Poulan Lawn Mower PR600N21RH User Manual

TROUBLESHOOTING - See appropriate section in manual unless directed  
to an authorized Service Center.  
PROBLEM  
CAUSE  
CORRECTION  
Loss of power  
1. Rear of lawn mower  
housing or cutting blade  
dragging in heavy grass.  
2. Cutting too much grass.  
3. Dirty air filter.  
4. Buildup of grass, leaves,  
and trash under mower.  
5. Too much oil in engine.  
6. Walking speed too fast.  
1. Raise cutting height.  
2. Raise cutting height.  
3. Clean/replace air filter.  
4. Clean underside of mower  
housing.  
5. Check oil level.  
6. Cut at slower walking speed.  
Poor cut –  
uneven  
1. Worn, bent or loose blade.  
2. Wheel heights uneven.  
1. Replace blade. Tighten  
blade bolt.  
2. Set all wheels at same  
height.  
3. Buildup of grass, leaves  
and trash under mower.  
3. Clean underside of  
mower housing.  
Excessive  
vibration  
1. Worn, bent or loose blade.  
2. Bent engine crankshaft.  
1. Replace blade. Tighten  
blade bolt.  
2. Contact a qualified service  
center.  
Starter rope  
hard to pull  
1. Engine flywheel brake is on 1. Depress control bar to  
when control bar is released.  
upper handle before  
pulling starter rope.  
2. Bent engine crankshaft.  
2. Contact a qualified service  
center.  
DELUXE PUSH ROTARY  
LAWN MOWER  
3. Blade adapter broken.  
4. Blade dragging in grass.  
3. Replace blade adapter.  
4. Move lawn mower to cut  
grass or to hard surface.  
Grass catcher  
not filling  
(If so equipped)  
1. Cutting height too low.  
2. Lift on blade worn off.  
3. Catcher not venting air.  
1. Raise cutting height.  
2. Replace blade.  
3. Clean grass catcher.  
Hard to push  
1. Grass is too high or wheel  
height is too low.  
1. Raise cutting height.  
2. Rear of lawn mower  
housing or cutting blade  
dragging in grass.  
3. Grass catcher too full.  
4. Handle height position not  
right for you.  
2. Raise rear of lawn mower  
housing one (1) setting  
higher.  
3. Empty grass catcher.  
4. Adjust handle height to suit.  
WARNING: This lawn mower is equipped with an internal combustion engine and  
should not be used on or near any unimproved forest-covered, brush-covered or  
grass-covered land unless the engine’s exhaust system is equipped with a spark  
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it  
should be maintained in effective working order by the operator.  
In the state of California the above is required by law (Section 4442 of the California  
Public Resources Code). Other states may have similar laws. Federal laws apply  
on federal lands. A spark arrester for the muffler is available through your nearest  
authorized service center.  
193732 Rev. 3 03.26.07 BY  
Printed in U.S.A.  
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• Removeobstacles(rocks, treelimbs, etc.)  
• Watch for holes, ruts, or bumps. Tall  
grass can hide obstacles.  
away from your vehicle before filling.  
• Removegas-poweredequipmentfromthe  
truckortrailerandrefuelitontheground. If  
thisisnotpossible, thenrefuelsuchequip-  
mentwithaportablecontainer, ratherthan  
from a gasoline dispenser nozzle.  
• Keep the nozzle in contact with the rim  
of the fuel tank or container opening at  
all times until fueling is complete. Do not  
use a nozzle lock-open device.  
• If fuel is spilled on clothing, change  
clothing immediately.  
• Never overfill fuel tank. Replace gas cap  
and tighten securely.  
STORAGE  
Immediately prepare your lawn mower for  
Operator  
presence  
control bar  
MOWING  
DO NOT:  
storage at the end of the season or if the  
unit will not be used for 30 days or more.  
CAUTION: Never store the lawn mower  
with gasoline in the tank inside a building  
where fumes may reach an open flame  
or spark. Allow the engine to cool before  
storing in any enclosure.  
POSITION  
• Do not trim near drop-offs, ditches or  
embankments. The operator could lose  
footing or balance.  
• Do not trim excessively steep slopes.  
• Do not mow on wet grass. Reduced foot-  
ing could cause slipping.  
FOLD  
FORWARD  
FOR  
Upper  
handle  
III. CHILDREN  
LAWN MOWER  
STORAGE  
Tragic accidents can occur if the operator is  
notalerttothepresenceofchildren.Children  
are often attracted to the machine and the  
mowing activity. Never assume that children  
will remain where you last saw them.  
• Keep children out of the trimming area  
and under the watchful care of another  
responsible adult.  
When lawn mower is to be stored for a pe-  
riod of time, clean it thoroughly, remove all  
dirt, grease, leaves, etc. Store in a clean,  
dry area.  
• Clean entire lawn mower (See “CLEAN-  
ING” in the Maintenance section of this  
manual).  
Handle  
knob  
V. GENERAL SERVICE  
• Never run machine inside a closed area.  
• Never make adjustments or repairs with  
theengine(motor)running.Disconnectthe  
spark plug wire, and keep the wire away  
fromtheplugtopreventaccidentalstarting.  
• Keep nuts and bolts, especially blade  
attachment bolts, tight and keep equip-  
ment in good condition.  
Lower handle  
• Lubricate as shown in the Maintenance  
section of this manual.  
• Be sure that all nuts, bolts, screws, and  
pins are securely fastened. Inspect  
moving parts for damage, breakage and  
wear. Replace if necessary.  
