Pella Door 818K0100 User Manual

©2011 Pella Corporation  
Part Number: 818K0100  
INSTALLATION INSTRUCTION - INSTRUCCIONES DE INSTALACION  
WOOD HINGED PATIO DOOR – (INCLUDES – STANDARD,  
PERFORMANCE UPGRADE AND HURRICANESHEILD® IMPACT  
RESISTANT IN-SWING, OUT-SWING)  
Instrucciones enspañol en el reverso.  
Important Safety Information:  
Pella® HurricaneShield® Products have been tested in accordance with the large missile impact  
testing requirements have been certified to meet those requirements. Check with the individual  
(building owner, architect, contractor, installer and/or consumer) responsible for the project in  
addition to local building code officials to determine if these products comply with local codes.  
Pella HurricaneShield Products are neither hurricane proof nor are they shatter proof. Severe wind  
and rain may produce temporary conditions which exceed product performance standards. When  
these units are subjected to intense storms or extreme conditions, which exceed the intended  
design pressures, air, water and flying debris infiltration may occur.  
These instructions were developed and tested for use with typical wood frame wall construction  
in a wall system designed to manage water. These instructions are not to be used with any  
other construction method. Installation instructions for use with other construction methods,  
multiple units or bow and bay windows, may be obtained from Pella Corporation or a local Pella  
retailer, or by visiting http://www.pella.com. Building designs, construction methods, building  
materials, and site conditions unique to your project may require an installation method different  
from these instructions and additional care. Determining the appropriate installation method is the  
responsibility of you, your architect, or construction professional.  
IMPORTANT NOTICE: To achieve maximum door performance, the performance upgrade  
installation may be required. Additional performance information may be obtained from your  
Pella retailer of www.pella.com. All HurricaneShield doors are required to use the Performance  
Upgrade Installation steps contained within this instruction.  
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.  
Aluminum Head Flashing  
Top Flashing Tape  
Water Resistive Barrier  
Sheathing  
Corner  
Flashing  
Tapes  
Framing  
Flashing Tape  
Sill Support  
Optional Sill Pan  
Always read the Pella® Limited Warranty before purchasing or installing Pella  
products. By installing this product, you are acknowledging that this Limited  
Warranty is part of the terms of the sale. Failure to comply with all Pella installation and  
maintenance instructions may void your Pella product warranty. See Limited Warranty for  
complete details at http://warranty.pella.com.  
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1ROUGH OPENING PREPARATION  
A. Confirm the opening is plumb and level.  
Note: It is critical that the bottom is level.  
Interior  
1A  
B. Confirm the door will fit the opening. Measure  
all four sides of the opening to make sure it is 3/4"  
larger than the door in width and 1/2" larger in height.  
Measure the width at the top, bottom, and center.  
Measure the height at the far left side, the far right  
side, and in the center.  
Interior  
Note: 1-1/2" or more of solid wood blocking is  
required around the perimeter of the opening.  
Fix any problems with the rough opening before  
proceeding.  
1B  
C. Cut the water resistive barrier.  
8BUFSꢁ3FTJTUJWFꢁ#BSSJFS  
ꢇTUꢁDVU  
Exterior  
ꢉSEꢁDVU  
ꢀUIꢁDVUꢂꢁ  
.BLFꢁBꢁꢃꢄꢁDVUꢁVQꢁGSPNꢁ  
FBDIꢁUPQꢁDPSOFSꢁBUꢁBꢁꢀꢅPꢁ  
BOHMFꢁUPꢁBMMPXꢁUIFꢁXBUFSꢁ  
SFTJTUJWFꢁCBSSJFSꢁUPꢁCFꢁMBQQFEꢁ  
PWFSꢁUIFꢁmOꢁBUꢁUIFꢁIFBEꢁPGꢁ  
UIFꢁEPPSꢁ  
1D  
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ꢈOEꢁDVU  
D. Fold the water resistive barrier. Fold side flaps into the  
opening and staple to inside wall. Fold top flap up and  
temporarily fasten with flashing tape.  
