Poulan Lawn Mower 172777 User Manual

ECONOMY PUSH ROTARY  
Lawn Mower  
172777 Rev. 2 05.08.03 BY  
Printed in U.S.A.  
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• Shut the engine (motor) off and wait until • Be alert and turn machine off if children  
the blade comes to complete stop before  
removing grass catcher.  
• Mow only in daylight or good artificial  
light.  
• Do not operate the machine while under  
the influence of alcohol or drugs.  
• Never operate machine in wet grass.  
Always be sure of your footing: keep a  
firm hold on the handle and walk; never  
run.  
• Disengage the self-propelled mech-  
anism or drive clutch on mowers so  
equipped before starting the engine  
(motor).  
• If the equipment should start to vibrate  
abnormally, stop the engine (motor) and  
check immediately for the cause. Vibra-  
tion is generally a warning of trouble.  
• Always wear safety goggles or safety  
glasses with side shields when operating  
mower.  
enter the area.  
• Before and while walking backwards,  
look behind and down for small children.  
• Never allow children to operate the ma-  
chine.  
• Use extra care when approaching blind  
corners, shrubs, trees, or other objects  
that may obscure vision.  
IV. SERVICE  
• Use extra care in handling gasoline and  
other fuels. They are flammable and  
vapors are explosive.  
- Use only an approved container.  
- Never remove gas cap or add fuel  
with the engine running.  
Allow engine to cool before refueling.  
Do not smoke.  
- Never refuel the machine indoors.  
- Never store the machine or fuel  
container inside where there is an  
open flame, such as a water heater.  
• Never run machine inside a closed area.  
• Never make adjustments or repairs with  
the engine (motor) running. Disconnect  
the spark plug wire, and keep the wire  
away from the plug to prevent accidental  
starting.  
• Keep nuts and bolts, especially blade  
attachment bolts, tight and keep equip-  
ment in good condition.  
• Never tamper with safety devices. Check  
their proper operation regularly.  
• Keep machine free of grass, leaves, or  
other debris build-up. Clean oil or fuel  
spillage. Allow machine to cool before  
storing.  
• Stop and inspect the equipment if you  
strike an object. Repair, if necessary,  
before restarting.  
• Never attempt to make wheel height  
adjustments while the engine (motor) is  
running.  
• Grass catcher components are subject  
to wear, damage, and deterioration,  
which could expose moving parts or  
allow objects to be thrown. Frequently  
check components and replace with  
manufacturer’s recommended parts,  
when necessary.  
• Mower blades are sharp and can cut.  
Wrap the blade(s) or wear gloves, and  
use extra caution when servicing them.  
• Do not change the engine governor set-  
ting or overspeed the engine.  
II. SLOPE OPERATION  
Slopes are a major factor related to slip  
and fall accidents which can result in  
severe injury. All slopes require extra cau-  
tion. If you feel uneasy on a slope, do not  
mow it.  
DO:  
• Mow across the face of slopes: never  
up and down. Exercise extreme caution  
when changing direction on slopes.  
• Remove obstacles such as rocks, tree  
limbs, etc.  
• Watch for holes, ruts, or bumps. Tall  
grass can hide obstacles.  
DO NOT:  
• Do not trim near drop-offs, ditches or  
embankments. The operator could lose  
footing or balance.  
• Do not trim excessively steep slopes.  
• Do not mow on wet grass. Reduced foot-  
ing could cause slipping.  
III. CHILDREN  
Tragic accidents can occur if the operator  
is not alert to the presence of children.  
Children are often attracted to the machine  
and the mowing activity. Never assume  
that children will remain where you last  
saw them.  
• Keep children out of the trimming area  
and under the watchful care of another  
responsible adult.  
3
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CONGRATULATIONS on your purchase of a new Lawn Mower. It has been designed,  
engineered and manufactured to give you the best possible dependability and perfor-  
mance.  
Should you experience any problems you cannot easily remedy, please contact your  
nearest authorized service center. They have competent, well trained technicians and  
the proper tools to service or repair this unit.  
• Read the SAFETY RULES and this Operator's Manual in its entirety before you at-  
tempt to assemble or operate your new lawn mower to insure proper operation and to  
prevent injury to yourself and others. Save this manual for future reference.  
Your new lawn mower has been assembled at the factory with the exception of those  
parts left unassembled for shipping purposes. To ensure safe and proper operation  
of your lawn mower, all parts and hardware you assemble must be tightened securely.  
Use the correct tools as necessary to ensure proper tightness.  
• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have  
been placed in the parts bag.  
TO REMOVE MOWER FROM CARTON  
• Remove all loose parts from carton.  
• Remove lawn mower housing with care. Avoid touching blade under housing. Always  
wear gloves or other protection when working under or lifting mower.  
THINGS TO KNOW BEFOREYOU ASSEMBLE OR OPERATEYOUR LAWN  
MOWER  
Do I have a side or rear discharge lawn  
mower?  
What is the right and left side of the  
lawn mower?  
Look for the grass discharge opening on  
your mower. If the opening is on the right  
side of the mower housing, it is a side  
discharge mower. If the opening is at the  
back of the mower housing, it is a rear dis-  
charge mower. Only rear discharge lawn  
mowers have a grass catcher included with  
the mower. Approved grass catchers for  
side discharge mowers may be purchased  
from your nearest authorized dealer.  
Do I have a mulching lawn mower?  
Look for the grass discharge opening on  
your mower. Raise the discharge guard  
(rear door on rear discharge mowers). If  
the opening is closed off by a plate, then  
your lawn mower is mulcher ready. To  
convert to a discharging mower, see the  
Operation section of this manual.  
When right hand (RH) or left hand (LH) is  
mentioned in this manual, it means when  
you are in the operating position (standing  
behind the handle).  
What kind of engine is on my lawn  
mower?  
When learning how to operate your new  
lawn mower, you will need to know what  
kind of engine powers the mower. A decal  
on the engine will indicate the manu-  
facturer and type or brand name of the  
engine.  
BRIGGS & STRATTON ENGINES  
02579-briggs  
02579-briggs  
02583-bs_classic  
02585-bs_sprint  
FRONT  
02579-briggs  
02584-bs_quantum  
LEFT  
HAND  
SIDE  
RIGHT  
HAND  
SIDE  
TECUMSEH  
ENGINES  
HONDA  
ENGINES  
01737-honda  
®
BACK or REAR  
(Operating Position)  
4
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NOTE: Depending upon the features on the lawn mower model you purchased, all the  
parts shown may not be included with your mower.  