• Be alert and turn machine off if children  
enter the area.  
2 POSITION / “ADJUSTABLE” HANDLES  
When setting you handles up from the  
storage position, the lower handle will  
automatically lock into mowing position.  
• Before and while walking backwards,  
look behind and down for small children.  
• Neverallowchildrentooperatethemower.  
• Use extra care when approaching blind  
corners, shrubs, trees, or other objects  
that may obscure vision.  
• Never tamper with safety devices. Check  
their proper operation regularly.  
3 POSITION HANDLES  
• Touch up all rusted or chipped paint  
surfaces; sand lightly before painting.  
• Keepmachinefreeofgrass,leaves,orother  
debris build-up. Clean oil or fuel spillage.  
Allow machine to cool before storing.  
• Stop and inspect the equipment if you  
strike an object. Repair, if necessary,  
before restarting.  
• Never attempt to make wheel height  
adjustments while the engine is running.  
• Grass catcher components are subject to  
wear, damage, and deterioration, which  
couldexposemovingpartsorallowobjects  
tobethrown.Frequentlycheckcomponents  
and replace with manufacturer’s recom-  
mended parts, when necessary.  
• Mower blades are sharp and can cut.  
Wrap the blade(s) or wear gloves, and  
use extra caution when servicing them.  
• Do not change the engine governor set-  
ting or overspeed the engine.  
• Maintain or replace safety and instruc-  
tion labels, as necessary.  
When setting up your handle from the stor-  
age position, the lower handle will require  
manually locking into the mowing position.  
IV. SAFE HANDLING OF GASOLINE  
Use extreme care in handling gasoline.  
Gasoline is extremely flammable and the  
vapors are explosive.  
• Extinguish all cigarettes, cigars, pipes  
and other sources of ignition.  
• Use only an approved container.  
• Never remove gas cap or add fuel with  
the engine running. Allow engine to cool  
before refueling.  
• Never refuel the machine indoors.  
• Never store the machine or fuel contain-  
er where there is an open flame, spark  
or pilot light such as a water heater or on  
other appliances.  
HANDLE  
3 POSITION “EZ”  
Your handle may be folded for storage as  
shown.  
• Squeeze the bottom ends of lower  
handle towards each other until handle  
clears the handle brackets and swing  
handles forward over mower.  
Knob  
Bolt  
Handle  
adjustment  
bracket  
• Loosen upper handle mounting hard-  
ware enough to allow upper handle to be  
folded back.  
IMPORTANT: When folding handles for  
storage or transportation, be sure to fold  
handles as shown or you may damage the  
control cables.  
• Never fill containers inside a vehicle, on  
a truck or trailer bed with a plastic liner.  
Always place containers on the ground  
SQUEEZE  
TO FOLD  
3 POSITION “QUICK”  
CONGRATULATIONSonyourpurchaseofanewLawnMower. Ithasbeendesigned, engi-  
neered and manufactured to give you the best possible dependability and performance.  
Should you experience any problems you cannot easily remedy, please contact your  
nearest authorized service center. They have competent, well trained technicians and  
the proper tools to service or repair this unit.  
Lower handle  
Handle pin  
SQUEEZE  
Handle  
adjustment  
bracket  
• Read the SAFETY RULES and this Operator's Manual in its entirety before you at-  
tempt to assemble or operate your new lawn mower to insure proper operation and to  
prevent injury to yourself and others. Save this manual for future reference.  
• Your new lawn mower has been assembled at the factory with the exception of those  
parts left unassembled for shipping purposes. To ensure safe and proper operation  
of your lawn mower, all parts and hardware you assemble must be tightened securely.  
Use the correct tools as necessary to ensure proper tightness.  
• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have  
been placed in the parts bag.  
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3 POSITION “EZ”  
REAR DEFLECTOR (IF EQUIPPED)  
TO REMOVE MOWER FROM CARTON  
The handle on your lawn mower has three  
(3) height positions - adjust to height that  
suits you.  
The rear deflector, attached between the  
rear wheels of your mower, is provided to  
minimize the possibility that objects will  
be thrown out of the rear of the mower  
into the operator mowing position. If the  
deflector becomes damaged, it should be  
replaced.  
• Remove all loose parts from carton.  
• Remove lawn mower housing with care. Avoid touching blade under housing. Always  
wear gloves or other protection when working under or lifting mower.  
• Remove knob and carriage bolt on one  
side of the lower handle.  
THINGS TO KNOW BEFORE YOU ASSEMBLE OR OPERATE YOUR LAWN  
MOWER  
• While holding handle assembly, remove  
knob and carriage bolt from opposite  
side, align hole in handle with desired  
hole in handle bracket and reassemble  
bolt and knob and tighten securely.  
• Align opposite side of handle with same  
positioning hole and secure with bolt and  
knob.  
Do I have a side or rear discharge lawn  
mower?  
What is the right and left side of the  
lawn mower?  
When right hand (RH) or left hand (LH) is  
mentioned in this manual, it means when  
you are in the operating position (standing  
behind the handle).  
Look for the grass discharge opening on  
your mower. If the opening is on the right  
side of the mower housing, it is a side  
discharge mower. If the opening is at the  
back of the mower housing, it is a rear dis-  
charge mower. Only rear discharge lawn  
mowers have a grass catcher included with  
the mower. Approved grass catchers for  
side discharge mowers may be purchased  
from your nearest authorized dealer.  
Do I have a mulching lawn mower?  
