VIRAGE
Model #W005197D
INT’L VIRAGE
Model #W005197I
Rev. 01
E 2000 Polaris Sales Inc.
PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11/00
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2000 VIRAGE WATERCRAFT SPECIFICATIONS
CAPACITIES
ENGINE
Fuel Tank
17 US Gallons (64.26 l)
N/A
Engine Type
Polaris Marine 700
Case Reed
Reserve Fuel Tank
Induction Type
Exhaust System
Lubrication
Injection Oil Reservoir
6 Quarts (5.68 l)
Water Cooled/Injected
Oil Injection
CARBURETION
Oil Type
Polaris TC-W3 or Injection
2
Number of Cylinders
Bore
Gas Type
Regular Unleaded 87
Octane or 89 Octane
Oxygenated
81mm
Stroke
68mm
Carburetor Type and
Number
1-40mm
Displacement
700cc
Diaphragm Type
Compression Ratio
Maximum Power (approx.)
Maximum Torque (approx.)
RPM Limiter Operation
Effective 6:8
95 HP
Carburetion Idle Speed
1350 50 RPM
69.2 @ 6500 RPM
7200 RPM 100
COOLING
Water Cooled, Thermostat Pop off
Warning Light/RPM Limit
Cooling System Type
Overheating Warning
PROPULSION
Propulsion System
Jet Pump Type
Transmission
Jet Drive
Axial Flow, Single Stage
Direct Drive
DIMENSIONS
Number of Passengers
Length, Overall
Width, Overall
Height, Overall
Dry Weight
1-4 Persons
131.1N (330.5 cm)
49.3N (125 cm)
Minimum Water Level for Jet
Pump
2 feet (60 cm)
Impeller Diameter
Impeller
5.83N (14.80 cm)
39N (99.06 cm)
3 Blade, Slim Hub
650 lbs. (295 kg)
Load Limit
600 lbs. (273 kg)
Hull/Deck Material
Deck - FRC, Hull - SMC
ELECTRICAL
Alternator Output
Ignition System
Spark Plug Type
Spark Plug Gap
Starting System
8.5 amps/60 watt at 4500 RPM
CDI
NGK BPR8ES
.028N (0.7 mm)
Electric Starter
23L
Ignition Timing; BTDC
@3000 RPM
Battery
12V, 19A
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without
notice.
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2000 POLARIS VIRAGE PUBLICATION NUMBERS
OWNER’S
MANUAL
PARTS
MANUAL
PARTS
MICROFICHE
ASSEMBLY
INSTRUCTIONS
MODEL
MODEL #
VIRAGE
INT’L VIRAGE
W005197D
W005197I
9915574
9915574
9915581
9915581
9915589
9915589
9915597
9915597
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SHROUD
VIRAGE W005197D and INT’L VIRAGE W005197I
1
2
E 2000 Polaris Sales Inc.
34
42
41
38
37
35
17
20
21
A5
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SHROUD
VIRAGE W005197D and INT’L VIRAGE W005197I
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 3280339
2 5411738
1 Gauge, MFI, Analog/Digital
1 Gasket, MFI
24 7541931
25 5244673
26 7516717
27 5411664
28 2690151
29 5433210-070
30 - - - - - - -
31 2690150
32 7710517
33 7516805
34 7552613
35 7556094
36 5433589-311
37 5812076
38 2080004
39 2080005
40 5244670
41 7555837
42 7517818
43 7512045
44 5811552
45 5433266
46 5333698
47 5433384
2 Nut
1 Bracket, Support, Shroud
2 Bolt
3 8450070-190
4 7041931
5 2632234
6 2201593
7 3280342
8 5433709-311
9 7041754
10 5521478
11 7546705
12 5811783
13 7516609
14 5211865
15 7517668
16 7556055
17 7555874
1 Line, Pitot, Formed End
2 Spring, MFI Mounting
1 Asm., Console Latch
1 Kit - MFI Button Replacement
1 Bezel, MFI, Overlay
1 Lid, Console
1 Spring, Torsion, Console
1 Seal, Console Lid
2 Nut
1 Pad, Console
2 Screw
1 Plate, Hook
4 Screw
1 Grommet, Deck, Wire Harness
1 Strap, Tool Kit, Lower
1 Cover, Wire, Shroud
1 Kit, Tool (See Tool Kit Pg. C12)
1 Strap, Tool Kit, Upper
2 Ring, Retaining
6 Screw
8 Washer, Lock
6 Washer
1 Shroud, Steering
1 Bumper, Door/Shroud
1 Knob, Choke
1 Screw
1 Plate, Latch, Receiver
2 Washer, Flat
2 Screw
2 Screw
1 Gasket, Console Hook
1 Hook, Console
1 Pin, Hinge
2 Washer, Lock
8 Washer, Flat
18 5411557
1 Gasket, Mirror, LH
5411558
1 Gasket, Mirror, RH
19 2631973-070
2631972-070
20 7546804
21 7080926
22 7546704
23 7555839
1 Asm., Mirror, RH (Incl. 18)
1 Asm., Mirror, LH (Incl. 18)
4 Nut, Hex
1 Cable, Choke
2 Nut, Nylok
2 Washer
1 Hinge, Console
1/01
A6
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HULL and BODY
VIRAGE W005197D and INT’L VIRAGE W005197I
Bulkhead
1
6
5
2
32
3
31
30
4
33
29
29
8
28
35
7
30
31
8
8
34
8
9
10
10
8
13
12
25
10
27
26
24
14
13
23
19
11
22
12
13
20
18
15
21
14
15
16
17
A7
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HULL and BODY
VIRAGE W005197D and INT’L VIRAGE W005197I
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 5811915-070
1 Pad, Boarding Platform
18 5521568-070
5521569-070
