Polaris Automobile 2010 Breeze User Manual

Pantone 426 C

Owner's Manual

for Maintenance and Safety

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WELCOME

Thank you for purchasing a Polaris vehicle, and welcome to our world-

wide family of Polaris owners. We proudly produce an exciting line of

utility and recreational products.

• Snowmobiles

• All-terrain vehicles (ATVs)

• RANGER utility vehicles

• Neighborhood vehicles (NVs)

• Victory Motorcycles

We believe Polaris sets a standard of excellence for all utility and recre-

ational vehicles manufactured in the world today. Many years of experi-

ence have gone into the engineering, design, and development of your

Polaris vehicle, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner’s manual. Your manual

contains instructions for minor maintenance, but information about

major repairs is outlined in the Polaris Service Manual and should be

performed only by a factory certified Master Service Dealer (MSD)

technician.

Your Polaris dealer knows your vehicle best and is interested in your

total satisfaction. Be sure to return to your dealership for all of your ser-

vice needs during, and after, the warranty period.

We also take great pride in our complete line of apparel, parts and acces-

sories, available through our online store at www.purepolaris.com.!

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POLARIS, THE WAY OUT are registered trademarks of Polaris Industries Inc.

based on the latest product information at the time of publication. Due to constant

improvements in the design and quality of production components, some minor discrep-

ancies may result between the actual vehicle and the information presented in this publi-

cation. Depictions and/or procedures in this publication are intended for reference use

only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse

of the depictions and/or procedures contained within, whether whole or in part, is

expressly prohibited.

Printed in U.S.A.

2009 BREEZE Neighborhood Vehicle Owner’s Manual

P/N 9922699

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TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Features and Controls. . . . . . . . . . . . . . . . . . . 24

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 74

Polaris Products. . . . . . . . . . . . . . . . . . . . . . . . 75

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . 76

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . 82

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

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INTRODUCTION

The following signal words and symbols appear throughout this manual

and on your vehicle. Your safety is involved when these words and sym-

bols are used. Become familiar with their meanings before reading the

manual.

The safety alert symbol indicates a potential personal injury hazard.

WARNING

A WARNING indicates a hazardous situation which, if not avoided, may result in

death or serious injury.

CAUTION

A CAUTION indicates a hazardous situation which, if not avoided, may result in

minor or moderate injury.

NOTICE

A NOTICE indicates a situation that may result in property damage.

The Prohibition Safety Sign indicates an action NOT to take in order

to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be

taken to avoid a hazard.

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INTRODUCTION

WARNING

Failure to heed the warnings and safety precautions contained in this manual

can result in severe injury or death. Your Polaris vehicle is not a toy and can be

hazardous to operate. This vehicle handles differently than cars, trucks or other

off-road vehicles. A collision or rollover can occur quickly, even during routine

maneuvers like turning, or driving on hills or over obstacles, if you fail to take

proper precautions.

• Read this owner’s manual. Understand all safety warnings, precautions and

operating procedures before operating the vehicle. Keep this manual with the

vehicle.

• This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you

are under age 16 and NEVER operate this vehicle without a valid driver’s

license. Never operate with a passenger under the age of 5.

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INTRODUCTION

Vehicle Identification Numbers

Record your vehicle's identification numbers and key number in the

spaces provided. Remove the spare key and store it in a safe place. An

ignition key can be duplicated only by ordering a Polaris key blank

(using your key number) and mating it with one of your existing keys.

The ignition switch must be replaced if all keys are lost.

XXXX

Key

Number

VIN Label 7176293

Stamped VIN

Motor Serial Number

Vehicle Model Number: ___________________________________________________

Frame VIN: ____________________________________________________________

Vehicle Serial Number: ___________________________________________________

Key Number: ___________________________________________________________

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SAFETY

Equipment Modifications

Your Polaris vehicle is designed to provide safe operation when used as

directed. Do not modify this vehicle in a way that will alter the weight

distribution of the vehicle. This type of modification may negatively

impact vehicle stability.

Failure of critical machine components may result from operation with

any modifications, especially those that increase speed or power. This

vehicle may become less stable at speeds higher than those for which it

is designed. Loss of control may occur at higher speeds.

Do not install on a Polaris vehicle any equipment that may increase the

speed or power of the vehicle, or make any other modifications to the

vehicle for these purposes. Any modifications to the original equipment

of the vehicle create a substantial safety hazard and increase the risk of

bodily injury.

The warranty on your Polaris vehicle is terminated if any equipment has

been added to the vehicle, or if any modifications have been made to the

vehicle, that increase its speed or power or alter the weight distribution

of the vehicle.

Use only Polaris-approved accessories, and familiarize yourself with

their function and effect on the vehicle before operating.

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SAFETY

Operator Safety

WARNING

Failure to operate this vehicle properly can result in a collision, loss of control,

accident or overturn, which may result in serious injury or death. Heed all safety

warnings outlined in this section of the owner’s manual. See the OPERATION

section of the owner’s manual for proper operating procedures.

Operating Without Instruction

Operating this vehicle without proper instruction

increases the risk of an accident. The operator

must understand how to operate the vehicle

properly in different situations and on different

types of terrain. Complete the New Operator

Driving Procedures outlined on pages 40-41.

All operators must read and understand the

owner's manual and all warning and instruction

labels before operating the vehicle. Never allow a

guest to operate this vehicle until the guest has

completed the New Operator Driving Procedures

outlined on pages 40-41.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY.

NEVER operate this vehicle if you are under

age 16 and NEVER operate this vehicle

without a valid driver’s license. Never operate

with a passenger under the age of 5.

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SAFETY

Operator Safety

Ventilation When Charging Batteries

Failure to provide adequate ventilation while charging batteries can result in an

explosion. Volatile hydrogen gas is emitted during charging and may

accumulate in pockets at the ceiling. Always ensure a minimum of 5 air changes

per hour in the charging area.

Failure to Inspect Before Operating

Failure to inspect and verify that the

vehicle is in safe operating condition

before operating increases the risk of an

accident.

Always inspect the vehicle before each

use to make sure it's in safe operating

condition.

Always follow the inspection and

maintenance procedures and schedules

described in the owner's manual.

Using Alcohol or Drugs

Riding in this vehicle after consuming

alcohol or drugs could adversely affect

operator judgment, reaction time,

balance and perception.

Never consume alcohol or drugs before

or while operating or riding in this vehicle.

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SAFETY

Operator Safety

Seat Belts

Riding in this vehicle without wearing a seat belt increases the risk of serious

injury in the event of an accident or sudden stop. Riders must wear seat belts at

all times. Seat belts reduce the severity of injury in the event of a sudden stop or

accident. Always make sure the seat belts are secured for both the operator and

passenger before riding.

Poor Visibility

Operating the vehicle in darkness or inclement weather could result in a collision

or accident, especially if operating on a road or street. This vehicle is not

equipped with highway-approved lights. Use caution and drive at reduced

speeds in conditions of reduced visibility such as fog, rain and darkness. Clean

headlights frequently and replace burned out headlamps promptly.

Accessories

Non-approved accessories may seriously affect vehicle stability. Using accesso-

ries not approved by Polaris for use on this vehicle could cause loss of control or

an accident. Never operate with accessories not approved by Polaris for use on

this vehicle.

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SAFETY

Operator Safety

Carrying a Passenger

Never carry a passenger until you have operated this vehicle for at least two

hours and have completed the New Operator Driving Procedures outlined on

pages 40-41. Passengers must always be seated in a passenger seat with seat

belt secured. Never drive the vehicle until all occupants are properly seated.

Carrying Multiple Passengers

Carrying more than one passenger can affect the operator’s ability to steer and

operate the controls, which increases the risk of loss of control, accident or

overturn.

Never allow more than two passengers to occupy the rear seat.

Operating on Public Roads

Operating this vehicle on public streets, roads or highways could result in a

collision with another vehicle.

Never operate this vehicle on any public street, road or highway, including dirt

and gravel roads, unless permitted by local regulations. In many areas it's

unlawful to operate vehicles of this type on public streets, roads and highways.

Operating at Excessive Speeds

Operating this vehicle at excessive speeds increases the operator's risk of

losing control.

Never exceed the maximum recommended speed for this vehicle. Always

operate at a speed that's appropriate for the terrain, the visibility and operating

conditions, your skills and your passenger’s skills.

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SAFETY

Operator Safety

Turning Improperly

Turning improperly could cause loss of traction, loss of control, accident or

overturn. Always follow proper procedures for turning as described in the

owner's manual.

Avoid sharp turns. Never turn at a fast speed. Never make abrupt steering

maneuvers. Practice turning at slow speeds before attempting to turn at faster

speeds.

Physical Control of the Vehicle

Removing hands from the steering wheel or hand holds or removing feet from

the floor while riding increases the risk of loss of control and accident or

overturn. The operator should always keep both hands on the steering wheel

during operation. Passenger should always be seated in the passenger seat

with both feet on the floor and with both hands securely grasping the hand

holds.

