Pella Window 81AK0101 User Manual

© 2011 Pella Corporation  
Part Number: 81AK0101  
INSTALLATION INSTRUCTION -  
NAIL FIN INSTALLATION AFTER WEATHER BARRIER AND  
FRAME SCREW OR CLIP INSTALLATION FOR REPLACEMENT  
ALUMINUM-CLAD EXTERIOR HINGED PATIO DOORS (PELLA® PROLINE AND DESIGNER SERIES®)  
ALUMINUM-CLAD EXTERIOR ENTRY DOORS (PELLA® AND ARCHITECT SERIES®)  
Please read thoroughly and understand completely all the steps in this instruction prior to  
beginning installation.  
Installation with Nail Fin follow steps 1, 2, 3, 4, 6, 7  
Replacement Installation Without Nail Fin  
follow steps 1, 2, 3, 5, 6, 7  
Important Safety Information:  
These instructions were developed and tested for use with typical wood frame wall construction  
in a wall system designed to manage water. These instructions are not to be used with any  
other construction method. Installation instructions for use with other construction methods,  
multiple units or bow and bay windows, may be obtained from Pella Corporation, a local Pella  
retailer or by visiting http://www.pella.com. Building designs, construction methods, building  
materials, and site conditions unique to your project may require an installation method  
different from these instructions and additional care. Determining the appropriate installation  
method is the responsibility of you, your architect or construction professional.  
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.  
Always read the Pella® Limited Warranty before purchasing or installing Pella  
products. By installing this product, you are acknowledging that this Limited  
Warranty is part of the terms of the sale. Failure to comply with all Pella installation  
and maintenance instructions may void your Pella product warranty. See Limited Warranty for  
complete details at http://warranty.pella.com.  
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ROUGH OPENING PREPARATION (continued):  
1
C. Cut the water resistive barrier.  
Water Resistive Barrier  
1st cut  
3rd cut  
4th cut:  
Make a 6" cut up from  
each top corner at a 45o  
angle to allow the water  
resistive barrier to be lapped  
over the fin at the head of  
the door.  
1C  
2nd cut  
Exterior  
D. Fold the water resistive barrier. Fold side flaps into the  
opening and staple to inside wall. Fold top flap up and  
temporarily fasten with flashing tape.  
1D  
FOR DOORS USING OPTIONAL SILL PAN GO TO STEP 1I.  
1"  
E. Apply sill flashing tape #1. Cut a piece of flashing tape 12"  
longer than the opening width. Apply at the bottom of the  
opening as shown (IE) so it overhangs 1" to the exterior.  
1E  
6"  
Note: The tape is cut 12" longer than the width so that it will  
extend 6" up each side of the opening.  
1/2"  
1/2"  
F. Tab the sill flashing tape and fold. Cut 1" wide tabs at each  
corner (1/2" from each side of the corner) (1F). Fold tape to  
the exterior and press firmly to adhere it to the water resistive  
barrier.  
1F  
G. Apply sill flashing tape #2. Cut a piece of flashing tape  
12" longer than the opening width. Apply at the bottom,  
overlapping tape #1 by at least 1". DO NOT allow the tape to  
extend past the interior face of the framing (1G).  
1"  
1G  
In-swing doors:  
If the wall depth is greater than 5", add a third piece of  
flashing tape. The flashing tape should come to within 1" of  
the interior face of the framing.  
Note: The flashing tape may not fully cover the framing  
members.  
H. Attach the aluminum sill support or wood blocking to the  
exterior of the box plate to support the edge of the door sill.  
Place the sill support flush with the subfloor.  
1H  
GO TO STEP 2  
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ROUGH OPENING PREPARATION (continued):  
1
Optional Sill Pan Instructions:  
I. Cut the sill pan to the width of the rough opening plus 2".  
Note: The 2" added onto the rough opening width is for a 1" bend on each end.  
J. Make a 1" cut in each fold at both end of the sill pan.  
Note: These cuts will allow the edges of the sill pan to be bent.  
Note: 4-5/8" wide for Out-Swing and In-Swing for 4-9/16" wall condition. For other  
wall conditions, measure wall depth and add 1/16".  
1J  
1"  
INTERIOR SILL P  
1"  
AN LIP  
V
ariable  
EXTERIOR SILL P  
AN LIP  
1"  
1"  
1K  
K. Cut 1" off each end  
of the interior sill  
pan lip.  
