1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Hardware Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Downloading Applications and Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Documentation Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Documentation Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Text Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
ISO Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Customer Support Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Product Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Technical Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
2 Installing the PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Selecting a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Underwriters Laboratories Approval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Environmental Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Electrical Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Temperature and Humidity Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Enclosure Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Radiated Emissions Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Class I, Division 2 Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Creating the Cutout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Installing the PA PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Mounting the PA PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Installing an Optional AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
3 Starting Your PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
PowerStation Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Serial Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
RS-485 Directional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Keyboard and Mouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
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Connecting a PS/2 Mouse on 5”, 6”, 8” and 10” Units . . . . . . . . . . . . . . . . . .3-9
Connecting to a Serial Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
To Adjust the Mode Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
To Print to a Port Configured for Downloading . . . . . . . . . . . . . . . . . . . . . .3-11
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-11
Configuring the Ethernet Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
CompactFlash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-12
Reinstalling the PowerStation Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Restoring a CompactFlash Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Writing to the CompactFlash Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-14
Reformatting the CompactFlash Card . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
4 Maintaining the PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Maintaining the Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cleaning the Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Calibrating the Touchscreen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Using the MachineShop Shell Calibration Utility. . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Adjusting the Contrast (only available on 5”, 6”, and 8” STN Units) . . . . . . . . . . . . . . . .4-2
Replacing the CompactFlash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Performing Internal Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Electrostatic Discharge (ESD) Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Opening the PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Closing the PowerStation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Replacing the Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
AC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Resolving Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Resolving Problems when Starting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Resolving Problems with the Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Resolving Problems after Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Accessing the PowerStation Utilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-14
A PowerStation Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Physical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Display Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Testing Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Faceplate Chemical Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
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B System Configuration Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
System Configuration Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Config.sys File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Autoexec.bat File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
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INTRODUCTION
1
Thank you for purchasing a PA PowerStation. The PA PowerStation is a
rugged, compact PC that is designed to be used as an industrial operator
interface.
The PA PowerStation is available in five display configurations: 5”, 6”, 8”,
10”, and 15”. It has an all-in-one PC board with a Serial and Ethernet port.
The PA PowerStation’s PC architecture allows you to run Parker’s Interact
HMI software product.
Important:You must upgrade to Interact version 6.13 or later before
downloading applications to the PA PowerStation.
Please take time to review this manual and the other documentation
included with the PA PowerStation before operating the unit.
Using this Manual
This manual is designed to help you set up and use your PA PowerStation.
The manual lists the PowerStation’s specifications and describes its
replacement and optional components. It also explains how to install the
unit, how to maintain the unit in good condition, and how to solve common
problems that may occur in operation.
This manual is divided into the following chapters:
Chapter 1 — Introduction: Presents an overview of this manual, the
other documentation and software provided with the PA PowerStation, and
the steps necessary to get your PowerStation up and running. This chapter
also describes Parker’s customer support services.
Chapter 2 — Installing the PowerStation: Explains how to select an
installation location, prepare for installation, and finally install the PA
PowerStation.
Chapter 3 — Starting Your PowerStation: Describes the ports available
to connect the PowerStation to other devices and to a power source. This
chapter also describes the PowerStation’s drive definitions and the unit’s
replacement and optional components.
Chapter 4 — Maintaining the PowerStation: Explains how to maintain
the PA PowerStation, including the touchscreen, replacing the
CompactFlash, perform internal maintenance, and to solve problems that
may occur during operation.
Appendix A — PowerStation Specifications: Describes the PA
PowerStation’s specifications.
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Chapter 1: Introduction
Hardware Versions
Appendix B - System Configuration Files: This section includes a
complete listing of the Config.sys and Autoexec.bat files.
Hardware Versions
There are three display resolutions offered with the PA PowerStation:
•
•
•
•
•
•
PA05S-1XX, STN, 320x240 (QVGA)
PA06S-1XX, STN, 320x240 (QVGA)
PA08S-1XX, STN, 640x480 (VGA)
PA08T-1XX, TFT, 640x480 (VGA)
PA10T-1XX, TFT, 640x480 (VGA)
PA15T-1XX, TFT, 1024x768 (XGA)
All versions are shipped with both Datalights ROM-DOS operating system
and Interact HMI runtime software on a removeable compact flash card.
Each PowerStation is also shipped with a utilities CD containing drivers and
backup copies of available software.
Downloading Applications and Projects
The PA PowerStation is a runtime-only system, which means that you must
develop your applications and projects on a development PC and download
the application to the PowerStation.
Note Throughout this manual, all references to “development PC” or
“development system” refer to the computer you use to develop
applications.
See the documentation that came with your development software, such
as Interact, for information about how to develop your applications or
projects and download them to the PowerStation.
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Chapter 1: Introduction
Documentation Library
Documentation Library
The documentation set for this product contains:
Release Notes - Release notes are provided whenever there is important
information about the PowerStation that does not appear in this manual.
Be sure to read any available release notes before installing or operating
the unit.
PA PowerStation User Guide - This document contains all the
information you need to configure, install and use the PowerStation. Please
read this manual in its entirety before operating the unit.
You can download Parker Electromechanical product documentation from
Product Manuals to find the appropriate manual.
Documentation Standards
As you read this manual, notice that it uses the following documentation
standards:
Text Conventions
Style
Type of Text
Bold
Names of buttons, tabs, menus, menu items, commands, files,
keyboard keys, dialog boxes and other important terms.
Italic
Titles of User Guides, chapters, or sections and cross-references.
Text to be entered from a keyboard.
Courier
font
+
Indicates two or more keyboard keys that must be pressed
simultaneously. For example, Ctrl+Alt+Delete.
Note
Alternative approaches or issues you should be aware of while
using a particular function.
Important
Warning
Information that will save time and minimize problems.
Information that will prevent equipment damage or personal
injury.
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Chapter 1: Introduction
Customer Support Services
ISO Symbols
Symbol
Meaning
This symbol is the International Standards Organization (ISO)
symbol for Caution (ISO 3864 No. B.3.1). This symbol denotes
information that could affect operation of the PowerStation if the
information is not properly followed.
This symbol is the ISO symbol for Caution - risk of electrical
shock (ISO 3864 No. B.3.6). This symbol denotes information
that could cause personal injury from electrical shock or damage
to equipment if the information is not properly followed.
Customer Support Services
Parker welcomes your thoughts and suggestions on our products and
services. You can contact Parker Electromechanical by telephone, email or
fax. You can also visit us on the World Wide Web to learn about the latest
hardware, software, and customer support services.
