Poulan Lawn Mower 184425 User Manual

MODEL NO. POGT20H48STA  
20.0 HP 48 Inch  
Lawn Tractor  
For Parts and Service, contact our authorized distributor: call 1-800-849-1297  
For Technical Assistance: call 1-800-829-5886  
184425 Rev. 3 04.21.03 TR  
PRINTED IN U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
Be sure the area is clear of other people before mowing.Stop  
WARNING: In order to prevent ac-  
cidental starting when setting up,  
transporting, adjusting or making re-  
pairs, always disconnect spark plug  
wire and place wire where it cannot  
contact spark plug.  
machine if anyone enters the area.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
Nevercarrychildren.Theymayfalloffandbeseriouslyinjured  
or interfere with safe machine operation.  
Keep children out of the mowing area and under the watchful  
care of another responsible adult.  
WARNING: Do not coast down a hill  
in neutral, you may lose control of the  
tractor.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn  
the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not have  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Donotturnonslopesunlessnecessary, andthen, turnslowly  
and gradually downhill, if possible.  
WARNING: Tow only the attachments  
that are recommended by and com-  
ply with specifications of the manu-  
facturer of your tractor. Use common  
sense when towing. Operate only at  
the lowest possible speed when on a  
slope. Too heavy of a load, while on  
a slope, is dangerous. Tires can lose  
tractionwiththegroundandcauseyou  
to lose control of your tractor.  
WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
after handling.  
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CONGRATULATIONS on your purchase of a new tractor.  
Ithasbeendesigned,engineeredandmanufacturedtogive  
you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
Gasoline Capacity  
and type:  
5.0 Gallons  
Unleaded Regular  
Shouldyouexperienceanyproblemyoucannoteasilyrem-  
edy,pleasecontactyournearestauthorizedservicecenter/  
department. We have competent, well-trained technicians  
and the proper tools to service or repair this tractor.  
Oil Type (API-SF-SJ):  
SAE 30 (above 32°F)  
SAE 5W-30 (below 32°F)  
Oil Capacity:  
W/ Filter: 4.0 Pints  
W/O Filter: 3.5 Pints  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
Spark Plug:  
(Gap: .040")  
Champion QC12YC  
Ground Speed (MPH):  
Forward:  
Reverse:  
0 – 5.8  
0 – 2.1  
CUSTOMER RESPONSIBILITIES  
Tire Pressure:  
Front: 14 PSI  
Read and observe the safety rules.  
Follow a regular schedule in maintaining, caring for  
and using your tractor.  
Rear:  
10 PSI  
Charging System:  
Battery:  
16 Amps @ 3600 RPM  
AMP/HR:  
MIN. CCA:  
CASE SIZE:  
35  
28  
Follow the instructions underMaintenanceandStor-  
age” sections of this owner’s manual.  
U1R  
Blade Bolt Torque:  
45–55 FT. LBS.  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimprovedforest-covered,brush-coveredorgrass-covered  
land unless the engine’s exhaust system is equipped with  
a spark arrester meeting applicable local or state laws (if  
any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
A spark arrester for the muffler is available through your  
nearestauthorizedservicecenter/department(SeeREPAIR  
PARTS section of this manual).  
TABLE OF CONTENTS  
SAFETY RULES .........................................................2-3  
PRODUCT SPECIFICATIONS....................................... 4  
CUSTOMER RESPONSIBILITIES................................. 4  
ASSEMBLY.................................................................6-9  
OPERATION ...........................................................10-15  
MAINTENANCE SCHEDULE ...................................... 16  
MAINTENANCE......................................................16-19  
SERVICE AND ADJUSTMENTS ............................20-25  
STORAGE.................................................................... 26  
TROUBLESHOOTING ............................................27-28  
REPAIR PARTS - TRACTOR ..................................30-45  
WARRANTY................................................................. 46  
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UNASSEMBLED PARTS  
Gauge Wheel  
Steering Wheel  
(4) Adjusting Bar  
Steering Sleeve  
Extension  
(4) Locknut  
3/8-16  
Steering  
Wheel Adapter  
(4) Wheels  
Steering Sleeve  
Steering  
Wheel Insert  
(4) Retainer Springs  
(double loop)  
Seat  
(4) Clevis Pins  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
(4) Washers  
3/8 x 3/4 x 14 Ga.  
(4) Shoulder Bolt  
(1) Knob  
Mower  
(1) Oil Drain Tube  
For Future Use  
(2)Flanged  
Pins  
Slope Sheet  
Keys  
(1)Front Plate  
Assembly  
(4) Retainer Springs  
(double loop)  
(2) Keys  
(2) Retainer Springs  
(single loop)  
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ASSEMBLY  
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping pur-  
poses. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened  
securely. Use the correct tools as necessary to insure proper tightness.  
TOOLS REQUIRED FOR ASSEMBLY  
STEERING WHEEL  
INSERT  
A socket wrench set will make assembly easier. Standard  
LOCK NUT  
wrench sizes are listed.  
(1) 3/4" wrench  
Utility knife  
LARGE FLAT WASHER  
(2) 7/16" wrenches  
Tire pressure gauge  
Pliers  
(1) 3/4" socket with  
drive ratchet  
STEERING  
WHEEL  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steering wheel).  
STEERING WHEEL  
ADAPTOR  
TABS  
TO REMOVE TRACTOR FROM  
CARTON  
STEERING  
WHEEL EXTENTION  
STEERING  
SHAFT  
UNPACK CARTON  
Remove all accessible loose parts and parts cartons  
from carton .  
Cut along dotted lines on all four panels of carton.  
Remove end panels and lay side panels flat.  
Remove mower and packing materials.  
Check for any additional loose parts or cartons and  
remove.  
STEERING  
SLEEVE  
FIG. 1  
BEFORE REMOVING TRACTOR FROM  
SKID  
HOW TO SET UPYOUR TRACTOR  
ATTACH STEERING WHEEL (See Fig. 1)  
CHECK BATTERY (See Fig. 2)  
Remove locknut and large flat washer from steering  
shaft.  
Lift hood to raised position.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See "BATTERY" in MAINTENANCE section of this  
manual for charging instructions).  
Position front wheels of the tractor so they are pointing  
straight forward.  
Slide the steering sleeve over the steering shaft.  
Align tabs and press steering sleeve extension into  
bottom of steering wheel.  
Position steering wheel so cross bars are horizontal  
(left to right) and slide onto steering wheel adapter.  
Secure steering wheel to steering shaft with locknut  
and large flat washer previously removed. Tighten  
securely.  
LABEL  
Snap steering wheel insert into center of steering  
wheel.  
Remove protective materials from tractor hood and  
grill.  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN  
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO  
ROLL OFF SKID.  
FIG. 2  
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ASSEMBLY  
Place freewheel control in "transmission disengaged  
INSTALL SEAT (See Fig. 3)  
position" (See “TO TRANSPORT” in the Operation  
section of this manual).  
Roll tractor forward off skid.  
Adjust seat before tightening adjustment knob.  
Remove adjustment knob and flat washer securing  
seat to cardboard packing and set aside for assembly  
of seat to tractor.  
Pivotseatupwardandremovefromthecardboardpack-  
ing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
knob and flat washer loosely. Do not tighten.  
Lower seat into operating position and sit on seat.  
Slide seat until a comfortable position is reached  
which allows you to press clutch/brake pedal all the  
way down.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment knob securely.  
TO DRIVE TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
WARNING:Beforestarting,read,understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
Be sure all the above assembly steps have been com-  
pleted.  
Check engine oil level and fill fuel tank with gasoline.  
Place freewheel control in "transmission engaged"  
position (see "TO TRANSPORT" in Operation section  
of this manual).  
Sit on seat in operating position, depress clutch/brake  
pedal and set the parking brake.  
Place motion control lever in neutral (N) position.  
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
SEAT  
Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
Release parking brake.  
Slowlymovethemotioncontrolleverforwardandslowly  
drive tractor off skid.  
SEAT PAN  
Apply brake to stop tractor, setparkingbrakeandplace  
motion control lever in neutral position.  
Turn ignition key to "STOP" position.  
SHOULDER  
BOLT  
Continue with the instructions that follow.  
ASSEMBLE GAUGE WHEELS TO MOWER  
DECK (See Fig. 4)  
The gauge wheels are designed to keep the mower deck  
in proper position when operating mower. Be sure they  
are properly adjusted to ensure optimum mower perfor-  
mance.  
FLAT WASHER  
Slide gauge wheel bar down into bracket channel, Be  
sure that gauge wheel bar aligning holes are on top.  
Assemblegaugewheelsasshownusingshoulderbolts,  
3/8 washers and 3/8-16 center locknuts and tighten  
securely.  
ADJUSTMENT  
KNOB  
For ease of mower to tractor assembly, raise gauge  
wheels to highest position and retain with clevis pins  
and spring retainers.  
Adjust gauge wheels before operating mower.SeeTO  
ADJUST GAUGE WHEELS” in the Operation section  
of this manual.  
FIG. 3  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
TO ROLL TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
Release parking brake by depressing clutch/brake  
pedal.  
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ASSEMBLY  
If equipped, turn height adjustment knob counter-  
RETAINER  
SPRING  
clockwise until it stops.  
PIN  
Lower mower linkage with attachment lift control.  
Install belt into electric clutch pulley groove.  
Place the suspension arms on outward pointing deck  
pins. Retain with double loop retainer spring with loops  
up as shown.  
Install front plate assembly to tractor suspension  
brackets and retain with single loop retainer springs  
as shown.  
Position front plate assembly between front mower  
brackets.Raise deck and plate assembly to align holes  
and insert flanged pins. Secure pins with double loop  
retainer springs between the plate and mower brack-  
ets.  
SHOULDER  
BOLT  
ADJUSTING  
BAR  
GAUGE  
WHEEL  
3/8-16 CENTER  
LOCKNUT  
3/8 WASHER  
NOTE: To assist in locating hole in flanged pin, the hole in  
pin is inline with notch on head of pin. If necessary, move  
mowerside-to-sidetogivespacebetweenplateandmower  
brackets.  
FIG. 4  
INSTALL MOWER  
(See Figs. 5 and 6)  
AND DRIVE BELT  
IMPORTANT: Check belt for proper routing in all mower  
pulley grooves.  
Be sure tractor is on level surface and mower suspension  
arms are raised with attachment lift control. Engage park-  
ing brake.  
Connect anti-sway bar to chassis bracket under left  
footrest and retain with double loop retainer spring.  
If equipped, turn height adjustment knob clockwise to  
remove slack from mower suspension.  
Raise deck to highest position.  
Adjustgaugewheelsbeforeoperatingmowerasshown  
in the Operation section of this manual.  
Cut and remove ties securing anti-sway bar and belts.  
Swing anti-sway bar to left side of mower deck.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
IMPORTANT: Check belt for proper routing in all mower  
pulley grooves.  
