PT280-24 Series
Light Duty Pan/Tilt
Installation/
Operation Manual
C324M-I (8/98)
In North America and Canada: Tel (800) 289-9100 or FAX (800) 289-9150
International Customers: Tel (1-559) 292-1981 or FAX (1-559) 348-1120
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REVISION HISTORY
Manual #
C324M
Date
12/89
4/90
Comments
Original manual.
C324M
Revision A. Manual updated with improved wiring
diagrams.
C324M
C324M
C324M
C324M
C324M-F
7/90
2/91
4/92
10/92
2/95
Revision B. Manual revised with updated wiring diagram
and corrected mechanical parts list.
Revision C. Manual revised to include updated wiring
diagram.
Revision D. Manual revised to include updated manual
format and corrected wiring diagram.
Revision E. Manual revised to include updated wiring
diagram.
Revision F. Manual revised to include changes to
exploded assembly diagram, materials list and wiring
diagrams.
C324M-G
C324M-H
6/95
10/96
10/97
Revision G. Manual revised to include exploded
assembly diagram (parts) and respective materials list.
Revised installation instructions. Added Table A.
Updated Table C and Specifications.
Figures 4 and 5 revised to show correct wire colors for
pins 5 and 6. Figure 3 reivised to show correct pin outs on
lens connector.
C324M-I
8/98
Changed manual to new format.Added certifications.Re-
vised installation instructions. Moved exploded assembly
diagrams and parts lists to maintenance/service manual.
Added maintenance instructions. Changed tilt torque
specification from 5 inches to 2 inches.
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1.0 GENERAL
1.1 IMPORTANT SAFEGUARDS AND WARNINGS
Prior to installation and use of this product, the following WARNINGS should be
observed.
1. Installation and servicing should only be done by qualified service personnel
and conform to all local codes.
2. Unless the unit is specifically marked as a NEMA Type 3, 3R, 3S, 4, 4X, 6, or
6P enclosure, it is designed for indoor use only and it must not be installed
where exposed to rain and moisture.
3. The weight of the camera, lens, and enclosure shall not exceed 15 lb (6.81 kg).
4. Only use replacement parts recommended by Pelco.
5. After replacement/repair of this unit’s electrical components, conduct a resis-
tance measurement between line and exposed parts to verify the exposed
parts have not been connected to line circuitry.
6. The installation method and materials should be capable of supporting four
times the weight of the enclosure, pan/tilt, camera and lens combination.
The product and/or manual may bear the following marks:
This symbol indicates that dangerous voltage constituting a
risk of electric shock is present within this unit.
This symbol indicates that there are important operating and
maintenance instructions in the literature accompanying this
unit.
CAUTION:
RISK OF
ELECTRIC SHOCK.
DO NOT OPEN.
CAUTION:
TO REDUCE THE RISK OF ELECTRICAL SHOCK,
DO NOT REMOVE COVER. NO USER-
SERVICEABLE PARTS INSIDE. REFER SERVICING
TO QUALIFIED SERVICE PERSONNEL.
Please thoroughly familiarize yourself with the information
in this manual prior to installation and operation.
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2.0 DESCRIPTION
The pan/tilts of the PT280-24 Series are mini-size, light duty, indoor units capable
of supporting loads up to 15 pounds (6.8 kg). They operate on 24 VAC.
They are factory pre-wired for pan and tilt control functions, motorized zoom lens
operation, camera power, and video. All connections are made at the input/output
connectors, eliminating the need for wiring harnesses. This greatly reduces instal-
lation time, while increasing reliability and serviceability.
Pan/tilts in the PT280-24 Series are ideally suited for use with discreet surveillance
enclosures.
2.1 MODELS
PT280-24P
Mini-size, light duty pan/tilt, 24 VAC
PT280-24SL
Mini-size, light duty pan/tilt with 360° pan rotation, 24 VAC
PT280-24P/PP
Same as PT280-24P except with preset positioning capabili-
ties.
PT280-24SL/PP
Same as PT280-24SL except with preset positioning capabili-
ties.
2.2 CERTIFICATIONS
The products identified below have been tested and certified for agency compli-
ance as noted.
