Porter Cable Router 7538 User Manual

ESPAÑOL: PÁGINA 19  
FRANÇAISE : PAGE 35  
Instruction  
manual  
Plunge Routers  
MODEL 7539  
MODEL 7538  
IMPORTANT  
Please make certain that the person who is  
to use this equipment carefully reads and  
understands these instructions before  
starting operations.  
To learn more about Porter-Cable  
visit our website at:  
The Model and Serial No. plate is located on the main  
housing of the tool. Record these numbers in the  
spaces below and retain for future reference.  
Model No. ______________________________________  
Type ___________________________________________  
Serial No._______________________________________  
Copyright © 2004 Porter-Cable Corporation  
Part No. 899715 - 12-01-04  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SAFETY GUIDELINES - DEFINITIONS  
It is important for you to read and understand this manual. The  
information it contains relates to protecting YOUR SAFETY and  
PREVENTING PROBLEMS. The symbols below are used to help  
you recognize this information.  
indicates an imminently hazardous situation which, if not  
avoided, will result in death or serious injury.  
indicates a potentially hazardous situation which, if not  
avoided,could result in death or serious injury.  
indicates a potentially hazardous situation which, if not  
avoided,may result in minor or moderate injury.  
used without the safety alert symbol indicates potentially  
hazardous situation which, if not avoided, may result in  
property damage.  
CALIFORNIA PROPOSITION 65  
Some dust created by power sanding, sawing, grinding, drilling,  
and other construction activities contains chemicals known (to the  
State of California) to cause cancer, birth defects or other reproductive harm. Some  
examples of these chemicals are:  
lead from lead-based paints  
crystalline silica from bricks and cement and other masonry products  
arsenic and chromium from chemically-treated lumber  
Your risk from these exposures varies, depending on how often you do this type  
of work. To reduce your exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment, always wear NIOSH/OSHA  
approved, properly fitting face mask or respirator when using such tools.  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
GENERAL SAFETY RULES  
Read all instructions. Failure to follow all  
instructions listed below may result in electric shock, fire and/or  
serious injury. The term "power tool" in all of the warnings listed  
below refers to your mains-operated (corded) power tool or  
battery-operated (cordless) power tool.  
SAVE THESE INSTRUCTIONS  
1) Work area safety  
a) Keep work area clean and well lit. Cluttered or dark areas invite  
accidents.  
b) Do not operate power tools in explosive atmospheres, such as in the  
presence of flammable liquids, gases or dust. Power tools create  
sparks which may ignite the dust or fumes.  
c) Keep children and bystanders away while operating a power tool.  
Distractions can cause you to lose control.  
2) Electrical safety  
a) Power tool plugs must match the outlet. Never modify the plug in any  
way. Do not use any adapter plugs with earthed (grounded) power  
tools. Unmodified plugs and matching outlets will reduce risk of electric  
shock.  
b) Avoid body contact with earthed or grounded surfaces such as  
pipes, radiators, ranges and refrigerators. There is an increased risk of  
electric shock if your body is earthed or grounded.  
c) Do not expose power tools to rain or wet conditions. Water entering a  
power tool will increase the risk of electric shock.  
d) Do not abuse the cord. Never use the cord for carrying, pulling or  
unplugging the power tool. Keep cord away from heat, oil, sharp  
edges or moving parts. Damaged or entangled cords increase the risk  
of electric shock.  
e) When operating a power tool outdoors, use an extension cord  
suitable for outdoor use. Use of a cord suitable for outdoor use reduces  
the risk of electric shock.  
3) Personal safety  
a) Stay alert, watch what you are doing and use common sense when  
operating a power tool. Do not use a power tool while you are tired  
or under the influence of drugs, alcohol or medication. A moment of  
inattention while operating power tools may result in serious personal  
injury.  
b) Use safety equipment. Always wear eye protection. Safety equipment  
such as dust mask, non-skid safety shoes, hard hat, or hearing  
protection used for appropriate conditions will reduce personal injuries.  
c) Avoid accidental starting. Ensure the switch is in the off-position  
before plugging in. Carrying power tools with your finger on the switch  
or plugging in power tools that have the switch on invites accidents.  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
continued  
GENERAL SAFETY RULES  
d) Remove any adjusting key or wrench before turning the power tool  
on. A wrench or a key left attached to a rotating part of the power tool  
may result in personal injury.  
e) Do not overreach. Keep proper footing and balance at all times. This  
enables better control of the power tool in unexpected situations.  
f) Dress properly. Do not wear loose clothing or jewelery. Keep your  
hair, clothing and gloves away from moving parts. Loose clothes,  
jewelery or long hair can be caught in moving parts.  
g) If devices are provided for the connection of dust extraction and  
collection facilities, ensure these are connected and properly used.  