FRONT SUSPENSION  
BRACKETS  
ELECTRIC  
CLUTCH  
PULLEY  
FRONT  
FRONT PLATE  
ASSEMBLY  
MOWER  
CHASSIS  
BRACKET  
BRACKET  
SINGLE  
LOOP RETAINER  
SPRINGS  
GAUGE  
WHEEL  
DOUBLE LOOP  
RETAINER  
SPRING  
FLANGED PIN  
DOUBLE LOOP  
RETAINER SPRING  
ANTI-SWAY  
BAR  
USE PLIERS FOR  
RETAINER SPRINGS  
SUSPENSION ARMS  
DOUBLE LOOP RETAINER  
SPRING (OUTWARD  
POINTING DECK PINS)  
DEFLECTOR  
SHIELD  
LOOP UP  
FIG. 5  
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ASSEMBLY  
CHECK TIRE PRESSURE  
CHECKLIST  
The tires on your tractor were overinflated at the factory  
for shipping purposes. Correct tire pressure is important  
for best cutting performance.  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITY PRODUCT.  
Reduce tire pressure to PSI shown in “PRODUCT  
SPECIFICATIONS” section of this manual.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Battery is properly prepared and charged. (Minimum  
1 hour at 6 amps).  
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
Before driving tractor, be sure freewheel control is in  
drive position.  
CHECK MOWER LEVELNESS  
For best cutting results, mower should be properly leveled.  
See “TO LEVEL MOWER HOUSING” in the Service and  
Adjustments section of this manual.  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion, mower  
drive, and mower blade drive belts in the Service and Ad-  
justments section of this manual. Verify that the belts are  
routed correctly.  
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
Engine oil is at proper level.  
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
It is important to purge the transmission before oper-  
ating your tractor for the first time. Follow proper start-  
ing and transmission purging instructions (See "TO  
START ENGINE" and "PURGE TRANSMISSION" in  
Operation section of this manual).  
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-  
ing.  
IGNITION  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
P
LIGHTS ON  
ENGINE START  
ENGINE ON  
PARKING BRAKE  
PARKING BRAKE PARKING BRAKE  
ENGINE OFF  
LOCKED  
UNLOCKED  
OIL PRESSURE  
BATTERY  
REVERSE  
FUEL  
FORWARD  
OVER TEMP  
LIGHT  
MOWER HEIGHT  
MOWER LIFT  
15  
15  
15  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
SLOPE HAZARDS  
(SEE SAFETY RULES SECTION)  
DANGER, KEEP HANDS  
AND FEET AWAY  
KEEP AREA CLEAR  
DANGER indicates a hazard which, if not avoided,  
will result in death or serious injury.  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
FREE WHEEL  
(Automatic Models only)  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
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OPERATION  
KNOWYOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR.  
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.  
Save this manual for future reference.  
LIGHT SWITCH  
IGNITION  
POSITION  
SWITCH  
AMMETER  
CHOKE  
CONTROL  
ATTACHMENT  
CLUTCH SWITCH  
LIFT LEVER  
PLUNGER  
THROTTLE  
CONTROL  
BRAKE PEDAL  
LIFT LEVER  
PARKING  
BRAKE LEVER  
FREEWHEEL  
CONTROL  
MOTION  
CONTROL  
LEVER  
FIG. 6  
Our tractors conform to the safety standards of the American National Standards Institute.  
LIFT LEVER PLUNGER - Used to release attachment lift  
lever when changing its position.  
ATTACHMENTCLUTCHSWITCH-Usedtoengagemower  
blades or other attachments mounted to your tractor.  
THROTTLE CONTROL - Used to control engine speed.  
LIFT LEVER - Used to raise and lower mower deck or  
other attachments mounted to your tractor.  
FREEWHEEL CONTROL - Disengages transmission for  
pushing or slowly towing the tractor with the engine off.  
BRAKE PEDAL - Used for braking the tractor and starting  
the engine.  
IGNITION SWITCH - Used to start and stop the engine.  
MOTION CONTROL LEVER - Selects the speed and  
AMMETER - Indicates battery charging(+) or discharg-  
direction of tractor.  
ing(-).  
CHOKE CONTROL - Used when starting a cold engine.  
LIGHT SWITCH POSITION- Turns the headlights on and  
off.  
PARKING BRAKE LEVER - Locks brake pedal into the  
brake position.  
11  
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OPERATION  
The operation of any tractor can result in foreign objects thrown into the eyes, which  
can result in severe eye damage. Always wear safety glasses or eye shields while op-  
erating your tractor or performing any adjustments or repairs. We recommend a wide  
vision safety mask over spectacles or standard safety glasses.  
NOTE: Under certain conditions when tractor is standing  
HOW TO USEYOUR TRACTOR  
idlewiththeenginerunning, hotengineexhaustgasesmay  
cause “browning” of grass. To eliminate this possibility, al-  
ways stop engine when stopping tractor on grass areas.  
TO SET PARKING BRAKE (See Fig. 7)  
Your tractor is equipped with an operator presence sens-  
ing switch. When engine is running, any attempt by the  
operator to leave the seat without first setting the parking  
brake will shut off the engine.  
CAUTION: Always stop tractor com-  
pletely,asdescribedabove,beforeleav-  
ing the operator's position; to empty  
grass catcher, etc.  
Depress clutch/brake pedal into full “BRAKE” position  
and hold.  
Place parking brake lever inENGAGEDposition and  
releasepressurefromclutch/brakepedal. Pedalshould  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
TO USE THROTTLE CONTROL (See Fig. 7)  
Always operate engine at full throttle.  
Operating engine at less than full throttle reduces the  
battery charging rate.  
Full throttle offers the best mower performance.  
ATTACHMENT CLUTCH  
SWITCH PULL OUT TO  
CHOKE  
CONTROL  
TO USE CHOKE CONTROL (See Fig. 7)  
Use choke control whenever you are starting a cold engine.  
Do not use to start a warm engine.  
THROTTLE  
CONTROL  
LEVER  
“ENGAGE”  
knob in to disengage.  
/BRAKE PEDAL  
“BRAKE”  
POSITION  
IGNITION  
KEY  
TO MOVE FORWARD AND BACKWARD (See  
Fig. 7)  
The direction and speed of movement is controlled by the  
motion control lever.  
PUSH IN TO  
“DISENGAGE”  
Start tractor with motion control lever in neutral (N)  
position.  
Release parking brake.  
PARKING BRAKE  
“ENGAGED”  
POSITION  
“DRIVE”  
POSITION  
“DISENGAGED”  
POSITION  
MOTION  
CONTROL  
LEVER  
Slowly move motion control lever to desired position.  
FIG. 7  
TO ADJUST MOWER CUTTING HEIGHT  
(See Fig. 7)  
The position of the attachment lift lever determines the  
cutting height.  
STOPPING (See Fig. 7)  
MOWER BLADES -  
To stop mower blades,move attachment clutch switch  
to “DISENGAGED” position.  
Grasp lift lever.  
Press plunger with thumb and move lever to desired  
position.  
GROUND DRIVE -  
To stop ground drive, depress clutch/brake pedal into  
full “BRAKE” position..  
Move motion control lever to neutral (N) position.  
The cutting height range is approximately 1-1/2 to 4".  
The heights are measured from the ground to the blade tip  
withtheenginenotrunning. Theseheightsareapproximate  
and may vary depending upon soil conditions, height of  
grass and types of grass being mowed.  
IMPORTANT:  
THE MOTION CONTROL LEVER DOES NOT  
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/  
BRAKE PEDAL IS DEPRESSED.  
ENGINE -  
The average lawn should be cut to approximately 2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
For best cutting performance, grass over 6 inches  
in height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
Move throttle control to slow position.  
NOTE: Failure to move throttle control to slow position and  
allowing engine to idle before stopping may cause engine  
to “backfi r e ” .  
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorized use.  
Never use choke to stop engine.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY  
TO BE DISCHARGED, (DEAD).  
12  
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OPERATION  
LIFT LEVER HIGHEST  
POSIITON  
TO ADJUST GAUGE WHEELS (See Fig. 8)  
ATTACHEMNT CLUTCH SWITCH  
PULL OUT TO "ENGAGE"  
Gaugewheels areproperlyadjustedwhentheyareslightly  
off the ground when mower is at the desired cutting height  
in operating position. Gauge wheels then keep the deck  
in proper position to help prevent scalping in most terrain  
conditions.  
LOWEST  
POSITION  
NOTE:Adjust gauge wheels with tractor on a flat level  
surface.  
Adjust mower to desired cutting height (See “TO AD-  
JUST MOWER CUTTING HEIGHT” in the Operation  
section of this manual).  
PUSH IN TO  
"DISENGAGE"  
Remove retainer spring and clevis pin which secure  
each gauge wheel bar.  
Lower gauge wheels to ground. Raise gauge wheels  
slightly to align holes in bracket and gauge wheel bar  
and insert clevis pin. Gauge wheels should be slightly  
off the ground.  
DEFLECTOR  
SHIELD  
Replace retainer spring into clevis pin.  
Be sure all gauge wheels are in the same setting.  
FIG. 9  
IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU  
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.  
TO OPERATE ON HILLS  
RETAINER  
SPRING  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and  
do not drive across any slope.  
Choose the slowest speed before starting up or down  
hills.  
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slower position.  
CLEVIS  
PIN  
FIG. 8  
If stopping is absolutely necessary, push clutch/brake  
pedal quickly to brake position and engage parking  
brake.  
TO OPERATE MOWER (See Fig. 9)  
Move motion control lever to neutral (N) position.  
Your tractor is equipped with an operator presence sensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged will  
shut off the engine.  
IMPORTANT:  
THE MOTIONCONTROLLEVERDOESNOT  
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/  
BRAKE PEDAL IS DEPRESSED.  
Torestartmovement, slowlyreleaseparkingbrakeand  
clutch/brake pedal.  
Slowly move motion control lever to slowest setting.  
Make all turns slowly.  
Select desired height of cut.  
Start mower blades by engaging attachment clutch  
control.  
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
TO TRANSPORT (See Figs. 6 and 10)  
When pushing or towing your tractor, be sure to disengage  
transmission by placing freewheel control in freewheeling  
position. Free wheel control is located at the rear drawbar  
of tractor.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
Pull freewheel control out and into the slot and release  
so it is held in the disengaged position.  
Do not push or tow tractor at more than two (2)  
MPH.  
To reengage transmission, reverse above procedure.  
13  
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OPERATION  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
Transmission Engaged  
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
CAUTION: Alcohol blended fuels (called  
gasohol or using ethanol or methanol) can at-  
tract moisture which leads to separation and  
formation of acids during storage. Acidic gas  
can damage the fuel system of an engine while  
in storage. To avoid engine problems, the fuel  
system should be emptied before storage of  
30 days or longer. Drain the gas tank, start  
the engine and let it run until the fuel lines  
and carburetor are empty. Use fresh fuel next  
season. SeeStorageInstructionsforadditional  
information. Never use engine or carburetor  
cleaner products in the fuel tank or permanent  
damage may occur.  