INTERIOR SILL P  
AN LIP  
EX  
TERIOR SILL P  
AN LIP  
1L  
INTERIOR SILL P  
AN LIP  
L. Bend each end of the  
sill pan upwards.  
EXTERIOR SILL P  
AN LIP  
1M  
M. Install the sill pan by sliding into  
place until the exterior sill pan lip is  
flush with the exterior of the rough  
opening.  
Exterior  
EXTERIOR SILL P  
Install flush  
AN LIP  
against exterior  
rough opening.  
N. Apply sill flashing tape. Cut a  
piece of flashing tape 2" longer  
than the opening width. Apply  
at the bottom of the opening,  
covering the exterior sill pan lip as  
shown.  
1N  
EXTERIOR SILL P  
Flashing T  
AN LIP  
ape  
W
eather Barrier  
Note: If applicable, apply spray  
adhesive to building felt prior to  
applying the flashing tape.  
3"  
3"  
1O  
O. Cut two 9" pieces of flashing tape with a 1-1/2" x  
9"  
9"  
9"  
3"tab at the bottom, on opposite corners as shown.  
1-1/2"  
1-1/2"  
3"  
P. Apply the tabbed 9" pieces of flashing tap.  
The tape is applied so 1-1/2" will cover the  
inside of the rough opening and lap over the  
side flange of the sill pan. The 1-1/2" x 3" tab  
laps over the bottom flashing tape as shown.  
1-1/2"  
Tabs  
1-1/2"  
Tabs  
1-1/2"  
1P  
1Q  
1"  
Side  
Flange  
1-1/2"  
Q. Cut two 6" pieces of flashing tape and  
9"  
9"  
apply to each side of the rough opening,  
overlapping the first piece by 1" and lapping  
the bottom over the side flange of the sill pan  
as shown.  
EXTERIOR SILL P  
EXTERIOR SILL P  
AN LIP  
AN LIP  
Flashing T  
ape  
Flashing T  
ape  
1-1/2"  
1-1/2"  
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ROUGH OPENING PREPARATION (continued):  
1
R. Cut a piece of flashing tape to the width of the opening. Install to the flanges of the sill  
pan and overlap the tape from step 1N by 1". If needed add a second or third piece of  
flashing tape until the sill pan is covered to the interior sill pan lip.  
Note: The purpose of this tape is to seal the sill screws when installing the door.  
S. Cut two pieces of flashing tape 1-1/2" x 6"  
and apply to the bottom corners of the opening  
1S  
by beginning in the corner of the sill pan, with  
3/4" of the tape applied to the sill pan and  
3/4" of the tape applied to the side flange. The  
remainder of the tape is to be at a 45 degree  
angle onto the exterior.  
1R  
INTERIOR SILL P  
AN LIP  
EXTERIOR
AN LIP  
1"  
T. Attach the aluminum sill support or wood  
blocking to the exterior of the box plate to  
support the edge of the door sill. Place the sill  
support flush with the subfloor.  
1T  
INTERIOR SILL P  
AN LIP  
PREPARE THE DOOR  
FOR INSTALLATION:  
2
TWO OR MORE PEOPLE WILL BE REQUIRED TO HANDLE THE PANEL AND FRAME  
SAFELY.  
A. Remove plastic wrap and cardboard packaging from door. Do not remove plastic  
shipping spacers. The shipping spacers will help keep the door square during  
installation. Do not unlock or open the door until it is fully fastened.  
Designer Series only: DO NOT cut the strap that goes from the lock holes to the sill of  
the door.  
Note: If grilles or hardware are removed from the door at this time, label them and  
store them in a protected area.  
B. For door without  
EnduraClad® brickmould:  
2B  
Fold out installation fin to 90°.  
Be careful not to remove or  
tear the fin corners.  
Note: If the fin corner is not  
at 90°, the door will not align  
correctly on the interior.  
Door with  
Brickmould  
Note: The nail fin on doors with brickmould and nail  
fin will come from the factory folded up.  
C. Doors using Installation Clips: Install  
installation clips. Place each clip so the lip  
is facing up and against the installation fin  
at the locations shown in the placement  
diagram. Secure each clip by driving a #6 x  
5/8" corrosion resistant screw through each  
of the outer two holes of the three holes  
shown.  
#6 x 5/8” corrosion  
resistant screws  
6“ from end  
Lip  
2C  
Note: If clips are to be bent; pre-bend before  
attaching to frame.  
Note: Bending clips after attaching to frame  
will bow the frame.  