For Doors Using Optional Sill Pan Go To Step 1I.  
E. Apply sill flashing tape #1. Cut a piece of flashing tape 12"  
1"  
longer than the opening width. Apply at the bottom of the  
opening as shown (1E) so it overhangs 1" to the exterior.  
1E  
6"  
Note: The tape is cut 12" longer than the width so that it  
will extend 6" up each side of the opening.  
1/2"  
1/2"  
F. Tab the sill flashing tape and fold. Cut 1" wide tabs at  
1F  
each corner (1/2" from each side of corner) (1F). Fold tape  
to the exterior and press firmly to adhere it to the water  
resistive barrier.  
ꢀꢁ  
G. Apply sill flashing tape #2. Cut a piece of flashing tape  
12" longer than the opening width. Apply at the bottom,  
overlapping tape #1 by at least 1". DO NOT allow the tape to  
extend past the interior face of the framing (1G).  
£ꢀ  
In-swing doors: If the wall depth is greater than 5", add a  
third piece of flashing tape. The flashing tape should come to  
within 1" of the interior face of the framing.  
Note: The flashing tape may not fully cover the  
framing members.  
1H  
H. Attach the aluminum sill support or wood blocking to the  
exterior of the box plate to support the edge of the door sill.  
Place the sill support flush with the subfloor.  
GO TO STEP 2  
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Optional Sill Pan Instructions.  
I. Cut the sill pan to the width of the rough opening plus 2".  
Note: The 2" added onto the rough opening width is for a 1" bend on each end.  
J. Make a 1" cut in each fold at both ends of the sill pan.  
Note: These cuts will allow the edges of the sill pan to be bent.  
Note: 4-5/8" wide for Out-swing and In-swing for 4-9/16" wall condition. For  
other wall conditions; measure wall depth and add 1/16".  
1J  
1"  
INTERIOR SILL P  
1"  
AN LIP  
V
ariable  
EXTERIOR SILL P  
AN LIP  
1"  
ꢀꢁ  
K. Cut 1" off each end of the  
1K  
*/5&3*03ꢂ4*--ꢂ1  
interior sill pan lip.  
"/ꢂ-*1  
&95&3*03ꢂ4*--ꢂ1  
"/ꢂ-*1  
L. Bend each end of the center  
1L  
panel up.  
*/5&3*03ꢂ4*--ꢂ1  
"/ꢂ-*1  
&95&3*03ꢂ4*--ꢂ1  
"/ꢂ-*1  
M. Install the sill pan by sliding  
into place until the exterior sill  
pan lip is flush with the exterior  
of the rough opening.  
1M  
Exterior  
EXTERIOR SILL P  
Install flush  
AN LIP  
N. Apply sill flashing tape. Cut a piece  
against exterior  
rough opening.  
of flashing tape 2" longer than the  
opening width. Apply at the bottom of the  
opening, covering the exterior sill pan lip  
as shown.  
Note: If applicable, apply spray  
adhesive to building felt prior to  
applying the flashing tape.  
1N  
EXTERIOR SILL P  
Flashing T  
AN LIP  
ape  
W
eather Barrier  
3"  
3"  
O. Cut two 9" pieces of flashing tape with a 1" x 3"  
tab at the bottom, on opposite corners as shown.  
1O  
9"  
9"  
P. Apply the tabbed 9" pieces of flashing tape.  
The tape is applied so 2" will cover the inside of  
the rough opening and lap over the side flange  
of the sill pan. The 1" x 3" tab laps over the  
bottom flashing tape as shown.  
2"  
2"  
3"  
1" Tabs  
1" Tabs  
Q. Cut two 6" pieces of flashing tape and  
apply to each side of the rough opening,  
overlapping the first piece by 1" and  
lapping the bottom over the side flange of  
the sill pan as shown.  