Look for the grass discharge opening on  
your mower. Raise the discharge guard  
(rear door on rear discharge mowers). If  
the opening is closed off by a plate, then  
your lawn mower is mulcher ready. To  
convert to a discharging mower, see the  
Operation section of this manual.  
ENGINE  
CARBURETOR  
The carburetor has been preset at the fac-  
tory and adjustment should not be neces-  
sary. However, minor adjustment may be  
required to compensate for differences in  
fuel, temperature, altitude or load.  
• The air filter must be assembled to the  
carburetor when running engine.  
What kind of engine is on my lawn  
mower?  
High  
When learning how to operate your new  
lawn mower, you will need to know what  
kind of engine powers the mower. A decal  
on the engine will indicate the manu-  
facturer and type or brand name of the  
engine.  
Bolt  
Med.  
Low  
• Best carburetor adjustment is obtained  
when fuel tank is 1/4 full.  
Handle  
adjustment  
bracket  
• In order for the engine to run, the opera-  
tor presence control bar must be held  
in the operating position. Therefore,  
and assistant will be required to hold  
the control bar in the operating position  
when making final adjustment to the  
carburetor.  
BRIGGS & STRATTON ENGINES  
See the ADJUSTMENT section of your  
engine manual for further instructions.  
FRONT  
Knob  
3 POSITION “QUICK”  
ENGINE SPEED  
The handle on your lawn mower has three  
(3) height positions - adjust to height that  
suits you.  
The engine speed has been factory set.  
Do not attempt to increase engine speed  
as it may result in personal injury. If you  
believe the engine is running too fast  
or too slow, take your lawn mower to an  
authorized engine service center for repair  
and adjustment.  
LEFT  
HAND  
SIDE  
RIGHT  
HAND  
SIDE  
TECUMSEH  
ENGINES  
HONDA  
ENGINES  
• Squeeze the bottom ends of lower  
handle towards each other until the pin  
in handle can be inserted into one of the  
three height adjustment holes.  
High  
Handle pin  
®
Handle  
adjustment  
bracket  
BACK or REAR  
(Operating Position)  
Medium  
THROTTLE CONTROL  
If it becomes necessary to adjust or re-  
place the throttle control, see the ADJUST-  
MENT section of your engine manual.  
SQUEEZE  
Low  
ASSEMBLY  
HOW TO SET UP YOUR LAWN  
MOWER  
UNFOLD HANDLE  
IMPORTANT: Unfold handle carefully so  
as not to pinch or damage control cables.  
CAUTION: Do not operate this lawn  
mower without the discharge guard or an  
entire approved grass catcher in place.  
These guards are for your protection and  
are required by the American National  
Standards Institute and Consumer Prod-  
ucts Safety Commission.  
2 POSITION / “ADJUSTABLE” HANDLES  
• Raise handles until lower handle section  
locks into place in operating position.  
CAUTION: Disconnect spark plug wire  
from spark plug and place wire where it  
cannot come in contact with plug.  
4
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Operator  
presence  
control bar  
MOWING  
AIR FILTER  
trash. Clean the underside of your mower  
after each use.  
• Clean the underside of your lawn mower  
by scraping to remove buildup of grass  
and trash.  
• Clean engine often to keep trash from  
accumulating. A clogged engine runs  
hotter and shortens engine life.  
• Keep finished surfaces and wheels free  
of all gasoline, oil, etc.  
ALL HANDLES  
POSITION  
Your engine will not run properly and may  
be damaged by using a dirty air filter.  
Clean the element after every 25 hours of  
operation or every season. Replace the air  
filter every 100 hours of operation or every  
season, whichever occurs first. Service air  
cleaner more often under dusty conditions.  
See the maintenance section of your  
engine manual.  
• Raise upper handle section into place on  
lower handle, remove protective padding  
and tighten both handle knobs.  
• Remove handle padding holding opera-  
tor presence control bar to upper handle.  
• Your lawn mower handle can be ad-  
justed for your mowing comfort. Refer to  
“ADJUST HANDLE” in the Service and  
Adjustments section of this manual.  
LIFT  
UP  
LIFT  
UP  
Upper  
handle  
We do not recommend using a garden  
hose to clean your lawn mower unless the  
electrical system, muffler, air filter, and  
carburetor are covered to keep water out.  
Water in engine can shorten engine life.  
GRASS CATCHER (IF SO EQUIPPED)  
Grass catcher may be hosed with water  
but must be dry when used.  
CAUTION: Under normal usage, the  
catcher material is subject to deterioration  
and wear and should therefore be checked  
to ensure compliance with original  
manufacturer specifications.  
NOTE: For shipping purposes, the rear  
wheels on your lawn mower may not be  
adjusted to the same position as the front  
wheels. Before operating mower adjust all  
wheels to the same cutting height.  
MUFFLER  
Inspect and replace corroded muffler as it  
could create a fire hazard and/or damage.  
Handle  
knob  
SPARK PLUG  
Replace spark plug at the beginning of  
each mowing season or after every 100  
hours of operation, whichever occurs first.  
Set spark plug gap according to engine  
manual specifications.  
Lower handle  
3 POSITION “EZ” HANDLES  
INSTALL REAR WHEELS  
(HIGH WHEEL MOWERS ONLY)  
• Raise lower handle section to operating  
position and align hole in handle with  
one of three height positioning holes.  
• Insert handle bolt through handle and  
bracket and secure with knob.  
CLEANING  
IMPORTANT: For best performance, keep  
mower housing free of grass build-up and  
Some high wheel models require washers  
whichwillbeprovidedinapartsbag. Ifprovid-  
ed,installwashersontheaxlerstasshown.  
