Poulan Lawn Mower 191603 User Manual

MODEL NO. CN1842STA  
18.0 HP 42 INCH  
LAWN TRACTOR  
Assembly  
Operation  
Maintenance  
Service and Adjustments  
Storage  
Troubleshooting  
Repair Parts  
For Parts and Service, contact our authorized distributor:  
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886  
191603 02.27.04 TR  
PRINTED IN U.S.A.  
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SAFETY RULES  
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-  
ing objects. Failure to observe the following safety instructions could result in serious  
injury or death.  
• Be aware of the mower discharge direc-  
WARNING: In order to prevent ac-  
tion and do not point it at anyone. Do  
cidental starting when setting up, trans-  
not operate the mower without either  
porting, adjusting or making repairs,  
the entire grass catcher or the guard in  
always disconnect spark plug wire and  
place.  
place wire where it cannot contact spark  
• Slow down before turning.  
plug.  
• Never leave a running machine unat-  
tended. Always turn off blades, set  
WARNING: Do not coast down a  
hill in neutral, you may lose control of the  
parking brake, stop engine, and remove  
keys before dismounting.  
tractor.  
Turn off blades when not mowing.  
WARNING: Tow only the attachments  
that are recommended by and comply with  
specifications of the manufacturer of your  
tractor. Use common sense when towing.  
Operate only at the lowest possible speed  
when on a slope. Too heavy of a load,  
while on a slope, is dangerous. Tires can  
lose traction with the ground and cause  
you to lose control of your tractor.  
• Stop engine before removing grass  
catcher or unclogging chute.  
• Mow only in daylight or good artificial  
light.  
• Do not operate the machine while under  
the influence of alcohol or drugs.  
• Watch for traffic when operating near or  
crossing roadways.  
• Use extra care when loading or un-  
loading the machine into a trailer or  
truck.  
• Data indicates that operators, age 60  
years and above, are involved in a large  
percentage of riding mower-related in-  
juries. These operators should evaluate  
their ability to operate the riding mower  
safely enough to protect themselves and  
others from serious injury.  
• Keep machine free of grass , leaves or  
other debris build-up which can touch  
hot exhaust / engine parts and burn . Do  
not allow the mower deck to plow leaves  
or other debris which can cause build-  
up to occur. Clean any oil or fuel  
spillage before operating or storing the  
machine . Allow machine to cool before  
storage.  
WARNING: Engine exhaust, some  
of its constituents, and certain vehicle  
components contain or emit chemicals  
known to the State of California to cause  
cancer and birth defects or other reproduc-  
tive harm.  
WARNING: Battery posts, terminals  
and related accessories contain lead and  
lead compounds, chemicals known to the  
State of California to cause cancer and  
birth defects or other reproductive harm.  
Wash hands after handling.  
I. GENERAL OPERATION  
• Read, understand, and follow all instruc-  
tions in the manual and on the machine  
before starting.  
• Only allow responsible adults, who are  
familiar with the instructions, to operate  
the machine.  
• Clear the area of objects such as rocks,  
toys, wire, etc., which could be picked  
up and thrown by the blade.  
II. SLOPE OPERATION  
Slopes are a major factor related to loss-  
of-control and tipover accidents, which can  
result in severe injury or death. All slopes  
require extra caution. If you cannot back  
up the slope or if you feel uneasy on it, do  
not mow it.  
• Be sure the area is clear of other people  
before mowing. Stop machine if anyone  
enters the area.  
DO:  
• Never carry passengers.  
• Mow up and down slopes, not across.  
• Remove obstacles such as rocks, tree  
limbs, etc.  
• Do not mow in reverse unless abso-  
lutely necessary. Always look down and  
behind before and while backing.  
3
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SAFETY RULES  
• Watch for holes, ruts, or bumps. Un-  
• Use extra care when approaching blind  
corners, shrubs, trees, or other objects  
that may obscure vision.  
even terrain could overturn the machine.  
Tall grass can hide obstacles.  
• Use slow speed. Choose a low gear  
so that you will not have to stop or shift  
while on the slope.  
• Follow the manufacturer’s recommend-  
ations for wheel weights or counter-  
weights to improve stability.  
• Use extra care with grass catchers or  
other attachments. These can change  
the stability of the machine.  
• Keep all movement on the slopes slow  
and gradual. Do not make sudden  
changes in speed or direction.  
• Avoid starting or stopping on a slope. If  
tires lose traction, disengage the blades  
and proceed slowly straight down the  
slope.  
IV. SERVICE  
• Use extra care in handling gasoline and  
other fuels. They are flammable and  
vapors are explosive.  
- Use only an approved container.  
- Never remove gas cap or add fuel  
with the engine running. Allow  
engine to cool before refueling. Do  
not smoke.  
- Never refuel the machine indoors.  
- Never store the machine or fuel  
container inside where there is an  
open flame, such as a water heater.  
• Never run a machine inside a closed  
area.  
• Keep nuts and bolts, especially blade  
attachment bolts, tight and keep equip-  
ment in good condition.  
• Never tamper with safety devices.  
Check their proper operation regularly.  
• Keep machine free of grass, leaves, or  
other debris build-up. Clean oil or fuel  
spillage. Allow machine to cool before  
storing.  
• Stop and inspect the equipment if you  
strike an object. Repair, if necessary,  
before restarting.  
DO NOT:  
Do not turn on slopes unless neces-  
sary, and then, turn slowly and gradually  
downhill, if possible.  
Do not mow near drop-offs, ditches,  
or embankments. The mower could  
suddenly turn over if a wheel is over  
the edge of a cliff or ditch, or if an edge  
caves in.  
Do not mow on wet grass. Reduced  
traction could cause sliding.  
Do not try to stabilize the machine by  
putting your foot on the ground.  
Do not use grass catcher on steep  
slopes.  
• Never make adjustments or repairs with  
the engine running.  
• Grass catcher components are subject  
to wear, damage, and deterioration,  
which could expose moving parts or  
allow objects to be thrown. Frequently  
check components and replace with  
manufacturer's recommended parts,  
when necessary.  
• Mower blades are sharp and can cut.  
Wrap the blade(s) or wear gloves, and  
use extra caution when servicing them.  
• Check brake operation frequently. Ad-  
just and service as required.  
III. CHILDREN  
Tragic accidents can occur if the operator  
is not alert to the presence of children.  
Children are often attracted to the ma-  
chine and the mowing activity. Never as-  
sume that children will remain where you  
last saw them.  
• Keep children out of the mowing area  
and under the watchful care of another  
responsible adult.  
• Be alert and turn machine off if children  
enter the area.  
• Before and when backing, look behind  
and down for small children.  
• Never carry children. They may fall off  
and be seriously injured or interfere with  
safe machine operation.  
• Never allow children to operate the  
machine.  
4
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SAFETY RULES  
• Remove obstacles such as rocks, tree  
• Be sure the area is clear of other people  
before mowing. Stop machine if anyone  
enters the area.  
• Never carry passengers or children  
even with the blades off.  
• Do not mow in reverse unless abso-  
lutely necessary. Always look down and  
behind before and while backing.  
• Never carry children. They may fall off  
and be seriously injured or interfere with  
safe machine operation.  
• Keep children out of the mowing area  
and under the watchful care of another  
responsible adult.  
limbs, etc.  
• Watch for holes, ruts, or bumps. Uneven  
terrain could overturn the machine. Tall  
grass can hide obstacles.  
• Use slow speed. Choose a low gear  
so that you will not have to stop or shift  
while on the slope.  
• Avoid starting or stopping on a slope. If  
tires lose traction, disengage the blades  
and proceed slowly straight down the  
slope.  
• If machine stops while going uphill,  
disengage blades, shift into reverse and  
back down slowly.  
• Be alert and turn machine off if children  
enter the area.  
• Before and when backing, look behind  
and down for small children.  
• Do not turn on slopes unless necessary,  
and then, turn slowly and gradually  
downhill, if possible.  
• Mow up and down slopes (15° Max), not  
across.  
5
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PRODUCT SPECIFICATIONS  
CUSTOMER RESPONSIBILITIES  
• Read and observe the safety rules.  
• Follow a regular schedule in main-  
taining, caring for and using your tractor.  
• Follow the instructions under “Mainte-  
nance” and “Storage” sections of this  
owner’s manual.  