Transmission Disengaged  
FIG. 10  
NOTE: To protect hood from damage when transporting  
your tractor on a truck or a trailer, be sure hood is closed  
and secured to tractor. Use an appropriate means of tying  
hood to tractor (rope, cord, etc.).  
TO START ENGINE (See Fig. 6)  
When starting the engine for the first time or if the engine  
has run out of fuel, it will take extra cranking time to move  
fuel from the tank to the engine.  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
Besurefreewheelcontrolisinthetransmissionengaged  
position.  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your trac-  
tor. Use common sense when towing.Too heavy of a load,  
while on a slope, is dangerous.Tires can lose traction with  
the ground and cause you to lose control of your tractor.  
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
Place motion control lever in neutral (N) position.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to fast position  
Pull choke control out for a cold engine start attempt.  
For a warm engine start attempt the choke control may  
not be needed.  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
NOTE: Before starting, read the warm and cold starting  
procedures below.  
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
Insert key into ignition and turn key clockwise to  
“START” position and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute.If the engine does not start  
after several attempts, push choke control in, wait a  
few minutes and try again.If engine still does not start,  
pull the choke control out and retry.  
Check engine oil with tractor on level ground.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULLmark on dipstick is reached. Do not overfill.  
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Maintenance section of this manual).  
To change engine oil, see the Maintenance section in  
this manual.  
WARM WEATHER STARTING (50° F and above)  
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. If the engine starts  
to run roughly, pull the choke control out slightly for a  
few seconds and then continue to push the control in  
slowly.  
The attachments and ground drive can now be used.If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
ADD GASOLINE  
Fill fuel tank to bottom of filler neck. Do not overfill.  
Use fresh, clean, regular unleaded gasoline with a  
minimum of 87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits and reduce  
valve life). Do not mix oil with gasoline. Purchase fuel  
in quantities that can be used within 30 days to assure  
fuel freshness.  
COLD WEATHER STARTING (50° F and below)  
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. Continue to push  
the choke control in small steps allowing the engine to  
acceptsmallchangesinspeedandload,untilthechoke  
control is fully in.If the engine starts to run roughly, pull  
the choke control out slightly for a few seconds and  
then continue to push the control in slowly. This may  
requireanenginewarm-upperiodfromseveralseconds  
to several minutes, depending on the temperature.  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
14  
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OPERATION  
AUTOMATIC TRANSMISSION WARM UP  
Slowly move motion control lever forward, after the  
Beforedrivingtheunitincoldweather,thetransmission  
should be warmed up as follows:  
tractor moves approximately five (5) feet, slowly move  
motion control lever to reverse position. After the trac-  
tor moves approximately five (5) feet return the mo-  
tion control lever to the neutral (N) position. Repeat  
this procedure with the motion control lever three (3)  
times.  
Be sure the tractor is on level ground.  
Place the motion control lever in neutral.  
Release the parking brake and let the clutch/  
brake slowly return to operating position.  
Your transmission is now purged and now ready for  
normal operation.  
Allow one minute for transmission to warm up.This  
can be done during the engine warm up period.  
The attachments can be used during the engine warm-  
up period after the transmission has been warmed  
up and may require the choke control be pulled out  
slightly.  
MOWING TIPS  
Mower should be properly leveled for best mowing per-  
formance. SeeTO LEVEL MOWER HOUSINGin the  
Service and Adjustments section of this manual.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See “TO  
ADJUST CARBURETOR” in the Service and Adjustments  
section of this manual.  
The left hand side of mower should be used for trim-  
ming.  
Drive so that clippings are discharged onto the area  
that has been cut. Have the cut area to the right of  
the tractor. This will result in a more even distribution  
of clippings and more uniform cutting.  
PURGE TRANSMISSION  
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 11).  
CAUTION: Never engage or disengage  
freewheel lever while the engine is run-  
ning.  
To ensure proper operation and performance, it is recom-  
mended that the transmission be purged before operating  
tractor for the first time. This procedure will remove any  
trapped air inside the transmission which may have de-  
veloped during shipping of your tractor.  
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE  
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD  
BE PURGED AFTER REINSTALLATION BEFORE OPERATING  
THE TRACTOR.  
Place tractor safely on level surface with engine off and  
parking brake set.  
FIG. 11  
Disengage transmission by placing freewheel control  
infreewheelingposition(SeeTOTRANSPORTinthis  
section of manual).  
Sitting in the tractor seat, start engine.After the engine  
is running, move throttle control to slow position. With  
motion control lever in neutral (N) position, slowly dis-  
engage clutch/brake pedal.  
Move motion control lever to full forward position and  
hold for five (5) seconds. Move lever to full reverse  
position and hold for five (5) seconds. Repeat this  
procedure three (3) times.  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desired height.  
Do not mow grass when it is wet. Wet grass will plug  
mower and leave undesirable clumps. Allow grass to  
dry before mowing.  
Always operate engine at full throttle when mow-  
ing to assure better mowing performance and proper  
discharge of material. Regulate ground speed by se-  
lecting a low enough gear to give the mower cutting  
performance as well as the quality of cut desired.  
When operating attachments, select a ground speed  
that will suit the terrain and give best performance of  
the attachment being used.  
NOTE: During this procedure there will be no movement  
of drive wheels. The air is being removed from hydraulic  
drive system.  
Move motion control lever to neutral (N) position.Shut-  
off engine and set parking brake.  
Engage transmission by placing freewheel control in  
engaged position (See “TO TRANSPORT” in this sec-  
tion of manual).  
Sitting in the tractor seat, start engine.After the engine  
is running, move throttle control to half (1/2) speed.  
With motion control lever in neutral (N) position, slowly  
disengage clutch/brake pedal.  
15  
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MAINTENANCE  
S
S
S
R
R
MAINTENANCE SCHEDULE  
R
U
N
U
U
O
O
O
O
S
H
FILL IN DATES  
A
H
0
0
E
0
25 H  
5
1
S
AS YOU COMPLETE  
REGULAR SERVICE  
Y
Y
Y
R
Y
R
R
ER  
E
E
E
V
V
V
V
BEFORE  
S
ST  
E
OR  
RVGEICE DATES  
A
EVERY 8  
E
HOURS  
E
E
E
BEFORE EACH USE  
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
5
A
Sharpen/Replace Mower Blades  
3
4
C
Lubrication Chart  
T
Check Battery Level  
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
1,2  
Change Engine Oil (without oil filter)  
1,2  
E
Clean Air Filter  
N
2
2
G
Clean Air Screen  
I
Inspect Muffler/Spark Arrester  
N
Replace Oil Filter (If equipped)  
1,  
2
E
Clean Engine Cooling Fins  
Replace Spark Plug  
2
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
1 - Change more often when operating under a heavy load or  
in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
GENERAL RECOMMENDATIONS  
LUBRICATION CHART  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
cSPINDLE ZERK  
cSPINDLE ZERK  
cFRONT WHEEL  
cFRONT WHEEL  
BEARING ZERK  
BEARING ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
dENGINE  
All adjustments in the Service and Adjustments section  
of this manual should be checked at least once each  
season.  
Once a year you should replace the spark plug, clean  
orreplaceairlter, andcheckbladesandbeltsforwear.  
A new spark plug and clean air filter assure proper air-  
fuel mixture and help your engine run better and last  
longer.  
BEFORE EACH USE  
Check engine oil level.  
Check brake operation.  
Check tire pressure.  
Check operator presence and  
interlock systems for proper operation.  
Check for loose fasteners.  
cGeneral Purpose Grease  
dRefer to Maintenance “ENGINE” Section  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS  
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS  
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL  
SHORTENTHELIFEOFTHESELF-LUBRICATINGBEARINGS.  
IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLY A DRY,  
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.  
16  
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MAINTENANCE  
TRACTOR  
Always observe safety rules when performing any main-  
tenance.  
MANDREL  
ASSEMBLY  
BLADE  
CENTER  
HOLE  
BRAKE OPERATION  
If tractor requires more than six (6) feet stopping distance  
at high speed in highest gear, then brake must be adjusted.  
(SeeTOADJUSTBRAKEintheServiceandAdjustments  
section of this manual).  
BLADE BOLT  
(SPECIAL)  
STAR  
TIRES  
Maintainproperairpressureinalltires(SeePRODUCT  
SPECIFICATIONS” section of this manual).  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
FIG. 12  
TO SHARPEN BLADE (See Fig. 13)  
NOTE: We do not recommend sharpening blade - but if  
you do, be sure the blade is balanced.  
Care should be taken to keep the blade balanced. An un-  
balancedbladewillcauseexcessivevibrationandeventual  
damage to mower and engine.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
The blade can be sharpened with a file or on a grind-  
ing wheel. Do not attempt to sharpen while on the  
mower.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repair the problem immediately.  
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a  
cone balancer, follow the instructions supplied with  
balancer.)  
The engine should not start unless the brake pedal is  
fully depressed and attachement clutch control is in  
the disengaged position.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
When the engine is running and the attachment clutch  
is engaged, any attempt by the operator to leave the  
seat should shut off the engine.  
The attachment clutch should never operate unless  
the operator is in the seat.  
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
Slidebladeontoanunthreadedportionofthesteelbolt  
or pin and hold the bolt or pin parallel with the ground.  
If blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
CENTER HOLE  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
BLADE  
5/8" BOLT  
OR PIN  
BLADE REMOVAL (See Fig. 12)  
Raise mower to highest position to allow access to  
blades.  
FIG. 13  
NOTE: Protect your hands with gloves and/or wrap blade  
with heavy cloth.  
BATTERY  
Yourtractorhasabatterychargingsystemwhichissufficient  
for normal use. However, periodic charging of the battery  
with an automotive charger will extend its life.  
Remove blade bolt by turning counterclockwise.  
Install new or resharpened blade with stamped "THIS  
SIDE UP" facing deck and mandrel assembly.  
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
Install and tighten blade bolt securely (45-55 Ft. Lbs.  
torque).  
NOTE: The original equipment battery on your tractor is  
maintenance free. Do not attempt to open or remove caps  
or covers. Adding or checking level of electrolyte is not  
necessary.  
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.  
17  
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MAINTENANCE  
TO CLEAN BATTERY AND TERMINALS  
Change the oil after every 50 hours of operation or at least  
once a year if the tractor is not used for 50 hours in one  
year.  
Corrosion and dirt on the battery and terminals can cause  
the battery to “leak” power.  
Remove terminal guard.  
Disconnect BLACK battery cable first then RED bat-  
tery cable and remove battery from tractor.  
Check the crankcase oil level before starting the engine  
and after each eight (8) hours of operation. Tighten oil fill  
cap/dipstick securely each time you check the oil level.  