For ease of assembly, aside of your work area, lay out all hardware in the groups shown.  
Each step of the assembly instructions will identify the group needed for that step.  
PARTS PACKED SEPARATELY IN CARTON  
NOTE: Some model lawn mowers  
already have the wheels  
preassembled to the mower.  
(1) Control Bar  
(1) Remote Throttle Control  
(If Equipped)  
(1) Upper Handle  
(4)  
Wheels  
(4) Wheel Height Adjusters  
(If Equipped)  
(1) Engine Zone  
Control Cable  
(1) Lower Handle  
(1) Grass Catcher Frame  
(Rear Discharge mowers only)  
(1) Discharge Guard  
(1) Grass Catcher Bag  
(Side Discharge models only)  
(Rear Discharge mowers only)  
PARTS BAG CONTENTS NOT SHOWN ACTUAL SIZE  
One (1) only of the Starter  
Rope Guides shown below:  
(1) Upstop  
Bracket  
Cable  
Ties  
(4) Hubcaps  
(If Equipped)  
Center Mount  
Side Mount  
5
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ASSEMBLY  
LOCATION  
PARTS BAG CONTENTS  
GROUP “A”  
For models with Bolt-on lower handle only  
LOWER  
HANDLE  
TO  
MOWER  
DECK  
(4) Hex Bolts  
3/8-16 x 3/4  
(4) Flange Locknuts 3/8-16  
(4) Washers 7/8" Dia.  
For models with deck handle  
brackets only  
(2) Hairpin Cotters  
GROUP “B”  
For models with fixed upper handle  
only  
For all  
models  
UPPER  
HANDLE  
TO  
LOWER  
HANDLE  
(4) Hex Bolts  
3/8-16 x 3/4  
(2) Locknuts  
(1) Upstop  
Bracket  
Screw  
1/4-20  
#10-24 x 1/2  
For models with folding upper handle only  
(2) Handle Bolts  
(2) Wing Nuts  
6
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ASSEMBLY  
LOCATION  
PARTS BAG CONTENTS (continued)  
For models with bolt-on wheels only  
GROUP "C"  
(4) Shoulder Bolts  
WHEELS  
TO  
(4) Locknuts  
3/8-16  
MOWER  
HOUSING  
(2 or 4)  
Washers 1-1/4"  
Dia.  
(4) Spacers  
For models with "Quick Adjust" wheel  
height adjusters only  
(4) Locknuts  
3/8-16  
(4) Retainer  
Springs  
(4) Flanged  
Locknuts  
3/8-16  
(4) Wheel Adjuster Knobs  
(4) Washers 1" Dia.  
GROUP "D"  
For models with bolt-on discharge guard only  
GUARD  
TO  
MOWER  
HOUSING  
(Side Discharge  
models only)  
(2) Hex Bolts  
(2) Spacers  
(If equipped)  
(2) Locknuts  
1/4-20  
(2) Washers  
3/4" Dia.  
1/4-20  
For models with spring loaded  
discharge guard only  
Screw Mounted  
Nut Mounted  
(2) Hex Washer Head  
Self-tapping Screws  
1/4-20 x 3/8  
(2) Locknuts  
1/4-20  
7
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ASSEMBLY  
LOCATION  
PARTS BAG CONTENTS CON'T  
GROUP "E"  
REMOTE  
THROTTLE  
CONTROL  
(If equipped)  
TO ENGINE  
(1) Diecast Clamp with  
#10 x 5/8 Hex Head Screw  
(For Briggs Engines only)  
NOTE: Tecumseh engines have clamp and screw  
preassembled to engine.  
(1) Cable Clip with  
#10 x 5/8 Hex Head Screw  
(For Briggs Classic & Sprint Engines  
only with spark plug to front of mower)  
(2) Screw 1/4-20 x 3/8  
For models without remote throttle control  
GROUP "F"  
CONTROL  
CABLE(S)  
TO  
(1) Hex Bolt  
1/4-20 x 1-1/2  
(1) Locknut  
1/4-20  
UPPER  
HANDLE  
For models with remote throttle control  
(1) Locknuts  
(1) Hex Head Screw  
1/4-20 x 2-1/8  
1/4-20  
GROUP "G"  
STARTER  
ROPE GUIDE  
TO HANDLE  
(1) Keps Locknut  
1/4-20  
8
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ASSEMBLY  
CAUTION: Do not operate this mower without the discharge guard or an entire ap-  
proved grass catcher in place. These guards are for your protection and are required  
by the American National Standards Institute and Consumer Products Safety Com-  
mission.  
CAUTION: Disconnect spark plug wire from spark plug and place wire where it  
cannot come in contact with spark plug.  
(REAR DISCHARGE MOWER SHOWN)  
Lower handle  
ASSEMBLE LOWER HANDLE  
(USE HARDWARE GROUP “A”)  
SQUEEZE  
TO INSTALL  
MODELS WITH BOLT-ON LOWER  
HANDLE  
• For ease of lower handle assembly, raise  
rear of deck and block securely.  
• Position lower handle on deck as shown:  
- (20" mowers) cut-off flat forward.  
- (22" mowers) arrow down.  
• Align holes in handle with holes in deck  
as shown and assemble 3/8-16 x 3/4  
hex bolts, 7/8" washers and flanged  
locknuts. Tighten securely.  
Handle  
bracket  
mounting pin  
Hairpin cotter  
• Repeat for opposite side of mower.  
Flanged  
locknuts  
ASSEMBLE UPPER HANDLE  
(USE HARDWARE GROUP “B”)  
7/8" Washers  
Arrow down  
(22" Mowers)  
Lower  
MODELS WITH FIXED (NON-FOLDING)  
HANDLES  
handle  
• Position upper handle over lower handle:  
- (20" mowers) small hole for mounting  
upstop bracket to left hand side.  
- (22" mowers) side of handle with four  
(4) holes as shown to left hand side.  
• Assemble 1/4-20 x 1-1/2 hex bolts and  
1/4-20 locknuts. Tighten securely.  
