®
PT1280P Series
Pan/Tilts
Installation/
Operation Manual
C379M-G (12/98)
In North America and Canada: Tel (800) 289-9100 or FAX (800) 289-9150
International Customers: Tel (1-559) 292-1981 or FAX (1-559) 348-1120
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REVISION HISTORY
Manual #
C379M
Date
8/87
Comments
Original version.
C379M
6/90
Rev. A. New format, options edited, mounting informa-
tion added, wiring diagram added.
C379M
1/91
Rev. B. Wiring diagram for the PT1280P/PP added,
warning section added, additional mounting information
added, cable requirements expanded to include 7
conductors using 2-wire motor common.
C379M
C379M
C379M
11/91
2/92
9/92
Rev. C. Table of contents added, electrical specs
updated.
Rev. D. New PT1280SL/PP wiring diagram added.
Associated specs and drawings updated.
Rev. E. New models added, associated options
updated; associated specs updated, wiring diagrams
added.
C379M-F
1/95
Rev. F. Revised to 2-column format. Portions of the
mounting section were rewritten. In accordance with
ECO 93-153, new diagrams added to replace the old
cable distance and connector assy diagrams. New
wiring diagrams added for figures 3,4,5 & 6. Note
expanded on limit/stop adjustment. New and updated
exploded assembly diagrams for figures 10,11,12 & 13.
Associated parts and hardware call outs added.
1/96
Revised Figure 6 to show correct wire colors for pins 19
and 20.
C379M-G
12/98
Changed manual to new format. Added certifications.
Revised installation instructions. Moved exploded
assembly diagrams and parts lists to maintenance/
service manual. In wiring schematics incorporated 8/1/96
addendum. Expanded section on motor brake replace-
ment.
Pelco Manual C379M-G (12/98)
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1.0 GENERAL
1.1 IMPORTANT SAFEGUARDS AND WARNINGS
Prior to installation and use of this product, the following WARNINGS should be
observed.
1. Installation and servicing should only be done by qualified service personnel
and conform to all local codes.
2. Unless the unit is specifically marked as a NEMA Type 3, 3R, 3S, 4, 4X ,6 or
6P enclosure, it is designed for Indoor use only and it must not be installed
where exposed to rain and moisture.
3. The weight of the camera, lens, and enclosure shall not exceed 100 lb (45.4 kg).
4. Only use replacement parts recommended by Pelco.
5. After replacement/repair of this unit’s electrical components, conduct a resis-
tance measurement between line and exposed parts to verify the exposed
parts have not been connected to line circuitry.
6. The installation method and materials should be capable of supporting four
times the weight of the enclosure, pan/tilt, camera and lens combination.
The product and/or manual may bear the following marks:
This symbol indicates that dangerous voltage constituting a
risk of electric shock is present within this unit.
This symbol indicates that there are important operating and
maintenance instructions in the literature accompanying this
unit.
CAUTION:
RISK OF
ELECTRIC SHOCK.
DO NOT OPEN.
CAUTION:
TO REDUCE THE RISK OF ELECTRICAL SHOCK,
DO NOT REMOVE COVER. NO USER-
SERVICEABLE PARTS INSIDE. REFER SERVICING
TO QUALIFIED SERVICE PERSONNEL.
Please thoroughly familiarize yourself with the information
in this manual prior to installation and operation.
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2.0 DESCRIPTION
Pan/tilts in the PT1280P Series are heavy duty pan/tilts capable of handling loads
up to 100 lb.They feature rugged high torque AC motors with adjustable worm gear
final drives to insure long operational life, as well as drift free operation.
The PT1280 Series pan/tilts are capable of auto/random scan operation with the
addition of the Pelco solid-state auto/random scan joystick control. No additional
conductors, micro switches or relays are required for auto/scan operation.
These pan/tilts are factory pre-wired for feed through of all control functions: pan/
tilt, motorized zoom lenses, camera power (24 VAC), enclosure accessories and
video. All connections are made at the input connector, eliminating the need for
wiring harnesses in the field. This feature greatly reduces installation time, while
increasing the reliability and serviceability of the system.
The PT1280SL has the added feature of 360° pan rotation.