Rinse the battery with plain water and dry.  
Cleanterminalsandbatterycableendswithwirebrush  
until bright.  
TO CHANGE ENGINE OIL (See Figs. 14 and 15)  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
Coat terminals with grease or petroleum jelly.  
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
Reinstall battery (See “REPLACING BATTERY” in  
the SERVICE AND ADJUSTMENTS section of this  
manual).  
V-BELTS  
Check V-belts for deterioration and wear after 100 hours  
of operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
Remove yellow cap from end of drain valve and install  
the drain tube onto the fitting.  
TRANSAXLE COOLING  
OIL DRAIN VALVE  
The fan and cooling fins of transmission should be kept  
clean to assure proper cooling.  
CLOSED  
AND  
LOCKED  
POSITION  
Do not attempt to clean fan or transmission while engine  
is running or while the transmission is hot. To prevent pos-  
sible damage to seals, no not use high pressure water or  
steam to clean transaxle.  
Inspect cooling fan to be sure fan blades are intact and  
clean.  
Inspect cooling fins for dirt, grass clippings and other  
materials. To prevent damage to seals, do not use  
compressed air or high pressure sprayer to clean cool-  
ing fins.  
DRAIN  
TUBE  
YELLOW  
CAP  
TRANSAXLE PUMP FLUID  
FIG. 15  
The transaxle was sealed at the factory and fluid mainte-  
nance is not required for the life of the transaxle. Should  
the transaxle ever leak or require servicing, contact your  
nearest authorized service center/department.  
Unlock drain valve by pushing inward and turning  
counterclockwise.  
To open, pull out on the drain valve.  
ENGINE  
After oil has drained completely, close and lock the  
drain valve by pushing inward and turning clockwise  
until the pin is in the locked position as shown.  
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCT SPECIFICATIONS” section of this man-  
ual.  
Use gauge on oil fill cap/dipstick for checking level.  
Be sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULLline on dipstick.  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oil’s SAE viscosity grade  
according to your expected operating temperature.  
SAE VISCOSITY GRADES  
SAE 30  
5W-30  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
FIG. 14  
CLEAN AIR SCREEN  
Air screen must be kept free of dirt and chaff to prevent  
engine damage from overheating. Clean with a wire brush  
or compressed air to remove dirt and stubborn dried gum  
fibers.  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
18  
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MAINTENANCE  
CLEAN AIR INTAKE/COOLING AREAS  
ENGINE OIL FILTER  
To insure proper cooling, make sure the grass screen,  
cooling fins, and other external surfaces of the engine are  
kept clean at all times.  
Replace the engine oil filter every season or every other  
oil change if the tractor is used more than 100 hours in  
one year.  
Every 100 hours of operation (more often under extremely  
dusty, dirty conditions), remove the blower housing and  
other cooling shrouds. Clean the cooling fins and external  
surfaces as necessary. Make sure the cooling shrouds are  
reinstalled.  
MUFFLER  
Inspect and replace corroded muffler and spark arrester  
(if equipped) as it could create a fire hazard and/or dam-  
age.  
NOTE: Operating the engine with a blocked grass screen,  
dirtyorpluggedcoolingns,and/orcoolingshroudsremoved  
will cause engine damage due to overheating.  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
“PRODUCT SPECIFICATIONS” section of this manual.  
AIR FILTER (See Fig. 16)  
Yourenginewillnotrunproperlyusingadirtyairlter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
IN-LINE FUEL FILTER (See Fig. 17)  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacement is required.  
Service air cleaner more often under dusty conditions.  
Remove knobs and cover.  
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointing towards carburetor.  
Be sure there are no fuel line leaks and clamps are  
properly positioned.  
Immediately wipe up any spilled gasoline.  
TO SERVICE PRE-CLEANER  
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth.  
Saturate it in engine oil. Wrap it in clean, absorbent  
cloth and squeeze to remove excess oil.  
If very dirty or damaged, replace pre-cleaner.  
TO SERVICE CARTRIDGE  
Clean cartridge by tapping gently on flat surface. If  
very dirty or damaged, replace cartridge.  
CLAMP  
Reinstall precleaner cartridge, cover and secure with  
knobs.  
IMPORTANT: PETROLEUMSOLVENTS,SUCHASKEROSENE,  
ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY  
MAY CAUSE DETERIORATION OFTHE CARTRIDGE. DO NOT  
OILCARTRIDGE. DONOTUSEPRESSURIZEDAIRTOCLEAN  
OR DRY CARTRIDGE.  
CLAMP  
FUEL FILTER  
FIG. 17  
KNOBS  
CLEANING  
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
CARTRIDGE  
COVER  
Protect painted surfaces with automotive type wax.  
We do not recommend using a garden hose or pressure  
washer to clean your tractor unless the engine and trans-  
mission are covered to keep water out. Water in engine or  
transmission will shorten the useful life of your tractor. Use  
compressed air or a leaf blower to remove grass, leaves  
and trash from tractor and mower.  
FOAM  
PRE-CLEANER  
FIG. 16  
19  
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SERVICE AND ADJUSTMENTS  
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-  
MENTS:  
Depress clutch/brake pedal fully and set parking brake.  
Place motion control lever in neutral (N) position.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key to “STOP” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
If equipped, turn height adjustment knob counter-  
clockwise until it stops.  
TRACTOR  
Lower mower linkage with attachment lift control.  
Install belt into electric clutch pulley groove.  
Place the suspension arms on outward pointing deck  
pins. Retain with double loop retainer spring with loops  
up as shown.  
Install front plate assembly to tractor suspension  
brackets and retain with single loop retainer springs  
as shown.  
Position front plate assembly between front mower  
brackets.Raise deck and plate assembly to align holes  
and insert flanged pins. Secure pins with double loop  
retainer springs between the plate and mower brack-  
ets.  
TO REMOVE MOWER (See Fig. 18)  
Place attachment clutch in “DISENGAGED” position.  
If equipped, turn height adjustment knob to lowest  
setting.  
Lower mower to its lowest position.  
Removeretainerspringholdinganti-swaybartochassis  
bracket and disengage anti-swaybar from bracket.  
Removefourretainerspringsfromfrontplateassembly  
and remove plate.  
Removeretainerspringsfromsuspensionarmsatdeck  
and disengage arms from deck.  
Raise attachment lift to its highest position.  
Slide mower forward and remove belt from electric  
clutch pulley.  
NOTE: To assist in locating hole in flanged pin, the hole in  
pin is inline with notch on head of pin. If necessary, move  
mowerside-to-sidetogivespacebetweenplateandmower  
brackets.  
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL  
MOWER PULLEY GROOVES.  
Slide mower out from under right side of tractor.  
TO INSTALL MOWER  
Be sure tractor is on level surface and mower suspension  
arms are raised with attachment lift control. Engage park-  
ing brake.  
Connect anti-sway bar to chassis bracket under left  
footrest and retain with double loop retainer spring.  
If equipped, turn height adjustment knob clockwise to  
remove slack from mower suspension.  
Swing anti-sway bar to left side of mower deck.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL  
MOWER PULLEY GROOVES.  
Raise deck to highest position.  
ELECTRIC  
SUSPENSION  
ARMS  
FRONT  
CLUTCH PULLEY  
MOWER  
FRONT PLATE  
ASSEMBLY  
BRACKET  
CHASSIS  
BRACKET  
SINGLE LOOP  
REATINER  
SPRING  
DOUBLE LOOP  
RETAINER  
SPRING  
RETAINER  
SPRING  
FLANGED PINS  
ANTI-SWAY BAR  
USE PLIERS FOR  
RETAINER SPRINGS  
SUSPENSION ARMS DOUBLE  
LOOP RETAINER SPRINGS  
(Outward pointing deck pins)  
LOOP UP  
FIG. 18  
20  
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SERVICE AND ADJUSTMENTS  
TO LEVEL MOWER HOUSING  
WhendistanceBis1/8"to1/2"loweratfrontthanrear,  
tighten nut “D” against trunnion on both front links.  
To raise front of blade, loosen nut “D” from trunnion on  
both front links. Tighten nut “C” on both front links an  
equal number of turns.The two front links must remain  
equal in length.  
Adjust the mower while tractor is parked on level ground  
or driveway. Make sure tires are properly inflated (See  
“PRODUCT SPECIFICATIONSsection of this manual). If  
tires are over or underinflated, you will not properly adjust  
your mower.  
WhendistanceBis1/8"to1/2"loweratfrontthanrear,  
tighten nut “D” against trunnion on both front links.  
Recheck side-to-side adjustment.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)  
Raise mower to its highest position.  
Measure height from bottom edge of mower to ground  
level at front corners of mower. Distance “A” on both  
sides of mower should be the same.  
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
BLADE  
“B”  
“B”  
NOTE: Each full turn of adjustment nut will change mower  
height about 3/16".  
FIG. 21  
BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH  
Recheck measurements after adjusting.  
BOTTOM EDGE  
OF MOWER TO  
GROUND  
BOTTOM EDGE  
OF MOWER TO  
GROUND  
A
A
GROUND LINE  
FIG. 19  
NUT “C”  
NUT “D”  
SUSPENSION ARM  
TRUNNION  
FRONT PLATE  
ASSEMBLY  
LIFT LINK  
ADJUSTMENT NUT  
FIG. 22  
FIG. 20  
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)  
TO REPLACE MOWER DRIVE BELT  
MOWER DRIVE BELT REMOVAL (See Fig. 23)  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE  
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,  
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO  
MOWER WILL STAY LEVEL SIDE-TO-SIDE.  
To obtain the best cutting results, the mower blades should  
be adjusted so the front tip is approximately 1/8" to 1/2"  
lower than the rear tip when the mower is in its highest  
position.  
Park tractor on a level surface. Engage parking  
brake.  
Lower mower to its lowest position.  
Remove screws from R.H. mandrel cover and remove  
cover.  
Remove any dirt or grass clippings which may have  
accumulated around mandrels and entire upper deck  
surface.  
DisconnectR.H.suspensionarmfromreardeckbracket  
by removing retainer spring.  
CAUTION: Blades are sharp. Protect  
your hands with gloves and/or wrap  
blade with heavy cloth.  
Roll belt over the top of R.H. mandrel pulley carefully.  
Remove belt from electric clutch pulley.  
Remove belt from idler pulleys.  
Check primary idler arm and two idlers to see that they  
rotate freely.  
Be sure spring is securely hooked to primary idler arm  
and spring arm.  
Checkadjustmentonrightsideoftractor. Positionanyblade  
so the tip is pointing straight forward.Measure distance "B"  
at front and rear tip of the blade.  
Before making any necessary adjustments, check that  
both front plate links are equal in length.  
If links are not equal in length, adjust one link to same  
length as other link.  
To lower front of blade, loosen nut “C” on both front  
links an equal number of turns.  
MOWER DRIVE BELT INSTALLATION (See Fig. 23)  
Install belt in both idlers.  