Cut-off flat forward  
(20" Mowers)  
Hex  
bolts  
Four (4) holes  
(22" Mowers)  
MODELS WITH DECK HANDLE  
BRACKETS  
• Install lower handle onto handle brackets  
by squeezing the bottom ends of handle  
towards each other until the handle  
will slip onto the mounting pins on the  
handle brackets.  
• Pull handle back to lock in operating  
position.  
Upstop  
bracket  
Hex  
bolts  
Upstop bracket  
screw #10-24 x 1/2  
Locknuts  
• Install the two (2) hairpin cotters sup-  
plied onto the mounting pins.  
9
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MODELS WITH FOLDING UPPER  
HANDLE  
(SIDE DISCHARGE MOWER SHOWN)  
• Position upper handle over lower handle  
with small hole for mounting upstop  
bracket to left hand side.  
• Assemble handle bolts and wing nuts.  
Tighten securely.  
1-1/4" diameter Washer  
(Rear wheels only)  
Mower housing  
Spacer  
Shoulder  
bolt  
Upstop bracket  
3/8-16  
Locknut  
Wheel  
Upstop  
bracket screw  
#10-24 x 1/2  
Wing nuts  
Handle bolts  
MODELS WITH "QUICK ADJUST"  
WHEEL HEIGHT ADJUSTERS  
Look carefully at the four (4) adjuster  
assemblies. Notice that there are two (2)  
each of two (2) different types.  
Type I is for the Right Rear and Left Front  
installation.  
Type II is for the Right Front and Left Rear  
installation.  
ASSEMBLE UPSTOP BRACKET  
(SEE ILLUSTRATION ABOVE)  
• Position upstop bracket over hole inside  
the left side of upper handle and install  
upstop bracket screw  
#10-24 x 1/2. Tighten securely.  
TYPE I  
ASSEMBLE WHEELS  
(USE HARDWARE GROUP “C”)  
NOTE: Some model mowers do not have  
baffles on underside of mower housing.  
On models without baffle in front and/or  
rear of housing, use the 1-1/4" washers  
supplied when you assemble the wheels.  
TYPE II  
MODELS WITH BOLT-ON WHEELS  
Cutting height is determined by assem-  
bling wheels in one of four possible posi-  
tions on the mower housing. All wheels  
must be in the same height position for  
even cutting.  
• For each wheel, assemble shoulder bolt,  
wheel and spacer as shown.  
• Assemble 1-1/4" diam. washer (if sup-  
plied) and 3/8-16 locknut on inside of  
mower housing and tighten securely.  
ASSEMBLE ADJUSTERS TO MOWER  
DECK  
• Position appropriate adjuster at each  
corner of mower.  
• Install each adjuster with adjuster bolt  
and tab in deck holes as shown and  
secure with 1-1/4" diam. washer (if sup-  
plied) and 3/8-16 locknut. Tighten all  
adjusters securely.  
10  
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SIDE DISCHARGE MOWERS  
INSTALL DISCHARGE GUARD  
(SIDE DISCHARGE MODELS ONLY)  
(USE HARDWARE GROUP “D”)  
Tab hole  
1-1/4" Washer (If supplied)  
If your mower is a rear discharge mower,  
go on to “INSTALL CONTROL BAR”.  
MODELS WITH BOLT-ON GUARD  
Locknuts  
NOTE: If your discharge guard has ribbing  
as shown in the illustration below, there  
are two (2) spacers which must be placed  
between guard and mower housing.  
• Place discharge guard on top of lawn  
mower discharge opening.  
• Install two (2) 1/4-20 short hex bolts  
through housing and discharge guard.  
• Install two (2) 3/4" washers and two  
(2)1/4-20 locknuts. Tighten securely.  
TYPE I  
Right rear/left front  
height adjuster  
TYPE II  
Right front/left rear height adjuster  
Tab hole  
REAR DISCHARGE MOWERS  
Tab hole  
1-1/4" Washer (If supplied)  
Locknuts  
BOLT-ON GUARD WITH RIBBING  
Locknuts  
Washers  
TYPE I  
Right rear/left front  
height adjuster  
TYPE II  
Right front/left rear height adjuster  
Spacers  
Discharge  
guard  
Tab hole  
ribbing  
ASSEMBLE WHEELS TO ADJUSTER  
AXLE ARMS  
• Secure each wheel with flat washer  
and retainer spring or flange locknut (if  
equipped with threaded axle).  
Hex bolts  
• Assemble adjustment knobs to adjuster  
levers by pressing or tapping lightly.  
• If your mower is equipped with hubcaps,  
install by pressing or tapping lightly until  
hubcap snaps securely over flat washer.  
BOLT-ON GUARD WITHOUT RIBBING  
Locknuts  
Washers  
Axle arm  
Wheel  
Flat washer  
Retainer  
Discharge  
guard  
spring  
Adjustment  
knob  
Flange locknut  
(If equipped with  
threaded axle arm)  
Hubcap (If epuipped)  
Hex bolts  
11  
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MODELS WITH SPRING LOADED  
DISCHARGE GUARD  
• Place discharge guard on top of lawn  
mower discharge opening.  
• Install two (2) hex self-tapping screws  
through housing and into guard mount-  
ing bracket or, install two (2) 1/4-20  
locknuts (If equipped). Tighten securely.  
ASSEMBLE REMOTE THROTTLE  
CONTROL TO ENGINE  
(ON MODELS SO EQUIPPED)  
(USE HARDWARE GROUP “E”)  
Ifyourmowerdoesnothavearemotethrottle  
control,goontoASSEMBLEENGINEZONE  
CONTROL CABLE TO ENGINE”.  
• First, move lever on remote throttle  
control to the CHOKE (if equipped) or  
FAST/START position.  
SCREW MOUNTED TYPE  
CHOKE  
Discharge  
guard  
Hex head  
self-tapping  
screws  
NUT MOUNTED TYPE  
FAST/START  
Discharge  
guard  
Locknuts  
INSTALL CONTROL BAR  
(NO HARDWARE REQUIRED)  
• Position control bar so flattened section  
with hole is on opposite side of upstop  
bracket.  
• Insert one end of control bar into hole be-  
hind upstop bracket. Carefully push in on  
opposite end of control bar and insert into  
formed hole on inside of upper handle.  