Agency Compliance Certification
Model
CE
FCC
UL
CSA/cUL
PT280-24P
X
X
PT280-24P/PP
PT280-24SL
X
X
X
X
X
X
PT280-24SL/PP
Applicable CE, FCC, UL, and CSA/cUL standards:
•
•
CE Class B
UL Standard 2044
Additional applicable ratings:
•
•
NEMA Type 1
IP 20
6
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3.0 INSTALLATION
To ensure proper wiring and operation of your equipment, it is recommended that
you test the pan/tilt and associated equipment in your facility before installing it in
the field. Refer to Sections 3.2 through 3.4.
3.1 MOUNTING
The pan/tilt unit can be mounted upright or inverted. Attach it to a flat surface. If you
use a wall, ceiling, or pedestal mount, follow the instructions that are provided with
the mount. Make sure the mounting surface can support four times the combined
weight of the pan/tilt, enclosure, camera and lens. The PT280-24P and PT280-
24P/PP models weigh 9 pounds (4.05 kg). The PT280-24SL and PT280-24SL/PP
models weigh 11 pounds (4.95 kg). Refer to the manuals for your enclosure, cam-
era, and lens for the weights of those units. The weight of the enclosure, camera
and lens must not exceed 15 pounds (6.81 kg).
CAUTION: Pan/tilts
in the PT280-24 Se-
ries are for indoor use.
Do not install outdoors.
They are designed to
operate in an upright
or inverted position
only. Do not mount
the pan/tilts horizon-
tally.
Proceed to Section 3.2, CAMERA/ENCLOSURE INSTALLATION.
3.2 CAMERA/ENCLOSUREINSTALLATION
Attach the enclosure, camera and lens to the pan/tilt unit with 1/4-20 hardware (not
supplied).
Proceed to Section 3.3, ELECTRICAL INSTALLATION.
3.3 ELECTRICAL INSTALLATION
1. Assemble and connect the cable between the pan/tilt and controller.
On the pan/tilt, the cable connects to either the 14-pin or 28-pin connector.
The mating connector is supplied with the pan/tilt as loose equipment. To
assemble the 14-pin or 28-pin connector to the cable, refer to Section 3.3.1,
Mating Connector Assembly.
The pan and tilt motors require 24 VAC. Refer to Table A to determine the size
of wire to use. An RB24 Relay Box can be used to extend the distance be-
tween the pan/tilt and controller.
To assemble the other end of the cable, refer to the documentation for the
equipment to which it will connect.
2. Make the cable for the camera lens functions and connect it to the pan/tilt and
camera. On the side of the pan/tilt is either a 6-pin or 9-pin connector that is
for camera lens functions. The mating connector is supplied with the pan/tilt
as loose equipment. To assemble the 9-pin connector to the cable, refer to
Section 3.3.1, Mating Connector Assembly. Refer to Figure 2 to wire the 6-pin
connector.
To assemble the other end of the cable, refer to the documentation for the
camera.
3. Connect the BNC connector from the pan/tilt to the video output of the cam-
era.
4. Connect the black wires with the spade lugs from the pan/tilt to the power
input on the camera. The other ends of the wires go to pins 9 and 14 of the
14- or 28-pin connector as shown in the wiring diagrams in Figures 2-4.
Connect the spade lugs to match the wiring of pins 9 and 14. Use an ohm-
meter or continuity checker to determine which spade lug goes to which pin.
Proceed to Section 3.4, LIMIT STOP ADJUSTMENTS.
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Table A. Requirements to Wire 24 VAC Power to Pan and Tilt Motors
Model
Wire Size
(AWG)
Maximum Distance “A”
(5 Conductors*)
Maximum Distance “B”
(5 Conductors*)
Maximum Distance “B”
(6 Conductors**)
All models
20
18
16
5,800 ft (1,768 m) ***
8,250 ft (2,515 m)
110 ft (33.53 m)
180 ft (54.86 m)
290 ft (88.39 m)
210 ft (64.01 m)
330 ft (100.58 m)
530 ft (161.54 m)
13,000 ft (3,962 m)
IMPORTANT NOTE: If RB24 Relay Box is not used, maximum cable length is distance “B.”
