R
Please do not return unit to retailer.
Por favor, no devuelva el aparato al lugar de compra.
Veuillez ne pas retourner l’outil au détaillant.
1-800-554-6723
Instruction Manual
Manual de Instrucciones
Manuel d’Instructions
PP400E
WARNING:
Read and follow all Safety Rules and Operating Instructions before
using this product. Failure to do so can result in serious injury.
ADVERTENCIA:
Lea el manual de instrucciones y siga todas las advertencias e
instrucciones de seguridad. El no hacerlo puede resultar en lesiones
graves.
AVERTISSEMENT:
Lire le manuel d’instructions et bien respecter tous les avertisse-
ments et toutes les instructions de sécurité. Tout défaut de le faire
pourrait entraîner des blessures graves.
Poulan PRO
1030 Stevens Creek Road
Augusta, GA 30907
Poulan PRO
5855 Terry Fox Way
Mississauga, Ontario L5V 3E4
545117548
8/8/06
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S Keep the handles dry and clean and
free from oil and grease.
the plug does not fit fully into the exten-
sion cord, reverse the plug. If the plug
still does not fit, obtain a correct polar-
ized extension cord. A polarized exten-
sion cord will require the use of a polar-
ized wall outlet. This plug will fit into the
polarized wall outlet only one way. If
plug does not fit fully into the wall outlet,
reverse the plug. If the plug still does not
fit, contact a qualified electrician to install
the proper wall outlet. Do not change the
equipment plug, extension cord recep-
tacle, or extension cord plug in any way.
S To reduce risk of electrical shock, use
extension cords specifically marked as
suitable for outdoor appliances. The
electrical rating of the cord must not be
less than the rating of unit. The cord
must be marked with suffix “W--A” (in
Canada, “W”). Use a polarized cord.
Make sure your extension cord is in
good condition. Inspect extension cord
before use and replace if damaged. Do
not use a damaged cord. Cord insula-
tion must be intact with no cracks or de-
terioration. Plug connectors must be
undamaged. An undersized extension
cord will cause a drop in line voltage re-
sulting in loss of power and overheating.
If in doubt, use the next heavier gauge.
The lower the gauge number, the heavi-
er the cord (see SELECT AN EXTENSION
CORD in the OPERATION section). Do
not use multiple cords.
S Keep oil cap and fasteners securely
tightened.
S Nonconforming replacement compo-
nents or the removal of safety devices
may cause damage to the unit and pos-
sible injury to the operator or bystand-
ers. Use only Poulan PRO accessories
and replacement parts as recom-
mended. Never modify your saw.
S Maintain chain saw with care.
S Keep unit sharp and clean for better and
safer performance.
S Follow instructions for lubricating and
changing accessories.
S Unplug the chain saw from the power
source when not in use, before servic-
ing, and when changing accessories
and attachments, such as saw chain
and guard.
S Check for damaged parts. Before fur-
ther use of the chain saw, a guard or
other part that is damaged should be
carefully checked to determine that it will
operate properly and perform its in-
tended function. Check for alignment of
moving parts, binding of moving parts,
breakage of parts, mounting and any
other conditions that may affect its op-
eration. A guard or other part that is
damaged should be properly repaired
or replaced by an authorized service
dealer unless otherwise indicated else-
where in the instruction manual.
S Do not abuse cord. Never carry the unit
by the extension cord or yank extension
cord to disconnect unit.
S When not in use, chain saws should be
stored in a dry, high or locked-up place
out of the reach of children.
S Secure extension cord to power cord to
prevent disconnection from unit.
S Do not use the unit if the switch does not
turn the unit on and off properly, or if the
lockout does not work. Repairs to the
switch must be made by an authorized
service dealer.
S Keep extension cord clear of operator
and obstacles at all times. Position cord
so that it will not be caught on branches.
Do not expose cords to heat, oil, water,
or sharp edges.
S To avoid the possibility of electric shock,
avoid body contact with any grounded
conductor, such as metal fences or
pipes.
S Ground Fault Circuit Interrupter (GFCI)
protection should be provided on circuit
or outlet to be used. Receptacles are
available having built-in GFCI protection
and may be used for this measure of
safety. Inspect chain saw cords periodi-
cally and if damaged, have repaired by
an authorized service dealer.
S When storing saw, unplug and use a bar
sheath or carrying case.
ELECTRICAL SAFETY
WARNING: Avoid a dangerous
environment. To reduce the risk of elec-
trical shock, do not use in rain, in damp
or wet locations, or around swimming
pools, hot tubs, etc. Do not expose to
snow, rain, or water to avoid the possibil-
ity of electrical shock. Do not handle ex-
tension cord or plug with wet hands.
S Use a voltage supply as shown on the
nameplate of the unit.
S Avoid dangerous situations. Do not use
in the presence of flammable liquids or
gases to avoid creating a fire or explo-
sion and/or causing damage to unit.
S To reduce the risk of electrical shock,
this appliance has a polarized plug (one
blade is wider than the other) and will re-
quire the use of a polarized extension
cord. The appliance plug will fit into a po-
larized extension cord only one way. If
3
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GUARD AGAINST KICKBACK
S Recognize that kickback can happen.
With a basic understanding of kickback,
you can reduce the element of surprise
which contributes to accidents.
