Pelco Security Camera C342M PSA 11 98 User Manual

®
PT780-24P/PPPSA  
PT780-24SL/PPSA  
Pan/Tilts  
Installation/  
Operation Manual  
C342M-PSA (11/98)  
Pelco • 300 W. Pontiac Way, Clovis • CA 93612-5699 USA • Pelco Online @ http://www.pelco.com  
In North America and Canada: Tel (800) 289-9100 or FAX (800) 289-9150 • DataFAX (800) 289-9108  
International Customers: Tel (1-559) 292-1981 or FAX (1-559) 348-1120 • DataFAX (1-559) 292-0435  
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LIST OF ILLUSTRATIONS  
Figure  
Page  
1
2
Connector Assembly ..........................................................................9  
Wiper On/Off Connection ...................................................................9  
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
Removing the Screws .......................................................................12  
Releasing the Covers .......................................................................12  
Removing the Covers .......................................................................12  
Hooking Cover Halves ......................................................................12  
Tilt Limit Adjustment ..........................................................................13  
Pan Limit Adjustment ........................................................................14  
Silicone Application Locations for Inverted Unit ................................15  
Replacing the Cover Halves .............................................................15  
Securing the Cover Halves ...............................................................16  
Silicone Application Location for Upright Unit ...................................16  
Pan/Tilt Adjustments .........................................................................17  
Exploded Assembly Diagram of Mechanical Parts ...........................19  
Exploded Assembly Diagram of Mechanical Parts  
(Modifications to Figure 14) ..............................................................22  
Exploded Assembly Diagram of Hardware .......................................23  
PT780-24P/PPPSA and PT780-24SL/PPSA Wiring Diagram ..........25  
PT780-24P/PPPSA and PT780-24SL/PPSA Dimension Drawing ....27  
16  
17  
18  
LIST OF TABLES  
Table  
Page  
A
B
C
D
E
F
37-Position Connector Pin Designations ..........................................10  
Requirements to Wire Power to Pan and Tilt Motors ........................11  
Maximum Cable Distances Using RB24 or RB115 Relay Boxes ......11  
Mechanical Parts List (Figure 14) .....................................................20  
Mechanical Parts List (Figure 15) .....................................................22  
Hardware Parts List (Figure 16) ........................................................ 24  
REVISION HISTORY  
Manual #  
Date  
Comments  
C342M-PSA 1/97  
9/97  
Original version.  
Revised Figure 17 to move note A from pin 30 to pins 9  
and 14. Revised Table A to show that pins 30 and 4 are  
used for sync signal and that pins 9 and 14 are not  
used on ENGPT780-24SL/P. Changed manual to new  
format.  
12/97  
11/98  
Changed ENGPT780-24P/PP to PT780-24P/PPPSA and  
changed ENGPT780-24SL/P to PT780-24SL/PPSA.  
Revised procedures in Section 5.0, Maintenance.  
Repaginated manual.  
Pelco Manual C342M-PSA (11/98)  
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1.0 GENERAL  
1.1 IMPORTANT SAFEGUARDS AND WARNINGS  
Prior to installation and use of this product, the following WARNINGS should be  
observed.  
1. Installation and servicing should only be done by qualified service personnel  
and conform to all local codes.  
2. The weight of the camera/lens and enclosure shall not exceed 52 lb (23.59 kg).  
3. Only use replacement parts recommended by Pelco.  
4. After replacement/repair of this unit’s electrical components, conduct a resis-  
tance measurement between line and exposed parts to verify the exposed  
parts have not been connected to line circuitry.  
5. The installation method and materials should be capable of supporting four  
times the weight of the enclosure, pan/tilt, camera and lens combination.  
The product and/or manual may bear the following marks:  
This symbol indicates that dangerous voltage constituting a  
risk of electric shock is present within this unit.  
This symbol indicates that there are important operating and  
maintenance instructions in the literature accompanying this  
unit.  
CAUTION:  
RISK OF  
ELECTRIC SHOCK.  
DO NOT OPEN.  
CAUTION:  
TO REDUCE THE RISK OF ELECTRICAL SHOCK,  
DO NOT REMOVE COVER. NO USER-  
SERVICEABLE PARTS INSIDE. REFER SERVICING  
TO QUALIFIED SERVICE PERSONNEL.  
Please thoroughly familiarize yourself with the information  
in this manual prior to installation and operation.  
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2.0 DESCRIPTION  
The PT780-24P/PPPSA and PT78024SL/PPSA pan/tilt units are designed for me-  
dium-duty, indoor/outdoor use.  