Use of these devices can reduce dust-related hazards.  
4) Power tool use and care  
a) Do not force the power tool. Use the correct power tool for your  
application. The correct power tool will do the job better and safer at the  
rate for which it was designed.  
b) Do not use the power tool if the switch does not turn it on and off.  
Any power tool that cannot be controlled with the switch is dangerous  
and must be repaired.  
c) Disconnect the plug from the power source before making any  
adjustments, changing accessories, or storing power tools. Such  
preventive safety measures reduce the risk of starting the power tool  
accidentally.  
d) Store idle power tools out of the reach of children and do not allow  
persons unfamiliar with the power tool or these instructions to  
operate the power tool. Power tools are dangerous in the hands of  
untrained users.  
e) Maintain power tools. Check for misalignment or binding of moving  
parts, breakage of parts and any other condition that may affect the  
power tools operation. If damaged, have the power tool repaired  
before use. Many accidents are caused by poorly maintained power  
tools.  
f) Keep cutting tools sharp and clean. Properly maintained cutting tools  
with sharp cutting edges are less likely to bind and are easier to control.  
g) Use the power tool, accessories and tool bits etc., in accordance  
with these instructions and in the manner intended for the  
particular type of power tool, taking into account the working  
conditions and the work to be performed. Use of the power tool for  
operations different from those intended could result in a hazardous  
situation.  
5) Service  
a) Have your power tool serviced by a qualified repair person using only  
identical replacement parts. This will ensure that the safety of the  
power tool is maintained.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
ADDITIONAL SPECIFIC SAFETY RULES  
1.  
Hold power tools by insulated gripping surfaces when performing an  
operation where the cutting tool may contact hidden wiring or its own  
cord. Contact with a "live" wire will make exposed metal parts of the tool  
"live" and shock the operator.  
2.  
3.  
Use clamps or other practical way to secure and support the  
workpiece to a stable platform. Holding the work by hand or against your  
body is unstable and may lead to loss of control.  
DISCONNECT TOOL FROM POWER SOURCE before making ad-  
justments or changing bits.  
4.  
5.  
TIGHTEN COLLET NUT securely to prevent the bit from slipping.  
USE A CLAMP or some other device to hold the workpiece rigidly in  
position.and clear the path of the tool of obstructions.  
6.  
7.  
PROVIDE CLEARANCE under workpiece for router bit when through-  
cutting.  
CHECK TO SEE THAT THE CORD will not “hang up” during routing  
operation.  
8.  
9.  
CLEAR THE ROUTER BIT AREA before starting motor.  
MAINTAIN FIRM GRIP on router to resist starting torque.  
10. KEEP HANDS CLEAR OF BIT when motor is running to prevent personal  
injury.  
11. KEEP CUTTING PRESSURE CONSTANT. Do not overload motor.  
12. LET THE MOTOR COME TO A COMPLETE STOP before putting the tool  
down.  
13. NEVER TOUCH router bits after use. They may be extremely hot.  
14. NEVER TIGHTEN COLLET NUT without a bit.  
15. DO NOT USE ROUTER BITS with a diameter in excess of 2-1/2" at RPM  
above 13,000. Router bits up to 3-1/2" in diameter can be used when  
speed control is set for 13,000 RPM or less.  
16. ALWAYS KEEP CHIP SHIELD clean and in place.  
17. AVOID “CLIMB-CUTTING” (see “Using The Router” section in this manual).  
“Climb-cutting” increases the chance for loss of control resulting in possible  
personal injury.  
18. DO NOT HAND-HOLD THE ROUTER IN AN UPSIDE-DOWN OR HORI-  
ZONTAL POSITION. The motor can separate from the base if not properly  
attached according to the instructions.  
19. Wear eye and hearing protection. Always use safety glasses.  
Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY  
EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1  
standards. Hearing equipment should comply with ANSI S3.19 standards.  
20.  
Use of this tool can generate and disburse dust or  
other airborne particles, including wood dust, crystalline silica dust  
and asbestos dust. Direct particles away from face and body. Always  
operate tool in well ventilated area and provide for proper dust removal.  
Use dust collection system wherever possible. Exposure to the dust may  
cause serious and permanent respiratory or other injury, including silicosis  
(a serious lung disease), cancer, and death. Avoid breathing the dust, and  
avoid prolonged contact with dust. Allowing dust to get into your mouth  
or eyes, or lay on your skin may promote absorption of harmful material.  
