®
DD08 Series
Intercept®
Dome Drive
Installation/
Operation Manual
C416M-C (1/98)
U
®
L
LISTED
In North America and Canada: Tel (800) 289-9100 or FAX (800) 289-9150 • DataFAX (800) 289-9108
International Customers: Tel (1-559) 292-1981 or FAX (1-559) 348-1120 • DataFAX (1-559) 292-0435
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REVISION HISTORY
Manual #
C416M
Date
9/94
Comments
Original version.
C416M-A
6/95
Revised to incorporate exploded view diagram and
BOM changes as per ECO# 94-470; Incorporated white
“type E” back box availability; Included hardwire system
wiring diagram information.
6/23/95
9/20/95
Addendum. Changed back box wiring diagrams to show
2 A FUS2 fuse as per ECO# 95-063.
C416M-B
Manual revised to include new sound quieting model
information, updated hardwire system wiring diagram
and related list of materials.
1/23/96
8/16/96
8/23/96
Figure 14 updated to show new part AA and Section
7.2, Hardware List, revised to show new part AA.
Added complete assembly numbers for domes in
Section 7.1, Mechanical Parts List.
Figure 13 and 14 updated to show change in part location
per ECO# 96-158/96-158A. PARTS LIST (mechanical
PARTS LIST Section 7.1) Changed- items 37, 55.
C416M-C
1/98
Completely revised manual to reduce the number of
models and modify the installation instructions. Incorpo-
rated ECO# 97-155. Changed manual to new format and
manual pagination.
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1.0 GENERAL
1.1 IMPORTANT SAFEGUARDS AND WARNINGS
Prior to installation and use of this product, the following WARNINGS should be
observed.
1. Installation and servicing should only be done by Qualified Service Personnel
and conform to all Local codes.
2. Unless the unit is specifically marked as a NEMA Type 3, 3R, 3S, 4, 4X, 6, or
6P enclosure, it is designed for indoor use only and it must not be installed
where exposed to rain and moisture.
3. Only use replacement parts recommended by Pelco.
4. After replacement/repair of this unit’s electrical components, conduct a resis-
tance measurement between line and exposed parts to verify the exposed
parts have not been connected to line circuitry.
5. The installation method and materials should be capable of supporting four
(4) times the weight of the enclosure, pan/tilt, camera and lens combination.
The product and/or manual may bear the following marks:
This symbol indicates that dangerous voltage constituting a
risk of electric shock is present within this unit.
This symbol indicates that there are important operating and
maintenance instructions in the literature accompanying this
unit.
CAUTION:
RISK OF
ELECTRIC SHOCK.
DO NOT OPEN.
CAUTION:
TO REDUCE THE RISK OF ELECTRICAL SHOCK,
DO NOT REMOVE COVER. NO USER-
SERVICEABLE PARTS INSIDE. REFER SERVICING
TO QUALIFIED SERVICE PERSONNEL.
Please thoroughly familiarize yourself with the information
in this manual prior to installation and operation.
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1.2 UNPACKING INSTRUCTIONS
Unpack and inspect all parts carefully.
Be sure to save the shipping carton and any inserts. They are the safest material in
which to make future shipments.
If an item appears to have been damaged in shipment, replace it properly in its
carton and contact the factory at 1-800-289-9100 or 1-559-292-1981 for a replace-
ment. (International customers fax 1-559-348-1120 for authorization and instruc-
tions.)
If an item needs to be returned to the factory for repair, consult the WARRANTY
AND RETURN section of this manual for instructions.
The following items are supplied:
1
1
1
Dome drive with receiver/driver and imager/optics package
Dome liner
Installation/Operation Manual (C416M-C)
1.3 RECOMMENDED TOOLS
Pelco does not supply basic tools needed for the installation process. The following
tools are recommended:
1/4" wrench (DD08C2L and DD08E2L models only)
5/64" Allen wrench (DD08C2L and DD08E2L models only)
6
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2.0 DESCRIPTION
The DD08 Series of dome drives is part of the IDS08 Intercept® Series of domes.
