Pitney Bowes Printer DA900 User Manual

DA900 AddressRightPrinter  
Operating Guide  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Contents  
1
2
Introduction  
About Your Printer............................................. 1-2  
What's in this Book ........................................... 1-3  
What Do I Need to Know? ................................ 1-4  
Important Safety Notes ..................................... 1-4  
Specifications  
Media Requirements ......................................... 2-2  
Printer Output.................................................... 2-3  
Physical Equipment Specifications .................. 2-4  
Performance Specifications ............................. 2-4  
Environmental Requirements ........................... 2-4  
Computer Requirements .................................. 2-5  
Options .............................................................. 2-5  
3
4
Meet the DA900  
Printer Components .......................................... 3-2  
Control Panel..................................................... 3-4  
DA900 Printer Control Panel Messages........... 3-5  
DA900 Menu Options ........................................ 3-6  
Setting Up Your Printer  
About This Chapter ........................................... 4-2  
Choose a Location for the Printer .................... 4-2  
Unpack the Printer and Check Contents ......... 4-2  
Remove the Plastic ........................................... 4-3  
Remove the Foam ............................................. 4-3  
Attach the Side Guides ..................................... 4-4  
Install the Ink Cartridges ................................... 4-4  
iii  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Contents  
Install the Bulk Ink Cartridge ............................ 4-6  
Connect to Your Computer............................... 4-8  
Connect to Power ............................................. 4-9  
Turn on the Printer ............................................ 4-9  
Install the Print Driver...................................... 4-10  
5
Printer Adjustments  
About This Chapter ........................................... 5-2  
Set the Separator Gap ...................................... 5-2  
Adjust the Side Guides ..................................... 5-5  
Adjust the Feed Ramp ...................................... 5-6  
Adjust for Media Thickness .............................. 5-7  
Physically Position the Printheads ................... 5-8  
Adjust the Upper Exit Rollers ........................... 5-9  
Print Test Pieces.............................................. 5-10  
6
Using the DA900 Print Driver  
About this Chapter ............................................ 6-2  
About Envelope Designer™ Plus...................... 6-2  
Making the DA900 the Default Printer.............. 6-2  
Accessing the Print Driver ................................ 6-3  
The General Tab ................................................ 6-4  
Printing Preferences ......................................... 6-5  
Advanced Options: Paper Size ......................... 6-6  
Advanced Options: Head Adjustment .............. 6-7  
Advanced Options: Print Quality ...................... 6-8  
Advanced Options: Feed Delay ........................ 6-9  
Advanced Options: Inverted Printing ............. 6-10  
Advanced Options: Language ........................ 6-11  
iv  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Contents  
7
Maintenance  
General Cleaning ............................................... 7-2  
Replacing the Inkjet Cartridge .......................... 7-2  
Setting "Ink Left" Feature when  
Replacing Cartridges .................................. 7-3  
Purging the Printhead Nozzles ......................... 7-6  
Cleaning the Printheads.................................... 7-6  
Cleaning the Media Sensor............................... 7-7  
Replacing the Separator Tips ........................... 7-8  
Replacing the Feed Rollers............................. 7-10  
8
Troubleshooting  
Getting Help....................................................... 8-2  
Phone Support .................................................. 8-2  
Before You Call ............................................ 8-2  
The World Wide Web................................... 8-2  
Power Problems ................................................ 8-3  
Feeding Problems ............................................. 8-3  
Intermittent Feeds ....................................... 8-3  
Multiple Feeds ............................................. 8-4  
Paper Jams in Printer.................................. 8-4  
Printing Problems.............................................. 8-4  
Printer Does Not Respond to Software...... 8-4  
No Print on Media ....................................... 8-5  
Print Slanted or Skewed ............................. 8-6  
Non-Uniform Space between Lines ........... 8-6  
Poor Print Quality .............................................. 8-6  
Blurry Print................................................... 8-6  
Print too Light .............................................. 8-6  
Print Streaking or Smearing ....................... 8-7  
v
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Contents  
White Lines or Streaks ................................ 8-7  
Prints Garbage ............................................ 8-8  
No Barcode Prints ....................................... 8-8  
Prints Wrong/Incomplete Information.............. 8-8  
Not All List Addresses Print ........................ 8-8  
Extra Lines, Lost Data ................................. 8-8  
Wrong Colors Print ...................................... 8-9  
Addresses Print off Media .......................... 8-9  
Addresses Print too High or Low ............... 8-9  
Addresses Print Upside Down.................... 8-9  
Printer Errors ................................................... 8-10  
9
Supplies and Options  
Supplies and Accessories................................. 9-2  
How to Order ..................................................... 9-3  
Options .............................................................. 9-3  
Appendices  
A. Glossary .......................................................A-1  
B. DA900 Application Notes ........................... B-1  
Fixed-Head Versus Shuttle  
Head Printers ........................................ B-2  
Printheads and Bands................................ B-2  
Color ........................................................... B-4  
Unprintable Areas ...................................... B-4  
Dual Purpose Ruler .................................... B-5  
Other Printer Characteristics ..................... B-5  
Compatibility Issues ................................... B-6  
Index  
vi  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1
Introduction  
About Your Printer ..............................................1-2  
What's in this Book? ...........................................1-3  
What Do I Need to Know? ..................................1-3  
Important Safety Notes.......................................1-4  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1 Introduction  
About Your Printer  
The Pitney Bowes DA900 AddressRightTM Printer is a  
high-speed inkjet printer designed to help you produce  
professional-looking envelopes. It offers these advanced  
features:  
• Crisp, clear, high-quality printing using advanced  
inkjet technology  
• Multiple-color printing:  
black, red, blue and fast-  
drying black  
• Easy control of  
fonts, font place-  
ment, barcode  
characteristics  
and graphics  
• Extensive  
graphic  
printing  
capability  
• Up to 24 text blocks  
• High speed printing for greater throughput per  
hour  
• Ability to print virtually all international postal bar-  
codes  
• Easy feeding with built-in, top-loading feeder  
• Expanded media choices allow printing on a wide  
range of papers and sizes  
• Multiple print speeds for different quality levels  
• Multi-database capacity  
• Suitable for use with most text editors, word pro-  
cessing and mail list programs. Especially recom-  
mended for use with Pitney Bowes SmartMailer™  
and Envelope Designer™ Plus.  
1-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
1
This operator guide explains how to set up, use and  
maintain your DA900 AddressRight™ Printer. The sections  
include:  
What's in this Book  
1
Introduction  
Introduces you to the DA900 AddressRight™ Printer  
and includes important safety notes.  
2
3
Specifications  
Lists complete product and material specifications.  
Meet the DA900 Printer  
Familiarizes you with the names of the printer parts,  
including the user control panel.  
4
Set Up the Printer  
Explains how to assemble and connect the printer to  
your computer.  
5
6
7
Printer Adjustments  
Explains how to set up the printer for your job.  
Using the DA900 Print Driver  
Explains how to set up the printer driver software.  
Maintenance  
Explains how to care for your printer and keep it  
functioning properly.  
8
9
Troubleshooting  
Explains how to fix common problems and tells you  
what error messages mean.  
Supplies and Options  
Lists the supplies available for your printer and ex-  
plains how to order them.  
Appendices  
Provides a glossary of technical terms and DA900  
application notes.  
SV60970-OG Rev. A  
1-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1 Introduction  
You should be familiar with your computer and basic Win-  
dows® operations. For example, you should know how to  
open and close windows and menu items using a mouse  
or equivalent keyboard commands. If you're not sure how  
to do something, consult the Microsoft Windows User's  
Guide or choose Help from the Windows Start menu.  
What Do I Need To  
Know?  
Other Sources of  
Information  
Separator Installation Instructions (SV60866)  
Feed Roller Installation Instructions (SV60867)  
Bulk Ink Installation Instructions (SV60868)  
W980 Stacker User Guide (SV60305)  
Important Safety  
Notes  
IMPORTANT! Please follow these common-  
sense precautions whenever you use your  
printer.  
Read and save all instructions before you attempt to  
operate your printer.  
To protect against electric shock, plug the machine  
into a properly grounded wall outlet. DO NOT use an  
adapter plug. Use of an adapter could compromise  
the ground and cause a possible shock hazard or  
damage to the equipment in the event of a short  
circuit.  
DO NOT remove the ground pin from the line cord.  
Avoid using outlets controlled by wall switches;  
someone could accidently shut your printer off.  
DO NOT use an outlet that shares the same circuit  
with other machines with heavy current demand such  
as air conditioners, refrigerators, etc.  
1-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
1
Use the power cord wall plug as the primary means of  
disconnecting the machine from the AC power. The  
wall outlet should be near the machine and easily  
accessible.  
Important Safety  
Notes (continued)  
DO NOT route the power cord over sharp edges or  
trap it between pieces of furniture.  
Insure that there is no strain on the power cord where  
it passes between the equipment, walls or furniture.  
Be certain the area in front of the wall receptacle into  
which the machine is plugged is free from obstruction.  
Do not remove the covers; they enclose hazardous  
parts. If the machine has been dropped or has  
otherwise had the covers stressed in any way, report it  
to Pitney Bowes Service. Keep fingers, loose clothing,  
jewelry, ties and long hair away from moving parts.  
To reduce the risk of fire or electrical shock, DO NOT  
attempt to disassemble this machine. If service is  
required, contact Pitney Bowes customer service.  
Use only Pitney Bowes approved and supplied ink  
cartridges and cleaners.  
Avoid touching moving parts or materials while the  
machine is in use. Before clearing a jam, be sure  
machine mechanisms come to a complete stop.  
Use the equipment only for its intended purpose.  
Always follow the specific occupational safety and  
health standards prescribed for your workplace.  
Turn off the machine and unplug power cords at the  
end of the working day to reduce the risk of injury.  
SV60970-OG Rev. A  
1-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
1 Introduction  
Notes  
1-6  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
2
Specifications  
Media Requirements............................. 2-2  
Printer Output........................................ 2-3  
Physical Equipment Specifications ...... 2-4  
Performance Specifications ................. 2-4  
Environmental Requirements ............... 2-4  
Computer Requirements ...................... 2-5  
Options .................................................. 2-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Specifications  
2
Media  
Requirements  
For best results, make sure your material fully conforms to  
our published specifications. See the table below and the  
material notes that follow.  
Media Size  
The DA900 can print on the following range of material  
sizes:  
Width  
17"  
Height  
13.5"  
3.5"  
Thickness  
0.375"  
Maximum  
Minimum  
5"  
0.004"  
Stapling/Clipping  
IMPORTANT! Never run stapled or paper-clipped media  
through your printer. These methods of binding the mail-  
piece will seriously damage your printer. The printer's  
warranty does not cover components damaged through  
improper use.  
Any folded material needs to be tabbed. See the figure  
below.  