The PT780-24P/PPPSA pan/tilt is designed for use with the EH4718L/WPSA and  
EH4718L/PSA environmental enclosures.  
The PT780-24SL/PPSA pan/tilt is designed for use with the EH4718LDB/WPSA  
environmental enclosure.  
Pelco’s RediLINK™ connector makes it simple and quick to install an enclosure.  
The weight of the enclosure with camera and lens must not exceed 52 pounds  
(23.56 kg).  
You can easily remove the clamshell covers from the sides of the pan/tilt units to  
access all internal parts without having to remove the camera enclosure. This makes  
it easy to service the units and to adjust the pan and tilt limit stops.  
2.1 MODELS  
PT780-24P/PPPSA Heavy-duty, indoor/outdoor pan/tilt with preset positioning  
capabilities. 24 VAC.  
PT780-24SL/PPSA  
Medium-duty, indoor/outdoor pan/tilt with preset positioning  
capabilities and 360° pan rotation. 24 VAC.  
6
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3.0 INSTALLATION  
3.1 MOUNTING  
Attach the pan/tilt unit to a wall or ceiling mount. Follow the instructions that are  
provided with the mount. Make sure the mounting surface and the selected mount  
can support four times the combined weight of the pan/tilt unit and the camera  
enclosure (including the camera and lens). The pan/tilt unit weighs approximately  
21.5 pounds (9.68 kg). Refer to the manuals for your enclosure, camera, and lens  
for the weights of those items.  
NOTE: To insure proper wiring and  
operation of your equipment, it is rec-  
ommended that you test the pan/tilt  
unit and associated equipment in your  
facility before installing it in the field.  
Refer to Sections 3.2 through 3.4.  
Proceed to Section 3.2, ENCLOSURE INSTALLATION.  
CAUTION: The PT780  
pan/tilt units are designed  
for upright or inverted (base  
up) operation. Never mount  
the pan/tilt horizontally.  
NOTE: If you mount your pan/tilt unit  
in the inverted position, you must in-  
stall a rain cover (part number  
90010019).  
3.2 ENCLOSURE INSTALLATION  
Attach the camera enclosure to the pan/tilt unit. Follow the instructions that are  
provided with the enclosure.  
Proceed to Section 3.3, ELECTRICAL INSTALLATION.  
3.3 ELECTRICAL INSTALLATION  
3.3.1 LRD41A11-X Legacy Receiver/Drivers  
WARNING: To prevent  
damage to the wiper, if your  
enclosure has one, AC high  
to turn on the wiper (pin 25  
of the 37-pin connector) must  
come from the same circuit  
that provides power to the  
wiper (pin 15 of the 37-pin  
connector). This is because  
the wiper and the on/off con-  
trol share the same AC neu-  
tral (pin 16). See Figure 2.  
Connect the 37-pin round connector from the pan/tilt unit to the mating connector  
on the receiver/driver.  
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3.3.2 All Control Equipment Except  
LRD41A11-X Legacy Receiver/Drivers  
Make the interconnecting cable to link the 37-pin round connector from the pan/tilt  
unit to the control equipment.  
For cable requirements, refer to the following tables:  
Table A:  
Connector Pin Designations  
Tables B and C:  
Requirements to Wire Power to Pan and Tilt Motors  
To determine the size of wire to use for enclosure power (pins 15 and 16), add  
together the wattage of the camera and the wattage of the window wiper (if the  
enclosure has a wiper). The wattage of the wiper is 25 watts.  
If the pan/tilt has the optional heater blanket, the heater blanket requires 40 watts of  
power (pins 31 and 32).  
The following are some recommended common installation practices:  
For unshielded conductors, use jacketed, stranded, multiconductor cable, with  
additional conductors than needed for future servicing and/or additions. Use  
color-coded conductors for ease of wiring and to identify functions at a later  
date.  
Keep a wiring diagram with the system for later reference.  
Refer to Figure 1 and the following steps to construct the end of the cable that  
connects to the pan/tilt unit:  
1. Slide the unshielded and coaxial cables through the cable shell and rubber  
boot.  
2. Strip one inch of the jacket from the cables.  
3. For the unshielded conductors, strip 1/8 inch of insulation from the individual  
wires.  
4. For the coax, unwrap the braid and twist it into a single conductor. Strip 1/8  
inch of insulation from the center conductor. If you are using two coax cables  
- one for video output and one for camera synchronization - twist the braid  
from the two coax cables together.  
5. Insert the end of each wire into a socket and crimp the end of the socket over  
the wire’s insulation. This provides strain relief for the bare wire. Then crimp or  
solder the bare wire to the socket.  