S Never let the moving chain contact any
object at the tip of the guide bar.
S Keep working area free from obstruc-
tions such as other trees, branches,
rocks, fences, stumps, etc. Eliminate or
avoid any obstruction that your saw
chain could hit while cutting.
S When cutting a branch, do not let the
guide bar contact another branch oroth-
er objects around it.
Follow all safety rules to help avoid kick-
back and other forces which can result in
serious injury.
Kickback Path
Avoid Obstructions
S Keep saw chain sharp and properly
tensioned. A loose or dull chain can in-
crease the chance of kickback. Follow
manufacturer’s chain sharpening and
maintenance instructions. Check ten-
sion at regular intervals, but never with
engine running. Make sure bar clamp
nuts are securely tightened.
Clear The Working Area
WARNING: Avoid kickback which
can result in serious injury. Kickback is
the backward, upward or sudden for-
ward motion of the guide bar occurring
when the saw chain near the upper tip of
the guide bar contacts any object such
as a log or branch, or when the wood
closes in and pinches the saw chain in
the cut. Contacting a foreign object in
the wood can also result in loss of chain
saw control.
S Rotational Kickback can occur when
the moving chain contacts an object at
the upper tip of the guide bar. This con-
tact can cause the chain to dig into the
object, which stops the chain for an
instant. The result is a lightning fast, re-
verse reaction which kicks the guide bar
up and back toward the operator.
S Pinch-Kickback can occur when the
the wood closes in and pinches the
moving saw chain in the cut along the
top of the guide bar and the saw chain is
suddenly stopped. This sudden stop-
ping of the chain results in a reversal of
the chain force used to cut wood and
causes the saw to move in the opposite
direction of the chain rotation. The saw
is driven straight back toward the opera-
tor.
S Begin and continue cutting at full speed.
If the chain is moving at a slower speed,
there is greater chance of kickback oc-
curring.
S Use extreme caution when re-entering
a cut.
S Do not attempt cuts starting with the tip
of the bar (plunge cuts).
S Watch for shifting logs or other objects
that could close a cut and pinch or fall
onto chain.
S Use the specified Reduced-Kickback
Guide Bar and Low Kickback Chain.
Avoid Pinch-Kickback:
S Be extremely aware of situations or ob-
structions that can cause material to
pinch the top of or otherwise stop the
chain.
S Do not cut more than one log at a time.
S Do not twist the saw as the bar is with-
drawn from an undercut when bucking.
Avoid Pull-In:
S Always begin cutting with the saw at full
speed and the saw housing against
wood.
S Use wedges made of plastic or wood.
Never use metal to hold the cut open.
S Pull-In can occur when the moving
chain contacts a foreign object in the
wood in the cut along the bottom of the
guide bar and the saw chain is suddenly
stopped. This sudden stopping pulls the
saw forward and away from the opera-
tor and could easily cause the operator
to lose control of the saw.
MAINTAIN CONTROL
S A good, firm grip on the saw with both
hands will help you maintain control.
Don’t let go. Grip the rear handle with
your right hand whether you are right or
left handed. Wrap the fingers of your left
hand over and around the front handle-
bar, and your left thumb under the front
handlebar. Keep your left arm straight
with the elbow locked.
REDUCE THE CHANCE OF
KICKBACK
The following precautions should be fol-
lowed to minimize kickback:
4
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Small Radius
Tip Guide Bar
Right Hand
Left Hand
Large Radius
Tip Guide Bar
S Low Kickback Chain has met kickback
performance requirements when tested
on the representative sample of these
chain saws specified in ANSI B175.1.
Low Kickback Chain
Contoured Depth Gauge
Elongated Guard Link
Deflects Kickback Force
And Allows Wood To
S Position your left hand on the front han-
dlebar so it is in a straight line with your
right hand on the rear handle when
making bucking cuts. Stand slightly to
the left side of the saw to keep your
body from being in a direct line with the
cutting chain.
Gradually Ride Into Cutter
CHAIN BRAKE AND CKA ANGLE
S Chain Brake: designed to stop the
chain in the event of kickback.
WARNING: WE DO NOT REP-
RESENT AND YOU SHOULD NOT ASSUME
THAT THE CHAIN BRAKE WILL PROTECT
YOU IN THE EVENT OF A KICKBACK. Kick-
back is a lightning fast action which throws
the bar and rotating chain back and up to-
ward the operator. Kickback can be
caused by allowing contact of the bar tip in
the danger zone with any hard object.
Kickback can also be caused by pinching
the saw chain along the top of the guide
bar. This action may push the guide bar
rapidly back toward the operator. Either of
these events may cause you to lose con-
trol of the saw which could result in serious
injury or even death. DO NOT RELY UPON
ANY OF THE SAFETY DEVICES BUILT INTO
YOUR SAW. YOU SHOULD USE THE SAW
PROPERLY AND CAREFULLY TO AVOID
S Stand with your weight evenly balanced
on both feet.
S Do not overreach. You could be drawn
or thrown off balance and lose control.
S Do not cut above shoulder height. It is
difficult to maintain control of saw above
shoulder height.
KICKBACK SAFETY FEATURES
WARNING: The following features
are included on your saw to help reduce
hazard of kickback; however, such fea-
tures will not totally eliminate this dan-
ger. Do not rely only on safety devices.