The IDS08 Series is an integral system that includes a back box (BB08), dome
drive (DD08), dome receiver/driver (DRD08), and imager/optics package (IOP08).
This manual covers the DD08 Series of dome drives. For installation and operation
instructions for the back box, refer to manual C456M-D; for the dome receiver/
driver, refer to C466M-E; and for the imager/optics package, refer to C1441M-C.
2.1 MODELS
DD08C2L
Dome drive with 360° rotation and fixed pan speed of 24° per
second. Includesplasticdomeliner(domeisincludedwithback
box).
DD08E2L
DD08E3L
Same as the DD08C2L with preset positioning.
Dome drive with 360° rotation, variable pan speed from 0-200°
per second, and preset positioning. Includes plastic dome liner
(dome is included with back box).
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3.0 INSTALLATION
Proceed with the installation of the dome drive after you have installed the back
box.
1. Refer to Figure 6 and remove the shipping bracket (item 37).
2. Refer to the manual for the receiver/driver and set the jumpers and switches
as required for your application.
3. DD08C2L and DD08E2L Models Only - The dome drives are capable of
360° rotation. However, pan limit stops have been installed at the factory on
the pan gear that limit the rotation to 355°. If you prefer 360° rotation, re-
move three the pan limit stops (refer to Figure 1) using a 5/64" Allen wrench
and 1/4" wrench. If you prefer to use the pan limit stops, you will adjust them
later in this procedure.
4. Make sure the power switch inside the back box is off.
5. Remove the hairpin clips from the two latches inside the back box (refer to
Figure 2) and open the latches.
6. Insert the dome drive into the back box:
a. Refer to Figure 2 and line up the upper bracket on the dome drive so that:
The 25-pin connector on the dome drive will go into its mating connector
on the back box.
The latch pins on the sides of the upper bracket will go into the latches in
the back box.
The two guide pins on the back box will go into the bushings on the upper
bracket of the dome drive.
b. Push the dome drive into place and close the latches.
c. Reinstall the hairpin clips in the latches to prevent the latches from open-
ing.
LIMIT STOP
LIMIT STOP
Figure 1. Pan Limits Stops (Only Two Shown)
8
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BACK BOX
HAIRPIN
CLIP
LATCH
HAIRPIN
CLIP
GUIDE PIN
GUIDE PIN
LATCH
25-PIN CONNECTOR
DOME DRIVE
UPPER BRACKET
25-PIN
CONNECTOR
LATCH PIN
LATCH PIN
BUSHING
BUSHING
Figure 2. Back Box and Dome Drive Components
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7. Turn on the power switch inside the back box. In about 15 seconds, the unit
will begin to move and go through its start-up routine.
8. Refer to the manual for the camera/lens to set the switches on the camera as
required for your application.
9. DD08C2L and DD08E2L Models Only - If you removed the pan limit stops
earlier, skip this step.
NOTE: The tilt limit stops are not
adjustable.
To adjust the pan limit stops:
a. Pan the unit to the desired left position.
b. Turn off the power switch inside the back box.
c. Position the limit stop and tighten it in place. Disconnect the drive from
the back box, if necessary, to make the adjustment.
To remove the dome drive:
1. Remove the hairpin clips from the latches.
2. Open one of the latches.
3. Grasp the unit with one hand to prepare for the 10- to 13-pound
(4.5-5.9 kg) load.
4. Open the other latch and lower the dome drive.
d. Replace the dome drive if it was removed and turn on the power. Check
the position of the limit stop to make sure it is correct. If the position of the
stop is not correct, repeat steps a-d.
e. Repeat steps a-d for the right limit stop.
10. Install the dome liner: Push the studs on the liner into the dome bracket. Make
sure the window slot is aligned with the lens.
11. Suspended Ceiling Models - Attach the trim ring and dome to the back box.
Pendant Models - Align the three bezel pins with the large hole in the back
box brackets; push the bezel up and rotate clockwise to latch.
12. The installation is complete. For operating instructions, refer to the receiver/
driver manual.
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4.0 MAINTENANCE
Regularly scheduled maintenance will prolong the operational life and appearance
of the equipment.