WARNING: To prevent  
damage to the wiper, if your  
enclosure has one, AC high  
to turn on the wiper (pin 25  
of the 37-pin connector)  
must come from the same  
circuit that provides power to  
the wiper (pin 15 of the 37-  
pin connector). This is be-  
cause the wiper and the on/  
off control share the same  
AC neutral (pin 16). See Fig-  
ure 2.  
6. Refer to Table A and push each socket into the proper hole of the 37-pin con-  
nector until it snaps into place. Once a socket snaps into place, it can not be  
removed without a special AMP tool.  
7. Slide the cable shell down the cabling and screw it to the 37-pin connector.  
8. Screw the cable clamp to the cable shell.  
9. Connect the 37-pin connector to the mating connector on the pan/tilt unit.  
10. To make a watertight assembly, use RTV silicone (such as Bostik #9732 or  
equivalent) on both sides of the connector to fill any gaps between the cable  
clamp, shell, and cable.  
Proceed to Section 3.4, PAN AND TILT LIMIT STOP ADJUSTMENTS.  
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Figure 1. Connector Assembly  
Figure 2. Wiper On/Off Connection  
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Table A. 37-Position Connector Pin Designations  
Pin #  
Function  
ENGPT780-24P/PP  
ENGPT780-24SL/P  
Coaxial Cable  
27/4  
30/4  
Video Signal/Ground  
Sync Signal/Ground  
Unshielded Conductors  
3
7
Left  
Right  
6
Up  
5
Down  
1
Common  
Safety Ground  
Iris  
8
10  
11  
12  
9
Focus  
Zoom  
Spare  
14  
13  
15  
Spare  
Lens Common  
Enclosure Power  
(AC High)  
Enclosure Power  
(AC Neutral)  
Heater Blanket  
(AC High)  
Heater Blanket  
(AC Neutral)  
Wiper  
16  
31  
32  
(A)  
(A)  
(A)  
(A)  
25  
26  
17  
18  
28  
29  
34  
35  
33  
36  
37  
Spare  
Spare  
Spare  
PP Ground  
PP 5V  
PP Focus  
PP Zoom  
PP Pan  
PP Tilt  
PP SL  
Pins 2 and 19-24 are not used.  
10  
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Table B. Requirements to Wire Power to Pan and Tilt Motors  
Maximum Cable Length*  
Wire Size  
6 Conductors**  
7 Conductors***  
24 VAC  
PT780-24P Models  
20 AWG  
59 ft. (17.98 m)  
94 ft. (28.65 m)  
149 ft. (45.41 m)  
118 ft. (35.96 m)  
188 ft. (57.30 m)  
298 ft. (90.83 m)  
18 AWG  
16 AWG  
*
Cable distances are based on:  
26.4 VAC output from the controller and  
10% cable loss with both motors (pan and tilt) running simultaneously  
** Six conductors for operating pan and tilt motors:  
Pin number in 37-pin connector  
Function  
3
7
6
5
1
8
Left  
Right  
Down  
Up  
Motor Common  
Safety Ground  
NOTE: Operation of the pan/tilt unit  
at lower than 24 VAC will result in  
reduced load and speed capability.  
*** Same as six conductors except uses two wires for motor common.  
Table C. Maximum Cable Distances Using RB24 or RB115 Relay Boxes  
Wire Size  
Maximum “A”  
Distance  
Maximum “B”  
Distance  
A
B
20 AWG*  
18 AWG  
16 AWG  
5,800 ft. (1,768 m)  
8,250 ft. (2,515 m)  
13,000 ft. (3,962 m)  
Use Table B  
RELAY  
BOX  
CONTROL  
REQUIRED EXTERNAL  
POWER SUPPLY  
* Not recommended for reliable service between control and relay box..  
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3.4 PAN AND TILT LIMIT STOP ADJUSTMENTS  
1. Remove the covers.  
a. Refer to Figure 3 and remove the Phillips screw on each side of the pan/  
tilt unit.  
b. Refer to Figure 4 and place your hands under the cover halves. Exert a  
strong, upward force to release the covers from their internal latching devices.  
c. Refer to Figure 5 and pull the cover halves away from the pan/tilt unit.  
d. Set the covers down or hang them by the eyelets inside the covers (refer  
to Figure 6). The wire and hook on which to hang the covers is not provided.  
Figure 4. Releasing the Covers  
Figure 3. Removing the Screws  
Figure 5. Removing the Covers  
Figure 6. Hooking Cover Halves  
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2. Adjust the tilt limit stops.  