Tab  
Types of Media  
The printer can be used with the following types of  
material:  
Envelopes  
Booklets-Tabbed  
Paper  
Postcards  
Catalog envelopes  
SV60970-OG Rev. A  
2-2  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
2
Media  
Requirements  
(continued)  
The printer is designed to feed and print on a range of  
materials with various finishes and coatings. However,  
since coated or gloss stocks do not easily absorb ink,  
smearing may occur. Print may appear fuzzy on porous  
paper. The texture of the media has a direct effect on both  
the print quality and ink drying time.  
Be aware that when printing in high quality mode or humid  
conditions, drying time increases.  
It is best to test each new type of media to determine  
performance levels before beginning the job. If you require  
SM  
fast-drying ink, contact the Pitney Bowes Supply Line .  
See Chapter 8—Supplies and Options.  
Image Area: 3" x 17" using six printheads.  
Printer Output  
Average Media Output: These specifications apply to any  
image size and type that fits within the 3" x 17" print area,  
including text, graphics and barcodes. Average media  
output varies depending on material used, length of  
media, machine condition and operator skill.  
Print Quality  
600 x 150 dpi  
600 x 200 dpi  
600 x 300 dpi  
600 x 600 dpi  
Speed  
21,800 #10 envelopes/hr.  
18,000 #10 envelopes/hr.  
13,000 #10 envelopes/hr.  
7,200 #10 envelopes/hr.  
Graphics and Logos: Allows printing of bitmapped  
graphics and logos.  
Font Point Size: Downloadable fonts up to 72 points.  
SV60970-OG Rev. A  
2-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Specifications  
2
Physical Dimensions: 17" (430mm) H; 25.4" (645mm) W;  
Physical Equipment  
Specifications  
21" (535mm) D  
Weight:  
20.7lbs. (45.5kg) with 6 ink car  
tridges  
Operator Display:  
Control Language:  
2 x 24 characters  
PCL5, modified  
Performance  
Specifications  
Product Life:  
Duty Cycle:  
30,000,000 pieces or five years  
after installation, whichever  
comes first.  
Normal Usage: 157,000 pieces  
per month  
Maximum Usage: 500,000 pieces  
per month  
Average throughput: 21,800 DL envelopes/hr. max  
at 150 x 600 d.p.i.  
Noise Level:  
Idle Mode  
Operating Mode  
< 6.6 Bel (A)  
< 8.4 Bel (A)  
Operator Position < 73 dBa  
100-120VAC; 60Hz; 2.5A  
1 Parallel Port; 1 USB port  
Electrical:  
Ports:  
Environmental  
Requirements  
Operating Conditions:  
Temperature: 12 to 35°C  
Humidity: 10 to 80%  
Nonoperating Conditions  
(power off):  
Temperature: 5 to 40°C  
Humidity: 10 to 90%  
SV60970-OG Rev. A  
2-4  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
2
Computer  
Requirements  
An IBM or IBM-compatible 133 Megahertz Pentium  
computer or better.  
32MB RAM, minimum.  
1GB minimum available hard drive space.  
Available LPT1 Parallel Port. IMPORTANT: you must  
set this to Extended Parallel Port (EPP) configuration  
or the equivalent highest speed bi-directional configu-  
ration.  
OR  
Available USB Port.  
Windows® XP, 95, 98, NT 4.0 or NT2000 installed. All  
must operate in a non-networked environment.  
A 6X CD-ROM drive or better.  
A 13" monitor capable of 800 x 600 resolution or  
better.  
Keyboard and mouse.  
W980 Stacker  
Options  
SV60970-OG Rev. A  
2-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Specifications  
2
Notes  
SV60970-OG Rev. A  
2-6  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
Meet the DA900  
Printer  
Printer Components.............................. 3-2  
Control Panel......................................... 3-4  
Control Panel Messages....................... 3-5  
DA900 Menu Options............................ 3-6  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
Meet the DA900 Printer  
Printer Components  
2
3
5
4
6
1
7
1. Feed Deck  
Stack media for printing here.  
2. Side Guides  
Help confine the stack. Adjust to the width of your  
material plus 1/16" clearance.  
3. Separators  
Adjust to the thickness of your material. The gap  
between the four separator fingers and the feed rollers  
should be just enough to allow a single piece to feed  
through the printer.  
4. Feed Rollers  
Feed material through to the printing area.  
5. Ruler  
Helps center the media in the hopper and sets the  
adjustment of the side guides.  
3-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
DA900 AddressRightPrinter  
6. Feed Ramp  
Printer Components  
The feed ramp supports the trailing edge of the media,  
providing a forward feeding angle. You can move it left  
to right to adjust the angle for various media lengths.  
7. Power Panel  
The panel has the ON/OFF switch (fused) and power  
cord receptacle. The parallel cable connector is  
located on the rear of the printer.  
8
9
10  
8. Transport Door  
Opens to gain access to the print cartridges and exit  
rollers.  
9. Control Panel  
Use the control panel buttons to access printer menus,  
purge the printheads, and turn the printer on and off  
line. See the following page for a close-up view and  
description of panel controls.  
10. Output Area  
Printed material is ejected from printer here.  
SV60970-OG Rev. A  
3-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
Meet the DA900 Printer  
Control Panel  
5
7
1
3
4
6
2
8
1. Media Thickness Adjustment Turn knob  
counterclockwise for thin media, clockwise for thick  
media.  
2. On Line Button Turns the printer on and off line.  
When lit, the DA900 is ready to accept data from your  
computer and begin printing.  
3. - Key When in menu mode scrolls to the previous  
selection. When in select mode, scrolls through  
choices.  
4. + Key When in menu mode, scrolls to the next  
selection. When in select mode, scrolls through the  
choices.  
5. Enter Key Selects the currently displayed menu  
options.  
6. Menu Displays the options on the Main Menu and  
the Setup Menu. The printer must be off line to access  
the menus.  
7. Reset Clear the memory of the DA900 and wait for  
new information from the computer.  
8. Test Print Prints a test envelope to verify print  
quality and feed.  
3-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
DA900 AddressRightPrinter  
DA900 Printer  
Control Panel  
Messages  
PRINTER OFFLINE - Printer is waiting for data and the  
main drive motor is off. This message appears when you  
turn the power on.  
PRINTER ONLINE - The main drive motor is on and  
waiting for the feeder to be turned on.  
PRINTING - Both main drive and feeder are on. Printer is  
feeding media and printing. If no media is in the hopper,  
the printer shuts down after one half second.  
SETUP MENU -The printer is in Setup Mode.  
SERVICE MENU - The printer is in Service Mode.  
TEST PRINTING - The printer is in Test Mode. Press  
ENTER to print a test sheet.  
ENTER TO FEED - Press the ENTER key to engage the  
feeder.  
ENTER TO STOP FEED - Press the ENTER key to  
disengage the feeder.  
OUT OF PAPER - The paper sensor does not detect  
media within one half second of starting the feeder.  
OPERATOR STOP - The operator caused the printer to  
stop printing.  
REMOTE STOP - The software stopped the printer from  
printing.  
PAPER JAM - Paper jam detected.  
Setup Menu Functions  
To place the printer in Setup Mode, hold the MENU key  
for two seconds. Use the + and - keys to move through  
the functions.  
TOTAL COUNT - Displays the total pieces fed.  
PR W990 - Displays the current version of BIOS software  
SV60970-OG Rev. A  
3-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
Meet the DA900 Printer  
Press the Menu key to access the Main Menu.  
Press + Key to move from one option to the next.  
DA900 Menu  
Options  
Press Enter to  
clear Counter.  
Printer Offline  
Clear Batch Counter  
0000  
0000  
0000  
0000  
0000  
0000  
0000  
0000  
0000  
0000  
Make sure there  
is material in the  
feeder.  
Press Enter to  
Stop Purge.  
Printer Offline  
Press Enter to Purge  
Printer Offline  
Press Enter to Stop  
Press Enter to  
Toggle ON/OFF  
Printer Offline  
Printer Enhancement is ON  
Press Enter to  
Reset Ink to  
100%  
Printer Offline  
Enter when Head 1 Filled  
Printer Offline  
Enter when Head 2 Filled  
Printer Offline  
Enter when Head 3 Filled  
Printer Offline  
Enter when Head 4 Filled  
Printer Offline  
Enter when Head 5 Filled  
Printer Offline  
Enter when Head 6 Filled  
3-6  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
DA900 AddressRightPrinter  
Press the Menu key (hold for two seconds) to access the  
Setup Menu.  
DA900 Menu  
Options  
Press + Key to move from one option to the next.  
Setup Menu  
Total Count:  
0000  
0000  
Setup Menu  
PB W991  
0000  
VX.XX rX pXX  
The DA900 can use  
a Bulk Ink system  
for each Head.  
Head 1 Uses a Cartridge  
Enter to use Bulk Ink  
Press Enter to  
change from  
Cartridge to Bulk  
Ink or from Bulk Ink  
to Cartridge  
Head 2 Uses a Cartridge  
Enter to use Bulk Ink  
Head 3 Uses a Cartridge  
Enter to use Bulk Ink  
Head 4 Uses a Cartridge  
Enter to use Bulk Ink  
Head 5 Uses a Cartridge  
Enter to use Bulk Ink  
Head 6 Uses a Cartridge  
Enter to use Bulk Ink  
SV60970-OG Rev. A  
3-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
Meet the DA900 Printer  
Notes  
3-8  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4
Setting Up Your  
Printer  
About this Chapter ................................ 4-2  
1. Choose a Location for the  
Printer .............................................. 4-2  
2. Unpack the Printer and  
Check Contents............................... 4-2  
3. Remove the Plastic ......................... 4-3  
4. Remove the Foam ........................... 4-3  
5. Attach the Side Guides ................... 4-4  
6. Install the Ink Cartridges ................. 4-4  
7. Install the Bulk Ink Cartridge .......... 4-6  
8. Connect to Your Computer............. 4-8  
9. Connect to Power ........................... 4-9  
10. Turn on the Printer .......................... 4-9  
11. Install the Print Driver ................... 4-10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4
Setting Up Your Printer  
About this Chapter Your printer is normally installed by your Pitney Bowes  
Customer Service Representative. We've included these  
instructions for your convenience in the event you need to  
move your printer and reinstall it.  
To install your printer and software, follow steps 1 through 10  
in this chapter.  
Choose a stable, safe surface for your printer.  
1. Choose a Good  
Location  
As you remove the contents from the box, check all parts  
against the list below.  