Always keep head, hands and feet inside the vehicle at all times.

Jumps and Stunts

Exhibition driving increases the risk of an accident or overturn. DO NOT do

power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.

Descending Hills Improperly

Improperly descending a hill could cause loss of control or overturn. Always

follow proper procedures for traveling down hills as described in the owner's

manual.

• Use the brake pedal to control speed when descending a hill. Never travel

down a hill at high speed.

• Always descend a hill with the direction selector on FORWARD. Never

descend a hill in neutral.

• Always check the terrain carefully before descending a hill.

• Avoid traveling down a hill at an angle, which would cause the vehicle to lean

sharply to one side. Travel straight downhill.

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SAFETY

Operator Safety

Improper Hill Climbing

Improper hill climbing could cause loss of control or overturn. Use extreme

caution when operating on hills. Always follow proper procedures for hill

climbing as described in the owner's manual. See page 45.

Crossing Slopes

Crossing a slope is not recommended. Improper procedure could cause loss of

control or overturn. Avoid crossing a slope unless absolutely necessary.

If crossing a slope is unavoidable, always follow proper procedures as

described in the owner's manual. See page 48.

Stalling While Climbing a Hill

Stalling or rolling backwards while climbing a hill could cause an overturn.

Maintain a steady speed when climbing a hill.

If you lose all forward speed:

Apply the brakes gradually until the vehicle is fully stopped. Place the Forward/

Reverse Switch in reverse and slowly allow the vehicle to roll straight downhill

while applying light brake pressure to control speed.

Operating in Unfamiliar Terrain

Failure to use extra caution when operating on unfamiliar terrain could result in

an accident or overturn.

Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause

loss of control or overturn.

Travel slowly and use extra caution when operating on unfamiliar terrain. Always

be alert to changing terrain conditions.

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SAFETY

Operator Safety

Operating on Slippery Terrain

Operating on excessively rough, slippery or loose terrain could cause loss of

traction, loss of control, accident or overturn.

Do not operate on excessively rough, slippery or loose terrain. Always use extra

caution on rough, slippery or loose terrain.

Operating Improperly in Reverse

Improperly operating in reverse could result in a collision with an obstacle or

person. Always follow proper operating procedures as outlined in this manual.

See page 47.

Before backing, always check for obstacles or people behind the vehicle. When

it's safe to proceed, back slowly.

Improper Tire Maintenance

Operating this vehicle with improper tires or with improper or uneven tire

pressure could cause loss of control, accident or overturn.

Always use the size and type of tires specified for your vehicle. Always maintain

proper tire pressure as described in the owner's manual and on safety labels.

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SAFETY

Operator Safety

Operating Over Obstacles

Improperly operating over obstacles could cause loss of control or overturn.

Never operate over obstacles.

Skidding or Sliding

Skidding or sliding can cause loss of control or overturn. Always follow proper

procedures for operating on slippery surfaces as described in the owner's

manual.

When operating on slippery surfaces such as ice or loose gravel, reduce speed

and use extra caution to reduce the chance of skidding or sliding.

Do not operate on excessively slippery surfaces.

Operating a Damaged Vehicle

Operating a damaged vehicle can result in an accident with serious injury or

death. After any overturn or accident, have a qualified service dealer inspect the

entire vehicle for possible damage, including (but not limited to) brakes and

steering systems.

Unauthorized Use of the Vehicle

Leaving the keys in the ignition can lead to unauthorized use of the vehicle,

which could result in an accident or overturn. Always remove the ignition key

when the vehicle is not in use.

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SAFETY

Operator Safety

Precautions During Maintenance

Always follow all safety instructions in the maintenance portion of this owner’s

manual, as well as the following:

• Make sure the vehicle is properly immobilized before beginning any mainte-

nance.

• Always block the chassis securely before working under the vehicle.

• Always disable the vehicle’s electrical system before performing maintenance

on the vehicle. Remove the key. Turn the Master On-Off switch located in the

battery component to the OFF position.

• Insulate any tools used within the battery area to prevent sparks or battery

explosion caused by shorting the battery terminals or wiring. Remove the bat-

teries, or cover the exposed terminals with an insulating material.

FOR MORE INFORMATION ABOUT SAFETY

call Polaris at 1-800-342-3764.

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SAFETY

Safety Labels and Locations

Warning labels have been placed on the vehicle for your protection.

Read and follow the instructions of the labels on the vehicle carefully. If

any of the labels depicted in this manual differ from the labels on your

vehicle, always read and follow the instructions of the labels on the

vehicle.

If an informational or graphic label becomes illegible or comes off, con-

tact your Polaris dealer to purchase a replacement. Replacement safety

labels are provided by Polaris at no charge. The part number is printed

on the label.

Warning General

Age Warning

Discretionary Warning

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SAFETY

Safety Labels and Locations

General Warning

WARNING

READ OWNER’S MANUAL.

FOLLOW ALL INSTRUCTIONS AND WARNINGS.

• This vehicle does not comply with Federal Regulations for on highway use.

Check local laws for usage restrictions.

TO OPERATE:

1. Turn Key to ON position

2. Place Forward/Reverse Switch in desired position.

3. Park Brake will release and vehicle will move when accelerator pedal is

pressed.

4. To stop, release accelerator and gradually depress brake pedal.

5. Come to a complete stop before reversing direction.

6. Beeper will sound when vehicle is in Reverse.

7. Set parking brake, place the Vehicle Control Switch to Neutral, and turn Key

Switch to OFF before leaving the vehicle.

8. Remove key if vehicle is unattended.

MOTOR BRAKING:

• Electric Motor Braking provides braking when the accelerator pedal is

released.

• For parked vehicles, beeping alarm indicates vehicle roll away.

TOWING:

• When towing the vehicle, the Master ON-OFF Switch, located in the battery

compartment, MUST be in the OFF position or severe motor damage will occur.

7176198

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SAFETY

Safety Labels and Locations

Age Warning

WARNING

Operating this vehicle if you are under

the age of 16 increases your chance of

severe injury or death.

NEVER operate this vehicle if you are

under age 16 and NEVER operate this

vehicle without a valid driver’s license.

7175566

Age Warning

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SAFETY

Safety Labels and Locations

Discretionary Warning

WARNING

IMPROPER VEHICLE OPERATION CAN RESULT IN SEVERE INJURY OR

DEATH.

• Do not start vehicle until all occupants

are seated.

• Remain seated, holding handles while

the vehicle is in motion.

• Operate from Driver’s side only.

• Always wear your seatbelt to prevent

ejection from vehicle.

• The roof is not designed or intended to

provide rollover protection. Vehicle roll-

over could cause severe injury or

death. Always operate with caution.

• Never operate after or while using

Alcohol or Drugs.

• Never operate on slopes steeper than

15 degrees (15°).

Discretionary Warning

• Drive slowly straight up and down

slopes.

• Keep entire body in the vehicle at all times.

• Reduce speed and use extra caution when carrying passengers.

• Avoid sharp turns or turns during heavy acceleration.

• Operate slowly in reverse and avoid sharp turns or sudden braking.

• Make sure passengers read and follow all safety labels.

• This vehicle is restricted to a maximum of 4 occupants.

• When towing the vehicle, the Master ON-OFF Switch MUST be in the OFF

position or severe motor damage will occur.

• Place the Master ON-OFF Switch in the OFF position if storing the vehicle for

more than 5 days. Failure to do so may lead to complete battery discharge and

battery damage.

• Batteries require regular maintenance. Failure to maintain batteries in accor-

dance with the owner’s manual can result in battery damage, vehicle malfunc-

tion, fire, and/or severe injury or death.

7176197

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SAFETY

Safety Labels and Locations

CAUTION, MASTER SWITCH

CAUTION

• When towing the vehicle, the Master ON-

OFF Switch MUST be in the OFF position

or severe motor damage will occur.

• Place the Master ON-OFF Switch in the

OFF position before disconnecting

batteries or servicing the vehicle.

• Place the Master ON-OFF Switch in the

OFF position if storing the vehicle for

greater than 5 days. Failure to due so may

lead to complete battery discharge and

battery damage.

• Exposure to water may damage

electronic components.

7176200

Caution, Master Switch

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SAFETY

Safety Labels and Locations

Passenger Safety Warning

WARNING

• DO NOT get on or off vehicle while it is in

motion.

• Remain seated, holding handles while the

vehicle is in motion.

• Always wear your seatbelt to prevent

ejection from vehicle.

• The roof is not designed or intended to

provide rollover protection. Vehicle rollover

could cause severe injury or death. Always

operate with caution.

• Keep entire body in the vehicle at all times.

• Operator should reduce speed and use

extra caution when carrying passengers.

• Read and follow all safety labels.

7176199

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SAFETY

Safety Labels and Locations

Warning Battery

WARNING

• Battery Explosion could result in severe injury or death.

• Wear eye protection when working near batteries.

• Do not store items in the battery compartment.

• Explosive gases are released when charging batteries. Keep well ventilated.