19 5811440
1 Rail, Rub, Side, LH
1 Rail, Rub, Side, RH
10 Washer
2 5811913-070
1 Pad, Footwell, Rear, LH
5811914-070
1 Pad, Footwell, Rear, RH
3 5811911-070
5811912-070
1 Pad, Footwell, Center, LH
1 Pad, Footwell, Center, RH
20 5432272-070
1 Sponson, LH
5432273-070
1 Sponson, RH
4 5811909-070
1 Pad, Footwell, Front, LH
21 7515198
22 7517320-070
23 7555836
10 Bolt
2 Bolt
2 Washer
5811910-070
1 Pad, Footwell, Front, RH
5 5411158
6 5411658
7 7516807
2 Grommet
1 Grommet
2 Screw
24 5811918
1 Pad, Heel, LH
5811919
1 Pad, Heel, RH
8 7556094
9 5433671
14 Washer
1 Plate, Seat Tongue
8 Nut
1 Bumper, Front
31 Rivet
29 Plug, Bumper, Rear
4 Nut, Nylok
12 Washer
25 5433531-070
26 1060125
27 7511882
28 2632218
29 7517644
30 7555846
31 7542454
32 5020753
33 5433474-070
34 7552607
35 5433473
1 Bumper, Rear
2 Plug, Bilge
4 Screw
1 Hook, Tow
6 Screw
2 Washer
2 Nut
1 Plunger, Latch
1 Handle, Grab
1 Washer, Lock
1 Bucket, Rear Storage
10 7546704
11 5411758-070
12 7621511
13 5431994-070
14 7542133
15 7555839
16 7555870
17 2670150
2 Washer, Dish, Rubber
1 Strap, Bow
4/00
A8
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FRONT STORAGE COMPARTMENT
VIRAGE W005197D and INT’L VIRAGE W005197I
1
11
12
3
5
19
4
20
21
17
22
18
22
24
23
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 2653012
2 5433710-311
3 1013282
4 7555890
5 7546704
6 7517669
7 7516805
8 7552613
9 7555839
10 7555837
11 7552615
12 7512045
13 5521565
1 Latch, Door
1 Door, Compartment
1 Asm., Door Hinge
5 Washer
5 Nut
5 Screw
4 Screw
4 Washer, Lock
4 Washer
2 Washer
2 Washer, Lock
2 Screw
14 7621235
15 7080853
16 7041758
17 5411559
18 7080483
19 5211740
20 5431842
21 1060114
2 Rivet
1 Cable, Limiter, Hinge
1 Spring, Gas
1 Boot, Gas Spring
2 Cable Tie
1 Plate, Fire Extinguisher
1 Cover, Fire Extinguisher
1 Asm., Fire Extinguisher Container
(Incl. 20 and Container)
5431841
22 7621452
23 5411865
24 5433464
1 Container, Fire Extinguisher
4 Rivet
1 Seal, Bucket, Front
1 Bucket, Front Storage
1 Seal, Door
3/01
A9
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DECALS
VIRAGE W005197D and INT’L VIRAGE W005197I
2
4
13
15
16
12
9
19
20
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
2201689
1 Kit - Decals
9 7078570
10 7077768
11 7078566
12 7078567
13 7078576
14 7077766
15 7079001
16 7078702
17 7073865
18 7078565
19 7078311
20 7078563
2 Decal - “POLARIS”
(Incl. All Except Seat Decals)
1 Decal - Refueling Warning
1 Decal - Sidewall, RH
2 Decal - “Virage”
1 Decal - NMMA, 3 Passenger
1 Decal - MFI
1 Dacal - Warning, Reverse System
1 Decal - Reverse
1 Decal - Caution, Capsize
1 Decal - Sidewall, LH
1 Decal - Warning, Seat/Engine
1 Decal - Front, LH
2200891
1 Kit - Vinyl Decal Application
(For Seat Decals)
1 7078583
2 7077812
3 7078582
4 7078884
5 7077479
6 7078260
7 7077777
8 7078564
1 Decal - Warning, Rear
1 Decal - Coast Guard, Exemption
2 Decal - “POLARIS”, Seat
1 Decal - Planet Sound Reduction
1 Decal - Fuel, Off/On
1 Decal - Fire Extinguisher
1 Decal - Star Emblem
1 Decal - Front, RH
3/00
A10
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FUEL TANK
VIRAGE W005197D and INT’L VIRAGE W005197I
7
4
8
6
5
3
4
3
2
2
4
1
1
10
11
12
9
14
16
15
13
16
17
26
25
3
18
19
2
3
2
22
20
1
20
22
24
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 5244279
2 7552610
3 7515361
4 5243775
5 5430621
6 Bracket, Strap
8 Washer, Lock
8 Screw
14 5811492
15 5433621
16 7080766
17 5411757
18 7080451
19 2410124
20 7661040
21 5812093
22 5244758
23 5433018
24 5812135
25 7621229
26 5411305
1 Seal, Fuel Inlet
1 Nut, Fuel Inlet
2 Clamp, Hose
1 Hose, Fuel Fill
1 Clamp
1 Asm., Fuel Sender
2 Rivet
2 Pad, Fuel Tank Stop
2 Bracket, Fuel Tank Stop
1 Tank, Fuel
9 Hook, Strap, Narrow
3 Strap, Rubber
1 Tank, Oil
6
- - - - - - -
(See Oil Tank Pg. A14, Ref. 19)
3 Hook, Strap
7 5243776
8 5410424
9 2520177
10 7080710
11 7511873
12 7080442
13 5433553
3 Strap, Battery Holddown
1 Cap, Fuel, Ratchet
1 Chain, Bead, Cap Retainer
1 Screw
2 Coupling, End, Fuel Cap Chain
1 Inlet, Fuel
1 Pad, Fuel Tank
1 Rivet
1 Seal, Fuel Cap
3/00
A11
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FUEL SYSTEM
VIRAGE W005197D and INT’L VIRAGE W005197I
1
2
3
4
5
SEE NOTE
BELOW
6
NOTE: Fuel line from fuel/water
separator connects to fuel sender
fitting marked “ON.”