2. Unpack the  
Printer  
Package Contents  
Printer  
Inkjet Cartridges (6)  
Parallel Printer Cable  
USB Printer Cable  
Side Guides  
Power Cord  
Allen Wrench  
Separator Tips  
Segment Rollers  
Installation Quality Report  
Operator Safety Tip Card  
Installation Quality Card  
USPS Template  
Printer Driver/Envelope DesignerPlus Software CD  
Quick Setup Instructions  
Quick Reference Instructions  
Operating Guide  
4-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRight Printer  
4
3. Remove the  
Plastic from the  
Transport  
Plastic  
Cover  
4. Remove the  
Foam from the  
Printhead Area  
Foam Blocks  
SV60970-OG Rev. A  
4-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4
Setting Up Your Printer  
1. Position the side guide screw holes so they align with  
5. Attach the Side  
Guides to the  
Printer  
the screw holes on the side guide block assembly. See  
the picture below.  
2. Insert the screws provided and tighten them so that the  
side guides are firmly attached to the side guide block  
assembly. You need a standard #2 Phillips head  
screwdriver to do this.  
6. Install the Ink  
Cartridges  
You can install up to six inkjet cartridges in your printer.  
Cartridges are held in place by vertical brackets on the inkjet  
cartridge holder.  
NOTE: You do not have to install cartridges in all positions to  
run the printer. The number you install depends on your  
addressing requirements.  
Install the cartridges as follows:  
1. Remove the inkjet cartridge from its packaging. Avoid  
touching the copper contacts and gold printhead.  
2. Remove protective tape from the printhead.  
3. Lift the transport cover over the output area.  
4. Lift the blue retaining lever above the inkjet cartridge  
holder.  
4-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRight Printer  
4
6. Install the Ink  
Cartridges  
(continued)  
HINT: When you  
store cartridges  
outside of the printer  
overnight, place  
them in the docking  
station. For pro-  
longed storage,  
place them in a  
covered Tupperware-  
type container with a  
damp sponge or  
towel to maintain  
humidity.  
5. With the gold printhead contacts pointing toward the  
printhead holder pins, fully insert the cartridge into the  
holder. DO NOT contact or bend the printhead holder  
pins.  
6. With the cartridge fully inserted, lower the blue retaining  
lever. This pulls the cartridge inward to contact the  
printhead holder pins.  
7. Close the latch.  
8. Repeat the above procedure for the remaining  
cartridges.  
WARNING! Cartridge ink may be harmful if  
swallowed. Keep new and used cartridges out  
of the reach of children. Always discard empty  
cartridges immediately.  
SV60970-OG Rev. A  
4-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4
Setting Up Your Printer  
7. Install the  
1. Unpack contents of box. Make sure you  
have:  
Bulk Ink  
Cartridge  
Three Bulk Ink Cartridges  
Three Bulk Ink Printheads  
Bulk Ink Cartridge Shelf  
Three Screws  
2. Attach tray for bulk ink cartridge by aligning the three  
screw holes on the tray with the three screw holes on the  
bottom rear of the printer.  
3. Place bulk ink cartridge on tray.  
4-6  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRight Printer  
4
4. Connect hose attached to bulk ink cartridge to print-  
head cartridge.  
7. Install the  
Bulk Ink  
Cartridge  
(continued)  
5. Channel hose attached to bulk ink cartridge to clips on  
printer as shown.  
6. Insert printhead cartridge into holder.  
SV60970-OG Rev. A  
4-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4
Setting Up Your Printer  
The printer is equipped with both a USB and parallel port as  
shown below. You can use either port to establish  
communications between the printer and your computer.  
8. Connect to  
Your  
Computer  
1. If you're using the USB port, plug one end of the USB  
cable into the printer's USB port, and the other end into  
the computer's USB port.  
2. If you're using the parallel port, align the end of the cable  
connector labeled "printer" with the 37-pin female "D"  
connector located on the rear panel of the printer. Secure  
the connector by snapping the wire clips over the  
corresponding tabs on the cable as shown below.  
USB Port  
Parallel Port  
Align the end of the cable connector labeled "computer"  
with the parallel port on your computer, then push the  
cable connector into the port. Secure the connection by  
tightening the screws on either side of the cable.  
IMPORTANT! You must set your computer's parallel port to  
the EPP (Enhanced Parallel Port) setting. You need to enter  
your computer's hardware setup mode at startup before the  
operating system loads. Refer to the user instructions for your  
computer if you are unsure about how to do this. Be sure to  
save the new settings before you exit the setup mode.  
4-8  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRight Printer  
4
8. Connect to  
Your  
A Special Note for DEC Computer Users:  
1. Hold F2 during bootup.  
Computer  
(continued)  
2. Choose advancedand then integrated peripherals.  
3. Change parallel port settings (using plus and minus keys)  
to:  
Parallel Port: 378, IRQ7  
Parallel Port Mode: ECP-DMA1 or ECP-DMA3  
4. Save settings.  
1. Connect the female end of the power cord to the power  
receptacle located on the right side of the printer as  
shown below.  
9. Connect to  
Power  
2. Plug the male end of the power cord into a grounded  
outlet. Avoid switched outlets and those that share  
circuits with machines that have heavy current demand  
such as air conditioners, refrigerators, etc.  
Also, please review the safety information in Chapter 1—  
Introduction of this guide.  
10. Turn On the  
Printer  
Once you've connected the cable, press the printer's  
power switch to the "l" (ON) position. The printer control  
panel should read: "Printer Offline."  
SV60970-OG Rev. A  
4-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4
Setting Up Your Printer  
Follow the installation instructions on the CD-ROM furnished  
with your printer.  
11. Install the  
Print Driver  
4-10  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
Printer  
Adjustments  
About this Chapter ................................ 5-2  
1. Set the Separator Gap...................... 5-2  
2. Adjust the Side Guides ..................... 5-5  
3. Adjust the Feed Ramp...................... 5-6  
4. Adjust for Media Thickness.............. 5-7  
5. Physically Position the Printheads... 5-8  
6. Adjust the Upper Exit Rollers ........... 5-9  
7. Print Test Pieces ............................. 5-10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
Printer Adjustments  
To print a job, you must set up the printer for the job and  
make print selections from the software.  
About this  
Chapter  
This chapter explains how to:  
Adjust the printer to accommodate the width, height,  
thickness and weight of your material  
Position the printheads  
These setup adjustments determine how reliably your printer  
feeds. To set the printer properly follow the steps in this  
chapter.  
1. Set the  
1. Be sure your media falls within the specifications listed in  
Chapter 2 of this guide.  
Separator  
Gap  
2. Release the separator locking lever located on the left  
side of the feeder as shown below.  
Push down to unlock  
5-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
DA900 AddressRight Printer  
3. Raise the four separators to their up and locked position.  
(Use the two center separators for narrow media and all  
1. Set the  
Separator  
Gap  
Always print a test piece after making any of the adjust-  
ments in this chapter.  
SV60970-OG Rev. A  
5-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
Printer Adjustments  
1. Set the  
Separator  
4. Using the ruler as a guide, center the media for this print  
job under the separators and lower them to rest on the  
media.  
Gap  
HINT: Never run  
stapled or paper-  
clipped media  
5. Move the locking lever up to lock the separators in place.  
through your printer.  
Push up to lock  
5-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
DA900 AddressRight Printer  
2. Adjust the  
Side Guides  
Place one piece of media on the feeder table and adjust the  
side guides to the width of the media plus 1/16".  
Always print a test piece after making any of the adjustments  
in this chapter.  
SV60970-OG Rev. A  
5-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
Printer Adjustments  
3. Adjust the  
Feed Ramp  
1. Always fan (aerate) your media before placing it on the  
feed deck.  
2. Place your stack of media on the input area of the feed  
deck.  
3. Adjust the feed ramp so that it lifts the back of the stack  
of the media.  
Always print a test piece after making any of the adjust-  
ments in this chapter.  
5-6  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
DA900 AddressRight Printer  
The media thickness knob located on the front control panel  
(see below) sets the distance between the printheads and the  
material. This distance must vary according to the thickness  
of the material fed.  
4. Adjust for  
Media  
Thickness  
To adjust for media thickness:  
1. Determine the correct thickness setting by printing a test  
piece with the knob in the middle position.  
Turn the knob clockwise for thicker material, counterclock-  
wise for thinner material.  
Media Thickness  
0.004 to 1/32"  
1/32 to 1/8"  
1/8 to 1/4"  
Dial Setting  
0 to 2  
2 to 3  
3 to 7  
1/4 to 3/8"  
7 to 10  
Media Thickness Knob  
2. If the address on the test piece appears blurred or too  
light, lower the printhead (turn knob counterclockwise). If  
the address appears smeared, turn knob clockwise in  
small increments and continue testing until the printing is  
clear.  
SV60970-OG Rev. A  
5-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
Printer Adjustments  
5. Physically  
Position the  
Printheads  
Before your printer can print your media, you must position  
the printheads to match their positions on the template you  
have designed.  
To position the printheads:  
1. Open the cover.  
2. Check that the printheads have the correct color car-  
tridges. Change if necessary.  
3. Loosen the knobs shown below.  
4. Using the ruler between printheads 2 through 5 and 1 and  
6, slide each printhead to the required position.  
5. Tighten each locking knob.  
Ruler  
Indicates  
position  
of Knobs  
5-8  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
DA900 AddressRight Printer  
The upper exit rollers will move when you move printheads  
one and six. You may need to adjust them so that they do not  
touch any printed area of the exiting material.  
6. Adjust the  
Upper Exit  
Rollers  
Note that when you adjust the rollers, you are also moving  
printheads 1 and 6 because they are attached.  
To adjust the upper exit rollers:  
1. Loosen the locking knob on the printhead holder assem-  
bly.  
2. Slide printheads 1 and 6 to where you want them.  
3. Tighten the locking knob.  
Knobs  
SV60970-OG Rev. A  
5-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
Printer Adjustments  
We recommend that you print a test piece every time you  
change any of the adjustments covered in this chapter.  
7. Print Test  
Pieces  
1. Make sure your material conforms to our published speci-  
fications and that its loaded properly.  
2. Turn the printer on and wait for the Printer Offline prompt  
to appear on the operator display.  
3. Press the Test Print button on the printer control panel.  
The operator display prompts Test Printing Enter to Feed.  
4. Press Enter. The envelope feeds and a sample address  
prints.  
5. Press Enter again to stop printing.  
6. Check print quality. If it is not satisfactory, you can make  
changes using the setup options available in the DA900  
print driver. See Chapter 6.  
If your material is not feeding reliably, check all setup ad-  
justments in this chapter, particularly the setting of the  
media thickness knob.  
5-10  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6
Using the DA900  
Print Driver  
About this Chapter ................................ 6-2  
About Envelope DesignerPlus ......... 6-2  
Making the DA900 the  
Default Printer ................................. 6-2  
Accessing the Print Driver .................... 6-3  
The General Tab .................................... 6-4  
Printing Preferences ............................. 6-5  
Advanced Options: Paper Size............. 6-6  
Advanced Options: Head Adjustment.. 6-7  
Advanced Options: Print Quality .......... 6-8  
Advanced Options: Feed Delay ............ 6-9  
Advanced Options: Inverted  
Printing .......................................... 6-10  
Advanced Options: Language ............ 6-11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Using the DA900 Print Driver  
6
About this Chapter  
This chapter explains how to use the DA900 print driver.  
