Poulan Lawn Mower Accessory 151673 User Manual

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OWNER’S MANUAL  
Model No. CG46A  
Product No. 964 04 06-07  
46 Inch Mower  
Grass Catcher  
• Assembly  
• Operation  
• Customer Responsibilities  
• Repair Parts  
151673 Rev. 4 5.20.03 rad  
Printed in U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
Be sure the area is clear of other people before mowing.  
Look for this symbol to point out im-  
portant safety precautions. It means  
CAUTION!!! BECOMEALERT!!! YOUR  
SAFETY IS INVOLVED.  
Stop machine if anyone enters the area.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary.Always  
look down and behind before and while backing.  
Never carry children. They may fall off and be seriously  
injured or interfere with safe machine operation.  
Keepchildrenoutofthemowingareaandunderthewatchful  
care of another responsible adult.  
CAUTION: Do not coast down a hill  
in neutral, you may lose control of the  
tractor.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn  
the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not  
have to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
CAUTION: Tow only the attachments  
that are recommended by and comply  
with specifications of the manufacturer  
of your tractor. Use common sense  
when towing. Operate only at the lowest  
possible speed when on a slope. Too  
heavy of a load, while on a slope, is  
dangerous. Tires can lose traction with  
thegroundandcauseyoutolosecontrol  
of your tractor.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
CAUTION: Inordertopreventaccidental  
starting when setting up, transporting,  
adjusting or making repairs, always  
disconnect spark plug wire and place  
wire where it cannot contact spark  
plug.  
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to  
give you the best possible dependability and performance.  
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/  
department. They have competent, well trained technicians and the proper tools to service or repair this unit.  
Please read and retain this manual.The instructions will enable you to assemble and maintain your Grass Catcher properly.  
Always observe the "SAFETY RULES".  
TABLE OF CONTENTS  
SAFETY RULES............................................................. 2  
BAG OF PARTS...........................................................4-5  
ASSEMBLY................................................................6-10  
OPERATION................................................................. 11  
CUSTOMER RESPONSIBILITIES............................... 12  
STORAGE .................................................................... 12  
REPAIR PARTS..................................... center of manual  
3
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KnowYour Grass Catcher  
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREASSEMBLINGOROPERATINGYOURGRASSCATCHER.  
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study  
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to  
prevent injury to yourself and others. Save this manual for future reference.  
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in  
severe eye damage. Always wear safety glasses or eye shields before starting your tractor and  
while mowing. We recommend a wide vision safety mask for over the spectacles or standard  
safety glasses.  
UNPACKING INSTRUCTIONS  
CARTON CONTENTS:  
(3) Container Tops  
(1) Mounting Bracket  
Remove all parts and packing materials from carton.  
(3) Container Bottoms (1) Mounting Support Plate  
Fold flaps to inside of carton and turn carton upsid-  
edown on floor of work area. To protect grass catcher  
cover during assembly place cover upsidedown on  
overturned carton.  
(1) Upper Chute  
(1) Lower Chute  
(1) Support Post  
(1) Cover Assembly  
(1) Cover Seal  
(1) Bag of Parts  
(1) Owner's Manual  
Check carton contents against list. Be sure all parts  
are there.  
NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the as-  
sembly instructions will identify the group needed for that step.  
BAG OF PARTS CONTENTS  
ASSEMBLY  
LOCATION  
HARDWARE SHOWN ACTUAL SIZE  
GROUP "A"  
REAR  
MOUNTING  
BRACKET  
AND  
SUPPORT  
PLATE  
TO  
(6) Bolt 7/16 - 14 x 3/4 Self Tapping  
DRAW BAR  
GROUP "B"  
SUPPORT  
POSTS  
TO  
(2) Bolt 5/16 - 18 x 2-1/4  
COVER  
ASSEMBLY  
(2) Bolt 5/16 - 18 x 3/4  
(4) Locknut 5/16-18  
4
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BAG OF PARTS CONTENTS (continued)  
GROUP "C"  
(2) Support Clevis Pin  
SUPPORT  
POSTS  
TO  
MOUNTING  
BRACKET  
(2) Retainer Spring  
(4) Tubing End Caps  
GROUP "D"  
(2) Latch Hook Assembly  
LOWER  
CHUTE  
ASSEMBLY  
TO  
MOWER  
DECK  
(2) Nut, Weld #10  
(2) Screw #10 x 5/8  
(2) Washer 3/16 x 3/4 x 16 Ga.  