Determine the manufacturer and brand or  
type engine on your lawn mower and follow  
the appropriate instructions that follow.  
MODELS WITH BRIGGS & STRATTON  
CLASSIC OR SPRINT AND TECUMSEH  
ENGINES  
NOTE: Tecumseh engines have cable  
mounting clamp and screw preassembled  
on engine.  
• At engine carburetor, insert wire “Z”  
bend of throttle control into hole of  
speed lever (use inner hole on Briggs &  
Stratton engine).  
• (Briggs & Stratton only) Assemble di-  
ecast clamp and #10 x 5/8 screw loosely  
to engine.  
• Position throttle cable under clamp and  
pushcabletowardsspeedleveruntilspeed  
lever touches boss. Hold cable at this po-  
sition and tighten clamp screw securely.  
Control  
bar  
Upstop  
bracket  
12  
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BRIGGS & STRATTON ENGINE SHOWN  
(Clamp and Screw are preassembled on  
Tecumseh engines)  
QUANTUM ENGINES -  
SPARK PLUG TO REAR OF MOWER  
Speed lever  
Throttle  
lever  
Diecast  
clamp  
Diecast  
clamp  
#10 x 5/8  
Hex head screw  
Throttle cable  
Hex Head Screw #10 x 5/8  
BRIGGS & STRATTON CLASSIC AND  
SPRINT ENGINES WITH THE SPARK  
PLUG TO FRONT OF MOWER  
• Attach throttle cable to side of engine  
housing with cable clip and #10 x 5/8 hex  
washer head screw. Tighten securely.  
ASSEMBLE ENGINE ZONE  
CONTROL CABLE TO ENGINE  
(NO HARDWARE REQUIRED)  
Follow the appropriate instructions below  
for the brand or type of engine on your  
lawn mower.  
MODELS WITH BRIGGS & STRATTON  
CLASSIC OR SPRINT ENGINE  
Cable attaches under the brake arm cover,  
which is opposite the spark plug end of  
engine.  
Throttle  
cable  
• Straighten cable and find the end with  
the small plastic fitting.  
#10 x 5/8  
Hex head screw  
• Hook the “Z” bend fitting on inner wire of  
cable into hole in brake arm of engine.  
• Align the tapered end of the plastic fitting  
with the hole in mounting bracket and  
push in until fitting snaps into place.  
• Route cable below crossbar portion of  
lower handle and up to upper handle  
control bar.  
• Hook “Z” bend fitting on inner wire into  
hole in control bar (See “ASSEMBLE  
CABLES TO UPPER HANDLE” in this  
manual).  
Cable clip  
MODELS WITH BRIGGS &  
STRATTON QUANTUM ENGINES  
• Slide throttle lever on engine to CHOKE  
position (away from spark plug). Push  
gently beyond first stop to lock in detent  
(CHOKE position).  
• Insert wire “Z” bend of throttle cable into  
throttle lever hole from top side.  
• Secure throttle cable to engine with  
diecast clamp and #10 x 5/8 hex head  
screw and tighten securely.  
Engine cable clip  
(rearward spark plug  
models only)  
Brake Mounting  
arm  
bracket  
Brake  
arm  
cover  
QUANTUM ENGINES -  
SPARK PLUG TO FRONT OF MOWER  
Throttle cable  
Hex  
Head  
Screw  
"Z" Fitting  
Small plastic fitting  
#10 x 5/8  
Throttle  
lever  
Hex head screw #10 x 5/8  
(rearward spark plug models only)  
Diecast clamp  
13  
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MODELS WITH SPARK PLUG TO REAR  
OF MOWER  
MODELS WITH BRIGGS & STRATTON  
QUANTUM ENGINES  
To prevent cable damage, the cable must  
be attached to the side of engine, away  
from the muffler.  
• Above the muffler, locate the hole in en-  
gine shroud. Install supplied cable clip  
on cable and assemble to side of engine  
with supplied hex head screw. Tighten  
securely.  
• Hook the “Z” bend fitting on inner wire  
of cable (end with tapered plastic fitting)  
into hole in brake lever of engine. Cor-  
rect brake lever to use is determined by  
position of spark plug on your mower  
- forward or rearward.  
• Position the tapered plastic fitting into  
the mounting bracket on engine. Snap  
fitting into place.  
MODELS WITH TECUMSEH ENGINE  
• Route cable under crossbar portion of  
lower handle and up to upper handle  
control bar.  
• Hook “Z” bend fitting on inner wire into  
hole in control bar (See “ASSEMBLE  
CABLES TO UPPER HANDLE”).  
• Straighten cable and find the end with  
the small tapered plastic fitting.  
• Hook the “Z” bend fitting on inner wire of  
cable into hole as shown.  
• Align the tapered end of the plastic fitting  
with the hole in the mounting bracket  
and push in until fitting snaps into place.  
• Route cable under crossbar portion of  
lower handle and up to upper handle  
control bar.  
Brake lever (rearward spark plug)  
Brake lever  
(forward spark  
plug)  
• Hook “Z” bend fitting on inner wire into  
hole in control bar (See “ASSEMBLE  
CABLES TO UPPER HANDLE” in this  
manual).  
TECUMSEH ENGINES  
WITH SPARK PLUG FORWARD  
Mounting bracket  
Mounting bracket  
(rearward spark plug)  
(forward spark plug)  
Mounting  
bracket  
Small  
plastic  
fitting  
ASSEMBLE CABLE(S) TO UPPER  
HANDLE  
(USE HARDWARE GROUP “F”)  
• Assemble cable(s) to opposite side of  
upstop bracket.  
• Be sure to route cable(s) underneath  
crossbar of lower handle.  
“Z” Fitting  
• Position throttle control (if equipped)  
on outside of handle and zone control  
square fitting on the inside.  
TECUMSEH ENGINES  
WITH SPARK PLUG REARWARD  
• Secure to handle with the 1/4-20 ma-  
chine screw or hex bolt supplied and  
locknut as shown. Tighten securely.  
• Secure cable(s) to crossbar and lower  
handle with cable ties as needed.  