1P  
1Q  
ꢀꢁ  
4JEF  
ꢄꢁ  
'MBOHF  
ꢃꢁ  
&95&3*03ꢂ4*--ꢂ1  
&95&3*03ꢂ4*--ꢂ1  
"/ꢂ-*1  
"/ꢂ-*1  
'MBTIJOHꢂ5  
BQF  
'MBTIJOHꢂ5  
BQF  
ꢀꢁ  
R. Cut a piece of flashing tape to the width of the opening. Install to the flanges of  
the sill pan and overlap the tape from step 1N by 1. If needed add a second or third  
piece of flashing tape until the sill pan is covered to the interior sill pan lip.  
Note: The purpose of this tape is to seal the sill screws when installing the door.  
S. Cut two pieces of flashing tape 1-1/2" x  
6" and apply to the bottom corners of the  
opening by beginning in the corner of the sill  
pan, with 3/4" of the tape applied to the sill  
pan and 3/4" of the tape applied to the side  
flange. The remainder of the tape is to be at a  
45 degree angle onto the exterior.  
1S  
1R  
INTERIOR SILL P  
AN LIP  
EXTERIOR
AN LIP  
1"  
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T. Attach the aluminum sill support or wood  
blocking to the exterior of the box plate to  
support the edge of the door sill. Place the  
sill support flush with the subfloor.  
1T  
INTERIOR SILL P  
AN LIP  
PREPARE THE DOOR FOR INSTALLATION  
TWO OR MORE PEOPLE WILL BE REQUIRED TO HANDLE THE PANEL AND  
FRAME SAFELY.  
2
A. Remove plastic wrap and cardboard packaging from door. Do not remove  
plastic shipping spacers. The shipping spacers will help keep the door square  
during installation. Do not unlock or open the door until it is fully fastened.  
Note: If grilles or hardware are removed from the door at this time, label them  
and store them in a protected area.  
Standard Brickmould Installation go to Step 3  
Applications for Performance Upgrade and HurricaneShield product requires  
additional clip installation or screw installation. Clip installation prep is included in  
Step 2B. Screw installation steps are included in Step 5.  
For HurricaneShield and Performance  
Upgrade Applications:  
DOUBLE OPERABLE  
SINGLE FIXED OR OPERABLE  
DIAGRAM FOR  
PLACEMENT OF  
2B  
2B  
FRAME SCREWS OR  
INSTALLATION CLIPS  
6"  
6"  
16" MAX  
O.C.  
16" MAX  
O.C.  
16" MAX  
O.C.  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
2B  
2B 2B  
2B  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
6"  
6"  
6"  
6"  
16" MAX  
O.C.  
16" MAX  
O.C.  
16" MAX  
O.C.  
6"  
6"  
6"  
6"  
6"  
6"  
5E  
5E  
Out-Swing Sill  
In-Swing Sill  
Screw  
Location  
Clearance Holes  
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#6 x 5/8” corrosion  
resistant screws  
B. Doors using Installation Clips:  
Install installation clips. Place each  
clip so the lip is facing up and against  
the brickmould at the locations  
shown in the placement diagram.  
Secure each clip by driving a #6  
x 5/8" corrosion resistant screw  
through each of the outer two holes  
of the three holes shown.  
6“ from end  
Lip  
2B  
Note: If clips are to be bent; pre-  
bend before attaching to frame.  
3 SETTING AND FASTENING THE DOOR  
A. Place three 3/8" beads of sealant. Place  
1st Bead  
the first bead of sealant 1/2" from the base  
of the interior sill pan lip. This bead should  
also continue up the corner of the sill pan  
at each end, sealing the vertical joints of  
the sill pan legs. Continue the first bead  
up 6" onto each jamb side of the rough  
opening. The second bead should be  
approximately 1/2" from the exterior edge  
of the rough opening, running from jamb  
to jamb with a 2" break in the middle of the  
opening. Place a third sealant bead in the  
groove of the sill support from end to end  
or 1/4" from the exterior edge of the wood  
blocking.  