Install new belt onto electric clutch pulley.  
Roll belt into upper groove of R.H.mandrel pulley care-  
fully.  
NOTE: Each full turn of nut “C” will change distance. “B”  
by approximately 3/16".  
21  
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SERVICE AND ADJUSTMENTS  
Carefully check belt routing making sure belt is in the  
REINSTALL MOWER DRIVE BELT  
grooves correctly.  
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration  
in this section of manual).  
Reconnect R.H. suspension arm to rear deck bracket  
with retainer spring.  
Install belt into upper groove of R.H. mandrel pulley  
and around both idlers. Pull belt to front of mower to  
remove slack.  
Reassemble R.H. mandrel cover.  
RH MANDREL  
COVER  
Reinstall mandrel covers and securely tighten all  
screws.  
ELECTRIC  
CLUTCH  
PULLEY  
Carefully check belt routing making sure belt is in all  
grooves correctly.  
Reinstallmowertotractor(SeeTOINSTALLMOWER”  
in this section of manual).  
IDLER  
PULLEYS  
L.H. MANDREL  
SECONDARY  
IDLER ARM  
SPRING  
R.H. MANDREL  
SECONDARY  
SPRING ARM  
SPRING  
ARM  
RH SUSPENSION ARM  
IDLER  
PULLEY  
PRIMARY  
IDLER ARM  
CENTER  
MANDREL  
FIG. 23  
R.H. MANDREL  
TOREPLACEMOWERBLADE(SECONDARY)  
DRIVE BELT (See Fig. 24)  
FIG. 24  
TO CHECK AND ADJUST BRAKE  
Park the tractor on level surface. Engage parking brake.  
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
Remove screws from R.H. and L.H. mandrel covers  
and remove covers.  
(See Fig. 25)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the right side of the transaxle.  
If tractor requires more than five (5) feet to stop at highest  
speed in highest gear on a level, dry concrete or paved  
surface, then brake must be checked and adjusted.  
REMOVE MOWER DRIVE BELT  
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration  
in this section of manual).  
TO CHECK BRAKE  
Park tractor on a level, dry concrete or paved surface,  
depress clutch/brake pedal all the way down and en-  
gage parking brake.  
Disengage transmission by placing freewheel control  
in “transmission disengaged” position. Pull freewheel  
control out and into the slot and release so it is held in  
the disengaged position.  
Carefully roll belt over the top of R.H. mandrel pulley.  
Remove belt from idler pulleys.  
Check primary idler arm and two idlers to see that they  
rotate freely.  
Be sure spring is securely hooked to primary idler arm  
and spring arm.  
REMOVE MOWER BLADE (SECONDARY) DRIVE BELT  
Therearwheelsmustlockandskidwhenyoutrytomanually  
push the tractor forward.If the rear wheels rotate, the brake  
needs to be adjusted or the pads need to be replaced.  
Carefully roll belt off L.H. mandrel pulley.  
Remove belt from center mandrel pulley, idler pulley,  
and R.H. mandrel pulley.  
TO ADJUST BRAKE  
Removeanydirtorgrasswhichmayhaveaccumulated  
around mandrels and entire upper deck surface.  
Check secondary idler arm and idler pulley to see that  
they rotate freely.  
Be sure spring is hooked in secondary idler arm and  
secondary spring arm.  
Depress clutch/brake pedal all the way down and en-  
gage parking brake.  
Measure distance between brake operating arm and  
nut “A” on brake rod.  
If distance is other than 1-1/2", loosen jam nut and turn  
nut “A” until distance becomes 1-1/2". Retighten jam  
nut against nut “A”.  
Engage transmission by placing freewheel control in  
“transmission engaged” position.  
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than five (5) feet in highest gear, further  
maintenance is necessary. Replace brake pads or  
contact a qualified service center.  
INSTALL NEW MOWER BLADE (SECONDARY) DRIVE  
BELT  
Install new belt in lower groove of R.H. mandrel pulley,  
idler pulley, and center mandrel pulley as shown.  
Carefully roll belt over L.H. mandrel pulley. Make sure  
belt is in all grooves properly.  
22  
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SERVICE AND ADJUSTMENTS  
WITH PARKING BRAKE “ENGAGED”  
ELECTRIC  
CLUTCH  
CLUTCH LOCATOR  
NUT “A”  
1-1/2”  
JAM NUT  
CLUTCHING  
IDLER  
STATIONARY  
IDLER  
CENTER SPAN  
KEEPER  
TRANSMISSION  
INPUT PULLEY  
CLUTCH  
WIRE  
HARNESS  
OPERATING  
ARM  
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-  
MENT IS NECESSARY CONTACTYOUR NEAREST AUTHO-  
RIZED SERVICE CENTER/DEPARTMENT  
FIG. 26  
TRANSAXLE MOTION CONTROL LEVER  
FIG. 25  
NEUTRAL ADJUSTMENT (See Fig. 27)  
The motion control lever has been preset at the factory and  
adjustment should not be necessary.  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 26)  
Park the tractor on level surface. Engage parking brake.  
For assistance, there is a belt installation guide decal on  
bottom side of left footrest.  
Loosen adjustment bolt in front of the right rear wheel,  
and lightly tighten.  
Start engine and move motion control lever until tractor  
does not move forward or backward.  
Holdmotioncontrolleverinthatpositionandturnengine  
off.  
While holding motion control lever in place, loosen the  
adjustment bolt.  
Move motion control lever to the neutral (N) (lock gate)  
position.  
Tighten adjustment bolt securely.  
BELT REMOVAL -  
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
NOTE: Observe entire motion drive belt and position of all  
belt guides and keepers.  
Disconnect clutch wire harness.  
Remove clutch locator.  
Remove belt from stationary idler and clutching idler.  
Remove belt downward from engine pulley and around  
electric clutch.  
Pull belt slack toward rear of tractor. Carefully remove  
belt upwards from transmission input pulley and over  
cooling fan blades.  
Remove belt from center span keeper and pull belt  
away from tractor.  
NOTE: Ifadditionalclearanceisneededtogettoadjustment  
bolt, move mower deck height to the lowest position.  
After above adjustment is made, if the tractor still creeps  
forward or backward while motion control lever is in neutral  
position, follow these steps:  
Loosen the adjustment bolt.  
Move the motion control lever 1/4 to 1/2 inch in the  
direction it is trying to creep.  
Tighten adjustment bolt securely.  
Start engine and test.  
If tractor still creeps, repeat above steps until satis-  
fi e d .  
BELT INSTALLATION -  
Carefully work new belt down around transmission  
cooling fan and onto the input pulley.  
Slide belt into the center span keeper.  
Pull belt toward front of tractor and roll belt around  
electric clutch and onto engine pulley.  
MOTION CONTROL  
LEVER  
NEUTRAL  
LOCK  
GATE  
Install belt through stationary idler and clutching  
idler.  
ADJUSTMENT  
BOLT  
Reinstall clutch locator and tighten nut securely.  
Reconnect clutch harness.  
Make sure belt is in all pulley grooves and inside all  
belt guides and keepers.  
FIG. 27  
TRANSMISSION REMOVAL/REPLACEMENT  
Should your transmission require removal for service or  
replacement, it should be purged after reinstallation and  
beforeoperatingthetractor. SeePURGETRANSMISSION”  
in the Operation section of this manual.  
Install mower (See “TO INSTALL MOWER” in this sec-  
tion of manual).  
23  
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SERVICE AND ADJUSTMENTS  
ConnectoneendoftheBLACKcabletotheNEGATIVE  
TO ADJUST STEERING WHEEL  
(-) terminal (C) of fully charged battery.  
ALIGNMENT  
Connect the other end of the BLACK cable (D) to good  
chassis ground, away from fuel tank and battery.  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
TO REMOVE CABLES, REVERSE ORDER -  
BLACK cable first from chassis and then from the fully  
charged battery.  
RED cable last from both batteries.  
FRONT WHEEL TOE-IN/CAMBER  
The front wheel toe-in and camber are not adjustable on  
your tractor. If damage has occurred to affect the front  
wheel toe-in or camber, contact your nearest authorized  
service center/department.  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 28)  
Block up axle securely.  
WEAK OR DEAD  
BATTERY  
FULLY CHARGED  
BATTERY  
Removeaxlecover,retainingringandwasherstoallow  
wheel removal (rear wheel contains a square key - Do  
not lose).  
FIG. 29  
Repair tire and reassemble.  
On rear wheels only: align grooves in rear wheel hub  
and axle. Insert square key.  
REPLACING BATTERY (See Fig. 30)  
WARNING: Do not short battery ter-  
minalsbyallowingawrenchoranyother  
object to contact both terminals at the  
same time. Before connecting battery,  
remove metal bracelets, wristwatch  
bands, rings, etc.  
Replace washers and snap retaining ring securely in  
axle groove.  
Replace axle cover.  
NOTE: To seal tire punctures and prevent flat tires due  
to slow leaks, tire sealant may be purchased from your  
local parts dealer. Tire sealant also prevents tire dry rot  
and corrosion.  
Positive terminal must be connected  
firsttopreventsparkingfromaccidental  
grounding.  
WASHERS  
RETAINING  
RING  
Lift hood to raised position.  
Remove terminal guard.  
Disconnect BLACK battery cable then RED battery  
cable and carefully remove battery from tractor.  
Install new battery with terminals in same position as  
old battery.  
AXLE  
COVER  
SQUARE KEY  
(REAR WHEEL ONLY)  
Reinstall terminal guard.  
First connect RED battery cable to positive (+) battery  
terminal with hex bolt and keps nut as shown.Tighten  
securely.  
FIG. 28  
ConnectBLACKgroundingcabletonegative(-)battery  
terminal with remaining hex bolt and keps nut.Tighten  
securely  
Close terminal access doors.  
Close hood.  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 29)  
WARNING: Lead-acid batteries gen-  
erate explosive gases. Keep sparks,  
flameandsmokingmaterialsawayfrom  
batteries. Always wear eye protection  
when around batteries.  
KEPS NUT  
TERMINAL  
ACCESS  
DOOR  
HEX BOLT  
If your battery is too weak to start the engine, it should be  
recharged. (See "BATTERY" in the Maintenance section  
of this manual).  
If “jumper cables” are used for emergency starting, follow  
POSITIVE  
(RED)  
this procedure:  
IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT  
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT  
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START  
OTHER VEHICLES.  
CABLE  
TERMINAL  
GUARD  
NEGATIVE  
(BLACK)  
CABLE  
TO ATTACH JUMPER CABLES -  
Connect one end of the RED cable to the POSITIVE  
(+) terminal of each battery(A-B), taking care not to  
short against tractor chassis.  
FIG. 30  
24  
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SERVICE AND ADJUSTMENTS  
TO ADJUST CHOKE CONTROL (See Fig. 33)  
TO REPLACE HEADLIGHT BULB  
Raise hood.  