Clean the dome with a nonabrasive cleaning cloth and antistatic cleaner that is
safe for use on acrylic plastic. Do not use kerosene or similar substances that can
scratch the surface.
The dome drive should also be inspected and any dust and debris blown off. Pay
special attention to the gear drives. After removing dust and debris a film of silicone
lubricant should be applied to the gears for prolonged life. It is recommended that
the unit be checked at six-month intervals.
No adjustments are required.
4.1 DOME DRIVE REMOVAL
1. Remove the back box trim ring or bezel. To remove a bezel, turn it about 1/2"
(1.27 cm) counterclockwise and pull down.
2. Turn off the power switch inside the back box.
3. Remove the hairpin clips from the latches.
4. Open one of the latches.
5. Grasp the unit with one hand to prepare for the 10- to 13-pound (4.5 to 5.9 kg)
load.
6. Open the other latch and lower the dome drive.
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5.0 WIRING DIAGRAMS
Figure 3. 24 VAC Back Box Wiring Diagram
12
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Figure 4. 120 VAC Back Box Wiring Diagram
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Figure 5. Dome Drive Wiring Diagram
14
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6.0 EXPLODED ASSEMBLY DIAGRAMS
1
2
3
4
8
5
54
6
7
10
11
12
13
14
48
24
47
45
23
39
25
22
46
21
9
35
53
44
43
42
41
15
35
40
38
19
28
49
27
29
31
30
26
34
36
20
33
16
17
REMOVE BEFORE
OPERATING
18
32
37
Figure 6. DD08 Series Dome Drive Exploded Assembly Diagram (Mechanical)
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Table A. DD08 Series Dome Drive Exploded Assembly Parts List (Mechanical)
Item
Quantity
Description
Part Number
1
2
3
4
5
6
7
8
9
2
2
1
2
1
1
3
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
2
1
1
1
1
Bushing
Push nut
80010004
80010011
Upper drive mount bracket
Dome drive latch pin
Slip ring, 10-lead
Spindle
Pan limit stop (except DD08E3L model)
25-position connector receptacle
Pan limit pin bracket (except DD08E3L model)
Pan gear
Thrust washer
Thrust bearing
Bronze bearing
Pan bearing boss
PC board assy, backplane
PC board assy, power supply
PC board assy, CPU
PC board assy, video processor
Receiver/driver cover
Bracket, receiver PCB guides
Dome drive frame
8004034COMP
8004145COMP
SR10-1
8004004COMP
80010050
CON10J025Z41T
8004013COMP
80010012
90010002
90010001
90010029
8004002COMP
*
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
*
*
*
8004010COMP
8004009COMP
8081000WA
80010013
8004018COMP
8004062COMP
GRO2172N
MMS300-4.25
8004008COMP
80010101
Tilt gear
Tilt shaft
Quick connect for lens
Grommet (except DD08E3L model)
PC board guides
Bracket, receiver PC board guide
Motor gear
Pan spindle nut
Gear, preset, pan spindle (except DD08C2L model)
Dome bracket
9004004COMP
8004006COMP
8084001COMP
80810009
ABS dome liner
33
34
35
2
2
Ball stud
Ball stud receiver
Switch, with actuator:
PT180410000
PT180410001
SWI111SM1
2
4
1
1
1
DD08E3L (tilt only)
DD08C2L and DD08E2L (pan and tilt)
Wire fatigue clamp
Shipping stabilizer bracket (** REMOVE BEFORE OPERATING **)
Tilt motor:
36
37
38
80010016
8084203COMP
Stepper, DC, vari-speed, type 3 drive
24 VAC, 14 rpm, w/gearhead, type 2 drive
Pan limit pin (except DD083EL model)
Sealed bearing
Wave spring
Boss, bearing, tilt
Encoder, preset tilt (except DD08C2L)
Gear, preset tilt (except DD08C2L)
Encoder, preset pan (except DD08C2L)
Bracket, pan preset encoder (except DD08C2L)
Gear, pan preset encoder (except DD08C2L)
Snap ring (except DD08E3L)
Pan motor:
8008000
8008214
8004011COMP
80010000
80010002
8004000COMP
ENCS1-512
28010017
ENCS1-512I
8004012COMP
PT250010002
15510000
39
40
41
42
43
44
45
46
47
48
49
1
2
1
1
1
1
1
1
1
2
1
Stepper, DC, vari-speed, type 3 drive
24VAC, 48 rpm, w/gearhead, type 2 drive
Shim, 3/8" ID x 5/8" OD x .047 thick
Spindle standoff
8008000
8008248
ZHSHIM.047
8004123COMP
53
54
55
1
3
Spacer:
1
1
Motor, tilt, vari-speed (not shown)
Motor, tilt, AC (not shown)
8084003COMP
8084002COMP
* Refer to dome receiver/driver manual for part number.