• No smoking. Keep sparks and flames away.

• Electrical shorts can result in burns. Do not make connection between positive

and negative battery terminals.

• Sulfuric acid in batteries will burn eyes, skin and clothing. Do not tip batteries.

Keep vent caps tight and level. In event of injury, flush with water and seek

medical attention immediately.

• Always ensure batteries are properly fastened.

CONTACT YOUR AUTHORIZED POLARIS DEALER FOR ANY BATTERY

RELATED QUESTIONS.

7176202

Battery Connection

Battery Connection Decal

7176201

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FEATURES AND CONTROLS

Component Locations

FRONT VIEW

Canopy

Turn

Signal

Lever/

Hazard

Lights

Steering

Wheel

Grab Han-

dles

Adjustable

Headlights

Turn

Signal

Lights

Adjustable

Front

Shocks

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FEATURES AND CONTROLS

Component Locations

REAR VIEW

Hand

Hold

Passenger Seat

T-Bar

Passenger Seat

Grab Handle

Passenger Seat

Footrest

Tail Light/Brake Light/Running Light

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FEATURES AND CONTROLS

Component Locations

SIDE VIEW

B Pillar

A Pillar

Bag Retainer

Seat Belts

Drink Rail Charging Receptacle

Battery Compartment

Under Seat

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FEATURES AND CONTROLS

12V

Accessory

Power Outlet

Key

Switch

Forward/

Reverse

Switch

Headlight

Switch

Battery

Discharge

Indicator

12V Accessory Power Outlet

A 12V power outlet is provided for charging cell phones and GPS

devices. Connected devices should not a exceed 2A or 24W rating.

Key Switch

Use the key switch to turn the electrical power on or off.

OFF: All electrical power is off, depends on ON/OFF switch

ON: Electrical power is on.

See page 40 for New Operator Driving Procedures.

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FEATURES AND CONTROLS

Forward/Reverse Switch

When the Forward/Reverse switch is in

the center position, the vehicle is in

neutral and will not operate. Select for-

ward or reverse to operate the vehicle.

Forward

Neutral

Push the top of the switch to select for-

ward operation. Push the bottom of the

switch to select reverse operation.

Reverse

Tip: A warning alert will sound when

reverse is selected, regardless of key

position.

Headlight Switch

Use the headlight switch to turn head-

lights OFF, LOW BEAM, or HIGH

BEAM.

High Beam

Low Beam

Top Position: HIGH BEAM

Center Position: LOW BEAM

Bottom Position: OFF

Off

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FEATURES AND CONTROLS

Battery Discharge Indicator

(BDI)

The battery discharge indicator shows

the amount of energy removed from

the batteries. 70% discharge is indi-

cated by the second to the left LED bar

flashing. Full charge is indicated when

the rightmost led BAR IS LIT. Avoid

discharging the batteries more that

80%.

Battery Discharge Indicator

NOTICE: When the last bar is blinking, the gauge reflects 80% discharge.

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FEATURES AND CONTROLS

Master On/Off Switch

The master switch is located under the seat

on the passenger side of the battery box.

The switch must be in the ON position (for-

ward) for the vehicle to operate. The switch

must be moved to the OFF position for:

OFF

• Towing the vehicle (or severe motor

damage will occur)

• Performing battery maintenance or

replacement (to disconnect all power

from the batteries to the vehicle)

Master On/Off Switch

• Storing the vehicle (to prevent battery

discharge) for more than 5 days.

NOTICE: Failure to turn off the Master On/Off switch when storing the

vehicle for a prolonged period can cause battery damage.

NOTICE: Failure to turn off the Master On/Off switch before performing

maintenance on the electrical system can cause damage to the

vehicle’s electrical components.

Multifunction Light

The green LED light, located on the motor

controller will illuminate, flashing initially

then remain on while the key is turned to the

On position AND the Master On/Off switch,

located under the seat, is in the On position.

The multifunction light is also your source

for trouble-shooting information in the

event that any electrical issues arise with the

vehicle. In normal operation the LED will

remain steady green. If a problem is

detected the light will flash, in different

Multifunction Light

sequences to indicate the type of issue to

investigate. PleaserefertotheMultifunction

Light Trouble-shooting Guide on page 31.

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FEATURES AND CONTROLS

Multifunction Light

Multifunction Light Troubleshooting Guide

Flash

Sequence

Solution

OFF

If the light does not illuminate, verify that the master on/off

switch is in the ON position. Check battery cable connections.

1 Flash

The system controller has an internal error. See your Polaris

dealer for service.

2 Flashes Move the master on/off switch to OFF. Inspect electrical con-

nections to the direction selector switch. Return the master on/

off switch to ON. If the light continues to flash, see your Polaris

dealer for service.

3 Flashes Move the master on/off switch to OFF. Inspect electrical con-

nections to the motor. Return the master on/off switch to ON. If

the light continues to flash, see your Polaris dealer for service.

4 Flashes The line contactor requires service. See your Polaris dealer for

service.

6 Flashes Move the master on/off switch to OFF. Inspect electrical con-

nections to the accelerator pedal. Return the master on/off

switch to ON. If the light continues to flash, see your Polaris

dealer for service.

7 Flashes Battery voltage is low. Move the master on/off switch to OFF.

Check battery cable connections. Return the master on/off

switch to ON. If the light continues to flash, move the master

on/off switch to OFF and use a battery tester to check each bat-

tery.

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FEATURES AND CONTROLS

Batteries

This vehicle is equipped with six 8-volt batteries that supply the power

needed to operate the vehicle. Refer to the battery maintenance section

beginning on page 71 for battery safety warnings and safe handling and

maintenance procedures.

• Always make sure that all electrical accessories are grounded directly

to the battery (-) post. Never use the chassis or body as a ground con-

nection.

• Always observe all battery safety warnings and safe handling proce-

dures.

• Always keep battery terminals and connections clean and free of cor-

rosion at all times.

• Always maintain a full charge on the batteries. For best battery life,

batteries should not be discharged more than 80% of their rated

capacity.

• New batteries should be given a full charge before use.

• New deep cycle batteries need to be cycled several times before

reaching full capacity (50-125 cycles, depending on type). Capacity

will be limited during this time.

• Vent caps should be correctly installed and tight during vehicle opera-

tion and battery charging.

• Recharge batteries at the end of every day the vehicle is operated.

Allow time for the charger to complete its charge cycle.

• The batteries in this vehicle do not have a “memory effect”. Frequent

charging will extend their life.

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FEATURES AND CONTROLS

Brakes

Accelerator

Brake Pedal

Park Brake

Pedal

Park Brake

The park brake pedal is located in the upper left corner of the brake

pedal. To engage the park brake, depress the brake pedal firmly and tip

the park brake portion of the pedal forward with your foot until it

latches. To release the park brake, depress the accelerator.

Brake Pedal

Depress the brake pedal with moderate pressure to slow or stop the vehi-

cle. If any of the following occurs when the brakes are applied, see your

Polaris dealer for service promptly:

• Vehicle swerves

• Vehicle stops abruptly

• Vehicle fails to stop

• Vehicle makes grinding noise

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FEATURES AND CONTROLS

Accelerator Pedal

Depress the accelerator pedal to release the park brake and increase

vehicle speed. The key must be ON and the direction selector switch

must be in either FORWARD or REVERSE. Release the pedal to

decrease speed.

Holding the accelerator pedal down continuously will accelerate the

vehicle to the maximum designed speed. Use the brakes to control speed

when traveling down a slope.

NOTICE: Operating at excessive speeds may result in damage to drivetrain

components. Never exceed the maximum recommended speed for

this vehicle.

Turn Signals/Hazard Light

Your vehicle is equipped with turn signals and hazard lights. To apply

hazard lights pull the hazard light plate forward. To cancel the hazard

lights push the turn signal arm up or down.

Hazard Light Plate

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FEATURES AND CONTROLS

Seats

Driver’s Seatback

Adjustment

There is not an adjustment for the

front seat base or rear seats.You can

adjust the driver’s side seatback. To

adjust pull on the knob on the

driver’s side B-pillar. Rotate the seat-

back into the desired position and

ensure the knob completely returns

to its starting position. Test the seat-

back to ensure that it is secure before

operating.

Front Seat Adjustment

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FEATURES AND CONTROLS

Seats

Open Seat to Access Batteries

To Flip the Seat Up for Service

1. Make sure the driver’s side seatback is in rearmost position

2. Rotate the driver and passenger buckles underneath the seatbacks

3. Grasping the driver or passenger side armrest, rotate the seat for-

ward until it rests against the steering wheel.

To Completely Remove the Seat

Follow Step 1 through 3 from above. Seek the assistance of a friend or

service technician. Lift the seat by both hand rails while it is in the verti-

cal position until the front mounting brackets come loose. Be careful not

to damage the seat during removal.

Seat Cleaning

A solution of 10% household liquid dish soap with warm water applied

with a soft damp cloth will remove most dirt and stains.

