©2008 Pella Corporation
Part Number: 801V0101
INSTALLATION INSTRUCTION – INSTRUCCIONES DE INSTALACIÓN
FOR CLAD HINGED PATIO DOOR
PUERTA DE BISAGRA PARA PATIO
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
Door Top
Fin
Corner
Corner
Flashing
Tape
Nailing Fin
Top
Flashing
Tape
Corner
Water
Resistive
Barrier
Flashing
Tape
Side
Flashing
Tape
Sheathing
Framing
Optional
Nailing Fin
Side
Flashing
Tape
Sill Flashing Tape #1
Sill Support
Sill Flashing Tape #2
Door Bottom
Always read the Pella® Limited Warranty before purchasing or installing Pella
products. By installing this product, you are acknowledging that this Limited
Warranty is part of the terms of the sale. Failure to comply with all Pella installation and maintenance
instructions may void your Pella product warranty. See Limited Warranty for complete details at
Installation Instructions for Typical Wood Frame Construction.
These instructions were developed and tested for use with typical wood frame wall construction
in a wall system designed to manage water. These instructions are not to be used with any other
construction method. Installation instructions for use with other construction methods, multiple
units or bow and bay windows, may be obtained from Pella Corporation or a local Pella retailer,
and site conditions unique to your project may require an installation method different from
these instructions and additional care. Determining the appropriate installation method is the
responsibility of you, your architect, or construction professional.
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E. Apply sill flashing tape #1. Cut a piece of flashing tape 12" longer
than the opening width. Apply at the bottom of the opening as shown
(1E) so it overhangs 1" to the exterior.
1"
6"
1E
Note: The tape is cut 12" longer than the width so that it will
extend 6" up each side of the opening.
1/2"
1/2"
1F
F. Tab the sill flashing tape and fold. Cut 1" wide tabs at each corner
(1/2" from each side of corner) (1F). Fold tape to the exterior and
press firmly to adhere it to the water resistive barrier.
1"
1G
G. Apply sill flashing tape #2. Cut a piece of flashing tape 12" longer
than the opening width. Apply at the bottom, overlapping tape #1
by at least 1". Do not allow the tape to extend past the interior face
of the framing (1G).
H. Attach the aluminum sill support or wood blocking to the exterior
of the box plate to support the edge of the door sill. Place the sill
support flush with the subfloor.
1H
SETTING AND FASTENING THE DOOR
2
A. Remove plastic wrap and cardboard packaging from door. Do not remove plastic
shipping spacers. The shipping spacers will help keep the door square during installation.
DO NOT unlock or open the door until it is fully fastened.
Note: If screens, grilles or hardware are removed from the door at this time, label them
and store them in a protected area.
2B
B. Fold out installation fin to 90°. Be careful not to remove or tear
the fin corners.
Note: If the fin is not at 90°, the door will not line up correctly
on the interior.
2C
C. Place three 3/8" beads of sealant. The first bead should be
approximately 3/4" from the exterior of the rough opening, the
second bead should be placed so it is under the wood interior
threshold of the door. Placement will vary depending on wall
thickness and door type. Place a third bead of sealant in the groove of
the sill support or 1/4" from the exterior edge of the wood blocking.
2D
Ex
t
er
TWO OR MORE PEOPLE WILL BE REQUIRED
ior
FOR THE FOLLOWING STEPS.
D. Insert the door from the exterior of the building. DO NOT
slide the bottom of the door into the opening. Sliding will
damage the sealant lines. Place the bottom of the door at the
bottom of the opening, then tilt the top into position. Center
the door between the sides of the opening to allow clearance for
shimming, and insert one roofing nail in the first hole from the
corner on each end of the top nailing fin. These are used to hold
the door in place while shimming it plumb and square.
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E. Plumb and square door. Place shims at each hinge and lock
strike location between the door and the sides of the opening.
Insert shims in other locations as needed starting up 6" from
the bottom of the door to square it in the opening. Make sure
that the reveal around the door(s) is equal. On double doors,
make sure that panels are even across the bottom.
2E
Ex
t
er
ior
Note: DO NOT over shim.
F. Check the interior reveal. Make sure
the measurement from the interior face
of the door to the interior face of the
wall is equal at several points around
the door.
2F
1
INCHES
mm 2
I
n
t
er
2
5
0
3
0
ior
4
0
3
0
6
0
7
Note: If the dimensions are not
equal, check to make sure the fins
are folded out to 90° at all points.
0
2E
2E
2E
G. Fasten the door to opening by driving 2"
galvanized roofing nails into each pre-punched
hole in the nailing fin.