• Install one (1) rear wheel on the axle of  
rear wheel adjuster.  
• Install3/8-16locknutandtightensecurely.  
• Repeat procedure for other rear wheel.  
• Repeat for opposite side of handle.  
SERVICE AND ADJUSTMENTS  
Knob  
Bolt  
CAUTION: Before performing any service or adjustments:  
• Release operator presence control bar.  
Wheel  
assembly  
Axle  
Handle  
adjustment  
bracket  
• Make sure the blade and all moving parts have completely stopped.  
• Disconnect spark plug wire from spark plug and place wire where it cannot come in  
contact with plug.  
Mowing  
position  
Mowing  
position  
LAWN MOWER  
TO ADJUST CUTTING HEIGHT  
See “TO ADJUST CUTTING HEIGHT” in  
the Operation section of this manual.  
Wave  
Washers  
Hairpin  
Handle  
bracket  
Flanged  
locknut  
TO ADJUST HANDLE  
2 POSITION HANDLES  
cotter  
3 POSITION “QUICK” HANDLES  
Mounting  
pin  
The handle can be mounted in a high or  
low position. The mounting holes in the  
bottom of lower handle are off center for  
raising or lowering the handle.  
• Remove upper handle and all parts at-  
tached to lower handle.  
• Remove hairpin cotters from lower  
handle bracket mounting pin.  
• Squeeze lower handle in to remove it  
from mounting pins.  
• Turn lower handle over to raise or lower  
handle.  
• Squeeze lower handle in and position  
holes onto mounting pins on handle  
bracket.  
• Raise lower handle section to operating  
position and squeeze the bottom ends  
of lower handle towards each other until  
the pin in handle can be inserted into  
one of the three height adjustment holes.  
LOW POSITION  
HIGH POSITION  
ASSEMBLE GRASS CATCHER  
(REAR DISCHARGE MOWERS ONLY)  
Handle pin  
SQUEEZE  
IMPORTANT: If your model lawn mower  
is mulcher ready, the mulcher plate or plug  
must be removed before using mower as  
a bagger. To convert mower to bagging or  
discharging, see the Operation section in  
this manual.  
Look at the different grass catcher illustra-  
tions that follow. Determine which type  
of grass catcher you have and follow the  
appropriate instructions.  
Handle  
adjustment  
bracket  
TURN LOWER  
HANDLE OVER  
TO ADJUST HEIGHT  
• Reassemble hairpin cotters onto mount-  
ing pins.  
• Reassemble upper handle and all parts  
removed from lower handle.  
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“FABRIC TOP” GRASS CATCHERS  
TO ASSEMBLE AND ATTACH GRASS  
CATCHER  
• Put grass catcher frame into grass bag  
with rigid part of bag on the bottom.  
• Slip vinyl bindings over frame.  
NOTE: If vinyl bindings are too stiff, hold  
them in warm water for a few minutes. If  
bag gets wet, let it dry before using.  
HINGE BRACKET MOUNTED  
IMPORTANT: Blade bolt is heat treated.  
If bolt needs replacing, replace only with  
approved bolt shown in the Repair Parts  
section of this manual.  
LAWN MOWER  
Always observe safety rules when perform-  
ing any maintenance.  
Rear door  
TIRES  
Hinge bracket  
Blade adapter  
Key  
Crankshaft  
keyway  
• Keep tires free of gasoline, oil, or insect  
control chemicals which can harm rubber.  
• Avoid stumps, stones, deep ruts, sharp  
objects and other hazards that may  
cause tire damage.  
Grass  
catcher  
frame  
Lockwasher  
Blade  
• Lift the rear door on the mower housing.  
• For HINGE BRACKET mounted catcher,  
place the grass catcher frame onto the  
formed tabs on the rear door hinge  
bracket.  
• For HANDLE BRACKET mounted  
catcher, place frame side hooks into  
slots in handle brackets.  
• For DOOR PIVOT PIN mounted catcher,  
place the grass catcher frame hooks  
onto the door pivot pins.  
• For DOOR SLOT mounted catcher,  
place the grass catcher frame hooks into  
the slots of the rear door.  
BLADE CARE  
For best results, mower blade must be kept  
sharp. Replace a bent or damaged blade.  
CAUTION: Use only a replacement  
blade approved by the manufacturer of  
your mower. Using a blade not approved  
by the manufacturer of your mower is  
hazardous, could damage your mower and  
void your warranty.  
Blade  
bolt  
Hardened  
washer  
Trailing edge  
Crankshaft  
Formed tabs  
TO SHARPEN BLADE  
NOTE: We do not recommend sharpening  
blade - but if you do, be sure the blade is  
balanced. An unbalanced blade will cause  
eventual damage to lawn mower or engine.  
• The blade can be sharpened with a file  
or on a grinding wheel. Do not attempt to  
sharpen while on the mower.  
TO REMOVE BLADE  
HANDLE BRACKET MOUNTED  
Handle bracket hooks  
1. Disconnect spark plug wire from spark  
plug and place wire where it cannot  
come in contact with plug.  
2. Turn lawn mower on its side. Make sure  
air filter and carburetor are up.  
3. Use a wood block between blade and  
mower housing to prevent blade from  
turning when removing blade bolt.  
NOTE: Protect your hands with gloves  
and/or wrap blade with heavy cloth.  
4. Remove blade bolt by turning counter-  
clockwise.  
5. Remove blade and attaching hard-  
ware (bolt, lock washer and hardened  
washer).  