2.1 MODELS
PT1280P
Heavy duty indoor/outdoor pan/tilt, 120 VAC
PT1208P/HB
Same as PT1280P except supplied with spot heaters in base,
blanket heater in cover, 230 watts total. 120 VAC, 50/60 Hz
PT1280P/PP
PT1280SL
Same as PT1280P except with presets
Heavy duty indoor/outdoor pan/tilt with SL option (360° pan
rotation)
PT1280SL/PP
Same as PT1280SL except with presets
2.2 OPTIONS
FG/1250P
High speed gears: 12°/sec pan, 6°/sec tilt. Reduces load to 50 lb
(22.68 kg)
FGP/1250P
FGT/1250P
SEC
High speed gearing for pan: 12°/sec
High speed gearing for tilt: 6°/sec tilt. Reduces load to 50 lb (22.68 kg)
Sectorscanmodificationallowspan/tilttoauto-scanandmanually
override in present sector (PT1280P)
2.3 CERTIFICATIONS
The products identified below have been tested and certified for agency compli-
ance as noted.
Agency Compliance Certification
Model
CE
FCC
UL
X
CSA/cUL
PT1280P
PT1280P/HB
PT1280P/PP
PT1280SL
PT1280SL/PP
X
X
X
X
Applicable CE, FCC, UL, and CSA/CUL directives/standards:
UL Standard 2044
•
Additional applicable standards:
•
•
NEMA Type 3R
IP 32
6
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3.0 INSTALLATION
Pan/tilts in the PT1280P Series are designed to mount onto a horizontal surface in
the upright or inverted position.
CAUTION: Pan/tilts in
the PT1280P Series are
designed for upright or in-
verted operation and
should never be mount-
ed horizontally.
In order to ensure proper wiring and system operation of all components, it is rec-
ommended that you test the pan/tilt and the associated control equipment in your
facility before field installation. Refer to Sections 3.3 through 3.5.
3.1 MOUNTING
Attach the pan/tilt unit to a mount, following the instructions that accompany the
mount.To ensure maximum pan travel, mount the pan/tilt so that the fixed limit stop
is directly opposite the center of the intended viewing area.
NOTE: When mounting the pan/
tilt outdoors in the inverted position
(base up), RTV silicone sealant,
such as Dow Corning Type 732 or
equivalent, should be applied to
the areas indicated in Figure 1.
Make sure the mounting surface and the mounting method is strong enough to sup-
port four times the combined weight of the pan/tilt, enclosure, camera and lens. The
pan/tilt unit weighs 54 pounds (24.49 kg). Refer to the manuals for your enclosure,
camera, and lens for the weights of those units. The weight of the enclosure, cam-
era, and lens must not exceed 100 pounds (45.4 kg).
3.2 CAMERA/ENCLOSURE MOUNTING
Attach the enclosure, camera and lens to the pan/tilt unit with 1/4-20 hardware (not
supplied).The enclosure, camera and lens must be correctly mounted and balanced
on the tilt table for proper operation.
3.3 WIRING
Cable distances for pan and tilt motors should not exceed the distances speci-
fied in Table A. Cable fabrication must be in accordance with Section 3.3.1, Mat-
ing Connector Assembly. The following are some recommended common instal-
lation practices.
1. Always use jacketed stranded multi-conductor interconnecting cable between
the control and the pan/tilt unit, with additional conductors than needed for
future servicing and or additions.
2. Always use color-coded conductors for ease of wiring and to identify functions
at a later date.
3. Keep a wiring diagram with the system for later use and reference the upright
or inverted position.
➛
➛
Figure 1 . Sealant Locations
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Table A. Maximum Cable Distances
Maximum Distance
6 Conductors
7 Conductors*
20 AWG
18 AWG
16 AWG
489 ft (149 m)
778 ft (237 m)
1,235 ft (376 m)
978 ft (298 m)
1,556 ft (474 m)
2,470 ft (752 m)
*Using 2-wire motor common
Conductors are for up, down, left, and right functions, motor common, and ground.
Cable distances are for both motors running and assuming a 10% voltage drop in
the cable.
Six-conductor cable, single common conductor is recommended. Distances are
approximate maximum recommended under the following conditions:
•
•
Simultaneous pan/tilt activation
Minimum 103.5 volts at pan/tilt
Operating distance may be extended by using an RB115 remote relay box. Refer
to Table B for extended cable distances.