“Z” Fitting  
Small  
plastic  
fitting  
Mounting  
bracket  
14  
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Throttle control  
(If equipped)  
Control bar  
Control bar  
1/4-20  
Locknut  
Rope guide  
1/4-20  
Keps locknut  
1/4-20 Machine  
screw  
or hex bolt  
supplied  
Cable  
ties  
Lower handle  
crossbar  
Engine  
starter  
rope  
ASSEMBLE STARTER ROPE GUIDE  
(USE HARDWARE GROUP “G”)  
SPARK PLUG BOOT (IF EQUIPPED)  
(NO HARDWARE REQUIRED)  
On some model lawn mowers a spark plug  
boot is packed loose in the parts bag. If  
your model has one, install it on spark plug  
wire and then reconnect plug to spark plug.  
CENTER MOUNT TYPE  
• Install threaded end of rope guide  
through hole in top of lower handle  
crossbar.  
• Loosely assemble 1/4-20 keps locknut  
on threaded portion of rope guide. Do  
not tighten.  
• Hold control bar against upper handle  
and slowly pull starter rope out and up  
over lower handle crossbar and slip into  
loop of rope guide.  
• Push rope guide down against crossbar  
and tighten nut securely.  
Spark  
plug wire  
Spark  
plug  
Engine starter rope  
Rope guide  
Boot  
ASSEMBLE GRASS CATCHER  
(REAR DISCHARGE MODELS ONLY)  
(NO HARDWARE REQUIRED)  
• Put grass catcher frame into grass bag  
with rigid part on bottom.  
Lower handle  
• Slip vinyl bindings over frame. If bind-  
ings are too stiff, hold them in warm  
water for a few minutes. Allow bag to  
dry before using.  
1/4-20 Keps locknut  
Catcher frame  
SIDE MOUNT TYPE  
• Put threaded end of rope guide through  
hole in side of upper handle above lower  
handle crossbar. Secure with 1/4-20  
keps locknut.  
• Hold control bar against upper handle  
and slowly pull starter rope out until rope  
will slip into loop of rope guide.  
Vinyl binding  
Frame  
opening  
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OPERATION  
The operation of any lawn  
mower can result in foreign  
objects thrown into the  
BRIGGS & STRATTON CLASSIC or SPRINT  
ENGINE MOUNTED SPEED CONTROL  
eyes, which can result in  
severe eye damage. Always  
wear safety glasses or eye shields while  
operating your lawn mower or performing  
any adjustments or repairs. We recom-  
mend standard safety glasses or a wide  
vision safety mask worn over spectacles.  
Spark  
plug  
HOW TO USEYOUR LAWN MOWER  
ENGINE SPEED CONTROL  
MODELS WITH REMOTE THROTTLE  
Engine  
speed  
control lever  
Engine speed is controlled by the throttle  
control located on the upper handle.  
• Move lever forward to FAST engine  
speed for starting and better bagging.  
• Move lever backward for SLOW engine  
speed.  
• Some models have engines equipped  
with a choke feature. Move the lever all  
the way forward to the CHOKE position  
when starting a cold engine.  
Primer (if equipped)  
BRIGGS & STRATTON QUANTUM  
ENGINE MOUNTED SPEED CONTROL  
Engine speed control lever  
Primer (if  
equipped)  
SLOW  
FAST  
CHOKE  
(START)  
TECUMSEH  
ENGINE MOUNTED SPEED CONTROL  
Remote  
throttle  
control  
Engine speed  
control lever  
MODELS WITH ENGINE MOUNTED  
SPEED CONTROL  
The engine speed is controlled by a lever  
located at the carburetor on the engine.  
HIGH or FAST position is for starting  
engine, normal cutting and better grass  
bagging. LOW or SLOW position is for  
light cutting, trimming and fuel economy.  
Primer (if equipped)  
MODELS WITH FIXED SPEED ENGINES  
Engine speed was set at the factory for  
optimum performance. Engine speed is  
not adjustable.  
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TO ADJUST CUTTING HEIGHT  
OPERATOR PRESENCE ENGINE  
CONTROL BAR  
Your lawn mower is equipped with an op-  
erator presence engine control bar which  
requires the operator to be positioned  
behind the lawn mower handle in order to  
start and operate the lawn mower.  
Adjust cutting height to suit your require-  
ments. Medium position is best for most  
lawns. Raise wheels for low cut and lower  
wheels for high cut.  
MODELS WITH MANUAL ADJUST  
BOLT-ON WHEELS  
CAUTION: Federal regulations require  
an engine control to be installed on this  
lawn mower in order to minimize the  
risk of blade contact injury. Do not under  
any circumstances attempt to defeat the  
function of the operator control. The blade  
turns when the engine is running.  
• Remove wheel, bolt, and hardware and  
reassemble in desired adjustment hole.  
• Reinstall wheel components in the same  
order as they were before removal.  
Tighten securely.  
• Make sure all wheels are at the same  
height.  
Flat washer  
GRASS CATCHER (REAR  
DISCHARGE MODELS ONLY)  
TO ATTACH GRASS CATCHER  
Wheel  
• Open rear door. Place frame onto  
formed tabs on hinge bracket.  
• Release rear door and allow to rest on  
catcher.  
Bolt  
3/8-16  
Locknut  
Spacer  
TO REMOVE GRASS CATCHER  
• Simply open rear door and lift grass  
catcher up and away from mower.  
MODELS WITH "QUICK ADJUST" WHEEL  
HEIGHT ADJUSTERS  
NOTE: For shipping purposes, the rear  
wheels on your lawn mower may not be  
adjusted to the same position as the front  
wheels. Before operating mower, adjust all  
wheels to the same cutting height.  
Rear door  
• Raise wheels for low cut and lower  
wheels for high cut.  
• Adjust cutting height to suit your require-  
ments. Medium position is best for most  
lawns.  
To change cutting height, squeeze ad-  
juster lever toward wheel. Move wheel  
up or down to suit your requirements.  
Be sure all wheels are in the same set-  
ting.  
Hinge bracket  
formed tabs  
Catcher frame  
NOTE: Adjuster is properly positioned  
when plate tab inserts into hole in lever.  
Also, 9-position adjusters (if so equipped)  
allow lever to be positioned between the  
plate tabs.  
CAUTION: Under normal usage, the  
catcher material is subject to deterioration  
and wear and should, therefore, be  
checked frequently for replacement. Any  
replacement catcher should be checked  
to ensure compliance with original  
manufacturer's specifi cations.  