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7516302
2 7555840
3 5432836-070
4 5431451
5 7052159
1 Screw
1 Washer, Flat
9 7052111
10 5410682
11 7080483
12 7051015
13 7080138
14 7052118
15 - - - - - - -
1 Fitting, Tee
1 Grommet, Vent
1 Cable Tie
1 Valve, Check
2 Cable Tie
1 Knob, Fuel Valve, Black
1 Nut, Fuel Valve
1 Valve, Fuel
12 Clamp, Hose
AR Line, Fuel
6 7080476
7 8450046-1525
1 Valve, Vacuum Check
1 Asm., Fuel Sender
(See Fuel Tank Pg. A11, Ref. 19)
8
- - - - - - -
1 Separator, Fuel/Water (See Fuel/Water
Separator Pg. C10, Ref. 5)
11/99
A12
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SEAT
VIRAGE W005197D and INT’L VIRAGE W005197I
6
7
4
3
2
15
13
12
12
20
2
20
2
23
21
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7516806
2 7555839
3 5211314
4 7042036
5 5433779
6 7621478
7 5812025
8 5411807
2 Screw
5 Washer, Flat
15 5431359
16 1013202
17 7517669
18 7517717
19 7080914
20 7661044
21 7542454
22 7552607
23 7555846
24 5020753
2 Plate, Top, Seat Base Latch
1 Asm., Hinge, Seat
4 Screw
1 Screw
1 Cable, Limiter, Hinge
3 Rivet
2 Plate, Seat Base Latch
2 Spring, Seat Base Latch
1 Handle, Seat Latch
2 Rivet
1 Strap, Seat Latch
1 Seal, Seat, Rear
2 Nut
1 Washer, Lock
2 Washer, Flat
1 Plunger, Latch
9 2682540-204
1 Asm., Seat, Rear
2682542-204
1 Cover, Seat, Rear
10 7517805
11 7517806
12 7555838
13 5431357
14 5431358
1 Screw
2 Screw
5 Washer, Lock
2 Plate, Bottom, Seat Base Latch
1 Handle, Seat Base Latch
25 2682541-204
1 Asm., Seat, Main
2682543-204
1 Cover, Seat, Main
26 5521490
27 2682593-204
28 5521536
10 Bumper, Seat
1 Strap, Seat
1 Seal, Seat, Main
10/99
A13
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OIL TANK
VIRAGE W005197D and INT’L VIRAGE W005197I
1
4
3
2
1
9
21
15 21
17
18
17
12
13
14
15
14
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7080442
2 7517241
3 7621229
4 7080710
5 5432843
6 7661038
7 5433601
8 5811554
9 7080481
10 7052130
11 2410131
2 Coupling
1 Screw
1 Rivet
1 Chain
1 Cap, Oil Tank
4 Rivet
1 Inlet, Oil
1 Gasket, Oil Inlet
2 Clamp, Hose
1 Elbow, 90 Degree
1 Sender, Oil Level
12 7080138
13 4010051-30
14 7080307
15 8450003-1525
16 2530015
17 7080474
18 8450059-150
19 5433083
20 7052118
2 Cable Tie
1 Conduit
2 Clamp, Hose
AR Line, Fuel
1 Filter, Oil
2 Clamp, Hose
AR Line, Fuel
1 Tank, Oil
1 Valve, Check, Vacuum
2 Cable Tie
21 7080483
22 5411756
1 Hose, Oil Fill
7/00
A14
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STEERING
VIRAGE W005197D and INT’L VIRAGE W005197I
4
5
3
6
7
11
2
8
1
30
12
29
28
9
13
10
27
26
25
24
23
14
15
22
21
6
16
20
17
19
18
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7517717
2 7552613
3 7555836
4 5433089-070
5 5433819-070
6 7517660
7 5631017
8 5433355-070
9 5433081
10 7080787
11 7080138
12 2410168
13 7080675
14 1820820-070
15 5132317
6 Screw
6 Washer, Lock
6 Washer
1 Pad, Handlebar
1 Pad, Handlebar, Bottom
8 Screw
1 Clamp, Handlebar
1 Handle, Grab
1 Block, Throttle, Split
1 Cable, Throttle
1 Cable Tie
1 Switch, START/STOP/BILGE
1 Lanyard w/Whistle
1 Handlebar w/Grip
16 5433136
17 5433135
18 7542335
19 7555831
20 5811551
21 7517787
22 5433737
23 7710426
24 7555840
25 5433079
26 7661053
27 7517684
28 7552615
29 7556098
30 7661099
1 Housing, Steering
4 Bearing, Steering
4 Nut, Nylok
4 Washer
1 Gasket, Steering Housing
4 Screw
1 Clamp, Throttle Block
1 Ring, Retaining
1 Washer
1 Lever, Throttle, Thumb
1 Pin, Retaining
2 Screw
2 Washer, Lock
2 Washer
1 Pin, Roll
1 Column, Steering
12/99
B1
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STEERING