Always use properly fitting NIOSH/OSHA approved respiratory protection  
appropriate for the dust exposure, and wash exposed areas with soap  
and water.  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
SYMBOL  
DEFINITION  
........................ volts  
V
A
........................ amperes  
........................ hertz  
........................ watts  
........................ kilowatts  
........................ farads  
........................ microfarads  
........................ litres  
Hz  
W
kW  
F
µF  
l
g
........................ grams  
........................ kilograms  
........................ bars  
........................ pascals  
........................ hours  
........................ minutes  
........................ seconds  
........................ no-load speed  
kg  
bar  
Pa  
h
min  
s
n0  
…/min or …min 1 ......... Revolutions or reciprocations per minute  
-
or d.c. ................ direct current  
or a.c. ................ alternating current  
2
........................ two-phase alternating current  
2N  
3
........................ two-phase alternating current with neutral  
........................ three-phase alternating current  
3N  
........................ three-phase alternating current with neutral  
........................ rated current of the appropriate fuse-link in amperes  
........................ time-lag miniature fuse-link where X is the symbol  
for the time/current characteristic, as given in IEC 60127  
........................ protective earth  
........................ class II tool  
........................ IP symbol  
IPXX  
MOTOR  
Many Porter-Cable tools will operate on either D.C., or single phase 25 to 60  
cycle A.C. current and voltage within plus or minus 5 percent of that shown on  
the specification plate on the tool. Several models, however, are designed for  
A.C. current only. Refer to the specification plate on your tool for proper voltage  
and current rating.  
Do not operate your tool on a current on which the voltage is not  
within correct limits. Do not operate tools rated A.C. only on D.C. current. To do  
so may seriously damage the tool.  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
EXTENSION CORD SELECTION  
If an extension cord is used, make sure the conductor size is large enough to  
prevent excessive voltage drop which will cause loss of power and possible  
motor damage. A table of recommended extension cord sizes will be found in  
this section. This table is based on limiting line voltage drop to 5 volts (10 volts  
for 230 volts) at 150% of rated amperes.  
If an extension cord is to be used outdoors, it must be marked with the suffix W-  
A or W following the cord type designation. For example – SJTW-A to indicate it  
is acceptable for outdoor use.  
RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS  
Length of Cord in Feet  
115V  
230V  
25 Ft.  
50 Ft.  
50 Ft.  
100 Ft. 150 Ft. 200 Ft.  
250 Ft. 300 Ft.  
500 Ft. 600 Ft.  
400 Ft. 500 Ft.  
800 Ft. 1000 Ft.  
100 Ft. 200 Ft. 300 Ft. 400 Ft.  
0-2  
2-3  
18  
18  
18  
18  
18  
18  
18  
16  
16  
16  
14  
14  
18  
18  
18  
18  
16  
16  
14  
14  
12  
12  
12  
12  
18  
16  
16  
14  
14  
12  
12  
10  
10  
10  
8
16  
14  
14  
12  
12  
10  
10  
8
16  
14  
12  
12  
10  
10  
8
14  
12  
12  
10  
10  
8
14  
12  
10  
10  
8
12  
10  
10  
8
12  
10  
8
3-4  
4-5  
8
5-6  
8
6
6-8  
6
6
6
8-10  
10-12  
12-14  
14-16  
16-18  
18-20  
8
6
6
4
8
6
6
4
4
8
6
6
6
4
2
8
6
6
4
4
2
8
6
4
4
2
2
8
6
6
4
4
2
2
SAVE THESE INSTRUCTIONS!  
CARTON CONTENTS  
The contents of the shipping carton include the router, two open-end wrenches,  
an instruction manual, and a parts list.  
FUNCTIONAL DESCRIPTION  
FOREWORD  
MODEL 7539 Porter-Cable Router incorporates a speed control that provides  
operating speeds from 10,000 RPM to 21,000 RPM to handle the most  
demanding router applications in various materials.  
MODEL 7538 Porter-Cable Router is designed for continuous, rugged  
operation to handle the most demanding routing applications.  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
ASSEMBLY  
NOTE: This tool is shipped completely assembled. No assembly time or  
tools are required.  
7
6
3
8
9
5
14  
10  
12  
2
1
13  
4
11  
1. Trigger Switch  
2. Switch Locking Button  
3. Plunge Locking Lever  
4. Collet Nut  
10. Depth Rod Locking Knob  
11. Depth Rod  
12. Depth Stop Turret  
13. Travel Limiting Nuts  
14. Stop Nut  
5. Chuck  
6. Speed Selector Knob (7539 only)  
7. Circuit Breaker (7538 only)  
8. Depth Indicator  
9. Depth Indicator Knob  
SELECTING THE BIT  
Models 7538 and 7539 accommodate bits with 1/2" diameter shanks that  
install directly into the power unit collet. Collets are available that will allow  
the use of bits having 1/4" or 3/8" diameter shanks.  
DO NOT USE router bits with a diameter in excess of  
2-1/2", except when using Model 7539, set for either 10,000  
or 13,000 RPM. Router bits with a diameter up to 3" may be  
used with the 7539 motor operating in the 10,000 or 13,000  
RPM speeds.  