Rear  
door  
Grass  
catcher  
handle  
NOTE: The grass catcher is secured to the  
lawn mower housing when the rear door is  
lowered onto the grass catcher frame.  
• To check blade balance, drive a nail into  
a beam or wall. Leave about one inch of  
the straight nail exposed. Place center  
hole of blade over the head of the nail.  
If blade is balanced, it should remain in  
a horizontal position. If either end of the  
blade moves downward, sharpen the  
heavy end until the blade is balanced.  
Frame  
handle  
Catcher frame side hook  
ENGINE  
DOOR PIVOT PIN MOUNTED  
Pivot pins  
Read the maintenance section of your  
engine manual.  
Rear  
door  
Grass  
catcher  
handle  
NOTE: Remove the blade adapter and  
check the key inside hub of blade adapter.  
The key must be in good condition to work  
properly. Replace adapter if damaged.  
LUBRICATION  
Change the oil after the first two hours of  
operation and every 25 hours thereafter or  
at least once a year if the lawn mower is  
not used for 25 hours in one year. Refer to  
engine manual.  
TO CHANGE ENGINE OIL  
(SEE ENGINE MANUAL)  
• Be sure lawn mower is on level surface.  
• Oil will drain more freely when warm.  
• Catch oil in a suitable container.  
• For engines without dipstick, remove  
bottom oil drain plug.  
• For engines with oil fill cap/dipstick,  
remove bottom drain plug or remove en-  
gine oil cap and turn mower on its side.  
• After oil has drained completely, replace  
oil drain plug and tighten securely.  
• Refill engine with oil. Pour slowly. Do  
not overfill.  
Vinyl  
bindings  
Frame  
opening  
TO REPLACE BLADE  
1. Position the blade adapter on the en-  
gine crankshaft. Be sure key in adapter  
and crankshaft keyway are aligned.  
2. Position blade on the blade adapter  
aligning the two (2) holes in the blade  
with the raised lugs on the adapter.  
3. Be sure the trailing edge of blade (op-  
posite sharp edge) is up toward the  
engine.  
4. Install the blade bolt with the lock wash-  
er and hardened washer into blade  
adapter and crankshaft.  
5. Use block of wood between blade and  
lawn mower housing and tighten the  
blade bolt, turning clockwise.  
CAUTION: Under normal usage, the  
Catcher frame hook  
catcher material is subject to deterioration  
and wear and should, therefore, be  
checked frequently for replacement. Any  
replacement catcher should be checked to  
ensure compliance with original manufac-  
turer's specifi cations.  
DOOR SLOT MOUNTED  
Rear door slots  
Grass  
catcher  
handle  
CAUTION: Do not run lawn mower  
without the discharge guard (rear door),  
approved grass catcher, clipping deflector  
or mulcher plate in place. Never attempt  
to operate mower with the discharge guard  
(rear door) removed or propped open.  
• The recommended tightening torque is  
35-40 ft. lbs.  
• Fill to top of slot inside of filler hole or  
to “FULL” line on dipstick on models so  
equipped. Keep oil at proper level.  
Catcher frame hook  
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UNITS WITH DECK-MOUNTED  
BATTERY:  
SPARK PLUG BOOT  
MAINTENANCE  
On some models a spark plug boot is  
packed loose in the parts bag. If your  
model has the boot, install on spark plug  
wire and reconnect spark plug wire to  
spark plug.  
• After charging, connect engine connector  
(male) to battery connector (female).  
Your engine has an integral alternator for  
partial charging. Connect your battery  
charger to charge battery as required.  
IMPORTANT: The engine alternator will  
not charge a discharged battery.  
BEFORE AFTER EVERY  
EVERY  
EVERY  
100  
BEFORE  
STORAGE  
EACH  
USE  
EACH  
USE  
10  
25 HOURS  
HOURS OR SEASON HOURS  
Check for Loose Fasteners  
Clean / Inspect Grass Catcher *  
Check Tires  
Spark plug  
Check Drive Wheels ***  
Clean Lawn Mower ****  
Clean under Drive Cover ***  
Check Drive Belt / Pulleys ***  
Check / Sharpen / Replace Blade  
Lubrication  
ALL UNITS:  
At the end of the mowing season the  
battery should be charged for 48 hours to  
protect the battery during winter storage.  
CAUTION: Always disconnect the  
engine connector from the battery con-  
nector to prevent accidental starting when  
transporting or storing your lawn mower  
after the season.  
Clean and Recharge Battery **  
Check Engine Oil level  
Change Engine Oil  
Clean Air Filter  
Boot  
Inspect Muffler  
Replace Spark Plug  
Replace Air Filter Paper Cartridge  
Empty fuel system or add Stabilizer  
HANDLE-MOUNTED KEY SWITCH  
TO PREPARE BATTERY  
(ELECTRIC START MODELS ONLY)  
Engine  
Harness  
connector  
(female)  
connector  
(male)  
NOTE: Your battery must be charged  
before you can start your lawn mower.  
(if so equipped)  
1 - Change more often if operating under a heavy load or in high outdoor temperatures.  
2 - Service more often if operating in dirty or dusty conditions.  
3 - Replace blades more often when mowing in sandy soil.  
4 - Charge 48 hours at end of season.  
*
Electric-Start mowers  
Power-Propelled mowers  
Use a scraper  
to clean under deck  
**  
UNITS WITH HANDLE-MOUNTED KEY  
SWITCH:  
***  
****  
5 - And after each 5 hours of use.  
• Connect battery charger connector  
(male) to harness connector (female).  