3A  
2nd Bead  
6”  
Leave a 2" break  
in center of pan  
INTERIOR SILL P  
AN LIP  
3rd Bead  
6”  
3A  
1
2
3
Note: Sill sealant detail is the same for  
applications with and without optional sill pan.  
Applications without sill pan  
TWO OR MORE PEOPLE WILL BE REQUIRED FOR THE FOLLOWING STEPS.  
B. Cut and remove the strap that runs from the  
door lock to the sill of the door.  
3C  
&YUFSJPS  
C. Insert the door from the exterior of the building  
DO NOT slide the bottom of the door into the  
opening. Sliding will damage the sealant lines. Place  
the bottom of the door at the bottom of the opening  
with the door centered between the sides of the  
opening to allow for shimming, then tilt the top into  
position. Insert one 16d galvanized finishing nail at  
each upper corner of the brickmould. These are used  
to hold the door in place while shimming it plumb  
and square.  
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3D  
D. Plumb and square door. Place shims at each hinge  
and lock strike location between the door and the sides  
of the opening. Keep shims back 1/2" from interior  
face of the door frame. Insert shims in other locations  
as needed starting up 6" from the bottom of the door  
to square it in the opening. Make sure that the reveal  
around the door(s) is equal. On double doors, make  
sure that panels are even across the bottom.  
&YUFSJPS  
Note: On center latch double doors the lock strike  
will not be shimmed since it is located in the center  
of the unit. DO NOT over shim.  
E. Check the interior reveal. Make  
sure the measurement from the  
interior face of the door to the  
3E  
Interior  
interior face of the wall is equal  
at several points around the door.  
1
INCHES  
And the door is plumb in the  
mm 2  
0
2
5
3
3
0
4
0
0
6
0
7
0
opening. It may be necessary to  
shim between the wall and the  
brickmould to ensure the door is  
plum during the remainder of the  
installation steps.  
3D  
3D  
3D  
F. Fasten the door to opening  
by driving 16d galvanized  
finishing nails through the  
brickmould or flat casing 6"  
from each corner and not  
more than 10" on center.  
16d galvanized  
finishing nails  
Exterior  
3F  
3H  
G. Carefully open the door(s) and remove all  
shipping spacers.  
Note: Be sure to remove the spacers from  
the bottom edge of the door panel. Use the  
construction handle to operate both the active  
and passive door panels.  
Double door with Center Latch: Use the construction handle to operate both the  
active and passive door panels.  
H. For Out-Swing Standard Installation Applications Only: Install sill screws.  
Remove the threshold screws and insert a #8 x 3" stainless steel screw (provided)  
into each hole. For masonry floors use a 3/16 masonry screw in place of the  
provided screw, pilot drill per screw manufacturer’s recommendations.  
Note: On In-Swing Door Standard Installation, sill screws are not needed.  
SILL SCREWS FOR ARCHITECT SERIES PERFORMANCE UPGRADE AND  
DOORS WITH HURRICANESHIELD IMPACT-RESISTANT GLASS ARE  
INSTALLED IN STEP 5.  
I. For Low Profile Sills through each installation screw hole drill a 1/8" pilot; and  
install a #8 x 3" corrosion resistant screw (provided) into the pilot hole into the floor.  
For doors including a standard lock install tubs per instruction included with the sill  
strike package.  
Note: For concrete floors use masonry screws that are a minimum size of 3/16"  
diameter x 2" and pilot per manufacturer’s recommendations for the screw.  
J. Remove sill strike screws from the sill strike located on the door sill. Place a dab  
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of sealant into the three sill strike holes and install the three # 8 x 3" flat head stainless  
steel screws (provided) into the holes.  
K. Shim between the frame and the rough opening at the head strike location and  
at every frame anchor hole location.  