Gasoline  
Capacity and  
Type:  
1.25  
Unleaded  
Regular  
Oil Type  
(API-SF-SJ):  
SAE 30 (above 32°F)  
SAE 5W-30(below 32°F)  
WARNING: This tractor is equipped  
with an internal combustion engine and  
should not be used on or near any unim-  
proved forest-covered, brush-covered or  
grass-covered land unless the engine’s  
exhaust system is equipped with a spark  
arrester meeting applicable local or state  
laws (if any). If a spark arrester is used, it  
should be maintained in effective working  
order by the operator.  
In the state of California the above is  
required by law (Section 4442 of the  
California Public Resources Code). Other  
states may have similar laws. Federal  
laws apply on federal lands. A spark ar-  
rester for the muffler is available through  
your nearest authorized service center/de-  
partment (See REPAIR PARTS section of  
this manual).  
Oil Capacity:  
W/Filter: 3.5 Pints  
W/O Filter: 3.0 Pints  
Spark Plug:  
(Gap: .030")  
Champion RC12YC  
Ground Speed (MPH):  
Forward:  
1st  
2nd  
3rd  
4th  
5th  
6th  
1.1  
1.4  
2.2  
3.3  
4.4  
4.9  
1.4  
Reverse:  
Tire Pressure: Front: 14 PSI  
Rear: 12 PSI  
3 Amps Battery  
5 Amps Headlights  
Amp/Hr: 28  
Charging  
System:  
Battery:  
Min. CCA: 230  
Case Size: U1R  
CONGRATULATIONS on your purchase  
of a new tractor. It has been designed,  
engineered and manufactured to give  
you the best possible dependability and  
performance.  
Should you experience any problem you  
cannot easily remedy, please contact  
your nearest authorized service center/  
department We have competent, well-  
trained technicians and the proper tools to  
service or repair this tractor.  
Please read and retain this manual. The  
instructions will enable you to assemble  
and maintain your tractor properly. Always  
observe the “SAFETY RULES”.  
6
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UNASSEMBLED PARTS  
Steering Wheel  
Steering  
Wheel Insert  
(1) Hex nut 1/2-20  
(1) Large Flat Washer  
Steering  
Extension  
Shaft  
(1) Locknut  
1/4-28  
(1) Hex Bolt 1/4-28 x 1-1/4  
Steering Wheel  
Adapter  
Steering  
Boot  
Seat  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
(1) Lock  
Washer 1/2  
(1) Bolt  
Slope Sheet  
(1) Oil Drain Tube  
For Future Use  
Keys  
(2) Keys  
7
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ASSEMBLY/PRE-OPERATION  
Your new tractor has been assembled at the factory with the exception of those parts left  
unassembled for shipping purposes. To ensure safe and proper operation of your tractor  
all parts and hardware you assemble must be tightened securely. Use the correct tools  
as necessary to insure proper tightness. Review the video cassette before you begin.  
TOOLS REQUIRED FOR  
Insert  
ASSEMBLY  
1/2 Hex Nut  
Large Flat  
Washer  
A socket wrench set will make assembly  
easier. Standard wrench sizes you need  
are listed below.  
(1) 3/4" wrench  
(2) 7/16" wrench  
(1) Tire pressure gauge  
(1) Pliers  
(1) Utility knife  
Steering  
Wheel  
When right or left hand is mentioned in  
this manual, it means, from your point of  
view, when you are in the operating posi-  
tion (seated behind the steering wheel).  
Steering  
Boot  
Tabs  
TO REMOVE TRACTOR FROM  
CARTON  
UNPACK CARTON  
Adapter  
Extension  
Shaft  
1. Remove all accessible loose parts and  
1/4 Locknut  
1/4 Hex  
Bolt  
parts boxes from carton.  
2. Cut along dotted lines on all four pan-  
els of carton. Remove end panels and  
lay side panels flat.  
3. Check for any additional loose parts or  
cartons and remove.  
Lower  
Steering  
Shaft  
BEFORE REMOVING TRACTOR  
FROM SKID  
Tab  
Slots  
ATTACH STEERING WHEEL  
7. Snap steering wheel insert into center  
of steering wheel.  
8. Remove protective materials from trac-  
tor hood and grill.  
IMPORTANT: Check for and remove any  
staples in skid that may puncture tires  
where tractor is to roll off skid.  
ASSEMBLE EXTENSION SHAFT AND  
BOOT  
1. Slide extension shaft onto lower steer-  
ing shaft. Align mounting holes in ex-  
tension and lower shafts and install 1/4  
hex bolt and locknut. Tighten securely.  
IMPORTANT: Tighten bolt and nut se-  
curely to 10-12 ft. lbs torque.  
HOW TO SET UPYOUR TRACTOR  
INSTALL SEAT  
2. Place tabs of steering boot over tab  
slots in dash and push down to secure.  
Adjust seat before tightening adjustment  
INSTALL STEERING WHEEL  
bolt.  
3. Position front wheels of the tractor so  
they are pointing straight forward.  
4. Remove steering wheel adapter from  
steering wheel and slide adapter onto  
steering shaft extension.  
5. Position steering wheel so cross bars  
are horizontal (left to right) and slide  
inside boot and onto adapter.  
1. Remove adjustment bolt, lock washer  
and flat washer securing seat to  
cardboard packing and set aside for  
assembly of seat to tractor.  
2. Pivot seat upward and remove from  
the cardboard packing. Remove the  
cardboard packing and discard.  
3. Place seat on seat pan so head of  
shoulder bolt is positioned over large  
slotted hole in pan.  
6. Assemble large flat washer, 1/2 hex nut  
and tighten securely.  
8
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4. Push down on seat to engage shoulder NOTE: You may now roll or drive your  
bolt in slot and pull seat towards rear of tractor off the skid. Follow the appropriate  
tractor.  
instruction below to remove the tractor  
from the skid.  
5. Pivot seat and pan forward and as-  
semble adjustment bolt, lockwasher  
and flat washer loosely. Do not tighten.  
6. Lower seat into operating position and  
sit in seat.  
TO ROLL TRACTOR OFF SKID (See  
Operation section for location and  
function of controls)  
1. Press lift lever plunger and raise  
attachment lift lever to its highest po-  
sition.  
2. Release parking brake by depressing  
clutch/brake pedal.  
3. Place gearshift lever in neutral (N)  
position.  
7. Slide seat until a comfortable position  
is reached which allows you to press  
clutch/brake pedal all the way down.  
8. Get off seat without moving its adjust-  
ed position.  
9. Raise seat and tighten adjustment bolt  
securely.  
4. Roll tractor forward off skid.  
5. Remove banding holding deflector  
shield up against tractor.  
Seat  
TO DRIVE TRACTOR OFF SKID (See  
Operation section for location and  
function of controls)  
WARNING: Before starting, read, un-  
derstand and follow all instructions in the  
Operation section of this manual. Be sure  
tractor is in a well-ventilated area. Be sure  
the area in front of tractor is clear of other  
people and objects.  
Seat Pan  
Shoulder  
Bolt  
Flat Washer  
1. Be sure all the above assembly steps  
have been completed.  
2. Check engine oil level and fill fuel tank  
with gasoline.  
Lock  
Washer  
02465  
3. Sit on seat in operating position,  
depress clutch/brake pedal and set the  
parking brake.  
4. Place gear shift lever in neutral (N)  
position.  
5. Press lift lever plunger and raise  
attachment lift lever to its highest posi-  
tion.  
6. Start the engine. After engine has  
started, move throttle control to idle  
position.  
7. Depress clutch/brake pedal into full  
"BRAKE" position and hold. Move  
gearshift lever to 1st gear.  
8. Slowly release clutch/brake pedal and  
slowly drive tractor off skid.  
Adjustment Bolt  
CHECK BATTERY  
1. Lift seat pan to raised position.  
NOTE: If this battery is put into service  
after month and year indicated on label  
(label located between terminals) charge  
battery for minimum of one hour at 6-10  
amps. (See "BATTERY" in Maintenance  
section of this manual for charging instruc-  
tions).  
Seat pan  
Label  
9. Apply brake to stop tractor, set park-  
ing brake and place gearshift lever in  
neutral position.  
Terminal  
10.Turn ignition key to "STOP" position.  
Continue with the instructions that follow.  