Follow all safety rules to help avoid kick-
back and other forces which can result
in serious injury.
S Hand Guard: designed to reduce the
chance of your left hand contacting the
chain if your hand slips off the front han-
dlebar.
S Position of front and rear handlebars:
designed with distance between han-
dles and “in-line” with each other. The
spread and “in-line” position of the
hands provided by this design work to-
gether to give balance and resistance in
controlling the pivot of the saw back to-
ward the operator if kickback occurs.
S Reduced-Kickback Guide Bar: de-
signed with a small radius tip which re-
duces the size of the kickback danger
zone. This type bar has been demon-
strated to significantly reduce the num-
ber and seriousness of kickbacks when
tested in accordance with ANSI B175.1.
KICKBACK.
Reduced--kickback guide
bars and low--kickback saw chains re-
duce the chance and magnitude of kick-
back and are recommended. Your saw
has a low kickback chain and bar as origi-
nal equipment. Repairs on a chain brake
should be made by an authorized service
dealer. Take your unit to the place of pur-
chase or to your nearest authorized ser-
vice dealer.
WARNING: Computed Kickback
Angle (CKA) listed on your saw and listed
in the following CKA Table represents the
angle of kickback your bar and chain
combinations will have when tested in ac-
cordance with CSA and ANSI standards.
Computed angles represented in the CKA
column indicate total energy and angle
5
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associated without a chain brake. When
purchasing replacements, considerations
should be given to the lower CKA values.
In all cases, lower CKA values representa
safer operating environment for the user.
S Tip contact in some cases may cause
a lightning fast REACTION, kicking the
guide bar up and back toward the op-
erator.
to lose control of the saw which could re-
sult in serious injury. Do not rely exclu-
sively upon safety devices built into your
saw.
The following guide bar and chain com-
binations meet kickback requirements of
CSA Z62.1 & Z62.3 and ANSI B175.1
when used on saws listed in this manual.
Use of bar and chain combinations other
than those listed is not recommended and
may not meet the CKA requirements per
standard.
S Pinching the saw chain along the tip of
the guide bar may push the guide bar
rapidly back towards the operator.
S Either of these reactions may cause you
Computed kickback angle (CKA) Table
BAR
CKA without
chain brake
MODEL
PP400E
CHAIN P/N
952051338
P/N
Length
18″
952044418
20_
SAFETY NOTICE: Exposure to vibra-
tions through prolonged use of hand
tools could cause blood vessel or nerve
damage in the fingers, hands, and joints
of people prone to circulation disorders
or abnormal swelling. Prolonged use in
cold weather has been linked to blood
vessel damage in otherwise healthy
people. If symptoms occur such as
numbness, pain, loss of strength,
change in skin color or texture, or loss of
feeling in the fingers, hands, or joints,
discontinue the use of this tool and seek
medical attention. An anti-vibration sys-
tem does not guarantee the avoidance
of these problems. Users who operate
power tools on a continual and regular
basis must closely monitor theirphysical
condition and the condition of this tool.
DOUBLE INSULATION
WARNING: All electrical repairs to
this unit, including housing, switch, motor,
etc., must be diagnosed and repaired by
qualified service personnel. Replacement
parts for a double insulated appliance
must be identical to the parts they replace.
A double insulated appliance is marked
with the words “double insulation” or
“double insulated”. The symbol
(square within a square) may also be
marked on the appliance. Failure to have
the unit repaired by authorized service
personnel can cause the double insula-
tion construction to become ineffective
and result in serious injury.
STANDARDS: This product is listed by
Underwriters Laboratories, Inc. inaccor-
dance with UL Standard 1662 and CSA
Standards Z62.1 and Z62.3 and ANSI
B175.1.
CONSTRUCTION
This unit is double insulated to help pro-
tect against electric shock. Double in-
sulation construction consists of two
separate “layers” of electrical insulation
instead of grounding.
Tools built with thisinsulation systemare
not intended to be grounded. No
grounding means is provided on this
unit, nor should a means of grounding
be added to this unit.
ANSI B175.1--2000 “American National
Standard for Powered Tools -- Safety Re-
quirements”
CSA Z62.3 “Chain Saw Kickback Occu-
pational Health and Safety”
CSA Z62.1 “Chain Saws -- Occupational
Health and Safety”
SAVE THESE INSTRUCTIONS
Safety precautions must be observed
when operating any electrical tool. The
double insulation system only provides
added protection against injury resulting
from an internal electrical insulation
failure.
6
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ASSEMBLY
NOTE: If you need assistance or find that
WARNING: Before using chain
parts are missing or damaged, please call
1-800-554-6723.
saw, ensure all fasteners are secure.
CARTON CONTENTS
S Chain Saw (fully assembled)
S Bar Sheath
Examine parts for damage. Do not use
damaged parts.
ASSEMBLY
Your unit is fully assembled; no assembly
is required.
OPERATION
KNOW YOUR SAW
READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
CHAIN SAW. Compare the illustrations with your unit to familiarize yourself with the loca-
tion of the various controls and adjustments. Save this manual for future reference.