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FEATURES AND CONTROLS

Seat Belts

Falling from a moving vehicle could result in serious injury or death. Always fasten

your seat belt securely before operating or riding in this vehicle.

Always make sure the seat belts are secured for both the operator and

passengers before riding.

To wear the seat belt properly, follow this procedure:

1. Place the belt across your lap as low on your hips as possible. Make

sure that the belt is not twisted.

2. Push the latch plate into the buckle until it clicks.

3. Release the strap, it will self-tighten.

To release the seat belt, press the square red button in the buckle's cen-

ter.

Seat Belt Inspection

Inspect all seat belts for proper operation before each use of the vehicle.

1. Push the latch plate into the buckle until it clicks. The latch plate

must slide smoothly into the buckle. A click indicates that it's

securely latched.

2. Push the red release latch in the middle of the buckle to make sure it

releases freely.

3. Check the belt webbing for wear, cuts or damage. If any irregulari-

ties are found, have the seat belt system checked and/or replaced by

an authorized Polaris dealer.

4. To clean dirt or debris from the seat belts, sponge the straps with

mild soap and water. Do not use bleach, dye or household deter-

gents.

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FEATURES AND CONTROLS

Passenger Seat/Bag Retainer

To access the passenger seat, lift the passenger seat release handle and

push down the seat until it is securely resting on the passenger seat

bumpers. Pull the passenger T-bar handle forward until it latches.

To access the bag retainer, lift on the passenger seat release handle and

push the passenger T-bar handle down. Lift up the seat until it is

securely fastened in place.

Passenger Release Handle

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OPERATION

Brake System Break-in

Apply only moderate braking force for the first 50 stops. Aggressive or

overly forceful braking when the brake system is new could damage

brake shoes and drums.

Pre-Ride Inspection

Failure to inspect and verify that the vehicle is in safe operating condi-

tion before operating increases the risk of an accident. Always inspect

the vehicle before each use to make sure it's in safe operating condition.

Item

Remarks

Page

Batteries

Ensure batteries are fully charged

Ensure proper operation

Brake system

Steering

Ensure free operation

Tires

Inspect condition and pressure

Inspect, ensure fastener tightness

Wheels/fasteners

Frame nuts, bolts, fasteners Inspect, ensure tightness

Accelerator

Ensure proper operation

Indicator lights/switches

Headlamp

27-31

Check operation, apply Polaris dielec-

tric grease when lamp is replaced

Seat Latches

Seat Belts

Push down on both seat backs to

ensure the latches are secure

Check length of belt for damage,

check latches for proper operation

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OPERATION

New Operator Driving Procedures

1. Read and understand the owner's manual and all warning and

instruction labels before operating this vehicle.

2. Disconnect the battery charger (if connected). See page 72.

3. Perform the pre-ride inspection. See page 39.

4. Do not carry a passenger until you have at least two hours of driving

experience with this vehicle.

5. Sit in the driver's seat and fasten the seat belt.

6. Make sure the direction selector switch is in the proper position for

your intended direction of travel.

7. Make sure the front wheels are turned in the intended direction of

travel.

8. Apply the brakes.

9. Turn the key to the ON position.

10. Select an open area that allows room to familiarize yourself with

vehicle operation and handling. Check for obstacles and people in

your driving area.

11. Keeping both hands on the steering wheel, release the brakes and

depress the accelerator with your right foot to begin driving.

12. Drive slowly at first. On level surfaces, practice starting, stopping,

turning, maneuvering, using the accelerator and brakes and driving

in reverse. Learn how the vehicle handles when making both left

and right turns at a slow speed.

13. Increase speed only after mastering all maneuvers at a slow speed.

14. After you become skilled at making turns and begin to operate at

faster speeds, follow these precautions:

• Avoid abrupt starts and stops.

• Avoid sharp turns and abrupt steering maneuvers.

• Never turn at a fast speed.

• Operate at speeds appropriate for your skills, the conditions and

the terrain.

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OPERATION

New Operator Driving Procedures

Stopping

1. Release the accelerator pedal completely.

2. Depress the brake pedal and brake to a complete stop.

Parking

1. Stop the vehicle on a level surface.

2. Engage the park brake.

Tip: A roll-away alert will sound if the vehicle begins to roll away after being

parked. Return to the vehicle immediately and make sure the park brake is

engaged.

3. If the vehicle will be parked for more than a few minutes, turn the

key off. Remove the key and move the direction selector switch to

the neutral position.

4. Any time the vehicle will be parked for more than a few hours,

move the Master On/Off switch to the OFF position and follow the

recommended storage procedures. See page 55.

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OPERATION

Driving with Passengers

1. Complete the New Operator Driving Procedures outlined on pages

40-41.

2. Perform the pre-ride inspection. See page 39.

3. Make sure all occupants are properly seated and have their seatbelts

secured.

4. Slow down. Always travel at a speed appropriate for your skills,

your passenger's skills, and operating conditions. Avoid unexpected

or aggressive maneuvers that could cause discomfort or injury to

your passengers.

5. Vehicle handling may change with passengers on board. Allow

more time and distance for braking.

6. Always follow all operating guidelines as outlined on safety labels

and in this manual.

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OPERATION

Battery Use

• New batteries should be given a full charge before use.

• New deep cycle batteries need to be cycled several times before

reaching full capacity (50-125 cycles, depending on type). Capacity

will be limited during this time. Always make sure that all electrical

accessories are grounded directly to the battery (-) post. Never use the

chassis or body as a ground connection.

• Always observe all battery safety warnings and safe handling proce-

dures.

• Always keep battery terminals and connections free of corrosion.

• Always maintain a full charge on the batteries. For best battery life,

batteries should not be discharged 80% of their rated capacity. Proper

battery sizing will help avoid excessive discharge.

• Batteries should be kept clean and free of dirt and corrosion at all

times.

• Vent caps should be correctly installed and tight during vehicle opera-

tion and battery charging.

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OPERATION

Driving on Slippery Surfaces

WARNING

Skidding or sliding can cause loss of

control or overturn (if tires regain

traction unexpectedly). When

operating on slippery surfaces such

as ice or loose gravel, reduce speed

and use extra caution to reduce the

chance of skidding or sliding out of

control. Do not operate on

excessively slippery surfaces.

When driving on slippery surfaces

such as wet trails, loose gravel, or

ice, be alert for the possibility of

skidding and sliding.

Follow these precautions when

encountering slippery conditions:

1. Slow down before entering

slippery areas.

2. Maintain a high level of alertness, reading the trail and avoiding

quick, sharp turns, which can cause skids.

3. Correct a skid by turning the steering wheel in the direction of the

skid. Never apply the brakes during a skid.

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OPERATION

Driving Uphill

Whenever traveling

uphill, follow these

precautions:

1. Always check the

terrain carefully

before ascending a

hill.

2. Avoid steep hills

(15° maximum).

3. Drive straight

uphill.

15° maximum

4. Never climb hills

with excessively

slippery or loose surfaces.

5. Proceed at a steady rate of speed and accelerator position. Never

apply full throttle suddenly.

6. Avoid unnecessary changes in speed or direction.

7. Never go over the crest of a hill at high speed. An obstacle, a sharp

drop, or another vehicle or person could be on the other side of the

hill.

8. If the vehicle stalls while climbing a hill, apply the brakes. Place the

Direction Selector switch in reverse and slowly allow the vehicle to

roll straight downhill while applying light brake pressure to control

speed.

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OPERATION

Driving Downhill

Whenever descending a

hill, follow these precau-

tions:

1. Avoid steep hills (15°

maximum).

2. Always descend a hill

with the direction

selector switch in for-

ward. Never descend a

hill with the switch on

neutral.

15° maximum

WARNING! Coasting down a hill could result in excessive speed, which could

result in loss of control. Never travel down a hill at high speed.

3. Use the brake pedal to control speed when descending a hill.

4. Always check the terrain carefully before descending a hill.

Avoid traveling down a hill at an angle, which would cause the vehicle

to lean sharply to one side. Travel straight downhill.

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OPERATION

Driving in Reverse

Follow these precautions

when operating in reverse:

1. Always check for obsta-

cles or people behind

the vehicle.

2. Apply the pedal lightly.

Never press quickly on

the accelerator pedal.

3. Back slowly.

4. Apply the brakes lightly

for stopping.

5. Avoid making sharp

turns.

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OPERATION

Driving on a Sidehill (Sidehilling)

Driving on a sidehill is not

recommended. Improper pro-

cedure could cause loss of

control or overturn. Avoid

crossing the side of any hill

unless absolutely necessary.

If crossing a hill is unavoid-

able, follow these precau-

tions:

1. Drive slowly and use

extreme caution.

2. If the vehicle begins to

overturn, or if it feels as if

it may overturn, immediately turn downhill.

3. Avoid obstacles and changes in terrain that may lower or raise one

side of the vehicle or cause the vehicle to slide.