Ex
t
er
ior
Note: Make sure the fin corner is lying as
flat as possible.
2G
H. Carefully open the door(s) and remove all
shipping spacers.
Note: Be sure to remove the spacers from the bottom edge
of the door panel.
I. Insert and attach shims directly above the astragal
in the center of the unit.
J. Center hinge double doors only: On each
hinge, starting at the top, insert a 3" long screw
(provided) into the open screw hole. Make sure
that the screw passes through the shims and into
the structural framing.
I
n
t
er
ior
K. Check door operation. Open and close the
door to check for proper operation. Make sure
the door will latch correctly.
Note: If there are any problems with the
operation, recheck and adjust the reveal.
2J
Plastic shims located behind the hinges may be
removed to adjust the reveal between the door
panel and door frame. Additional hinge shims
may be added if required.
2L
L. Drill a 1/8" diameter x 2" deep pilot hole through the lock strike and into
the rough opening. Insert a #8 x 3" screw (provided) into pilot hole making
sure that it passes through the shim and into the stud.
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INTEGRATING THE DOOR TO THE
WATER RESISTIVE BARRIER
Note: The flashing tape must be applied approximately 1/2"
onto the frame cladding at the jambs and head. Pre-folding the
tape at 1/2" before removing the paper backing will make it
easier to apply the tape correctly. If the siding is less than 1/2"
thick, adjust the dimension of the fold so the exterior sealant
line will cover the exterior edge of the tape.
3
A. Apply side flashing tape. Cut two pieces of flashing tape
4" longer than the frame height of the door. Apply one
piece 1/2" onto the frame cladding, over the nailing fin
and onto the water resistive barrier. The tape should extend
2" above the top of the door and 2" below the bottom of
the door. Press the tape down firmly while folding down
the excess tape at the top and bottom of the door.
Ex
t
er
ior
3A
B. Apply top flashing tape. Cut a piece of flashing tape long
enough to go across the top of the door and extend at least
1" past the side flashing tape on both sides. Apply the tape
1/2" onto the frame cladding, over the top nailing fin as
shown. Fold the overlapping tape down, and press all tape
down firmly.
Ex
t
er
ior
Note: The top flashing tape must overlap the
side flashing tape to prevent water from getting
behind it.
3B
1"
C. Fold down top flap of water resistive barrier (3C).
3C
Ex
t
er
ior
D. Apply flashing tape to diagonal cuts. Cut pieces of
flashing tape at least 1" longer than the diagonal cuts
in the water resistive barrier. Apply the tape covering
the entire diagonal cut in the water resistive barrier
at both upper corners of the door.
3D
Note: Be sure to overlap the top corners (3D).
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INTERIOR SEAL
4
Caution: Ensure use of low pressure polyurethane window
and door insulating foams and strictly follow the foam
manufacturer’s recommendations for application. Use of
high pressure foams or improper application of the foam
may cause the door frame to bow and hinder operation.
I
n
t
er
ior
A. Apply insulating foam sealant. From the interior, insert
the nozzle of the applicator approximately 1" deep into
the space between the door and the rough opening and
apply a 1" deep bead of foam. This will allow room
for expansion of the foam and will minimize squeeze
out. If using insulating foam other than Great Stuff ™
Window and Door Insulation Foam by the Dow Chemical
Company, allow the foam to cure completely (usually 8 to 24 hours)
before proceeding to the next step.
4A
Note: DO NOT completely fill the space from the back of the fin to the interior face of the
opening.
B. Check the door operation by opening and closing the door.
Note: If the door does not operate correctly, check to make sure it is still plumb, level,
square and that the sides are not bowed. If adjustments are required, remove the foam
with a serrated knife. Adjust the shims, and reapply the insulating foam sealant.
SEALING THE DOOR TO THE EXTERIOR WALL CLADDING
5
When applying siding, brick veneer or other exterior finish material, leave adequate
space between the door frame and the material for sealant. Refer to the illustration that
corresponds to your finish material.
Note: The sealant details shown are standard recommendations from the sealant industry.
Contact your sealant supplier for recommendations and instructions for these and any
other applications.
VINYL/STEEL
SIDING
BRICK VENEER
Backer Rod and
Sealant typical
3/8" Clearance
Backer Rod and
Sealant typical
Accessory Groove
3/8" Clearance
Accessory Groove
Insulating
Foam
Perimeter Sealant
must extend to room
side of Accessory
Groove.
Insulating
Foam
Perimeter Sealant
must extend to room
side of Accessory
Groove.