Handguard
Bar Oil Cap
Trigger Lockout
Button
Chain Adjustment Screw
Power
Cord
Bar
Trigger Switch
Bar Clamp
BAR OIL CAP
Chain
TRIGGER SWITCH
The TRIGGER SWITCH is used to turn on
the unit. Squeeze the trigger switch to
operate the unit after lock--out button
has been pushed forward. Release the
trigger to turn the unit off.
The BAR OIL CAP is used to fill the bar oil
tank.
CHAIN ADJUSTMENT SCREW
The CHAIN ADJUSTMENT SCREW is
used to adjust the chain tension.
TRIGGER LOCK--OUT BUTTON
POWER CORD
The TRIGGER LOCK--OUT BUTTON is a
control feature designed to prevent the
motor from being accidently started.
When the rear handle is gripped in a nor-
mal cutting position, the lock--out button
can be pushed in by the thumb, permit-
ting the index finger to squeeze the trig-
ger. It is not necessary to maintain pres-
sure on the lock--out button once the
trigger has been engaged.
The POWER CORD is used to connect
the chain saw to an approved extension
cord.
CHAIN TENSION
It is normal for a new chain to stretch dur-
ing first 15 minutes of operation. You
should check your chain tension frequent-
ly. See CHAIN TENSION under the SER-
VICE AND ADJUSTMENTS section.
OPERATING INSTRUCTIONS
Use only a voltage supply as specified on
your unit.
ATTACH THE EXTENSION CORD TO
YOUR CHAIN SAW
To prevent disconnection from unit, se-
cure extension cord to power cord as
shown in the following illustration.
SELECT AN EXTENSION CORD
MINIMUM WIRE GAUGE
RECOMMENDATIONS
100 ft.
25 ft.
(7.67 m) (15.24 m)
14 12
50 ft.
Volts
120
(30.48 m)
NOT
A.W.G.* A.W.G.* RECOMMENDED
*American Wire Gauge
Extension Cord
7
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BEFORE STARTING SAW
if any part is worn to less than 0.020″ (0.5
mm) thick. Repairs on a chain brake
should be made by your authorized ser-
vice dealer. Take your unit to the place of
purchase or to the nearest authorized ser-
vice dealer.
WARNING: Be sure to read the
electrical safety information in the safety
rules section of this manual before you
begin. If you do not understand the elec-
trical safety information donot attemptto
use your unit. Seek help from someone
that does understand the information or
call the customer assistance help line at
1-800-554-6723.
S This saw is equipped with a chain
brake. The brake is designed to stop the
chain if kickback occurs.
S The inertia--activated chain brake is ac-
tivated if the front hand guard is pushed
forward, either manually (by hand) or
automatically (by sudden movement).
S If the brake is already activated, it is dis-
engaged by pulling the front hand guard
back toward the front handle as far as
possible.
GUIDE BAR AND CHAIN OIL
The bar and chain require lubrication. The
chain oiler provides lubrication to the
chain and guide bar. Be sure to fill the bar
oil tank before each cutting session. Lack
of oil will quickly ruin the bar and chain.
Too little oil will cause overheating shown
by smoke coming from the chain and/or
discoloration of the bar. For maximum
guide bar and chain life, we recommend
you use Poulan or Poulan PRO chain
saw bar oil. If Poulan or Poulan PRO bar
oil is not available, you may use a good
grade SAE 30 oil until you are able to ob-
tain Poulan or Poulan PRO brand. Use a
funnel to fill the tank. Replace oil cap se-
curely. Check oil level after every 15 min-
utes of operation.
S When cutting with the saw, the chain
brake must be disengaged.
Disengaged
Braking function control
CAUTION: The chain brake must be
checked several times daily. The motor
must be running when performing this
procedure. This is the only instance when
the saw should be placed on the ground
with the motor running.
CHAIN BRAKE
Ensure chain brake is disengaged by pull-
ing the front hand guard back toward the
front handle as far as possible. The chain
brake must be disengaged before cutting
with the saw.
Place the saw on firm ground. Grip the
rear handle with your right hand and the
front handle with your left hand.
Squeeze trigger switch and allow motor
to reach full speed. Activate the chain
brake by turning your left wrist against the
hand guard without releasing your grip
around the front handle. The chain should
stop immediately.
STOPPING YOUR SAW
S Release the trigger switch.
S If motor does not stop, disconnect the
extension cord. Discontinue use of
the unit until it has been repaired by an
authorized service dealer.
STARTING YOUR SAW
Inertia activating function control
1. Connect the saw to a power source
using the proper size extension cord;
see SELECT AN EXTENSION CORD).
2. Grip both handles firmly.
WARNING: When performing the
following procedure, the motor must not
be running and the saw must be un-
plugged from the power source.
Grip the rear handle with your right hand
and the front handle with your left hand.
Hold the chain saw approximately 14″ (35
cm) above a stump or other wooden sur-
face. Release your grip on the front han-
dle and use the weight of the saw to let the
tip of the guide bar fall forward and contact
the stump. When the tip of the bar hits the
stump, the brake should activate.
3. Push and hold the trigger lock--out
button with your right hand thumb.
4. Squeeze and hold the trigger switch.
CHAIN BRAKE
WARNING: If the brake band is
worn too thin it may break when the chain
brake is triggered. With a broken brake
band, the chain brake will not stop the
chain. The chain brake must be replaced
8
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CUTTING METHODS
OPERATING TIPS
S Study the natural conditions that can
cause the tree to fall in a particular direc-
tion, such as:
S Check chain tension before first use
and after 1 minute of operation. See
CHECK CHAIN TENSION in the MAINTE-
NANCE section.