Refer to Figure 7 for the location of the tilt limit stops (item 7). Turn the control  
unit on and tilt the unit to the desired up position.  
Move the up limit cam until it touches the limit switch actuator. Push the cam  
against the actuator until it clicks, indicating that the limit switch has opened.  
Apply Lock-Tite™ to the set screw (item H) and tighten the screw on the cam.  
Operate the pan/tilt to the desired down position.  
Move the down limit cam until it touches the limit switch actuator. Push the  
cam against the actuator until it clicks, indicating that the limit switch has  
opened. Apply Lock-Tite™ to the set screw (item H) and tighten the screw on  
the cam.  
4
3
5
6
7
F
8
E
D
C
B
2
A
9
H
G
1
10  
Figure 7. Tilt Limit Adjustment  
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3. Adjust the pan limit stops.  
Refer to Figure 8 for the location of the pan limit stops. Turn the control unit on  
and pan the unit to the desired right limit stop.  
NOTE: The SL model does not have  
pan limit stops.  
Move the right limit stop until it touches the limit switch actuator. Push the stop  
against the actuator until it clicks, indicating that the limit switch has opened.  
Tighten the screw on the stop.  
Operate the pan/tilt unit to check for exact positioning and adjust the stop if  
necessary.  
Operate the pan/tilt to the desired left limit stop.  
CAUTION: Never loosen  
or remove the center stop.  
It is for protection of wiring  
inside the pan/tilt unit. If the  
center stop is loosened or  
removed, the wiring inside  
the pan/tilt unit will be dam-  
aged.  
Move the left limit stop until it touches the limit switch actuator. Push the stop  
against the actuator until it clicks, indicating that the limit switch has opened.  
Tighten the screw on the stop.  
Operate the pan/tilt unit to check for exact positioning and adjust the stop if  
necessary.  
Proceed to Section 3.5, FINAL INSTALLATION.  
00084  
Figure 8. Pan Limit Adjustment  
14  
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3.5 FINAL INSTALLATION  
1. If the pan/tilt is installed in an inverted position, refer to Figure 9 and apply  
RTV silicone (such as Bostik #9732 or equivalent) to the shaded areas of the  
covers.  
2. Replace the covers.  
a. Refer to Figure 10 and grasp one cover half in each hand and position  
the covers on each side of the pan/tilt unit.  
b. Bring the two cover halves together, aligning the two pins in one cover  
half with the mating holes in the other cover half.  
c. When the cover halves are together, press downward, as shown in Fig-  
ure 11, to force the covers into their latches.  
d. Replace the screws in the covers.  
3. If the pan/tilt is installed in an upright position, refer to Figure 12 and apply RTV  
silicone (such as Bostik #9732 or equivalent) to the shaded areas of the covers.  
APPLY SILICONE SEALANT TO SHADED  
AREAS BEFORE FINAL ASSEMBLY OF COVERS.  
Figure 9. Silicone Application Locations for Inverted Unit  
00083  
Figure 10. Replacing the Cover Halves  
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00082  
Figure 11. Securing the Cover Halves  
Figure 12. Silicone Application Location for Upright Unit  
16  
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4.0 OPERATION  
Refer to the manual for your control equipment for operating the pan/tilt unit.  
If your enclosure has the heater blanket option, it is thermostatically controlled to  
turn on at 40°F (4.44°C) and turn off at 60°F (15.56°C). The heater blanket allows  
operation of the pan/tilt unit to -50°F (-45.56°C).  
5.0 MAINTENANCE  
If you need to remove the enclosure, protect the RediLINK™ connector area against  
moisture, dust, dirt, etc. Failure to do so could result in a bad connection. Also,  
damage to the pan/tilt unit or enclosure could occur when power is turned on.  
The following servicing should be done every six months with average use.  
1. Remove the PT780’s outer casing. (Refer to step 1 under Section 3.4, PAN  
AND TILT STOP LIMIT ADJUSTMENTS.)  
2. Inspect the gaskets around the cover, tilt shaft, and spindle for damage.  
3. Refer to Figure 13. It shows the parts locations of the tilt assembly. Look for  
similar orientations of parts when adjusting the pan assembly.  
4. Check the backlash adjustment.  
Backlash is the slack or binding in a pan and tilt base mount. Determine back-  
lash by lifting the mount assembly, grasping the base, and wiggling it. There  
should not be any play or binding between the gear (A) and worm drive (B).  
Play or binding indicates a backlash problem.  
One backlash problem involves a worm and worm gear connection loose  
enough to cause slipping or tight enough to cause binding.  