3/8"
WOOD SIDING
WITH TRIM
3/8"
WOOD
SIDING
3/8"
Min.
Sealant typical
3/8"
Min.
3/8" Clearance
Sealant typical
Accessory Groove
1/8" Clearance
Accessory
Groove
Insulating
Foam
Perimeter Sealant
must extend to
room side of
Accessory
Insulating
Foam
Groove.
3/8"
1/8"
3/8"
Min.
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A. Install the hardware. Refer to the instructions included in
the hardware box.
B. Insert backer rod into the space around the door 3/8" to
1/2". This should provide at least a 3/8" clearance between
the backer rod and the exterior face of the door.
Note: Backer rod adds shape and depth for the
sealant line.
5B
C. Apply a bead of high quality exterior grade sealant
to the entire perimeter of the door. At each end of the
bottom of the door, insert sealant into the spaces between
the bottom of the door and the sill support and
connect it to the perimeter sealant.
D. Shape, tool and clean excess sealant. When finished,
5C
the sealant should be the shape of an hourglass.
Note: This method creates a more flexible sealant
line capable of expanding and contracting.
E. Remove plastic guards at the base of the door once
construction is complete.
INTERIOR FINISHING
If products cannot be finished immediately, cover with clear plastic to protect from dirt, damage
and moisture. Remove any construction residue before finishing. Sand all wood surfaces lightly
with 180 grit or finer sandpaper. DO NOT use steel wool. BE CAREFUL NOT TO SCRATCH
THE GLASS. Remove sanding dust.
Pella products must be finished per the below instructions; failure to follow these instructions
voids the Limited Warranty.
• On casement and awnings, it is optional to paint, stain or finish the vertical and horizontal
sash edges.
• On single-hung and double-hung, do not paint, stain or finish the vertical sash edges, any
finish on the vertical sash edges may cause the sash to stick; it is optional to paint, stain or
finish the horizontal sash edges.
• On patio doors, it is optional to paint, stain or finish the vertical and horizontal panel edges.
Note: To maintain proper product performance do not paint, finish or remove the weather-
stripping, mohair dust pads, gaskets or vinyl parts. Air and water leakage will result if these
parts are removed. After finishing, allow venting.
Pella Corporation is not responsible for interior paint and stain finish imperfections for any
product that is not factory-applied by Pella Corporation. Use of inappropriate finishes, solvents,
brickwash, or cleaning chemicals will cause adverse reactions with window and door materials
and voids the Limited Warranty.
For additional information on finishing see the Pella Owner’s Manual or go to www.pella.com.
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EXTERIOR FINISH
e exterior frame and sash are protected by aluminum cladding with our tough EnduraClad®
or EnduraClad Plus baked-on factory finish that needs no painting. Clean this surface with mild
soap and water. Stubborn stains and deposits may be removed with mineral spirits. DO NOT
use abrasives. DO NOT scrape or use tools that might damage the surface.
Use of inappropriate finishes, solvents, brickwash or cleaning chemicals will cause adverse
reactions with window and door materials and voids the Limited Warranty.
CARE AND MAINTENANCE
Care and maintenance information is available in the Pella Owner’s Manual. You can obtain
an owner’s manual by contacting your local Pella retailer. is information is also available
IMPORTANT NOTICE
Because all construction must anticipate some water infiltration, it is important that the wall
system be designed and constructed to properly manage moisture. Pella Corporation is not
responsible for claims or damages caused by anticipated and unanticipated water infiltration;
deficiencies in building design, construction and maintenance; failure to install Pella products in
accordance with Pella’s installation instructions; or the use of Pella products in wall systems which
do not allow for proper management of moisture within the wall systems. The determination of
the suitability of all building components, including the use of Pella products, as well as the design
and installation of flashing and sealing systems are the responsibility of the Buyer or User, the
architect, contractor, installer, or other construction professional and are not the responsibility
of Pella.
Pella products should not be used in barrier wall systems which do not allow for proper
management of moisture within the wall systems, such as barrier Exterior Insulation and Finish
Systems, (EIFS) (also known as synthetic stucco) or other non-water managed systems. Except
in the states of California, New Mexico, Arizona, Nevada, Utah, and Colorado, Pella makes no
warranty of any kind on and assumes no responsibility for Pella windows and doors installed
in barrier wall systems. In the states listed above, the installation of Pella Products in barrier
wall or similar systems must be in accordance with Pella’s installation instructions.
Product modifications that are not approved by Pella Corporation will void the Limited Warranty.
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