Remove and replace head strike screws  
Interior  
with three #8 x 3" corrosion resistant screws  
(provided) through the head strike, door  
frame, shims and into the rough opening.  
3K  
Note: For doors with no head strike check  
head for pre-drilled installation holes. If  
installation holes are present drill 1/8"  
pilot in each installation hole and install a  
#8 x 3" screw (provided).  
3J  
L. On each hinge, starting at the top, insert  
a corrosion resistant screw (#12 x 2-1/2" for  
out-swing or #8 x 3" for in-swing; provided)  
Interior  
into the open screw hole. Make sure the  
screw passes through the shims and into the  
structural framing.  
3L  
M. Check door operation. Open and close  
the door to check for proper operation.  
Make sure the door will latch correctly.  
Note: If there are any problems with  
the operation, check to confirm the  
door frame is installed plumb, level  
and square. If the reveal between the  
door panel(s) and frame is not even,  
adjustments may be made:  
Doors WITHOUT adjustable hinges:  
Plastic shims located behind the hinges  
may be removed to adjust the reveal  
between the door panel and door frame.  
Additional hinge shims may be added  
if required.  
Adjustable  
Hinge  
Non-Adjustable  
Hinge  
Note: Doors with adjustable hinges will have a (+)(-) on the door panel hinge  
leaf to indicate possible adjustments and doors without adjustable hinges  
do not have adjustment indicators.  
Adjustable hinges are not designed to make up for failure to install the door  
frame correctly. Before adjusting hinges, confirm the door is installed plumb,  
level and square.  
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N. For Doors with adjustable hinges: The hinges can be used to move the panel side  
to side by moving all hinges in the same direction or the hinges can slightly rotate the  
panel by adjusting the hinges in opposite directions. Use a T20 Torx wrench to turn  
the center screw clockwise (+) to increase the space between the hinge side of the  
frame and door panel. Turn the center screws counter-clockwise (-) to decrease the  
space between the hinge side of the frame and the door panel .  
Note: Do not adjust the hinge with the top and bottom screws loose; this could  
force the hinge to adjust beyond its design capability which can cause the hinge  
to bind, damage the hinge and/or pull out the screws. A 3/4 turn of the center  
screw provides approximately 5/32" adjustment.  
O. On doors with a lock strike in the  
3O  
side, drill a 1/8" diameter x 2" deep  
pilot hole into the rough opening  
through the two pre-drilled holes in  
the frame. One pre-drilled frame hole  
is located in the center lock strike  
hole and the other is the upper frame  
corner installation hole approximately  
8" from the top of the door frame  
head. Insert a #8 x 3" screw (provided)  
into the pilot hole making sure it  
passes through the shim and into the  
rough opening framing.  
Head  
~8”  
3O  
*
A
M
B
Note: This step does not apply to  
center latching double doors.  
INTEGRATING THE DOOR TO THE  
&YUFSJPS  
4WATER RESISTIVE BARRIER  
A. Apply a corner bead of sealant at the point  
where the brickmould or flat casing contacts  
the wall along the head and jambs. Also apply  
a bead of sealant at each end of the head  
brickmould.  
4A  
B. Install the head flashing.  
C. Apply a piece of flashing tape  
)FBEꢂnBTIJOH  
over the head flashing as shown.  
4B  
'MBTIJOHꢂUBQF  
)FBEꢂnBTIJOH  
D. Fold down the top flap of the  
4FBMBOU  
water resistive barrier. Cut  
the water resistive barrier so it  
covers the vertical leg of the  
head flashing, however does not  
lap onto the horizontal leg of the  
4C  
head flashing.  
4D
E. Apply flashing tape to the  
diagonal cuts. Cut two pieces of  
flashing tape at least 1" longer  
than the diagonal cuts in the  
water resistive barrier. Apply the  
tape covering the entire diagonal  
cut in the water resistive barrier  
at both upper corners of the  
brickmould/flat casing.  