The instructions assume the print driver is installed and  
you are running Windows 2000, XP or NT.  
IMPORTANT! Please note that the print driver is compat-  
ible with Windows 98, but that the driver screens differ  
somewhat from those shown here. Setup options, how-  
ever, are the same, and the instructions presented in this  
chapter apply generally to all versions of the Windows op-  
erating system with which the print driver is compatible.  
The information in this chapter is limited to an explanation  
of advanced setup options specific to the DA900 printer.  
Other options such as printer sharing, port assignments,  
security and device settings are not covered here. These  
settings are best left to advanced users or system admin-  
istrators  
About Envelope  
DesignerPlus  
Envelope Designer Plus is included on the installation CD-  
ROM furnished with your printer. It is a an easy-to-use  
software application that lets you design an envelope  
template to help you position the printheads of your  
DA900. The online help furnished with the application in-  
cludes useful information about the DA900 print driver.  
You will also find helpful information in Appendix B—  
DA900 Application Notes.  
If you are using a third-party mail list program, consult the  
user instructions furnished with it.  
Making the DA900  
the Default Print  
Driver  
1. From the Start Menu, select Settings.  
2. Click on Printers.  
3. Right Click on the Pitney Bowes DA900  
icon.  
4. Click on Set as Default Printer. A check  
mark appears next to the Pitney Bowes  
DA900 icon.  
6-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
6
Accessing the Print  
Driver  
1. From the Start Menu, select Settings.  
2. Click on Printers.  
3. Right Click on the Pitney Bowes DA900 icon.  
4. Click on Properties. The Printer Properties dialog box  
displays as shown on the next page.  
If you're running Envelope Designer Plus, you can select  
certain print driver options from within the program. To do  
so:  
1. Open the Envelope Designer Plus application.  
2. Click on the printer icon. The Print Envelope dialog  
box displays.  
3. Click on Properties. You can choose the page orienta-  
tion you want (portrait or landscape). See page 6-5.  
4. Click on Advanced... to  
select paper size (page 6-6)  
adjust the printheads (page 6-7)  
choose print quality (page 6-8)  
select the feed delay (page 6-9)  
invert printing (page 6-10)  
select a language (page 6-11)  
6-3  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Using the DA900 Print Driver  
6
The General  
Tab  
This is the printer properties window as it appears in the  
Windows 2000, XP and NT environments. The window  
displays information about your printer and allows you to  
enter its location and any comments.  
Click on Print Test Page to test printer operation.  
Click on Printing Preferences... to set up advanced op-  
tions. The Printing Preferences window displays as shown  
on the next page.  
6-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
6
Printing Preferences  
Select the orientation of your media using this window.  
The choices are Portrait and Landscape. The default or  
normal setting is portrait. This is suitable for the majority  
of applications since most media feeds best with the short  
edge leading.  
A very few applications, such as small, square envelopes  
might require a landscape orientation.  
Once you've made your selection, click on OK to confirm  
it.  
Click on Advanced... to make additional printer settings.  
The window shown on the next page displays.  
6-5  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Using the DA900 Print Driver  
6
Advanced Options:  
Paper Size  
Use this option to select the media size you're running.  
Once you've made your selection from the list box, click  
OK to confirm it.  
6-6  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
6
Advanced Options:  
Head Adjustment  
(Print Heads)  
This option permits precise alignment of text or graphic  
elements printed by adjacent printheads. You can adjust  
the point at which each printhead fires in increments of  
0.001 inch. You can delay printing (-) up to a maximum of  
0.048 inch or accelerate it (+) up to a maximum of 0.048  
inch. The default (normal) value is 0. Click OK when  
you've entered the values you want.  
Hint: For additional in-  
formation on printhead  
placement, see Appen-  
dix BDA900 Applica-  
tion Notes.  
The recommended adjustment process is:  
1. Use Envelope DesignerPlus to determine correct  
printhead position. Note the location of the printhead  
bands relative to the ruler displayed in the envelope  
template.  
2. Physically position the printheads. See Chapter 5.  
3. Run several test pieces to check the alignment of text  
and graphic elements.  
4. If fine adjustment is required, enter an adjustment  
value for the appropriate printhead(s). Continue to ad-  
just in small increments and repeat tests until align-  
ment is satisfactory.  
6-7  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Using the DA900 Print Driver  
6
Advanced Options:  
Print Quality  
The settings in this dialog box determine print quality.  
150 dpi is equivalent to draft quality  
300 dpi is equivalent to near letter quality  
600 dpi is equivalent to letter quality  
The higher the resolution setting and the slower the belt  
speed, the sharper the print quality. High resolution print-  
ing lowers average throughput.  
When you've made your selections, click on OK.  
NOTE: When 600 dpi is selected, the only available belt  
speed is 22.  
Choosing an acceptable resolution for your particular job  
is a matter of finding the right balance between quality  
and productivity. You must also consider the quality of the  
paper stock you are using. See Media Requirements on  
page 2-3.  
6-8  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
6
Advanced Options:  
Feed Delay  
The feed delay option allows you to insert a "pause" be-  
tween envelope feeds. In other words, the delay increases  
the gap between envelopes as they exit the printer. The  
pause allows you to check print quality or lessen the pos-  
sibility of jams as printed envelopes are stacking. The de-  
lay also allows for more print drying time, especially when  
you are running coated stock or using the stacker option.  
You can enter a feed delay value of 0 (no feed delay) up to  
600 milliseconds (maximum delay). The default (normal)  
value is 0. Click OK to confirm your selection.  
Whenever you change the feed delay value, we recom-  
mend you run test envelopes to assure proper feeding and  
satisfactory envelope drying.  
6-9  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Using the DA900 Print Driver  
6
Advanced Options:  
Inverted Printing  
Special Note for Enve-  
lope DesignerPlus  
Users:  
You cannot select in-  
verted printing from  
Envelope Designer's  
Edit menu. You will  
see a warning mes-  
sage if you attempt to  
do so. Select inverted  
printing from the Ad-  
vanced Options win-  
dow as instructed  
here.  
You can choose to invert printing by selecting the appro-  
priate option (Off or On) from the list box. Off is the default  
(normal) setting. Click OK to confirm your selection.  
Inverted printing may be useful in the following situations:  
You want to feed envelopes flap first. This ap-  
proach can solve envelope nesting problems when  
using a power stacker.  
The printer heads cannot reach the far end of an  
oversized envelope. With inverted printing se-  
lected, feed envelopes backwards (rotate 180 de-  
grees and feed flap down and leading).  
You want to print on the left side of an oversized  
envelope.  
6-10  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
6
Advanced Options:  
Language  
While eight choices are displayed in the Language list  
box, only English is currently supported.  
6-11  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Using the DA900 Print Driver  
6
Notes  
6-12  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
Maintenance  
General Cleaning................................... 7-2  
Replacing the Inkjet Cartridge.............. 7-2  
Setting "Ink Left" Feature When  
Replacing Cartridges ............................ 7-3  
Purging the Printhead Nozzles ............. 7-6  
Cleaning the Printheads ....................... 7-6  
Cleaning the Media Sensor .................. 7-7  
Replacing the Separator Tips ............... 7-8  
Replacing the Feed Rollers ................ 7-10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
Maintenance  
General  
Cleaning  
Your printer is designed to provide trouble-free service with a  
minimal amount of care. To keep it in top condition, you  
should schedule regular cleaning of the feed rollers, exit  
rollers and lower guide.  
Clean the printhead cartridge and cover with a lint-free  
cloth and distilled water only. Order cleaning kit, supply  
#902-1. See Chapter 8 for ordering instructions.  
Never spray or pour water directly on or into the printer;  
excess liquid could harm electronic parts. Always  
dampen a rag and apply it to the parts to be cleaned.  
Clean all rubber rollers and transport belts with water or  
alcohol.  
Keep petroleum-based cleaning solvents away from  
rubber or plastic parts.  
NOTE: Use of any other cleaning solvents will void all  
warranties.  
Replacing the  
Follow the steps below to replace the inkjet cartridge.  
Inkjet Cartridge  
1. Lift up the blue retaining lever located above the cartridge  
holder.  
2. Remove the cartridge by pulling the top toward you and  
lift the cartridge up and out of the holder.  
3. Remove a new print cartridge from its packaging. Take  
care not to touch the copper contacts or printhead  
nozzles. Remove protective tape from the printhead.  
7-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
DA900 AddressRight Printer  
Replacing the  
Inkjet Cartridge  
(continued)  
4. With the gold printhead contacts pointing toward the  
printhead holder pins, insert cartridge into holder. See  
the figure below. Use extreme caution not to contact or  
bend printhead holder pins.  
5. With the cartridge inserted, lower the blue retaining lever.  
This pulls the cartridge inward to make contact with the  
printhead holder pins.  
6. Repeat this procedure for each cartridge.  
When loading new inkjet cartridges for the first time:  
Setting "Ink Left"  
Feature When  
Replacing  
1. After loading the new cartridges, turn the printer on.  
2. Press the Menu key.  
Cartridges  
3. Press the + key until the message Enter when Head 1 is  
filledappears in the display.  
4. Press the Enter key and the message Head 1 has new  
Cartridgeappears in the display.  
5. Press the + key again for Head 2 and repeat steps 4 and  
5 until all of the cartridges have been identified.  
SV60970-OG Rev. A  
7-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
Maintenance  
Setting "Ink Left"  
Feature When  
Replacing  
6. To check that you have identified ("filled") all of the  
cartridges, press and hold the Test Print key until the  
Service Menu appears. Then use the key to display the  
following message:  
Cartridges  
(continued)  
Service Menu:  
Ink Levels  
100% 100% 100% 100% 100% 100%  
NOTE: Step 6 can also be used to check the level of the ink  
in the cartridges at any time during operation of the printer.  
When replacing empty cartridge with new cartridge:  
1. When the ink in the cartridge reaches a low level, the  
printer will stop feeding and the following message will  
be displayed:  
Printer Offline  
nnn  
Head n Low:  
Press ENTER  
NOTE: "nnn" is the number of the head with a low ink  
supply.  
2. Press Enter and the following will be displayed:  
Printer Offline  
nnn  
ENTER when head is filled  
3. Replace the cartridge and press Enter again. The display  
will change to the following:  
Printer Offline  
nnn  
Head n has a new cartridge  
IMPORTANT: You should replace a cartridge when the  
printer indicates the ink has run out. If you don't, or reset  
the ink left setting to circumvent the low ink warning, the  
cartridge will run out of ink very soon after and prevent  
you from printing.  