Customer Support
Main Telephone
Technical Support
Fax
513-831-2340
513-248-1714
513-831-5042
E-mail
Sales: emn_sales_ctc@parker.com
Support: emn_support_ctc@parker.com
Training: [email protected]
World Wide Web
Parker recognizes that every customer and every application has different
support needs, as a result Parker offers a variety of support services
designed to meet these needs. Parker offers two types of customer support
services:
•
•
Product Technical Support
Technical Training
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Chapter 1: Introduction
Customer Support Services
Product Technical Support
The Product Technical Support department welcomes any questions that
might arise as you develop or run your applications. We offer
complimentary support for all customers, including end users, original
equipment manufacturers (OEM), system integrators or distributors.
If you have a question about the PA PowerStation, be sure to complete the
following steps:
•
•
Check any release notes that shipped with the unit. These notes
provide important information about the PowerStation.
Consult the documentation and other printed materials included with
the PowerStation.
•
•
Review Chapter 4, Maintaining the PowerStation.
Visit the Parker Automation - CTC Web site and register for the support
forum. You can find the support forum by clicking on the Support tab
If you cannot find a solution using one of the above sources, contact our
Product Technical Support department at 513-248-1714, 8:00am to
5:00pm Eastern Standard time.
Technical Training
Parker Electromechanical offers training on all of our products, either at
Parker in our state-of-the-art training facility, or at your site.
You can contact the Training Coordinator by telephone or e-mail:
•
•
Telephone: 1-800-233-3329
E-mail Parker Training: [email protected]
You can view a current training schedule on our web site at
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Chapter 1: Introduction
Getting Started
Getting Started
Now that you have opened the PA PowerStation, you are ready to unpack
the unit, install it in a permanent location, and develop an application for it.
Follow the steps below to get started.
1
2
3
4
5
Unpack the PowerStation and verify that you have received all of the
components you ordered.
Install the PowerStation in a permanent location. See Chapter 2,
Installing the PowerStation, for complete installation instructions.
Review the available connectors for the PowerStation, see
PowerStation Connectors on page 3-1, for details.
Start up your PowerStation. See Starting the PowerStation on page
3-13, for more information.
Develop your application and download it to the PowerStation.
Important:You must upgrade to Interact version 6.13 or later before
downloading applications to the PA PowerStation.
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INSTALLING THE POWERSTATION
2
Once you have unpacked the PA PowerStation and verified that you have
received all of the components you ordered, you are ready to install the
PowerStation in a permanent location.
This chapter covers the following topics:
•
•
•
Installing the PA PowerStation
Selecting a Location
The first step when installing the PA PowerStation is to select an
appropriate location for the unit. This is the most important aspect of the
installation process because the location you select can affect the
PowerStation’s performance, ease-of-use, and life-expectancy. This section
provides some guidelines that you should follow when selecting a location
for the PowerStation.
Underwriters Laboratories Approval
In order to obtain Underwriters Laboratories (UL) approval for your
PowerStation installation, the installation must meet the following criteria:
1
2
The PowerStation must be mounted in a standard industrial enclosure
that provides fire protection.
The PowerStation products have been approved for NEMA Type 4/4X
(indoor) ratings when mounted in a customer provided enclosure
listed Type 4/4X.
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Chapter 2: Installing the PowerStation
Selecting a Location
Environmental Guidelines
The environment is the area where the PA PowerStation will be located. In
general, you should select a place that limits the unit’s exposure to adverse
conditions such as dust, oil, moisture, and corrosive vapors.
Touchscreen Considerations
The PA PowerStation’s touchscreen is designed to meet the NEMA 4/4X
rating. However, it is only rated NEMA 4/4X when properly mounted in a
NEMA 4/4X enclosure.
The PA PowerStation’s touchscreen is resistant to a variety of chemicals.
See Faceplate Chemical Resistance on page A-8 for a list of these
chemicals. Make sure that the touchscreen is not exposed to chemicals
other than those listed in Faceplate Chemical Resistance on page A-8.
Electrical Guidelines
To minimize unwanted electrical interference, select a location away from
machinery that produces intense electrical noise. If you cannot do this,
isolate input power to the unit and separate all data communication cables
used with the unit from all AC power lines.
All serial communication cables should be 100% shielded with the shield
tied to chassis ground at one end of the cable only.
See Electrical Specifications on page A-6 for a list of the PA PowerStation’s
electrical specifications. Make sure that your power source is compatible
with the PowerStation before starting the unit.
Field Terminal Wiring Requirements
In order to comply with UL 508 and 1604 requirements, use copper wire
with 60C or 60/75C insulation and a tightening torque of 7.0 lb/in. (0.79 N-
m) when connecting field terminal wiring to the PowerStation.
Temperature and Humidity Guidelines
You can safely operate the PA PowerStation within the temperature range
specified in Environmental Specifications on page A-5. However, if you are
using a protective enclosure, remember that the temperature within an
enclosure is generally higher than the external temperature. Read these
guidelines to fully understand temperature implications.
The PA PowerStation can dissipate no more than 10 watts maximum.
Heat builds up rapidly in enclosed environments, compromising the
performance and life span of electrical equipment. If the PowerStation is
operating inside an enclosure at temperature levels above its rated
ambient temperature, you must cool the enclosure.
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Chapter 2: Installing the PowerStation
Selecting a Location
o
PA PowerStation’s have been tested for use in 50 C ambient, still air
locations. This means that when installed, the ambient air surrounding the
o
backside of the PowerStation is not expected to exceed 50 C. An example
of this type of installation would be a PowerStation mounted in a small,
sealed industrial enclosure.
The most commonly overlooked aspect of this type of installation is that
heat generated by the device becomes trapped inside the enclosure and
increases the ambient temperature surrounding the PowerStation. This
o
increase in temperature can sometimes exceed an additional 15 C or more.
Although the thermal dynamics are not always linear, a temperature rise of
o
15 C would imply that the environment outside the sealed enclosure could
o
o
not exceed 35 C (95 F), or the PowerStation would surpass its maximum
operating temperature.
Do not mount a PowerStation into a sealed enclosure and mistakenly think
o
that due to the 50 C rating of the product, the sealed enclosure can
o
operate in a 50 C ambient environment without considering the affects of
the internal heat build up.
Since elevated operating temperatures can have negative affect on the life
of electronics, it is wise to consider the internal thermal rise. Passive
venting for thermal convection, internal air circulation fans, filtered
exhaust fans with filtered inlets, air conditioners, and other products are
available in the market to assist in reducing the heat build up in the
industrial enclosure.
There are many attractive NEMA Type 12, dust-tight fan/filter assemblies
available today in which the filter can be inexpensively replaced or cleaned
as part of a periodic maintenance schedule. Or in some cases, simply
increasing the size of the enclosure, and thus the outside surface area for
example, can have a significant, positive affect on the installation’s thermal
response.
Points to consider when performing a site review are:
1
2
3
4
What is the expected maximum outside ambient temperature that
the industrial enclosure will experience?
Are there additional heat-generating components inside the
enclosure?