The choke control has been preset at the factory and ad-  
justment should not be necessary. Check adjustment as  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
Pull bulb holder out of the hole in the backside of the  
grill.  
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
Close hood.  
With engine not running, move choke control (located  
on dash panel) to full choke position.  
Loosen knob and remove cover assembly from air  
cleaner.  
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp  
screw and move choke cable until choke is completely  
closed. Tighten casing clamp screw securely.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
Check wiring. See electrical wiring diagram in the  
Repair Parts section.  
Replace air cleaner cover assembly and tighten  
knob.  
TO REPLACE FUSE  
Replace with 20 amp automotive-type plug-in fuse. The  
fuse holder is located behind the dash.  
TO ADJUST CARBURETOR  
Your carburetor is not adjustable. If your engine does not  
operate properly due to suspected carburetor problems,  
take your tractor to an authorized service center for repair  
and/or adjustment.  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 31)  
High speed stop is factory adjusted. Do not adjust - dam-  
age may result.  
Raise hood.  
Unsnap headlight wire connector.  
Stand in front of tractor. Grasp hood at sides, tilt toward  
engine and lift off of tractor.  
IMPORTANT:NEVERTAMPERWITHTHEENGINEGOVERNOR,  
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.  
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH  
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE  
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,  
CONTACTYOURNEARESTAUTHORIZEDSERVICECENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.  
To replace, reverse above procedures.  
HOOD  
STOP  
HEADLIGHT  
WIRE  
CONNECTOR  
CLAMP SCREW  
FIG. 32  
FIG. 31  
ENGINE  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 32)  
The throttle control has been preset at the factory and  
adjustment should not be necessary. Check adjustment  
as described below before loosening cable. If adjustment  
is necessary, proceed as follows:  
With engine not running, move throttle control lever to  
fast position.  
CLAMP S
Check that swivel is against stop. If it is not, loosen  
cable clamp screw and pull cable back until swivel is  
against stop. Tighten cable clamp screw securely.  
FIG. 33  
25  
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STORAGE  
Immediately prepare your tractor for storage at the end  
of the season or if the tractor will not be used for 30 days  
or more.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS  
FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCH  
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK  
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT  
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING  
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH  
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM  
OF AN ENGINE WHILE IN STORAGE.  
WARNING: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
orspark. Allowtheenginetocoolbefore  
storing in any enclosure.  
TRACTOR  
Drain the fuel tank.  
Start the engine and let it run until the fuel lines and  
carburetor are empty.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Use fresh fuel next season.  
Removemowerfromtractorforwinterstorage. Whenmower  
istobestoredforaperiodoftime,cleanitthoroughly,remove  
all dirt, grease, leaves, etc. Store in a clean, dry area.  
Clean entire tractor (See “CLEANING” in the Mainte-  
nance section of this manual).  
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
NOTE: Fuel stabilizer is an acceptable alternative in mini-  
mizing the formation of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or storage container.  
Always follow the mix ratio found on stabilizer container.  
Run engine at least 10 minutes after adding stabilizer to  
allow the stabilizer to reach the carburetor. Do not drain  
the gas tank and carburetor if using fuel stabilizer.  
Lubricate as shown in the Maintenance section of this  
manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
ENGINE OIL  
Drain oil (with engine warm) and replace with clean en-  
gine oil. (See “ENGINE” in the Maintenance section of  
this manual).  
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
BATTERY  
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
CYLINDER(S)  
Remove spark plug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
To help prevent corrosion and power leakage during  
long periods of storage, battery cables should be dis-  
connected and battery cleaned thoroughly (see “TO  
CLEAN BATTERY AND TERMINALS” in the Mainte-  
nance section of this manual).  
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
Turn ignition key to “STARTposition for a few seconds  
to distribute oil.  
Replace with new spark plug(s).  
OTHER  
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
If possible, store your tractor indoors and cover it to  
give protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND  
EXHAUST AREAS ARE STILL WARM.  
26  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Drain fuel tank and refill with fresh gasoline.  
6. Check all wiring.  
7. See To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not  
start  
1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Set in “Higher Cut” position/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
5. Check oil level/change oil.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Drain fuel tank and refill with fresh gasoline.  
9. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See To Adjust Carburetor” in Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
27  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves seat  
with attachment clutch  
engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working  
(if so equipped)  
1. Switch is “OFF”.  
1. Turn switch “ON”.  
2. Bulb(s) or lamp(s) burned out.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
Battery will not charge  
Loss of drive  
1. Bad battery cell(s).  
1. Replace battery.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
2. Check/clean all connections.  
3. Replace regulator.  
4. Replace alternator.  
1. Freewheel control in “disengaged” position.  
2. Motion drive belt worn, damaged, or broken.  
3. Air trapped in transmission during shipment  
or servicing.  
1. Place freewheel control in “engaged” position.  
2. Replace motion drive belt.  
3. Purge transmission.  
Engine “backfires”  
when turning engine  
“OFF”  
1. Engine throttle control not set at “SLOW”  
position for 30 seconds before stopping engine.  
1. Move throttle control to “SLOW” position and allow  
to idle for 30 seconds before stopping engine.  
28  
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TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
SOLENOID  
RED  
RED  
RED  
M
A
STARTER  
AMMETER  
(OPTIONAL)  
WHITE  
BLACK  
WHITE  
BLACK  
WHITE  
RED  
C
G
H
S
ELECTRIC CLUTCH  
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
RED  
G
A1  
F
L
A2  
B
A
RED  
BLACK  
IGNITION  
SWITCH  
E
85  
87  
86  
30  
BLACK  
SEAT SWITCH  
(NOT OCCUPIED)  
D
PTO (DISENGAGED)  
87A  
GREEN  
GREEN  
OPERATOR  
PRESENCE  
RELAY #1  
HOUR  
METER  
BLACK  
BLUE  
FUEL  
LINE  
(OPTIONAL)  
SPARK  
BLACK  
IGNITION  
UNIT  
PLUGS GAP  
(2 PLUGS ON  
BLUE  
TWIN CYL. ENGINES)  
FUEL SHUT-OFF SOLENOID  
CHARGING SYSTEM OUTPUT  
16 AMP DC @ 3600 RPM  
28 VOLTS AC @ 3600 RPM  
(REGULATOR DISCONNECTED)  
RED  
REGULATOR  
ALTERNATOR  
BROWN  
BLACK  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED  
CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY  
SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
HEADLIGHTS  
G F C  
PTO SWITCH  
87  
IGNITION SWITCH  
E
H
B
POSITION  
CIRCUIT  
87A  
POSITION CIRCUIT “MAKE”  
86  
85  
OFF  
ON  
C + G, B + H  
C + F, B + E, A + D  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
30  
RELAY  
A
D
RUN  
B+A1  
NONE  
REMOVABLE  
CONNECTIONS  
START B + S + A1 NONE  
NON-REMOVABLE  
CONNECTIONS  
29  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
ELECTRICAL  
22  
79  
21  
42  
24  
41  
43  
40  
26  
27  
27  
81  
25  
16  
33  
30  
50  
52  
D
.
C
.
A
M
P
E
R
E
S
29  
45  
10  
27  
11  
55  
28  
12  
2
1
8
12  
30  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
ELECTRICAL  
KEY PART  
NO. NO.  
DESCRIPTION  
1
144927  
74760412  
7603J  
Battery  
2
Bolt Hex Hd 1/4-20 UNC X 3/4  
Tray, Battery  
8
10  
11  
12  
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
45  
50  
52  
55  
79  
81  
145211  
150109  
145769  
176138  
175688  
4152J  
Bolt, BTR FRT 1/4-20 x 7.5  
Hold Down Battery, Front  
Nut, Push, Nylon  
Switch Interlock Push-In  
Harness Asm Light W/4152j  
Bulb Light  
Cable Battery  
Cable Batterywire  
Fuse  
Nut Keps Hex 1/4-20 Unc  
Cable Ground  
8860R  
146148  
175158  
73510400  
145491  
160784  
175566  
140401  
186845  
17720408  
131563  
178861  
122822X  
174651  
141940  
17490508  
175242  
109748X  
Switch Plunger Normal OP Olive  
Switch Ign 4 pos w/lights  
Key Ign  
Harness Ign.  
Bolt Blk Fin Hex 1/4-20 x 1/2  
Cover Terminal Red  
Solenoid  
Ammeter Rectangular  
Switch, PTO  
Protection wire Loop (Hour Meter)  
Screw Thdrol 5/16-18 x 1/2  
Socket Asm Bulb Twistlock  
Relay Asm  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
31  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
CHASSIS AND ENCLOSURES  
42  
43  
17  
29  
166  
220  
30  
161  
166  
159  
26  
28  
24  
25  
221  
3
166  
31  
26  
25  
156  
157  
9
54  
58  
209  
155  
213  
54  
214  
158  
166  
11  
209  
20  
59  
64  
26  
209  
209  
209  
3
154  
209  
166  
35  
1
33  
142  
3
10  
3
3
13  
262  
145  
37  
37  
3
205  
3
2
3
142  
3
209  
35  
14  
3
14  
34  
26  
38  
32  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
CHASSIS AND ENCLOSURES  
KEY PART  
NO. NO.  