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SETTING AND FASTENING THE DOOR:  
3
A. Place three 3/8" beads of sealant.  
Place the first beads sealant 1/2" in  
front of the base of the interior sill pan  
lip. This bead should also continue up  
the corner of the sill pan at each end,  
sealing the vertical joints of the sill  
pan legs. Continue the first bead up  
6" onto each jamb side of the rough  
opening. The second bead should be  
approximately 1/2" from the exterior  
1/2"  
1st Bead  
2nd Bead  
3A  
6"  
Leave a 2" break  
in center of pan  
INTERIOR SILL P  
AN LIP  
3rd Bead  
edge of the rough opening, running from jamb to jamb with  
a 2" break in the middle of the opening. Place a third sealant  
bead in the groove of the sill support from end to end or 1/4"  
from the exterior edge of the wood blocking.  
6”  
3A  
1
2
3
TWO OR MORE PEOPLE WILL BE REQUIRED FOR THE  
FOLLOWING STEPS:  
B. Designer Series® Patio Doors: Cut and remove the strap  
that runs from the door lock to the sill of the door.  
Applications  
without sill pan  
C. For doors with no lock/bore: remove the screws and  
3D
Exterior  
blocking from the head and sill.  
Caution: The door panels will swing freely  
D. Insert the door from the exterior of the building. DO NOT  
slide the bottom of the door into the opening. Sliding will  
damage the sealant lines. Place the bottom of the door at  
the bottom of the opening, then tilt the top into position.  
Center the door between the sides of the opening to  
allow clearance for shimming, and insert one roofing nail  
in the first hole from the corner on each end of the top  
nailing fin. These are used to hold the door in place while  
shimming it plumb and square.  
3E  
Exterior  
E. Plumb and square door. Place shims at each hinge and  
lock strike location between the door and the sides of the  
opening. Keep shims back 1/2" from the interior face of  
the door frame. Insert shims in other locations as needed  
starting up 6" from the bottom of the door to square it in  
the opening. Check for frame twist; confirm consistent  
weatherstrip compression around the perimeter of the  
door. Make sure the panels are even across the bottom.  
Note: On center latch double doors the lock strike will not  
be shimmed since it is located in the  
center of the unit. DO NOT over shim.  
Interior  
3F  
F. Check the interior reveal. Make sure  
the measurement from the interior face  
of the door to the interior face of the  
wall is equal at several points around  
the door.  
3F  
3E  
1
INCHES  
0
mm  
3E  
2
0
2
3
4
0
3
5
0
6
0
7
0
Note: If the dimensions are not equal,  
check to make sure the fins are folded  
out to 90° at all points.  
3E  
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SETTING AND FASTENING THE DOOR (continued):  
3
CLIP OR FRAME SCREW INSTALLATION, GO TO STEP 5I.  
G. Fasten the door to opening by  
driving 1-1/2” galvanized roofing nail  
into each pre-punched hole in the  
Exterior  
nailing fin.  
3G  
Note: Make sure the fin corner is lying  
as flat as possible  
H. Carefully open the door(s) and  
3I  
remove all shipping spacers.  
Note: Be sure to remove the spacers  
from the bottom edge of the door  
panel.  
Door with  
nail fin only  
Exterior  
3I  
Door with brickmould  
and nail fin  
Double Doors with Multipoint latch in center: Use the construction handle to operate  
the active door handle. Operate the flushbolts per the instructions on the label on  
the strike located on the astragal.  
I. Designer Series® Out-Swing: Install sill screws. Place a dab of sealant in each  
of the pre-drilled holes in the bottom of the unit (sill). Then insert a #8 x 2"  
corrosion resistant screw (provided) into each hole. For masonry floors us a 3/16"  
masonry screw in place of the provided screw, pilot drill per screw manufacturer’s  
recommendations.  
All other doors: Sill screws are not needed.  
For combinations (Multi-wide): Predrill frame at mullion ends 3" & 6" from each  
mullion joint and insert #10 x 3" corrosion resistant screws. For masonry applications,  
use 3/16" masonry screws.  
J. For Low Profile Sills: through each installation screw hole drill a 1/8" pilot; and install  
a #8 x 3" corrosion resistant screw (provided) into the pilot hole into the floor. For  
doors including a standard lock install tubs per instruction included with the sill strike  
package.  
Note: For concrete floors use masonry screws that are a minimum size of 3/16"  
diameter x 3" and pilot per manufacturer’s recommendations for the screw.  