Terminal  
02602  
9
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INSTALL MULCHER PLATE  
(If previously removed)  
1. Raise and hold deflector shield in  
upright position.  
2. Place front of mulcher plate over front  
of mower deck opening and slide into  
place, as shown.  
3. Hook front latch into hole on front of  
mower deck.  
CHECK DECK LEVELNESS  
For best cutting results, mower hous-  
ing should be properly leveled. See “TO  
LEVEL MOWER HOUSING” in the Service  
and Adjustments section of this manual.  
CHECK BRAKE SYSTEM  
After you learn how to operate your trac-  
tor, check to see that the brake is properly  
adjusted. See “TO ADJUST BRAKE” in  
the Service and Adjustments section of  
this manual.  
4. Hook rear latch into hole on back of  
mower deck.  
CAUTION: Do not remove deflector  
shield from mower.  
CHECKLIST  
Before you operate your new tractor, we  
wish to assure that you receive the best  
performance and satisfaction from this  
Quality Product.  
Deflector  
Shield  
Mulcher  
Plate  
Please review the following checklist:  
All assembly instructions have been  
completed.  
No remaining loose parts in carton.  
Battery is properly prepared and  
charged. (Minimum 1 hour at 6 amps).  
Seat is adjusted comfortably and tight-  
ened securely.  
Latch  
Hooks  
All tires are properly inflated. (For ship-  
ping purposes, the tires were overin-  
flated at the factory).  
Be sure mower deck is properly leveled  
side-to-side/front-to-rear for best cutting  
results. (Tires must be properly inflated  
for leveling).  
Check mower and drive belts. Be sure  
they are routed properly around pulleys  
and inside all belt keepers.  
TO CONVERT TO BAGGING OR  
DISCHARGING  
Simply remove mulcher plate and store in  
a safe place.Your mower is now ready for  
discharging or installation of optional grass  
catcher accessory.  
NOTE: It is not necessary to change  
blades. The mulching blades are designed  
for discharging and bagging also.  
Check wiring. See that all connections  
are still secure and wires are properly  
clamped.  
While learning how to use your tractor, pay  
extra attention to the following important  
items:  
Engine oil is at proper level.  
Fuel tank is filled with fresh, clean, regu-  
lar unleaded gasoline.  
CHECK TIRE PRESSURE  
The tires on your tractor were overin-  
flated at the factory for shipping purposes.  
Correct tire pressure is important for best  
cutting performance.  
• Reduce tire pressure to PSI shown in  
“PRODUCT SPECIFICATIONS” section  
of this manual.  
Become familiar with all controls, their  
location and function. Operate them  
before you start the engine.  
CHECK FOR PROPER POSITION  
OF ALL BELTS  
See the figures that are shown for replac-  
ing motion and mower blade drive belts  
in the Service and Adjustments section  
of this manual. Verify that the belts are  
routed correctly.  
Be sure brake system is in safe operat-  
ing condition.  
10  
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product.  
Learn and understand their meaning.  
IGNITION  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
P
LIGHTS ON  
ENGINE START  
ENGINE ON  
PARKING BRAKE  
PARKING BRAKE PARKING BRAKE  
ENGINE OFF  
LOCKED  
UNLOCKED  
OIL PRESSURE  
BATTERY  
REVERSE  
FUEL  
FORWARD  
OVER TEMP  
LIGHT  
MOWER HEIGHT  
MOWER LIFT  
15  
15  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
SLOPE HAZARDS  
KEEP AREA CLEAR  
(SEE SAFETY RULES SECTION)  
DANGER, KEEP HANDS  
AND FEET AWAY  
DANGER indicates a hazard which, if not avoided,  
will result in death or serious injury.  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
FREE WHEEL  
(Automatic Models only)  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
11  
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KNOWYOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR  
TRACTOR  
Compare the illustrations with your tractor to familiarize yourself with the locations of  
various controls and adjustments. Save this manual for future reference.  
Ignition Switch  
Attachment  
Clutch Lever  
Light Switch Position  
Ammeter  
Lift Lever  
Plunger  
Throttle/Choke  
Control  
Attachment  
Lift Lever  
Clutch/  
Brake  
Pedal  
Parking Brake Lever  
Gearshift Lever  
Our tractors conform to the safety standards of the  
American National Standards Institute.  
ATTACHMENT CLUTCH LEVER - Used  
to engage the mower blades, or other at-  
tachments mounted to your tractor.  
LIFT LEVER PLUNGER - Used to release  
attachment lift lever when changing its  
position.  
ATTACHMENT LIFT LEVER - Used to  
LIGHT SWITCH POSITION - Turns the  
raise, lower, and adjust the mower deck or headlights on and off.  
other attachments mounted to your tractor. PARKING BRAKE LEVER - Locks clutch/  
CLUTCH/BRAKE PEDAL - Used for  
declutching and braking the tractor and  
starting the engine.  
GEARSHIFT LEVER - Selects the speed  
and direction of tractor.  
brake pedal into the brake position.  
THROTTLE/CHOKE CONTROL - Used  
for starting and controlling engine speed.  
AMMETER - Indicates charging (+) or discharg-  
ing (-) of battery.  
IGNITION SWITCH - Used for starting  
and stopping the engine.  
12  
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The operation of any tractor can result in foreign objects thrown into the  
eyes, which can result in severe eye damage. Always wear safety glasses  
or eye shields while operating your tractor or performing any adjustments  
or repairs. We recommend a wide vision safety mask over spectacles or  
standard safety glasses.  
00155  
IMPORTANT: Leaving the ignition switch in  
any position other than "STOP" will cause  
the battery to discharge and go dead.  
NOTE: Under certain conditions when  
tractor is standing idle with the engine  
running, hot engine exhaust gases may  
cause “browning” of grass. To eliminate  
this possibility, always stop engine when  
stopping tractor on grass areas.  
HOW TO USEYOUR TRACTOR  
TO SET PARKING BRAKE  
Your tractor is equipped with an operator  
presence sensing switch. When engine  
is running, any attempt by the operator  
to leave the seat without first setting the  
parking brake will shut off the engine.  
1. Depress clutch/brake pedal all the way  
down and hold.  
2. Pull parking brake lever up and  
release pressure from clutch/brake  
pedal. Pedal should remain in brake  
position. Make sure parking brake will  
hold tractor secure.  
CAUTION: Always stop tractor  
completely, as described above, before  
leaving the operator's position.  
TO USE THROTTLE CONTROL  
Always operate engine at full throttle.  
• Operating engine at less than full  
throttle reduces the battery charging  
rate.  
• Full throttle offers the best bagging and  
mower performance.  
Attachment Clutch Lever  
Throttle/Choke  
Control  
“Engaged” Position  
Ignition Key  
“Disengaged”  
Position  
Clutch/  
Parking  
TO MOVE FORWARD AND  
BACKWARD  
The direction and speed of movement is  
controlled by the gearshift lever.  
1. Start tractor with clutch/brake pedal  
depressed and gearshift lever in neu-  
tral (N) position.  
2. Move gearshift lever to desired position.  
3. Slowly release clutch/brake pedal to  
start movement.  
IMPORTANT: Bring tractor to a complete  
stop before shifting or changing gears.  
Failure to do so will shorten the useful life  
of your transaxle.  
Brake  
Brake  
Pedal  
“Engaged”  
01844  
Position  
Gearshift  
“Brake”  
“Disengaged”  
Position  
Lever  
Position  
STOPPING  
MOWER BLADES -  
To stop mower blades, move at-  
tachment clutch lever to disengaged  
position.  
TO ADJUST MOWER CUTTING HEIGHT  
The position of the attachment lift lever  
GROUND DRIVE -  
determines the cutting height.  
To stop ground drive, depress clutch/  
brake pedal all the way down.  
• Move gearshift lever to neutral (N)  
position.  
• Grasp lift lever.  
• Press plunger with thumb and move  
lever to desired position.  
The cutting height range is approxi-  
mately 1-1/2 to 4". The heights are  
measured from the ground to the blade  
tip with the engine not running. These  
heights are approximate and may vary  
depending upon soil conditions, height of  
grass and types of grass being mowed.  
• The average lawn should be cut to  
approximately 2-1/2 inches during  
the cool season and to over 3 inches  
during hot months. For healthier and  
better looking lawns, mow often and  
after moderate growth.  
ENGINE -  
• Move throttle control to slow position.  