Table B. Recommended Cable Distances Using RB115 Relay Box
A
B
Wire
Size
Maximum
Distance (feet)
“A”
Maximum
Distance (feet)
“B”
(Awg)
20
18
16
5,800 (1,768 m)
8,250 (2,515 m)
13,000 (3,962 m)
489 (149 m)
778 (237 m)
MPT24DT/
MPTA24DT/
MPTAZ24DT
RB115
1,235 (376 m)
8
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3.3.1 Mating Connector Assembly
To assemble the mating connector, refer to Figure 2 and perform the following steps.
NOTE: Contacts cannot be re-
moved from the connector without
the use of the appropriate AMP ex-
traction tool (ZT305183 for the 16-
pin connector or ZT91067-2 for the
28-pin connector), which is avail-
able from Pelco.
The instructions that follow apply to all AMP style connectors regardless of pin size
or pin number.
1. Slide the connector clamp assembly over the conductor cable. If the diameter
of the conductor cable is such that the rubber boot will slide over it easily, slide
the rubber boot onto the conductor cable at this time. If not, discard the rubber
boot.
NOTE: When a pan/tilt is mounted
in the inverted position, the LEFT/
RIGHT and UP/DOWN functions
are reversed during operation. To
correct this problem, reverse the
LEFT/RIGHT functions in the con-
trol cable (pins 3 and 7) at the pan/
tilt or control and the UP/DOWN
functions (pins 5 and 6) at the pan/
tilt or control.
2. Refer to Detail A in Figure 2. Prepare the wires from the conductor cable as
follows:
a. Strip at least 1-inch (2.54 cm) from the cable jacket to expose the wires.
You may need to strip more from the cable jacket if you have more wires.
b. Strip 1/8-inch (0.125 cm) from each wire.
c. Using an AMP style crimper, crimp the wires and their insulation to the
connector pins.
3. Slide the connector pins into the appropriate holes in the connector body until
they snap into place. Refer to detail B in Figure 2 and to Figures 3-6 for correct
pin arrangement, depending on model and options.
4. Push the connector clamp assembly (with boot, if used) toward the connector
body. Screw the clamp assembly onto the connector body, being careful not to
disturb the wires.
5. To complete the assembly, attach the appropriate clamp with the screws pro-
vided and tighten.
1/8"
1"
FRONT VIEW
OR
3
1
2
1
8
4
6
3
14
9
20
10
14
7
15
21
25
11
16 15
28
26
00005
28-PIN
16-PIN
Figure 2. Connector Assembly
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CAMERA ENCLOSURE
MOUNTED HERE
BOTH OF THESE
FEED-THROUGHS
GO TO THE
CAMERA ENCLOSURE
(THIS REPRESENTS
ONLY A PORTION OF
THE WIRING THAT
ENTERED THE
OTHER CONTROL
SIGNAL FEED-THRU
COAX VIDEO
FEED-THRU
PAN/TILT HOUSING
VIA THE P1
CONNECTOR)
P1
CONNECTOR FROM
CONTROLLER
(ALL CONTROL AND POWER FUNCTIONS ENTER
THE PAN/TILT HOUSINGTHROUGHTHIS CONNECTOR).
Figure 3. PT1280P/PT1280SL Wiring Diagram
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CAMERA ENCLOSURE
MOUNTED HERE
BOTH OF THESE
FEED-THROUGHS
GO TO THE
CAMERA ENCLOSURE
(THIS REPRESENTS
ONLY A PORTION OF
THE WIRING THAT
ENTERED THE
OTHER CONTROL
SIGNAL FEED-THRU
COAX VIDEO
FEED-THRU
PAN/TILT HOUSING
VIA THE P1
CONNECTOR)
P1
CONNECTOR FROM
CONTROLLER
(ALL CONTROL AND POWER FUNCTIONS ENTER
THE PAN/TILT HOUSINGTHROUGHTHIS CONNECTOR).