VIRAGE W005197D and INT’L VIRAGE W005197I
2
3
4
1
20
19
6
18
7
5
17
8
21
22
16
15
11
13
14
23
12
14
13
24
11
12
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7542150
2 7515120
3 7555839
4 7060170
5 7542133
6 1860115
7 1860117
8 1860114
9 7080723
10 5244681
11 7555891
12 7516717
13 7542528
1 Nut
1 Screw
1 Washer
1 Rod End
14 1860103
15 7571625
16 1860105
17 7080931
18 7060154
19 7555837
20 7541931
21 7512041
22 - - - - - - -
2 Washer
1 Washer, Lock
1 Cover
1 Tube, Guide
1 Rod End
1 Washer
1 Nut, Nylok
1 Washer, Steering Seal
1 Ring, Stopper
1 Nut, Steering Cable (Special)
1 Cable, Steering
1 Brace, Steering Cable
2 Washer
1 Nut
1 Screw
1 Column, Steering
(See Steering Pg. B1, Ref. 15)
23 7546704
24 5244290
2 Nut
1 Bracket, Steering Cable
2 Bolt
2 Nut
10/02
B2
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DRIVE SYSTEM
VIRAGE W005197D and INT’L VIRAGE W005197I
1
2
3
5
4
6
7
5
8
4
9
8
10
4
13
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 1060119
2 5410735
3 5432129
4 7080481
5 5410663
6 6230103
7 7080629
1 Asm., Drive Coupler
1 O-Ring
1 Shroud, Coupler
3 Clamp, Hose
2 Bumper, Drive Shaft
1 Shaft, Drive
1 Fitting, Lubrication
8 3610040
9 1341145
10 5411027
11 5432298
12 5411174
13 5431985
2 Seal, Bearing
1 Asm., Bearing Housing (Incl. 7, 8)
1 Hose, Bearing Housing
1 Shaft, Housing, Thru-Hull
1 O-Ring
1 Nut, Shaft, Housing
10/99
B3
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PROPULSION
VIRAGE W005197D and INT’L VIRAGE W005197I
5
4
11
25
3
12
24
13
2
26
27
1
14
15
16
29
23
28
30
22
18
19
31
32
20
33
34
21
35
36
37
8
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 5244556
2 5132111
3 5411107
4 5410735
5 5432269
6 5130983
7 5010294
8 3514008
9 3610043
10 5010295
11 5132372
12 5411644
13 5131196
14 7522019
15 5630598
16 7555941
17 5131573
18 7555966
19 7542455
1 Bracket, Steering Cable Nut
4 Stud, Mounting, Pump
1 Seal, Water Pipe
2 O-Ring
1 Pipe, Water, Engine
1 Stator, Pump
1 Spacer, Bearing
2 Bearing
2 Seal, Stator Bearing
1 Spacer, Impeller
1 Impeller
20 5410652
21 5410817
22 5811984
23 5431523
24 5130999
25 7515366
26 5130938
27 7552610
28 7555835
29 5431518
30 7515389
31 5131569
32 5432841
33 7512064
34 5431519
35 5410819
36 5020697
37 5410818
1 O-Ring
1 O-Ring
1 Seal, Tailcone
1 Screen, Engine Inlet
1 Nozzle, Steering
2 Screw
2 Collar
4 Washer, Lock
4 Washer, Flat
2 Bearing, Steering Nozzle
4 Bolt
1 Nozzle, Stationary
1 Wedge, Pump
3 Screw
1 Seal, Impeller/Shaft
1 Extension, Pump
1 Screw
1 Anode, Zinc
1 Cone, Pump
1 O-Ring
1 Shaft, Stub
1 O-Ring
4 Washer, Pump Stud
1 Housing, Pump
3 Washer, Flat
4 Nut, Nylok
7/00
B4
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REVERSE
VIRAGE W005197D and INT’L VIRAGE W005197I
7
8
17
18
16
14
22
26
26
25
31
32
33
36
37
35
34
32
38
39
47
4
41
6
B5
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REVERSE
VIRAGE W005197D and INT’L VIRAGE W005197I
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 5433677-070
2 7516816
3 7517669
4 7661040
5 5433646
6 5811982
1 Cap
1 Screw
4 Screw
8 Rivet
1 Flange
1 Gasket
1 Plate, Base
1 Bushing
1 Bushing
1 Pinion
1 Bushing
1 Shaft, Cam
1 Washer
1 Screw
1 Reverse, Lock
2 Spring
2 Screw
25 5240257
26 7512049
27 5433954
28 7555952
29 7516806
30 7661010
31 7555837
32 7080899
33 7542528
34 1860103
35 7571625
36 5411818
37 5411819
38 7080950
39 7061062
40 7542133
41 5631036
42 7517749
43 7555866
44 5020683
45 7555874
46 7515368
47 5244902
2 Plate, Cable
4 Screw
1 Arm, Reverse
1 Washer
1 Screw
1 Pin, Cotter
1 Washer
1 Cable, Reverse
2 Nut
2 Washer