* Conductors are for up, down, left, and right functions, plus motor common. Cable distances are calculated with both motors
(pan and tilt) running and assuming a 10% voltage drop in the cable.
** Same as five conductors except two wires are used for motor common.
*** Not recommended for reliable service between control and relay box.
A
B
24 VAC
CONTROLLER
RB24
RELAY
BOX
REQUIRES EXTERNAL
POWER SUPPLY
8
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3.3.1 Mating Connector Assembly
To assemble the mating connectors, refer to Figure 1 and perform the following steps.
NOTE: Contacts cannot be re-
moved from the connector without
the use of the appropriate AMP ex-
traction tool (ZT305183 for 9-pin
and 14-pin connectors and
ZT91067-2 for 28-pin connectors),
which is available from Pelco.
The instructions that follow apply to all AMP style connectors regardless of pin size
or pin number.
1. Slide the connector clamp assembly over the conductor cable. If the diameter
of the conductor cable is such that the rubber boot will slide over it easily, slide
the rubber boot onto the conductor cable at this time. If not, discard the rubber
boot.
NOTE: When a pan/tilt is mounted
in the inverted position, the LEFT/
RIGHT and UP/DOWN functions
are reversed during operation. To
correct this problem, reverse the
LEFT/RIGHT functions in the con-
trol cable (pins 3 and 7) at the pan/
tilt or control and the UP/DOWN
functions (pins 5 and 6) at the pan/
tilt or control.
2. Refer to Detail A in Figure 1. Prepare the wires from the conductor cable as
follows:
a. Strip at least 1-inch (2.54 cm) from the cable jacket to expose the wires.
You may need to strip more from the cable jacket if you have more wires.
b. Strip 1/8-inch (0.125 cm) from each wire.
c. Using an AMP style crimper, crimp the wires and their insulation to the
connector pins.
3. Slide the connector pins into the appropriate holes in the connector body until
they snap into place. Refer to detail B in Figure 1 and to Figures 2-4 for correct
pin arrangement, depending on model and options.
4. Push the connector clamp assembly (with boot, if used) toward the connector
body. Screw the clamp assembly onto the connector body, being careful not to
disturb the wires.
5. To complete the assembly, attach the appropriate clamp with the screws pro-
vided and tighten.
1/8"
1"
FRONT VIEW
OR
3
1
8
4
14
20
25
9
3
1
15
21
3
6
9
1
4
7
7
4
8
11
28
26
14
12
14-PIN
9-PIN
28-PIN
Figure 1. Connector Assembly
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INPUT
CONNECTOR
S1
ORG
VIO
C1
C2
M1
M2
S2
S3
GRY
BLU
S4
VIDEO
RED
2
4
VIDEO SHIELD
CAMERA POWER
CAMERA POWER
YEL
WHT
W/YEL
BLK
BLK
9
14
1
3
2
IRIS
FOCUS
BLK
10
11
12
13
8
W/BRN
W/RED
W/ORG
GRN
LENS
ZOOM
CONNECTOR
4
5
LENS COMM
SFTY GRND
Figure 2. PT280-24P/PT280-24SL Wiring Diagram
10
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28–PIN PAN/TILT SPINDLE CONNECTOR
COMMON
S1
LEFT
ORG
VIO
C1
M1
RIGHT
S2
S3
GRY
BLU
DOWN
UP
C2
M2
S4
1
2
PAN PRESET
TILT PRESET
19
20
GRN/WHT
VIO/WHT
PAN
3
2
TILT
1
P2
3
8
6
3
2
4
1
7
9
5
PRESET GND
PRESET + 5V
FOCUS
17
18
11
12
13
10
23
24
8
RED/WHT
BLK/WHT
WHT/BRN
WHT/RED
WHT/ORG
BLK
9–PIN
LENS
ZOOM
LENS COMM
IRIS
CONNECTOR
ZOOM PRESET
FOCUS PRESET
GROUND
GRY/WHT
YEL/WHT
GRN
BLK
BLK
CAM POWER
CAM POWER
VIDEO
9
14
2
WHT
WHT/YEL
RED
COAX
VIDEO SHIELD
4
YEL
Figure 3. PT280-24P/PP Wiring Diagram
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28–PIN PAN/TILT SPINDLE CONNECTOR
COMMON
ORG
LEFT
C1
M1
RIGHT
VIO
S1
S2
DOWN
UP
GRY
BLU
C2
M2
25
19
20
SL (360˚) PRESET
PAN PRESET
WHT/GRY
1
3
4
2
WHT/BLK/ORG