Figure 4. PT1280P/HB Wiring Diagram
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CAMERA ENCLOSURE
MOUNTED HERE
BOTH OF THESE
FEED-THROUGHS
GO TO THE
CAMERA ENCLOSURE
(THIS REPRESENTS
ONLY A PORTION OF
THE WIRING THAT
ENTERED THE
OTHER CONTROL
SIGNAL FEED-THRU
COAX VIDEO
FEED-THRU
PAN/TILT HOUSING
VIA THE P1
CONNECTOR)
P1
CONNECTOR FROM
CONTROLLER
(ALL CONTROL AND POWER FUNCTIONS ENTER
THE PAN/TILT HOUSINGTHROUGHTHIS CONNECTOR).
Figure 5. PT1280P/PP Wiring Diagram
12
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CAMERA ENCLOSURE
MOUNTED HERE
BOTH OF THESE
FEED-THROUGHS
GO TO THE
CAMERA ENCLOSURE
(THIS REPRESENTS
ONLY A PORTION OF
THE WIRING THAT
ENTERED THE
OTHER CONTROL
SIGNAL FEED-THRU
COAX VIDEO
FEED-THRU
PAN/TILT HOUSING
VIA THE P1
CONNECTOR)
P1
CONNECTOR FROM
CONTROLLER
(ALL CONTROL AND POWER FUNCTIONS ENTER
THE PAN/TILT HOUSINGTHROUGHTHIS CONNECTOR).
Figure 6. PT1280SL/PP Wiring Diagram
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3.4 LIMIT STOP ADJUSTMENTS
To set pan/tilt limit stops, perform the following steps. Refer to Figure 7.
1. Loosen the pan limit stops.
WARNING: Do not
operate the pan/tilt
without limit stops.
Do not attempt to adjust
the limit stops while the
unit is operating. Per-
sonal injury or damage
to the unit may result.
2. Turn the control unit on. Pan the unit to the right until the desired right pan
limit is reached.
3. Move the right pan limit stop until it touches the pan limit switch actuator.
Move the stop a slight distance further against the actuator until it clicks to
indicate the opening of the limit switch. Lock the stop in place.
Do not remove or reposition the
fixed limit stop on the pan/tilt.
DAMAGE WILL OCCUR.
4. Pan the unit to the desired left position. Adjust the left pan limit stop as de-
scribed in step 3.
5. Pan left and right to both limit stops and check for exact positioning. Tighten
both stops securely.
NOTE: The PT1280SL and the
PT1280SL/PP do not have pan limit
stops. Disregard steps 1-5.
6. Turn on the control if you are starting at this step. Loosen the tilt limit stop
screws and tilt the table, using the joystick, to the desired up position.
7. Move the up limit stop until it touches the tilt limit switch actuator and clicks.
Lock the stop in place.
8. Tilt the table to the desired down position and set the stop in the same man-
ner.
9. Tilt the table up and down and check for exact positioning.Tighten both stops
securely.
Figure 7. Limit Stops
14
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4.0 OPERATION
Refer to the manual for your control equipment for operating the pan/tilt.
5.0 TROUBLESHOOTING
Some common problems encountered with pan/tilt systems include miswiring, over-
loading, and not using the units for the correct application. If the pan/tilt unit fails to
operate, do the following:
1. Check the fuse in the control unit. If the fuse is bad, replace it.
2. If the fuse blows after replacing it, check the control cable between the control
unit and the pan/tilt for shorts, high resistance, or opens.
3. If the control cable is good, reconnect it to the control unit but not to the pan/
tilt. Replace the fuse and operate the control unit. If the fuse blows again, the
fault is in the control.
Refer to Figure 3-6 for the following steps.
4. If the control unit is good, check the wiring harness in the pan/tilt for shorts.
5. If the wiring harness is good, check the motor starting capacitors.
6. If the starting capacitors are good, check the motors for opens and shorts.
There should be low resistance between the windings.
7. Check the limit switches for opens and shorts.
5.1 SERVICE MANUAL
If you need to service your unit, obtain a service manual in one of the following
ways:
•
•
C373SM.
Contact Pelco’s Literature Department and request service manual C373SM.
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6.0 MAINTENANCE
Inspect the pan/tilt unit every six months to ensure trouble-free operation and an
extended product life. Harsh environments and/or continuous motion applications
may require more frequent maintenance.
Please read all of the instructions that follow before servicing the pan/tilt.
To begin, remove the three screws on the front of the pan/tilt housing and lift the
cover to gain access to the pan and tilt motor assemblies.