(2) Washer, Lock #10  
GROUP "E"  
CHUTE  
LATCH  
ASSEMBLY  
to  
(1) Screw #10 x 1-1/8  
(1) Spacer, Split #10  
UPPER  
CHUTE  
(2) Washer 3/16 x 3/4 x 16 Ga.  
(1) Nut, Acorn #10  
GROUP "F "  
(1) Rubber Latch  
CHUTE  
LATCH  
ASSEMBLY  
to  
LOWER  
CHUTE  
(1) Washer, Lock #10  
(1) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Weld #10  
(1) Screw #10 x 5/8  
5
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ASSEMBLY  
PARTS IDENTIFICATION  
COVER  
UPPER CHUTE  
DUMP BAG  
INDICATOR  
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CHUTE LATCH  
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LOWER CHUTE  
GRASS  
CATCHER  
CONTAINERS  
LOWER CHUTE  
ATTACHING  
STRAPS  
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the  
tractor, in the operator's position.  
(1) 1/2" Wrench  
(1) 3" or longer Extension  
(1) Short Handle  
(1) 1/2" Socket  
(1) 5/8" Socket  
(1) Drive Ratchet  
THESE ARE THE TOOLSYOU WILL NEED TO  
ASSEMBLEYOUR GRASS CATCHER:  
Phillips Screwdriver  
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:  
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift/motion control lever in "NEUTRAL" position.  
Place attachment clutch in "DISENGAGED" position.  
Turn ignition key "OFF" and remove key.  
Make sure the blade and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in  
contact with plug.  
6
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REAR MOUNTING BRACKET and  
SUPPORT PLATE (See Figs. 1A & 1B)  
Use Hardware - - GROUP "A"  
COVER SEAL (See Fig. 2)  
No hardware required  
2
1
1. Align mark on seal with mark at cover opening.  
2. Work seal into opening so cover sits between flanges  
of seal.  
1. Install support plate to inside of drawbar as shown,  
using two (2) 7/16-14 x 3/4 hex bolts and the two  
threaded upper holes in the plate. Do not tighten at  
this time.  
NOTE: Be sure to align the four (4) lower threaded holes  
of the support plate with the holes in the drawbar.  
2. Assemblethemountingbracketasshowntotheoutside  
of the drawbar using four (4) 7/16-14 x 3/4 hex bolts  
and the four (4) lower threaded holes of the support  
plate. Tighten all hardware securely.  
ALIGNMENT  
MARKS  
HEX BOLTS  
THREADED  
UPPER HOLES  
COVER SEAL  
Fig. 2  
SUPPORT  
PLATE  
SUPPORT POST (See Fig. 3)  
3
Use Hardware - - GROUP "B"  
1. Rotate cover assembly onto its side as shown.  
2. Securesupporttubestocoverassemblyusingshorthex  
bolts, long hex bolts, and locknuts as shown. Tighten  
all hardware securely.  
DRAWBAR  
COVER  
ASSEMBLY  
SHORT  
HEX BOLTS  
02  
35  
7
Fig. 1A  
MOUNTING  
BRACKET  
SUPPORT  
PLATE  
LONG  
HEX BOLTS  
LOCKNUTS  
HEX  
BOLTS  
LOCKNUTS  
SUPPORT  
POSTS  
THREADED  
LOWER HOLES  
Fig. 3  
DRAWBAR  
Fig. 1B  
7
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MOUNTING TO TRACTOR (See Fig. 4)  
Use Hardware - - GROUP "C"  
NOTE: For ease of assembly, you may wish to obtain the  
assistance of another person for mounting assembly to  
tractor.  
CONTAINER ASSEMBLY (See Fig. 5)  
No hardware required  
5
4
1. Place bottom half inside of top half, as shown.  
2. Place one foot inside bottom half and lift top half to  
meet bottom half.  
3. Press halves tightly together while lifting top to lock  
into place as shown.  
IMPORTANT:BEFORELOCKINGTHETABS,HOOKEDEDGES  
ONBOTHHALVESMUSTOVERLAPTOFORMSEALASSHOWN  
IN INSET.  