While preparing the router for use, while making  
adjustments, and when router is not in use, ALWAYS  
DISCONNECT IT FROM THE POWER SOURCE.  
INSTALLING AND REMOVING THE BIT  
Confirm that the power switch is in the “OFF” position and  
that the tool is disconnected from the power source to avoid  
accidental starting which could result in injury.  
1. Place the router upside down on its motor cap (see Fig. 1).  
2. Clean and insert the shank of the bit into the collet at least 3/4". If the  
shank “bottoms” in the router, back it out approximately 1/16" to allow  
for proper tightening.  
3. Place one wrench on the flats on the chuck and one wrench on the  
collet nut (see Fig. 1). Tighten firmly.  
4. To remove the bit, reverse the procedure. If the bit is difficult to remove  
easily, tap the collet nut with the wrench.  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
A
Fig. 1  
Do not allow the wrenches to contact the columns (A) Fig. 1.  
If the columns are damaged, the plunge action will be  
restricted.  
Do not tighten the collet nut without a bit inserted to prevent  
collet damage.  
ADJUSTING PLUNGE DEPTH  
DISCONNECT TOOL FROM POWER SOURCE.  
1. Loosen the depth rod locking knob (K) Fig. 3, and the depth indicator  
knob (J), allowing the depth rod (L) to contact one of the turret stops  
(M). Normally, the deepest desired cut is set with the depth rod resting  
on the shortest turret stop (see Fig. 4). The other two fixed stops (S) Fig.  
6 provide reduced cutting depths of 1/4" and 1/2" respectively. You  
can position the three adjustable stops (R) Fig. 4 to any height and can  
use any combination of fixed and/or adjustable stops to achieve the  
desired depths required.  
2. Release the plunge mechanism by pulling the locking lever (C) Fig. 2 to  
the left, and lower the plunge mechanism until the router bit touches the  
work surface. Release the lever and push it to the right to lock the  
mechanism in position.  
3. Tighten the depth-rod locking knob (K) Fig. 3.  
J
K
L
H
C
M
Fig. 2  
Fig. 3  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4. Position the depth indicator (H) Fig. 3 at the “O” position and tighten the  
knob.  
5. Loosen the depth rod locking knob (K) Fig. 3, and raise the depth rod  
until the indicator aligns with the graduation representing the desired  
depth of plunge (The example in Fig. 5 shows setting for 1" plunge.)  
Tighten the depth rod locking knob.  
6. To limit the upward travel of the plunge mechanism: (1) release the  
plunge lock by moving the plunge locking lever (C) Fig. 2 to the left, and  
move the motor to the desired maximum height; (2) release and push  
the locking lever to the right to secure the motor in this position; (3) use  
two 9/16" open-end wrenches (not furnished) to move the travel-limiting  
nuts (O) Fig. 6 against the top of the motor housing boss (T) Fig. 6.  
“Jam” the nuts together to lock.  
Set the travel limiting nuts so that bit can be retracted into  
base of router, clear of work.  
“Jam” the travel limiting nuts together to prevent  
movement (caused by vibration) which could prevent full  
bit retraction.  
DO NOT attempt to increase plunge travel by readjusting  
the stop nut (P) Fig. 6. Increasing the travel beyond 3" can  
cause mechanism to jam.  
R
S
Fig. 4  
P
O
T
Fig. 6  
Fig. 5  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ADJUSTING PLUNGE LOCKING LEVER  
You can adjust the plunge locking mechanism to compensate for wear or to  
reposition lever (in locked position). To adjust:  
DISCONNECT TOOL FROM POWER SOURCE.  
1. Hold the lever in the upright position (see Fig. 7). Use a phillips  
screwdriver to remove retaining screw (V) Fig. 7. Continue to hold the  
lever through the remaining steps.  
2. Insert a 1/8" hex wrench (not furnished) into the adjusting screw (see  
Fig. 8) and turn counter-clockwise approximately 1/2 turn.  
3. Move the lever to the desired position and tighten the adjusting screw.  
4. Remove the hex wrench and replace the retaining screw.  
V
Fig. 7  
Fig. 8  
OPERATION  
CONNECTING TO POWER SOURCE  
Confirm that the switch is “OFF” and the power circuit  
voltage is the same as the voltage shown on the  
specification plate. Connect the machine to a power circuit.  
STARTING AND STOPPING THE MOTOR  
Before starting the router, make sure bit is clear of  
workpiece and foreign objects. Also keep a firm grip on the  
router to resist starting torque.  
1. Squeeze the trigger switch (A) Fig.  
9 to start the motor. Release the  
trigger switch to stop the motor.  
B
2. To allow the motor to run  
A
continuously, press the trigger  
switch (A), push the lock button (B)  
Fig. 9, and release the trigger  
switch.  