LOWER WHEELS  
FOR HIGH CUT  
Plate tab  
CAUTION: Do not run lawn mower  
without the discharge guard (rear door),  
approved grass catcher or clipping  
deflector in place. Never attempt to  
operate mower with the discharge guard  
(rear door) removed or propped open.  
RAISE WHEELS FOR LOW CUT  
Lever  
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• Hold operator presence control bar  
down against handle.  
• Pull starter handle quickly. Do not allow  
starter rope to snap back.  
BEFORE STARTING ENGINE  
Read engine manual packed with your unit.  
FILL ENGINE WITH OIL  
Your lawn mower is shipped without oil in  
the engine.  
• For engines equipped with choke, slowly  
move engine speed control lever to  
FAST position after engine starts.  
To STOP engine, release operator pres-  
ence engine control bar.  
NOTE: For engines with a primer, it may be  
necessary to repeat priming steps in cooler  
weather. In warmer weather, overpriming  
may cause flooding and engine will not start.  
If you do flood engine, wait a few minutes  
before attempting to start and DO NOT  
repeat priming steps.  
• Be sure mower is level and area around  
oil fill is clean.  
• Remove engine oil filler plug (oil fill cap/  
dipstick on models so equipped).  
• Slowly add oil. For type and grade of  
oil to use, see “ENGINE” in the Mainte-  
nance section of this manual.  
• Fill to the top of slot in filler hole (to  
“FULLline on dipstick on models so  
equipped). Do not overfill.  
• Replace plug (oil fill cap/dipstick on  
models so equipped) and tighten.  
• Check oil level before each use. Add oil  
as needed.  
Operator presence  
Recoil  
control bar  
starter  
handle  
(center  
mount  
type)  
Recoil starter  
handle (side  
mount type)  
To change oil, see “TO CHANGE EN-  
GINE OILin the Maintenance section of  
this manual.  
FILL GASOLINE TANK  
MOWING TIPS  
• Fill gasoline tank with fresh, clean, un-  
leaded gasoline. DO NOT USE PRE-  
MIUM GASOLINE. BE CAREFUL NOT  
TO OVERFILL TANK.  
• For most cutting conditions and better  
bagging performance, the engine speed  
should be set in the FAST position.  
• Under certain conditions, such as when  
mowing very tall grass, raise the mower  
height on the first cut to reduce pushing  
effort,toavoidoverheatingtheengine,and  
to avoid leaving clumps of grass clippings.  
Make the second cut to the desired height.  
• For extremely heavy cutting, reduce the  
width of cut.  
• For side discharge lawn mowers, cut in a  
counterclockwise direction, starting at the  
outside of the area to be cut, in order to  
spread grass clippings more evenly and  
to put less load on the engine. To keep  
clippingsoffofwalkways,owerbeds,etc.,  
make the first cuts in a clockwise direction.  
• When using a rear discharge lawn  
mower in moist, heavy grass, clumps  
of cut grass may not enter the grass  
catcher. Reduce ground speed (pushing  
speed) and/or run the lawn mower over  
the area a second time.  
• If a trail of grass clipping is left on the right  
side of a rear discharge lawn mower, mow  
inaclockwisedirectionwithasmalloverlap  
to collect the clippings on the next pass.  
• Pores in cloth grass catchers can be-  
come filled with dirt and dust with use  
and the catcher will collect less grass.  
To prevent this, regularly hose catcher  
off with water and let dry before use.  
WARNING: Experience indicates that  
alcohol blended fuels (called gasohol or  
using ethanol or methanol) can attract  
moisture which leads to separation and  
formation of acids during storage. Acidic gas  
can damage the fuel system of an engine  
while in storage. To avoid engine problems,  
the fuel system should be emptied before  
storage of 30 days or longer. Drain the fuel  
tank, start the engine and let it run until fuel  
lines and carburetor are empty. Use fresh  
fuel next season. See Storage Instructions  
for additional information. Never use engine  
or carburetor cleaner products in fuel tank or  
permanent damage may occur.  
TO START ENGINE  
CAUTION: The mower blade rotates  
whenever the engine is running.  
• Move engine speed control to FAST  
position or to CHOKE/START position  
on models equipped with choke feature.  
• If your mower has a primer, to start a  
cold engine, push primer the number of  
times as instructed in the engine manual  
packed with your mower. Use a firm  
push. This step is not usually necessary  
when starting an engine which has  
already run for a few minutes.  
18  
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MAINTENANCE  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
The warranty on this lawn mower does not  
cover items that have been subjected to op-  
erator abuse or negligence. To receive full  
valuefromthewarranty, operatormustmain-  
tain mower as instructed in this manual.  
Some adjustments will need to be made  
periodically to properly maintain your unit.  
All adjustments in the Service and Adjust-  
ments section of this manual should be  
checked at least once each season.  
• Once a year, replace the spark plug,  
clean or replace air filter element, and  
check blade for wear. A new spark plug  
and clean/new air filter element assures  
proper air-fuel mixture and helps your  
engine run better and last longer.  
Wheel  
adjuster (on  
each wheel)  
Engine oil  
Side dis-  
charge mower  
guard hinge rod  
Rear dis-  
charge mower  
rear door  
hinge rod  
• Follow the Maintenance Schedule in this  
manual.  
BEFORE EACH USE  
Handle bracket mounting pins  
• Check engine oil level.  
• Check for loose fasteners.  
LUBRICATION  
Spray lubricant  
See “ENGINE” in Maintenance section.  
Keep unit well lubricated.  
of the self-lubricating bearings. If you feel  
they must be lubricated, use only a dry,  
powdered graphite type lubricant sparingly.  
IMPORTANT: Do not oil or grease plastic  
wheel bearings. Viscous lubricants will  
attract dust and dirt that will shorten the life  
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TO SHARPEN BLADE  
LAWN MOWER  
Care should be taken to keep the blade  
balanced. An unbalanced blade will cause  
excessive vibration and eventual damage  
to lawn mower and engine.  
• The blade can be sharpened with a file  
or on a grinding wheel. Do not attempt  
to sharpen while on the mower.  
To check blade balance, drive a nail into  
a beam or wall. Leave about one inch of  
the straight nail exposed. Place center  
hole of blade over the head of the nail. If  
blade is balanced, it should remain in a  
horizontal position. If either end of the  
blade moves downward, sharpen the  
heavy end until the blade is balanced.  