1. Raise seat on tractor to allow assembly to be mount-  
ed.  
2. With cover closed, lift assembly and place support  
posts into mounting bracket. Allow assembly to rest  
on bottom of mounting bracket.  
4. Repeat for other containers.  
3. Line up holes in mounting bracket with holes in support  
posts and insert support post clevis pins. Secure with  
retainer springs.  
CONTAINER  
BOTTOM HALF  
4. Install the four (4) tubing end caps onto container sup-  
port. Tap each end cap onto container support tubes  
to seat securely.  
2089  
0
CONTAINER  
TOP HALF  
COVER ASSEMBLY  
PRESS TOGETHER  
TO FORM SEAL  
CONTAINER  
WHILE LIFTING  
TOP HALF  
TOP HALF  
SUPPORT  
END CAP  
POST  
CLEVIS  
PINS  
02360  
RETAINER  
SPRINGS  
CONTAINER  
BOTTOM  
HALF  
LOCKING  
TAB  
FIG. 5  
SUPPORT  
POST  
ASSEMBLY CHECK: Squeeze sides of lower half of con-  
tainer and check that there is no gap between upper and  
lower halves. If a gap appears, unlock tabs to separate  
container halves and repeat instructions above.  
MOUNTING  
BRACKET  
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Fig. 4  
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8
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CONTAINER MOUNTING (See Fig. 6)  
No hardware required  
1. Install one container to left side first with warning to  
outside of unit.Install another container to center posi-  
tion and one in right position.  
LOWER CHUTE (See Fig. 7A & 7B)  
Use Hardware - - GROUP "D"  
1. Press weld nut into rubber latch and install two latch  
hook assemblies to lower chute using screw, washer,  
and lock washer as shown.  
6
7
NOTE:Rightcontainershouldalwaysoverlapleftcontainer  
at center supports.  
2. Tighten hardware securely.  
3. Raise and hold deflector shield in upright position.  
2. Close cover and lock latch handles over center support  
tubes.  
4. Place rear of chute over rear of mower deck opening.  
Push chute down and forward to guide extended edge  
of chute between discharge guard and mower deck.  
5. Hook front latch into tab hole on front of mower deck.  
6. Hook rear latch into flange hole on back of mower  
deck.  
COVER LATCH  
HANDLES  
CAUTION:Donotremovedischargeguard  
from mower. Raise and hold guard when  
attaching lower chute and allow it to rest  
on chute while in operation.  
CONTAINER  
WARNING  
CENTER  
SUPPORT  
TUBES  
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WASHER  
CONTAINER  
HANDLE  
LATCH  
WELD NUT  
CONTAINER  
WARNING  
Fig. 7A  
Fig. 6  
DEFLECTOR  
SHIELD  
FRONT  
LATCH  
REAR LATCH  
Fig. 7B  
9
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UPPER CHUTE (See Fig. 9A &9B)  
No hardware required  
CHUTE LATCH ASSEMBLY  
(See Fig. 8)  
8
9
Use Hardware - - GROUP "E & F"  
1. Lower mower deck to its lowest cutting position.  
1. Assemble hardware shown (latch pin) to upper  
chute.  
2. Assemble upper chute by inserting curved end into  
hole in back of cover.  
2. Press weld nut into rubber latch and assemble rubber  
latch to lower chute, as shown.  
NOTE: Handle carefully so as not to damage dump bag-  
ger indicator.  
3. Tighten all hardware securely.  
3. Push in and turn upper chute until it is in line with lower  
chute.  
WASHERS  
3/16 x 3/4 x 16 GA.  
#10 x 1-1/8" SCREW  
4. Align the bosses on lower chute with alignment slots  
on upper chute and slide together.  
SPLIT  
SPACER  
5. Secure with rubber latch by hooking hole in latch over  
latch pin.  
DUMP BAGGER  
UPPER CHUTE  
UPPER  
CHUTE  
INDICATOR  
HANDLE  
ACORN NUT  
COVER  
#10  
x
5/8"  
SCREW  
RUBBER  
LATCH  
LOWER CHUTE  
LOWER  
CHUTE  
WELD  
NUT  
0
2102  
WASHER  
3/16 x 3/4 x 16 GA.  