NOTE: Failure to move throttle control  
to slow position to allow engine to idle  
before stopping may cause engine to  
“backfire”.  
Turn ignition key to “STOP” position and  
remove key. Always remove key when  
leaving tractor to prevent unauthorized  
use.  
• Never use choke to stop engine.  
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• For best cutting performance, grass  
over 6 inches in height should be  
mowed twice. Make the first cut rela-  
TO TRANSPORT  
• Raise attachment lift to highest position  
with attachment lift control.  
tively high; the second to desired height. • When pushing or towing your tractor,  
be sure gearshift lever is in neutral (N)  
TO OPERATE MOWER  
position.  
Your tractor is equipped with an operator  
presence sensing switch. Any attempt  
by the operator to leave the seat with the  
engine running and the attachment clutch  
engaged will shut off the engine.You must  
remain fully and centrally positioned in the  
seat to prevent the engine from hesitating  
or cutting off when operating your equip-  
ment on rough, rolling terrain or hills.  
1. Select desired height of cut.  
2. Start mower blades by engaging at-  
tachment clutch control.  
TO STOP MOWER BLADES -  
disengage attachment clutch control.  
• Do not push or tow tractor at more than  
five (5) MPH.  
NOTE: To protect hood from damage when  
transporting your tractor on a truck or a  
trailer, be sure hood is closed and secured  
to tractor. Use an appropriate means of  
tying hood to tractor (rope, cord, etc.).  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
Tow only the attachments that are recom-  
mended by and comply with specifications  
of the manufacturer of your tractor. Use  
common sense when towing. Too heavy  
of a load, while on a slope, is dangerous.  
Tires can lose traction with the ground and  
cause you to lose control of your tractor.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
on mowers so equipped, or the deflector  
shield in place.  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
The engine in your tractor has been  
shipped, from the factory, already filled  
with summer weight oil.  
1. Check engine oil with tractor on level  
ground.  
2. Remove oil fill cap/dipstick and wipe  
clean, reinsert the dipstick and screw  
cap tight, wait for a few seconds, re-  
move and read oil level. If necessary,  
add oil until “FULLmark on dipstick is  
reached. Do not overfill.  
Attachment Clutch Lever  
“Engaged” Position  
Attachemnt  
Lift Lever  
High Position  
Low  
Position  
“Disengaged”  
Position  
Deflector  
Shield  
• For cold weather operation you should  
change oil for easier starting (See “OIL  
VISCOSITY CHART” in the Mainte-  
nance section of this manual).  
01931  
TO OPERATE ON HILLS  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and do  
not drive across any slope. Use the slope  
guide provided at the back of this manual.  
• Choose the slowest speed before start-  
ing up or down hills.  
• Avoid stopping or changing speed on hills.  
• If slowing is necessary, move throttle  
control lever to slower position.  
• If stopping is absolutely necessary, push  
clutch/brake pedal quickly to brake posi-  
tion and engage parking brake.  
• Move gearshift lever to 1st gear. Be  
sure you have allowed room for tractor  
to roll slightly as you restart movement.  
To restart movement, slowly release  
parking brake and clutch/brake pedal.  
• Make all turns slowly.  
To change engine oil, see the Mainte-  
nance section in this manual.  
ADD GASOLINE  
• Fill fuel tank to bottom of filler neck. Do  
not overfill. Use fresh, clean, regular  
unleaded gasoline with a minimum of  
87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits  
and reduce valve life). Do not mix oil  
with gasoline. Purchase fuel in quan-  
tities that can be used within 30 days to  
assure fuel freshness.  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
IMPORTANT: When operating in temper-  
atures below32°F(0°C), use fresh, clean  
winter grade gasoline to help insure good  
cold weather starting.  
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• The attachments can also be used dur-  
ing the engine warm-up period.  
CAUTION: Alcohol blended fuels  
(called gasohol or using ethanol or metha-  
nol) can attract moisture which leads to  
separation and formation of acids during  
storage. Acidic gas can damage the fuel  
system of an engine while in storage. To  
avoid engine problems, the fuel system  
should be emptied before storage of 30  
days or longer. Drain the gas tank, start  
the engine and let it run until the fuel lines  
and carburetor are empty. Use fresh fuel  
next season. See Storage Instructions for  
additional information. Never use engine  
or carburetor cleaner products in the fuel  
tank or permanent damage may occur.  
NOTE: If at a high altitude (above 3000  
feet) or in cold temperatures (below 32 F)  
the carburetor fuel mixture may need to  
be adjusted for best engine performance  
(see “TO ADJUST CARBURETOR” in the  
Service and Adjustments section of this  
manual).  
MOWING TIPS  
• Mower should be properly leveled for  
best mowing performance. See “TO  
LEVEL MOWER HOUSING” in the  
Service and Adjustments section of this  
manual.  
• The left hand side of mower should be  
used for trimming.  
TO START ENGINE  
• Drive so that clippings are discharged  
onto the area that has already been  
cut. Have the cut area to the right of  
the tractor. This will result in a more  
even distribution of clippings and more  
uniform cutting.  
When starting the engine for the first time  
or if the engine has run out of fuel, it will  
take extra cranking time to move fuel from  
the tank to the engine.  
1. Sit on seat in operating position,  
depress clutch/brake pedal and set  
parking brake.  
2. Place gear shift lever in neutral (N)  
position.  
3. Move attachment clutch to disengaged  
position.  
• When mowing large areas, start by  
turning to the right so that clippings will  
discharge away from shrubs, fences,  
driveways, etc. After one or two rounds,  
mow in the opposite direction making  
left hand turns until finished.  
4. Move throttle control to choke position.  
NOTE: Before starting, read the warm  
and cold starting procedures below.  
5. Insert key into ignition and turn key  
clockwise to start position and release  
key as soon as engine starts. Do not run  
starter continuously for more than fifteen  
seconds per minute. If the engine does  
not start after several attempts, move  
throttle control to fast position, wait a few  
minutes and try again. If engine still does  
not start, move the throttle control back to  
the choke position and retry.  
00272  
• If grass is extremely tall, it should be  
mowed twice to reduce load and pos-  
sible fire hazard from dried clippings.  
Make first cut relatively high; the second  
to the desired height.  
• Do not mow grass when it is wet.  
Wet grass will plug mower and leave  
undesirable clumps. Allow grass to dry  
before mowing.  
Always operate engine at full throttle  
when mowing to assure better mow-  
ing performance and proper discharge  
of material. Regulate ground speed by  
selecting a low enough gear to give the  
mower cutting performance as well as  
the quality of cut desired.  
• When operating attachments, select a  
ground speed that will suit the terrain  
and give best performance of the at-  
tachment being used.  
WARM WEATHER STARTING (50° F and  
above)  
6. When engine starts, move the throttle  
control to the fast position.  
• The attachments and ground drive can  
now be used. If the engine does not  
accept the load, restart the engine and  
allow it to warm up for one minute using  
the choke as described above.  
COLD WEATHER STARTING ( 50° F and  
below)  
6. When engine starts, leave throttle control  
in choke position until engine warms up  
and begins to run roughly. Once rough  
running begins, immediately move the  
throttle control to the fast position. Engine  
warm-up may take from several seconds  
to several minutes (the colder the tem-  
perature, the longer the warm-up).  
15  
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MAINTENANCE  
MAINTENANCE SCHEDULE  
USE  
HOURS  
HOURS  
FILL IN DATES  
HOURSHOURS  
50 100  
STORAGE  
EACH  
8
25  
SEASON  
AS YOU COMPLETE  
REGULAR SERVICE  
BEFORE SERVICE DATES  
EVERY EVERY EVERY EVERY EVERY  
BEFORE  
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
5
A
Sharpen/Replace Mower Blades  
3
C
Lubrication Chart  
T
Check Battery Level  
4
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
1,2  
Change Engine Oil (without oil filter)  
1,2  
E
Clean Air Filter  
N
2
2
G
Clean Air Screen  
I
Inspect Muffler/Spark Arrester  
N
Replace Oil Filter (If equipped)  
1,  
2
2
E
Clean Engine Cooling Fins  
Replace Spark Plug  
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
1 - Change more often when operating under a heavy load or  
in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
The warranty on this tractor does not  
cover items that have been subjected to  
operator abuse or negligence. To receive  
full value from the warranty, operator  
must maintain tractor as instructed in this  
manual.  