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SETTING AND FASTENING THE DOOR (continued):  
3
K. Double Doors Only:  
Designer Series®: Place a dab of sealant into the center sill strike hole and install the  
#8 x 3" flat head corrosion resistant screw (provided) or a 3/16" masonry screw into the  
hole.  
ProLine®: Remove the screw from the sill strike located on the door sill, then place a  
dab of sealant into the sill strike hole and install the #8 x 3" flat head corrosion resistant  
screw (provided) or a 3/16" masonry screw into the hole.  
Entry Doors: Remove the two screws from the sill strike  
located on the door sill. Place a dab of sealant into the  
I
n
t
er  
ior  
center sill strike hole and install the #12 x 2-1/2" flat head  
corrosion resistant screws (provided) or 3/16" masonry  
screws into the hole.  
3L  
L. Double Doors Only: Shim between the frame and the  
rough opening at the head strike location and at every  
frame anchor hole location. Keep shims back 1/2" from  
interior face of the door frame.  
3K  
Designer Series: Install the #8 x 3" flat head corrosion  
resistant screws (provided) into the hole.  
ProLine: Remove the screw from the head strike located  
on the door head then install the #8 x 3" flat head  
corrosion resistant screws (provided) into the hole.  
Entry Doors: Remove the two screws from the head strike  
located on the door head. Install the #12 x 2-1/2" flat  
head corrosion resistant screws (provided) into the hole.  
Interior  
Note: For doors with pre-drilled installation holes in the  
head. If installation holes are present, drill 1/8" diameter  
pilot hole into the rough opening and install a #8 x 3"  
screw (provided).  
M. On each hinge, starting at the top drill an 1/8" pilot hole  
insert a corrosion resistant screw (#8 X 3” provided)  
into the open screw hole. Make sure the screw passes  
through the shims and into the structural framing.  
3M
N. Check door operation. Open and close the door to  
check for proper operation. Make sure the door will  
latch correctly.  
Note: If there are any problems with the operation,  
check to confirm the door frame is installed plumb, level  
and square. If the reveal between the door panel(s) and  
frame is not even, adjustments may be made:  
Doors without adjustable hinges: Plastic shims located  
behind the hinges may be removed to adjust the reveal  
between the door panel and door frame. Additional  
hinge shims may be added if required.  
Adjustable  
Hinge  
Non-Adjustable  
Hinge  
Note: Doors with adjustable hinges will have a (+)(-) on the door panel hinge leaf  
to indicate possible adjustments and doors without adjustable hinges do not have  
adjustment indicators.  
Adjustable hinges are not designed to make up for incorrect installation of a door frame.  
Before adjusting hinges, confirm the door is installed plumb, level and square.  
O. For Doors with adjustable hinges: The hinges can be used to move the panel side to  
side by moving all hinges in the same direction or the hinges can slightly rotate the panel  
by adjusting the hinges in opposite directions. Use a T20 Torx wrench for Entry Doors or  
a 1/8" Allen wrench for Designer Series doors to turn the center screw clockwise (+) to  
increase the space between the hinge side of the frame and door panel. Turn the center  
screws counter-clockwise (-) to decrease the space between the hinge side of the frame  
and the door panel .  
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SETTING AND FASTENING THE DOOR (continued):  
3
Note: Do not adjust the hinge with the top and bottom screws loose; this could force the  
hinge to adjust beyond its design capability which can cause the hinge to bind, damage  
the hinge and/or pull out the screws. A ¾ turn of the center screw provides approximately  
5/32" adjustment.  
P. Doors with a lock strike in the side (jamb) and without a sidelight on the lock side:  
Drill an 1/8" diameter x 2" deep pilot hole into the rough opening through the pre-drilled  
holes located in the frame as follows:  
P1. Door Frame Corner:  
Drill pilot holes through the pre-drilled hole located in the upper frame corner on the lock  
jamb side, approximately 8" from the top of the door frame head.  
P2. Doors with Multi-point Lock:  
Drill through the one pre-drilled hole located in each lock strike. (Pull back frame  
weatherstrip to locate open hole in strike).  
P3. Center Latch and Deadbolt Lock:  
Drill through the mounting hole locations. Insert a # 8 x 3" screw into the pilot holes  
making sure it passes through the shim and into the rough opening.  
Note: This step does not apply to center latching double doors.  
3P3  
3P1  
Head  
~ 8”  
3P2  
3P2  
J
a
m
b
Pull back weatherstrip to expose strike hole.  