6.1 TIGHTENING DRIVE CHAINS
Check the pan and tilt drive chains for tension. A movement of 1/32 of an inch to 3/32
of an inch in the chains is acceptable. If the movement of a chain exceeds 3/32 of an
inch, adjust the chain as follows:
1. Loosen the screws securing the motor to the mounting frame.
2. Pry on the motor to apply tension to the chain. Do not over-tension the drive
chain.
3. Keep tension on the chain while tightening the screws.
6.2 CHAIN DRIVE LUBRICATION
Sprockets, chains, and gears should be well greased. If necessary, lubricate the
pan and tilt gears, sprockets, and chains as follows with a high-quality grease ca-
pable of withstanding temperatures from -50° to 170°F (-46° to 77°C). Do the fol-
lowing:
1. Liberally apply grease to the pan and tilt gears, chains, and sprockets (refer to
Figure 8).
2. Operate the pan and tilt motors to spread the grease across the parts.
3. Apply additional grease if necessary.
4. Reinstall the cover. If the pan/tilt is installed outdoors in an inverted position,
apply RTV silicone sealant as shown in Figure 1.
Figure 8. Servicing the Pan/Tilt
16
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6.3 MOTOR BRAKE REPLACEMENT
WARNING:The knife-
blade included in the
brake kit is very sharp.
It should be handled
carefully and disposed
of properly after use.
To order replacement motor brakes, specify part number 1250BRAKE.The kit con-
sists of four springs, four Teflon pads, two screws, and a small knife-blade for re-
moving the old brake pads.
1. Remove the large rectangular heat sink from the back of the pan motor. Re-
move the four springs. Do not disturb the silicone heat sink compound. It en-
sures the transfer of heat to the heat sink and MUST be present when the heat
sink is replaced.
2. Use the knife blade to remove the worn pads, as follows:
a. Insert the knife blade into the opening and press firmly into the brake
pad.
b. Before trying to remove the brake pad, twist the knife-blade. This will
loosen the worn pad and make removal easier.
c. Gently twist the blade as you pull the worn pad out.
3. Insert the four new brake pads and four springs. Replace the heat sink using
the new screws.
Reinstall the cover. If your pan/tilt is installed in an inverted position, apply RTV
silicone sealant to the areas circled in Figure 1.
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7.0 SPECIFICATIONS
MECHANICAL
Pan:
PT1280P:
PT1280SL:
Movement in horizontal plane
0-355°
360° pan rotation
Speed:
6°/sec ±1° (No load condition)
50 ft/lb with specified voltage
±90° movement in vertical plane
3°/sec ± .5° (No load condition)
Torque:
Tilt:
Speed:
Maximum Load:
100 lb (45.4 kg) at 5 inches (12.7 cm) from tilt table surface to
center of gravity
Gearing:
Adjustable worm gear final drive to prevent drift and minimize
backlash
Bearings:
Pan:
Tilt:
Heavy duty ball bearings
Oilite bronze bushing
Braking:
Mechanical
ELECTRICAL
Input Voltage:
120 VAC, 60 Hz required for pan/tilt
Power
Requirements:
Pan
Tilt
Running:
Starting:
.48 amp (57.5 vA) .48 amp (57.5 vA)
.60 amp (72.5 vA) .60 amp (72.5 vA)
Maximum Current: 2 amps per conductor (SL models only)
Connectors:
Motors:
Amp CPC type (mate supplied)
Two-phase induction type, continuous duty, instantaneous
reversing
Limit Switches
Pan:
Tilt:
5 amp, external adjustment
5 amp , external adjustment
Conductors:
6 or 7, unshielded.
(Functions:left,right,up,down,motorcommon,safetyground.)
No additional conductors for auto scan when used with solid-
state control. PP option requires additional 4 conductors.
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GENERAL
Dimensions:
Construction:
Finish:
See Figure 9
Aluminum casting and plate
Textured semi-gloss beige enamel
Completely weatherproof for indoor/outdoor operation
-10° to 120°F (-23.33° to 48.89°C)
Environment:
Temperature:
Weight:
Unit
Shipping
54 lb (24.49 kg)
58 lb ( 26.30 kg)
(Design and product specifications subject to change without notice.)