DESCRIPTION  
1
174619  
Chassis  
2
176554  
Drawbar  
3
9
17060612  
163976X428 Dash  
Screw 3/8-16x3/4  
10  
11  
13  
14  
17  
20  
24  
25  
26  
28  
29  
30  
31  
33  
34  
35  
37  
38  
42  
43  
54  
58  
59  
64  
72140608  
167203  
Bolt 3/8-16 x 1  
Panel Dash Lh  
178297X010 Panel Dash Rh  
17490608  
Screw Thdrol 3/8-16 x 1/2  
175260X428 Hood  
162026  
Plate Battery  
Bolt 3/8-16 x 1 Gr. 5  
Washer 13/32 X 13/16 X 12 Ga  
Nut Lock Hex W/Ins 3/8-16 Unc  
74780616  
19131312  
73800600  
175289X428 Grille  
179763  
Light Box Asm W/Lens  
179775X428 Fender  
183569  
Bracket Fender  
179716X428 Footrest LH  
179717X428 Footrest RH  
72110606  
17490508  
175710  
161841  
161842  
161464  
175351  
177579  
174997  
Bolt 3/8-16 x 3/4  
Screw Thdrol 6/16-18 x 1/2 TYT  
Bracket, Asm. Pivot Mower Rear  
Lens LH  
Lens RH  
Screw Hex Wshd 8-18 x 7/8  
Duct Hood  
Bushing Snap  
Dash Lower  
142 175702  
145 156524  
154 161897  
155 161900  
156 163805  
157 163806  
158 162037  
Plate Reinforcement STLT  
Rod Pivot Chassis/Hood  
Bracket Dash Rh  
Bracket Dash Lh  
Striker Plate  
Magnet Stealth  
Bracket Parking Brake  
159 179125X428 Cupholder  
161 164655  
166 171875  
205 17490608  
209 17000612  
Extrusion Bumper  
Screw HwHd Hi-Lo #13-16 x 3/4  
Screw 3/8-16 x 1/2  
Screw Hexwsh Thdrol 3/8-16 x 3/4  
213 169848X428 Skirt Grille Lh  
214 169847X428 Skirt Grille Rh  
220 179612X428 Console Fuel Window  
221 142432  
262 183554  
Screw Hex Wsh Hi-Lo 1/4-1/2 Unc  
Bracket Support Tank  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
33  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
DRIVE  
51  
57  
51  
89  
69  
33  
52  
63  
66  
197  
59  
61  
23  
81  
202  
150  
9
159  
16  
50  
158  
42  
50  
41  
38  
161  
198  
17  
65  
162  
139  
71  
19  
58  
48  
20  
134  
164  
83  
169  
16  
14  
163  
151  
51  
27  
49  
21  
168  
39  
10  
8
138  
146  
146  
166  
82  
35  
165  
156  
47  
62  
120  
36  
34  
51  
139  
110  
36  
110  
37  
35  
30  
19  
51  
110  
53  
16  
28  
73  
110  
111  
142  
131  
26  
96  
95  
29  
27  
135  
129  
84  
126  
24  
19  
22  
55  
77  
26  
25  
26  
77  
76  
136  
189  
136  
126  
43  
127  
135  
76  
129  
128  
96  
1
126  
189  
140  
137  
26  
230  
32  
drive-hydro_31  
270  
34  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
73  
76  
77  
81  
82  
83  
84  
89  
95  
96  
158282  
12000053  
9396E  
165598  
165711  
19171216  
165926  
179121X428 Console  
158508  
4497H  
Strap Torque Rh Hydro-3000  
E-Ring  
Key Square 1/4 x 2  
Shaft Asm Cross Tapered  
Spring, Torsion  
Washer 17/32 x 3/4 x 16 Gauge  
Link Transaxle  
1
- - - - - - -  
Transaxle, Hydro Gear Model  
333-3000 (Order Parts From  
Transaxle Manufacturer)  
Rod Shift Fender Adjust Yt  
Clutch Ogura  
8
9
166020  
179334  
10  
14  
16  
17  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
32  
33  
34  
35  
36  
37  
38  
39  
41  
42  
43  
47  
48  
49  
50  
51  
52  
53  
55  
57  
58  
59  
61  
62  
63  
65  
66  
69  
71  
76020416  
10040400  
73800500  
126197X  
73800600  
173937  
Pin, Cotter 1/8 x 1  
Washer Lock Hvy Helical  
Nut Lock Hx w/Ins. 5/16-18 Unc  
Washer 1-1/2 x 15/32 x .250  
Nut, Lock Hex w/Ins. 3/8-16 Unc  
Bolt 7/16-20 x 4 Gr. 5-1.5  
Knob  
Control Asm Bypass Hydro-3000  
Retainer Spring 1” Zinc/cad.  
Bolt Hex 3/8-16 x 3/4 Gr. 5  
Bracket, Transaxle, R.H.  
Nut Lock Flg. 3/8-16 Unc  
Nut Lock 5/16-18 Nc Thd  
Bolt Hex Flghd 5/16-18 x 3.0 Gr. 5  
Lever Control HG 3000  
Bolt Shoulder 5/16-18 Unc  
Washer Lock 5/16  
110 74780612  
111 123776X  
120 73900600  
126 1685H  
140845  
158274  
Rod, Brake  
178289  
Bracket Anti Rotation  
Nut, Hex Jam 3/8-16  
Spring, Rod, Brake  
127 74490548  
128 184902  
129 105529X  
131 10140500  
134 158272  
135 123800X  
136 163168X  
137 19111212  
138 19112016  
139 74780612  
140 4475J  
142 74330516  
146 74490536  
150 175456  
151 19133210  
156 166002  
158 165589  
159 183900  
161 72140406  
162 73680400  
163 74780416  
164 19091010  
165 165623  
166 166880  
168 165492  
169 165580  
189 160849  
197 169613  
198 169593  
202 72110614  
230 10040500  
270 74780510  
73350600  
106888X  
19131316  
76020412  
175765  
Washer 13/32 x 13/16 x 16 Ga.  
Pin, Cotter 1/8 x 3/4  
Rod, Brake, Park  
Cap, Brake Parking Black  
Bracket, Transaxle, L.H.  
Bolt 5/16-18 Unc x 3/4  
Bolt 3/8-16 x 1  
Shaft, Foot Pedal  
Bearing Nylon  
Washer 21/32 x 1 x 16 Gauge  
Pin,Roll 3/16 x 1  
Pulley Idler Composite  
Bolt Rdhd 3/8-16 Unc x 3  
Keeper, Idler  
Washer 13/32 x 13/16 x 12 Ga.  
Bolt Shoulder 5/16-18 Unc  
Pulley, Idler  
Bellcrank Clutch Grnd Drv Stl  
Retainer, Belt  
Bolt 3/8-16 x 1-1/2  
Nut, Crownlock 3/8-16  
Nut  
Link, Clutch  
Spring, Return, Clutch  
V-Belt, Drive  
Rod Actuator Bypass Hydro-3000  
Washer 1-1/32 x 1-5/8 x 16 Ga.  
Washer Axle Flange  
Washer 11/32 x 3/4 x 12 Ga.  
Washer 11/32 x 1.25 x 16 Ga.  
Bolt Fin Hex 3/8-16 x 3/4  
Bushing Pinion Sector  
Bolt 5/16 x 24 x 1  
Bolt Hex Flghd 5/16-18 x 2-1/4  
Spacer  
71673  
123780X  
74780512  
72140608  
175578  
120183X  
19211616  
1572H  
179114  
74760648  
175556  
Washer 13/32 x 2 x 10 Ga.  
Washer Srrted 5/16ID x 1.125  
Bracket Shift Mount  
19131312  
19111012  
127783  
Hub Shift  
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5  
Nut Crownlock 1/4-20 Unc  
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5  
Washer 5/8 x .281 x 10 Ga  
Bracket Pivot Lever  
154407  
123205X  
72110612  
73680600  
145212  
Screw 5/16-18 x 5/8  
Bolt Shoulder 5/16-18 x .561  
Plate Fastening Lt  
105710X  
105709X  
161741  
158278  
169691  
17120614  
8883R  
175684  
10040700  
161488  
Washer Spacer Axle  
Nyliner Snap-In 5/8” Id  
Washer Nyl 7/8 Id x .105  
Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5  
Washer Lock 5/16  
Keeper, Belt, Transaxle, R.H.  
Keeper Belt Centerspan  
Screw 3/8-16 x .875  
Cover, Foot Pedal  
Bolt 5/16-18 x 5/8 Gr. 5  
Pulley, Engine  
Washer, Lock Hvy Hlcl Spr 7/16  
Keeper Belt Engine F-proof  
Screw Hex Wsh Hi-Lo 1/4-1/2 Unc  
Strap Torque Lh Hydro-3000  
142432  
158283  
NOTE: All component dimensions give in U.S. inches.  
1 inch = 25.4 mm  
35  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
STEERING ASSEMBLY  
38  
12  
39  
1
73  
41  
42  
37  
37  
36  
88  
91  
43  
71  
29  
67  
67  
68  
67  
46  
8
47  
13  
6
9
17  
65  
46  
85  
2
8
6
7
9
85  
9
5
47  
7
9
3
32  
5
68  
11  
82  
29  
29  
4
43  
29  
29  
40  
43  
6
15  
15  
8
94  
15  
11  
40  
10  
36  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
STEERING ASSEMBLY  
KEY PART  
NO. NO.  
DESCRIPTION  
1
184704X428 Wheel Steering  
2
175131  
169840  
169839  
6266H  
121748X  
19272016  
12000029  
3366R  
175121  
10040600  
73940800  
136518  
145212  
177883  
17060612  
180580  
155105  
152927  
Axle Asm.  
3
Spindle Asm LH  
4
Spindle Asm RH  
5
Bearing Race Thrust Harden  
Washer 25/32 X 1-5/8 X 16 Ga  
Washer 27/32 x 1-1/4 x 16 Ga.  
Ring Klip #t5304-75  
Bearing  
6
7
8
9
10  
11  
12  
13  
15  
17  
29  
32  
36  
37  
38  
39  
40  
41  
42  
43  
46  
47  
65  
67  
68  
71  
73  
82  
85  
88  
91  
94  
Link Drag  
Washer Lock Hvy Hlcl Spr 3/8  
Nut Hex Jam Toplock 1/2-20 UNF  
Spacer Brg Axle Front  
Nut Hex Flange Lock  
Shaft Asm Strg  
Screw 3/8-16 x 3/4  
Rod Tie  
Bushing Strg  
Screw TT #32.5 x 5 x 3/8 Flange  
159946X428 Cap Wheel Steer  
19182411  
7810H  
159945  
Washer 9/16 x 1-1/2 x 11 Ga.  
Nut Lock Center 3/8-24 Unf  
Adaptor Wheel Strg  
163888X428 Boot Steering  
121749X  
121232X  
183226  
Washer 25/32 x 1 1/4 x 16 Ga  
Cap Spindle Fr Top Blk  
Fitting Grease  
160367  
Spacer Brace Axle  
Bolt Rdhd Sqn 3/8-16 x 2-1/4  
Brace, Axle  
72140618  
169827  
175146  
Steering Asm.  
160135X428 Extension Steering  
169835  
133835  
175118  
175553  
19121414  
Bracket Susp Chassis Front  
Fastener Christmas Tree  
Bolt Shoulder 7/16-20 Unc  
Clip  
Washer 3/8 x 7/8 x 14 Ga.  
NOTE: All component dimensions given in U.S. inches.  
1 inch = 25.4 mm.  
37  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
ENGINE  
2
8
1
3
13  
14  
25  
26  
10  
38  
6
81  
5
17  
17  
32  
72  
16  
31  
33  
37  
41  
112  
33  
45  
23  
29  
4
OPTIONAL EQUIPMENT  
Spark Arrester  
38  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
ENGINE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
175437X428 Control Throttle  
171875  
Screw Hwhd Hi-Lo #13-16 x 3/4  
- - - - - - - -  
Engine, Briggs Model 407777  
(Order parts from engine mfg.)  