WHT/BLK/YEL
PAN
2
TILT PRESET
TILT
1
3
P2
8
6
3
2
4
1
7
9
5
17
18
11
12
13
10
23
24
8
PRESET GND
PRESET + 5V
FOCUS
WHT/BLK/RED
BLK/WHT
WHT/BRN
WHT/RED
WHT/ORG
BLK
9–PIN
LENS
ZOOM
LENS COMM
IRIS
CONNECTOR
ZOOM PRESET
FOCUS PRESET
GROUND
WHT/VIO
WHT/GRN/BLK
GRN
9
14
2
BLK
BLK
CAM POWER
CAM POWER
VIDEO
WHT
WHT/YEL
RED
COAX
4
VIDEO SHIELD
YEL
Figure 4. PT280-24SL/PP Wiring Diagram
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3.4 LIMIT STOP ADJUSTMENTS
WARNING: Do not
operatepan/tilt with-
out limit stops. Do
not attempt to adjust the
limit stops while the unit
is operating. Personal
injury or damage to the
unit may result.
To set pan/tilt limit stops, perform the following steps. Refer to Figure 5.
1. Loosen the pan limit stops.
2. Turn on the control unit. Pan the unit to the right until the desired right pan limit
is reached.
3. Move the right pan limit stop until it touches the pan limit switch actuator. Push
the stop against the actuator until it clicks, indicating that the limit switch has
opened. Lock the stop in place.
Do not remove or re-
position the fixed limit
stop on the pan/tilt.
DAMAGE WILL OC-
CUR.
4. Pan the unit to the desired left position. Adjust the left pan limit stop as de-
scribed in step 3.
5. Pan left and right to both limit stops and check for exact positioning. Tighten
both stops securely.
6. Remove the cover plate from the left side of the tilt table. Turn on the control
unit if you are starting at this step. Loosen the limit stop screws and tilt the
table to the desired up position.
NOTE: The PT280-24SL and
PT280-24SL/PP do not have pan
limit stops. Disregard steps 1-5.
7. Move the up limit stop until it touches the tilt limit switch actuator. Push the
stop against the actuator until it clicks, indicating that the limit switch has opened.
Lock the stop in place.
8. Tilt the table to the desired down position and set the stop as described in step 7.
9. Tilt the table up and down and check for exact positioning. Tighten both stops
securely. Replace the cover plate.
NOTE: COVER PLATE NOT SHOWN IN THIS ILLUSTRATION.
Figure 5. Limit Stops
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4.0 OPERATION
Refer to the manual for your control equipment for operating the pan/tilt unit.
The pan/tilts of the PT280-24 Series will function in the Auto/Random mode when
used with the appropriate Pelco control system. The pan/tilt has no additional limit
switches or relays for auto scan operation and is, therefore, only compatible with
current sensing auto/random type circuits used in the controller.
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5.0 TROUBLESHOOTING
Some common problems encountered with pan/tilt systems include miswiring, over-
loading, and not using the units for the correct application. If the pan/tilt unit fails to
operate, do the following:
1. Check the fuse in the control unit. If the fuse is bad, replace it.
2. If the fuse blows after replacing it, check the control cable between the control
unit and the pan/tilt for shorts, high resistance, or opens.
3. If the control cable is good, reconnect it to the control unit but not to the pan/tilt.
Replace the fuse and operate the control unit. If the fuse blows again, the fault
is in the control.
Refer to Figures 2-4 for the following steps.
4. If the control unit is good, check the wiring harness in the pan/tilt for shorts.
5. If the wiring harness is good, check the motor starting capacitors.
6. If the starting capacitors are good, check the motors for opens and shorts.
There should be low resistance between the windings.