Spindle  
Spindle  
Zerk  
Zerk  
Front Wheel  
Bearing zerk  
Front  
Wheel  
Bearing  
zerk  
Some adjustments will need to be made  
periodically to properly maintain your  
tractor.  
Engine  
At least once a season, check to see if  
you should make any of the adjustments  
described in the Service and Adjustments  
section of this manual.  
• At least once a year you should replace  
the spark plug, clean or replace air filter,  
and check blades and belts for wear.  
A new spark plug and clean air filter  
assure proper air-fuel mixture and help  
your engine run better and last longer.  
Gearshift  
01961  
Pivots  
SAE 30 or 10w30 Motor Oil  
General Purpose Grease  
Refer to Maintenance “ENGINE” Section  
IMPORTANT: Do not oil or grease the  
pivot points which have special nylon  
bearings. Viscous lubricants will attract  
dust and dirt that will shorten the life of the  
self-lubricating bearings. If you feel they  
must be lubricated, use only a dry, pow-  
dered graphite type lubricant sparingly.  
BEFORE EACH USE  
1. Check engine oil level.  
2. Check brake operation.  
3. Check tire pressure.  
4. Check operator presence and  
interlock systems for proper operation.  
5. Check for loose fasteners.  
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4. Reassemble blade bolt, lock washer  
and flat washer in exact order as  
shown.  
5. Tighten blade bolt securely (27-35 Ft.  
Lbs. torque).  
IMPORTANT: Blade bolt is heat treated.  
If bolt needs replacing, replace only with  
approve bolt shown in the Repair Parts.  
TRACTOR  
Always observe safety rules when per-  
forming any maintenance.  
BRAKE OPERATION  
If tractor requires more than six (6) feet  
stopping distance at high speed in highest  
gear, then brake must be adjusted. (See  
“TO ADJUST BRAKE” in the Service and  
Adjustments section of this manual).  
TIRES  
• Maintain proper air pressure in all tires  
(See “PRODUCT SPECIFICATIONS”  
section of this manual).  
Mandrel  
Trailing  
Assembly  
Edge Up  
Blade  
2
Flat  
Washer  
Lock  
Washer  
• Keep tires free of gasoline, oil, or insect  
control chemicals which can harm rub-  
ber.  
Star  
Blade Bolt  
Center Hole  
• Avoid stumps, stones, deep ruts, sharp  
objects and other hazards that may  
cause tire damage.  
NOTE: To seal tire punctures and prevent  
flat tires due to slow leaks, tire sealant  
may be purchased from your local parts  
dealer. Tire sealant also prevents tire dry  
rot and corrosion.  
TO SHARPEN BLADE  
NOTE: We do not recommend sharp-  
ening blade - but if you do, be sure the  
blade is balanced.  
Care should be taken to keep the blade  
balanced. An unbalanced blade will  
cause excessive vibration and eventual  
damage to mower and engine.  
• The blade can be sharpened with a file  
or on a grinding wheel. Do not attempt  
to sharpen while on the mower.  
To check blade balance, you will need a  
5/8" diameter steel bolt, pin, or a cone  
balancer. (When using a cone balancer,  
follow the instructions supplied with  
balancer.)  
NOTE: Do not use a nail for balancing  
blade. The lobes of the center hole may  
appear to be centered, but are not.  
• Slide blade on to an unthreaded portion  
of the steel bolt or pin and hold the  
bolt or pin parallel with the ground. If  
blade is balanced, it should remain in a  
horizontal position. If either end of the  
blade moves downward, sharpen the  
heavy end until the blade is balanced.  
OPERATOR PRESENCE SYSTEM  
Be sure operator presence and interlock  
systems are working properly. If your trac-  
tor does not function as described, repair  
the problem immediately.  
• The engine should not start unless  
the brake pedal is fully depressed and  
attachement clutch control is in the  
disengaged position.  
• When the engine is running, any at-  
tempt by the operator to leave the seat  
without first setting the parking brake  
should shut off the engine.  
• When the engine is running and the  
attachment clutch is engaged, any at-  
tempt by the operator to leave the seat  
should shut off the engine.  
• The attachment clutch should never op-  
erate unless the operator is in the seat.  
BLADE CARE  
For best results mower blades must be  
kept sharp. Replace bent or damaged  
blades.  
Center Hole  
5/8" Bolt  
Blade  
or Pin  
BLADE REMOVAL  
1. Raise mower to highest position to al-  
BATTERY  
low access to blades.  
Your tractor has a battery charging system  
which is suffi cient for normal use. How-  
ever, periodic charging of the battery with  
an automotive charger will extend its life.  
• Keep battery and terminals clean.  
• Keep battery bolts tight.  
2. Remove blade bolt, lock washer and  
flat washer securing blade.  
3. Install new or resharpened blade with  
trailing edge up towards deck as shown.  
IMPORTANT: To ensure proper assembly,  
center hole in blade must align with star  
on mandrel assembly.  
• Keep small vent holes open.  
• Recharge at 6-10 amperes for 1 hour.  
17  
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NOTE: The original equipment battery on  
your tractor is maintenance free. Do not  
attempt to open or remove caps or covers.  
Adding or checking level of electrolyte is  
not necessary.  
TO CHANGE ENGINE OIL  
Determine temperature range expected  
before oil change. All oil must meet API  
service classification SF-SJ.  
• Be sure tractor is on level surface.  
• Oil will drain more freely when warm.  
• Catch oil in a suitable container.  
1. Remove oil fill cap/dipstick. Be careful  
not to allow dirt to enter the engine  
when changing oil.  
TO CLEAN BATTERY AND TERMINALS  
Corrosion and dirt on the battery and  
terminals can cause the battery to “leak”  
power.  
1. Disconnect BLACK battery cable first  
then RED battery cable and remove  
battery from tractor.  
2. Rinse the battery with plain water and  
dry.  
3. Clean terminals and battery cable  
ends with wire brush until bright.  
4. Coat terminals with grease or petro-  
leum jelly.  
2. Remove yellow cap from end of drain  
valve and install the drain tube onto the  
fitting.  
Oil Drain Valve  
Closed  
and  
Locked  
Position  
5. Reinstall battery (See “REPLACING  
BATTERY" in the SERVICE AND AD-  
JUSTMENTS section of this manual).  
Drain  
Tube  
Yellow Cap  
TRANSAXLE COOLING  
Keep transaxle free from build-up of dirt  
and chaff which can restrict cooling.  
3. Unlock drain valve by pushing inward  
slightly and turning counterclockwise.  
4. To open, pull out on the drain valve.  
5. After oil has drained completely, close  
and lock the drain valve by pushing  
inward and turning clockwise until the  
pin is in the locked position as shown.  
6. Remove the drain tube and replace the  
cap onto the end of the drain valve.  
7. Refill engine with oil through oil fill dip-  
stick tube. Pour slowly. Do not overfill.  
For approximate capacity see “PROD-  
UCT SPECIFICATIONS” section of this  
manual.  
8. Use gauge on oil fill cap/dipstick for  
checking level. For accurate reading,  
tighten dipstick cap securely onto the  
tube before removing dipstick. Keep oil  
at “FULLline on dipstick. Tighten cap  
onto the tube securely when finished.  
V-BELTS  
Check V-belts for deterioration and wear  
after 100 hours of operation and replace  
if necessary.The belts are not adjustable.  
Replace belts if they begin to slip from wear.  
ENGINE  
LUBRICATION  
Only use high quality detergent oil rated  
with API service classification SF-SJ. Se-  
lect the oil’s SAE viscosity grade according  
to your expected operating temperature.  
SAE VISCOSITY GRADES  
SAE 30  
5W-30  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
oil_visc_chart1_e  
NOTE: Although multi-viscosity oils  
(5W30, 10W30 etc.) improve starting in  
cold weather, they will result in increased  
oil consumption when used above 32°F.  
Check your engine oil level more frequent-  
ly to avoid possible engine damage from  
running low on oil.  
CLEAN AIR SCREEN  
Air screen must be kept free of dirt and  
chaff to prevent engine damage from  
overheating. Clean with a wire brush or  
compressed air to remove dirt and stub-  
born dried gum fibers.  
Change the oil after every 50 hours of op-  
eration or at least once a year if the tractor AIR FILTER  
is not used for 50 hours in one year.  
