523  
21 74610516  
22 179371  
23 180478  
24 179157  
25 62735  
Screw, Hex Head 5/16-18 x 1-1/2  
Bushing, Idler Pivot  
Pulley, Idler (2-3/4)  
Screw, Hex Head 5/16-18 x 1  
Spacer, Engine Pulley  
Pulley, Engine, Traction Drive  
Pulley, Engine, Impeller Drive  
Washer, Flat 3/8  
26 10040600  
27 851084  
28 155452  
29 180465  
30 178830  
31 17490408  
32 179256  
33 179250  
34 180401  
35 179240  
36 73800500  
Washer, Lock 3/8  
Screw, Hex Head 3/8-24 x 1-3/8  
Guide, Belt  
Cover, Belt  
Cover, Toolbox  
Screw, Hex Head 1/4-20 x 1/2  
Bolt, Shoulder 5/16-18  
Bellcrank Shifter  
Screw, Hex Head 1/4-28 x 3/4  
Arm, Auger Control  
Nut, Lock 5/16-18  
37 178833X479 Bellcrank Assembly  
38 179251  
39 179064  
40 178890  
41 76020208  
42 179065  
Link, Speed Control  
Trunnion, Pivot Bracket  
Nut, Cage 3/8-16  
Pin, Cotter 1/16 x 1/2  
Pin, Pivot Bracket  
43 179063X479 Bracket, Bellcrank  
44 74780624  
Screw, Hex Head 3/8-16 x 1-1/2  
46 178624X479 Pan, Frame Bottom  
47 71020512  
48 181156  
Screw, Hex Head 5/16-18 x 3/4  
Nut, Speed 5/16-18  
49 183852X428 Frame Assembly  
50 178693X428 Plate, Frame End  
51 179068X008 Shaft, Auger Control  
52 57079  
Washer, Hardened  
Roller  
Ring, Retaining  
Clip, Retainer  
53 179062  
54 12000010  
55 700279  
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm  
29  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
WHEELS / DECALS  
10  
10  
18  
24  
27  
14  
22  
23  
30  
32  
28  
21  
8
17  
10  
15  
1
26  
19  
31  
20  
7
29  
12  
25  
10  
33  
13  
4
11  
2
2
1
4
3
7
9
5
4
6
3
10  
14  
13  
15  
12  
18  
4
30  
32  
11  
16  
24  
10  
19  
25  
26  
11  
29  
20  
21  
27  
22  
23  
28  
33  
28  
11  
1
2
4
12  
9
8
6
7
5
11  
10  
3
1
30  
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REPAIR PARTS  
SNOW THROWER - MODEL NUMBER PP927ESA  
WHEELS / DECALS  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
178834  
155443  
181843  
Wheel Assembly (16" Power Steer)  
Pin, Klik 1/4  
Cover, Power Steering  
Screw, Hex Head #10-24 x 1/2  
Nut, Lock 5/16-18  
17541008  
73800500  
155415  
71210616  
182064X479 Bracket, Steer Cable RH  
182044X479 Bracket, Steer Cable LH  
Washer, Flat 5/16  
Screw, Hex Head 3/8-16 x 1  
10 150078  
11 17490508  
12 184393  
Screw, Hex Head 5/16-18 x 3/4  
Screw, Hex Head 5/16-18 x 1/2  
Link, Steering Lever  
13 184288X479 Lever Assembly, Steering  
14 182015  
15 184361  
16 181982  
17 182063  
18 181847  
19 85179  
Pin, Steering Lever  
Bellcrank Assembly  
Bracket Assembly, LH Steering  
Bracket Assembly, RH Steering  
Pin, Steering Bellcrank  
Retainer, Hairpin  
20 179148X479 Bracket, Lever Assembly  
21 179141  
22 182466  
23 179136  
24 179138  
25 179139  
26 179137  
27 178879  
28 174697  
29 179830  
30 182226  
31 4802  
Driver, Wheel  
Ring, Wire Retainer  
Lobe, Wheel  
Slide, Clutch  
Spring, Clutch Slide  
Lobe, Axle  
Key, Square 1/4  
Washer, Thrust (1")  
Bearing, Axle  
Spring, Return  
Washer, Flat  
32 700279  
33 12000045  
Clip, Retainer  
Ring, Retaining  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
181037  
183886  
181035  
181042  
183885  
181033  
155798  
155800  
181039  
Decal, Danger  
Decal, Poulan Pro, 9HP/27"  
Decal, Danger, Deector  
Decal, Danger  
Decal, Poulan Pro  
Decal, Instruction  
Decal, Traction Lever  
Decal, Auger Lever  
Decal, Speed Control  
Decal, Remote Deector  
Decal, LH Trigger  
Decal, RH Trigger  
Owners Manual (English)  
Owners Manual (French)  
10 183730  
11 183907  
12 183905  
- - 183616  
- - 184742  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
31  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from de-  
fects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer  
purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any  
part which we nd to be defective due to materials or workmanship. This Warranty is subject to the following limita-  
tions and exclusions.  
1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manu-  
facturer's warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid  
by the purchaser unless such return is requested by Electrolux Home Products.  
3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date  
of original purchase.  
4. ThisWarranty applies only to products which have been properly assembled, adjusted, operated, and maintained  
in accordance with the instructions furnished. This Warranty does not apply to any product which has been  
subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear  
of the product.  
5. Exclusions: Excluded from this Warranty are belts, shear pins, normal wear, normal adjustments, standard  
hardware and normal maintenance.  
6. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Home Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Augusta, GA 30909 USA  
Electrolux Canada Corp.  
7075 Ordan Drive  
Mississauga, Ontario  
L5T 1K6  
giving the complete mfg. ID#, serial number and date of purchase of your product and the name and address of the  
authorized dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED  
WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR-  
RANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied  
Warranty may last, so the above limitations or exclusions may not apply to you.This Warranty gives you specic legal  
rights, and you may have other rights which vary from locale to locale.  
This is a limited Warranty within the meaning of that term as dened in the Magnuson-Moss Act of 1975.  
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