Poulan Lawn Mower Accessory 183159 User Manual

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OWNER’S MANUAL  
Model No. QC38B  
Product No. 954 14 01-10  
38 Inch Mower  
Grass Catcher  
• Assembly  
• Operation  
• Customer Responsibilities  
• Repair Parts  
183159 Rev. 1 8.20.03 rad  
Printed in U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
Be sure the area is clear of other people before mowing.  
Stop machine if anyone enters the area.  
Look for this symbol to point out im-  
portant safety precautions. It means  
CAUTION!!! BECOME ALERT!!! YOUR  
SAFETY IS INVOLVED.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary.Always  
look down and behind before and while backing.  
Never carry children. They may fall off and be seriously  
injured or interfere with safe machine operation.  
Keepchildrenoutofthemowingareaandunderthewatchful  
care of another responsible adult.  
CAUTION: Do not coast down a hill  
in neutral, you may lose control of  
the tractor.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn  
the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not  
have to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
CAUTION: Tow only the attachments  
that are recommended by and com-  
ply with specifications of the manu-  
facturer of your tractor. Use common  
sense when towing. Operate only at  
the lowest possible speed when on a  
slope. Too heavy of a load, while on  
a slope, is dangerous. Tires can lose  
tractionwiththegroundandcauseyou  
to lose control of your tractor.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
CAUTION: In order to prevent ac-  
cidental starting when setting up,  
transporting, adjusting or making re-  
pairs, always disconnect spark plug  
wire and place wire where it cannot  
contact spark plug.  
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to  
give you the best possible dependability and performance.  
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/  
department. They have competent, well trained technicians and the proper tools to service or repair this unit.  
Please read and retain this manual.The instructions will enable you to assemble and maintain your Grass Catcher properly.  
Always observe the "SAFETY RULES".  
TABLE OF CONTENTS  
SAFETY RULES .........................................................2-3  
ASSEMBLY.................................................................5-8  
OPERATION .................................................................. 9  
CUSTOMER RESPONSIBILITIES............................... 10  
STORAGE.................................................................... 10  
REPAIR PARTS...................................Center of Manual  
3
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KnowYour Grass Catcher  
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREASSEMBLINGOROPERATINGYOURGRASSCATCHER.  
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study  
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to  
prevent injury to yourself and others. Save this manual for future reference.  
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in  
severe eye damage. Always wear safety glasses or eye shields before starting your tractor and  
while mowing. We recommend a wide vision safety mask for over the spectacles or standard safety  
glasses.  
00155  
CARTON CONTENTS:  
UNPACKING INSTRUCTIONS  
(2) Container Tops  
(1) Support Assembly  
Remove all parts and packing materials from carton.  
(2) Container Bottoms (1) Bag of Parts  
(1) Upper Chute  
(1) Lower Chute  
(1) Owner's Manual  
Check carton contents against list. Be sure all parts  
are there.  
TOOLS REQUIRED FOR ASSEMBLY  
(2) 9/16" Wrenches  
BAG OF PARTS CONTENTS  
ASSEMBLY  
LOCATION  
HARDWARE SHOWN ACTUAL SIZE  
GROUP "A"  
GROUP "B"  
MOWER  
DECK  
BAFFLE  
(1) Bolt 3/8-16 x 1-1/4  
(1) Locknut 3/8-16  
GROUP "C"  
REAR  
MOUNTING  
BRACKET  
TO  
LOWER  
CHUTE  
TO  
MOWER  
DECK  
DRAW BAR  
(4) Shoulder Bolts  
5/16 - 18 Self Tapping  
(1) Washer 13/32 x 1 x 16 Ga.  
(1) Wing Nut  
4
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COVER  
PARTS IDENTIFICATION  
UPPER CHUTE  
DUMP  
BAG  
INDICATOR  
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CHUTE LATCH  
GRASS  
CATCHER  
CONTAINERS  
LOWER CHUTE  
LOWER CHUTE  
ATTACHING  
WING NUT  
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the  
tractor, in the operator's position.  
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:  
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift/motion control lever in neutral (N) position.  
Place attachment clutch in "DISENGAGED" position.  
Turn ignition key "OFF" and remove key.  
Make sure the blade and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
ASSEMBLY  
HEX BOLT  
MOWER DECK BAFFLE (See Fig. 1)  
Use Hardware - - GROUP "A"  
1
1. Raise your tractor mower deck to its highest position.  
2. Install the hex bolt, and locknut through mower deck  
baffle and tighten securely.  