Store the inkjet cartridges in the docking station (photo, next  
page) or in an area that is free of dust and paper particles. Do  
not keep them in an area that is too dry for a long period of  
time. Discard used cartridges in the normal manner.  
7-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
DA900 AddressRight Printer  
Setting "Ink Left" When switching  
between standard  
cartridges and  
bulk ink cartridg-  
es:  
Feature When  
Replacing  
Cartridges  
(continued)  
1. Press and hold  
the Menu key  
until the follow-  
ing message  
appears:  
Setup Menu  
Total Countnn  
Cartridge Storage  
NOTE: "nnn" is the number of the head with a low ink  
supply.  
2. To switch to a bulk ink cartridge from a standard cartridge:  
Press the + key until the message below appears:  
Head n uses a cartridge  
Enter to use bulk ink  
Press Enter and the following message will appear:  
Head n is using bulk ink  
Enter to use a cartridge  
3. To switch to a standard cartridge from a bulk ink cartridge:  
Press the + key until the message below appears:  
Head n uses a bulk ink  
Enter to use cartridge  
Press Enter and the following message will appear:  
Head n uses a cartridge  
Enter to use bulk ink  
4. Press the + key to move to the next head and repeat steps  
2 and 3 as necessary.  
SV60970-OG Rev. A  
7-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
Maintenance  
If the printhead is inactive for a period of time, ink may dry in  
the nozzle. White streaks will then appear in the printed text  
or graphic.  
Purging the  
Printhead Nozzles  
To obtain better quality, purge the printhead nozzles:  
1. Turn on the printer.  
2. Feed in paper (for the purged ink to fall on).  
3. Press the Menu key; "Enter to Purge" displays on the  
control panel.  
4. Press the Enter key and the printheads purge.  
To achieve good print quality, maintenance of the printhead  
is required. Paper fiber, dust and dried ink can build up on  
the printhead.  
Cleaning the  
Printheads  
To clean the printhead:  
1. Use a lint-free towel with no chemical additives to clean  
the printhead. Moisten the towel with distilled water. (An  
abrasive cloth can put scratches on the printhead,  
preventing ink from coming out of the nozzle properly.)  
2. Wipe the cartridge nozzles in the direction of the nozzle  
rows. Harmful particles on the top of the printhead can  
be wiped into the nozzles if you are not careful. See the  
figure below for the proper way to wipe the ink cartridge.  
7-6  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
DA900 AddressRight Printer  
Cleaning the  
Media Sensor  
It is important to keep the media sensor clean. Use com-  
pressed air to blow dust from the sensor.  
See the figure below for the location of the sensor.  
NOTE: Move printheads 2/3 and 4/5 to the outside to gain  
better access to the sensor.  
SV60970-OG Rev. A  
7-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
Maintenance  
To replace the separator tips:  
Replacing the  
Separator Tips  
1. Before changing the separator tips, unplug the printer.  
2. Release the separator locking lever on the left side of the  
feeder, as shown below.  
Push down to unlock  
3. Push down the black tab on the separator to expose the  
screw, as shown below.  
4. Move the separator locking lever up to its locked position.  
7-8  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
DA900 AddressRight Printer  
5. Using a Phillips screwdriver, remove the screw and metal  
cover over the separator tip. Use the tip of the  
screwdriver to push down on the separator tip. Unlock  
and remove the separator tip.  
Replacing the  
Separator Tips  
(continued)  
6. Replace with a new rubber separator tip.  
7. Reinstall the metal cover and screw as shown below. Do  
not overtighten.  
SV60970-OG Rev. A  
7-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
Maintenance  
To replace the feed rollers:  
Replacing the  
Feed Rollers  
1. Before removing the feed roller access plate, unplug the  
power to the printer.  
2. Using a Phillips screwdriver, remove the four screws from  
the feed roller access plate. See below.  
3. Remove the feed roller access plate. See below.  
7-10  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
DA900 AddressRight Printer  
4. Rotate the feed roller shaft so the screws face up. See  
below.  
Replacing the  
Feed Rollers  
(continued)  
5. Use a 3/32" Allen wrench to remove the two  
8/32 x 1/4" buttonhead cap screws. See below.  
SV60970-OG Rev. A  
7-11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
Maintenance  
Replacing the  
Feed Rollers  
(continued)  
6. Remove the half feed roller. See the picture below.  
7. Rotate the shaft so the screws on the other half of the  
roller face up. Remove both screws. Remove the half feed  
roller.  
8. Place the new half-feed roller on the shaft and secure  
with both buttonhead cap screws.  
9. Rotate the shaft and replace the feed roller on the other  
side with buttonhead screws. See below.  
10. Replace the feed roller access plate and fasten with the  
four screws.  
7-12  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8
Troubleshooting  
Getting Help .......................................... 8-2  
Phone Support ................................ 8-2  
Before You Call................................ 8-2  
The World Wide Web ...................... 8-2  
Power Problems.................................... 8-3  
Feeding Problems ................................. 8-3  
Intermittent Feeds ........................... 8-3  
Multiple Feeds ................................. 8-4  
Paper Jams in Printer ..................... 8-4  
Printing Problems ................................. 8-4  
Printer Does Not Respond to  
Software .......................................... 8-4  
No Print on Media ........................... 8-5  
Poor Print Quality.................................. 8-6  
Prints Wrong/Incomplete  
Information ...................................... 8-8  
Printer Errors....................................... 8-10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
8
There may be times when you need help to solve a  
Getting Help  
problem, or you may want more information about how  
your printer works. Pitney Bowes provides several  
information resources.  
Phone Support  
Technical support is available from the Pitney Bowes  
National Diagnostic Center.  
Before You Call  
Please read the troubleshooting information in this  
chapter. In many cases, this information will help you  
resolve the problem. Note that you can often restore  
normal operation by turning the printer off and then on.  
If you can't fix the problem, call our National Diagnostic  
Center at 1-800-253-6565. Please have the following  
information at hand:  
Product name: DA900 AddressRight inkjet printer.  
Serial number: See the right side of the printer.  
Nature of problem: What happens and when does it  
happen? Did the printer display an error message?  
The steps you've already taken to solve the problem  
and the results.  
The World Wide Web  
We encourage you to visit our web site at:  
http://www.pitneybowes.com  
You'll find the latest information about our products and  
services as well as helpful answers to frequently asked  
questions.  
8-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
8
Power  
Problems  
Nothing happens when power is turned on. No LCD  
display.  
Check that power cord is plugged in.  
Reconnect or reseat the cable from PC to printer.  
Make sure clips are hooked, printer and screws are  
seated, and computer is connected properly.  
Turn printer OFF and then ON.  
Plug a different device into the outlet you are us-  
ing. If the outlet does not work, plug the printer  
into a different outlet.  
General  
Static electricity is interfering with operation. Turn  
the printer OFF and ON.  
Feeding  
Intermittent feeds  
Problems  
Be sure to use the feed ramp. (See Chapter 3-Meet  
the DA900.) The paper support adds a gentle slope  
to the stack and helps feeding.  
Check that the side guides are not too tight or too  
far from media.  
The feed rollers may be dirty. Clean the feed rollers  
with water or alcohol wipes. DO NOT use any  
other solvents or detergents. They could damage  
the feed rollers.  
Paper dust may be blocking the feed sensor. Clean  
the sensor with compressed air.  
The feed gap may be too tight or too loose. Adjust  
the separator to the thickness of the material.  
Your media may be too thin or too thick. Minimum  
thickness is 0.004"; maximum is 0.375."  
SV60970-OG Rev. A  
8-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
8
Feeding Problems  
(continued)  
Multiple feeds  
The feed gap may be too tight or too loose. Adjust  
the separator to the thickness of the material.  
Paper dust may be blocking the feed sensor. Clean  
the sensor with compressed air.  
Paper stuck together. Separate paper before feed-  
ing.  
Side guides too far from media. Set side guides to  
width of media plus 1/16".  
Paper Jams in Printer  
Clear jam and remove pieces remaining under  
printhead.  
Check for the following:  
1. Paper not loaded correctly. Set side guides to  
width of media plus 1/16".  
2. Separators improperly adjusted. Adjust  
separatorsto thickness of material.  
3. Media is curled or bent. Uncurl media.  
4. Media is too thin. Media must be at least  
0.004".  
5. Dirty sensor. Clean sensor.  
6. Worn separator tip. Replace separator tip.  
Printing Problems  
Printer does not respond to software  
Check connection between printer and computer.  
If you have a good parallel port connection, the  
"on-line" LED on the printer control panel will be lit.  
8-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
8
No print on media  
Printing Problems  
Purge ink cartridge (see Chapter 6Maintenance).  
Clean cartridge inkjets with tissue or soft cotton  
cloth and water.  
Tape on printhead or print nozzle. Remove tape.  
Cartridge not properly inserted. Remove and rein-  
sert the cartridge into the cartridge holder.  
Clean sensor.  
The job has been started from the printer. Restart.  
Run print job from Envelope Designer Plus.  
Bad connection.  
1. If this port can communicate with printer using  
another parallel cable, replace cable.  
2. If the port cannot communicate using another  
parallel cable, check printer.  
3. If the port cannot communicate using another  
parallel cable and the printer is okay, check  
parallel port on the computer.  
The cartridge may be empty, faulty or dried out.  
Install a new print cartridge. When storing car-  
tridges outside of the printer overnight, place  
them in the docking station. For prolonged stor-  
age, place them in a covered Tupperware-type  
container with a damp sponge or towel to maintain  
humidity.  
You may have positioned your address so far left  
or right that it is printing off the envelope. Adjust  
the print band vertically, adjust the side guides on  
the printer, or check that you have selected the  
correct envelope size from the drop-down box on  
the menu bar.  
SV60970-OG Rev. A  
8-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
8
Printing Problems  
(continued)  
Print slanted/skewed  
Check the separator gap and adjust as required.  
Margins set to less than 1/4". Reset the margins to  
1/4" or more.  
Note that the maximum allowable skew is +/-2.5°  
relative to bottom edge of material. A minimal skew  
is allowed.  
Space between lines not uniform  
Printheads not aligned properly. Align printheads.  
You have fields which have a value in some records  
and none in other records.  
Blurry print  
Poor Print Quality  
Printhead too high. Lower printheads.  
Too much dust in printer. Clean rollers and  
printheads.  
Printheads were scratched when cleaned. Replace  
print cartridge. When cleaning, use proper wipe in  
correct direction.  
Media is glossy, recycled, too porous or too absor-  
bent. Use appropriate paper.  
Print too light  
At the start of a run or if printing is paused for more  
than about four minutes, the user must purge and  
test until print quality is acceptable.  
Print speed set too fast. Reset to slower speed.  
Printhead clogged or dirty. Purge and clean  
printheads.  
Print resolution set too low. Select higher resolu-  
tion.  