S The wind direction and speed.
S The lean of the tree. The lean of a tree
might not be apparent due to uneven
or sloping terrain. Use a plumb or level
to determine the direction of tree lean.
S Weight and branches on one side.
S Surrounding trees and obstacles.
S Look for decay and rot. If the trunk is
rotted, it can snap and fall toward the
operator.
S Cut wood only. Do not cut metal, plas-
tics, masonry, non-wood building mate-
rials, etc.
S Stop the saw if the chain strikes a for-
eign object. Inspect the saw and repair
parts as necessary.
S Keep the chain out of dirt and sand.
Even a small amount of dirt will quickly
dull a chain and increase the possibility
of kickback.
S Make sure there is enough room for
the tree to fall. Maintain a distance of
2-1/2 tree lengths from the nearest per-
son or other objects. Noise can drown
out a warning call.
S Remove dirt, stones, loose bark, nails,
staples, and wire from the tree where
cuts are to be made.
S Practice cutting a few small logs using
the following steps. This will help you get
the “feel” of using your saw before you
begin a major sawing operation.
S Squeeze trigger switch and allow unit
to reach full speed before cutting.
S Begin cutting with the saw frame
against the log.
S Keep the motor at full speed the en-
tire time you are cutting.
S Release the trigger switch as soon
as the cut is completed, allowing the
motor to stop.
Plan a clear retreat path
Direction of Fall
45_
S Keep the cord away from the cutting
area. Position cord so it will not be
caught on branches and the like dur-
ing cutting.
FELLING LARGE TREES
(6 inches in diameter or larger)
S To avoid losing control when cut is
complete, do not put pressure on
saw at end of cut.
The notch method is used to fell large
trees. A notch is cut on the side of the tree
in the desired direction of fall. After a felling
cut is made on the opposite side of tree,
the tree will tend to fall in the direction of
the notch.
S Stop motor before setting saw down.
TREE FELLING TECHNIQUES
NOTE: If tree has large buttress roots,
remove them before making the notch. If
using saw to remove buttress roots,
keep saw chain from contacting ground
to prevent dulling of the chain.
WARNING: Check for broken or
dead branches which can fall while cut-
ting causing serious injury. Do not cut
near buildings or electrical wires if you
do not know the direction of tree fall, nor
cut at night since you will not be able to
see well, nor during bad weather such
as rain, snow, or strong winds, etc. If the
tree does make contact with any utility
line, the utility company should be noti-
fied immediately.
NOTCH CUT AND FELLING TREE
S Make notch cut by cutting the top of the
notch first. Cut through 1/3 of the
diameter of the tree. Next complete the
notch by cutting the bottom. See illustra-
tion. Once the notch is cut, remove the
wedge of wood from tree.
S Carefully plan your sawing operation in
Final cut here
First cut
advance.
S Clear the work area. You need a clear
area all around the tree so you can have
secure footing.
Notch
S The chain saw operator should keep
on the uphill side of the terrain as the
tree is likely to roll or slide downhill af-
ter it is felled.
Hinge
Second cut
9
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S After removing the wood from the notch,
make the felling cut on the opposite side
of the notch. This is done by making a
cut about two inches higher than the
center of the notch. This will leave
enough uncut wood between the felling
cut and the notch to form a hinge. This
hinge will help prevent the tree from fal-
ling in the wrong direction.
BUCKING TECHNIQUES
WARNING: If saw becomes
pinched or hung in a log, don’t try to force it
out. You can lose control of the saw result-
ing in injury and/or damage to the saw.
Stop the saw, drive a wedge of plastic or
wood into the cut until the saw can be re-
moved easily. Restart the saw and care-
fully reenter the cut. Do not use a metal
wedge. Do not attempt to restart your saw
when it is pinched or hung in a log.
Hinge holds tree on stump and
helps control fall.
Use a wedge to remove pinched saw
Opening
of felling
cut
Closing of
notch
Turn saw OFF and use a plastic or
wooden wedge to force cut open.
NOTE: Before felling cut is complete,
use wedges to open the cut when
necessary to control the direction of fall.
To avoid kickback and chain damage,
use wood or plastic wedges, but never
steel or iron wedges.
Overcutting begins on the top side of the
log with the bottom of the saw against the
log. When overcutting use light downward
pressure.
Overcutting
Undercutting
S Be alert to signs that the tree is ready to
fall: cracking sounds, widening of the
felling cut, or movement in the upper
branches.
S As tree starts to fall, stop saw, put it
down, and get away quickly on your
planned retreat path.
Undercutting involves cutting on the un-
derside of the log with top of saw against
the log. When undercutting use light up-
ward pressure. Hold saw firmly and main-
tain control. The saw will tend to push
back toward you.
S DO NOT use your saw to cut down a par-
tially fallen tree. Be extremely cautious
with partially fallen trees that may be
poorly supported. When a tree doesn’t
fall completely, set saw aside and pull
down tree with a cable winch, block and
tackle, or tractor.
WARNING: Never turn saw upside
down to undercut. The saw cannot be
controlled in this position.