LOCKNUT  
MOWER DECK BAFFLE  
02342  
Fig. 1  
5
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BAGGER SUPPORT ASSEMBLY  
(See Figs. 2A & 2B)  
MOUNTING COVER ASSEMBLY TO  
SUPPORT ASSEMBLY (See Fig. 3)  
NOTE: For ease of assembly, you may wish to obtain the  
assistance of another person for mounting cover assembly  
to tractor.  
3
2
NOTE: If your tractor already has four (4) shoulder bolts  
installed on the rear drawbar, simply hang the support as-  
sembly on the bolts. Discard the four (4) shoulder bolts  
supplied and go on to Step 3 instructions.  
1. Position cover assembly on ground behind tractor as  
shown.  
2. Lift and rotate cover to align cover bracket with support  
assembly.  
SHOULDER  
BOLTS  
3. Slide cover assembly down onto the support  
assembly.  
SUPPORT  
ASSEMBLY  
COVER  
ASSEMBLY  
FIG. 2A  
If your tractor does not have four (4) shoulder bolts installed  
on the drawbar, follow the instructions below.  
Use Hardware - - GROUP "B"  
1. Using the four formed holes in the drawbar, install the  
four shoulder bolts as shown and tighten securely.  
SUPPORT  
ASSEMBLY  
2. Hang the support assembly on the bolts.  
SELF  
SUPPORT  
TAPPING  
SHOULDER  
BOLTS  
ASSEMBLY  
FIG. 2B  
TO REMOVETHE SUPPORT ASSEMBLY (See  
Fig. 2C)  
1. Pulloutwardonthestopbracketenoughtoallowsupport  
assembly to be lifted up and away from drawbar.  
PULL OUT ON STOP BRACKET TO  
REMOVE SUPPORT ASSEMBLY  
02646  
02643  
FIG. 3  
FIG. 2C  
6
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CONTAINER ASSEMBLY (See Fig. 4)  
No hardware required  
CONTAINER MOUNTING (See Fig. 5)  
No hardware required  
4
5
1. Place bottom half inside of top half, as shown.  
1. Install one container to left side first with warning to  
outside of unit. Install other container to right side.  
2. Place one foot inside bottom half and lift top half to  
meet bottom half.  
3. Press halves tightly together while lifting top to lock  
into place as shown.  
IMPORTANT:BEFORELOCKINGTHETABS,HOOKEDEDGES  
ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS  
SHOWN IN INSET.  
NOTE:Rightcontainershouldalwaysoverlapleftcontainer  
at center support.  
2. Close cover and lock latch handle over center support  
tube.  
4. Repeat for other containers.  
COVER LATCH  
HANDLE  
CONTAINER  
CONTAINER  
WARNING  
BOTTOM HALF  
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TOP HALF  
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TUBE  
CONTAINER  
WARNING  
PRESS TOGETHER  
TO FORM SEAL  
FIG. 5  
CONTAINER  
WHILE LIFTING  
TOP HALF  
TOP HALF  
LOWER CHUTE (See Fig. 6)  
Use Hardware - - GROUP "C"  
6
1. Raise and hold deflector shield in upright position.  
2. Slide back edge of chute over rear corner of mower  
deck and pivot forward.  
3. Align slot in lower chute with hex bolt in mower deck  
baffle and close chute over deck openning.  
4. Secure with washer and wing nut.  
CONTAINER  
BOTTOM  
CAUTION: Do not remove discharge  
guard from mower. Raise and hold  
guard when attaching lower chute  
and allow it to rest on chute while  
in operation.  
HALF  
LOCKING  
TAB  
FIG. 4  
DEFLECTOR SHIELD  
ASSEMBLY CHECK: Squeeze sides of lower half of con-  
tainer and check that there is no gap between upper and  
lower halves. If a gap appears, unlock tabs to separate  
container halves and repeat instructions above.  
WASHER  
MOWER DECK  
BAFFLE  
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HEX BOLT  
WING NUT  
FIG. 6  
7
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UPPER CHUTE (See Figs. 7A & 7B)  
No hardware required  
LEVEL MOWER DECK  
No hardware required  
7
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1. Lower mower deck to its lowest cutting position.  
Besuredeckisproperlyleveledforbestmowerperformance.  
See your tractors owner's manual for instructions.  
2. Assemble upper chute by inserting curved end into  
hole in back of cover.  
NOTE: Handle carefully so as not to damage dump bag  
indicator.  
3. Push in and turn upper chute until it is in line with lower  
chute.  
4. Align the bosses on lower chute with alignment slots  
on upper chute and slide together.  
5. Secure with rubber latch by hooking hole in latch over  
latch pin.  