Always observe safety rules when perform-  
ing any maintenance.  
TIRES  
• Keep tires free of gasoline, oil, or insect  
control chemicals which can harm rubber.  
• Avoid stumps, stones, deep ruts, sharp  
objects and other hazards that may  
cause tire damage.  
BLADE CARE  
For best results, mower blade must be kept  
sharp. Replace bent or damaged blades.  
TO REPLACE BLADE  
Turn lawn mower on it’s side. See engine  
manual for proper direction of turning  
over the engine.  
• Use a wood block between blade and  
mower housing to prevent blade from  
turning when removing blade bolt.  
• Protect your hands with gloves and/or  
wrap blade with heavy cloth.  
• Remove blade bolt, lock washer and flat  
washer.  
• Remove blade and blade adapter.  
• Inspect the key inside blade adapter.  
Replace adapter if damaged.  
IMPORTANT: Blade bolt is grade 8 heat  
treated.  
GRASS CATCHER (IF SO EQUIPPED)  
Grass catcher may be hosed with water  
but must be dry when used.  
CAUTION: Under normal usage, the  
catcher material is subject to deterioration  
and wear and should therefore be checked  
to ensure compliance with original  
manufacturer specifi cations.  
ENGINE  
Read the maintenance section of your  
engine manual.  
• Install new or sharpened blade with  
trailing edge up toward the engine.  
• Position blade on blade adapter. Align  
the two (2) holes in blade with raised  
lugs of adapter.  
• Reassemble blade bolt, lock washer  
and flat washer into blade adapter and  
crankshaft in exact order as shown.  
• Position block of wood between blade  
and mower housing.  
LUBRICATION  
Change the oil after the first two hours of  
operation and every 25 hours thereafter or  
at least once a year if the lawn mower is  
not used for 25 hours in one year. Refer to  
engine manual.  
TO CHANGE ENGINE OIL  
(SEE ENGINE MANUAL)  
• Tighten blade bolt securely. Recom-  
mended tightening torque is 35-40 ft. lbs.  
NOTE: We do not recommend sharpening  
the blade - but if you do, be sure the blade  
is balanced.  
• Be sure mower is on a level surface.  
• Oil will drain more freely when warm.  
• Catch oil in a suitable container.  
• For engines without dipstick, remove  
bottom oil drain plug.  
Crankshaft  
keyway  
Blade adapter  
Key  
• For engines with oil fill cap/dipstick,  
remove bottom drain plug or remove en-  
gine oil cap and turn mower on its side.  
• After oil has drained completely, replace  
oil drain plug and tighten securely.  
• Refill engine with oil. Pour slowly. Do  
not overfill.  
Lockwasher  
Blade  
• Fill to top of slot inside of filler hole or  
to “FULLline on dipstick on models so  
equipped. Keep oil at proper level.  
Crank  
shaft  
Blade  
bolt  
Hardened  
washer  
Blade adapter  
Trailing edge  
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AIR FILTER  
CLEANING  
Your engine will not run properly and may  
be damaged by using a dirty air filter.  
Clean the element after every 25 hours  
of operation, more often if lawn mower is  
used in very dusty, dirty conditions.  
See the maintenance section of your  
engine manual.  
IMPORTANT: For best performance, keep  
mower housing free of grass build-up and  
trash. Clean the underside of your mower  
after each use.  
• Clean the underside of your lawn mower  
by scraping to remove buildup of grass  
and trash.  
• Clean engine often to keep trash from  
accumulating. A clogged engine runs  
hotter and shortens engine life.  
• Keep finished surfaces and wheels free  
of all gasoline, oil, etc.  
We do not recommend using a garden  
hose to clean your lawn mower unless the  
electrical system, muffler, air filter, and  
carburetor are covered to keep water out.  
Water in engine can shorten engine life.  
SPARK PLUG  
Change the spark plug once a year to  
make the engine run better and easier  
to start. Set spark plug gap according to  
engine manual specifications.  
MUFFLER  
Inspect and replace corroded muffler as it  
could create a fire hazard and/or damage.  
SERVICE AND ADJUSTMENTS  
• The air filter must be assembled to the  
carburetor when running engine.  
• Best carburetor adjustment is obtained  
when fuel tank is 1/4 full.  
• In order for the engine to run, the opera-  
tor presence control bar must be held  
in the operating position. Therefore,  
and assistant will be required to hold  
the control bar in the operating position  
when making final adjustment to the  
carburetor.  
CAUTION: Before performing any  
service or adjustments-  
• Release operator presence control bar.  
• Make sure the blade and all moving  
parts have completely stopped.  
• Disconnect spark plug wire from spark  
plug and place wire where it cannot  
come in contact with spark plug.  
LAWN MOWER  
REAR DEFLECTOR (IF EQUIPPED)  
See the adjustment section of your engine  
manual for further instructions.  
The rear deflector, attached between the  
rear wheels of your mower, is provided to  
minimize the possibility that objects will  
be thrown out of the rear of the mower  
into the operator mowing position. If the  
deflector becomes damaged, it should be  
replaced.  
ENGINE SPEED  
The engine speed has been factory set.  
Do not attempt to increase engine speed  
as it may result in personal injury. If you  
believe the engine is running too fast  
or too slow, take your lawn mower to an  
authorized engine service center for repair  
and adjustment.  
ENGINE  
CARBURETOR  
The carburetor has been preset at the fac-  
tory and adjustment should not be neces-  
sary. However, minor adjustment may be  
required to compensate for differences in  
fuel, temperature, altitude or load.  
THROTTLE CONTROL  
If it becomes necessary to adjust or  
replace the throttle control, see the adjust-  
ment section of your engine manual.  
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STORAGE  
Immediately prepare your lawn mower for  
ENGINE  
storage at the end of the season or if the  
unit will not be used for 30 days or more.  
CAUTION: Never store the lawn mower  
with gasoline in the tank inside a building  
where fumes may reach an open flame  
or spark. Allow the engine to cool before  
storing in any enclosure.  
FUEL SYSTEM  
IMPORTANT: It is important to prevent  
gum deposits from forming in essential fuel  
system parts such as carburetor, fuel filter,  
fuel hose, or tank during storage. Also,  
experience indicates that alcohol blended  
fuels (called gasohol or using ethanol or  
methanol) can attract moisture which leads  
to separation and formation of acids during  
storage. Acidic gas can damage the fuel  
systme of an engine while in storage.  