&YUFSJPS  
4E  
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INSTALL THE PERFORMANCE UPGRADE  
5OR HURRICANESHIELD FASTENERS  
In-Swing  
6" 16" MAX O.C. 6" 6" 16" MAX O.C. 6"  
Frame Screw Method:  
5A  
Note: If installing with installation clips,  
proceed to Step E.  
A. Jambs:  
Clearance  
Hole  
Clearance  
Hole  
Out-swing: On the room side of the jamb;  
drill and counter-sink 13/64" deep diameter  
clearance holes through the door frame  
only and not into the rough opening in the  
locations shown. (See Out-Swing diagram in  
lower right).  
Location  
Location  
Clearance  
Hole  
Location  
Clearance  
Hole  
Location  
In-swing: Open door panels; drill and  
counter-sink 13/64" deep diameter clearance  
holes through the door frame only and not  
into the rough opening in the locations shown.  
(On hinge jambs; clearance hole locations are  
centered between hinges).  
6" 16" MAX O.C. 6" 6" 16" MAX O.C. 6"  
INTERIOR  
INTERIOR  
Out-Swing  
Drill 13/64" clearance holes  
through the frame  
Hinge Jambs: See  
5A  
(5A) In-Swing diagram  
(upper right). Fixed and  
Lock jambs diagram for  
placement of threshold  
EXTERIOR  
EXTERIOR  
screws and installation  
clips (see out-swing  
diagram in lower right).  
INTERIOR  
In-Swing  
INTERIOR  
Vent  
Placement  
Vent  
Placement  
Fixed  
Placement  
Drill 13/64"  
clearance holes  
through the frame  
Fixed  
Placement  
5A  
EXTERIOR  
EXTERIOR  
B. Drill 13/64" deep clearance holes through the door frame head only and not into  
the rough opening in the locations shown.  
C. Drill 1/8" x 1" deep pilot holes through the clearance holes and into the rough  
opening framing in the head, jambs, and threshold of the unit frame.  
Note: Be certain to shim between jambs and rough opening at all screw locations.  
OUT-SWING  
IN-SWING AND OUT-SWING  
DOUBLE OPERABLE  
SINGLE FIXED OR OPERABLE  
DIAGRAM FOR  
PLACEMENT OF  
FRAME SCREWS &  
INSTALLATION CLIPS  
5B  
5B  
6"  
6"  
16" MAX  
O.C.  
16" MAX  
O.C.  
16" MAX  
O.C.  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
6"  
Out-Swing Sill  
Out-Swing Sill  
In-Swing Sill  
5A  
5A 5A  
5A  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
16"  
MAX.  
O.C.  
Screw  
Location  
6"  
6"  
6"  
6"  
16" MAX  
O.C.  
16" MAX  
O.C.  
16" MAX  
O.C.  
6"  
6"  
6"  
6"  
6"  
6"  
5E  
5E  
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D. Secure the jambs and head of the door. Drive #10 x 3-1/2" corrosion resistant wood  
screws through the door frame and shim, into the rough framing. Drive the screws  
until snug but DO NOT over-tighten the screws. DO NOT bend or bow the unit frame.  
#10 x 3-1/2"  
corrosion resistant wood screw  
5D  
Drill 1/8” diameter pilot  
holes through the clearance  
hole in the frame.  
Out-Swing  
5C  
E. Drill 13/64" clearance holes through the threshold  
but not into the rough opening, at the locations shown in  
illustration on previous page (5E & 5G). Install # 10 x 3/1-2"  
corrosion resistant wood screws through the threshold into  
the floor. For Masonry applications use masonry screws that  
are a minimum size of 3/16" diameter x 3" and pilot drill per  
screw manufacturers’s recommendations.  
HEAD  
NOTE: Not required on In-swing Fixed doors.  
5E 5G  
SILL  
Installation Clip Method:  
F. Fasten the door to the opening by driving two #8 x 1-1/4” corrosion resistant  
screws into the pre-punched holes in the clips. If the clips are bent and fastened to  
the interior stud/block, install the screws as close to the bend as possible.  