Check the crankcase oil level before  
starting the engine and after each eight  
(8) hours of operation. Tighten oil fill  
cap/dipstick securely each time you check  
the oil level.  
Your engine will not run properly using  
a dirty air filter. Service air cleaner more  
often under dusty conditions. See Engine  
Manual.  
18  
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MUFFLER  
CLEANING  
• Clean engine, battery, seat, finish, etc.  
of all foreign matter.  
• Keep finished surfaces and wheels free  
of all gasoline, oil, etc.  
• Protect painted surfaces with auto-  
motive type wax.  
We do not recommend using a garden  
hose or pressure washer to clean your  
tractor unless the engine and transmis-  
sion are covered to keep water out. Water  
in engine or transmission will shorten  
the useful life of your tractor. Use com-  
pressed air or a leaf blower to remove  
grass, leaves and trash from tractor and  
mower.  
Inspect and replace corroded muffler and  
spark arrester (if equipped) as it could cre-  
ate a fire hazard and/or damage.  
SPARK PLUG(S)  
Replace spark plug(s) at the beginning  
of each mowing season or after every  
100 hours of operation, whichever occurs  
first. Spark plug type and gap setting are  
shown in “PRODUCT SPECIFICATIONS”  
section of this manual.  
IN-LINE FUEL FILTER  
The fuel filter should be replaced once  
each season. If fuel filter becomes  
clogged, obstructing fuel flow to carbu-  
retor, replacement is required.  
1. With engine cool, remove filter and  
plug fuel line sections.  
2. Place new fuel filter in position in fuel  
line with arrow pointing towards carbu-  
retor.  
3. Be sure there are no fuel line leaks  
and clamps are properly positioned.  
4. Immediately wipe up any spilled gaso-  
line.  
Clamp  
Clamp  
Fuel Filter  
19  
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SERVICE AND ADJUSTMENTS  
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-  
VICE OR ADJUSTMENTS:  
1. Depress clutch/brake pedal fully and set parking brake.  
2. Place gearshift lever in neutral (N) position.  
3. Place attachment clutch in “DISENGAGED” position.  
4. Turn ignition key to “STOP” and remove key.  
5. Make sure the blades and all moving parts have completely stopped.  
6. Disconnect spark plug wire from spark plug and place wire where it cannot  
come in contact with plug.  
IMPORTANT: If an attachment other than  
TRACTOR  
the mower deck is to be mounted on the  
tractor, remove the front links and hook  
the clutch spring Into square hole in frame.  
TO REMOVE MOWER  
Mower will be easier to remove from the  
right side of tractor.  
1. Place attachment clutch in “DISEN-  
GAGED” position.  
2. Move attachment lift lever forward to  
lower mower to its lowest position.  
3. Roll belt off engine pulley.  
4. Remove small retainer spring, and  
remove clutch spring off pulley bolt.  
5. Remove large retainer spring, slide  
collar off and push housing guide out  
of bracket.  
6. Disconnect anti-sway bar from chassis  
bracket by removing retainer spring.  
7. Disconnect suspension arms from rear  
deck brackets by removing retainer  
springs.  
TO INSTALL MOWER  
1. Raise attachment lift lever to its highest  
position.  
2. Slide mower under tractor with deflec-  
tor shield to right side of tractor.  
3. Lower lift lever to its lowest position.  
4. Connect front links to mower deck and  
secure with retainer springs.  
5. Connect suspension arms to rear  
deck brackets and secure with retainer  
springs.  
6. Connect anti-sway bar to chassis  
bracket and secure with retainer spring.  
7. Push clutch cable housing guide into  
bracket, slide collar onto guide and  
secure with large retainer spring.  
8. Place flat washer and clutch spring on  
idler pulley bolt and secure with small  
retainer spring.  
8. Disconnect front links from deck by  
removing retainer springs.  
9. Raise lift lever to raise suspension  
arms. Slide mower out from under trac-  
tor.  
9. Install belt onto engine pulley.  
Flat Washer  
Small Retainer Spring  
Clutch Spring  
Square Hole  
Suspension  
Small Retainer Spring  
Clutch Spring  
Arms  
Engine Pulley  
Front Link  
Retainer Spring  
Anti-Sway Bar  
Collar  
Retainer Springs  
(Both Sides)  
Deflector  
Shield  
Housing Guide  
Large Retainer  
Bracket  
Spring  
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TO LEVEL MOWER HOUSING  
• Before making any necessary adjust-  
ments, check that both front links are  
equal in length.  
• If links are not equal in length, adjust  
one link to same length as other link.  
To lower front of mower loosen nut “E”  
on both front links an equal number of  
turns.  
Adjust the mower while tractor is parked  
on level ground or driveway. Make sure  
tires are properly inflated (See “PROD-  
UCT SPECIFICATIONS” section of this  
manual). If tires are over or underinflated,  
you will not properly adjust your mower.  
SIDE-TO-SIDE ADJUSTMENT  
• When distance “D” is 1/8" to 1/2"  
lower at front than rear, tighten nuts “F”  
against trunnion on both front links.  
To raise front of mower, loosen nut  
“F” from trunnion on both front links.  
Tighten nut “E” on both front links an  
equal number of turns. The two front  
links must remain equal in length.  
• When distance “D” is 1/8" to 1/2" lower  
at front than rear, tighten nut “F” against  
trunnion on both front links.  
• Raise mower to its highest position.  
• At the midpoint of both sides of mower,  
measure height from bottom edge of  
mower to ground. Distance “A” on both  
sides of mower should be the same or  
within 1/4" of each other.  
• If adjustment is necessary, make adjust-  
ment on one side of mower only.  
To raise one side of mower, tighten lift  
link adjustment nut on that side.  
To lower one side of mower, loosen lift  
link adjustment nut on that side.  
• Recheck side-to-side adjustment.  
NOTE: Each full turn of adjustment nut  
will change mower height about 1/8".  
• Recheck measurements after adjusting.  
01268  
Mandrel  
Bottom edge of  
mower to ground  
Bottom edge of  
mower to ground  
“D”  
“D”  
00598  
Both Front Links Should be Equal in Length  
01267  
A
A
Ground Line  
Suspension Arm  
01553  
Nut “E”  
Nut “F”  
Lift Link Adjustment Nut  
Trunnion  
FRONT-TO-BACK ADJUSTMENT  
IMPORTANT: Deck must be level side-to  
side. If the following front-to-back adjust-  
ment is necessary, be sure to adjust both  
front links equally so mower will stay level  
side-to-side.  
To obtain the best cutting results, the  
mower housing should be adjusted so  
that the front is approximately 1/8" to 1/2"  
lower than the rear when the mower is in  
its highest position.  
Front Links  
Check adjustment on right side of trac-  
tor. Measure distance “D” directly in front  
and behind the mandrel at bottom edge of  
mower housing as shown.  
21  
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TO REPLACE MOWER BLADE DRIVE  
BELT  
The mower blade drive belt may be  
replaced without tools. Park the tractor on  
level surface. Engage parking brake.  
2. Measure distance between brake oper-  
ating arm and nut “A” on brake rod.  
3. If distance is other than 1-1/2", loosen  
jam nut and turn nut “A” until distance  
becomes 1-1/2". Retighten jam nut  
against nut “A”.  
4. Road test tractor for proper stopping  
distance as stated above. Readjust  
if necessary. If stopping distance is  
still greater than five (5) feet in highest  
gear, further maintenance is nec-  
essary. Contact an authorized service  
center/department.  
BELT REMOVAL -  
1. Remove mower from tractor (See “TO  
REMOVE MOWER” in this section of  
manual).  
2. Work belt off both mandrel pulleys and  
idler pulleys.  
3. Pull belt away from mower.  
With parking brake “Engaged”  
BELT INSTALLATION -  
1. Work belt around both mandrel pulleys  
and idler pulleys  
1-1/2"  
2. Make sure belt is in all pulley grooves  
and inside all belt guides.  
Nut “A”  
3. Install mower (See “To Install Mower”  
in this section of this manual).  
Jam Nut  
Idler Pulleys  
Mandrel  
Pulley  
Operating Arm  
TO REPLACE MOTION DRIVE BELT  
Park the tractor on level surface. Engage  
parking brake. For assistance, there is a  
belt installation guide decal on bottom side  
of left footrest.  