INTEGRATING THE DOOR TO THE WATER  
RESISTIVE BARRIER:  
4
Flashing  
Tape  
Note: The flashing tape must be applied approximately  
1/2" onto the frame cladding at the jambs and head.  
Pre-folding the tape at 1/2" before removing the paper  
backing will make it easier to apply the tape correctly. If  
the siding is less than 1/2" thick, adjust the dimension of  
the fold so the exterior sealant line will cover the exterior  
edge of the tape.  
Exterior  
A. Apply side flashing tape. Cut two pieces of  
flashing tape 4" longer than the frame height of  
the door. Apply one piece 1/2" onto the frame  
cladding, over the nailing fin and onto the water  
resistive barrier on each side. The tape should  
extend 2" above the top of the door and 2" below  
the bottom of the door. Press the tape down firmly  
while folding down the excess tape at the top and  
bottom of the door.  
4A  
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INTEGRATING THE DOOR TO THE WATER  
RESISTIVE BARRIER (continued):  
4
B. Apply top flashing tape. Cut a piece of flashing  
tape long enough to go across the top of the door  
and extend at least 1" past the side flashing tape  
on both sides. Apply the tape 1/2" onto the frame  
cladding, over the top nailing fin as shown. Fold  
the overlapping tape down, and press all tape  
down firmly.  
4B  
Exterior  
1"  
4C  
C. Fold down top flap of  
Exterior  
water resistive barrier.  
4D  
D. Apply flashing tape to diagonal cuts. Cut pieces of flashing tape at least 1" longer  
than the diagonal cuts in the water resistive barrier. Apply the tape covering the  
entire diagonal cut in the water resistive barrier at both upper corners of the door.  
Note: Be sure to overlap the top corners.  
As required by local code (such as Florida product approval system),  
additional anchors may be required. Install them at this time.  
DOOR REPLACEMENT IN SIDING  
WITHOUT NAIL FIN:  
5
Head Flashing Instruction and Rough Opening Preparation  
Note: Pella Recommends and some codes require the use of a head drip flashing. If there  
is a functioning, existing flashing, proceed to step 5D.  
A. Prepare the head flashing by cutting it the same width  
as the j-channel/siding opening.  
HOUSE WRAP  
B. Pry the top (head) j-channel/siding away from the  
SIDING  
sheathing enough so the head flashing can be slid  
J-CHANNEL  
under the house wrap (if present).  
FLASHING TAPE  
C. Insert the head flashing behind the j-channel/  
siding and behind the house wrap (if present).  
HEAD FLASHING  
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DOOR REPLACEMENT IN SIDING  
WITHOUT NAIL FIN (continued):  
5
D. Clean the vinyl j-channel/trim and rough opening with isopropyl alcohol or  
window cleaner to make sure it is free of dirt and debris before proceeding.  
E. Place a 3/8" bead of sealant (or enough to cover  
HEAD  
AND  
JAMBS  
ONLY  
the area) between the j-channel and the rough  
opening at the head and jambs only. Tool the  
sealant with a putty knife to press the sealant into  
the opening.  
CAUTION: The cut fin may have sharp edges!  
5E  
PRESS  
F. Place a 3/8" bead of sealant at each corner of  
SEALANT  
the opening.  
INTO  
OPENING  
5F  
G. Starting at the top (head) of the opening, cut  
one piece of flashing tape 12" longer than the  
width of the rough opening. Place the flashing  
tape onto the j-channel edge, over the sealant  
and onto the rough opening surface and extend  
down the jambs 6".  
5G  
For Sill Preparation see steps 1E - 1T.  
FLASHING TAPE  
H. Cut two pieces of flashing  
tape 6" longer than the height  
of the opening. On one side  
(jamb) of the opening, start the  
tape in the upper corner and  
work down and onto the sill.  
Make sure the tape is applied  
from the j-channel edge over  
the sealant and onto the rough  
opening surface.  
PLACEMENT GUIDE  
HEAD TAPE  
JAMB TAPES  
5H  
SILL TAPES  
See steps 3A - 3F only for Setting the Door.  
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DOOR REPLACEMENT IN SIDING  
WITHOUT NAIL FIN (continued):  
5
Fastening Door to Opening  
I. After setting the door plumb level & square, secure the door to the opening. If using  
frame screw method then have two people hold the door upright and secure while a  
third person opens one panel and inserts a screw through the jamb 6" down from the top  
corner, then open the other panel and repeat on the opposite jamb. See below for pilot  
hole, screw size, & location details.  