The second involves a too-loose or too-tight chain, usually causing symptoms  
similar to the worm and worm gear problem—slipping or binding.  
a. Verify that the worm drive (B) is fully seated in the worm gear (A). If it is not:  
H
G
(1) Locate the worm-driven gear for either the pan or the tilt motor linkage.  
Loosen the three hex screws (F) holding the worm in place, but leave  
enough thread in place to hold the assembly on the mount.  
(2) Using your thumbs, gently move the worm forward or pull the assembly  
back from the worm gear to either tighten or loosen the gear spacing to  
the worm gear. Move the base of the pan and tilt to check the adjust-  
ment.  
Figure 13. Pan/Tilt Adjustments  
(3) If you get movement in the base, press a finger down in the middle of the  
worm assembly. If you get no movement in the base, use your thumb  
and forefinger to pull the worm assembly back until you get movement.  
(4) When the spacing is correct, tighten the hex screws. Start with the middle  
screw to ensure proper spacing.  
(5) Remove the screw (C) in the gear train nut (D).  
(6) Tighten the gear train nut to remove any play.  
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(7) Line up the hole in the gear train nut with the nearest hole in the gear  
train bracket (E).  
(8) Replace the screw.  
b. Refer to Figure 13. Adjust chain tension, if needed:  
(1) Locate the pan or tilt motor on the assembly. Loosen the hex screws (G)  
that hold the motor to its mounting bracket. Depending on which motor  
assembly you are adjusting, there will be either three (pan) or four (tilt).  
(Only two screws are shown in Figure 13.)  
(2) Using a screwdriver, pry the motor down at H to tighten for the correct  
chain tension. (You should not be able to freely move the motor with your  
finger, nor should it be so tight that it will not move at all as this usually  
leads to binding.)  
(3) Tighten the hex screws.  
c. Using a controller, you should now be able to move the PT780 without loose-  
ness or binding. If you have any problems, contact Pelco’s Technical Support  
Department.  
5. Lubricate the chains. Use a Teflon chain lubricant, such as TriFlon™.  
6. Replace the covers. (Refer to step 2 under Section 3.5, FINAL INSTALLA-  
TION.) When you reinstall the covers, apply new silicone sealant as shown in  
Figures 9 and 12.  
18  
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6.0 EXPLODED ASSEMBLY DIAGRAMS  
Figure 14. Exploded Assembly Diagram of Mechanical Parts  
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Table D. Mechanical Parts List (Figure 14)  
Item  
Quantity  
Description  
Part Number  
1
2
1
2
Cover, pan side  
9064003COMP  
PT180410000  
9064010COMP  
5708007  
Ball stud  
3
2
Ball stud bracket  
Pan motor, 24 VAC  
Pan motor gearhead  
Pan motor sprocket  
Pan motor bracket  
Tilt preset potentiometer  
Tilt potentiometer bracket  
Gear, 32 teeth  
4
1
5
1
1758006  
6
1
5804010ACOMP  
9064006COMP  
POTP010.0K*  
9064012COMP*  
28010017*  
7
1
8
1
9
1
10  
11  
12  
13  
14  
1
1
Gear, 52 teeth  
28010016*  
1
Tilt limit ring  
9004012COMP  
1554050COMP  
SWIJS138B  
2
Tilt limit stop  
4
Actuator, with insulator  
2**  
4
15  
Switch  
SWI1SM1  
2**  
1
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
Upright, pan side  
9064002COMP  
PT250010004  
COND226S  
1
Bushing, pan side  
1
26-pin, subminiature, D-type socket  
Tilt shaft connector guide  
Tilt shaft feed-through  
Thrust washer, .030"  
Thrust bearing  
1
9004015COMP  
9004000COMP  
90010002  
1
5
3
90010001  
1
Thrust washer, .060"  
Bronze bushing  
90010024  
1
90010006  
1
Cross-brace uprights  
Upright, tilt side  
9064008COMP  
9064001COMP  
90010009  
1
1
Worm gear, 40 teeth  
9004024COMP***  
9004025COMP****  
90010028  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
1
1
1
1
1
1
1
1
3
1
1
1
1
Sprocket  
Tilt motor, 24 VAC  