4. If the vehicle begins to slide downhill, immediately turn downhill to

stop the slide, or stop the vehicle and maneuver slowly and care-

fully until the vehicle can be driven straight downhill.

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OPERATION

Parking on an Incline

A rolling vehicle can result in serious injury. Avoid parking on an

incline. If parking on an incline is unavoidable, follow these precau-

tions:

1. Set the Parking Brake.

2. Turn the Forward/Reverse switch to Neutral.

3. Block the rear wheels on the downhill side, or park the vehicle in a

sidehill position instead

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OPERATION

Hauling Cargo

WARNING

Overloading the vehicle or carrying or towing cargo improperly can alter vehicle

handling and may cause loss of control or brake instability. Always follow these

precautions when hauling cargo:

Never exceed the stated load capacity for this vehicle.

REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING

WHEN HAULING CARGO.

NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When

determining the weight you are adding to the vehicle, include the weight of the

operator, passenger, accessories, loads in the rack or box. The combined

weight of these items must not exceed the maximum weight capacity.

Always load the cargo area with the load as far forward and as low as possible.

When operating over rough or hilly terrain, reduce speed and cargo to maintain

stable driving conditions.

Always operate the vehicle with extreme care when hauling loads. Slow down.

SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create

unstable operating conditions, which could result in loss of control of the vehicle.

OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When

handling off-centered loads that cannot be centered, securely fasten the load

and operate with extra caution. Always attach the tow load to the hitch point

designated for your vehicle.

HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use

extreme caution when applying brakes with a loaded vehicle. Avoid terrain or

situations that may require backing downhill.

USE EXTREME CAUTION when operating with loads that extend over the rack

sides. Stability and maneuverability may be adversely affected, causing the

vehicle to overturn.

DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle

should never exceed 10 mph (16 kph) while towing a load on a level grass

surface. Vehicle speed should never exceed 5 mph (8 kph) when towing loads in

rough terrain, while cornering, or while ascending or descending a hill.

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OPERATION

Towing the Vehicle

Follow these procedures when towing the vehicle:

1. Place the direction selector switch in the NEUTRAL position.

2. Move the master ON/OFF switch to the OFF position.

3. Turn the key off.

4. Always follow these precautions when towing this vehicle:

• Do not operate faster than 12 mph (19 km/h).

• Do not tow on public streets.

• Do not allow passengers in the towed vehicle.

• Avoid abrupt starts and stops.

• Avoid sharp turns and abrupt steering maneuvers.

• Avoid towing on a hill.

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OPERATION

Transporting the Vehicle on a Trailer

When transporting the vehicle for a long distance or on public streets,

always use a trailer with an approved load rating of 1200 lbs. (544 kg)

per vehicle being transported. Follow these procedures when trailering

the vehicle:

1. Place the direction selector switch in the NEUTRAL position.

2. Engage the park brake.

3. Remove the key to prevent loss during transporting.

4. If the trailer is not enclosed, remove the windshield (if equipped).

5. Always tie the frame of the Polaris vehicle to the trailer securely

with suitable straps or rope.

6. Always follow these precautions when trailering the vehicle:

• Do not allow passengers on the trailer or in the trailered vehicle.

• Reduce speed and drive with caution.

7. Remove all personal equipment and/or golf bags before towing

vehicle on a trailer.

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CLEANING

Washing the Vehicle

Keeping your Polaris vehicle clean will not only improve its appearance

but it can also extend the life of various components.

NOTICE: High water pressure may damage components. Polaris recommends

washing the vehicle by hand or with a garden hose, using mild soap.

Certain products, including insect repellents and chemicals, will

damage plastic surfaces. Do not allow these types of products to

contact the vehicle.

The best and safest way to clean your Polaris vehicle is with a garden

hose and a pail of mild soap and water.

1. Use a professional-type washing cloth, cleaning the upper body first

and the lower parts last.

2. Rinse with clean water frequently.

3. Dry surfaces with a chamois to prevent water spots.

Washing Tips

• Avoid the use of harsh cleaners, which can scratch the finish.

• Do not use a power washer to clean the vehicle.

• Do not use medium to heavy duty compounds on the finish.

• Always use clean cloths and pads for cleaning and polishing. Old or

reused cloths and pads may contain dirt particles that will scratch the

finish.

• Clean the windshield with a non-abrasive glass cleaning solution and

a soft cloth.

• Clean seats with a vinyl cleaner and conditioner.

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CLEANING

Washing the Vehicle

If a high pressure water system is used for cleaning (not recommended),

exercise extreme caution. The water may damage components and could

remove paint and labels. Avoid directing the water stream at the follow-

ing items:

• Electrical components, wiring, switches and controls, such as turn

signals and dash controls.

• Wheel bearings

• Brakes

• Cab and body panels

• Labels and decals

If warning and safety labels are damaged, contact your Polaris dealer for

free replacement.

Grease all zerk fittings immediately after washing.

Polishing the Vehicle

Polaris recommends the use of common household aerosol furniture

polish for polishing the finish on your Polaris vehicle. Follow the

instructions on the container.

Polishing Tips

• Avoid the use of automotive products, some of which can scratch the

finish of your vehicle.

• Always use clean cloths and pads for cleaning and polishing. Old or

reused cloths and pads may contain dirt particles that will scratch the

finish.

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STORAGE

Storing the Vehicle

Any time the vehicle will be parked for more than a few hours, follow

the recommended storage procedures:

1. Make any necessary repairs and clean the vehicle. See page 53.

2. Clean the batteries. See page 72.

3. Store the vehicle out of the sun in a cool, dry place.

4. Be sure the storage area is well ventilated.

5. Move the Master On/Off switch to the OFF position.

6. Do not engage the park brake.

7. Verify that tire pressure is at specification.

8. Block the wheels to prevent rolling.

9. Fully charge the batteries. Leave the charger connected to maintain

a full charge during the storage period, or check battery voltage

each month during storage and recharge as needed to maintain a full

charge. See page 72. If the charger remains connected, check it

monthly to verify proper operation.

Tip: Do not use plastic or coated materials. They do not allow enough ventilation

to prevent condensation, and may promote corrosion and oxidation.

WARNING! Do not cover the vehicle while the charger is connected.

Dangerous levels of Hydrogen gas could accumulate.

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STORAGE

Removal from Storage

1. Inspect all battery connections.

2. Verify that batteries are fully charged.

3. Verify that tire pressure is at specification.

4. Perform the pre-ride inspection. See page 39.

5. Inspect and verify the tightness of the bolts, nuts and other fasteners.

6. Lubricate at the intervals outlined in the Periodic Maintenance

Chart beginning on page 57.

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MAINTENANCE

Periodic Maintenance Chart

Careful periodic maintenance will help keep your vehicle in the safest,

most reliable condition. Inspection, adjustment and lubrication of

important components are explained in the periodic maintenance chart.

Inspect, clean, lubricate, adjust and replace parts as necessary. When

inspection reveals the need for replacement parts, use genuine Polaris

parts available from your Polaris dealer.

Record maintenance and service in the Maintenance Log beginning on

page 82.

Service and adjustments are important for proper vehicle operation. If

you're not familiar with safe service and adjustment procedures, have a

qualified dealer perform these operations.

Maintenance intervals in the following chart are based upon average

riding conditions and an average vehicle speed of approximately ten

(10) miles per hour. Vehicles subjected to severe use must be inspected

and serviced more frequently.

Severe Use Definition

• Frequent exposure to mud, water or sand

• Prolonged low speed, heavy load operation

• Cold weather operation

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MAINTENANCE

Periodic Maintenance Chart

Maintenance Chart Key

Perform these operations more often for vehicles subjected to

severe use.

Have an authorized Polaris dealer perform these services.

WARNING! Improperly performing the procedures marked with a n could result

in component failure and lead to serious injury or death. Have an authorized

Polaris dealer perform these services.

Perform all services at whichever maintenance interval is reached first.

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours Calendar

Miles

(Km)

Steering

Pre-Ride

Tires

Pre-Ride

Daily

Batteries

Brake system

Wheels/fasteners

Frame fasteners

Headlamp/tail

lamp

Check operation; apply

dielectric grease if replacing

X Brake shoe wear

10 H

25 H

Monthly

100 (160) Inspect periodically

Batteries

250 (400) Check terminals; clean; test

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MAINTENANCE

Periodic Maintenance Chart

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours Calendar

Miles

(Km)

Brake and Acceler- 30 H

ator Pedals

3 M

300 (500) Inspect; adjust; lubricate;

at intervals or after submer-

sion in water

X General

50 H

3 M

500 (800) Lubricate all fittings, pivots,

cables, etc.

lubrication

Brake Cables

1st 10

30 h

after

300 (500) Inspect; adjust

Steering Kingpins

30 H

3 M

300 (500) Inspect; lubricate;

at intervals or after submer-

sion in water

X Wiring

100 H

12 M

1000 (1600) Inspect for wear, routing,

security; apply dielectric

grease to connectors

subjected to water, mud, etc.