7 5433643
8 5433911
9 5433910
10 5433645
11 5433674
12 5433675
13 7555839
14 7517331
15 5433872
16 7041888
17 7517717
18 7556094
19 5244288
20 5433605-070
21 5244289
22 7661041
23 5433647
24 5433673
1 Washer
1 Seal, Rod
1 Seal, Rod
1 Tube, Guide, Reverse
1 Rod End
1 Nut, Nylok
1 Gate, Reverse, Directional
1 Screw
2 Washer
2 Collar
2 Washer
2 Screw
2 Washer
1 Bracket, Reverse Plate, Forward
1 Handle, Reverse
1 Bracket, Reverse Plate, Rear
4 Rivet
1 Bushing
1 Plunger
1 Bracket, Reverse Stop
3/00
B6
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EXHAUST SYSTEM
VIRAGE W005197D and INT’L VIRAGE W005197I
42
36
38
42
43
38
43
38
36
38
41
41
38
44
40
38
37
38
38
45
44
1
4
3
39
40
39
38
37
5
38
37
3
2
45
36
2
6
36
37
35
7
8
24
21
24
9
34
33
21
24
10
26
25
24
11
23
22
27
12
13
24
14
15
16
17
24
15
16
17
23
18
22
20
19
32
31
28
30
29
16
B7
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EXHAUST SYSTEM
VIRAGE W005197D and INT’L VIRAGE W005197I
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 5020668
2 7555856
3 7552611
4 7517268
5 7517004
1 Fitting, Inlet, Water
4 Washer, Flat
4 Washer, Lock
2 Screw
24 7080907
25 5433810
26 5830197
27 5411863
28 7555836
29 7515116
30 5245072
31 5810529
32 5132446
33 5433632
34 5433811
6 Clamp
1 Resonator 1
1 Pad
1 Hose, Exhaust
4 Washer, Flat
4 Screw
1 Plate, Exhaust Seal
1 Seal
2 Screw
6
- - - - - - -
1 Fitting, Screen, Exhaust
(See Cooling System Pg. B11, Ref. 8)
7
- - - - - - -
1 Gasket, Exhaust
(See Battery Box Pg. B9, Ref. 5)
1 Fitting, Exhaust
1 Resonator 3
1 Resonator 2
8 1261023-093
9 7080446
1 Asm., Exhaust Pipe
1 Clamp, Hose
1 Hose, Pipe/Silencer
1 Clamp, Hose
1 Strap, Rubber
1 Pad, Foam
10 5411165
11 7080451
12 5430621
13 5811342
14 5224472
15 7515127
16 7555838
17 7555839
18 5410414
19 5222696
20 1260581-093
21 5812094
22 7080445
23 5411951
35 5411932
1 Hose, Crossover (Incl. Conduit)
5521561
1 Conduit
36 7552613
37 7517717
38 7556094
39 7547151
40 5411851
4 Washer, Lock
4 Screw
10 Washer
2 Nut, Cage
2 Mount, Rubber
2 D-Hook
2 Screw
6 Washer, Lock
2 Washer, Flat
2 Bumper, Rubber
1 Cradle, Silencer
1 Silencer, Exhaust
3 Pad
41 5433787
1 Protector, Seat, LH
5433788
1 Protector, Seat, RH
42 7516809
43 7516807
44 7546704
45 5244270
2 Screw
2 Screw
2 Nut
2 Clamp, Hose
2 Hose
2 Bracket
4/00
B8
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ENGINE MOUNTING
VIRAGE W005197D and INT’L VIRAGE W005197I
3
2
24
23
8
13
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 2410187
2 5242488
3 7077026
4 7515149
5 5830051
1 Asm., Temperature Switch
1 Ground, Spark Plug
1 Decal - Spark Plug
2 Screw
15 5211727
16 7552610
17 7517627
18 1060142
19 7555835
20 7515357
21 7555848
22 7542725
23 7556055
24 7517497
25 2201620
AR Shim, Engine Mount
10 Washer, Lock
8 Screw
1 Bracket, Rear Muffler
2 Washer, Flat
2 Bolt
4 Washer, Flat
4 Nut
1 Washer, Lock
1 Bolt
1 Engine, Short Block NOTE: The Short
Block assembly contains a crankcase
assembly, cylinder, and cylinder head
assembly.
1 Clip, Retainer
1 Bolt
1 Gasket, Exhaust
6
- - - - - - -
1 Decal - Warning (See Cylinder and
Manifold Pg. C4, Ref. 1)
7
- - - - - - -
2 Spark Plug, NGK BPR8ES (See Cylin-
der and Manifold Pg. C4, Ref. 5)
1 Plug, Pipe
1 Plate, Front Mount
1 Plate, Rear Mount
4 Washer, Lock
4 Screw
2 Plate, Repair
4 Mount, Engine
8 7051527
9 5630585
10 5630584
11 7552609
12 7517330
13 5244508
14 3021103
26 5240876
27 7516603
11/99
B9
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BATTERY BOX
VIRAGE W005197D and INT’L VIRAGE W005197I
E 2000 Polaris Sales Inc.