Figure 9. Dimension Drawing
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8.0 WARRANTY AND RETURN INFORMATION
WARRANTY
Pelco will repair or replace, without charge, any merchandise proved defective in material or workman-
ship for a period of one year after the date of shipment.
Exceptions to this warranty are as noted below:
• Five years on FT/FR8000 Series fiber optic products.
• Three years on Genex® Series products (multiplexers, server, and keyboard).
• Three years on Camclosure® and fixed camera models, except the CC3701H-2, CC3701H-2X,
CC3751H-2, CC3651H-2X, MC3651H-2, and CC3651H-2X camera models, which have a five-year
warranty.
• Two years on standard motorized or fixed focal length lenses.
• Two years on Legacy®, CM6700/CM6800/CM9700 Series matrix, and DF5/DF8 Series
fixed dome products.
• Two years on Spectra®, Esprit®, ExSite™, and PS20 Scanners, including when used in continuous
motion applications.
• Two years on Esprit® and WW5700 Series window wiper (excluding wiper blades).
• Eighteen months on DX Series digital video recorders, NVR300 Series network video recorders, and
Endura™ Series distributed network-based video products.months on DX Series digital video
recorders, NVR300 Series network video recorders, Endura™ Series distributed network-based video
products, and TW3000 Series twisted pair transmission products.
• One year (except video heads) on video cassette recorders (VCRs). Video heads will be covered for a
period of six months.
• Six months on all pan and tilts, scanners or preset lenses used in continuous motion applications
(that is, preset scan, tour and auto scan modes).
Pelco will warrant all replacement parts and repairs for 90 days from the date of Pelco shipment. All
goods requiring warranty repair shall be sent freight prepaid to Pelco, Clovis, California. Repairs made
necessary by reason of misuse, alteration, normal wear, or accident are not covered under this
warranty.
Pelco assumes no risk and shall be subject to no liability for damages or loss resulting from the
specific use or application made of the Products. Pelco’s liability for any claim, whether based on
breach of contract, negligence, infringement of any rights of any party or product liability, relating to the
Products shall not exceed the price paid by the Dealer to Pelco for such Products. In no event will
Pelco be liable for any special, incidental or consequential damages (including loss of use, loss of
profit and claims of third parties) however caused, whether by the negligence of Pelco or otherwise.
The above warranty provides the Dealer with specific legal rights. The Dealer may also have additional
rights, which are subject to variation from state to state.
If a warranty repair is required, the Dealer must contact Pelco at (800) 289-9100 or (559) 292-1981 to
obtain a Repair Authorization number (RA), and provide the following information:
1. Model and serial number
2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number
3. Details of the defect or problem
If there is a dispute regarding the warranty of a product which does not fall under the warranty
conditions stated above, please include a written explanation with the product when returned.
Method of return shipment shall be the same or equal to the method by which the item was received by
Pelco.
RETURNS
In order to expedite parts returned to the factory for repair or credit, please call the factory at (800)
289-9100 or (559) 292-1981 to obtain an authorization number (CA number if returned for credit, and
RA number if returned for repair).
All merchandise returned for credit may be subject to a 20% restocking and refurbishing charge.
Goods returned for repair or credit should be clearly identified with the assigned CA or RA number and
freight should be prepaid. Ship to the appropriate address below.
If you are located within the continental U.S., Alaska, Hawaii or Puerto Rico, send goods to:
Service Department
Pelco
3500 Pelco Way
Clovis, CA 93612-5699
If you are located outside the continental U.S., Alaska, Hawaii or Puerto Rico and are instructed to
return goods to the USA, you may do one of the following:
If the goods are to be sent by a COURIER SERVICE, send the goods to:
Pelco
3500 Pelco Way
Clovis, CA 93612-5699 USA
If the goods are to be sent by a FREIGHT FORWARDER, send the goods to:
Pelco c/o Expeditors
473 Eccles Avenue
South San Francisco, CA 94080 USA
Phone: 650-737-1700
Fax: 650-737-0933
® Pelco, the Pelco logo, Spectra, Esprit, Genex, Legacy, and Camclosure are registered trademarks of Pelco.
™ Endura and ExSite are trademarks of Pelco.
© Copyright 1998, Pelco. All rights reserved.
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