Front wheel

bearings

100 H

12 M

1000 (1600) Inspect; replace as needed

Toe adjustment

Inspect periodically; adjust

when parts are replaced

X Headlight aim

Adjust as needed

X Perform these procedures more often for vehicles subjected to severe use.

n Have an authorized Polaris dealer perform these services.

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MAINTENANCE

Lubrication Recommendations

Check and lubricate all components at the intervals outlined in the Peri-

odic Maintenance Chart beginning on page 59, or more often under

severe use, such as wet or dusty conditions. Items not listed in the chart

should be lubricated at the general lubrication interval.

Item

Lube

Method

Steering Kingpins

Polaris Premium all Season Locate fittings and grease.

Grease or grease

conforming to NLGI No. 2

Brake and Accelerator

pedals

Polaris Premium all Season Locate fittings and grease.

Grease or grease

conforming to NLGI No. 2

Lubricate

Kingpin

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MAINTENANCE

Transaxle

Transaxle Specification Chart

Use of other fluids may result in improper operation of components.

Transaxle

Lubricant

Capacity

Fill Plug

Torque

Transaxle

Lubricant Gear-

case Polaris PN

2873602

12 oz.

(355 ml)

20-30 ft. lbs.

(27-41 Nm)

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MAINTENANCE

Speed Control System/Accelerator Pedal

WARNING

Failure to check or maintain proper operation of the accelerator pedal

system can result in an accident and lead to serious injury or death if the

accelerator pedal sticks during operation.

Never start or operate this vehicle if it has a sticking or improperly oper-

ating accelerator pedal.

Immediately contact your dealer for service if accelerator pedal prob-

lems arise.

Always check the pedal for free movement and return before and during

operation.

•

The vehicle will not operate if the accelerator pedal is

depressed when the key is switched on. The vehicle will oper-

ate normally after the accelerator pedal is returned to rest.

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MAINTENANCE

Brakes

The rear brakes are mechanical drum type brakes activated by the brake

pedal. See page 33.

Always check brake pedal travel before each use of the vehicle. When

applied, the brake pedal should feel firm.

If you discover any irregularities in brake system operation, including

excessive pedal travel, contact your dealer for proper diagnosis and

repairs.

WARNING! Operating the vehicle with a spongy brake pedal can result in loss

of braking, which could cause an accident resulting in severe injury or death.

Never operate the vehicle with a spongy-feeling brake pedal.

Steering Wheel Inspection

Check the steering wheel for smooth operation at the intervals outlined

in the Periodic Maintenance Chart beginning on page 57.

1. Position the vehicle on level ground.

2. Lightly turn the steering wheel left and right.

3. If there is excessive freeplay or strange noises, or the steering feels

rough or "catchy," have the steering system inspected by an autho-

rized Polaris dealer.

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MAINTENANCE

Suspension Settings

The front suspension shocks are preload adjustable, with three settings

on each axle.

Lowest (Softest)

Setting

Highest (Stiffest)

Setting

Adjustment

Cam

The suspensions are set on the middle setting at the factory. This setting

is appropriate for nearly all riding conditions.

• Always apply the same adjustment setting to both wheels.

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MAINTENANCE

Tires

WARNING

Operating your vehicle with worn tires will increase the possibility of skidding,

loss of control and an accident, which could result in serious injury or death.

Always replace tires when the tread depth measures 1/8" (3 mm) or less.

Improper tire inflation or the use of non-standard size or type of tires may

adversely affect vehicle handling, which could result in vehicle damage or

personal injury. Always maintain proper tire pressure. When replacing tires,

always use original equipment size and type.

Tire Tread Depth

Always replace tires

when tread depth is worn

to 1/8" (3 mm) or less.

1/8" (3 mm)

Tire Rotation

Tire rotation is recom-

mend in intervals of 1,00

0r 1,500 miles for this

vehicle. Tires should be rotated in Rearward-Cross pattern as recom-

mended by the Tire and Rim Association. This will help with uneven

tire wear due to the weight distribution.

FRONT

BACK

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MAINTENANCE

Axle and Wheel Nut Torque Specifications

Inspect the following items occasionally for tightness, and if they've

been loosened for maintenance service. Do not lubricate the stud or the

lug nut.

Front

40 ft. lbs.

(54 Nm)

Rear

95-115 lbs.

(129-156 Nm)

Fastener

Nut Torque

Wheel Lug Nut 90 ft. lbs. (122 Nm)

Front Hub Nut

Rear Hub Nut

40 ft. lbs. (54 Nm)

95-115 ft. lbs. (129-156 Nm)

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MAINTENANCE

Tires

WARNING! Improperly installed wheels can adversely affect tire wear and

vehicle handling, which can result in serious injury or death. Always ensure that

all nuts are torqued to specification. Do not service axle nuts that have a cotter

pin installed. See your Polaris dealer.

Wheel Removal

1. Position the vehicle

on a flat level sur-

face.

2. Place the gear selec-

tor switch in neutral.

3. Apply the parking

brake.

4. Loosen the wheel

nuts slightly.

5. Elevate one side of

the vehicle by placing a suitable stand under the frame. Do not ever

elevate both rear wheels at the same time! Parking brake only locks

rear wheels, and vehicle can roll.

6. Remove the wheel nuts. Remove the wheel.

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MAINTENANCE

Tires

Wheel Installation

1. Place the transmis-

sion in NEUTRAL.

Rear

2. Place the wheel in

the correct position

on the wheel hub. Be

sure the valve stem

is toward the out-

side and rotation

arrows on the tire

point toward for-

ward rotation.

3. Attach the wheel

nuts and finger

tighten.

Front

4. Carefully lower the vehicle to the ground.

5. Torque the wheel nuts to specification. See page 66.

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MAINTENANCE

Lights

WARNING! Poor lighting while driving can result in severe injury or death.

Headlight and tail light lenses become dirty during normal operation. Wash the

headlights frequently to maintain lighting quality.

Headlight Lamp Replacement

Do not service the headlamps until they've cooled sufficiently.

1. Unplug the headlamp

from the wiring harness.

Wiring

Harness

Be sure to pull on the

connector, not on the wir-

ing.

2. Turn the lamp counter-

clockwise to remove it.

3. Install the new lamp.

Make sure the tab on the

lamp locates properly in

Lamp

the housing.

4. Reinstall the harness

assembly into the head-

light assembly.

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MAINTENANCE

Lights

Brake Lights

When the brake pedal is depressed, the brake light comes on. Check the

brake light before each ride.

1. Turn the ignition switch to the ON position.

2. Apply the brakes.If the light doesn't come on, check the wiring, the

brake switch or the tail light assembly.

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MAINTENANCE

Batteries

WARNING

Battery posts, terminals and related components contain lead and lead

compounds, chemicals known to cause cancer and reproductive harm. Always

wash your hands after touching or handling the batteries.

WARNING

Charging a damaged battery can result in serious injury. Never attempt to

charge a frozen or bulging battery. Discard the battery appropriately and install a

new battery.

WARNING

Improperly connecting or disconnecting battery cables can result in an explosion

and cause serious injury or death.

WARNING

Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can

result from contact with skin, eyes or clothing.

Antidote:

External: Flush with water.

Internal: Drink large quantities of water or milk. Follow with milk of magnesia,

beaten egg, or vegetable oil. Call physician immediately.

Eyes: Flush with water for 15 minutes and get prompt medical attention.

Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away.

Ventilate when charging or using in an enclosed space. Always shield eyes

when working near batteries. KEEP OUT OF REACH OF CHILDREN.

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MAINTENANCE

Batteries

Battery Cleaning

If cleaning is necessary, remove the corrosion with a stiff wire brush.

Wash with a solution of one tablespoon baking soda and one cup water.

Rinse well with tap water and dry off with clean shop towels. Coat the

terminals with dielectric grease or petroleum jelly. Be careful not to

allow cleaning solution or tap water into the batteries.

Battery Charging

When not in use, park the vehicle indoors and connect the battery

charger. The vehicle’s charging receptacle is located on the body below

the driver’s seat base.

WARNING! Failure to provide adequate ventilation while charging batteries can

result in an explosion. Hydrogen gas is emitted during charging and will rise and

accumulate at the ceiling. Always ensure a minimum of five (5) air changes per

hour in the charging area. Never charge the batteries in an area subject to a

flame or spark, including areas containing gas or propane water heaters and

furnaces. Do not smoke in the charging area.

1. Position the vehicle indoors

on a level surface. Make

sure the charging area is

well ventilated.

2. Open any door enclosures

or zippers.

3. Inspect charger cords and

receptacles for cracks,

loose connections and

frayed wiring. Replace any

damaged components

promptly.

Charging Receptacle

4. Always connect the charger

to the vehicle first, then plug the charger into a wall receptacle.

Make sure each charger uses a dedicated circuit to prevent over-

Tip: After the batteries have fully recharged, the battery charger will automati-

cally cycle in and out of the trickle charge mode to maintain the charge.

5. When disconnecting the charger, always disconnect the charger

from the wall receptacle first, then disconnect the charger from the

vehicle.