Always make your first cut on the com-
pressions side of the log. The compres-
sion side of the log is where the pressure
of the log’s weight is concentrated.
First cut on compression side of log
CUTTING A FALLEN TREE
(BUCKING)
Bucking is the term used for cutting a fall-
en tree to the desired log size.
WARNING: Do not stand on the
log being cut. Any portion can roll caus-
ing loss of footing and control. Do not
stand downhill of the log being cut.
IMPORTANT POINTS
S Cut only one log at a time.
S Cut shattered wood very carefully;
sharp pieces of wood could be flung to-
ward operator.
Second cut
Second cut
S Use a sawhorse to cut small logs. Never
allow another person to hold the log
while cutting and never hold the log with
your leg or foot.
S Do not cut in an area where logs, limbs,
and roots are tangled. Drag logs into a
clear area before cutting them by pulling
out exposed and cleared logs first.
First cut on compression side of log
BUCKING WITHOUT A SUPPORT
S Overcut through 1/3 of the diameter of
the log.
S Roll the log over and finish with a sec-
ond overcut.
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S Watch for logs with a compression side
to prevent the saw from pinching. See il-
lustration above for cutting logs with a
compression side.
which can cause you to lose your bal-
ance or control of the saw.
IMPORTANT POINTS
S Watch out for spring poles. Spring poles
are small size limbs which can whip to-
ward you or pull you off balance. Use
extreme caution when cutting small size
limbs.
BUCKING USING A LOG OR
SUPPORT STAND
S Remember your first cut is always on
the compression side of the log.
(Refer to the illustration below for your
first and second cut)
S Be alert for spring back from any
branches that are bent or under pres-
sure. Avoid being struck by the branch
or the saw when the tension in the wood
fibers is released.
S Frequently clear branches out of the
way to avoid tripping over them.
S Your first cut should extend 1/3 of the
diameter of the log.
S Finish with your second cut.
Using a log for support
nd
2
Cut
LIMBING
S Limb a tree only after it is cut down.
S Leave the larger limbs underneath the
felled tree to support the tree as you
work.
S Start at the base of the felled tree and
work toward the top, cutting branches
and limbs. Remove small limbs with one
cut.
st
1
Cut
st
1
Cut
S Keep tree between you and the chain.
S Remove larger branches with the cut-
ting techniques described BUCKING
WITHOUT A SUPPORT.
S Always use an overcut to cut small and
freely hanging limbs. Undercutting
could cause limbs to fall and pinch the
saw.
nd
2
Cut
nd
Using a support stand
2
Cut
PRUNING
WARNING: Limit pruning to limbs
shoulder height or below. Do not cut if
branches are higher than your shoulder.
Get a professional to do the job.
S Make your first cut 1/3 of the way
through the bottom of the limb. This
cut will make the limb sag so that it falls
easily on the second cut.
st
1
Cut
st
1
Cut
S Next make a second cut all the way
through the limb.
nd
2
Cut
S Finish the pruning operation by using
an overcut so that the stump of the
limb protrudes 1 to 2 inches (3--5 cm)
from the trunk of the tree.
Second cut
LIMBING AND PRUNING
WARNING: Be alert for and guard
against kickback. Do not allow the mov-
ing chain to contact any other branches
or objects at the nose of the guide bar
when limbing or pruning. Allowing such
contact can result in serious injury.
First cut
1/3 of way
3rd cut 1 to 2 in.
(3--5 cm) from
trunk of tree
WARNING: Never climb into a tree
to limb or prune. Do not stand on lad-
ders, platforms, a log, or in any position
11
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MAINTENANCE
CUSTOMER RESPONSIBILITIES
WARNING: Disconnect power source before performing maintenance.
Fill in dates as you complete
regular service
Before
Use
After
Use
Every
15 min.
Service
Dates
Check for damaged/worn parts
n
Check for loose fasteners/parts
Check chain tension
n
n
n
Check chain sharpness
Check guide bar
n
n
Check bar and chain oil level
Inspect and clean unit & labels
Clean guide bar groove
n
n
n
GENERAL RECOMMENDATIONS
The warranty on this unit does not cover
items that have been subjected to oper-
ator abuse or negligence. To receive full
value from the warranty, the operator
must maintain unit as instructed in this
manual. Various adjustments will need
to be made periodically to properly
maintain your unit. Improper mainte-
nance may cause damage to the unit
and possible injury to the operator or by-
standers.
CHECK CHAIN TENSION
WARNING:
Wear protective
gloves when handling chain. The chain
is sharp and can cut you even when it is
not moving.
Chain tension is very important. Chain
stretches during use. This is especially
true during the first few times you use your
saw. Always check chain tension each
time you use your saw.
1. Unplug unit from the power source.
2. Use a screwdriver to move chain
around guide bar to ensure kinks do
not exist. The chain should rotate
freely.
CHECK FOR DAMAGED OR
WORN PARTS
Contact an authorized service dealer for
replacement of worn or damaged parts.
NOTE: It is normal for a small amount of
oil to appear under the saw after motor
stops. Do not confuse this with a leaking
oil tank.
S Trigger Switch -- Ensure the trigger
switch functions properly by squeezing
and holding the trigger switch. Make
sure motor starts and stops.
NOTE: It is recommended that the saw
be turned upside down for chain
tensioning.