8-6  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
8
Poor Print Quality  
(continued)  
Running low on ink. Replace cartridge.  
Print streaking/smearing on material  
Envelope thickness adjustment too low. Raise  
printheads.  
Exit roller dirty. Clean exit roller with water.  
Printhead dirty. Clean printheads.  
Ink is not being absorbed because paper is coated  
or plastic. Use fast-dry ink.  
You are printing in high resolution mode on glossy  
media. Change print quality, or use W853 dryer, or  
use fast-dry ink.  
High humidity is slowing down drying time. Use  
fast-dry ink.  
White lines/streaks in a line of print or in graphics  
Cartridge not properly inserted. Remove and rein-  
sert the cartridge into the carriage holder.  
Ink cartridge nozzle crusted over. Clean with lint-  
free, dampened cloth.  
Cartridge was hit, shaken or dropped. Replace  
cartridge.  
Tap water was used to clean cartridge and mineral  
deposits have blocked the ink chamber. Replace  
the cartridge and use only distilled water to clean  
printheads.  
Wrongly directed or forceful wipes have driven par-  
ticles into nozzles. Replace the cartridge. Clean  
printheads as directed in Chapter 6Maintenance.  
Addresses not positioned properly; too close to  
center of media.  
SV60970-OG Rev. A  
8-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
8
Chosen envelope size is too small. Select correct  
envelope size from drop-down box on menu bar.  
Poor Print Quality  
(continued)  
If your graphic has a white line through it, the  
printheads may need to be banded together.  
Prints garbage  
Poor cable connections. Check parallel cable.  
Make sure cable is connected securely at both  
ends. Does cable exceed maximum 6' length? Re-  
place cable with a good cable.  
Interface problem. Check printer setup at com-  
puter.  
Ink supply low. Replace cartridge.  
Turn the printer off and on. Restart job.  
No barcode  
Wrong font selected. Choose USPS barcode font.  
No ZIP Code. Check ZIP Code.  
Barcode not enabled. Enable bar code.  
Prints wrong/  
incomplete  
information  
Not all addresses on the list have printed  
You have selected only some addresses to print.  
Select Print from the File menu and select All Ad-  
dresses.  
You have added or removed records from a mail  
list and then printed without first exiting the appli-  
cation used to modify the list. Correct by reattach-  
ing the layout to the modified list.  
Extra lines on media, losing data  
Buffer overflow. Check the data in your database.  
Close the print job screen. Power down printer for  
a few seconds, then restart print job.  
8-8  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
8
Prints wrong/  
incomplete  
information  
(continued)  
The colors on the envelope are not the colors you want  
You have assigned the wrong colors to the  
printheads. Return to Print Head Properties  
screens and recheck the assignment of colors to  
heads.  
Check that the physical location of the printheads  
in their mounting brackets matches the template  
setup.  
Addresses nearly off media  
Chosen envelope size is too small. Select correct  
envelope size from drop-down box on menu bar.  
Address too high or too low  
Check image on layout screen. You may have input  
the wrong positioning.  
Adjust side guides or printheads on their mounting  
brackets to set how far from the bottom edge of a  
piece the fields are printed.  
Center media in input area. (Use "0" reference on  
ruler.)  
Address prints upside down on media  
Stock direction set wrong. Change from Forward  
to Reverse or Reverse to Forward where you want  
to insert the field.  
SV60970-OG Rev. A  
8-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
8
Printer Errors  
Out of Paper  
The paper sensor did not detect paper within one second  
of starting the feeder. Check if input bin is empty. Refill  
paper.  
OR  
Dirty sensor not seeing media. Clean sensor.  
OR  
Jam blocking path. Clear jam.  
OR  
Separator out of adjustment. Adjust separator.  
Paper Jam  
Remove jam and feed media again.  
8-10  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
9
Supplies and  
Options  
Supplies and Accessories .................... 9-2  
How to Order......................................... 9-3  
Options .................................................. 9-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
9
Supplies and Options  
Supplies and  
Accessories  
Supply  
Order Number  
Ink Cartridge, Black  
660-1  
660-6  
635-4  
635-1  
635-3  
Ink Cartridge, Fast Drying Black  
Ink Cartridge, Black Bulk Ink Kit  
Ink Cartridge, Blue  
Ink Cartridge, Red  
Ink Cartridge, Fast Drying Black, 6 pack  
Ink Cartridge, Black 6 pack  
674-5  
674-4  
Separator Tips Kit  
Feed Rollers Kit  
Cleaning Kit  
633-8  
633-0  
902-1  
IMPORTANT: Do not use the alcohol  
contained in Cleaning Kit 902-1 on  
printer rollers as it may damage them.  
The following table summarizes available ink types to help  
you choose the right ink for your application.  
Regular Ink  
Lower  
Fast Dry Ink  
Higher  
Glossy  
Bin  
Cost  
Media Type  
Stacking  
Print Quality  
Absorbent  
Conveyer  
Best  
Good  
9-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
9
DA900 AddressRight Printer  
Ordering Online  
How to Order  
To order supplies, access www.pitneybowes.com/supplies  
You'll find a complete, easy-to-navigate online store that  
offers a wide assortment of Pitney Bowes supplies at  
attractive prices. Be sure to take advantage of special  
quantity pricing and online discounts.  
Ordering by Phone  
Call 1-800-243-7824. Our representatives will be happy to  
answer your questions and take your order.  
Requesting a PB Supply Catalog  
Call the number above or e-mail us at [email protected].  
Pitney Bowes offers an optional power stacker used to  
stack output from your printer.  
Options  
9-3  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
9
Supplies and Options  
Notes  
9-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Appendix A  
Glossary  
Download from Www.Somanuals.com. All Manuals Search And Download.  
A
Appendix AGlossary  
[+] key on the printer control panel which advances one menu item when in Setup  
and Service modes.  
[-] key on the printer control panel which backs up one menu item when in Setup  
and Service modes.  
2 of 5 Barcode a barcode describing a series of digits (0-9) in which each digit is  
represented by five elements. An element is either a space or a bar, two of which are  
thick. This is a non-USPS barcode for special applications not related to mailing,  
such as parcel tracking, inventory management, etc.  
128 Barcode a barcode used when label length is a consideration because it is  
very compact and results in a dense symbol. This is a non-USPS barcode for special  
applications not related to mailing, such as parcel tracking, inventory management, etc.  
Accessories a tab on the Property Sheet (File/Printer Setup) which allows you set  
package, tray and feeder breaks.  
Alignment Tool - a moveable, vertical line used to align the left edge of fields on the  
template in Envelope Designer Plus. This line initially appears to the immediate right  
of the template.  
Align Heads a tab on the Property Sheet (File/Printer Setup) which allows you  
realign the software printhead settings if they do not accurately reflect the position  
as shown on the Head Info tab.  
Belt Speed the actual speed at which the printer transports your media. Note  
that the resolution available is dependent on the belt speed you have set. The slower  
the belt speed, the better the resolution.  
Auto-Detection a software feature that analyzes the first record to determine the  
number of lines per record if you enter "0" in the "lines per record" box in the  
Database Attributes box.  
Barcodes - a way of encoding numbers and letters into an ID by using a  
combination of bars and spaces of varying widths. The barcode is read by a scanner  
attached to a computer to look up all specific information associated with that ID. In  
the case of postal barcodes, specifications are issued by the USPS regarding the  
location of the barcode on the printed piece. These specifications should be  
consulted to ensure compliance with postal regulations.  
A-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manual-s 2Search And Download.  
A
DA900 AddressRight Printer  
Belt Speed the speed at which the printer moves the media past the printhead area.  
Bitmap a graphical object made up of a series of dots, some of which are black  
(or another color), some a contrasting color, which make up the art.  
Bitmap Editor allows you to launch a bitmap editor program from within  
Envelope Designer Plus to edit bitmap art. Select Tools/Bitmap Editor. NOTE: A  
bitmap editor program must be associated with this file format on your PC for this to  
work. Typically, Microsoft Paint will be assigned as the default bitmap editor.  
Blotter an area near the bottom right corner of the piece outline onto which all  
new fields are dropped. You can move them from there to a spot on one of the print  
heads by clicking and holding the mouse button down and dragging.  
Control Panel the panel on the front of the printer with an LCD display, control  
buttons, and the media thickness knob.  
.CSV file - Comma Separated Variable, a type of database with variable length  
fields. This type of variable is usually associated with spreadsheet applications.  
DBase II, IV, V a type of database associated with Microsoft FoxPro.  
Database a list of records of identical structure (although the content of each  
record varies). Each record contains one or more pre-defined fields.  
Database Mode the mode which displays the database addresses that will print  
with the template displayed.  
Database Step Direction a menu choice from Edit which allows you to change  
the direction in which the database is printed.  
Delimiter a symbol used to separate database fields (delimiters can be tabs,  
spaces, commas, quotation marks, or carriage returns).  
Design Mode the mode which displays the fields that you have selected for the  
template addresses.  
Destination Address a menu selection which brings you to the destination  
address text block editor to choose information to be printed in the destination  
address on your media and information to be taken from the database field, if any.  
SV60970-OG Rev. A  
A-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
A
Appendix AGlossary  
DPI Dots Per Inch. A measurement of print resolution. The higher the number, the  
better the print quality.  
Driver the software driver for the printer.  
Enter Key the key on the printer control panel which engages the feeder.  
Envelope DesignerPlus - the software you use to design an envelope template,  
attach a mailing list, and print.  
Envelope Size Window a screen used to set the exact size of the piece being  
printed so that it appears correctly in the layout screen.  
Error a light on the printer which indicates a problem such as a jam or no media  
loaded.  
Feed Deck the center plate on which media to be fed into printer is placed.  
Feeder the area of the printer where the media enters.  
Feed Ramp the sliding support which tilts the mail on the feed deck.  
Feed Rollers the rollers in the feeder section of the printer which push the paper  
through the feeder. You can order a kit to replace the rollers when they wear.  
Feed Roller Access Plate the plate in the feed deck which must be removed in  
order to change the feed rollers.  
Field Type a printable address, barcode or logo.  
Files of Type a drop-down menu listing all the database files you have added to  
the database folder.  
Fixed Text text which you can place on the media, but that is not dependent on  
the records in the database.  
Graphic Block Properties (Edit /Add Graphic) a window which allows you to  
select and enable logos or other art.  
A-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
A
DA900 AddressRight Printer  
Head Dividers in the View Menu, toggles on and off the grey lines used to mark  
the boundary of a print head area.  
Head Info a tab and screen on the Property Sheet (File/Printer Setup) which lists  
printhead details.  
Human Readable the alphanumeric portion of a barcode that does not require  
use of a decoding device for a human to interpret.  
Image Area the printable area of the envelope: 3 inches x 17 inches.  