3. To release the lock button, squeeze  
the trigger switch and release.  
Fig. 9  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To avoid injury or damage to finished work, allow the motor  
to come to a COMPLETE STOP before putting it down.  
OVERLOAD PROTECTION  
MODEL 7538 is equipped with a  
thermal-type circuit breaker (G)  
Fig. 10, located in the top of the  
motor. This circuit breaker will shut  
the motor “OFF” if the overload is  
prolonged.  
MODEL 7538  
G
If the circuit breaker “trips”, switch  
the motor “OFF” and:  
1. release the trigger switch (A)  
Fig. 9.  
Fig. 10  
2. determine cause of the  
overload (i.e. dull bit, low voltage, excessive feed rate, etc.) and correct.  
3. allow the router to cool for three minutes.  
Confirm that the trigger switch is “OFF” before resetting  
the circuit breaker to avoid accidental start-up.  
4. reset the circuit breaker by pressing the “ON” end of circuit breaker.  
5. restart the router, using the instructions found in the section “TO START  
AND STOP ROUTER”.  
MODEL 7539 is equipped with an internal overload protector that will shut  
motor “OFF” if the overload is prolonged.  
If the motor stops during use:  
1. release the trigger switch (A) Fig. 9.  
2. determine the cause of the overload (i.e. dull bit, low voltage, excessive  
feed rate, etc.) and correct.  
3. allow the router to cool for three minutes.  
4. restart the router, using the instructions found in the section “TO START  
AND STOP ROUTER”.  
SOFT START  
MODELS 7538 and 7539 have a “Soft Start” feature designed to minimize  
startup reaction torque.  
SPEED CONTROL (Model 7539 only)  
F
Five operating speeds from 10,000  
RPM to 21,000 RPM are available  
MODEL 7539  
by moving the speed selector knob  
(F) Fig. 11. Set the speed prior to  
engaging the router bit into work.  
To change the speed after work  
has begun, stop the router, remove  
the router from the workpiece, and  
adjust the speed setting.  
Fig. 11  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
USING THE TOOL  
Periodically wipe the columns clean with a dry cloth. DO NOT lubricate  
columns.  
IMPORTANT: Before using your router, consider the kind and total amount of  
material to be removed. Depending on the material, it may be necessary to  
make more than one cut to avoid overloading the motor. Before beginning the  
cut on the actual workpiece, make a sample cut on a piece of scrap lumber.  
This will show exactly how the cut will look as well as enable you to check  
dimensions.  
When through-cutting, be sure the router bit has enough  
clearance under workpiece.  
Firmly clamp or otherwise secure the workpiece before  
making a cut.  
Generally speaking, when working on a bench, hold the workpiece on the  
bench by wood clamps. When routing edges, hold the router firmly down  
and against the work by both handles.  
Since the cutter rotates clockwise (when viewing router from top), you can  
cut more efficiently if the router is moved from left to right as you stand  
facing the work. When working on the inside of a templet, move the router  
in a clockwise direction. When working on the outside of a templet, move  
the router in a counter-clock-wise direction.  
Avoid “Climb-Cutting” (cutting in direction opposite that  
shown in Fig. 12). “Climb-Cutting increases the chance for  
loss of control resulting in possible personal injury. When  
“Climb-Cutting” is required (backing around a corner),  
exercise extreme caution to maintain control of router.  
The speed and depth of cut will depend  
largely on the type of material being  
worked upon. Keep the cutting pressure  
constant but do not crowd the router so  
that the motor speed slows excessively.  
More than one pass may be necessary  
on exceptionally hard woods or problem  
materials to get the desired depth of  
cut.  
Fig. 12  
When making cuts on all four edges of the workpiece, make the first cut on  
the end of the piece across the grain. Thus, if chipping of wood occurs at  
the end of a cut, it can be removed when making the next cut parallel with  
the grain.  
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
W
THE EDGE GUIDE  
Z
X
W
Y
Fig. 13  
An accessory edge guide is available to aid in straight edge planing, parallel  
grooving, dado, or slotting operations.  
To attach, insert the grooved end of the guide rods (W) Fig. 13, in holes in  
base and secure with two screws (X). (NOTE: These screws should engage  
the groove in the guide rod.) Slide the guide (Y) Fig. 13 on the rods, and  
adjust to the desired position. Secure with the two thumb screws (Z).  
LOCKNUT  
ROUTER  
BASE  
TEMPLATE GUIDES  
TEMPLATE GUIDE  
ROUTER BIT  
SUB-BASE  
Fig. 14  
A wide variety of template guides is available for use in pattern and templet  
routing operations. A typical combination bit, template guide, and locknut  
are illustrated in Fig. 14.  
DISCONNECT TOOL FROM POWER SOURCE.  