3. Loosen bar clamp nuts until they are
finger tight against the bar clamp.
4. Turn the adjusting screw clockwise
until the chain solidly contacts bottom
of guide bar rail. Then, turn adjusting
screw an additional 1/4 turn. This is
correct chain tension setting.
S Oil Tank -- Discontinue use of chain saw
if oil tank shows signs of damage or
leaks.
S Extension Cord -- Discontinue use if
chain saw extension cord shows signs
of damage or wear.
CHECK FOR LOOSE FASTENERS
Adjusting Screw -- 1/4 Turn
AND PARTS
S Bar Clamp Nuts
S Chain
S Bar Adjusting Screw
NOTE: To tighten the chain, turn the ad-
justing screw clockwise; to loosen the
chain, turn the adjusting screw counter-
clockwise.
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S Clean the oil holes and bar groove after
each 5 hours of operation.
Adjusting Screw
ve Sawdust From
de Bar Groove
Oil Holes
5. Check the tension by lifting the chain
from the guide bar. Remove some of
the stiffness in the chain by pulling
down and letting go of the chain sever-
al times.
6. Continue turning the adjusting screw
until the tension is correct (see step 4).
7. Tighten bar clamp nuts with a wrench.
8. Recheck chain tension.
S Burring of guide bar rails is a normal
process of rail wear. Remove these
burrs with a flat file.
S When rail top is uneven, use a flat file to
restore square edges and sides.
File Rail Edges
and Sides
Square
Worn Groove
Correct Groove
WARNING: If the saw is operated
with a loose chain, the chain could jump
off the guide bar and result in serious in-
jury.
Replace the guide bar when the groove is
worn, the guide bar is bent or crack--ed, or
when excess heating or burring of the rails
occurs. If replacement is necessary, use
only the guide barspecified foryour saw in
the repair parts list or on the decal located
on the chain saw.
CHECK CHAIN SHARPNESS
A sharp chain makes wood chips. A dull
chain makes a sawdust powder and cuts
slowly. See CHAIN SHARPENING in the
SERVICE AND ADJUSTMENTS section.
LUBRICATION
Bar Oil Fill Cap
CHECK GUIDE BAR
Conditions which require guide bar main-
tenance:
S Saw cuts to one side or at an angle.
S Saw has to be forced through the cut.
S Inadequate supply of oil to the bar and
chain.
S Check bar and chain oil before use and
every 15 minutes while operating the
saw. See GUIDE BAR AND CHAIN OIL un-
der the OPERATION section.
Check the condition of the guide bar each
time the chain is sharpened. A worn guide
bar will damage the chain and make cut-
ting difficult.
After each use, with unit disconnected
from power source, clean all sawdustfrom
the guide bar and sprocket hole.
To maintain guide bar:
INSPECT AND CLEAN UNIT AND
LABELS
S After each use, inspect complete unit for
loose or damaged parts. Clean the unit
and labels using a damp cloth with a
mild detergent.
S Disconnect the chain saw from the pow-
er source.
S Loosen and remove bar clamp nuts.
Remove bar and chain from saw.
S Wipe off the unit and labels with a clean
dry cloth.
SERVICE AND ADJUSTMENTS
CHAIN SHARPENING
CHAIN REPLACEMENT
Chain sharpening requires special tools.
You can purchase sharpening tools at an
authorized service dealer or go to a pro-
fessional chain sharpener.
WARNING:
Wear protective
gloves when handling chain. The chain
is sharp and can cut you even when it is
not moving.
WARNING: Avoid accidental start-
ing. Always unplug saw from power
source before installing a bar and/or
chain.
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It is normal for a new chainto stretchdur-
ing the first 15 minutes of operation. You
should recheck your chain tension fre-
quently and adjust the chain tension as
required. See CHECK CHAIN TENSION
section.
6. Place chain around the sprocket and
fit the drive links into the guide bar
groove and then into the teeth of the
sprocket in the tip of the guide bar.
Replace the old chain when it becomes
worn or damaged. Use only the Low
Kickback replacement chain specified
in the list of available replacement parts.
The chain must complywith kickbackre-
quirements of ANSI B175.1 when tested
with this saw. See your authorized ser-
vice dealer to replace and sharpen indi-
vidual cutters on your chain.
7. Hold the guide bar against the saw
frame and install the bar clamp. Be
sure adjusting pin is in the adjusting
pin hole in the bar.
TO REPLACE CHAIN:
1. Disconnect the chain saw from the
power source.
2. Remove bar clamp nuts.
3. Remove bar clamp and old chain.
Inside view of
Bar Clamp
Adjusting pin hole
Adjusting
screw
Bar Clamp
Nuts
Adjusting pin
Adjusting Screw
Bar
Clamp
8. Secure the guide bar and bar clamp
with the bar clamp nuts; tighten
finger tight only.
4. Turn the adjusting screw counter-
clockwise to move the adjusting pin
almost as far as it will go to the rear.
Do not remove the adjusting screw
from the bar clamp.
5. Carefully remove the new chain from
the package. Hold chain with cutters
facing as shown.
CAUTION: If saw chain is installed back-
wards, the saw will vibrate excessively
and will not cut wood.
CHAIN ADJUSTMENT
See CHECK CHAIN TENSION in the MAIN-
TENANCE section.