7. Check the limit switches for opens and shorts.
5.1 SERVICE MANUAL
If you need to service your unit, obtain a service manual in one of the following
ways:
•
•
C323SM.
Contact Pelco’s Literature Department and request service manual C323SM.
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6.0 MAINTENANCE
Inspect the pan/tilt unit every six months to ensure trouble-free operation and an
extended product life. Harsh environments and/or continuous motion applications
may require more frequent maintenance.
Please read all of the instructions that follow before servicing the pan/tilt.
To begin, remove the two screws on the back of the pan/tilt housing and lift the
cover to gain access to the pan and tilt motor assemblies.
6.1 TIGHTENING DRIVE CHAINS
Check the pan and tilt drive chains for tension. A movement of 1/32 of an inch to 3/32
of an inch in the chains is acceptable. If the movement of a chain exceeds 3/32 of an
inch, adjust the chain as follows:
1. Loosen the screws securing the motor to the mounting frame.
2. Pry on the motor to apply tension to the chain. Do not over-tension the drive
chain.
3. Keep tension on the chain while tightening the screws.
6.2 CHAIN DRIVE LUBRICATION
Sprockets and chains should be well greased. If necessary, lubricate the pan and
tilt sprockets and chains as follows with a high-quality grease capable of withstand-
ing temperatures from -50° to 170°F (-46° to 77°C). Do the following:
1. Liberally apply grease to the pan and tilt drive chains and sprockets (refer to
Figure 6).
2. Operate the pan and tilt motors to spread the grease across the parts.
3. Apply additional grease if necessary.
4. Reinstall the cover.
APPLY GREASE
TO THESE
LOCATIONS
APPLY GREASE
TO THESE
LOCATIONS
00063
Figure 6. Servicing the Pan and Tilt
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7.0 SPECIFICATIONS
MECHANICAL
Pan:
Movement in horizontal plane:
PT280-24P
PT280-24P/PP
PT280-24SL
0-355°
0-355°
360°
PT280-24SL/PP 360°
Pan Speed:
Tilt:
12°/sec ±1° (No load condition)
±90° movement in vertical plane
3°/sec ±.5° (No load condition)
Tilt Speed:
Maximum Load:
15 lb (6.8 kg) at 2 inches (5.08 cm) from tilt table surface to
center of gravity (upright or inverted)
Gearing:
Chain and sprocket final drive
Bearings:
Pan
Tilt
Heavy duty ball bearings
Oilite bronze bushing
Braking:
Friction
ELECTRICAL
Input Voltage:
24 VAC required for pan/tilt
Power
Requirements:
Running
Pan
Tilt
.31 amp (7.5 vA)
.38 amp (9.2 vA)
Starting
Pan
Tilt
.47 amp (11.2 vA)
.56 amp (13.5 vA)
Maximum Current: 2 amps per conductor
(SL model only)
Connectors:
Amp CPC type, mate supplied, installed onto a pigtail exiting
fromthebaseoftheunit(allfunctions:camerapower,lens,pan/
tilt and video)
Video Connector: BNC
Camera Power:
Motors:
Spade lugs
Two-phase induction type, continuous duty, instantaneous
reversing
Limit Switches:
Pan
Tilt
5 amp (external adjustment)
5 amp (external adjustment)
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GENERAL
Construction:
Environment:
Temperature:
Dimensions:
Aluminum plate, all internal parts corrosion protected
Indoor
32° to 120°F (0°C to 49°C)
See Figure 7
Weight:
PT280-24P,
PT280-24P/PP 9 lb (4.05 kg)
PT280-24SL
PT280-24SL/PP 11 lb (4.95 kg)
Shipping Weight:
PT280-24P,
PT280-24P/PP 11 lb (4.95 kg)
PT280-24SL
PT280-24SL/PP 12 lb (5.44 kg)
(Design and product specifications subject to change without notice.)
18
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Figure 7. PT280-24 Series Dimension Drawings
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8.0 WARRANTY AND RETURN INFORMATION
WARRANTY
Pelco will repair or replace, without charge, any merchandise proved defective in material or workman-
ship for a period of one year after the date of shipment.