Tilt motor gearhead  
Tilt motor bracket  
Sprocket  
5808000  
5808001  
9064005COMP  
5804022COMP  
PCB9061000ASSY  
9064004COMP  
9004001COMP  
5804006COMP*****  
90010029  
Circuit board assembly, 24 VAC  
Cover, tilt side  
Pan spindle  
Pan limit stop  
Bronze bushing  
Base  
9064007COMP  
1554049COMP*****  
250010000***  
28010000******  
9004017COMP***  
9004022COMP****  
Pan limit stop  
Slip ring  
41  
1
Preset gear, pan spindle  
* PP models only  
** All SL models  
*** SL/PP model only  
**** Non-360° PP models  
***** Not on SL models  
****** SL model  
Continued on next page  
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Table D. Mechanical Parts List (continued)  
Item  
Quantity  
Description  
Part Number  
42  
43  
44  
1
1
1
Pan potentiometer bracket  
Gear, 56 teeth  
9004008COMP  
90010020*  
Pan preset potentiometer  
POTDARM010.0K***  
POTP010.0K****  
9004009COMP  
5806005  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
2
4
8
4
2
2
1
1
1
2
1
Gear train nut  
Bronze bushing  
Thrust washer  
Thrust bearing  
Worm  
5806003  
5806002  
90010008  
Gear train bracket  
3-position bar nut  
Sprocket  
9004005COMP  
9004006COMP  
PT18004003COMP  
9004004COMP  
90010030  
Pan spindle nut  
Ball stud receiver  
Grommet, 3/8" ID  
Grommet, 1/4" ID  
Wire clamp  
GRO2175  
GRO2170**  
56  
1
9004020COMP*****  
9004021COMP**  
9004023COMP  
15510000*****  
1554051COMP*****  
90010017  
57  
58  
59  
60  
61  
62  
63  
64  
2
2
1
1
1
1
1
1
Eyelet service bracket  
Snap ring  
Pan limit switch bracket  
Wave spring  
Grommet  
GRO2172N*****  
9064015COMP  
9064014COMP  
90010009  
Unthreaded backup plate  
Threaded backup plate  
Worm gear  
The following items are not shown:  
65  
66  
67  
68  
69  
70  
71  
1
1
1
6
1
2
1
Pan chain assembly, 29 pitch  
Tilt chain assembly, 35 pitch  
2-position plastic connector  
3-position plastic connector  
6-position plastic connector  
Cover labels  
9061002ASSY  
9061003ASSY  
CON640428-2  
CON640428-3  
CON640428-6  
LBL19000  
Dust protector, 26-pin, subminiature,  
D-type socket  
90010025  
72  
73  
74  
75  
1
37  
1
37-pin connector plug (installed on cable)  
Connector pins  
CON206305-1  
CON66400-1  
CON206138-1  
CONA37S  
Cable connector clamp  
1
37-pin connector socket assembly  
(loose equipment)  
Includes 37-position housing, boot,  
sockets, cable clamp  
* PP models only  
** All SL models  
*** SL/PP model only  
**** Non-360° PP models  
***** Not on SL models  
****** SL model  
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21  
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4
3
5
6
7
F
8
E
D
C
B
2
A
9
H
G
1
10  
Figure 15. Exploded Assembly Diagram of Mechanical Parts (Modifications to Figure 14)  
Table E. Mechanical Parts List (Figure 15)  
Item  
Quantity  
Description  
Part Number  
1
2
1
1
1
1
1
2
2
1
1
1
Pan spindle  
9004027COMP  
9064016COMP  
9004028COMP  
9064019COMP  
9064020COMP  
SWIJS5  
Upright, pan side  
3
Tilt shaft  
4
Switch spacer (.176")  
Switch spacer (.408")  
Switch actuator  
5
6
7
Limit switch cam  
9064018COMP  
9064021COMP  
9064017COMP  
80010019  
8
Potentiometer gear mount  
Potentiometer bracket  
Pan spindle snap ring  
9
10  
A
B
C
D
E
F
1
1
1
3
2
4
2
2
Allen screw, 10-32 x 1.00"  
Split lock washer  
ZH10-32X1.00CS  
ZH10LWSSL  
Flat washer, #10  
ZH204X436X60C  
ZH2-56X.250SPP  
ZH2-56X.875SPP  
ZH2LWSIS  
Screw, 2-56 x .250", pan head, Phillips  
Screw, 2-56 x .875", pan head, Phillips  
Star lock washer, #2  
G
H
Screw, 2-56 x .750", pan head, Phillips  
Set screw, 6-32  
ZH2-56X.750SPP  
ZH6-32X.187S  
22  
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Figure 16. Exploded Assembly Diagram of Hardware  
Pelco Manual C342M-PSA (11/98)  
23  
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Table F. Hardware Parts List (Figure 16)  
Refer to Figure 15 and Table E for modifications to this list.  