HANDLE  
DUMP BAG  
INDICATOR  
COVER  
UPPER  
CHUTE  
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ALIGNMENT  
SLOTS  
LATCH PIN  
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8
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OPERATION  
Avoid cutting wet grass or in the morning while the dew  
TIPS FOR IMPROVED BAGGING  
OPERATION:  
is still heavy. Grass clippings collected under these  
conditions tend to be sticky and adhere to the walls of  
the flow path causing clogging.  
Follow the mower operation instructions in your tractor  
owner's manual.  
Your bagger is equipped with a dump bag indicator.As  
the bags become full, the flow indicating ball will drop  
down in its slot, indicating that the bags are full or the  
chutes have become clogged. Care should be taken  
not to damage the parts and that the ball moves freely  
at the beginning of each use.  
When operating your grass catcher on a lawn where grass  
and leaf bagging equipment has not been used, you are  
picking up thatch and debris that has accumulated for long  
periods of time. The amount collected and the total time  
of operation may be greater than you will experience with  
regular use of your grass catcher.  
NOTE: To help prevent clogging of chutes, check/empty  
bags when ball begins to drop down in the slot.Experience  
will teach you the best time to empty the bags.  
Always run throttle at full speed when bagging.  
Select a gear low enough to give good mower cutting  
performance, good quality cut and good bagging  
performance.  
If the grass catcher fails to pick up cut grass or leaves,  
it is an indication that clogging has occurred in the  
system or that the grass catcher containers are full.  
a. Disengage blades, shift into neutral, engage the  
parking brake and stop the engine.  
NOTE: It may be necessary to overlap width of cut to suit  
your conditions.  
- Raise seat. Unlatch and raise cover.  
- Slide out containers and dispose of clippings .  
- Replace containers, close cover, and latch.  
b. Unlatch chutes and check for clogging  
- Remove all debris in chutes.  
If grass is extremely tall, it should be mowed twice.The  
first time relatively high, the second time to desired  
height.  
Use left hand side of mower for trimming.  
Plastic trash bags can be inserted inside grass catcher  
containers for ease of debris disposal. To remove the  
plastic trash bags when full:  
a. Disengage blades, shift into neutral, engage the  
parking brake and stop the engine.  
- Reassemble and latch chutes  
c. Checktoinsuredumpbagindicatorhasnotbecome  
clogged.  
b. Raise seat. Unlatch and raise cover.  
- The air passage hole must be clear of debris.  
Gentlyinsertasmalltwigorwireintopassageway  
to clear.  
c. Remove one container at a time by grasping  
container handles and pulling toward the rear, off  
of the tube rails.  
d. With the container resting on the ground, close  
and secure the top of the plastic lawn bag.  
CAUTION  
e. Tip the container on its side and slide the filled bag  
from the container.  
f. Install a new plastic lawn bag with the edges of the  
bag draped over upper lip of the container.  
g. Repeat for other containers.  
h. Reinstall containers making sure right container  
overlaps left container at center supports.  
• Do not operate mower with grass catcher  
partially installed.  
• Disengage blades and stop engine before  
leaving tractor seat to empty containers,  
unclogging chutes, etc.  
• Close cover before starting.  
j. Closecoverandsecurelatchesovercentersupport  
tubes.  
• Disengage mower when crossing driveways  
or gravel surfaces and other areas where  
thrown objects could be a hazard.  
• Do not attempt to vacuum up cans or other  
potentially hazardous projectiles.  
9
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CUSTOMER RESPONSIBILITIES  
STORAGE  
GENERAL RECOMMENDATIONS  
When grass catcher is to be stored for a period of time,  
clean it thoroughly, remove all dirt, grass, leaves, etc.Store  
in a clean, dry place.  
Always observe safety rules when performing any main-  
tenance.  
Before each use check for loose fasteners.  
Clean unit thoroughly after each use.  
CAUTION: Do not leave grass in bagger  
containers. Empty containers after each  
use and before storing. Failure to do so  
may result in spontaneous combustion  
which could develop into a fire.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
See BLADE CARE instructions in your tractor owner's  
manual.  
CAUTION:BEFOREPERFORMINGANY  
MAINTENANCE,SERVICEORADJUST-  
MENTS:  
Depress clutch brake pedal fully and  
set parking brake.  
Place gearshift/motion control lever in  
"NEUTRAL" position.  
Placeclutchcontrolin"DISENGAGED"  
position.  
Turn ignition key to "OFF" position.  
Make sure blades and all moving parts  
have completely stopped.  