Exceptions to this warranty are as noted below:
• Five years on FT/FR8000 Series fiber optic products.
• Three years on Genex® Series products (multiplexers, server, and keyboard).
• Three years on Camclosure® and fixed camera models, except the CC3701H-2, CC3701H-2X,
CC3751H-2, CC3651H-2X, MC3651H-2, and CC3651H-2X camera models, which have a five-year
warranty.
• Two years on standard motorized or fixed focal length lenses.
• Two years on Legacy®, CM6700/CM6800/CM9700 Series matrix, and DF5/DF8 Series
fixed dome products.
• Two years on Spectra®, Esprit®, ExSite™, and PS20 Scanners, including when used in continuous
motion applications.
• Two years on Esprit® and WW5700 Series window wiper (excluding wiper blades).
• Eighteen months on DX Series digital video recorders, NVR300 Series network video recorders, and
Endura™ Series distributed network-based video products.months on DX Series digital video
recorders, NVR300 Series network video recorders, Endura™ Series distributed network-based video
products, and TW3000 Series twisted pair transmission products.
• One year (except video heads) on video cassette recorders (VCRs). Video heads will be covered for a
period of six months.
• Six months on all pan and tilts, scanners or preset lenses used in continuous motion applications
(that is, preset scan, tour and auto scan modes).
Pelco will warrant all replacement parts and repairs for 90 days from the date of Pelco shipment. All
goods requiring warranty repair shall be sent freight prepaid to Pelco, Clovis, California. Repairs made
necessary by reason of misuse, alteration, normal wear, or accident are not covered under this
warranty.
Pelco assumes no risk and shall be subject to no liability for damages or loss resulting from the
specific use or application made of the Products. Pelco’s liability for any claim, whether based on
breach of contract, negligence, infringement of any rights of any party or product liability, relating to the
Products shall not exceed the price paid by the Dealer to Pelco for such Products. In no event will
Pelco be liable for any special, incidental or consequential damages (including loss of use, loss of
profit and claims of third parties) however caused, whether by the negligence of Pelco or otherwise.
The above warranty provides the Dealer with specific legal rights. The Dealer may also have additional
rights, which are subject to variation from state to state.
If a warranty repair is required, the Dealer must contact Pelco at (800) 289-9100 or (559) 292-1981 to
obtain a Repair Authorization number (RA), and provide the following information:
1. Model and serial number
2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number
3. Details of the defect or problem
If there is a dispute regarding the warranty of a product which does not fall under the warranty
conditions stated above, please include a written explanation with the product when returned.
Method of return shipment shall be the same or equal to the method by which the item was received by
Pelco.
RETURNS
In order to expedite parts returned to the factory for repair or credit, please call the factory at (800)
289-9100 or (559) 292-1981 to obtain an authorization number (CA number if returned for credit, and
RA number if returned for repair).
All merchandise returned for credit may be subject to a 20% restocking and refurbishing charge.
Goods returned for repair or credit should be clearly identified with the assigned CA or RA number and
freight should be prepaid. Ship to the appropriate address below.
If you are located within the continental U.S., Alaska, Hawaii or Puerto Rico, send goods to:
Service Department
Pelco
3500 Pelco Way
Clovis, CA 93612-5699
If you are located outside the continental U.S., Alaska, Hawaii or Puerto Rico and are instructed to
return goods to the USA, you may do one of the following:
If the goods are to be sent by a COURIER SERVICE, send the goods to:
Pelco
3500 Pelco Way
Clovis, CA 93612-5699 USA
If the goods are to be sent by a FREIGHT FORWARDER, send the goods to:
Pelco c/o Expeditors
473 Eccles Avenue
South San Francisco, CA 94080 USA
Phone: 650-737-1700
Fax: 650-737-0933
® Pelco, the Pelco logo, Spectra, Esprit, Genex, Legacy, and Camclosure are registered trademarks of Pelco.
™ Endura and ExSite are trademarks of Pelco.
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Pelco Manual C324M-I (8/98)
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