To install, insert the template guide in the center hole of the router base and  
secure with the locknut.  
Before connecting the router to the power source, install the bit, adjust  
the depth of cut, and rotate the chuck by hand to confirm that the bit or  
collet will not contact the template guide.  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TROUBLESHOOTING GUIDE  
For assistance with your tool, visit our website at www.porter-cable.com for a  
list of service centers or call the Porter-Cable help line at 1-800-487-8665.  
MAINTENANCE  
KEEP TOOL CLEAN  
Periodically blow out all air passages with dry compressed air. All plastic parts  
should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic  
parts. They could possibly dissolve or otherwise damage the material.  
Wear ANSI Z87.1 safety glasses while using compressed air.  
FAILURE TO START  
Should your tool fail to start, check to make sure the prongs on the cord plug are  
making good contact in the outlet. Also, check for blown fuses or open circuit  
breakers in the line.  
LUBRICATION  
This tool has been lubricated with a sufficient amount of high grade lubricant for  
the life of the unit under normal operating conditions. No further lubrication is  
necessary.  
BRUSH INSPECTION (If applicable)  
For your continued safety and electrical protection, brush inspection and  
replacement on this tool should ONLY be performed by an AUTHORIZED  
PORTER-CABLE SERVICE STATION or a PORTER-CABLE·DELTA FACTORY  
SERVICE CENTER.  
At approximately 100 hours of use, take or send your tool to your nearest  
authorized Porter-Cable Service Station to be thoroughly cleaned and inspected.  
Have worn parts replaced and lubricated with fresh lubricant. Have new brushes  
installed, and test the tool for performance.  
Any loss of power before the above maintenance check may indicate the need  
for immediate servicing of your tool. DO NOT CONTINUE TO OPERATE TOOL  
UNDER THIS CONDITION. If proper operating voltage is present, return your  
tool to the service station for immediate service.  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SERVICE  
REPLACEMENT PARTS  
When servicing use only identical replacement parts. For a service parts list or to  
learn more about Porter-Cable visit our website at www.porter-cable.com  
SERVICE AND REPAIRS  
All quality tools will eventually require servicing, or replacement of parts due to  
wear from normal use. For assistance with your tool, visit our website at  
www.porter-cable.com for a list of service centers or call the Customer Care  
Department at 1-800-487-8665. All repairs made by our service centers are fully  
guaranteed against defective material and workmanship. We cannot guarantee  
repairs made or attempted by others.  
Should you have any questions about your tool, feel free to write us at any time.  
In any communications, please give all information shown on the nameplate of  
your tool (model number, type, serial number, etc.).  
ACCESSORIES  
A complete line of accessories is available from your Porter-CableDelta  
Supplier, Porter-CableDelta Factory Service Centers, and Porter-Cable  
Authorized Service Stations. Please visit our Web Site www.porter-cable.com  
for a catalog or for the name of your nearest supplier.  
Since accessories other than those offered by  
Porter-CableDelta have not been tested with this product, use of  
such accessories could be hazardous. For safest operation, only  
Porter-CableDelta recommended accessories should be used  
with this product.  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARRANTY  
PORTER-CABLE LIMITED  
ONE YEAR WARRANTY  
Porter-Cable warrants its Professional Power Tools for a period of one year from the date of original  
purchase. We will repair or replace at our option, any part or parts of the product and accessories  
covered under this warranty which, after examination, proves to be defective in workmanship or  
material during the warranty period. For repair or replacement return the complete tool or accessory,  
transportation prepaid, to your nearest Porter-Cable Service Center or Authorized Service Station.  
Proof of purchase may be required. This warranty does not apply to repair or replacement required  
due to misuse, abuse, normal wear and tear or repairs attempted or made by other than our Service  
Centers or Authorized Service Stations.  
ANY IMPLIED WARRANTY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE  
OF PURCHASE.  
To obtain information on warranty performance please write to: PORTER-CABLE CORPORATION,  
4825 Highway 45 North, Jackson, Tennessee 38305; Attention: Product Service. THE FOREGOING  
OBLIGATION IS PORTER-CABLE’S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY  
AND UNDER NO CIRCUMSTANCES SHALL PORTER-CABLE BE LIABLE FOR ANY INCIDENTAL  
OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied  
warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you.  