What is the size of the enclosure? Larger enclosures dissipate more
thermal energy than smaller ones.
In what kind of environment will the enclosure be installed - clean,
water-tight, dust-tight? Can the enclosure be convection cooled or is
active cooling required?
In summary, it is a wise investment to thermally plan the installation by
anticipating, and eliminating, the heat build up inside a sealed enclosure.
Not only will this extend the life of the electronics, but it will also reduce
costly equipment downtime.
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Chapter 2: Installing the PowerStation
Selecting a Location
Enclosure Guidelines
Select an enclosure that is large enough to allow free airflow in and around
the unit. You should allow a minimum of 2 inches between the enclosure
and the top, bottom, and sides of the PA PowerStation to allow access to
the cabling and CompactFlash.
Also, make sure that the surface of the enclosure on which the PA
PowerStation is mounted is flat and free of raised or depressed areas.
Radiated Emissions Guidelines
This PowerStation has been tested to comply with international
electromagnetic and emission standards. To reduce radiated emissions,
ensure that there is a good earth connection to the PowerStation, which
can be accomplished by utilizing the grounding stud located on the rear
chassis of the product.This connection must be made with the shortest
possible, heavy gage wire or braided cable. Low-resistance (<0.5 ohms)
continuity should be verified with an ohmmeter for proper grounding. In
addition, all communication cables should be shielded and grounded on
only one end.
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Chapter 2: Installing the PowerStation
Selecting a Location
Class I, Division 2 Guidelines
If you purchased a Class I, Division 2-compliant PowerStation, it is suitable
for use in Groups A, B, C, and D hazardous locations. You must follow
these guidelines in order to maintain a safe operating environment.
•
When performing field wiring, always use copper wire with 60C or
60/75C insulation and a tightening torque of 7.0lbs/in (0.79 N-m).
•
•
Substitution of components can impair suitability for Class I, Division 2.
The PA PowerStation is intended to use a branch circuit protection rated
20 Amps or less.
•
Make sure that the PA PowerStation’s “ON/OFF” switch is secured in the
“ON” position using the supplied bracket.
Explosion Hazard!
• Do not connect or disconnect cables unless the power has been
switched off, or the area is known to be non-hazardous. Keyboard,
mouse, and USB ports are for system setup and diagnostics only and
are not intended for permanent connection.
WARNING!
• Class I, Division 2 approval requires nonincendive field wiring for
Class I, Groups A, B, C, and D hazardous locations only. With a
temperature code of T5.
• Class I, Division 2 approval requires power switch restraints in
hazardous environments.
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Chapter 2: Installing the PowerStation
Preparing for Installation
Preparing for Installation
Once you select a location for the PA PowerStation, you will need to create
a cutout for the unit.
If you plan to operate the PA PowerStation using AC power, and you
purchased Parker’s optional AC Power Supply, you will need to prepare a
location for the Power Supply also.
Procedures for creating the cutout and preparing a location for the AC
Power Supply are described below. If you already have an appropriate
cutout and are using DC power, continue with Installing the PA
PowerStation on page 2-7.
Creating the Cutout
Be sure to follow the cutout diagrams in the dimensional drawings
precisely. This ensures that the PowerStation is properly sealed in its
enclosure. You can find the dimensional drawings on the PA PowerStation
CD shipped with your unit.
1
Measure the cutout dimensions as shown in the table below.
Attach the template securely to the mounting surface.
2
3
Cut out the shaded area on the template referred to as the Panel
Cutout Area. To ensure the flatness of the mounting surface, when
punching out the mounting hole, maintain proper surface flatness
and edge quality.
The cutout dimensions for the PA PowerStation are shown in the following
table:
PA Model
Cutout Height
Cutout Width
PA05S
PA06S
4.91”
6.20”
PA08S
PA08T
6.08”
8.67”
PA10T
PA15T
9.86”
12.60”
15.90”
12.40”
4
5
Debur the edges of the cutout area, removing dirt and debris that
might come in contact with the unit.
More information is available on the CD that comes with the PA
PowerStation. Be sure to refer to the dimensional drawings found on
the CD when creating your cutout.
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Installing the PA PowerStation
Installing the PA PowerStation
Once you have prepared the location for your PowerStation, you are ready
to install the unit. To do so, you need to mount the PowerStation to your
enclosure using screws and metal clamps in what is called a bracket
assembly. The bracket assembly contains a mounting clamp with “feet”
and a screw.
The number of clamps depends on the PA PowerStation model. The shape
of the prongs at the bottom of each clamp also depends on the model. The
5”, 6”, and 8” models use a T-shape clamp, and the 10” and 15” models
use an L-shape clamp.
The mounting clamps secure to the PowerStation using a sliding
mechanism. You must slide the feet of the mounting clamp into the
appropriate slot on the PowerStation.
For your convenience, all necessary mounting hardware is included with
the unit.
Mounting the PA PowerStation
Complete the instructions below:
1
2
Slide the PowerStation into the cutout from the front.
Attach the 4-8 mounting clamps, with their screws to the back of the
unit in the spaces provided.
The clamps secure to the unit using the sliding mechanism shown in
Figure 2-1 for 5”, 6” and 8” units or Figure 2-2 for 10” and 15” units.
Figure 2-1: Sliding Mechanism for the 5”, 6”, and 8” PA PowerStations
Figure 2-2: Sliding Mechanism for the 10” and 15” PA PowerStations
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Installing the PA PowerStation
3
4
5
Slide the feet of the mounting clip into the larger portion of the slot,
then slide the clip over to properly mount the unit.
Tighten each of the mounting screws against the front of the
enclosure.
For 5” and 6” units: Torque them down to 6 in/lbs.
For 8” and 15” units: Torque them down to 7in/lbs.
For 10” units: Tighten so that the gasket seal maintains a 50%
compression of the gasket. You may see a small gap between the
bezel and the enclosure.
6
Tighten the screws in a crosswise sequence to ensure a good seal
and prevent damage. Tightening the bracket assembly may not
ensure that the gasket seal is totally depressed by the bezel. You
may see a small gap between the bezel and the enclosure.
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Installing an Optional AC Power Supply
Installing an Optional AC Power Supply
The PA PowerStation uses only 12 or 24 volt DC power. However, you can
operate the PowerStation with AC power by using an optional AC Power
Supply available from Parker. Use this section only if you intend to operate
the PA PowerStation using AC power. If you plan to use DC power, refer to
Installing the PA PowerStation on page 2-7.
Caution: Do not apply AC power directly to the unit or damage may
occur.
Preparing a Location for the AC Power Supply
Be sure to select a location that provides protection from dust, oil,
moisture, and corrosive vapors. If your enclosure is large enough, you can
mount the Power Supply in the enclosure with the unit.