Note: DO NOT shim above the door. For masonry openings use two masonry  
screws that are a minimum size of 3/16” x 1-1/2” per clip. Pre-drill the masonry  
per screw manufacturer’s recommendations before attempting to drive the  
screws in.  
Frame Screw and Installation Clip Methods:  
G. Drive #10 x 3-1/2” corrosion resistant wood screws through the holes in the  
threshold into the floor.  
Note: For concrete floors, use masonry screws that are a minimum size of 3/16”  
diameter x 3.  
5F  
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INTERIOR SEAL  
Caution: Ensure use of low pressure polyurethane window and door insulating  
foams and strictly follow the foam manufacturer’s recommendations for  
application. Use of high pressure foams or improper application of the foam may  
cause the door frame to bow and hinder operation.  
6
Interior  
A. Add a sealant bead across the inner sill and 6" up  
each jamb between the frame and rough opening.  
Note: If needed, first place backer rod between frame  
jamb and opening 6" up each jamb.  
6B  
B. Apply insulating foam sealant. From the interior, insert  
the nozzle of the applicator approximately 1" deep into  
the space between the door and the rough opening  
and apply a 1" deep bead of foam. This will allow room  
for expansion of the foam and will minimize squeeze  
out. Apply sealant across the interior surface of shims to create a  
continuous seal. For doors with jamb extensions installed, ensure the  
foam is places between the window frame and the rough opening,  
not between the jamb extension and the rough opening. Follow foam  
manufacturer's instructions.  
6A  
6"  
Note: It may be necessary to squeeze the end of the tube with pliers  
to insert it into the space between the door frame and the rough  
opening. DO NOT completely fill the space from the back of the fin to the  
interior face of the opening.  
C. Check the door operation by opening and closing the door.  
Note: If the door does not operate correctly, check to make sure it is still plumb,  
level, square and that the sides are not bowed. If adjustments are required,  
remove the foam with a serrated knife. Adjust the shims, and reapply the  
insulating foam sealant.  
SEALING THE DOOR TO THE  
7EXTERIOR WALL CLADDING  
When applying siding, brick veneer or other exterior finish material, leave adequate  
space between the door frame and the material for sealant. Refer to the illustration  
that corresponds to your finish material.  
Note: The sealant details shown are standard recommendations from the sealant  
industry. Contact your sealant supplier for recommendations and instructions for  
these and any other applications.  
VINYL/STEEL  
SIDING  
BRICK VENEER  
Backer Rod and  
Sealant typical  
Backer Rod and  
Sealant typical  
3/8" Clearance  
3/8" Clearance  
Insulating  
Foam  
Insulating  
Foam  
3/8"  
3/8"  
WOOD  
SIDING  
WOOD SIDING  
WITH TRIM  
Backer Rod and  
Sealant typical  
Sealant typical  
1/8" Clearance  
3/8" Clearance  
Insulating  
Foam  
Insulating  
Foam  
3/8"  
1/8"  
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A. Insert backer rod into the space around the  
door so there is at least a 1/2" clearance between  
the backer rod and the exterior face of the wall  
cladding and the brickmould or wood trim.  
Note: Backer rod adds shape and depth for the  
sealant line.  
B. Apply a bead of sealant to the entire perimeter  
of the door. At each end of the bottom of the  
door, insert sealant into the spaces between the  
bottom of door and the sill support and connect it  
to the perimeter sealant.  
7A  
C. Shape, tool and clean excess sealant. When  
finished, the sealant should be the shape of  
an hourglass.  
7B  
Note: This method creates a more flexible  
sealant line capable of expanding and  
contracting.  
D. Remove plastic guards at the base of  
the door once construction is complete.  
E. Install the hardware. Refer to the instructions  
included in the hardware box.  