This warranty gives you specific legal rights and you may also have other legal rights which vary  
from state to state.  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PORTER-CABLE • DELTA SERVICE CENTERS  
(CENTROS DE SERVICIO DE PORTER-CABLE • DELTA)  
(CENTRE DE SERVICE PORTER-CABLE • DELTA)  
Parts and Repair Service for Porter-Cable  
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable  
(Locations où vous trouverez les pièces de rechange nécessaires ainsi qu’un service d’entretien)  
Delta Power Tools are Available at These Locations  
Delta)  
Cleveland 44125  
8001 Sweet Valley Drive  
Unit #19  
Phone: (216) 447-9030  
Fax: (216) 447-3097  
ARIZONA  
MINNESOTA  
Minneapolis 55429  
5522 Lakeland Avenue North  
Phone: (763) 561-9080  
Fax: (763) 561-0653  
GEORGIA  
Tempe 85282 (Phoenix)  
2400 West Southern Avenue  
Suite 105  
Phone: (602) 437-1200  
Fax: (602) 437-2200  
Forest Park 30297 (Atlanta)  
5442 Frontage Road,  
Suite 112  
Phone: (404) 608-0006  
Fax: (404) 608-1123  
OREGON  
MISSOURI  
Portland 97230  
CALIFORNIA  
North Kansas City 64116  
1141 Swift Avenue  
Phone: (816) 221-2070  
Fax: (816) 221-2897  
ILLINOIS  
4916 NE 122 nd Ave.  
Phone: (503) 252-0107  
Fax: (503) 252-2123  
Ontario 91761 (Los Angeles)  
3949A East Guasti Road  
Phone: (909) 390-5555  
Fax: (909) 390-5554  
Addison 60101 (Chicago)  
400 South Rohlwing Rd.  
Phone: (630) 424-8805  
Fax: (630) 424-8895  
PENNSYLVANIA  
St. Louis 63119  
Willow Grove 19090 (Philadelphia)  
520 North York Road  
Phone: (215) 658-1430  
Fax: (215) 658-1433  
7574 Watson Road  
Phone: (314) 968-8950  
Fax: (314) 968-2790  
Woodridge 60517 (Chicago)  
2033 West 75th Street  
Phone: (630) 910-9200  
Fax: (630) 910-0360  
San Diego 92111  
7638 Clairemont Blvd.  
Phone: (858) 277-9595  
Fax: (858) 277-9696  
NEW YORK  
TEXAS  
Flushing 11365-1595 (N.Y.C.)  
175-25 Horace Harding Expwy.  
Phone: (718) 225-2040  
Fax: (718) 423-9619  
MARYLAND  
San Leandro 94577 (Oakland)  
3039 Teagarden Street  
Phone: (510) 357-9762  
Fax: (510) 357-7939  
Carrollton 75006 (Dallas)  
1300 Interstate 35 N, Suite 112  
Phone: (972) 446-2996  
Fax: (972) 446-8157  
Elkridge 21075 (Baltimore)  
7397-102 Washington Blvd.  
Phone: (410) 799-9394  
Fax: (410) 799-9398  
NORTH CAROLINA  
Charlotte 28270  
9129 Monroe Road, Suite 115  
Phone: (704) 841-1176  
Fax: (704) 708-4625  
COLORADO  
Houston 77043  
4321 Sam Houston Parkway, West  
Suite 180  
Phone: (713) 983-9910  
Fax: (713) 983-6645  
MASSACHUSETTS  
Arvada 80003 (Denver)  
8175 Sheridan Blvd., Unit S  
Phone: (303) 487-1809  
Fax: (303) 487-1868  
Franklin 02038 (Boston)  
Franklin Industrial Park  
101E Constitution Blvd.  
Phone: (508) 520-8802  
Fax: (508) 528-8089  
OHIO  
FLORIDA  
WASHINGTON  
Columbus 43214  
4560 Indianola Avenue  
Phone: (614) 263-0929  
Fax: (614) 263-1238  
Davie 33314 (Miami)  
4343 South State Rd. 7 (441)  
Unit #107  
Phone: (954) 321-6635  
Fax: (954) 321-6638  
Auburn 98001(Seattle)  
3320 West Valley HWY, North  
Building D, Suite 111  
Phone: (253) 333-8353  
Fax: (253) 333-9613  
MICHIGAN  
Madison Heights 48071 (Detroit)  
30475 Stephenson Highway  
Phone: (248) 597-5000  
Fax: (248) 597-5004  
Tampa 33609  
4538 W. Kennedy Boulevard  
Phone: (813) 877-9585  
Fax: (813) 289-7948  
Authorized Service Stations are located in many large cities. Telephone 800-487-8665 or 731-541-6042 for assistance locating one. Parts and  
accessories for Porter-Cable Delta products should be obtained by contacting any Porter-Cable Delta Distributor, Authorized Service  
Center, or Porter-Cable Delta Factory Service Center. If you do not have access to any of these, call 888-848-5175 and you will be directed to  
the nearest Porter-Cable Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas grandes ciudades.  