Mandrel  
Pulley  
BELT REMOVAL -  
1. Remove mower (See “TO REMOVE  
MOWER” in this section of manual).  
NOTE: Observe entire motion drive belt  
and position of all belt guides and keepers.  
2. Remove belt from stationary idler and  
clutching idler.  
3. Remove belt downward from around  
engine pulley.  
4. Pull belt slack toward rear of tractor.  
Remove belt upwards from transaxle  
pulley by deflecting belt keepers.  
5. Remove belt from center span keeper  
and pull belt away from tractor.  
TO CHECK AND ADJUST BRAKE  
Your tractor is equipped with an adjustable  
brake system which is mounted on the  
right side of the transaxle.  
If tractor requires more than five (5) feet to  
stop at highest speed in highest gear on a  
level, dry concrete or paved surface, then  
brake must be checked and adjusted.  
TO CHECK BRAKE  
1. Park tractor on a level, dry concrete or  
paved surface, depress clutch/brake  
pedal all the way down and engage  
parking brake.  
2. Place gear shift lever in neutral (N)  
position.  
The rear wheels must lock and skid when  
you try to manually push the tractor for-  
ward. If the rear wheels rotate, the brake  
needs to be adjusted or the pads need to  
be replaced.  
BELT INSTALLATION -  
1. Carefully work new belt down between  
transaxle belt keepers and onto the  
input pulley.  
2. Slide belt into the center span keeper.  
3. Pull belt toward front of tractor and roll  
around the top groove of engine pulley.  
4. Install belt through stationary idler and  
clutching idler.  
5. Make sure belt is in all pulley grooves  
and inside all belt guides and keepers.  
6. Install mower (See “TO INSTALL  
MOWER” in this section of manual).  
TO ADJUST BRAKE  
1. Depress clutch/brake pedal all the way  
down and engage parking brake.  
22  
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Engine  
Pulley  
Washers  
Retaining  
Ring  
Clutching  
Idler  
Axle  
Cover  
Stationary  
Idler  
Center  
Span  
Keeper  
Square Key  
(Rear Wheel Only)  
Transaxle  
Pulley  
TO START ENGINE WITH A WEAK  
BATTERY  
WARNING: Lead-acid batteries  
generate explosive gases. Keep sparks,  
flame and smoking materials away from  
batteries. Always wear eye protection  
when around batteries.  
If your battery is too weak to start the en-  
gine, it should be recharged. (See "BAT-  
TERY" in the MAINTENANCE section of  
this manual).  
If “jumper cables” are used for emergency  
starting, follow this procedure:  
IMPORTANT: Your tractor is equipped  
with a 12 volt system. The other vehicle  
must also be a 12 volt system. Do not use  
your tractor battery to start other vehicles.  
00811  
TO ADJUST STEERING WHEEL ALIGN-  
MENT  
If steering wheel crossbars are not  
horizontal (left to right) when wheels are  
positioned straight forward, remove steer-  
ing wheel and reassemble with crossbars  
horizontal. Tighten securely.  
TO ATTACH JUMPER CABLES -  
FRONT WHEEL TOE-IN/CAMBER  
1. Connect one end of the RED cable  
to the POSITIVE (+) terminal of each  
battery(A-B), taking care not to short  
against tractor chassis.  
2. Connect one end of the BLACK cable  
to the NEGATIVE (-) terminal (C) of  
fully charged battery.  
3. Connect the other end of the BLACK  
cable (D) to good chassis ground,  
away from fuel tank and battery.  
The front wheel toe-in and camber are not  
adjustable on your tractor. If damage has  
occurred to affect the front wheel toe-in or  
camber, contact your nearest authorized  
service center/department.  
TO REMOVE WHEEL FOR REPAIRS  
1. Block up axle securely.  
2. Remove axle cover, retaining ring and  
washers to allow wheel removal (rear  
wheels have a square key - Do not  
lose).  
3. Repair tire and reassemble.  
NOTE: On rear wheels only: align  
grooves in rear wheel hub and axle. Insert  
square key.  
TO REMOVE CABLES, REVERSE  
ORDER -  
1. BLACK cable first from chassis and  
then from the fully charged battery.  
2. RED cable last from both batteries.  
4. Replace washers and snap retaining  
ring securely in axle groove.  
5. Replace axle cover.  
NOTE: To seal tire punctures and prevent  
flat tires due to slow leaks, tire sealant  
may be purchased from your local parts  
dealer. Tire sealant also prevents tire dry  
rot and corrosion.  
02614  
Weak or Dead  
Battery  
Fully Charged  
Battery  
23  
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REPLACING BATTERY  
TO REPLACE FUSE  
WARNING: Do not short battery ter-  
minals by allowing a wrench or any other  
object to contact both terminals at the  
same time. Before connecting battery, re-  
move metal bracelets, wristwatch bands,  
rings, etc.  
Positive terminal must be connected  
first to prevent sparking from accidental  
grounding.  
1. Lift seat pan to raised position.  
2. Disconnect BLACK battery cable first  
then RED battery cable and carefully  
remove battery from tractor.  
Replace with 20 amp automotive-type  
plug-in fuse. The fuse holder is located  
behind the dash.  
TO REMOVE HOOD AND GRILL AS-  
SEMBLY  
1. Raise hood.  
2. Unsnap headlight wire connector.  
3. Stand in front of tractor. Grasp hood at  
sides, tilt toward engine and lift off of  
tractor.  
4. When replacing hood, be sure to re-  
connect the headlight wire connector.  
3. Install new battery with terminals in  
same position as old battery.  
4. First connect RED battery cable to  
positive (+) terminal with hex bolt and  
keps nut as shown. Tighten securely.  
Slide terminal cover over terminal  
5. Connect BLACK grounding cable to  
negative (-) terminal with remaining  
hex bolt and keps nut. Tighten se-  
curely.  
Headlight  
Hood  
Wire  
Connector  
01536  
Seat Pan  
ENGINE  
TO ADJUST THROTTLE CONTROL  
CABLE  
The throttle control has been preset at the  
factory and adjustment should not be nec-  
essary. Check adjustment as described  
below before loosening cable. If adjust-  
ment is necessary, see engine manual  
02602  
Keps Nut  
Terminal Cover  
Positive  
Hex  
Bolt  
TO ADJUST CARBURETOR  
The carburetor has been preset at the  
factory and adjustment should not be nec-  
essary. However, minor adjustment may  
be required to compensate for differences  
in fuel, temperature, altitude or load. If  
the carburetor does need adjustment, see  
engine manual.  
(Red)  
02603  
Cable  
Negative  
(Black) Cable  
TO REPLACE HEADLIGHT BULB  
1. Raise hood.  
2. Pull bulb holder out of the hole in the  
backside of the grill.  
3. Replace bulb in holder and push bulb  
holder securely back into the hole in  
the backside of the grill.  
4. Close hood.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause  
your tractor to run poorly, stop running, or  
prevent it from starting.  
• Check wiring. See electrical wiring  
diagram in the Repair Parts section.  
24  
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STORAGE  
Immediately prepare your tractor for stor-  
age at the end of the season or if the trac-  
tor will not be used for 30 days or more.  
blended fuels (called gasohol or using  
ethanol or methanol) can attract moisture  
which leads to separation and formation of  
acids during storage. Acidic gas can dam-  
age the fuel system of an engine while in  
storage.  
• Empty the fuel tank by starting the en-  
gine and letting it run until the fuel lines  
and carburetor are empty.  
WARNING: Never store the tractor  
with gasoline in the tank inside a building  
where fumes may reach an open flame  
or spark. Allow the engine to cool before  
storing in any enclosure.  
• Never use engine or carburetor cleaner  
products in the fuel tank or permanent  
damage may occur.  
TRACTOR  
Remove mower from tractor for winter  
storage. When mower is to be stored for a  
period of time, clean it thoroughly, remove  
all dirt, grease, leaves, etc. Store in a  
clean, dry area.  
• Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable  
alternative in minimizing the formation of  
fuel gum deposits during storage. Add  
stabilizer to gasoline in fuel tank or stor-  
age container. Always follow the mix ratio  
found on stabilizer container. Run engine  
at least 10 minutes after adding stabilizer  
to allow the stabilizer to reach the car-  
buretor. Do not empty the gas tank and  
carburetor if using fuel stabilizer.  