CUSTOMER SERVICEABLE PARTS
Tip of
Bar
WARNING: Use of any other ac-
cessory or attachment might present a
risk of injury to the operator.
REPLACEMENT PART
PART NO.
Hex Nuts
Oil Cap
530015917
530053072
530016265
530053068
952055085
952051338
952044418
952030203
CUTTERS MUST FACE IN
DIRECTION OF ROTATION
Bar Adjusting Screw
Bar Adjusting Pin
File (5/32″ dia.) Twin Pak
Xtra GUARDr Chain --18″
Lo--Kickr Guide Bar -- 18″
Bar & Chain Lubricant --1 qt.
Depth Gauge
Cutters
Bar & Chain Lubricant --1 gal. 952030204
Drive Links
14
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STORAGE
SEASONAL STORAGE
WARNING: Perform the following
Prepare your unit for storage at the end of
the season or if it will not be used for 30
days or more.
steps after each use:
S Allow motor to cool before storing or
transporting.
If your chain saw is to be stored for a
period of time:
S Store chain saw and extension cord in a
well ventilated area
S Clean it thoroughly before lengthy stor-
age.
S Store chain saw with all guards in place
and position chain saw so that
any sharp object cannot accidentally
cause injury.
S Store in a clean dry area.
S Lightly oil external metal surfaces and
guide bar.
S Store chain saw unplugged, well out of
the reach of children.
S Oil the chain and wrap it in heavy
paper or cloth.
TROUBLESHOOTING TABLE
WARNING: Always stop unit and disconnect from the power source be-
fore performing all of the recommended remedies below except remedies
that require unit to be operating.
TROUBLE
CAUSE
REMEDY
Chain does 1. Chain tension incorrect.
not move
1. See “Check Chain Tension” in
Maintenance section.
2. Repair or replace.
3. Contact an authorized service
dealer.
4. Reset circuit breaker or replace
fuse.
when trigger 2. Guide bar rails pinched.
switch is
engaged.
3. Trigger switch failure.
4. Circuit breaker tripped/
fuse failure.
Chain clat-
ters or cuts
roughly.
1. Chain tension incorrect.
2. Cutters damaged.
1. See “Check Chain Tension” in
Maintenance Section.
2. Contact an authorized service
dealer.
3. Chain worn.
3. Resharpen or replace chain.
4. See “Chain Sharpening” in
Service and Adjustments section.
4. Cutters dull, improperly
sharpened, or depth
gauges too high.
5. Sprocket worn.
5. Contact an authorized service
dealer.
Chain stops 1. Chain cutter tops not
1. See “Chain Sharpening” in
Service and Adjustments section.
2. Repair or replace guide bar.
during cut.
filed flat.
2. Guide bar burred or
bent; rails uneven.
1. Fill oil tank.
Oil inade-
1. Oil tank empty.
2. Contact an authorized service
dealer.
quate for bar 2. Oil outlet clogged.
and chain
3. Remove bar and clean.
lubrication.
3. Guide bar oil hole
blocked.
Chain cuts
at an angle.
1. Cutters damaged on
one side.
1. See “Chain Sharpening” in
Service and Adjustments section.
2. Chain dull on one side. 2. See “Chain Sharpening” in
Service and Adjustments section.
3. Guide bar bent or worn. 3. Replace guide bar.
15
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WARRANTY STATEMENT
Poulan PRO warrants to the original pur-
pre--delivery setup or normal adjustments
explained in the instruction manual.
THIS WARRANTY GIVES YOU SPECIFIC LE-
GAL RIGHTS, AND YOU MAY HAVE OTHER
RIGHTS WHICH VARY FROM STATE TO
STATE.NO CLAIMS FOR CONSEQUENTIAL
OR OTHER DAMAGES WILL BE ALLOWED,
AND THERE ARE NO OTHER EXPRESS
WARRANTIES EXCEPT THOSE EX-
PRESSLY STIPULATED HEREIN.
SOME STATES DO NOT ALLOW LIMITA-
TIONS ON HOW LONG AN IMPLIED WAR-
RANTY LASTS OR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL OR CONSE-
QUENTIAL DAMAGES, SO THE ABOVE LIMI-
TATIONS OR EXCLUSION MAY NOT APPLY
TO YOU.
The policy of Poulan PRO is to continu-
ously improve its products. Therefore,
Poulan PRO reserves the right to
change, modify, or discontinue models,
designs, specifications, and accessories
of all products at any time without notice or
obligation to any purchaser.
chaser that each new Poulan PRO brand
electric or cordless product is free from
defects in material and workmanship and
agrees to repair or replace under this war-
ranty any defective Poulan PRO brand
electric product within one (1) year from
the original date of purchase.
If your Poulan PRO brand electric or
cordless product should fail within the
limited warranty period, return it, com-
plete, prepaid, with proof of purchase, to
the dealer from whom it was purchased
for repair or replacement at the option of
Poulan PRO.
This warranty is not transferable and does
not cover damage or liability caused by
improper handling, improper mainte-
nance or the use of accessories and/or at-
tachments not specifically recommended
by Poulan PRO for this electric product.
Additionally, this warranty does not cover
parts that will wear and require replace-
ment with reasonable use during the war-
ranty period. This warranty does not cover
16
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