If you purchased Parker’s optional AC Power Supply and mounting kit use
the template that came with the mounting kit to prepare your location for
the power supply. This can be inside or outside the enclosure where the
PowerStation is installed.
Note: If you decide to mount the Power Supply in an enclosure, mount it
on the bottom or on the side of the enclosure to provide the best
convection cooling.
Prepare the Power Supply Mounting Surface
The P1X-PWRAC AC power supply is designed to be mounted using two
metal brackets provided in the optional BKT-1000 mounting kit. These
brackets are secured to the mounting surface using four screws. To
prepare the mounting surface, complete the following steps:
1
2
3
4
Measure the cutout dimensions.
Securely attach the power supply template to the mounting surface.
Cutout the four 0.17” (4.3mm) holes as shown on the template.
Debur the edges of the cutout area, removing dirt and debris.
Mounting the AC Power Supply
After drilling the holes for the four screws, you can follow the steps below
to mount the power supply:
1
2
3
Attach the power supply to the mounting surface using the supplied
metal brackets.
Connect the power cord from the power supply to an AC power
source.
Attach the ferrite to the section of the cord closest to the loose wires.
The ferrite is located in the PA mounting kit.
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Installing an Optional AC Power Supply
Connecting the Power Supply to the Workstation
Once you have mounted the power supply, you are ready to connect it to
the workstation.
1
Slide the positive and negative wires into the appropriate slots on the
power connector that was shipped with the workstation. See Figure
2-3.
Figure 2-3: Power Connector and Positive/Negative Wires
Power Connector
Power Supply +/- Wires
2
3
4
Connect the ground cable from the power connector to an earth
ground.
Connect the power cord from the power supply to an AC power
source.
workstation.
You have successfully connected the power supply to your workstation.
You can now operate the workstation using AC power.
Caution: All PA PowerStations are powered from a 12VDC or 24VDC
power source. DO NOT connect AC power to the unit.
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STARTING YOUR POWERSTATION
3
This chapter discusses the following topics:
•
•
•
•
PowerStation Connectors
Starting the PA PowerStation
Using the BIOS Utility
The PA PowerStation is shipped with the Documentation and Utilities CD.
This CD contains all of the dimensional drawings, software, and drivers
needed. If any of the software on your system becomes lost or corrupted,
you can reinstall it from this distribution disk.
PowerStation Connectors
All PA PowerStations have the following connectors:
•
•
•
•
•
•
•
2 serial ports
2 PS/2 ports for the keyboard and mouse (PA05 - PA10 only)
2 USB ports (PA15 only)
1 Ethernet port
1 Compact Flash connector
Power switch
1 ground stud
See the PA PowerStation CD for dimensional drawings and a diagram to
locate the components.
Serial Ports
The PA PowerStation has two serial ports that you can use to communicate
with external devices at baud rates of up to 115 Kbaud.
The COM1 port supports RS-232, while COM2 supports configurable RS-
232, RS-422, and RS-485 communication standards.
The communication standard you select for COM2 depends upon the
distance between the PA PowerStation and the controller, as well as the
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communication standards that the controller supports. Use a standard DB9
connector for communicating with this port.
Note: If you are using RS-232 communications, the length of the serial
cable should not exceed 50 feet (15 meters).
RS-422 and RS-485 communications offer greater noise immunity than
RS-232. These standards increase the maximum cable length to 4,000 feet
(1,200 meters).
RS-422 communications are full-duplex (send and receive simultaneously),
while RS-485 communications are half-duplex (send or receive).
For either configuration, be careful not to connect any wires to unused
connector pins. If you are using Parker’s MachineShop software,
information on the specific connection required for the Interact drivers you
will use is located in the Help file associated with the driver.
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Settings and Pinouts for COM1
If you need to make a cable for communicating with COM1, Table 3-1
shows the pinouts and signal information for this port.
Table 3-1: COM1 Pinouts
Pin#
1
Signal
DCD, data carrier detect
RXD, received data
TXD, transmitted data
DTR, data terminal ready
Signal ground
2
3
4
5
6
DSR
7
RTS, request to send
CTS, clear to send
RI
8
9
Dip Switch Settings and Pinouts for COM2 on the 5”, 6”, 8”, and 10” Units
If you need to make a cable for communicating with COM2 on a 5”, 6”, 8”
port.
Table 3-2: COM2 Pinouts on 5”, 6”, 8”, and 10” Units
RS-232
RS-422
RS-485
Pin#
Communication
Communication
Communication
1
DCD, data carrier
detect
TXD-, transmitted
data -
TXD-, transmitted
data -
2
3
4
RXD, received data
TXD+, transmitted
data +
TXD+, transmitted
data +
TXD, transmitted
data
RXD+, received data
+
RXD+, received data
+
DTR, data terminal
ready
RXD-, received data
-
RXD-, received data
-
5
6
7
8
9
Signal ground
DSR, data set ready
RTS, request to send
CTS, clear to send
RI
Signal ground
DSR, data set ready
RTS, request to send
CTS, clear to send
RI
Signal ground
DSR, data set ready
RTS, request to send
CTS, clear to send
RI
Caution: Note that RTS and CTS signals are not active in RS-422 and RS-
485 configurations.
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Once you make a cable for communicating with COM2, you will need to set
the COM2 DIP switch settings.
COM2 is set to the RS-485 protocol by default. To change COM2 to the RS-
232 or RS-422 protocol, you must change the COM2 DIP switch settings.
The DIP switch for COM2 is located on the side of the PA PowerStation, as
Figure 3-1: COM2 Dip Switch Settings for 5”, 6”, 8”, and 10” Units
•
•
The white boxes represent the tip of the switch.
The upper half of the switch is the ON position, and the lower half of the
switch is the OFF position.
To change the DIP switch settings, complete the following steps:
1
Choose the appropriate DIP switch settings from the diagram
displayed on the side of the PA PowerStation and the chart below.
Figure 3-2: DIP Switch on 5”, 6”, 8” and 10” Units
2
Using a pointed instrument such as a pen or pencil, flip the switches
to the appropriate settings through the viewing window.
Figure 3-3, displays the connector pinouts and cable wiring required for
communicating with COM1 or COM2 using the RS-232, RS-422 or the RS-
485 protocol. This figure is for the 5”, 6”, 8”, and 10” units only.
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Figure 3-3: Connector Pinouts and Cable Wiring on 5”, 6”, 8” and 10” Units
RS-422 RS-485
RS-232
Note: Be careful not to connect any wires to unused connector pins.
Dip Switch Settings and Pinouts for COM2 on 15” Units
If you need to make a cable for communicating with COM2 on a 15” unit,
Table 3-3, shows the pinouts and signal information for this port.