16
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Figure 7. DD08 Series Dome Drive Exploded Assembly Diagram (Hardware)
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Table B. DD08 Series Dome Drive Exploded Assembly Parts List (Hardware)
Item
Quantity
2
Description
Part Number
A
B
Screw, 8-32 x 3/8", hex head (except DD08E3L)
ZH8-32X.375HMSS
ZH8-32X.250S
Allen set screw, 8-32 x 1/4", black
DD08E3L only
DD08C2L and DD08E2L only
Allen set screw, 8-32 x 3/16", black
1
2
4
C
D
E
F
G
H
I
ZH8-32X.187S
2
2
5
3
6
2
5
Spacer, 1/4" hex x 1/2" long, 6-32 tapped
Screw, 1/4-20 x 1" flat head, Phillips
Screw, 6-32 x 3/8" pan head, Phillips
Screw, 8-32 x 3/4", flat head, Phillips
Screw, 6-32 x 3/8" flat head, Phillips
Screw, 8-32 x 1/2" flat head, Phillips
Screw, 8-32 x 3/8" flat head, Phillips
Screw, 2-56 x 7/16" pan head, Phillips
DD08C2L and DD08E2L only
DD08E3L only
SPA8423
ZH1/420X1.00SFS
ZH6-32X.375SPP
ZH8-32X.750SFS
ZH6-32X.375SFP
ZH8-32X.500SFS
ZH8-32X.375SFP
ZH2-56X.437SPP
J
K
8
4
L
21
Screw, 6-32 x 3/8" pan head, Phillips, black
Internal star washer, #4, SS
DD08C2L only
ZH6-32X.375BPP
ZH4LWSIS
M
2
5
DD08E2L and DD08E3L only
Internal star washer, #6
N
O
P
Q
R
S
28
3
ZH6LWSIS
Screw, 8-32 x 1/2" pan head, Phillips
Split lock washer, 1/4"
ZH8-32X.500SPP
ZH1/4LWSSL
ZH8LWSIS
1
11
8
Internal star washer, #8
Flat washer, #8
ZH188X435X60C
ZH4-40X.250SPP
Screw, 4-40 x 1/4" pan head, Phillips
DD08C2L only
2
5
1
8
2
2
4
2
1
DD08E2L and DD08E3L only
Screw, 1/4-20 x 1/2", hex head
Allen screw, 8-32 x 1/2"
T
U
ZH1/4-20X.500CH
ZH8-32X.500CS
ZH6-32X.250SPP
ZH6-32X.500SPP
ZH131X361X62N
ZH4-40X.625SPP
ZH260X562X65C
V
Screw, 6-32 x 1/4" pan head, Phillips
Screw, 6-32 x 1/2" pan head, Phillips
Nylon washer
W
X
AA
BB
Screw, 4-40 X 5/8" pan head, Phillips
Flat washer, 3/16"
18
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7.0 SPECIFICATIONS
MECHANICAL
Pan
Movement in horizontal plane:
DD08C2L/
DD08E2L
models:
0-355° with pan limit stops
360° without pan limit stops
DD08E3L
model:
360°
Tilt:
Pan and Tilt
Speeds:
-90° movement from horizontal plane
The following speeds are available and pre-selected by cus-
tomer at time of order:
Dome Drive
Type
Pan Speed
Tilt Speed
DD08C2L
DD08E2L
DD08E3L
24°/sec ± 1°
24°/sec ± 1°
12°/sec ±.5°
12°/sec ±.5°
Variable (0 – 200°/sec) 0–40°/sec ±.5°
Motors:
Synchronous, continuous duty, instantaneous reversing
(DD08C2L and DD08E2L)
Stepper (DD08E3L)
Connectors
Video:
BNC
Gearing:
Bearings
Pan:
Spur gear
Roller thrust bearings and Oilite bronze bushing
Sealed ball bearing
Tilt:
Braking
DD08C2L and DD08E2L: Friction
DD08E3L:
Magnetic locking
ELECTRICAL
Power
Requirements:
Variable Speed Unit
All Others
Pan
Tilt
Idle
24 vA
24 vA
15 vA
7.5 vA
7.5 vA
—
Maximum Current: 2 amps per conductor
Camera Input
Voltage:
Limit Switches
Pan:
24 VAC
5amp(externaladjustment)-DD08C2L&DD08E2Lmodelsonly
5 amp (factory set)
Tilt:
GENERAL
Construction
Pan/Tilt:
Aluminum with stainless steel hardware
Dome Liner:
Max. Weight:
Plastic
11 lbs (5 kg)
(combined weight of dome drive with camera/lens, integral
receiver/driver and dome)
(Design and product specifications subject to change without notice.)
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8.0 WARRANTY AND RETURN INFORMATION