1
2
3
7
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7515192
2 7517824
3 7555839
4 5211676
5 5432413
6 5410682
7 7080483
1 Stud
1 Screw
8 7052078
9 5432121
10 4140009
11 2200619
12 4010118
13 5850136
1 Connector
AR Hose, Vent
1 Battery, 19 Amp
2 Kit - Battery Bolt
1 Cable, Ground, Battery/Engine
1 Pad, Battery
1 Washer, Flat
1 Bracket, Battery Hold Down
1 Cover, Battery
1 Grommet, Vent
3 Cable Tie
11/00
B10
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COOLING SYSTEM
VIRAGE W005197D and INT’L VIRAGE W005197I
2
9
4
7
8
7
10
5
1
6
11
1
7
9
12
4
4
21
13
14
20
28
15
1
7
16
17
19
18
27
23
24
26
25
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7080475
2 5431444
3 5811317
4 5521287-63
5 5411049
6 5431784
7 7080476
8 7052128
9 8450054-100
10 5020747
11 5411050
12 7080138
13 7516727
14 7516725
6 Clamp, Hose
1 Fitting, Thru-Hull
1 Gasket
4 Conduit, Flex
1 Hose, Outlet, Pump
1 Fitting, Tee
15 1260694
16 7555856
17 7552611
18 7517004
19 5811045
20 5020746
21 5521398-13
22 5432799
23 7051008
24 5410781
25 5131008
26 7041310
27 5410860
28 5411479
1 Asm., Exhaust Manifold
1 Washer, Flat
1 Washer, Lock
1 Screw
2 Gasket, Exhaust
1 Fitting, Drain Exhaust
1 Conduit, Flex
1 Valve, Pop-Off
1 Thermostat, 143 Degrees F.
1 Gasket, Thermostat
1 Cover, Thermostat, Machined
1 Spring, Compression
1 Seal, Thermostat Housing
1 Hose, Water Out
4 Clamp, Hose
1 Fitting, Screen, Exhaust
1 Hose, Water
1 Fitting, Injector, Exhaust
1 Hose, Inlet
10 Cable Tie
2 Screw
4 Screw
10/99
B11
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WATER INLET
VIRAGE W005197D and INT’L VIRAGE W005197I
1
2
9
3
4
5
5
8
7
15
10
11
14
12
13
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7080483
1 Cable Tie
9
- - - - - - -
1 O-Ring
(See Propulsion Pg. B4, Ref. 20)
1 Grate, Inlet
2
- - - - - - -
1 Line, Pitot (See Shroud Pg. A6, Ref. 3)
1 Nut, Hex, Nylon
1 Washer, Flat
2 Gasket, Pitot
1 Washer, Flat
10 5630542-067
11 7515155
12 7517267
13 7515126
14 5630659
15 7010083
3 7547003
4 7555873
5 5810879
6 7555848
7 5431634
8 5131602
1 Screw
8 Screw
2 Screw
1 Plate, Ride, Long, Angled
8 Insert, Sponson/Ride Plate
1 Fitting, Pitot
1 Scoop, Inlet
10/99
B12
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BILGE PUMP
VIRAGE W005197D and INT’L VIRAGE W005197I
1
4
3
2
2
4
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7052141
2 7080475
3 8450050-26
4 7080492
5 5431444
1 Elbow
4 Clamp
1 Hose, Water
2 Cable Tie
1 Fitting, Water, Thru-Hull
6 5811317
7 5411595
8 2410169
9 7512043
10 7555837
1 Gasket
1 Hose
1 Asm., Bilge Pump
2 Screw
2 Washer
3/00
B13
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ENGINE AIR INTAKE/HULL AIR INLET
VIRAGE W005197D and INT’L VIRAGE W005197I
ENGINE AIR INTAKE
10
1
2
9
11
12
13
11
14
12
15
15
16
16
3
17
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 5432138-070
2 5410589
3 5132353
4 5830062
5 5631070
6 7517799
7 2520185
8 5432464-070
9 7546708
1 Plug, Intake Silencer
1 O-Ring
2 Stud
1 Gasket
1 Base, Intake
2 Screw
1 Filter, Intake
1 Cover, Intake
2 Nut
10 7661042
11 5433220
12 5411545
13 5812108
14 5411958
15 7080439
16 5433082
17 7080492
10 Rivet
2 Flange, Air Inlet
2 Gasket
1 Panel
1 Gasket
2 Clamp
2 Duct, Air Inlet
5 Cable Tie
3/00
B14
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ELECTRICAL BOX
VIRAGE W005197D and INT’L VIRAGE W005197I
28
29
Top View
27
26
25
1
23
24
22
30
21
31
20
32
33
2
3
19
18
17
4
7
5
8
16
16
18
6
34
35
8
15
14
36
37
11
10
38
13
39
12
40
41
17
C1
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ELECTRICAL BOX
VIRAGE W005197D and INT’L VIRAGE W005197I
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 2460898
2 5410346
3 7546705
4 7552613
5 7555882
1 Harness, Main Wire
4 Insulator
2 Nut
2 Washer, Lock
2 Washer
22 4010237
23 5411491
24 7080461
25 7515113
26 7555836
27 5432574
28 7077691
29 7073713
30 2460718
31 2460826
32 5433119
33 5432569
34 5244370
35 - - - - - - -
1 Cable, Solenoid/Starter
1 O-Ring
1 Boot, Threaded
2 Screw
2 Washer
1 Plate, Stator
1 Decal - “RESET ELEC SYSTEM”
1 Decal - High Voltage Warning
1 Harness, 8 Wire Stator
1 Harness, Pigtail
1 Cover, Electrical Box
1 Seal
6
- - - - - - -
1 Solenoid, Starter
(See Magneto Pg. C8, Ref. 10)
7 7517671
8 7555839
9 7546704
10 4060161
11 4060111
12 5432503
13 5333544
14 - - - - - - -
2 Screw
4 Washer
2 Nut
1 Fuse, 3 Amp
1 Fuse, 1/4 Amp
4 Latch
1 Bracket, Coil
4 Pin, Latch
1 Coil, Ignition