Table 3-3: COM2 Pinouts on 15” Units
RS-232
RS-422
RS-485
Pin#
Communication
Communication
Communication
1
N/C
TXD-, transmitted
data -
TXD-, transmitted
data -
2
3
4
RXD, received data
TXD+, transmitted
data +
TXD+, transmitted
data +
TXD, transmitted
data
RXD+, received data
+
RXD+, received data
+
N/C
RXD-, received data
-
RXD-, received data
-
5
6
7
8
9
Signal ground
N/C
Signal ground
N/C
Signal ground
N/C
RTS, request to send
CTS, clear to send
N/C
RTS, request to send
CTS, clear to send
N/C
RTS, request to send
CTS, clear to send
N/C
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Caution: Note that RTS and CTS signals are not active in RS-422 and RS-
485 configurations.
Once you make a cable for communicating with COM2, you will need to set
the COM2 DIP switch settings.
COM2 is set to the RS-485 protocol by default. To change COM2 to the RS-
232 or RS-422 protocol, you must change the COM2 DIP switch settings.
The DIP switch for COM2 is located on the side of the PA PowerStation, as
shown in Figure 3-4 for the 15” unit.
Figure 3-4: COM2 Dip Switch Settings for 15” Units
•
•
The white boxes represent the tip of the switch.
The upper half of the switch is the ON position, and the lower half of the
switch is the OFF position.
To change the DIP switch settings, complete the following steps:
1
Choose the appropriate DIP switch settings from the diagram
displayed on the side of the PA PowerStation and the chart below.
Figure 3-5: DIP Switch on 15” Units
2
Using a pointed instrument such as a pen or pencil, flip the switches
to the appropriate settings through the viewing window.
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Figure 3-6, displays the connector pinouts and cable wiring required for
communicating with COM1 or COM2 using the RS-232, RS-422 or the RS-
485 protocol. This figure is for the 15” unit only.
Figure 3-6: Connector Pinouts and Cable Wiring on 15” Units
RS-232
RS-422
RS-485
Note: Be careful not to connect any wires to unused connector pins.
RS-485 Directional Control
Many device drivers use the RTS signal to switch between receive and
transmit mode. Some third party communication drivers expect the
directional control to be automatic. The PA PowerStation does not
automatically switch between modes and depends on the driver to use the
RTS signal to perform this operation.
Transferring Files from a PC to the PA PowerStation
You can transfer files from a PC to the PA PowerStation in one of three
ways—through the Ethernet, the CompactFlash, or a Serial Transfer. If you
plan to use a Serial Transfer, you will need a null modem cable. To
construct your own cables, refer to Figure 3-7, for the appropriate settings,
then continue with step 1 below.
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Figure 3-7: Serial Transfer Cable Diagram
1
2
Connect a null modem serial cable to an available serial port on your
development PC.
Connect the other end of the cable to the serial port on the PA
PowerStation.
3
4
5
Launch the MachineShop Toolbar on your development PC.
Select File - Open Project then select the project you wish to transfer.
Select Transfer from the menu bar and follow the transfer wizard
steps.
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Keyboard and Mouse
The PA PowerStation’s CPU board includes a keyboard port that accepts
any IBM AT-compatible keyboard, including 84-key standard keyboards
and 101-key enhanced keyboards.
Connecting a PS/2 Mouse on 5”, 6”, 8”, and 10” Units
If you prefer to use a mouse instead of the touchscreen, Parker
recommends that you only use a Microsoft PS/2-style mouse, specifically
an 802.3 Microsoft-compatible mouse.
Parker has found that some Microsoft-compatible PS/2 mice do not work
correctly with the PA PowerStation. In addition, connecting any mouse
directly to the keyboard port will cause the mouse to malfunction.
Connecting a USB Mouse on 15” Units
If you prefer to use a mouse instead of the touchscreen, the 15” unit
supports any USB style mouse.
Serial and PS/2 mice are not supported on 15” units.
Connecting to a Serial Printer
When connecting a serial printer to the PA PowerStation, you will need to
prepare the serial port for the printer. First you will need to adjust the
mode settings to the settings on the printer. See To Adjust the Mode
Settings below.
If you plan to print to a serial port that was configured for downloading,
you will need to reconfigure the serial port. See To Print to a Port
To Adjust the Mode Settings
To connect a serial printer to the PA PowerStation, you must change the
mode settings for one of the serial ports to match those of your printer.
The easiest way to change these settings is to use MODE.COM. MODE.COM
can modify the following options:
•
•
•
•
baud: 110, 150, 300, 600, 1200, 2400, 4800, 9600
parity: N - none, O - odd, E - even
databits: either 7 or 8
stopbits: either 1 or 2
Parker includes MODE.COM on the PA PowerStation’s Compact Flash card
and the ROM-DOS installation CD shipped with your PowerStation.
Figure 3-8 illustrates the appropriate settings for the PA PowerStation COM
Port and the Serial Printer Connector with hardware handshaking and
without hardware handshaking.
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Figure 3-8: Serial Printer Cable Diagram
Use Figure 3-8 as a reference when connecting a serial printer to the PA
PowerStation. Then complete the following steps:
1
From the Windows desktop, open the Startup directory within
Interact project:
C:\Machshop\Projects\Interact\*Project Name*\Startup\
Important Be sure to replace the pound sign with the appropriate
port number when completing the next step.
2
3
Within the Startup folder, create a new AUTOEXEC.BAT file with the
following line.
MODE COM#:baud,parity,databits,stopbits
For example, if you are communicating at 9600, NONE, 8, and 1, use
MODE COM1: 9600,N,8,1
Launch the MachineShop Toolbar.
Note When you download the project containing AUTOEXEC.BAT
and MODE.COM from your development system to the
PowerStation, MachineShop transfers the AUTOEXEC.BAT file you
created in step 2 and MODE.COM into the \STARTUP directory
specified by the INTERACT_STARTUP environment variable. This
environment variable resides in the PowerStation’s AUTOEXEC.BAT
file.
4
5
Download the project.
Note When MachineShop finishes the download, a prompt will
display asking whether you want to restart the computer.
When you restart, MODE.COM will configure the COM port to the
required baud rate.
Restart the PowerStation.
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To Print to a Port Configured for Downloading
If you plan to print to a port that is configured for downloading, you will
need to reconfigure the port before you can print to it. To reconfigure the
port, complete the following steps:
1
2
Disable downloading for that port.
Restart the PA PowerStation.
Note Restarting the PowerStation allows MODE.COM to reset the
communication settings for that port.
3
4
5
Select Settings from the Main Menu.
Choose TCP/IP from the selections displayed.
Select Net Setup from the menu.
Important The configuration may already be set to Download Only.
If not, continue with step 6. Otherwise, skip to step 8.
6
Depending on how your PA PowerStation is configured, select the
appropriate Net (Net 1, Net 2, or Net 3).