GENERAL RECOMMENDATIONS  
LUBRICATION CHART  
The warranty on this lawn mower does not  
cover items that have been subjected to op-  
erator abuse or negligence. To receive full  
valuefromthewarranty,operatormustmain-  
tain mower as instructed in this manual.  
Some adjustments will need to be made  
periodically to properly maintain your unit.  
All adjustments in the Service and Adjust-  
ments section of this manual should be  
checked at least once each season.  
• Once a year, replace the spark plug,  
clean or replace air filter element, and  
check blade for wear. A new spark plug  
and clean/new air filter element assures  
proper air-fuel mixture and helps your  
engine run better and last longer.  
UNITS WITH DECK-MOUNTED  
BATTERY:  
• Disconnect engine connector (male)  
from battery connector (female).  
• Connect battery charger connector  
(male) to battery connector (female).  
Wheel  
Battery  
charger  
adjuster (on  
each wheel)  
Charger  
connector (male)  
Engine oil  
DECK-MOUNTED BATTERY  
ALL UNITS:  
• Plug battery charger into 110 volt A.C.  
outlet.  
• Leave battery charger connected for 24  
hours before starting your engine for the  
first time.  
Battery charger  
Battery  
box  
Side dis-  
charge mower  
guard hinge rod  
Charger  
connector  
(male)  
Harness  
connector  
(female)  
UNITS WITH HANDLE-MOUNTED KEY  
SWITCH:  
• After charging, disconnect harness  
connector (female) from battery charger  
connector (male).  
Rear dis-  
charge mower  
rear door  
• Follow the Maintenance Schedule in this  
manual.  
hinge rod  
Connect your battery charger to charge  
battery after each use.  
IMPORTANT: The engine will not recharge  
your battery.  
Handle bracket mounting pins  
BEFORE EACH USE  
• Check engine oil level.  
• Check for loose fasteners.  
Engine connector (male)  
Spray lubricant  
See “ENGINE” in Maintenance section.  
LUBRICATION  
Keep unit well lubricated  
attract dust and dirt that will shorten the life  
of the self-lubricating bearings. If you feel  
they must be lubricated, use only a dry,  
powdered graphite type lubricant sparingly.  
(See “LUBRICATION CHART”).  
IMPORTANT: Do not oil or grease plastic  
wheel bearings. Viscous lubricants will  
14  
7
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MOWING TIPS  
FOR MULCHING MOWERS ONLY  
- MULCHING MOWING TIPS  
IMPORTANT: For best performance, keep  
mower housing free of built-up grass and  
trash. See "CLEANING" in the Mainte-  
nance section of this manual.  
OPERATION  
CAUTION: Do not use de-thatcher  
blade attachments on your mower. Such  
attachments are hazardous, will damage  
your mower and could void your warranty.  
• For most cutting conditions and better  
bagging performance, the engine speed  
should be set in the FAST position.  
• Under certain conditions, such as when  
mowing very tall grass, raise the mower  
height on the first cut to reduce pushing  
effort, to avoid overheating the engine,  
and to avoid leaving clumps of grass  
clippings. Make the second cut to the  
desired height.  
The operation of any lawn mower can result in foreign objects thrown into  
the eyes, which can result in severe eye damage. Always wear safety  
glasses or eye shields while operating your lawn mower or performing any  
adjustments or repairs. We recommend standard safety glasses or a wide  
vision safety mask worn over spectacles.  
• The special mulching blade will recut the  
grass clippings many times and reduce  
them in size so that as they fall onto the  
lawn they will disperse into the grass  
and not be noticed. Also, the mulched  
grass will biodegrade quickly to provide  
nutrients for the lawn. Always mulch with  
your highest engine (blade) speed as  
this will provide the best recutting action  
of the blades.  
• Avoid cutting your lawn when it is wet.  
Wet grass tends to form clumps and  
interferes with the mulching action. The  
best time to mow your lawn is the early  
afternoon. At this time the grass has  
dried, yet the newly cut area will not be  
exposed to direct sunlight.  
• For best results, adjust the lawn mower  
cutting height so that the lawn mower  
cuts off only the top one-third of the  
grass blades. If the lawn is overgrown it  
will be necessary to raise the height of  
cut to reduce pushing effort and to keep  
from overloading the engine and leaving  
clumps of mulched grass. For extremely  
heavy grass, reduce your width of cut by  
overlapping previously cut path and mow  
slowly.  
• Reinstall wheel components in the same  
order as they were before removal.  
Tighten securely.  
HOW TO USE YOUR LAWN MOWER  
ENGINE SPEED CONTROL  
MODELS WITH REMOTE THROTTLE  
• Make sure all wheels are at same height.  
Engine speed is controlled by the throttle  
control located on the upper handle.  
• Move lever forward to FAST engine  
speed for starting and better bagging.  
• Move lever backward for SLOW engine  
speed.  
Flat washer  
Wheel  
• For extremely heavy cutting, reduce the  
width of cut.  
• For side discharge lawn mowers, cut in  
a counterclockwise direction, starting at  
the outside of the area to be cut, in order  
to spread grass clippings more evenly  
and to put less load on the engine. To  
keep clippings off of walkways, flower  
beds, etc., make the first cuts in a clock-  
wise direction.  
• Some models have engines equipped  
with a choke feature. Move the lever all  
the way forward to the CHOKE position  
when starting a cold engine.  