1 Controller, Ignition
(See Magneto Pg. C8, Ref. 11)
(See Magneto Pg. C8, Ref. 9)
36 2410201
37 2434011
38 2632137
1 Asm., Terminal Board
1 Breaker, Circuit
15 5244335
16 7547061
17 7555837
18 7512042
19 4010304
20 7547059
21 4010238
1 Strap, Grounding
3 Nut
7 Washer
3 Screw
1 Regulator, 1 Button
4 Nut
1 Asm., Electrical Box, Ignition
(Incl. 12,13,32,33)
39 5411235
40 5432502
41 7517825
1 Grommet
1 Cap
4 Screw
1 Cable, Battery/Solenoid
4/03
C2
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CRANKCASE
VIRAGE W005197D and INT’L VIRAGE W005197I
6
5
11
10
8
9
12
18
13
17
1
14
4
16
15
3
2
19
20
21
22
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 2201619
2 5131677
3 7663001
4 7052145
5 5243231
6 7517431
7 3569805
8 5433130
9 3574214
10 7041457
11 3569806
1 Kit - Asm., Crankcase (Incl. 2-4,20-22)
8 Stud, Cylinder Flange
2 Pin, Dowel
1 Fitting
1 Clamp, Stator Wires
1 Screw
1 Bushing
1 Plug
1 Bushing
1 Spring
12 7517676
13 7516806
14 1201923
15 5811550
16 7516723
17 7663002
18 5411564
19 1201938
20 7517628
21 7051529
22 7516913
6 Screw
1 Screw
1 Asm., Flywheel Cover (Incl. 11)
1 Gasket, Flywheel Cover
4 Screw
3 Pin, Dowel
1 O-Ring
1 Asm., Flywheel Housing (Incl. 7,17)
4 Screw
2 Plug
1 Bushing
2 Screw
11/99
C3
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1
2
3
5
4
27
26
6
25
24
7
23
22
8
9
10
11
12
21
20
19
18
16
13
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7075383
2 7516806
3 7077026
4 7051527
5 3070174
6 7516722
7 7517352
8 5410917
9 5410932
10 5410931
11 7547021
12 3021019
13 5830043
14 7517306
1 Decal - Warning
4 Screw
1 Decal - Spark Plug
1 Plug, Pipe
2 Spark Plug, NGK BPR8ES
8 Screw
12 Screw
2 O-Ring
2 O-Ring
2 O-Ring
15 7080654
16 5241134
17 7516807
18 5630656
19 5432104
20 1201689
21 5830123
22 3021117
23 5241944
1 Retainer, Vinyl Coated
1 Bracket, Oil Pump Cable
10 Screw
1 Manifold, Intake
2 Stuffer, Reed Block
2 Asm., Valve, Reed
2 Gasket, Cylinder Base
2 Head, Cylinder
2 Ring, Head
1 Bracket, Head, Twin
2 Cover, Head
24 5241768-093
25 5630527-093
26 5830061
8 Nut
2 Cylinder
1 Gasket, Carb
2 Screw
2 Gasket, Water, Manifold
1 Manifold, Outlet, Water
27 5630826-093
10/99
C4
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CRANKSHAFT and PISTON
VIRAGE W005197D and INT’L VIRAGE W005197I
1
5
6
1
26
16
25
9
5
24
22
23
7
11
6
5
10
20
10
19
18
11
21
17
12
13
16
14
15
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 3022950
2 3021091
4 Circlip, Piston
2 Pin, Piston
11 7710441
12 5411524
13 7710435
14 5410613
15 5131195
16 7555905
17 5131083
18 5131084
19 5131086
20 5131085
21 2201243
2 Ring, Retaining (72 mm)
1 Seal
1 Ring, Retaining (72 mm)
1 O-Ring
1 Collar, Crankshaft
2 Bushing
1 Crankweb, PTO
2 Crankweb, Center
1 Labyrinth
3 2200902
1 Kit - Piston Rings (Std.)(2 Rings)
2200903
1 Kit - Piston Rings (.25mm OS)
2200904
1 Kit -PistonRings(.50mm OS) NOTE: Ifthe
number stamped on the head of piston
reads ELKO 2102/6 use the above 3 kits.
1 Kit - Piston Rings (Std.)(2 Rings)
2200918
2200917
2200916
1 Kit - Piston Rings (.25mm OS)
1 Kit -PistonRings(.50mm OS) NOTE: Ifthe
number stamped on the head of piston
reads ELKO 2194a use the above 3 kits.
1 Crankweb, Mag.
4 2201626
2201627
1 Kit - Piston Asm. (Std.)(Incl.1,2,3)
1 Kit - Crankshaft, 2 Cylinder
1 Kit - Piston Asm. (.25 mm OS)(Incl.1,2,3)
2201628
1 Kit - Piston Asm. (.50 mm OS)(Incl.1,2,3)
(Incl. 10,16-20,22)
22 7721117
23 3610044
24 - - - - - - -
25 - - - - - - -
1 Key, Woodruff
1 Seal
1 Washer (See Magneto Pg. C8, Ref. 7)
5
6
7
- - - - - - -
- - - - - - -
- - - - - - -
4 Washer, Thrust
2 Pin, Crankshaft
2 Bearing, Connecting Rod
1 Kit - Connecting Rod Assembly (Incl. 5-7)
2 Bearing, Connecting Rod (20 mm)
4 Bearing, Ball
1 Nut, Pump Drive
8 2201022
9 3584001
10 3585503
(See Magneto Pg. C8, Ref. 8)
26 5432576
1 Coupler
10/99
C5
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CARBURETOR
VIRAGE W005197D and INT’L VIRAGE W005197I
9
Jet Block
6
10
11
5
8
9
4
12
13
17
14
18
15
16
19
3
20
2
1
22
21
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1253334
2200910
1 Asm., Carburetor
1 Kit - Carb Rebuild (Incl. 8,15,21)
4 Screw, Fuel Pump
1 Kit - Fuel Pump Body
1 Kit - Gasket, Fuel Pump
1 Gasket, Carburetor, Upper
2 Screen, Fuel Strainer
1 Kit - Needle Valve
1 Jet, Main, Keihin
1 Jet, Main, Keihin
1 Jet, Pilot, Keihin
8 Screw, Jet Block Cover
11 3050139
12 2200730
13 3050137
14 3050204
15 3050147
16 3050138
17 3050148