7
8
Choose Download Only from the options displayed.
Continue to Back out until you reach a prompt that indicates the
TCP/IP configuration has changed and asks whether you want to
Reboot.
9
Choose Yes to reboot the PA PowerStation. This will save your
changes.
Ethernet Port
The PA PowerStation has an Ethernet RJ45 port with an Intel 82551ER
10/100 Mbps base-T controller that allows you to connect the PowerStation
to a Local Area Network.
Table 3-4: Ethernet Pinouts
Pin#
Signal
TX+
TX-
1
2
3
4
5
6
7
8
RX+
N/C
N/C
RX-
N/C
N/C
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Configuring the Ethernet Interface
The \NET directory of the PA PowerStation’s CompactFlash contains a
configuration utility and all drivers necessary to configure the Ethernet
interface on the PowerStation. These files are restored when performing a
reflash of the compact flash card using the Flashback Utility. A link to the
Flashback Utility is listed in the PA Drivers, Documentation, and Utilities CD
included with the PA PowerStation.
Table 3-5: NET Directory Files
File Name
NET.BAT
NET.CFG
Description
A sample batch file you can use to run NetBIOS.
Stores the interrupts and memory for the network
drivers. The default PowerStation configuration
reserves the following interrupts and I/O addresses.
You cannot use these for the Ethernet interface.
• COM1: Int 4, I/O 3F8
• COM2: Int 3, I/O 2F8
• Touchscreen: Int 11, I/O 3E8
NETX.EXE
The Novell Netware shell program that makes the
final connection with the server.
*LSL.COM
A Novell driver that enables the workstation to
communicate with different protocols.
*IPXODI.COM
A Novell driver that supports IPX protocol and other
protocols over the same network.
Plug and Play Pro 100
E100BODI
The Plug and Play interface: 82557
This driver allows the PowerStation to communicate
over a local area network.
*NETBIOS.EXE
RSET8019.EXE
Used by Interact to communicate over a network.
Configures interrupts and I/O addresses for the
network.
TCPIP.EXE
TCPIP.INI
Used by the PowerStation for TCP/IP communications.
Stores settings for TCP/IP communications.
* Denotes files that can be downloaded from Novell’s FTP site.
Interact will also communicate over any network or operating system that
supports NetBIOS protocols. Examples include Lantastic, TCP/IP, Microsoft,
and IBM.
If you need assistance with NetBIOS and networking, consult your network
administrator or a certified network technician.
CompactFlash
The PA PowerStation comes with a CompactFlash (CF) card. The CF is used
as a removable hard drive that is recognized as drive C and provides non-
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Starting the PowerStation
volatile memory storage. The CF is well-suited for rugged environments
where the PowerStation may vibrate or shake. Although the CF is
removable, it is used as an IDE drive, which means you cannot remove it
while the PowerStation is switched on.
The PA PowerStation supports Type 1 or Type 2 CF cards.
You should purchase at least one additional CF card to serve as a backup
for your primary CF card. It is also useful to own several cards to store
different projects. You can purchase additional CF cards through Parker.
Note: Do not remove or insert the CF card when the unit is powered on or
data on the card could be corrupted.
Starting the PowerStation
Once the PA PowerStation has been mounted, you are ready to start up the
unit. This procedure is described below.
Before connecting a power cord to your unit, make sure that you have read
and understood Environmental Specifications on page A-5, and the Testing
Specifications on page A-7, of this manual. Also, be sure to follow the
guidelines listed below:
For permanently connected equipment, incorporate a readily accessible
disconnect device in the fixed wiring.
Important:Proper installation of this PowerStation model for use in
European Union countries requires the use of a harmonized power
cord (the power cord must be identified with the <HAR> symbol).
Make sure that the PowerStation is connected to the main supply
only with a harmonized power cord.
1
2
Ensure the power on/off switch is in the off position.
Connect the power cord to a DC voltage source. Voltage input to the
unit should be within the range specified in the Environmental
3
Turn the PA PowerStation on.
The PowerStation will automatically load the MachineShop Shell or an
Interact application, if the Shell is configured to start Interact
automatically.
You are now ready to download a project to the PA PowerStation. If
you’re using MachineShop software, refer to the MachineShop
Getting Started Guide or the MachineShop Toolbar help system for
information about downloading projects.
Important:You must upgrade to Interact version 6.13 or later before
downloading applications to the PA PowerStation.
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Using the CompactFlash Card
Using the CompactFlash Card
You can remove the CF card, update the application files on the CF card
from a PC, and then reinstall the CF card in the PowerStation.
Reinstalling the PowerStation Utilities
The PA PowerStation is shipped with the operating system and software,
which is installed on the CF card that comes with your system.
Backup copies of your software are provided on the PA PowerStation CD
that ships with your system. If any of the software on your system
becomes lost or corrupted, you can reinstall it from this distribution disk.
Restoring a CompactFlash Card
Because you use a CF card as the startup drive in a PA PowerStation, you
should create a bootable CF card for the system from a blank or used card.
This procedure will fix a ROM-DOS Shell CompactFlash card and let you do
the following:
•
•
Reinstall the PowerStation Utilities onto a CF card
Prepare a new CF card for use
You can easily reformat a CF card by using Parker’s Flashback Utility, which
restores the ROM-DOS operating system and PA PowerStation operating
files to a CF card in one operation.
When you use Flashback, the following software will be replaced on your
CompactFlash card:
•
•
•
Operating system
System drivers
MachineShop Shell
Writing to the CompactFlash Card
To write to the CompactFlash card, you will need one of the following:
•
A personal computer running Windows with a CD-ROM drive and a
SanDisk ImageMate or any CompactFlash card PC reader/writer. A
SanDisk Imagemate is a CompactFlash reader/writer that connects to
the personal computer through a USB port.
•
A laptop computer running Windows with a CD-ROM drive and a
PCMCIA-to-CompactFlash adapter. The PCMCIA-to-CompactFlash
adapter lets you read from or write to a CompactFlash card through
your laptop’s PCMCIA slot.
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Using the BIOS Utility
Reformating the CompactFlash Card
Warning:Manually formatting a CompactFlash card in Windows NT, 2000,
XP, or Vista before using Flashback could possibly make the CF
card unusable.
Warning:Removing the CompactFlash card: During a disk transfer
procedure, do not remove the CF card before issuing a Stop or
shutting down the USB port service. Otherwise the last part of
the data will not transfer to the CF card.
To reformat a CF card for a PA PowerStation, complete the following steps
on a personal computer or laptop:
1
Insert the CompactFlash card into the CompactFlash card PC
reader/writer or the PCMCIA slot.
2
3
Insert the PA PowerStation CD into the CD-ROM drive.