Disconnect spark plug wire(s) from  
spark plug(s) and place wire where it  
cannot come in contact with plug.  
CAUTION: Grass catcher components  
are subject to wear, damage and  
deterioration, which could expose  
moving parts or allow objects to be  
thrown. Frequently check components  
and replace with manufacturer's  
recommended parts, when necessary.  
10  
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NOTES  
11  
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REPAIR PARTS / PIÈCES DE RECHANGE  
GRASS CATCHER - - MODEL NUMBER QC38B / RAMASSE-HERBE - - NUMÉRO DE MODÈLE QC38B  
PRODUCT NUMBER 954 14 01-10 / NUMÉRO DE PRODUIT 954 14 01-10  
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REPAIR PARTS / PIÈCES DE RECHANGE  
GRASS CATCHER - - MODEL NUMBER QC38B / RAMASSE-HERBE - - NUMÉRO DE MODÈLE QC38B  
PRODUCT NUMBER 954 14 01-10 / NUMÉRO DE PRODUIT 954 14 01-10  
DESCRIPTION  
TION  
DESCRIP  
KEY PART  
NO. NO.  
DESCRIPTION  
TION  
DESCRIP  
KEY PART  
NO. NO.  
Vis #10-24 x 5/8  
Screw #10  
Spring, Co  
Spacer, Co  
Spring, Co  
-24 x 5/8  
ver L.H. (blac  
ver  
10  
20 8710810  
ant #10-24  
ercle  
Écrou auto-serr  
Grillage de couv  
Nut, Cro  
wnlock #10-24  
2
3
4
532069180  
532127533  
532171061  
couvercle C.G.  
k) Ressort de  
Entretoise de  
21 532132796  
22 532133235  
23 532132983  
24 532180923  
Screen, Co  
ver  
couvercle  
vercle Ens.  
3,38,39) Cou  
Cover Asm.(Incl.  
.
couvercle C.D  
y) Ressort de  
ver R.H. (gra  
Support A  
ssembly  
)
combris 3,38,39  
(Y  
rt  
Ensemble du suppo  
ieure  
Glissière supér  
Vis spéciale  
5321395  
69  
Chute  
, Upper  
Screw, Special  
Dump Bag Indicator  
5
6
7
frein  
400  
25 873800  
Lock  
nut  
Écrou  
81802100  
8
Ressor  
t de retenue  
Spring, Retainer  
Bolt  
Bracket, Stop  
26 532124670  
27 872140405  
28 532179745  
532170165  
31 532174083  
Indicateur de sac de  
gement  
Vis #10-24 x 1-1/8  
532140572  
n
Boulo  
déchar  
Support  
Boulon  
Screw, #10-24 x 1-1/8  
8
9
532087175  
819061216  
t
Shoulder Bol  
a.  
29  
Rondelle 3/16x3/4x16 J  
Washer 3  
/16x3/4x16 Ga.  
xtrémité de  
Chapeau de l’e  
Plug, Tub  
ing End  
Entret  
oise fendue  
Écrou borgne #10-24  
Rondelle frein  
Spacer, Split  
10 532007206  
67  
au  
tuy  
Nut, Acor  
n #10-24  
11 5320608  
Cadre de ramasse-herbe  
Bagger, F  
rame  
32 532179746  
33 532128600  
Washer, loc  
k
12 810071000  
13 532109808  
ère  
ille de charni  
Goup  
Pin, Hinge  
Gasket, Co  
ière  
Loquet de gliss  
Latch, Chu  
Nut, Weld  
te  
couvercle  
Garniture de  
ver  
4
34 53212753  
e du loquet  
Ax  
Boulon H 3/8-16 x 1-1/4  
/32x1x16 Ja.  
4
14 53212500  
érieur  
Conteneur sup  
Container  
Container  
, Top  
, Bottom  
, Cover  
Latch Handle  
35 532129585  
Bolt, Hex 3/8-16 x 1-1/4  
Washer 13/32x1x16 Ga.  
15 874930620  
16 819131616  
érieur  
Conteneur inf  
oignée de loqu  
6
36 53218328  
Rondelle 13  
frein 3/8-16  
et de  
P
38 532130895  
Écrou  
Gliss  
Écrou  
nut 3/8-16  
, Lower  
ut 3/8-16  
600  
Lock  
Chute  
Wingn  
17 873930  
ercle  
couv  
Bande  
e
ière inférieur  
70  
651  
18 5321319  
19 532135  
Strip, Re  
inforcement  
39 532155042  
à oreilles 3/8-16  
iétaire  
Manuel du pror  
ual  
Owner's Man  
532183159  
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