LAWN MOWER  
When lawn mower is to be stored for a pe-  
riod of time, clean it thoroughly, remove all  
dirt, grease, leaves, etc. Store in a clean,  
dry area.  
• Cleanentirelawnmower(See“CLEANING”  
intheMaintenancesectionofthismanual).  
• Lubricate as shown in the Maintenance  
section of this manual.  
• Be sure that all nuts, bolts, screws, and  
pins are securely fastened. Inspect  
moving parts for damage, breakage and  
wear. Replace if necessary.  
Touch up all rusted or chipped paint  
surfaces; sand lightly before painting.  
• Drain the fuel tank.  
• Start the engine and let it run until the  
fuel lines and carburetor are empty.  
• Never use engine or carburetor cleaner  
products in the fuel tank or permanent  
damage may occur.  
• Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable  
alternative in minimizing the formation  
of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or  
storage container. Always follow the mix  
ratio found on stabilizer container. Run  
engine at least 10 minutes after adding  
stabilizer to allow the stabilizer to reach the  
carburetor. Do not drain the gas tank and  
carburetor if using fuel stabilizer.  
HANDLE STORAGE  
(HANDLE BRACKET MODELS ONLY)  
Your handle may be folded for storage as  
shown.  
• Squeeze the bottom ends of lower  
handle towards each other until handle  
clears the handle brackets and swing  
handles forward over mower.  
• Loosen upper handle mounting hard-  
ware enough to allow upper handle to be  
folded back.  
ENGINE OIL  
Drain oil (with engine warm) and replace  
with clean oil. (See “ENGINE” in the  
Maintenance section of this manual).  
IMPORTANT: When folding handles for  
storage or transportation, be sure to fold  
handles as shown or you may damage the  
control cables.  
CYLINDER  
• Remove spark plug.  
• Pour one ounce (29 ml) of oil through  
spark plug hole into cylinder.  
When setting you handles up from the  
storage position, the lower handle will au-  
tomatically lock into mowing position.  
• Pull starter handle slowly to distribute oil.  
• Replace with new spark plug.  
OTHER  
• Do not store gasoline from one season  
to another.  
• Replace your gasoline can if your can  
starts to rust. Rust and/or dirt in your  
gasoline will cause problems.  
• If possible, store your unit indoors and  
cover it to protect it from dust and dirt.  
• Cover your unit with a suitable protective  
cover that does not retain moisture. Do  
not use plastic. Plastic cannot breathe,  
22  
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which allows condensation to form and  
will cause your unit to rust.  
IMPORTANT: Never cover mower while  
engine and exhaust areas are still warm.  
CAUTION: Never store the lawn mower  
with gasoline in the tank inside a building  
where fumes may reach an open flame or  
spark. Allow the engine to cool before stor-  
ing in any enclosure.  
TROUBLESHOOTING - See appropriate section in this manual unless  
directed to an authorized service center.  
PROBLEM  
CAUSE  
CORRECTION  
Does not start  
1. Dirty air filter.  
2. Out of fuel.  
3. Stale fuel.  
1. Clean/replace air filter.  
2. Fill fuel tank.  
3. Drain fuel tank and refill tank  
with fresh, clean gasoline.  
4. Drain fuel tank and refill tank  
with fresh, clean gasoline.  
5. Connect wire to plug.  
4. Water in fuel.  
5. Spark plug wire is  
disconnected.  
6. Bad spark plug.  
7. Loose blade or broken  
blade adapter.  
8. Control bar in released  
position.  
6. Replace spark plug.  
7. Tighten blade bolt or  
replace blade adapter.  
8. Depress control bar to  
handle.  
9. Control bar defective.  
10.Fuel valve lever (if so  
equipped) in OFF position.  
9. Replace control bar.  
10.Turn fuel valve lever  
to the ON position.  
11.Weak battery (if equipped). 11.Charge battery.  
12.Disconnected battery  
connector (if equipped).  
12.Connect battery to engine.  
Loss of power  
1. Rear of lawn mower  
housing or cutting blade  
dragging in heavy grass.  
2. Cutting too much grass.  
3. Dirty air filter.  
4. Buildup of grass, leaves,  
and trash under mower.  
5. Too much oil in engine.  
6. Walking speed too fast.  
1. Raise cutting height.  
2. Raise cutting height.  
3. Clean/replace air filter.  
4. Clean underside of mower  
housing.  
5. Check oil level.  
6. Cut at slower walking speed.  
Poor cut –  
uneven  
1. Worn, bent or loose blade.  
1. Replace blade. Tighten  
blade bolt.  
2. Set all wheels at same height.  
3. Clean underside of  
mower housing.  
2. Wheel heights uneven.  
3. Buildup of grass, leaves  
and trash under mower.  
Excessive  
vibration  
1. Worn, bent or loose blade.  
2. Bent engine crankshaft.  
1. Replace blade. Tighten  
blade bolt.  
2. Contact a qualified service  
center.  
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TROUBLESHOOTING (continued) - See appropriate section in this manual  
unless directed to an authorized service center.  
PROBLEM  
CAUSE  
CORRECTION  
Starter rope  
hard to pull  
1. Engine flywheel brake is on 1. Depress control bar to  
when control bar is released.  
2. Bent engine crankshaft.  
upper handle before  
pulling starter rope.  
2. Contact a qualified service  
center.  
3. Blade adapter broken.  
4. Blade dragging in grass.  
3. Replace blade adapter.  
4. Move lawn mower to cut  
grass or to hard surface.  
Grass catcher  
not filling  
(If so equipped)  
1. Cutting height too low.  
2. Lift on blade worn off.  
3. Catcher not venting air.  
1. Raise cutting height.  
2. Replace blade.  
3. Clean grass catcher.  
Hard to push  
1. Grass is too high or wheel  
height is too low.  
1. Raise cutting height.  
2. Rear of lawn mower  
housing or cutting blade  
dragging in grass.  
3. Grass catcher too full.  
4. Handle height position not  
right for you.  
2. Raise rear of lawn mower  
housing one (1) setting  
higher.  
3. Empty grass catcher.  
4. Adjust handle height to suit.  
24  
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