Select the Drivers/Utilities selection from the CD menu. On the
Utilities page you will find a link to the web site that contains the
Flashback utility image.
4
5
6
Select the Flashback utility web link to open your browser to the
location of the utility.
Download the utility from the web site and install it on your
development laptop.
Double-click the executable file.
The Flashback Utility dialog box appears.
Note: Reformatting a CompactFlash card using Flashback will erase your
projects from the CF card. You will need to download your projects
to the CF card again. After using Flashback, you may also need to
recalibrate your PA PowerStation display. For instructions, see
Calibrating the Touchscreen on page 4-2.
7
8
Click the down arrow for the destination drive and choose the correct
drive letter that was assigned to the CF.
Press the Restore Image button.
Note
The Flashback Utility, will first format the compact flash, and then
copy ROM-DOS, the Shell, and the utilities to the compact flash.
Using the BIOS Utility
This section discusses how to use the BIOS utility on the PowerStation.
There are three instances in which you will need to use the BIOS utility
program:
1
2
You are starting your system for the first time.
You have changed the hardware attached to your system.
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Chapter 3: Starting Your PowerStation
Using the BIOS Utility
3
The CMOS memory has lost power and the configuration information
has been erased.
Every computer with a motherboard includes a special chip referred to as
the BIOS or ROM BIOS (Read Only Memory Basic Input/Output System).
The BIOS includes instructions to interact with the computer hardware. It
also includes a test which ensures that the computer meets requirements
to boot up properly. If the computer encounters an error during the test,
you either hear a combination of beeps or see an error message on the
screen.
Error messages can be fatal or non-fatal. Generally, the system can
continue the boot up sequence with a non-fatal error. These are usually
displayed on the screen along with the following instructions:
Press <F1> to RESUME
Write down the error message and press the F1 key to continue booting the
system. If you want to change BIOS settings, refer to the following
sections.
Using the BIOS Utility
Entering Setup
Before changing any of the BIOS settings, shut down the system and
connect a keyboard to the PowerStation.
1
2
Turn on the PowerStation.
Press the F1 key while the system splash screen displays to enter the
BIOS setup utility.
When the BIOS utility is displayed, press a letter key or use the arrow keys
to navigate through the menu.
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MAINTAINING THE POWERSTATION
4
The PowerStation has been designed to provide years of trouble-free
operation even in the harshest environments. However, occasionally you
need to perform routine maintenance on some of the PowerStation’s
components.
This chapter provides instructions on maintaining your PowerStation:
•
•
•
•
•
Maintaining the Touchscreen
This section discusses the basic maintenance of your PowerStation’s
touchscreen, including:
•
•
•
Adjusting the Contrast(only available on 5”, 6”, and 8” STN units)
Cleaning the Touchscreen
Occasionally, you may need to clean the monitor’s screen. Clean the
screen using warm, soapy water and a cloth. You can also use any non-
abrasive cleaner. See Faceplate Chemical Resistance on page A-8, for a list
of substances the screen can resist with no visible effect.
Do not use any harsh material or powder, such as steel wool or abrasive
cleansers, to clean the screen surface. The surface is sensitive to scraping,
sharp blows, or punctures. Therefore, keep screwdrivers or other sharp
objects away from the screen surface.
Warning
Do not clean the unit while it is running. Turn off the monitor
before cleaning it in order to avoid inadvertently activating
the touchscreen.
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Chapter 4: Maintaining the PowerStation
Maintaining the Touchscreen
Calibrating the Touchscreen
The monitor’s touchscreen is calibrated before leaving Parker. However,
you may need to recalibrate the touchscreen in certain circumstances, such
as:
•
•
•
•
•
Moving a CompactFlash card between PA PowerStations
After re-imaging the CompactFlash card
When you use the PA PowerStation for the first time
When you replace the touchscreen
Whenever the cursor does not follow the location where you touch the
screen
Using the MachineShop Shell Calibration Utility
The MachineShop Shell comes with a calibration utility that allows you to
calibrate the touchscreen. To calibrate the touchscreen, complete the
following steps:
1
From the MachineShop Shell Main Menu, select the Settings option,
then select the PowerStation option.
2
3
The PowerStation Settings page will appear.
Select the Calibrate Touchscreen option. The calibration routine will
run automatically.
4
5
6
Follow the instructions on the screen.
Use your finger to touch the + on the screen.
Repeat the previous step two more times. Each time you touch the +
you will hear a faint beep to indicate that the touch has been
accepted.
After the third time, your touchscreen will be calibrated.
Adjusting the Contrast (only available on 5”, 6”, and 8” STN units)
You may adjust the contrast on the PA PowerStation. The contrast is a
property of the LCD.
Note
The Brightness property is fixed and cannot be adjusted.
This property can be adjusted on the STN display only. So before you
begin, you will need to determine whether you own an STN or a TFT
display. To distinguish between the two types of displays and their
resolution, locate the model number on the back of the PA PowerStation
unit and compare the third digit in the model number with the third digit in
Table 4-1: Display Type to determine the type of display you own.
Table 4-1: Display Type
Model No.
View Size
PA-05S/06S-1XX
STN Display - Quarter VGA
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Chapter 4: Maintaining the PowerStation
Maintaining the Touchscreen
Model No.
View Size
PA-08S-1XX
STN Display - Full VGA
TFT Display - Full VGA
PA-08T/10T/15T-1XX
•
•
If your PA Series has an STN display, continue with Contrast
Adjustment Steps.
If you have a TFT display, you cannot adjust the contrast.
Contrast Adjustment Steps
1
Find the contrast adjustment on the back of the PowerStation. See
Figure 4-1.
Figure 4-1:Contrast Adjustment
Contrast
Adjustment
2
Using a Phillips screwdriver, turn the screw to adjust the contrast to
the desired level. This is a very small adjustment.
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Chapter 4: Maintaining the PowerStation
Replacing the CompactFlash
Replacing the CompactFlash
At some point, you will probably need to remove the CompactFlash (CF)
card from the PA PowerStation flash socket for one reason or another. To
do so, complete the following steps:
1
Turn off the PA PowerStation.
Caution: The PowerStation must be turned off when inserting or
removing the CF card to avoid corrupting data.
2
Locate the ejector next to the CF socket similiar to that shown in
Figure 4-2.
Figure 4-2: CompactFlash Ejector.
Ejector Button
3
Push the ejector button two times, once to extend the button, then
again to pop out the CF card.
4
5
Remove the CF card.
Carefully insert the new card with the connector on the card aligning
with the pins inside the socket.
6
Push the CF card into the slot until the card is securely seated in the
socket. Do not force!
Note: The CompactFlash has an arrow near one edge that always lines up
with a matching arrow on the label of the PA PowerStation. Insert the
CompactFlash so the arrows line up and the card seats properly. Do
not force the CompactFlash in the wrong way.