ENGINE OIL  
1. Clean entire tractor (See “CLEANING”  
in the Maintenance section of this  
manual).  
2. Inspect and replace belts, if necessary  
(See belt replacement instructions in  
the Service and Adjustments section of  
this manual).  
3. Lubricate as shown in the Maintenance  
section of this manual.  
4. Be sure that all nuts, bolts and screws  
are securely fastened. Inspect moving  
parts for damage, breakage and wear.  
Replace if necessary.  
5. Touch up all rusted or chipped paint  
surfaces; sand lightly before painting.  
Drain oil (with engine warm) and replace  
with clean engine oil. (See “ENGINE” in  
the Maintenance section of this manual).  
CYLINDER(S)  
1. Remove spark plug(s).  
2. Pour one ounce of oil through spark  
plug hole(s) into cylinder(s).  
3. Turn ignition key to start position for a  
few seconds to distribute oil.  
4. Replace with new spark plug(s).  
BATTERY  
• Fully charge the battery for storage.  
• After a period of time in storage, battery  
may require recharging.  
To help prevent corrosion and power  
leakage during long periods of storage,  
battery cables should be disconnected  
and battery cleaned thoroughly (see “TO  
CLEAN BATTERY AND TERMINALS” in  
the Maintenance section of this manual).  
• After cleaning, leave cables discon-  
nected and place cables where they  
cannot come in contact with battery  
terminals.  
OTHER  
• Do not store gasoline from one season  
to another.  
• Replace your gasoline can if your can  
starts to rust. Rust and/or dirt in your  
gasoline will cause problems.  
• If possible, store your tractor indoors  
and cover it to give protection from dust  
and dirt.  
• Cover your tractor with a suitable pro-  
tective cover that does not retain mois-  
ture. Do not use plastic. Plastic cannot  
breathe which allows condensation to  
form and will cause your tractor to rust.  
IMPORTANT: Never cover tractor while  
engine and exhaust areas are still warm.  
• If battery is removed from tractor for  
storage, do not store battery directly on  
concrete or damp surfaces.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: It is important to prevent  
gum deposits from forming in essential  
fuel system parts such as carburetor, fuel  
hose, or tank during storage. Also, alcohol  
25  
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TROUBLESHOOTING CHART  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. See “TO START ENGINE” in  
Operation section.  
3. Wait several minutes before  
attempting to start.  
2. Engine not “CHOKED”  
properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
6. Dirty fuel filter.  
7 Water in fuel.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Replace fuel filter.  
7. Empty fuel tank and carbure-  
tor, refill tank with fresh gas  
oline and replace fuel filter.  
8. Check all wiring.  
8. Loose or damaged wiring.  
9. Carburetor out of adjustment. 9. See To Adjust Carburetor”  
in Service and Adjustments  
section.  
10.Contact a qualified service  
center/department.  
10.Engine valves out of  
adjustment.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Replace spark plug.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Empty fuel tank and refill tank  
with fresh, clean gasoline.  
6. Check all wiring.  
2. Bad spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment. 7. See To Adjust Carburetor” in  
Service and Adjustments  
section.  
8. Engine valves out of  
adjustment.  
8. Contact a qualified  
service center/department.  
Engine will not  
turn over  
1. Clutch/brake pedal not  
depressed.  
2. Attachment clutch is  
engaged.  
1. Depress clutch/brake pedal.  
2. Disengage attachment  
clutch.  
3. Weak or dead battery.  
4. Blown fuse.  
3. Recharge or replace battery.  
4. Replace fuse.  
5. Corroded battery terminals. 5. Clean battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or  
starter.  
9. Faulty operator presence  
switch(es).  
9. Contact a qualified service  
center/department.  
Engine clicks but 1. Weak or dead battery.  
1. Recharge or replace battery.  
will not start  
2. Corroded battery terminals. 2. Clean battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
3. Check all wiring.  
4. Check/replace solenoid or  
starter.  
Loss of power  
1. Cutting too much grass/too  
fast.  
1. Raise cutting height/reduce  
speed.  
2. Throttle in “CHOKE” position. 2. Adjust throttle control.  
26  
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TROUBLESHOOTING CHART  
PROBLEM  
CAUSE  
CORRECTION  
Loss of power  
(continued)  
3. Build-up of grass, leaves and 3. Clean underside of mower  
trash under mower.  
4. Dirty air filter.  
5. Low oil level/dirty oil.  
6. Faulty spark plug.  
housing.  
4. Clean/replace air filter.  
5. Check oil level/change oil.  
6. Clean and regap or change  
spark plug.  
7. Dirty fuel filter.  
8. Stale or dirty fuel.  
7. Replace fuel filter.  
8. Empty fuel tank and refill tank  
with fresh, clean gasoline.  
9. Empty fuel tank and carbure-  
tor, refill tank with fresh gas-  
oline and replace fuel filter.  
10.Connect and tighten spark  
plug wire.  
9. Water in fuel.  
10.Spark plug wire loose.  
11.Dirty engine air screen/fins. 11.Clean engine air screen/fins.  
12.Dirty/clogged muffler.  
13.Loose or damaged wiring.  
12.Clean/replace muffler.  
13.Check all wiring.  
14.Carburetor out of adjustment. 14.See “To Adjust Carburetor” in  
Service and Adjustments  
section.  
15.Contact a qualified service  
center/department.  
15.Engine valves out of  
adjustment.  
Excessive  
vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade  
bolt.  
2. Contact a qualified service  
center/department.  
3. Tighten loose part(s).  
Replace damaged parts.  
3. Loose/damaged part(s).  
Engine continues 1. Faulty operator-safety  
1. Check wiring, switches and  
connections. If not contact a  
qualified service center/de-  
partment.  
to run when oper-  
ator leaves seat  
with attachment  
clutch engaged  
presence control system.  
Poor cut - uneven 1. Worn, bent or loose blade.  
1. Replace blade. Tighten  
blade bolt.  
2. Mower deck not level.  
3. Buildup of grass, leaves, and 3. Clean underside of mower  
trash under mower.  
4. Bent blade mandrel.  
2. Level mower deck.  
housing.  
4. Contact a qualified service  
center/department.  
5. Clogged mower deck vent  
holes from buildup of grass,  
leaves, and trash around  
mandrels.  
5. Clean around mandrels to  
open vent holes.  
Mower blades will 1. Obstruction in clutch  
1. Remove obstruction.  
not rotate  
mechanism.  
2. Worn/damaged mower drive 2. Replace mower drive belt.  
belt.  
3. Frozen idler pulley.  
4. Frozen blade mandrel.  
3. Replace idler pulley.  
4. Contact a qualified service  
center/department.  
27  
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TROUBLESHOOTING CHART  
PROBLEM  
CAUSE  
CORRECTION  
Poor grass  
discharge  
1. Engine speed too slow.  
1. Place throttle control in  
“FAST” position.  
2. Shift to slower speed.  
3. Allow grass to dry before  
mowing.  
2. Travel speed too fast.  
3. Wet grass.  
4. Mower deck not level.  
5. Low/uneven tire air  
pressure.  
4. Level mower deck.  
5. Check tires for proper air  
pressure.  
6. Replace/sharpen blade.  
Tighten blade bolt.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves  
and trash under mower.  
8. Mower drive belt worn.  
7. Clean underside of mower  
housing.  
8. Replace mower drive belt.  
9. Blades improperly installed. 9. Reinstall blades sharp edge  
down.  
10.Improper blades used.  
10.Replace with blades listed in  
this manual.  
11.Clogged mower deck vent  
holes from buildup of grass,  
leaves, and trash around  
mandrels.  
11.Clean around mandrels to  
open vent holes.  
Headlight(s) not  
working  
(if so equipped)  
1. Switch is “OFF”.  
1. Turn switch “ON”.  
2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
Battery will not  
charge  
1. Bad battery cell(s).  
2. Poor cable connections.  
3. Faulty regulator  
1. Replace battery.  
2. Check/clean all connections.  
3. Replace regulator.  
(if so equipped).  
4. Faulty alternator.  
4. Replace alternator.  
Engine “backfires” 1. Engine throttle control not  
1. Move throttle control to  
“SLOW” position and allow  
to idle for 30 seconds before  
stopping engine.  
when turning  
engine “OFF”  
set at “SLOW” position  
for 30 seconds before  
stopping engine.  
28  
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