Bolt  
3/8-16  
Locknut  
Spacer  
SLOW  
FAST  
MODELS WITH “QUICK ADJUST”  
WHEEL HEIGHT ADJUSTERS  
CHOKE  
(START)  
NOTE: For shipping purposes, the rear  
wheels on your lawn mower may not be  
adjusted to the same position as the front  
wheels. Before operating mower adjust all  
wheels to the same cutting height.  
• Raise wheels for low cut and lower  
wheels for high cut.  
• Adjust cutting height to suit your require-  
ments. Medium position is best for most  
lawns.  
MAX 1/3  
• When using a rear discharge lawn  
mower in moist, heavy grass, clumps  
of cut grass may not enter the grass  
catcher. Reduce ground speed (pushing  
speed) and/or run the lawn mower over  
the area a second time.  
• If a trail of grass clipping is left on the  
right side of a rear discharge lawn mow-  
er, mow in a clockwise direction with a  
small overlap to collect the clippings on  
the next pass.  
• Pores in cloth grass catchers can be-  
come filled with dirt and dust with use  
and the catcher will collect less grass.  
To prevent this, regularly hose catcher  
off with water and let dry before use.  
Remote  
throttle  
control  
• Tochangecuttingheight,squeezeadjuster  
lever toward wheel. Move wheel up or  
down to suit your requirements. Be sure  
all wheels are in the same setting.  
NOTE: Adjuster is properly positioned when  
plate tab inserts into hole in lever. Also, 9-  
position adjusters (if so equipped) allow lever  
to be positioned between the plate tabs.  
MODELS WITH FIXED SPEED ENGINES  
Engine speed was set at the factory for  
optimum performance. Engine speed is  
not adjustable.  
• Certain types of grass and grass  
conditions may require that an area be  
mulched a second time to completely  
hide the clippings. When doing a second  
cut, mow across (perpendicular) to the  
first cut path.  
• Change your cutting pattern from week  
to week. Mow north to south one week  
then change to east to west the next  
week. This will help prevent matting and  
graining of the lawn.  
TO ADJUST CUTTING HEIGHT  
LEVER BACKWARD  
TO LOWER MOWER  
Plate tab  
Adjust cutting height to suit your require-  
ments. Medium position is best for most  
lawns. Raise wheels for low cut and lower  
wheels for high cut.  
MODELS WITH MANUAL ADJUST  
BOLT-ON WHEELS  
• Remove wheel, bolt, and hardware and  
reassemble in desired adjustment hole.  
LEVER FORWARD TO RAISE MOWER Lever  
8
13  
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MULCHER PLUG BUILT INTO REAR DOOR  
BEFORE STARTING ENGINE  
Read the engine manual packed with your  
mower.  
TO START ENGINE  
CAUTION: The mower blade rotates  
whenever the engine is running.  
FOR MULCHING MOWERS ONLY  
Most mulching mowers are shipped ready  
to be used as a mulcher.  
FILL ENGINE WITH OIL  
Your lawn mower is shipped without oil in  
the engine.  
• Be sure mower is level and area around  
oil fill is clean.  
“REAR DISCHARGE ONLY” MOWERS  
• Move engine speed control to FAST  
position (or to CHOKE/START position  
on models equipped with choke feature).  
• If your mower has a primer, to start a  
cold engine, push primer as many times  
as instructed in the engine manual  
packed with your mower. Use a firm  
push. This step is not usually necessary  
when starting an engine which has  
already run for a few minutes.  
• Hold operator presence control bar  
down against handle.  
MODELS WITH RECOIL STARTER  
• Pull starter handle quickly. Do not allow  
starter rope to snap back.  
MODELS WITH ELECTRIC STARTER  
• Push the engine start button (or turn the  
key on models so equipped).  
IMPORTANT: Do not crank engine more  
than five continous seconds each time you  
try to start. Wait 5 to 10 seconds between  
each attempt.  
Some models have a seperate mulcher  
plug, other models have the mulcher plug  
built into the rear door. To convert to bag-  
ging or discharging, the plate or plug (if  
so equipped) must be removed from the  
discharge opening of the lawn mower.  
• Open rear door and remove mulcher  
plate or plug (if so equipped). Store  
mulcher plate or plug in a safe place.  
• You can now install grass catcher or  
optional clipping deflector accessory.  
• To return to mulching operation, install  
mulcher plate or plug into discharge  
opening of mower.  
CAUTION: Do not run your lawn mower  
without mulcher plate/plug in place or ap-  
proved clipping deflector or grass catcher  
in place. Never attempt to operate the  
lawn mower with the rear door removed or  
propped open.  
• Remove engine oil filler plug (oil fill cap/  
dipstick on models so equipped).  
• Slowly add oil. For type and grade of  
oil to use, see “ENGINE” in the Mainte-  
nance section of this manual.  
• Fill to the top of slot in filler hole (to  
“FULL” line on dipstick on models so  
equipped). Do not overfill.  
• Replace plug (oil fill cap/dipstick on  
models so equipped) and tighten.  
• Check oil level before each use. Add oil  
as needed.  
• To change oil, see Maintenance section  
of this manual.  
FILL GASOLINE TANK  
• Fill gasoline tank with fresh, clean, un-  
leaded gasoline. DO NOT USE PRE-  
MIUM GASOLINE. BE CAREFUL NOT  
TO OVERFILL TANK.  
WARNING: Alcohol blended fuels (called  
gasohol or using ethanol or methanol) can  
attract moisture which leads to separation  
and formation of acids during storage.  