Indent Tiles the printhead indent tiles at the right of the template show the  
printheads being used for each text block and are numbered blue to indicate  
reverse direction or red for forward direction.  
Indexing a process of storing how many lines or fields are in each record when  
accessing a .txt or .csv database. The indexing process is done only once for each  
database when Envelope Designer Plus first accesses a database.  
Ink Cartridges a consumable supply item which provides the ink for printing.  
You install them in the inkjet cartridge holders.  
Job part of or all of a database that will be printed. It specifies the name of the  
database, which records are to be printed, and which label format will be used.  
Jobs Folder a folder which shows information about the job such as total  
number of records, template used to layout the job, resolution, and last record  
processed. Job files have a .AJPJT extension and are stored in the Projects folder.  
Layout Screen the desktop area on which the fields and printheads are arranged  
in Envelope Designer Plus.  
Locking Knob the four knobs which loosed then tighten the printhead cartridge  
holders into position.  
Logo a symbol used to represent a company, department, institution, etc.. The  
printer software can add up to eight different bitmap logos or graphics to the printed  
piece.  
SV60970-OG Rev. A  
A-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
A
Appendix AGlossary  
Logo Folder a folder used to store any logos and graphics in Windows.  
Media envelopes, flats, postcards, catalog envelopes, tri-folds, etc., which are  
being fed into the printer. See Chapter 2, Specifications, for material sizes.  
Media Sensor a sensor that identifies the leading edge of the media and  
communicates this to the software. It is located behind the front feed plate just  
before the printhead carriage.  
Media Thickness Adjustment a knob on the printer control panel that adjusts  
for media thickness; counterclockwise for thin media, clockwise for thick media.  
Menu a key on the printer control panel which displays the current state of  
operation. You also hold this key down to access setup mode.  
Online a light on the printer control panel indicating that the motor of the printer  
is running and is ready to feed mailing pieces.  
Paper Support a guide which moves forward and backward to support the  
media at the correct angle for feeding.  
Parallel Port a port on the rear of the printer where the cable to your computer is  
connected.  
Pause Job Button a button that, when pressed, stops the printer and ends the  
transmission of data to it.  
Planet Barcode a machine-readable barcode that is used in addition to the  
USPS Postnet barcode when you want to track the progress of outgoing mail and/or  
incoming business reply mail as it is being processed by the USPS.  
Postnet USPS Barcode the machine-readable USPS barcode used to receive  
postal discounts when sending mail domestically. There are Postnet codes for  
addresses with a Zip Code®, a Zip+4® and Zip+4+2®.  
Power Cord Receptacle an outlet for the printer power cable.  
Power Switch a switch on the right side of the printer which turns the printer ON  
and OFF.  
A-6  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
A
DA900 AddressRight Printer  
Printer Setup (in the File menu) opens the Property Sheet which allows you to  
set and view details on print head information, set tray and package breaks and  
other functions that are available in Envelope Designer Plus.  
Printing Bands a menu item under Tools which allows you to group printheads  
together in Envelope Designer Plus as they are on the printer. Printing bands also  
allow graphics that are larger than a single printhead area to be printed across  
several printhead areas.  
Printheads the part of the print cartridge which prints on your media. The DA900  
has six printheads.  
Print Order the order in which records will be printed. You can print the lowest  
numbered records first or the highest first. (See Database Direction.)  
Print Speed the speed at which the media is printed.  
Project Folder a folder which stores all the information necessary for the  
software to format and run the job.  
Property Sheet a screen selected under File/Printer Setup which allows you to  
set and view details on printhead information, set tray and package breaks and  
other functions that are available in Envelope Designer Plus.  
Properties a tab on the Property Sheet (File/Printer Setup) which allows you to  
enable or cache pre-rendered fonts.  
Purge a printer menu option that cleans the inkjets.  
Record a unique set of data in the database subdivided into fields. For example,  
an individual's name and address would be a record, while the name, first line of  
address or postal code would be examples of fields.  
Record Size the number of lines of data in a record, including blank lines used to  
delineate the end of a record.  
Reset a key on the printer control panel which clears the printer's memory.  
SV60970-OG Rev. A  
A-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
A
Appendix AGlossary  
Resolution the quality of the image, measured by number of ink drops per inch  
(dpi). Note that the resolution available is dependent on the belt speed you have set.  
The slower the belt speed, the better the resolution.  
Return Address a menu selection which brings you to the return address text  
block editor to choose information to be printed in the return address on your  
media.  
Return/Form Feed Delimited Files types of files generally stored as .txt files,  
delimited by the return character with the end of record a form feed symbol,  
formerly used on adhesive label printers.  
Run Indicator a line indicating that printing is in progress.  
Save Template As... a function (in the File Menu) which saves an untitled  
template file (an .ajpjt file) as a copy of the file being worked on under a different file  
name.  
Segmented Rollers replaceable rollers which feed the media into the print area.  
Separators part of the printer which separates the media as they are printed.  
Separator Gap the adjustable gap between the separators and the feed deck.  
Separator Locking Lever a lever on the left side of the feeder used to lock the  
separators in place.  
Separator Tips user-replaceable tips which help separate the media when  
feeding.  
Side Guides guides which move in and out to secure media feed position.  
Stock Direction the direction that pieces can be printed; either forward or  
reverse. In forward direction, the left edge of the piece goes under the printheads  
first. In reverse direction, the right edge of the piece goes under the printheads first.  
Template a screen representation of what a mailpiece or packaging piece will  
look like when it is printed. It specifies which heads will be used, the printing  
direction, and the location and content of the addressing or barcode information.  
A-8  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
A
DA900 AddressRight Printer  
Test Print a key on the printer control panel used to place the printer in test  
mode. This enables you to test the printer without the software. Also, a light on the  
printer which indicates that it is powered up and initialized.  
Text Block Properties a display which allows you to enable text blocks and to  
set font, type size and type style.  
Text Fields (Edit /Destination Address or Return Address) a series of lines on  
which you can position several fields from the database as well as fixed text and  
other values.  
Text Field Buttons buttons on the Envelope Designer Plus tool bar which allow  
you to add return, destination, and fixed text blocks to the template.  
Text Block Editor allows you to specify where fields in the database will appear  
on the template. When the job is printed, Envelope Designer Plus replaces the field  
name with the corresponding text or value in the database record.  
Tilde (~) a symbol used to mark the beginning and the end of a field.  
Tray and Package Breaks properties which allow you to stop the printer in order  
to separate media according to USPS regulations.  
USPS United States Postal Service.  
USPS Postnet Bar Code a machine-readable barcode employed by the USPS  
for the sorting and directing of mail. There are Postnet codes for addresses with a  
Zip Code®, a Zip+4® and Zip+4+2®.  
USPS Postnet Bar Code icon (on the Tool Bar) adds USPS Postnet Bar Code to  
media.  
SV60970-OG Rev. A  
A-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
A
Appendix AGlossary  
A-10  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Appendix B  
Application Notes  
Fixed Head Versus Shuttle-Head  
Printers ............................................ B-2  
Printheads and Bands .......................... B-2  
Color ...................................................... B-4  
Unprintable Areas ................................. B-4  
Dual Purpose Ruler ............................... B-5  
Other Printer Characteristics................ B-5  
Compatibility Issues.............................. B-6  
Download from Www.Somanuals.com. All Manuals Search And Download.  
B
Appendix BApplication Notes  
Fixed-head printers differ from shuttle-head printers  
Fixed-Head Versus  
Shuttle Head  
Printers  
in a few very important ways. The DA900 is a fixed-  
head printer with six print heads that operate on four  
bands. Each print head is able to print 1/2 inch of  
your layout. Therefore, the DA900 is able to print a  
total of three inches of text and/or graphics.  
This differs from shuttle-head printers, which are able  
to print your entire envelope layout. The trade-off in  
print area is improved speed. By fixing the location of  
the print heads, printing can occur at a high speed as  
media is moved under the heads.  
Printheads and  
Bands  
Designing an envelope layout for the DA900 also im-  
poses different requirements than those associated  
with a typical shuttle-head printer. With the three-  
inch printable area spread across six heads, it is criti-  
cal that you think about what information must be  
placed where on the mailpiece. In this regard, Enve-  
lope DesignerPlus, which is furnished with the  
printer, is an excellent tool that can help you layout  
the mailpiece within the limitations imposed by a  
fixed-head printer.  
By default, heads 4 and 5 are permanently attached  
to each another, as are heads 2 and 3. Heads 1 and 6  
are independent, with independent bands. Thus, the  
six heads print the information contained in four  
bands. In this configuration, the DA900 has two 1-  
inch bands, and two 1/2 inch bands.  
The envelope layout editor in Envelope Designer™  
Plus attempts to duplicate the physical layout and  
limitations of the DA900 printer. For example, while  
you may overlay bands 1 and 2 (since they are on  
separate rails on the printers), you cannot overlay or  
place band 1 underband 4since heads 1 and 6  
are on the same rail.  
B-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manual-s 2Search And Download.  
B
DA900 AddressRight Printer  
A typical envelope layout as it appears in Envelope Designer Plus. It shows the location of  
printheads 1 through 6 on the right side. The six printhead bands are shown as clear ar-  
eas; non-printing areas are crosshatched. In the example above, the destination address  
is printed by printheads 2 and 3 and the message line by printhead 1. You can physically  
position the printheads by relating the bands to the ruler on the left.  
The concept of bands is important when designing and  
laying out your envelope, since certain rules apply to  
what you can and cannot do within a band. Only items  
that are within a band are printed. Text or graphics  
that fall outside of a band are not printed.  
Printheads and  
Bands (continued)  
It is possible to ganghead 6 to heads 4-5, and gang  
head 1 to head 2-3, resulting in two 1.5-inch bands.  
This is useful should you need the extra inch for a large  
SV60970-OG Rev. A  
B-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
B
Appendix BApplication Notes  
graphic or text message. Be aware that dragging  
Printheads and  
bands on the envelope layout and placing them next  
to each other does not result in larger print areas. You  
must enter the Fixed Head tab and select Attach to  
expand the printable area.  
Bands (continued)  
While color is supported in the DA900, note that its  
use is different than with other Pitney Bowes  
AddressRight shuttle-head printers. The DA900 em-  
ploys spot color,meaning that each of the six print  
heads uses a single-color ink cartridge. Thus, if a red  
ink cartridge is placed in head 1, everything in that  
band will print in red.  
Color  
By overlaying bands 1 and 2 (head 6 with heads 5-4)  
or band 3 with 4 (heads 3-2 with head 1), you can de-  
sign a layout with up to two colors on a single line of  
text. For example, by placing the first half of a text  
message on head 6 with a red ink cartridge, and the  
second half on head 5 with a blue ink cartridge, you  
can set up your layout such that the text message has  
the first part of the text in red and the rest in blue.  
Graphics, however, will always be of one color.  