Item  
Quantity  
Description  
Part Number  
A
B
C
D
E
F
4
4
Screw, 6-32 x 2 1/2-inch, pan head, Phillips  
Flat washer  
ZH6-32X2.50SPP  
ZH932X1.75X130  
ZH6LWSSL  
4
Split lock washer, #6  
4
Hex nut, 6-32  
ZH6-32NUTSH  
ZH10-32X.375SSS  
ZH10LWSSL  
12  
12  
3
Allen screw, 10-32 x 3/8-inch  
Split lock washer, #10  
G
H
I
Screw, 2-56 x 3/8-inch, pan head, Phillips  
Internal star washer, #2  
ZH2-56X.375SRS  
ZH2LWSIS  
3
9
Screw, 4-40 x 3/8-inch, pan head, Phillips  
Internal star washer, #4  
ZH4-40X.375SPP  
ZH4LWSIS  
J
25  
2
K
L
Screw, 8-32 x 1/4-inch, pan head, Phillips  
Internal star washer, #8  
ZH8-32X.250SPP  
ZH8LWSIS  
2
M
N
O
P
Q
R
S
T
8
Screw, 2-56 x 7/16-inch, pan head, Phillips  
Screw, 6-32 x 1/2-inch, flat head, Phillips  
Bolt, 1/4-20 x .625-inch, flat head, Phillips  
Screw, 4-40 x 5/8-inch, pan head, Phillips  
Roll pin  
ZH2-56X.437SPP  
ZH6-32X.500FPF  
ZH1/420X.625SFS  
ZH4-40X.625SPP  
ZHPIN3/31X3/4R  
ZH1/420X1.50SS  
ZH260X562X65C  
ZH1/4LWSSL  
12  
2
2
2
6
Allen bolt, 1/4-20 x 1/2-inch  
Flat washer, 1/4  
11  
11  
2
Split lock washer, 1/4  
U
V
W
X
Y
Z
Screw, 10-32 x .875-inch, gray  
Thread sealing washer  
ZH10-32X.875GRY  
PS3010002  
2
14  
2
Screw, 4-40 x .250-inch, pan head, Phillips  
Screw, 6-32 x .375-inch, pan head, Phillips  
Allen bolt, 1/4-20 x 3/4-inch  
Bolt, 1/4-20 x 3/4-inch, flat head, Phillips  
ZH4-40X.250SPP  
ZH6-32X.375SPP  
ZH1/420X.750SS  
ZH1/420X.750SFS  
3
3
AA  
BB  
CC  
DD  
EE  
FF  
GG  
HH  
II  
2
2
2
2
1
1
1
4
4
4
4
1
1
3
2
Self-tapping screw, 6-32  
Roll pin  
ZH6-SAX.250CPP  
ZHPIN3/23X1/2R  
ZH4-40X.250SS  
90010004  
Allen screw, 4-40 x .250-inch  
Dowel pin  
Cover gasket  
90610010  
Tilt shaft gasket  
90010014  
Set screw, 6-32 x 3/16-inch  
Screw, 8-32 x 2 1/2-inch, pan head, Phillips,  
Flat washer  
ZH6-32X.187S  
ZH8-32X2.50CPS  
ZH932X1.75X130  
ZH8LWSSL  
JJ  
Split lock washer, #8  
Hex nut, 8-32  
KK  
LL  
ZH8-32NUTSH  
90010003  
Spindle cover gasket  
Spindle mount gasket  
Screw, 10-32 x 3/4-inch, pan head, Phillips  
Allen bolt, 1/4-20 x .625-inch  
MM  
NN  
PP  
90010012  
ZH10-32X.750SPP  
ZH1/420X.625CS  
24  
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7.0 WIRING DIAGRAM  
Figure 17. PT780-24P/PPPSA and PT780-24SL/PPSA Wiring Diagram  
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8.0 SPECIFICATIONS  
MECHANICAL  
Pan Rotation:  
Movement in horizontal plane:  
0-355°  
0-360° (SL model only)  
Pan Speed:  
Tilt Rotation:  
9°/sec +/-1° (no load condition)  
90° down from horizontal  
60° up from horizontal  
Tilt Speed:  
3°/sec +/-.5° (no load condition)  
Torque Output:  
Maximum Load:  
23.8 ft. lb (32.3 N.m) at rated voltage and 75° (23.9°C)  
52 lb (23.55 kg) at specified torque  
Pan/Tilt  
Drive System:  
Delrinwormgear. Groundandpolishedstainlesssteelworm  
Pan/Tilt Bearings: Roller thrust bearings and bronze Oilite bushings  
Lubricants  
Bearings:  
Chain:  
NLGI #2; Lithium complex grease fortified with molybdenum  
Teflon chain lubricant (for example, TriFlon™)  
Braking:  
Friction  
ELECTRICAL  
Input Voltage:  
24 VAC, 50/60 Hz  
vA Required:  
Input Voltage  
24 VAC  
Pan  
Tilt  
21.6 vA (.9 A)  
24 vA (1 A)  
Total vA Required 45.6 vA (1.9 A)  
Maximum Current: 2 amps per conductor (SL models only)  
Connectors:  
Motor Type  
Amp CPC type, mate supplied (37 pins)  
Single phase, instantaneous reversing, induction type. 120  
VAC or 24 VAC, 50/60 Hz, impedance protected. 50% duty  
cycle; 30-minute rating  
Limit Switches:  
5 amp, 250 VAC maximum, 10 million cycle rating, internal  
adjustment  
GENERAL  
Construction  
Pan/Tilt:  
Worm Gear:  
Worm Drive:  
Aluminum exterior; painted steel and aluminum interior parts  
Delrin™ premium performance acetal  
Ground and polished stainless steel  
Dimensions:  