Muffler Asm Twin Lo-Tone  
Pipe Exhaust LH Intek  
Pipe Exhaust RH Intek  
Bolt 5/16-18 UNC x 3/4 w/Sems  
Shield Browning Intek II  
Muffler Gasket  
4
149723  
159955  
160589  
171877  
162797  
165391  
148456  
11050600  
17060624  
169837  
5
6
8
10  
13  
14  
16  
17  
23  
25  
26  
29  
31  
32  
33  
37  
38  
41  
45  
72  
81  
Tube Drain Oil  
Washer Lock Ext Tooth 3/8  
Screw Thdrol 3/8-16 x 1-1/2  
Shield Heat  
175440X428 Choke Control  
73920600  
137180  
179115  
Nut, Keps 3/8-24 UNF  
Kit Spark Arrestor (Flat Scrn)  
Tank Fuel  
179124X428 Cap Asm Fuel  
123487X  
8543R  
Clamp Hose Black  
Line Fuel  
181654  
Plug Grain Oil  
139277  
Stem Tank Fuel  
17000612  
183906  
73510400  
Screw Hexwsh Thdr 3/8-16 x 3/4  
Screw Socket Head 5/16-18 x 1  
Nut Keps Hex 1/4-20 Unc  
Bushing  
112 3645J  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
39  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
SEAT ASSEMBLY  
1
30  
30  
9
5
9
14  
7
6
22  
21  
7
10  
2
19  
24  
20  
5
16  
15  
25  
11  
4
13  
17  
29  
12  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
140117  
Seat  
15  
16  
17  
21  
22  
24  
25  
27  
28  
134300  
121250X  
123976X  
171852  
73800500  
19171912  
127018X  
17490608  
171877  
Spacer Split  
Spring Cprsn  
2
140551  
Bracket Pivot Seat 8 720  
3
71110616  
19131610  
145006  
Bolt Fin Hex 3/8-16 Unc x 1  
Washer Flat 13/32 x 1 x 10 Ga.  
Clip Push-In  
Nut Hex w/Ins. 3/8-16 Unc  
Spring Seat Cprsn 2 250 Blk Zi  
Pan Seat  
Knob Seat Adj. Wingnut  
Bracket Mounting Switch  
Bushing Snap Blk Nyl 50 Id  
Bolt Rdhd Sqnk 1/4-20 x 1-1/2  
Nut Lock 1/4 Lge Flg Gr 5 Zinc  
Bolt Shoulder 5/16-18 Unc  
Nut Hex Lock W/Ins 5/16-18  
Washer 17/32 X 1-3/16 x 12 Ga.  
Bolt Shoulder 5/16-18 x 62  
Screw 3/8-16 x 1/2  
4
5
6
73800600  
124181X  
182493  
7
10  
11  
12  
13  
14  
166369  
Bolt 5/16-18 x 3/4  
121246X  
121248X  
72050412  
NOTE: All component dimensions given in U.S. inches.  
1 inch = 25.4 mm  
40  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
DECALS  
13  
7
11  
2
3
2
10  
1
12  
9
8
20  
6
6
5
14  
4
KEY PART  
NO. NO.  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
DESCRIPTION  
11  
12  
13  
14  
20  
- -  
184928  
140837  
185442  
175291  
145005  
138311  
184425  
184426  
Decal Ins Strg Whl  
1
2
3
4
5
6
7
8
9
10  
164095  
Decal Dash  
Decal Brake Parking  
175784  
184927  
181253  
170851  
106202X  
184926  
170563  
158166  
157140  
Decal Fender Auto  
Decal Hood LH  
Decal Replace Part  
Decal V-Belt Schematic  
Decal Bat Dan/Psn  
Decal Handle Lft Height Adjust  
Manual Owner's (English)  
Manual Owner's (French)  
Decal Footrest  
Decal HP Engine  
Reflector Tail Light  
Decal Hood Rh  
- -  
- -  
Decal Warning Mower  
Decal Fender Logo  
Decal Fender Danger E/F  
KEY PART  
NO. NO.  
WHEELS & TIRES  
DESCRIPTION  
1
1
2
3
4
5
6
7
59192  
65139  
106222X  
59904  
Cap Valve Tire  
Stem Valve  
Tire F T 15 X 6 0 - 6 Service  
Tube Front (Service Item Only)  
2
5,8  
4,10  
7
106732X624 Rim Asm 6"front Service  
278H  
9040H  
Fitting Grease (Front Wheel Only)  
Bearing Flange (Front Wheel  
Only)  
3,9  
6
11  
8
184707X624 Rim Asm 12"rear Service  
184708  
7154J  
104757X428 Cap Axle 1 50 X 1 00  
144334 Sealant, Tire ( 10 oz. Tube)  
9
Tire R T 22 x 9.5-12 Service  
Tube Rear (Service Item Only)  
10  
11  
- -  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
41  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
MOWER LIFT  
7
8
5
1
3
2
13  
13  
4
6
6
5
4
11  
12  
31  
13  
51  
49  
52  
13  
51  
32  
53  
49  
20  
32  
13  
18  
54  
17  
16  
15  
13  
54  
42  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
MOWER LIFT  
KEY PART  
NO. NO.  
DESCRIPTION  
1
159461  
Wire Asm Inner/Sprg W/plunger  
Shaft Asm Lift RH w/Inf  
Pin Groove  
2
159476  
3
138284  
4
12000002  
19211621  
120183X  
109413X  
124526X  
185365  
E Ring #5133-62  
Washer 21/32 X 1 X 21 Ga  
Bearing Nylon Blk 629 Id  
Grip Handle  
5
6
7
8
Button Plunger  
11  
12  
13  
15  
20  
31  
32  
39  
42  
43  
44  
49  
51  
52  
53  
54  
Link Lift LH  
185367  
Link Lift RH  
4939M  
Retainer Spring  
185370  
Plate Asm Suspension  
Retainer Spring  
163552  
176205  
Trunnion  
178698  
Nut Lift Link  
176199  
Upstop  
73680600  
19131612  
72240608  
145212  
Nut 3/8-16  
Washer 13/32 x 1 x 12 Ga.  
Bolt 3/8-16 x 1  
Nut Hex Flange Lock  
Washer 17/32 x 7/8 x 13 Ga.  
Arm Suspension Rear LH  
Arm Suspension Rear RH  
Pin Flange  
19171416  
175378  
175802  
175560  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
43  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
MOWER DECK  
46  
45  
49  
36  
46  
52  
49  
36  
37  
33  
45  
47  
130  
42  
32  
33  
43  
30  
31  
49  
36  
30  
49  
121  
98  
42  
39  
32  
126  
99  
50  
30  
50  
97  
97  
111  
131  
31  
21  
110  
5
21  
57  
116  
56  
117  
184  
133  
118  
119  
100  
24  
25  
21  
16  
18  
1
26  
28  
3
29  
17  
6
27  
5
15  
19  
14  
20  
13  
18  
11  
48  
8
44  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER POGT20H48STA, PRODUCT NO. 954 56 94-55  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
3
5
6
8
180359  
138017  
4939M  
178024  
174365  
Deck Weldment Mower 48  
Bracket Asm., Sway Bar  
Retainer Spring  
43  
45  
46  
47  
48  
49  
50  
52  
56  
57  
97  
98  
99  
174373  
180806  
137729  
180808  
174368  
73680600  
72110612  
175820  
155986  
156941  
178515  
179479  
184058  
Arm, Idler Secondary  
Cover, Mandrel Deck  
Screw, Thdroll. 1/4-20 x 5/8  
V-Belt, Mower, Secondary  
V-Belt, Mower, Primary  
Nut, Crownlock 3/8-16 UNC  
Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5  
Pulley Idler Flat 46 Pri. Drive  
Bar Pnt Adjusting Wheel Gauge  
Pin Head Rivet  
Bar Sway Deck  
Bolt, 7/16 Asm. Blade  
(The following blades are avail-  
able)  
Blade, 48 Mulching (For mulching  
mowers only)  
Blade Hi Lift (For Bagging and  
Discharging)  
Shaft Asm.  
Housing Mandrel 48”  
Bearing, Ball, Mandrel  
Stripper, Mower  
Bolt Rdhd Sq Neck 3/8-16 x 1.25  
Bolt, Carriage 5/16-18 x 5/8  
Bolt, Hex Hd. Shoulder 5/16-18  
Baffle, Vortex Mower  
Nut, Crownlock 5/16-18 UNC  
Cap, Sleeve  
11  
173921  
180054  
Washer Hardened  
13  
14  
15  
16  
17  
18  
19  
20  
21  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
36  
37  
39  
42  
175147  
174358  
110485X  
174493  
Spring Primary Drive  
Pulley Idler “V”  
100 72110616  
110 175016  
111 174610  
116 184219  
117 133957  
118 73930600  
119 19121414  
121 174371  
126 174372  
130 17000616  
131 19131606  
133 72110506  
184 173979  
Bolt RDHD Sqnk 3/8-16 Unc x 2  
Arm Spring Secondary  
Arm Spring Tension  
72110610  
72140505  
132827  
Bolt, Shoulder  
Gauge Wheel  
Nut, Centerlock 3/8-16 UNC  
Washer 3/8 x 7/8 x 14 Ga.  
Spring Secondary Drive  
Arm, Idler, Primary Deck  
Screw 3/8-16 x 1  
Washer 13/32 x 1 x 6 Ga.  
Bolt 5/16-18 x 3/4  
Keeper Belt Idler  
Replacement Mower, Complete  
Mandrel Assembly Service  
(Includes Housing, Shaft, and  
Shaft Hardware Only - Pulley Not  
Included)  
174378  
73680500  
105304X  
178102  
Spring, Torsion  
Nut, Push  
110452X  
180655X428 Shield, Deflector Mower  
19111016  
131491  
173984  
129963  
177865  
178342  
19131316  
177968  
174375  
165723  
Washer 11/32 x 5/8 x 16 Ga.  
Rod, Hinge  
Screw, Thdroll, Washer Head  
Washer, Spacer Mower Vented  
Pulley, Mandrel  
Nut, Flg. Top Lock Cntr. 9/16  
Washer 13/32 x 13/16 x 16 Ga.  
Pulley, Idler, Flat  
- -  
- -  
181704  
174357  
NOTE: All component dimensions given in U.S. inches  
Pulley, Idler, Driven  
Spacer, Retainer  
1 inch = 25.4 mm  
45  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-  
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or  
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due  
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from  
the date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the  
date of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-  
er.  
Should you have any unanswered questions concerning this Warranty, please contact:  
Electrolux Home Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Augusta, GA 30909 USA  
In Canada contact:  
Electrolux Canada Corp.  
7075 Ordan Drive  
Mississauga, Ontario  
L5T 1K6  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-  
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which  
vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
46  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
15 DEGREES MAX.  
WARNING: To avoid serious injury, operate your tractor up and  
down the face of slopes, never across the face. Do not mow  
slopes greater than 15 degrees. Make turns gradually to prevent  
tipping or loss of control. Exercise extreme caution when  
changing direction on slopes.  
1. Fold this page along dotted line indicated above.  
2. Hold page before you so that its left edge is vertically parallel to a tree  
trunk or other upright structure.  
3. Sight across the fold in the direction of hill slope you want to measure.  
4. Compare the angle of the fold with the slope of the hill.  
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