Unprintable Areas  
One important physical limitation that is not repre-  
sented in Envelope DesignerPlus is the unprintable  
area that exists when you try to place heads 1 and 6  
next to each other.  
If you place heads 1 and 6 next to each other on the  
printer, there will be approximately 1.7 inches of un-  
printable space between them due to the ink storage  
portion of each ink cartridge. Thus, while it may ap-  
pear in your Envelope Designer layout that you can  
place these two bands next to each other, you must  
remember that it may not physically possible to set the  
bands in these positions. The same limitation applies  
to heads 5-4 and 3-2.  
B-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
B
DA900 AddressRight Printer  
Dual Purpose  
Ruler  
Another difference between a fixed-head printer and  
shuttle-head printer is the use of the ruler. In a shuttle-  
head printer, the left ruler is zeroed at the upper left  
corner of the envelope. In the fixed-head printer, this  
ruler is zeroed in the middle of your envelope. Envelope  
Designer Plus reflects this approach.  
Envelope Designer's ruler displays the true size of your  
envelope in inches or millimeters. With the scale set to  
inches, the left ruler also provides you with an indica-  
tion of where to position the heads on the DA900.  
There is a corresponding ruler on the DA900, with zero  
in the middle of the printer. Use the left ruler in Enve-  
lope Designer Plususing the inch (not millimeter)  
scaleto determine where to set your print heads.  
It is important to be aware of other DA900-unique char-  
acteristics:  
Other Printer  
Characteristics  
The printer does not support rotation of text and  
graphics.  
Text that overflows a printable area will not be  
printed. The warning message, Items outside  
printable areaappears. When a block of text is  
completely on a non-printable area, the text is  
grayed out.  
If a graphic is larger than the size of the band into  
which it is placed, the graphic will be automatically  
resized to fit within the band. The part of the  
graphic that falls outside the printable area will be  
clipped.  
Envelope designs created in Envelope Designer Pro  
are automatically converted to Envelope Designer  
Plus.  
SV60970-OG Rev. A  
B-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
B
Appendix BApplication Notes  
Compatibility  
Issues  
The DA900 will work with most text editors, word pro-  
cessing and mail list programs. We do not however,  
recommend using Windows Notepad.  
B-6  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Index  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Index  
Symbols  
Compatibility issues B-6  
Computer  
requirements 2-5  
Contents of printer carton 4-2  
Control language 2-4  
Control panel 3-3, 3-4  
+ Key 3-4  
- Key 3-4  
A
Address  
D
prints high or low 8-9  
prints off media 8-9  
prints upside down 8-9  
Addresses  
some do not print 8-8  
Adjustment  
DEC computer  
special parallel port settings for 4-9  
Dimensions, equipment 2-4  
Display, operator 2-4  
Duty cycle 2-4  
Media Thickness (Separator) 3-4  
Adjustments  
E
feed ramp 5-6  
Electrical specifications 2-4  
Enter key 3-4  
Envelope  
media thickness 5-7  
printhead position 5-8  
separator gap 5-2  
side guides 5-5  
upper exit rollers 5-9  
Advanced setup options 6-5  
Fanning 5-6  
Envelope Designer Plus  
sample layout B-3  
Environmental requirements 2-4, 2-6  
Extra lines print 8-8  
B
Bands  
F
printhead, alignment of B-2  
Barcode does not print 8-8  
Belt speed  
setting the 6-8  
Benefits of 1-2  
Blurry print 8-6  
Bulk ink cartridges  
switching from standard cartridges 7-5  
Features 1-2  
Feed  
gap incorrect 8-3  
rollers dirty 8-3  
sensor dirty 8-3  
Feed delay  
setting the 6-9  
Feed Ramp 3-2, 3-3  
Feed ramp  
C
adjustment 5-6  
Feed rollers  
ordering replacement 9-3  
replacing 7-10  
Feeding problems 8-3, 8-4  
Fixed-Head printers  
application notes B-2  
Cartridges, inkjet  
loading for the first time 7-3  
replacement 7-2  
Cleaning 7-2  
solvents 7-2  
Cleaning kit  
ordering 9-3  
Clipping  
warning against 2-2  
Color  
use of B-4  
Colors print incorrectly  
(wrong colors print) 8-9  
I-2  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
G
M
Ganging printheads B-3  
Garbage prints 8-8  
Maintenance  
cartridge, inkjet, replacement 7-2  
cleaning 7-2  
feed rollers, replacing 7-10  
"Ink Left" feature, setting the 7-3  
media sensor, cleaning 7-7  
printhead nozzles, purging 7-6  
printheads, cleaning the 7-6  
separator tips, replacing 7-8  
Media  
H
Hard drive  
space required 2-5  
Help, calling for 8-2  
I
Ink  
fanning 5-6  
ordering 9-3  
types available 9-3  
Ink cartridge  
ordering replacements 9-3  
Ink cartridges  
bulk  
installing 4-6  
Installing 4-4, 4-5  
safety 4-5  
out of specification 8-3  
thickness adjustment 5-6, 5-7  
thickness knob  
location of 5-7  
Media sensor  
cleaning 7-7  
Media Thickness Adjustment 3-4  
Menu 3-4  
Main 3-4  
Setup 3-4  
storing 4-5  
"Ink Left" feature  
setting the 7-3  
Installation  
Messages 3-5  
Printer Control Panel 3-5  
Multiple feeds 8-4  
bulk ink cartridge 4-6  
computer connections 4-8  
ink cartridges 4-4  
power connection 4-9  
side guides 4-4  
Intermittent feeds 8-3  
Inverted printing 6-10  
N
No barcode prints 8-8  
No print on media 8-5  
Noise level 2-4  
O
K
On Line Button 3-4  
On/Off switch 3-3  
Online  
ordering of supplies 9-3  
Operating conditions, environmental 2-4  
Operating systems supported 2-5  
Operator display 2-4  
Options  
Key  
Enter 3-4  
Minus 3-4  
Test Print 3-4  
L
Landscape mode  
selecting 6-5  
Language  
selecting (for print driver) 6-11  
Light print 8-6  
Location, choosing a 4-2  
ordering 9-3  
Options, available 2-5  
Options for your printer 9-3  
Ordering supplies and accessories 9-3  
Out of paper  
error 8-10  
Output area 3-3  
SV60970-OG Rev. A  
I-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Index  
Printhead  
bands B-2  
cleaning 7-6  
color cartridges 5-8  
ganging B-3  
head info 5-8  
locking knobs 5-8  
lowering 5-6  
nozzles, purging 7-6  
position 6-7  
position adjustment 5-8  
sliding 5-9  
Printing problems 8-4, 8-5  
Prints  
P
Paper jams 8-4  
Paper size  
selecting 6-6  
Paper Thickness Adjustment 3-4  
Parallel port 2-5  
Phone support 8-2  
Poor print quality 8-6, 8-7, 8-8  
Portrait mode  
selecting 6-5  
Power  
connection 4-9  
turning on 4-9  
Power panel 3-3  
Power problems 8-3  
Print  
garbage 8-8  
wrong/incomplete information 8-9  
R
blurry 8-6  
Colors 1-2  
Reset 3-4  
Ruler 5-4  
Ruler, dual purpose B-5  
slanted/skewed 8-6  
streaking/smearing 8-7  
too light 8-6  
Print driver  
accessing the 6-3  
feed delay 6-9  
S
Safety Notes 1-4, 1-5  
Separator 5-4  
locking lever 5-4  
Separator tips  
ordering 9-3  
replacing 7-8  
Side guides 8-3  
adjustment 5-5  
installing the 4-4  
Space between lines not uniform 8-6  
Specifications  
inverted printing 6-10  
language selection 6-11  
making DA900 the default 6-2  
paper size selection 6-6  
print quality settings 6-8  
printhead position  
fine adjustment 6-7  
Print quality  
settings for 6-8  
Printer  
computer requirements 2-5  
electrical 2-4  
characteristics B-5  
errors 8-10  
environmental requirements 2-4, 2-6  
media size 2-2  
fails to respond to software 8-4  
preferences 6-5  
media types 2-2  
performance 2-4  
printer output 2-3  
Spot color B-4  
properties window 6-4  
Printer Components, Location of 3-2, 3-3  
Feed Ramp 3-2  
Input Area 3-2, 3-3  
Interface Panel 3-2, 3-3  
Separators 3-2, 3-3  
Side Guides 3-2  
Stapling  
warning against 2-2  
Static electricity 8-3  
Supplies  
Printer Control Panel Messages 3-5  
ordering 9-3  
ordering by phone 9-3  
I-4  
SV60970-OG Rev. A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DA900 AddressRightPrinter  
Supplies and accessories 9-2  
Supply catalog  
requesting a 9-3  
W
W980 Stacker 2-5  
Weight 2-4  
T
White lines/streaks in print 8-7  
World Wide Web  
Pitney Bowes URL 8-2  
Wrong/incomplete information prints 8-8  
Technical support phone number  
1-800-537-2488 8-2  
Test page  
printing a 6-4  
Test Print 3-4  
Test Print Key 3-4  
Throughput, average 2-4  
Transport Door 3-3  
Troubleshooting  
address  
prints high or low 8-9  
prints off media 8-9  
prints upside down 8-9  
blurry print 8-6  
extra lines print 8-8  
feeding problems 8-3  
intermittent feeds 8-3  
multiple feeds 8-4  
no barcode 8-8  
no print on media 8-5  
paper jams 8-4  
poor print quality 8-6, 8-7, 8-8  
power problems 8-3  
print slanted/skewed 8-6  
print streaking/smearing 8-7  
print too light 8-6  
printing problems 8-4, 8-5  
prints garbage 8-8  
some addresses do not print 8-8  
space between lines not uniform 8-6  
static electricity 8-3  
white lines/streaks in print 8-7  
wrong colors print 8-9  
wrong/incomplete information prints 8-8  
U
Unprintable areas B-4  
Upper exit rollers  
adjustment 5-9  
URL  
for Pitney Bowes 8-2  
SV60970-OG Rev. A  
I-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
One Elmcroft Road  
Stamford, Connecticut 06926-0700  
www.pitneybowes.com  
Printed on recycled paper  
*SV60970-OGRevA*  
PB Form SV60970-OG Rev. A 9/02 © 2002 Pitney Bowes Inc. All rights reserved. Printed in USA.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Peavey Music Mixer xr600c User Manual
Peavey Stereo Amplifier IA 400 User Manual
Philips Carrying Case SJM3201 User Manual
Philips Digital Camera SIC4750 27 User Manual
Philips Handheld TV MPR975A101 User Manual
Philips Stereo Receiver C50 User Manual
Philips Stereo System SDV2790 User Manual
Philips TV VCR Combo 14PV358 User Manual
Planet Technology Switch WGSD 1020 User Manual
Poulan Snow Blower 428701 User Manual