NOTE: Refer to the manual supplied with the battery charger for further details.

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MAINTENANCE

Batteries

Battery Fluid

A poorly maintained battery will deteriorate rapidly. Check the battery

fluid level often.

Add only distilled water. Tap water contains minerals that are harmful to

a battery.

Batteries should

always be watered

after charging unless

plates are exposed

before charging. If

exposed, plates should

be covered by approxi-

mately 1/8” of water.

Check level after

charge. The level

should be kept 1/4”

below the bottom of

the fill well in the cell

cover.

Battery Cell Cover

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SPECIFICATIONS

BREEZE NV

Gross Vehicle Weight

1130 lbs. (514 kg)

Rear Seat Capacity

300 lbs. (136 kg)

Maximum Weight Capacity

Rear Gearcase Oil Capacity

Overall Length/Width/Height

700 lbs. (317.5 kg) (riders/cargo/accessories)

12 oz. (355 ml)

113 in. (287 cm) Platform Down - 102 in. (259

cm) Platform Up / 44.5 in (113 cm) / 76 in.(193

cm) /76 in.(193 cm)

Wheelbase

63.3 in. (161 cm)

4.6 in. (11.7 cm)

Electric

Ground Clearance

Motor

Front Suspension

Rear Suspension

Driving System Type

Shift Type

Strut Type, Independent

Semi-Independent, Solid Axle

Direct Drive Electric

F-N-R

Drive Ration Final

Tire Size Front/Rear

Tire Pressure-Front

Tire Pressure-Rear

Brakes

12.44:1

205/50/R10 / 205/50/R10

27 p.s.i.

30 p.s.i.

Rear Drum / Regen

2 Hi/Low Beam 35 watts at 12 volts

LED .6 watts at 12 volts

LED 1.8 watts at 12 volts

12 volts

Headlights

Tailights

Brake lights

Auxiliary DC Outlet

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POLARIS PRODUCTS

Part Number

Description

Gearcase / Transmission Lubricants

2873602

2870465

Premium AGL Synthetic Gearcase Lubricant (qt.)

Pump for Gallon Jug

Grease / Specialized Lubricants

2871312

2871322

2871423

2871515

2871551

2871329

Grease Gun Kit, Premium All Season (3 oz.)

Premium All Season Grease (3 oz. cartridge)

Premium All Season Grease (14 oz. cartridge)

Premium U-Joint Lube (3 oz.)

Premium U-Joint Lube (14 oz.)

Dielectric Grease (Nyogel^TM

)

Additives / Miscellaneous

Loctite^TM565 Thread Sealant

2871956

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TROUBLESHOOTING

Vehicle Doesn’t Operate

Possible Cause

Solution

Low battery voltage

Recharge the battery overnight

Check all connections and tighten

Loose battery connections

Loose contactor connections

Loose electronic control box connections Inspect, clean, reinstall connectors

Accelerator pedal depressed when turning Return accelerator pedal to rest position

the key switch on

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WARRANTY

LIMITED WARRANTY

Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIM-

ITED WARRANTY on all components of your Polaris vehicle against defects in mate-

rial or workmanship. This warranty covers the parts and labor charges for repair or

replacement of defective parts which are covered by this warranty. This warranty begins

on the date of purchase. This warranty is transferable to another consumer during the

warranty period through a Polaris dealer. The warranty coverage ends two years from

the date of purchase.

REGISTRATION

At the time of sale, the Warranty Registration Form must be completed by your dealer

and submitted to Polaris within ten days. Upon receipt of this registration, Polaris will

record the registration for warranty. No verification of registration will be sent to the

purchaser as the copy of the Warranty Registration Form will be the warranty entitle-

ment. If you have not signed the original registration and received the customer copy,

please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE

ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS.

Initial dealer preparation and set-up of your vehicle is very important in ensuring trou-

ble-free operation. Purchasing a machine in the crate or without proper dealer set-up will

void your warranty coverage.

WARRANTY COVERAGE AND EXCLUSIONS:

are not compatible with the vehicle. The exclusive remedy for breach of this warranty

shall be, at Polaris' exclusive option, repair or replacement of any defective materials, or

components or products. THE REMEDIES SET FORTH IN THIS WARRANTY ARE

THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS

WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR

INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIP-

TION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR

ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.

Some states do not permit the exclusion or limitation of incidental or consequential

damages or implied warranties, so the above limitations or exclusions may not apply to

you if inconsistent with controlling state law.

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WARRANTY

LIMITATIONS OF WARRANTIES AND REMEDIES

The Polaris limited warranty excludes any failures that are not caused by a defect in

material or workmanship. This warranty does not cover accidental damage, normal wear

and tear, abuse or improper handling. This warranty also does not cover any vehicle that

has been altered structurally, modified, neglected, improperly maintained, used for rac-

ing, or used for purposes other than for which it was manufactured, or for any damages

which occur during trailer transit or as a result of unauthorized service or the use of

unauthorized parts. In addition, this warranty does not cover physical damage to paint or

finish, stress cracks, tearing or puncturing of upholstery material, corrosion, or defects in

parts, components or the vehicle due to fire, explosions or any other cause beyond

Polaris' control.

The Polaris limited warranty excludes any battery failures that are not caused by a defect

in material or workmanship. Warranty claims for battery replacements require specific

testing as outlined by the Polaris Warranty Department and the battery manufacturer

U.S. Battery prior to replacement. If the Polaris Warranty Department in conjunction

with U.S. Battery determines that the failure of the battery is caused by a defect in mate-

rial or workmanship, Polaris will assist with the processing of the warranty claim

through U.S. Battery for a replacement battery. This warranty does not cover the time

required to test and/or diagnose issues with the battery. Consequential damage caused by

defective batteries are excluded from this warranty. Use of any charger not recom-

mended by Polaris and/or modifications to the vehicle will void any stated or implied

warranty on the battery. Battery warranty limitations include abuse or neglect such as

improper fluid levels, loose wiring, or rusted or corroded hardware; Lack of proper

maintenance; Damage caused by improper installation of the battery; Neglect, breakage,

freezing, fire, explosion, wreckage, the addition of any chemical, operation of the bat-

tery in an overcharged condition, or the operation of the battery in an uncharged condi-

tion (below half-charge – 1.200 specific gravity); and a battery charged by systems other

than those supplied or recommended by Polaris.

This warranty does not cover the use of unauthorized lubricants, chemicals, or fuels that

are not compatible with the vehicle. The exclusive remedy for breach of this warranty

shall be, at Polaris' exclusive option, repair or replacement of any defective materials, or

components or products. THE REMEDIES SET FORTH IN THIS WARRANTY ARE

THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS

WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR

INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIP-

TION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR

ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.

Some states do not permit the exclusion or limitation of incidental or consequential

damages or implied warranties, so the above limitations or exclusions may not apply to

you if inconsistent with controlling state law.

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WARRANTY

LIMITATIONS OF WARRANTIES AND REMEDIES

U.S. Battery’s liability shall be to replace the defective battery. Replacement shall mean

furnishing a new battery or used battery with sufficient life to complete the warranty

term, which is incidental or reasonably equivalent to the warranted product at no cost to

the purchaser during the replacement period.

ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE TWO

YEAR WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS

WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow

limitations on how long an implied warranty lasts, so the above limitation may not apply

to you if inconsistent with controlling state law.

HOW TO OBTAIN WARRANTY SERVICE

If your vehicle requires warranty service, you must take it to a Polaris Servicing Dealer.

When requesting warranty service you must present your copy of the Warranty Registra-

tion form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE

DEALER IS YOUR RESPONSIBILITY). Polaris suggests that you use your original

selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty

service.

Please work with your dealer to resolve any warranty issues. Should your dealer require

any additional assistance they will contact the appropriate person at Polaris.

This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

If any of the above terms are void because of state or federal law, all other warranty

terms will remain in effect.

Lubricants

1. Mixing oil brands or using non-recommended oil may cause engine damage. We rec-

ommend the use of Polaris gearcase oil.

2. Damage resulting from the use of non-recommended lubricants may not be covered

by warranty.

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WARRANTY

Exported Vehicles

EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO

WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS

SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED

LOCATION.

This policy does not apply to vehicles that have received authorization for export from

Polaris Industries. Dealers may not give authorization for export. You should consult an

authorized dealer to determine this vehicle's warranty or service bulletin coverage if you

have any questions.

This policy does not apply to vehicles registered to government officials or military

personnel on assignment outside the country of the selling dealer's authorized location.

This policy does not apply to Safety Recalls.

How to Get Service

In the Country where your vehicle was purchased:

Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer. If

you move or are traveling within the country where your vehicle was purchased,

Warranty or Service Bulletin repairs may be requested from any authorized Polaris

dealer who sells the same line as your vehicle.