Environment:  
See Figure 18  
Indoor/outdoor  
-10° to 140 °F (-23° to 60°C)  
Weight  
Unit:  
Shipping:  
21.5 lb (9.68 kg) approximate  
25 lb (11.32 kg)  
(Design and product specifications subject to change without notice.)  
26  
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Figure 18. PT780-24P/PPPSA and PT780-24SL/PPSA Dimension Drawing  
Pelco Manual C342M-PSA (11/98)  
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9.0 WARRANTY AND RETURN INFORMATION  
WARRANTY  
Pelco will repair or replace, without charge, any merchandise proved defective in  
material or workmanship for a period of one year after the date of shipment. Excep-  
tions to this warranty are as noted below:  
Three years on Genex™ Series (multiplexers, server, and keyboard).  
Two years on all standard motorized and fixed focal length lenses.  
Two years on Legacy®, Intercept®, PV1000 Series, CM6700/CM8500/CM9500/  
CM9750/CM9760 Matrix, Spectra®, DF5 Series and DF8 Fixed Dome products.  
Two years on WW5700 series window wiper (excluding wiper blades).  
Two years on cameras.  
Six months on all pan and tilts, scanners or preset lenses used in continuous  
motion applications (that is, preset scan, tour and auto scan modes).  
Pelco will warranty all replacement parts and repairs for 90 days from the date of  
Pelco shipment. All goods requiring warranty repair shall be sent freight prepaid to  
Pelco, Clovis, California. Repairs made necessary by reason of misuse, alteration,  
normal wear, or accident are not covered under this warranty.  
Pelco assumes no risk and shall be subject to no liability for damages or loss result-  
ing from the specific use or application made of the Products. Pelco’s liability for  
any claim, whether based on breach of contract, negligence, infringement of any  
rights of any party or product liability, relating to the Products shall not exceed the  
price paid by the Dealer to Pelco for such Products. In no event will Pelco be liable  
for any special, incidental or consequential damages (including loss of use, loss of  
profit and claims of third parties) however caused, whether by the negligence of  
Pelco or otherwise.  
The above warranty provides the Dealer with specific legal rights. The Dealer may  
also have additional rights, which are subject to variation from state to state.  
If a warranty repair is required, the Dealer must contact Pelco at (800) 289-9100 or  
(559) 292-1981 to obtain a Repair Authorization number (RA), and provide the  
following information:  
1. Model and serial number  
2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number  
3. Details of the defect or problem  
If there is a dispute regarding the warranty of a product which does not fall under  
the warranty conditions stated above, please include a written explanation with the  
product when returned.  
Ship freight prepaid to:  
Pelco  
300 West Pontiac Way  
Clovis, CA 93612-5699  
Method of return shipment shall be the same or equal to the method by which the  
item was received by Pelco.  
RETURNS  
In order to expedite parts returned to the factory for repair or credit, please call the  
factory at (800) 289-9100 or (559) 292-1981 to obtain an authorization number (CA  
number if returned for credit, and RA number if returned for repair). Goods returned  
for repair or credit should be clearly identified with the assigned CA/RA number and  
freight should be prepaid. All merchandise returned for credit may be subject to a  
20% restocking and refurbishing charge.  
®Pelco and the Pelco logo are  
registered trademarks of Pelco.  
©Copyright 1998, Pelco. All rights  
reserved.  
Ship freight prepaid to:  
Pelco  
300 West Pontiac Way  
Clovis, CA 93612-5699  
28  
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