ALTERNATE ANCHORING METHODS, CLIP AND SCREW PLACEMENT:  
DOUBLE OPERABLE  
SINGLE FIXED OR OPERABLE  
5I  
5I  
3"  
3"  
6"  
6"  
16" MAX  
O.C.  
16" MAX  
O.C.  
16" MAX  
O.C.  
16" MAX  
O.C.  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
5I  
5I  
5I  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
6"  
6"  
6"  
6"  
6"  
6"  
16" MAX  
O.C.  
16" MAX  
O.C.  
16" MAX  
O.C.  
6"  
6"  
6"  
6"  
6"  
16" MAX  
O.C.  
6"  
6"  
6"  
6"  
6"  
5I  
3"  
3"  
Vent Placement  
Fixed Placement  
Vent Placement  
Fixed Placement  
Fixed and Vent  
Placement  
Fixed Placement  
Vent Placement  
Out-Swing Screw Locations  
In-Swing Screw Locations  
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DOOR REPLACEMENT IN SIDING  
WITHOUT NAIL FIN (continued):  
5
Frame Screw Method:  
Note: If installing with installation clips, proceed to step P.  
J. Jambs: Drill and counter sink 3/16" diameter clearance holes through the door frame only  
and not into the rough opening at the locations shown on the diagrams.  
Note: Out-Swing Doors Only - If choosing to locate clearance  
holes through the frame to be concealed by door panel; remove  
frame weatherstrip and drill holes under the weatherstrip.  
5J  
K. Frame Head: Drill and counter sink 3/16" diameter clearance holes through the door  
frame head only and not into the rough opening at the locations shown on the diagrams.  
L. Threshold: Drill and counter sink 3/16" diameter clearance holes through the threshold  
but not into the rough opening at the locations shown on the diagrams  
M. Drill 1/8" x 1" deep pilot holes through the clearance holes and into the rough opening  
framing in the head, jambs and threshold of the unit frame.  
N. Secure the jambs and head of the door. Drive #10 x 3-1/2" corrosion resistant wood  
screws through the door frame and shim, into the rough framing. Drive the screws until  
snug but DO NOT over-tighten the screws. DO NOT bend or bow the unit frame.  
O. Secure the sill by driving #10 x 3-1/2" corrosion resistant wood screw through the  
threshold into the floor. For masonry applications use masonry screws a minimum of 3/16"  
diameter x 3" and pilot drill per screw manufacturer’s recommendations.  
Go back to 3H - 3P to complete fastening through hinges and strikes.  
Installation Clip Method:  
See Step 2C for Clip Application Details  
P. Fasten the door to the opening by driving  
two #8 x 1-1/4" corrosion resistant screws  
into the pre-punched holes in the clips.  
If the clips are bent and fastened to the  
interior stud/block, install the screws as  
close to the bend as possible.  
5P  
Note: DO NOT shim above the door. For  
masonry openings use two masonry screws  
that are a minimum size of 3/16" x 1-1/2"  
per clip. Pre-drill the masonry per screw  
manufacturer’s recommendations before  
attempting to drive the screws in.  
Go back to 3H - 3P to complete fastening through hinges and strikes.  
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INTERIOR SEAL:  
6
Caution: Ensure use of low pressure polyurethane window and door insulating foams  
and strictly follow the foam manufacturer’s recommendations for application. Use of  
high pressure foams or improper application of the foam may cause the door frame to  
bow and hinder operation.  
A. Add a sealant bead across the inner sill and 6" up  
Interior  
each jamb between the frame and rough opening.  
6B  
B. Apply insulating foam sealant. From the interior,  
insert the nozzle of the applicator into the space  
between the door and the rough opening  
approximately 1" past the edge of the frame  
(and past the jamb extensions) and apply a  
1" deep bead of foam. This will allow room  
for expansion of the foam and will minimize  
squeeze out. Apply sealant across the interior  
surface of the shims to create a continuous seal.  
Follow foam manufacturer's instructions.  
6A  
6"  
Note: DO NOT place any foam between jamb  
extensions and the rough opening.  
C. Check the door operation by opening and  
closing the door.  
Note: If the door does not operate correctly,  
check to make sure it is still plumb, level, square  
and that the sides are not bowed. If adjustments  
are required, remove the foam with a serrated  
knife. Adjust the shims, and reapply the insulating  
foam sealant.  
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SEALING THE DOOR TO THE  
EXTERIOR WALL CLADDING  
7
When applying siding, brick veneer or other exterior finish material, leave adequate  
space between the door frame and the material for sealant. Refer to the illustration that  
corresponds to your finish material.  