Outside the Country where your vehicle was purchased:

If you are traveling temporarily outside the country where your vehicle was purchased,

you should take your vehicle to an authorized Polaris dealer. You must show the dealer

photo identification from the country of the selling dealer's authorized location as proof

of residence. Upon residence verification, the servicing dealer will be authorized to

perform the warranty repair.

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WARRANTY

If You Move:

If you move to another country, be sure to contact Polaris Customer Assistance and the

customs department of the destination country before you move. Vehicles importation

rules vary considerably from country to country. You may be required to present docu-

mentation of your move to Polaris Industries in order to continue your warranty cover-

age. You may also be required to obtain documentation from Polaris Industries in order

to register your vehicle in your new country.

If Purchased From A Private Party:

If you purchase a Polaris product from a private citizen outside of the country in which

the vehicle was originally purchased, all warranty coverage will be denied.

Notice

If your vehicle is registered outside of the country where it was purchased, and you have

not followed the procedure set out above, your vehicle will no longer be eligible for war-

ranty or service bulletin coverage of any kind. (Vehicles registered to Government offi-

cials or military personnel on assignment outside of the country where the vehicle was

purchased will continue to be covered by the basic warranty.)

For questions call Polaris Customer Assistance:

United States: 1-888-704-5290

Canada: 1-204-925-710

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MAINTENANCE LOG

Use the following chart to record periodic maintenance.

DATE

MILES (KM)

OR HOURS

TECHNICIAN

SERVICE PERFORMED / COMMENTS

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INDEX

Accelerator Pedal. . . . . . . . . . . . . . . 34

Hauling a Load. . . . . . . . . . . . . . . . . 50

Hauling Cargo . . . . . . . . . . . . . . . . . 50

Hazard Light . . . . . . . . . . . . . . . . . . 34

Headlight Lamp Replacement . . . . . 69

Adjustment

Seat . . . . . . . . . . . . . . . . . . . . . 35

Axle Nut Torque . . . . . . . . . . . . . . . 66

Batteries. . . . . . . . . . . . . . . . . 32, 71-73

Charging . . . . . . . . . . . . . . . . . 72

Cleaning. . . . . . . . . . . . . . . . . . 72

Fluid. . . . . . . . . . . . . . . . . . . . . 73

Safety Warnings. . . . . . . . . . . . 71

Battery Discharge Indicator (BDI) . 29

Before Riding. . . . . . . . . . . . . . . . . . 39

Belts, Seat . . . . . . . . . . . . . . . . . . . . 37

Brake Lights. . . . . . . . . . . . . . . . . . . 70

Brake Pedal . . . . . . . . . . . . . . . . . . . 33

Brake System Break-in . . . . . . . . . . 39

Brake, Park . . . . . . . . . . . . . . . . . . . 33

Brakes . . . . . . . . . . . . . . . . . . . . . . . 63

Inspection, Axle Nuts. . . . . . . . . . . . 66

Inspection, Pre-Ride. . . . . . . . . . . . . 39

Inspection, Steering Wheel . . . . . . . 63

Inspection, Wheel Nuts . . . . . . . . . . 66

Installation, Wheels . . . . . . . . . . . . . 68

Key Switch. . . . . . . . . . . . . . . . . . . . 27

Key, Periodic Maintenance Chart . . 58

Lamp Replacement, Headlight. . . . . 69

Lights . . . . . . . . . . . . . . . . . . . . . . 69-70

Lights, Brake . . . . . . . . . . . . . . . . . . 70

Lubricant Part Number s . . . . . . . . . . 75

Lubrication Recommendations . . . . 60

Cargo . . . . . . . . . . . . . . . . . . . . . . . . 50

Charging Batteries . . . . . . . . . . . . . . 72

Chart, Periodic Maintenance . . . . 57-59

Component Locations . . . . . . . . . 24-26

Maintenance Log . . . . . . . . . . . . . . . 82

Maintenance, Periodic . . . . . . . . . 57-59

Multi Function Indicator Light . 27, 31

Multifunction Light . . . . . . . . . . . . . 30

Driving Downhill. . . . . . . . . . . . . . . 46

Driving in Reverse. . . . . . . . . . . . . . 47

Driving on a Sidehill . . . . . . . . . . . . 46

Driving on Slippery Surfaces. . . . . . 43

Driving Procedures . . . . . . . . . . . 40-41

Driving Uphill . . . . . . . . . . . . . . . . . 45

Driving with a Passenger. . . . . . . . . 42

New Operator Driving Procedures 40-41

Outlet, Power . . . . . . . . . . . . . . . . . . 27

Equipment Modifications . . . . . . . . . 7

Fluid, Battery. . . . . . . . . . . . . . . . . . 73

Freeplay, Steering Wheel. . . . . . . . . 63

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INDEX

Park Brake. . . . . . . . . . . . . . . . . . . . . 33

Parking on an Incline . . . . . . . . . . . . 49

Passenger Seat/Bag Retainer . . . . . . 38

Periodic Maintenance Chart . . . . 57-59

Polaris Products . . . . . . . . . . . . . . . . 75

Polishing the Vehicle . . . . . . . . . . . . 54

Power Outlet . . . . . . . . . . . . . . . . . . . 27

Pre-Ride Inspection. . . . . . . . . . . . . . 39

Safety Warnings . . . . . . . . . . . . . . . . . .

Reverse . . . . . . . . . . . . . . . . . . . 14

Seat Belts. . . . . . . . . . . . . . . . . . 10

Skidding or Sliding . . . . . . . . . . 15

Slippery Terrain . . . . . . . . . . . . 14

Stalling on a Hill . . . . . . . . . . . . 13

Turning Improperl y . . . . . . . . . . 12

Unauthorized Use of the Vehicle 15

Unfamiliar Terrain . . . . . . . . . . 13

Using Alcohol or Drugs . . . . . . . 9

Ventilation When Charging . . . . 9

Seat Adjustment . . . . . . . . . . . . . . . . 35

Seat Belts. . . . . . . . . . . . . . . . . . . . . . 37

Seat Cleaning . . . . . . . . . . . . . . . . . . 36

Seat Removal . . . . . . . . . . . . . . . . . . 36

Severe Use Definition . . . . . . . . . . . . 57

Signal Word s . . . . . . . . . . . . . . . . . . . . 4

Steering Wheel Inspection . . . . . . . . 63

Storage, Removal . . . . . . . . . . . . . . . 56

Storing the Vehicle . . . . . . . . . . . . . . 55

Suspension Settings. . . . . . . . . . . . . . 64

Switches

Removal, Seat . . . . . . . . . . . . . . . . . . 36

Removal, Wheels . . . . . . . . . . . . . . . 67

Removing the Vehicle from Storage 56

Replacement, Headlight Lamp . . . . . 69

Reverse . . . . . . . . . . . . . . . . . . . . . . . 47

Safety Labels. . . . . . . . . . . . . . . . 17-23

Safety Symbols . . . . . . . . . . . . . . . . . . 4

Safety Warnings . . . . . . . . . . . . . . 8-16

Accessories . . . . . . . . . . . . . . . . 10

Age Restrictions . . . . . . . . . . . . . 8

Carrying a Passenger . . . . . . . . 11

Crossing Slopes. . . . . . . . . . . . . 13

Descending Hills Improperly . . 12

Excessive Speeds . . . . . . . . . . . 11

Failure to Inspect . . . . . . . . . . . . 9

Headlights . . . . . . . . . . . . . . . . . 10

Improper Hill Climbing . . . . . . 13

Improper Tire Maintenance . . . 14

Instruction . . . . . . . . . . . . . . . . . . 8

Jumps and Stunts . . . . . . . . . . . 12

Multiple Passengers . . . . . . . . . 11

Obstacles. . . . . . . . . . . . . . . . . . 15

Operating a Damaged Vehicle . 15

Physical Control . . . . . . . . . . . . 12

Poor Visibility. . . . . . . . . . . . . . 10

Precautions During Maintenance 16

Public Roads . . . . . . . . . . . . . . . 11

Key Switches. . . . . . . . . . . . . . . 27

Throttle System . . . . . . . . . . . . . . . . . 62

Tire Tread Dept h . . . . . . . . . . . . . . . . 65

Tires. . . . . . . . . . . . . . . . . . . . . . . 65, 67

Torque, Axle Nuts. . . . . . . . . . . . . . . 66

Torque, Wheel Nut . . . . . . . . . . . . . . 66

Trailer Transport . . . . . . . . . . . . . . . . 52

Transaxle. . . . . . . . . . . . . . . . . . . . . . 61

Transporting the Vehicle. . . . . . . . . . 52

Tread Depth, Tire . . . . . . . . . . . . . . . 65

Turn Signals . . . . . . . . . . . . . . . . . . . 34

Vehicle Identification Numbers . . . . . 6

Warning Symbols . . . . . . . . . . . . . . . . 4

Washing the Vehicle . . . . . . . . . . 53-54

Wheel Installation . . . . . . . . . . . . . . . 68

Wheel Nut Torque. . . . . . . . . . . . . . . 66

Wheel Removal. . . . . . . . . . . . . . . . . 67

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