INTERIOR FINISHING  
If products cannot be finished immediately, cover with clear plastic to protect from dirt,  
damage and moisture. Remove any construction residue before finishing. Sand all wood  
surfaces lightly with 180 grit or finer sandpaper. DO NOT use steel wool. BE CAREFUL  
NOT TO SCRATCH THE GLASS. Remove sanding dust.  
Pella products must be finished per the below instructions; failure to follow these  
instructions voids the Limited Warranty.  
On casement and awnings, it is optional to paint, stain or finish the vertical and  
horizontal sash edges.  
On single-hung and double-hung, do not paint, stain or finish the vertical sash edges,  
any finish on the vertical sash edges may cause the sash to stick; it is optional to  
paint, stain or finish the horizontal sash edges.  
On patio doors, it is optional to paint, stain or finish the vertical and horizontal  
panel edges.  
Note: To maintain proper product performance do not paint, finish or remove the  
weather-stripping, mohair dust pads, gaskets or vinyl parts. Air and water leakage  
will result if these parts are removed. After finishing, allow venting windows and  
doors to dry completely before closing them.  
Pella Corporation is not responsible for interior paint and stain finish imperfections  
for any product that is not factory-applied by Pella Corporation. Use of inappropriate  
finishes, solvents, brickwash, or cleaning chemicals will cause adverse reactions with  
window and door materials and voids Limited Warranty.  
For additional information on finishing see the Pella Owner’s Manual or go to  
EXTERIOR FINISHING  
Wood doors require painting immediately after installation. The factory applied primer  
is not intended for long term exterior exposure. Painting instructions are located in the  
Pella® Owners Manual. You can obtain an owner’s manual by contacting your local Pella  
retailer. This information is also available on www.pella.com. Please note that failure  
to finish your Pella door may void their warranty, and the Pella warranty does not cover  
problems associated with improper finishing.  
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CARE AND MAINTENANCE  
Care and maintenance information is available in the Pella Owner’s Manual. You can  
obtain an owner’s manual by contacting your local Pella retailer. This information is also  
available at www.pella.com.  
IMPORTANT NOTICE  
Because all construction must anticipate some water infiltration, it is important that  
the wall system be designed and constructed to properly manage moisture. Pella  
Corporation is not responsible for claims or damages caused by anticipated and  
unanticipated water infiltration; deficiencies in building design, construction and  
maintenance; failure to install Pella® products in accordance with Pella installation  
instructions; or the use of Pella products in wall systems which DO NOT allow for proper  
management of moisture within the wall systems. The determination of the suitability of  
all building components, including the use of Pella products, as well as the design and  
installation of flashing and sealing systems are the responsibility of the Buyer or User,  
the architect, contractor, installer, or other construction professional and are not the  
responsibility of Pella.  
Pella products should not be used in barrier wall systems which DO NOT allow for  
proper management of moisture within the wall systems, such as barrier Exterior  
Insulation and Finish Systems, (EIFS) (also known as synthetic stucco) or other non-water  
managed systems. Except in the states of California, New Mexico, Arizona, Nevada, Utah,  
and Colorado, Pella makes no warranty of any kind and assumes no responsibility  
for Pella windows and doors installed in barrier wall systems. In the states listed  
above, the installation of Pella products in barrier wall or similar systems must be  
in accordance with Pella installation instructions.  
Product modifications that are not approved by Pella Corporation will void the  
Limited Warranty.  
TROUBLESHOOTING - Adjustable Strike Latching Issues  
Issue 1:  
Door is difficult  
to latch. Remove  
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the strike and  
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adjustable strike  
shim then reinstall  
the strike.  
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Issue 2:  
5"#4  
Door needs to close  
more tightly against  
the weather-strip.  
Remove the strike  
and adjustable  
strike shim. Remove  
the tabs from the  
adjustable strike  
shim and install so  
that the thicker side  
is visible at the strike  
edge. Reinstall the  
strike.  
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4USJLF  
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