Llame al 800-487-8665 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios para los productos Porter-  
Cable Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable Delta, Centro de Servicio Autorizado o Centro  
de Servicio de Fábrica Porter-Cable Delta. Si no tiene acceso a ninguna de estas opciones, llame al 888-848-5175 y le dirigirán al Centro de  
Servicio de Fábrica Porter-Cable Delta más cercano. Des centres de service agréés sont situés dans beaucoup de grandes villes. Appelez au  
800-487-8665 ou au 731-541-6042 pour obtenir de l’aide pour en repérer un. Pour obtenir des pièces et accessoires pour les produits Porter-  
Cable  
Delta, s’adresser à tout distributeur Porter-Cable  
Delta, centre de service agréé ou centre de service d’usine Porter-Cable  
Delta. Si  
vous n’avez accès à aucun de ces centres, appeler le 888-848-5175 et on vous dirigera vers le centre de service d’usine Porter-Cable  
Delta le  
plus proche.  
CANADIAN PORTER-CABLE DELTA SERVICE CENTERS  
QUÉBEC  
ALBERTA  
MANITOBA  
1515 Ave.  
Bay 6, 2520-23rd St. N.E.  
Calgary, Alberta  
T2E 8L2  
1699 Dublin Avenue  
Winnipeg, Manitoba  
R3H 0H2  
St-Jean Baptiste, Suite 160  
Québec, P.Q.  
G2E 5E2  
Phone: (418) 877-7112  
Fax: (418) 877-7123  
Phone: (403) 735-6166  
Fax: (403) 735-6144  
Phone: (204) 633-9259  
Fax: (204) 632-1976  
BRITISH COLUMBIA  
8520 Baxter Place  
Burnaby, B.C.  
V5A 4T8  
Phone: (604) 420-0102  
Fax: (604) 420-3522  
ONTARIO  
1447, Begin  
St-Laurent, (Mtl), P.Q.  
H4R 1V8  
Phone: (514) 336-8772  
Fax: (514) 336-3505  
505 Southgate Drive  
Guelph, Ontario  
N1H 6M7  
Phone: (519) 767-4132  
Fax: (519) 767-4131  
The following are trademarks of PORTER-CABLE  
DELTA (Las siguientes son marcas registradas de PORTER-CABLE  
DELTA S.A.) (Les  
marques suivantes sont des marques de fabriquant de la PORTER-CABLE  
DELTA): Auto-Set®, BAMMER®, B.O.S.S.®, Builder’s Saw®,  
Contractor’s Saw®, Contractor’s Saw II™, Delta®, DELTACRAFT®, DELTAGRAM™, Delta Series 2000™, DURATRONIC™, Emc²™, FLEX®, Flying  
Chips™, FRAME SAW®, Grip Vac™, Homecraft®, INNOVATION THAT WORKS®, Jet-Lock®, JETSTREAM®, ‘kickstand®, LASERLOC®, MICRO-  
SET®, Micro-Set®, MIDI LATHE®, MORTEN™, NETWORK™, OMNIJIG®, POCKET CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-  
CABLE®&(design), PORTER-CABLE®PROFESSIONAL POWER TOOLS, PORTER-CABLE REDEFINING PERFORMANCE™, Posi-Matic®, Q-  
3®&(design), QUICKSAND®&(design), QUICKSET™, QUICKSET II®, QUICKSET PLUS™, RIPTIDE™&(design), SAFE GUARD II®, SAFE-LOC®,  
Sanding Center®, SANDTRAP®&(design), SAW BOSS®, Sawbuck™, Sidekick®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®, STAIR EASE®,  
The American Woodshop®&(design), The Lumber Company®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL SELECT®, THIN-  
LINE™, TIGER®, TIGER CUB®, TIGER SAW®, TORQBUSTER®, TORQ-BUSTER®, TRU-MATCH™, TWIN-LITE®, UNIGUARD®, Unifence®,  
UNIFEEDER™, Unihead®, Uniplane™, Unirip®, Unisaw®, Univise®, Versa-Feeder®, VERSA-PLANE® , WHISPER SERIES®,  
WOODWORKER’S CHOICE™.  
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other countries.  
Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y también pueden  
estar registradas en otros países. Marques déposées, indiquées par la lettre ™ et ®, sont déposées au Bureau des brevets d’invention et  
marques déposées aux Etats-Unis et pourraient être déposées aux autres pays.  
Download from Www.Somanuals.com. All Manuals Search And Download. 7.2-PTG-F-1  

Peavey DJ Equipment AddVerb User Manual
Petsafe Pet Fence Cottageview Dog Kennel User Manual
Philips Battery Charger SCB5380 12 User Manual
Philips Flat Panel Television BDS4611 User Manual
Philips Flat Panel Television VR410 78 User Manual
Philips VCR VPX215AT User Manual
Poulan Trimmer 545137282 User Manual
Princess Outdoor Fireplace PI 1010A User Manual
Professional Series Refrigerator PS72301 User Manual
ProForm Treadmill 831293201 User Manual