WARRANTY
Pelco will repair or replace, without charge, any merchandise proved defective in
material or workmanship for a period of one (1) year after the date of shipment.
Exceptions to this warranty are as noted below:
•
•
Two (2) years on all standard motorized and fixed focal length lenses.
Two (2) years on Legacy®, Intercept®, PV1000 Series, CM6700/CM8500/CM9500/
CM9750/CM9760 Matrix, Spectra™, DF5 Series and DF8 Fixed Dome products.
Two (2) years on WW5700 series window wiper (excluding wiper blades).
Two (2) years on cameras.
•
•
•
Six (6) months on all pan and tilts, scanners or preset lenses used in continu-
ous motion applications (e.g., preset scan, tour and auto scan modes).
Pelco will warranty all replacement parts and repairs for 90 days from the date of
Pelco shipment. All goods requiring warranty repair shall be sent freight prepaid to
Pelco, Clovis, California. Repairs made necessary by reason of misuse, alteration,
normal wear, or accident are not covered under this warranty.
Pelco assumes no risk and shall be subject to no liability for damages or loss result-
ing from the specific use or application made of the Products. Pelco’s liability for
any claim, whether based on breach of contract, negligence, infringement of any
rights of any party or product liability, relating to the Products shall not exceed the
price paid by the Dealer to Pelco for such Products. In no event will Pelco be liable
for any special, incidental or consequential damages (including loss of use, loss of
profit and claims of third parties) however caused, whether by the negligence of
Pelco or otherwise.
The above warranty provides the Dealer with specific legal rights. The Dealer may
also have additional rights, which are subject to variation from state to state.
If a warranty repair is required, the Dealer must contact Pelco at (800) 289-9100 or
(559) 292-1981 to obtain a Repair Authorization number (RA), and provide the
following information:
1. Model and serial number
2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number
3. Details of the defect or problem
If there is a dispute regarding the warranty of a product which does not fall under
the warranty conditions stated above, please include a written explanation with the
product when returned.
Ship freight prepaid to:
Pelco
300 West Pontiac Way
Clovis, CA 93612-5699
Method of return shipment shall be the same or equal to the method by which the
item was received by Pelco.
RETURNS
In order to expedite parts returned to the factory for repair or credit, please call the
factory at (800) 289-9100 or (559) 292-1981 to obtain an authorization number (CA
number if returned for credit, and RA number if returned for repair). Goods returned
for repair or credit should be clearly identified with the assigned CA/RA number and
freight should be prepaid. All merchandise returned for credit may be subject to a
20% restocking and refurbishing charge.
®Pelco and the Pelco logo are
registered trademarks of Pelco.
©Copyright 1998, Pelco. All rights
reserved.
Ship freight prepaid to:
Pelco
300 West Pontiac Way
Clovis, CA 93612-5699
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