LOCK WASHER  
Fig. 9A  
Fig. 8  
ALIGNMENT  
SLOT  
LATCH PIN  
RUBBER  
LATCH  
BOSSES  
Fig. 9B  
LEVEL MOWER DECK  
10 No hardware required  
Be sure deck is properly leveled for best mower  
performance. See your tractors owner's manual for  
instructions  
10  
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OPERATION  
Avoid cutting wet grass or in the morning while the dew  
TIPS FOR IMPROVED BAGGING  
OPERATION:  
is still heavy. Grass clippings collected under these  
conditions tend to be sticky and adhere to the walls of  
the flow path causing clogging.  
Follow the mower operation instructions in your tractor  
owner's manual.  
Your bagger is equipped with a dump bag indicator.As  
the bags become full, the flow indicating ball will drop  
down in its slot, indicating that the bags are full or the  
chutes have become clogged. Care should be taken  
not to damage the parts and that the ball moves freely  
at the beginning of each use.  
When operating your grass catcher on a lawn where grass  
and leaf bagging equipment has not been used, you are  
picking up thatch and debris that has accumulated for long  
periods of time. The amount collected and the total time  
of operation may be greater than you will experience with  
regular use of your grass catcher.  
NOTE: To help prevent clogging of chutes, check/empty  
bags when ball begins to drop down in the slot.Experience  
will teach you the best time to empty the bags.  
Always run throttle at full speed when bagging.  
Select a gear low enough to give good mower cutting  
performance, good quality cut and good bagging  
performance.  
If the grass catcher fails to pick up cut grass or leaves,  
it is an indication that clogging has occurred in the  
system or that the grass catcher containers are full.  
a. Disengage blades, shift into neutral, engage the  
parking brake and stop the engine.  
NOTE: It may be necessary to overlap width of cut to suit  
your conditions.  
- Raise seat. Unlatch and raise cover.  
- Slide out containers and dispose of clippings .  
- Replace containers, close cover, and latch.  
b. Unlatch chutes and check for clogging  
- Remove all debris in chutes.  
If grass is extremely tall, it should be mowed twice.The  
first time relatively high, the second time to desired  
height.  
Use left hand side of mower for trimming.  
Plastic trash bags can be inserted inside grass catcher  
containers for ease of debris disposal. To remove the  
plastic trash bags when full:  
a. Disengage blades, shift into neutral, engage the  
parking brake and stop the engine.  
- Reassemble and latch chutes  
c. Checktoinsuredumpbagindicatorhasnotbecome  
clogged.  
b. Raise seat. Unlatch and raise cover.  
- The air passage hole must be clear of debris.  
Gentlyinsertasmalltwigorwireintopassageway  
to clear.  
c. Remove one container at a time by grasping  
container handles and pulling toward the rear, off  
of the tube rails.  
d. With the container resting on the ground, close  
and secure the top of the plastic lawn bag.  
CAUTION  
e. Tip the container on its side and slide the filled bag  
from the container.  
f. Install a new plastic lawn bag with the edges of the  
bag draped over upper lip of the container.  
g. Repeat for other containers.  
h. Reinstall containers making sure right container  
overlaps left container at center supports.  
• Do not operate mower with grass catcher  
partially installed.  
• Disengage blades and stop engine before  
leaving tractor seat to empty containers,  
unclogging chutes, etc.  
• Close cover before starting.  
j. Closecoverandsecurelatchesovercentersupport  
tubes.  
• Disengage mower when crossing driveways  
or gravel surfaces and other areas where  
thrown objects could be a hazard.  
• Do not attempt to vacuum up cans or other  
potentially hazardous projectiles.  
11  
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CUSTOMER RESPONSIBILITIES  
STORAGE  
GENERAL RECOMMENDATIONS  
When grass catcher is to be stored for a period of time,  
clean it thoroughly, remove all dirt, grass, leaves, etc.Store  
in a clean, dry place.  
Always observe safety rules when performing any main-  
tenance.  
Before each use check for loose fasteners.  
Clean unit thoroughly after each use.  
CAUTION: Do not leave grass in bagger  
containers. Empty containers after each  
use and before storing. Failure to do so  
may result in spontaneous combustion  
which could develop into a fire.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
See BLADE CARE instructions in your tractor owner's  
manual.  