Acidic gas can damage the fuel system  
of an engine while in storage. To avoid  
engine problems, the fuel system should  
be emptied before storage of 30 days  
or longer. Drain the fuel tank, start the  
engine and let it run until fuel lines and  
carburetor are empty. Use fresh fuel next  
season. See Storage Instructions for  
additional information. Never use engine or  
carburetor cleaner products in fuel tank or  
permanent damage may occur.  
“SIDE DISCHARGE ONLY” MOWERS  
MULCHER PLATE TYPE  
ALL MODELS  
MULCHER "PLATE"  
To convert to bagging or discharging,  
mulcher plate must be removed from un-  
derside of lawn mower.  
• Remove the four (4) screws and lock nuts  
securing the mulcher plate to the mower.  
• Store mulcher plate and hardware in a  
safe place.  
• Mower can now be used for side  
discharging or optional grass catcher  
accessory can be attached.  
• To return to mulching operation, simply  
reinstall mulcher plate and tighten hard-  
ware securely.  
• For engines equipped with choke, slowly  
move engine speed control lever to  
FAST after engine starts.  
TO STOP ENGINE  
• To STOP engine, release operator pres-  
ence control bar.  
NOTE: For engines with a primer, it may  
be necessary to repeat priming steps  
in cooler weather. In warmer weather,  
overpriming may cause flooding and  
engine will not start. If you do flood  
engine, wait a few minutes before  
attempting to start and DO NOT repeat  
priming steps.  
Slots  
Screw and  
lock nut  
Mulcher  
plate tabs  
MULCHER "PLUG"  
Operator  
presence  
control bar  
Recoil  
starter  
handle  
Mulcher plate  
Mulcher plug  
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12  
9
MULCHER PLUG TYPE “A”  
CAUTION: Do not run your lawn mower  
without rear mulcher plate or plug in place  
or approved grass catcher in place. Never  
attempt to operate the lawn mower with  
the rear door removed or propped open.  
To convert to mulching operation, mulcher  
plug must be installed into discharge open-  
ing of mower.  
• Open discharge guard.  
• Insert tab of mulch plug into housing  
opening.  
• Align hooks of mulch plug over hinge  
rod of discharge guard. Push mulch plug  
down until mulch plug is seated in hous-  
ing opening.  
CAUTION: Do not run your lawn mower  
without discharge guard, approved grass  
catcher or mulcher plug in place.  
MOWER IS  
NOW READY  
FOR MULCHING  
OPERATION  
Open mulcher door  
Discharge deflector  
GRASS CATCHER  
(REAR BAGGING MODELS ONLY)  
TO EMPTY GRASS CATCHER  
• Simply open rear door and lift grass  
catcher up and away from mower.  
NOTE: Do not drag the bag when  
emptying. It will cause unnecessary wear.  
CAUTION: Under normal usage, the  
catcher material is subject to deterioration  
and wear and should, therefore, be  
checked frequently for replacement. Any  
replacement catcher should be checked  
to ensure compliance with original  
manufacturer's specifi cations.  
CAUTION: Do not run lawn mower  
without the rear door, approved grass  
catcher or clipping deflector in place.  
Never attempt to operate mower with the  
rear door removed or propped open.  
Hinge rod  
Discharge  
guard  
“COMBI-CUT” MOWERS  
Your lawn mower was shipped ready to be  
used as a mulcher. To convert to bagging  
or discharging:  
REAR BAGGING  
• Open rear door and remove mulcher  
plate. Store mulcher plate in a safe  
place.  
• You can now install grass catcher.  
• To convert to mulching or discharging  
operation, install mulcher plug into rear  
discharge opening of mower, making  
sure all tabs are seated properly.  
Housing  
opening  
Hooks  
Mulcher plug  
Tab  
MULCHER PLUG TYPE “B”  
To convert to bagging or discharging:  
• Lift discharge guard and remove  
mulcher plug.  
• Mower can now be used for side dis-  
charging or optional grass catcher can  
be attached.  
• To return to mulching operation, simply  
reinstall mulcher plug as shown, making  
sure tab is seated properly.  
CAUTION: Do not run your lawn mower  
without discharge guard, approved grass  
catcher or mulcher plug in place.  
OPERATOR PRESENCE CONTROL  
BAR  
Your lawn mower is equipped with an op-  
erator presence control bar which requires  
the operator to be positioned behind the  
lawn mower handle in order to start and  
operate the lawn mower.  
CAUTION: Federal regulations require  
an engine control to be installed on this  
lawn mower in order to minimize the  
risk of blade contact injury. Do not under  
any circumstances attempt to defeat the  
function of the operator control. The blade  
turns when the engine is running.  
SIMPLE STEPS TO REMEMBER WHEN  
CONVERTING YOUR “COMBI-CUT”  
LAWN MOWER  
Slots  
FOR MULCHING -  
Mulcher  
plate tabs  
• Rear mulcher plate installed and rear  
door closed.  
• Mulcher door closed.  
SIDE DISCHARGING  
• Mulcher plate must be installed into rear  
discharge opening of mower (see above  
instructions).  
• Open mulcher door and install discharge  
deflector under door as shown.  
• Mower is now ready for discharging  
operation.  
• To convert to mulching or bagging  
operation, discharge deflector must be  
removed and mulcher door must be  
closed.  
Lift  
discharge  
guard  
FOR REAR BAGGING -  
• Rear mulcher plate removed.  
• Grass catcher installed.  
• Mulcher door closed.  
FOR SIDE DISCHARGING -  
• Rear mulcher plate installed and rear  
door closed.  
• Discharge deflector installed.  
Install  
mulcher plug  
Tab  
10  
11  
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