Note: The sealant details shown are standard recommendations from the sealant  
industry. Contact your sealant supplier for recommendations and instructions for these  
and any other applications.  
VINYL/STEEL  
BRICK  
WOOD  
SIDING  
WITH  
Backer Rod  
and Sealant  
typical  
Backer Rod  
and Sealant  
typical  
Backer Rod  
and Sealant  
typical  
SIDING  
VENEER  
TRIM  
3/8"  
3/8"  
Clearance  
Clearance  
Accessory  
Groove  
3/8"  
Clearance  
Accessory  
Groove  
Accessory  
Groove  
Insulating  
Foam  
Insulating  
Foam  
Insulating  
Foam  
Perimeter Sealant  
must extend to  
room side of  
Perimeter Sealant  
must extend to  
room side of  
Perimeter Sealant  
must extend to  
room side of  
Accessory Groove.  
3/8"  
Accessory Groove.  
3/8"  
Accessory Groove.  
3/8"  
3/8"  
Min.  
3/8"  
Min.  
3/8"  
Min.  
WOOD  
SIDING  
WITH  
TRIM  
STUCCO  
Backer Rod  
and Sealant  
typical  
Backer Rod and  
Sealant typical  
3/8"  
3/8" Clearance  
Accessory  
Groove  
Clearance  
Accessory  
Groove  
Insulating  
Foam  
Insulating  
Foam  
Perimeter Sealant  
must extend to  
roomside of  
Perimeter Sealant  
must extend to  
room side of  
3/8"  
Accessory Groove.  
3/8"  
Accessory Groove.  
3/8"  
Min.  
3/8"  
Min.  
A. Insert backer rod into the space around the door  
so there is approximately 3/8" to 1/2" clearance  
between the backer rod and the exterior face of  
the door.  
Note: Backer rod adds shape and depth for the  
sealant line.  
B. Apply a bead of high quality exterior grade  
sealant to the entire perimeter of the door.  
7A
7B  
C. Shape, tool and clean excess sealant. When  
finished, the sealant should be the shape of an  
hourglass.  
Note:For doors with sill pan, seal between door  
and sill pan and 6" up jambs. Create a continuous  
seal between the insulating foam and sealant.  
D. Remove plastic guards at the base of the door  
frame once construction is complete.  
E. Install the hardware. Refer to the instructions  
included in the hardware box.  
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INTERIOR FINISHING  
If products cannot be finished immediately, cover with clear plastic to protect from dirt, damage  
and moisture. Remove any construction residue before finishing. Sand all wood surfaces lightly  
with 180 grit or finer sandpaper. DO NOT use steel wool. BE CAREFUL NOT TO SCRATCH THE  
GLASS. Remove sanding dust.  
Pella products must be finished per the below instructions; failure to follow these instructions voids  
the Limited Warranty.  
FINISHING INSTRUCTIONS  
Paint or finish immediately after installation.  
Note: DO NOT paint, stain or finish weatherstrip or vinyl parts! If paint, stain or finish gets on the  
weatherstripping, wipe it off immediately with a damp cloth. To maintain proper performance, do  
not remove weatherstrip, foam corner seal wedges or gaskets. Air and water leakage may result  
if these factory-installed items are removed. After finishing, allow doors to dry completely before  
closing them. Pella will not be responsible for finishing imperfections. The use of unapproved  
finishes, solvents or cleaning chemicals may cause adverse reactions with door materials. Pella will  
not be responsible for problems caused by the use fo unapproved materials. If in doubt, contact  
your local retailer or representative.  
Use of inappropriate finishes, solvents, brickwash or cleaning chemicals will cause adverse actions  
with window and door materials and voids the Limited Warranty.  
Care and maintenance information is available in the Pella Owner's Manual. You can obtain an  
owner's manual by contacting your local Pella retailer. This information is also available on www.  
pella.com.  
Factory Prefinished Panels: A door panel that has been prefinished with stain or paint from the  
factory requires no additional finishing. Clean the surface with mild soap and water. DO NOT use  
abrasives. DO NOT scrape or use tools that might damage the surface.  
Clad Exterior Frame: The exterior frame is protected by aluminum cladding with our tough  
EnduraClad® baked-on-factory finish that needs no painting. Clean this surface with mild soap and  
water. DO NOT use abrasives. DO NOT scrape or use tools that might damage the surface.  