CAUTION:BEFOREPERFORMINGANY  
MAINTENANCE,SERVICEORADJUST-  
MENTS:  
Depress clutch brake pedal fully and  
set parking brake.  
Place gearshift/motion control lever in  
"NEUTRAL" position.  
Placeclutchcontrolin"DISENGAGED"  
position.  
Turn ignition key to "OFF" position.  
Make sure blades and all moving parts  
have completely stopped.  
Disconnect spark plug wire(s) from  
spark plug(s) and place wire where it  
cannot come in contact with plug.  
CAUTION: Grass catcher components  
are subject to wear, damage and  
deterioration, which could expose  
moving parts or allow objects to be  
thrown. Frequently check components  
and replace with manufacturer's  
recommended parts, when necessary.  
12  
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NOTES  
13  
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REPAIR PARTS/PIÈCES DE RECHANGE  
GRASS CATCHER - MODEL NUMBER CG46A / RAMASSE-HERBE - NUMÉRO DE MODÈLE CG46A  
PRODUCT NUMBER 954 04 06-07 / NUMÉRO DE PRODUIT 954 04 06-07  
5
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REPAIR PARTS/PIÈCES DE RECHANGE  
GRASS CATCHER - MODEL NUMBER CG46A / RAMASSE-HERBE - NUMÉRO DE MODÈLE CG46A  
PRODUCT NUMBER 954 04 06-07 / NUMÉRO DE PRODUIT 954 04 06-07  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
2
3
4
532069180 Nut, Crownlock #10-24  
532127533 Screen, Cover  
532139850 Cover Assembly  
(Includes 3, 37, 38, 39)  
532126840 Chute, Upper  
818021008 Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2  
Écrou auto-serrant #10-24  
Écran de couvercle  
Couvercle  
(Y compris 3, 37,38,39)  
Glissière supérieure  
25 532063124 Locknut 5/16 x 18  
26 532124670 Spring, Retainer  
27 874760512 Bolt, Hex 5/16-18 x 3/4  
28 874760536 Bolt, Hex 5/16-18 x 2-1/4  
29 532144840 Bagger, Support Post  
30 532144839 Bracket, Mounting  
31 532174083 Plug, Tubing End  
32 532134639 Bagger, Frame  
33 532128600 Pin, Hinge  
34 532127534 Gasket, Cover  
35 532183286 Container, Top  
36 532129586 Container, Bottom  
37 532134637 Seal, Cover  
Écrou frein 5/16 x 18  
Ressort de retenue  
Boulon H 5/16-18 x 3/4  
Boulon H 5/16-18 x 2-1/4  
Support du ramasse-herbe  
Support de montage  
Capuchon d’extrémité de tuyau  
Cadre de ramasse-herbe  
Goupille de charnière  
Garniture de couvercle  
Bac à gazon supérieur  
Bac à gazon inférieur  
Sceau de couvercle  
Poignée de loquet de couve  
Bande  
5
6
7
532140572 Dump Bagger Indicator  
Indicateur du sac de  
déchargement  
8
9
532087175 Screw, #10-24 x 1-1/8  
819061216 Washer 3/16x3/4x16 Ga.  
Vis #10-24 x 1-1/8  
Rondelle 3/16x3/4x16 Ja.  
Entretoise fendue  
Écrou borgne #10-24  
Rondelle frein  
Loquet de glissière  
Axe de loquet  
Crochet de loquet  
Loquet de caoutchoc  
Glissière inférieure  
Vis #10-24 x 5/8  
10 532007206 Spacer, Split  
11 532060867 Nut, Acorn #10-24  
12 810071000 Washer, Lock  
13 532109808 Latch, Chute  
14 532125004 Nut, Weld  
15 532130760 Latch, Hook  
16 532130759 Rubber, Latch  
18 532145578 Chute, Lower  
20 871161010 Screw #10-24 x 5/8  
24 874780712 Bolt, 7/16-14 x 3/4  
38 532130895 Latch Handle, Cover  
39 532186601 Strip, Reinforcement  
40 871141008 Screw #10-24 x 1/2  
41 532145326 Pin, Clevis  
Vis #10-24 x 1/2  
Axe de chape  
Plaque de renforcement  
Manuel de propriétaire  
42 532145892 Plate, Reinforcement  
532151673 Owner's Manual  
Boulon H 7/16-14 x 3/4  
02480  
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