18 2200688
19 2200689
20 3050140
21 5830043
22 2200731
2 Cover, Jet Block
1 Kit - Diaphragm, Jet Block
1 Screw, Jet Block
2 Block, Jet
2 O-Ring, Jet Block
2 Collar
4 O-Ring, Valve Seat
2 Kit - Check Valve
2 Kit - Idler Mixture Screw
2 Cap, Limiter
1 3050136
2 2200687
3 2200686
4 5830062
5 3050144
6 2200733
7 3050117
8 3050193
9 3050133
10 3050135
2 Gasket, Lower
1 Kit - Idle Stop Screw
10/99
C6
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OIL PUMP
VIRAGE W005197D and INT’L VIRAGE W005197I
1
5
2
4
3
8
7
6
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7080679
2 8450061-54
3 7080603
4 7555944
1 Cable, Oil Pump
2 Line, Oil
4 Clamp, 7 mm
1 Washer
5 7710427
6 5411293
7 7516605
8 2540073
1 E-Ring
1 O-Ring
2 Screw
1 Pump, Oil (Incl. 6)
10/99
C7
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MAGNETO
VIRAGE W005197D and INT’L VIRAGE W005197I
2
1
3
4
6
14
12
10
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
9 4010348
1 Controller, Ignition
1 4010172
2 7517384
3 5811320
4 5432282
5 4010189
6 7517431
7 7555907
8 7546909
1 Stator, Twin
3 Screw
1 O-Ring
1 Holder, Magnet
1 Asm., Flywheel
1 Screw
10 4010228
11 4010175
12 7080471
13 4010173-42
14 4010173-56
15 7080483
16 4020155
1 Solenoid, Starter
1 Coil, Ignition
1 Clip
1 Wire, Spark Plug
1 Wire, Spark Plug
2 Cable Tie
1 Washer
1 Nut
2 Cap, Spark Plug
11/02
C8
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STARTING MOTOR
VIRAGE W005197D and INT’L VIRAGE W005197I
1
2
4
3
5
6
7
8
10
9
11
13
9
14
17
25
16
15
24
23
21
20
19
22
18
17
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
4060118
1 3240113
2 7516807
3 3240111
4 3240115
5 3084408
6 3240119
7 3240117
8 3240116
9 3084405
10 3240207
11 3240118
12 3240112
1 Starter, Big Bore
2 Bolt, Through
2 Screw
4 Spring, Brush
1 Asm., Brush (Incl. 3-8)
1 O-Ring
1 Washer
1 Washer, Spring
1 Nut
2 Ring, Rubber
1 Asm., Rear Bracket
AR Washer, Thrust
1 Washer, Thrust
13 3240205
14 4060119
15 3240206
16 3240114
17 3083737
18 3240126
19 3240125
20 3240123
21 7041457
22 3574214
23 7555908
24 3240122
25 3240120
1 Asm., Armature
1 Asm., Bendix (Incl. 17-25)
1 Asm., Front Bracket
1 O-Ring
1 Washer
1 Ring, Snap
1 Stopper
1 Cover
1 Spring
1 Bushing, Flanged
1 Washer, Thrust
1 Asm., Gear
1 Asm., Gear (Incl. 17-24)
10/99
C9
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FUEL/WATER SEPARATOR
VIRAGE W005197D and INT’L VIRAGE W005197I
1
2
3
4
5
6
7
8
9
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
1 7517798
2 7552613
3 7555870
4 5132374
5 3240220
2 Screw
6 3240209
7 3240239
8 3240238
9 3240240
1 O-Ring
1 Element
1 Spring
1 Float
2 Washer, Lock
2 Washer, Dish
2 Spacer
1 Separator, Fuel/Water (Incl. 6-9)
3/00
C10
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ENGINE FOGGING SYSTEM
INT’L VIRAGE W005197I
8
9
10
21
1
3
2
11
20
6
12
19
18
13
14
17
15
16
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
2872635
1 7080138
2 7080484
3 7080476
4 7052139
5 7075738
6 8450062
7 3160114
1 Kit - Engine Fogging
4 Cable Tie
2 Clamp, Hose
2 Clamp, Hose
1 Fitting, Tee
1 Decal - Engine Primer
AR Line, Oil
1 Primer, Engine, Fog
11 - - - - - - -
1 Separator, Fuel/Water (See Fuel/Water
Separator Pg. C10, Ref. 5)
1 Decal - ‘‘Fogging Oil Only”
2 Washer
12 7075732
13 7555837
14 7541931
15 7052047
16 7052138
17 5432362
18 5810279
19 5432359
20 7512045
21 5244295
2 Nut
1 Valve, Check, Vent
2 Fitting, 90 Degree
1 Tank, Oil
1 Gasket, Overflow Cap
1 Cap, Oil Bottle
2 Screw
8
- - - - - - -
2 Screw (See Fuel/Water Separator Pg.
C10, Ref. 1)
9
- - - - - - -
2 Washer, Lock (See Fuel/Water Sepa-
rator Pg. C10, Ref. 2)
1 Bracket, Oil Tank
10 - - - - - - -
2 Washer, Dish (See Fuel/Water Separa-
tor Pg. C10, Ref. 3)
10/99
C11
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TOOL KIT
VIRAGE W005197D and INT’L VIRAGE W005197I
1
2
3
4
5
Ref. Part No.
Qty. Description
Ref. Part No.
Qty. Description
2872114
1 Asm., Tool Kit (Incl. 1-6)
1 Wrench, Spark Plug
1 Wrench, Open End
1 Screwdriver
4 9915574
1 Manual, Owners, ’00 Watercraft
1 Pouch, Tool Kit
1 Wrench, Allen, Plated, 3/16
1
2
3
- - - - - - -
- - - - - - -
- - - - - - -
5
6
- - - - - - -
- - - - - - -
10/99
C12
Download from Www.Somanuals.com. All Manuals Search And Download.
PRINTED IN THE USA
PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11/00
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
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