Panel Cleaning and Prep Instructions for Unfinished or Primed Panels: Dry wipe dust from  
doors gently. Examine door for possible smudges or fingerprints made from normal handling or  
construction. To remove smudges, lightly wipe surface with warm water. DO NOT sand surface of  
fiberglass panel. Scuff sand with light grade sand paper or abrasive pad (220 grit or higher). Rinse  
surface with mineral spirits for fiberglass panels and warm water for steel panels. Let door and  
sidelight surfaces dry completely before applying finish. Finish the door panels as soon as possible  
after installation.  
Staining fiberglass panels or unfinished interior frame members: Fiberglass door and sidelight  
panels may be stained with a gel stain if a wood look is desired. Pella offers stain kits in a variety  
of colors. Apply and finish per the stain kit manufacturer's instruction. Ensure that all exposed  
panel edges are finished to minimize the chance of damage. Unprimed interior frame parts  
may be stained with wood stains and should be finished with a minimum of two coats of a clear  
polyurethane finish. DO NOT bridge the top coat between the outer edge of the glazing frame  
and the door panel.  
Note: The fiberglass base color tone will vary. This variance is normal and will not impact the stain  
color of the door.  
Painting Instructions: Wood door frame exteriors, premium steel door panels and sidelights are  
factory primed. If a paint finish is desired, finish the parts with two coats of a 100% latex paint  
that has a good blocking resistance. On units with glass, do not bridge paint between the outer  
edges of the glazing frame and the door panel. On fiberglass products, brush the paint in the  
same direction as the simulated wood grain. Ensure that all exposed panel edges are finished to  
minimize the change of panel damage.  
Failure to use the correct type of finish may result in a door that sticks shut. Ask a qualified paint  
professional to specify a product with good blocking resistance.  
On patio doors: It is optional to paint, stain or finish the vertical and horizontal panel edges.  
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EXTERIOR FINISHING  
The exterior frame and sash are protected by aluminum cladding with a Pella EnduraClad® or  
EnduraClad Plus baked-on factory finish that needs no painting. Clean this surface with mild  
soap and water. Stubborn stains and deposits may be removed with mineral spirits. DO NOT use  
abrasives. DO NOT scrape or use tools that might damage the surface.  
Use of inappropriate finishes, solvents, brickwash or cleaning chemicals will cause adverse  
reactions with window and door materials and voids the Limited Warranty.  
CARE AND MAINTENANCE  
Care and maintenance information is available in the Pella Owner’s Manual. You can obtain an  
owner’s manual by contacting your local Pella retailer. This information is also available at www.  
pella.com.  
IMPORTANT NOTICE  
Because all construction must anticipate some water infiltration, it is important that the wall system  
be designed and constructed to properly manage moisture. Pella Corporation is not responsible  
for claims or damages caused by anticipated and unanticipated water infiltration; deficiencies in  
building design, construction and maintenance; failure to install Pella® products in accordance  
with Pella installation instructions; or the use of Pella products in wall systems which do not allow  
for proper management of moisture within the wall systems. The determination of the suitability of  
all building components, including the use of Pella products, as well as the design and installation  
of flashing and sealing systems are the responsibility of the Buyer or User, the architect, contractor,  
installer, or other construction professional and are not the responsibility of Pella.  
Pella products should not be used in barrier wall systems which do not allow for proper  
management of moisture within the wall systems, such as barrier Exterior Insulation and Finish  
Systems, (EIFS) (also known as synthetic stucco) or other non-water managed systems. Except  
in the states of California, New Mexico, Arizona, Nevada, Utah, and Colorado, Pella makes no  
warranty of any kind and assumes no responsibility for Pella windows and doors installed in  
barrier wall systems. In the states listed above, the installation of Pella products in barrier wall or  
similar systems must be in accordance with Pella installation instructions.  
Product modifications that are not approved by Pella Corporation will void the Limited Warranty.  
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TROUBLESHOOTING - Adjustable Strike Latching Issues  
Issue 1:  
Door is difficult  
Issue 2:  
Door needs to close  
to latch. Remove  
the strike and  
adjustable  
strike shim then  
reinstall the  
strike.  
more tightly against  
the weather-strip.  
Remove the strike  
and adjustable  
strike shim. Remove  
the tabs from the  
adjustable strike  
shim and install  
so that the thicker  
side is visible at  
the strike edge.  
Reinstall the strike.  
Adj. Strike Shim  
(end view)  
Factory  
installed  
side  
Side to be  
used in  
Issue 2  
TABS  
Adjustable strike shim  
(side view)  
Strike  
(front view)  
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