If you need additional storage capacity for the PA PowerStation, you can
purchase additional CompactFlash cards from Parker. Be sure to purchase
at least one additional flash card to serve as a backup for your primary
card.
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Chapter 4: Maintaining the PowerStation
Performing Internal Maintenance
Performing Internal Maintenance
Before doing any internal maintenance, be sure to read and understand the
following procedures to prevent injury to yourself and/or damage to the
PowerStation.
•
•
•
•
Important: For safety reasons, the PowerStation should be opened only
by qualified service personnel.
Electrostatic Discharge (ESD) Precautions
Modern integrated electronic devices, including the PowerStation, are
extremely sensitive to electrostatic discharges (ESD) and fields. Before you
open the system, be sure to follow these simple precautions to protect you
and the PowerStation from harm resulting from ESD.
Once you have read and understood the ESD safety precautions, you are
ready to continue with the appropriate instructions.
•
•
•
Always disconnect power from the PowerStation before opening. Do
not touch any internal components of the PowerStation while the
system is on.
Disconnect power before performing any internal maintenance or
troubleshooting. A sudden static discharge as you connect a jumper or
touch any internal parts may damage sensitive electronic components.
Only handle internal components of the PowerStation in an ESD-safe
location, using appropriate grounding methods.
•
•
Wear a grounding wrist strap for continuous protection.
Always ground yourself to remove any static charge before you touch
the CPU card.
•
•
Be particularly careful not to touch the components on the printed
circuit boards.
Keep any PowerStation part in its anti-static packaging when it is not
installed in the unit and place it on a static dissipative mat when you
are working on it.
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Chapter 4: Maintaining the PowerStation
Performing Internal Maintenance
Removing the PowerStation from an Enclosure
To remove the PowerStation from it’s enclosure, follow the steps below.
Explosion Hazard!
• Do not connect or disconnect cables unless the power has been
switched off, or the area is known to be safe.
WARNING!
1
2
Turn off the power to the unit.
Disconnect the following cables:
•
•
•
•
Power Input cable
Ground cable
any communication cables
any keyboard and mouse cables
3
4
Take off the clamps.
Place the PowerStation face down on a static dissipative mat, in a
location free from dirt and moisture and protected against static
discharge.
Opening the PowerStation
Once you have removed the PowerStation from it’s enclosure, you can
open it up. Follow the steps below.
1
Remove the CompactFlash card from it’s slot by pressing the eject
button on the side of the PowerStation, similiar to that shown below.
Figure 4-3: Eject Button
CompactFlash
Card
CompactFlash
Eject Button
2
3
Press in the eject button to return it to it’s retracted position.
Remove the backshell screws on the PA PowerStation.
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Chapter 4: Maintaining the PowerStation
Performing Internal Maintenance
4
Lift the backshell off of the PowerStation to expose the board.
You are now ready to perform any internal maintenance necessary.
Closing the PowerStation
1
Replace the backshell on the PowerStation.
2
Remount the PowerStation in the enclosure, refer to Installing the PA
PowerStation on page 2-7.
3
Reconnect the following cables:
•
•
•
•
Power Input cable
Ground cable
any communication cables
any keyboard and mouse cables
4
Turn on the PowerStation.
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Chapter 4: Maintaining the PowerStation
Performing Internal Maintenance
Replacing the Fuse
The PA PowerStation has a protective fuse that you can replace by opening
up the back cover. An ohm meter is required to see whether the fuse is
open or closed. The required fuse is listed below.
•
Use a Littlefuse Nano SMF Slow Blow Type fuse. The part number is
R452 002.
Caution: Using a fuse that is rated differently than indicated, can cause
damage or fire to occur.
To replace the fuse, complete the following steps:
1
Remove the PowerStation from its enclosure then open the
PowerStation as discussed on page 4-6.
2
Locate the fuse on the board according to the picture below.
Figure 4-4: Fuse Location (PA5 - PA10 on left, PA15 on right)
Fuse Location
3
4
Use an ohm meter to see if the fuse is open or closed.
•
If open, use a pair of needle nose pliers to lift the fuse from the
fuse holder.
•
If closed, the fuse is okay and there is no need to replace it.
Insert the new fuse into the fuse holder and reassemble the unit.
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Chapter 4: Maintaining the PowerStation
Optional Components
Optional Components
Parker has an optional component that you may want to purchase for the
PA PowerStation —an AC Power Supply.
AC Power Supply
The PA PowerStation uses DC power to save space and limit the amount of
heat generated by the unit. However, if you require the PowerStation to
use AC power, you can purchase an AC Power Supply, P1X-PWRAC, that
includes an AC Power Supply and a power cord.
You can also purchase a mounting bracket kit, BKT-1000, for the Power
Supply. See Preparing a Location for the AC Power Supply on page 2-9 for
instructions on how to mount the AC Power Supply.
Do not apply AC power directly to the unit or damage could occur.
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Chapter 4: Maintaining the PowerStation
Resolving Problems
Resolving Problems
This section provides some basic troubleshooting steps to help you
indentify and correct problems you may have with the PA PowerStation.
Each problem is described and followed with one or more possible
solutions. Begin with the first solution and continue until you have solved
the problem or tried all of the solutions.
If the problem persists, look through the other problems listed in this
section to determine if additional symptoms exist that might require
action. If you cannot solve the problem, or if you encounter a problem that
is not documented in this section, contact your Parker equipment supplier
or Product Technical Support department at (513) 248-1714.
Important:You must upgrade to Interact version 6.13 or later before
downloading applications to the PA PowerStation.
Use Table 4-1: Troubleshooting Guide to find resolutions to basic problems
that may occur.
Table 4-1: Troubleshooting Guide
General Problem
Specific Issue
Page
Resolving
Problems when
Starting Up
The LED Power indicator on the back of the unit
does not light.
4-11
The startup halts with the Award (System Info)
screen displayed.
4-11
4-11
4-12
The AUTOEXEC.BAT file and/or CONFIG.SYS
file does not execute properly.
Resolving
Problems with the
Touchscreen
After startup, the touchscreen doesn’t work
properly, the calibration is incorrect, or the
touchscreen makes a chirping noise.
After calibrating the touchscreen, either the
touchscreen doesn’t work properly or the
cursor doesn’t follow your finger.
4-12
Resolving
Problems after
Start Up
The display appears to be blank or very dim.
4-13
4-13
The ROM-DOS prompt “C:\” is displayed
instead of the MachineShop Shell Main Menu.
A PS/2 mouse doesn’t work. (5, 6, 8, and 10”
units only)
4-13
4-13
4-13
4-14
A keyboard doesn’t work. (5, 6, 8, and 10”
units only)
A USB keyboard or mouse doesn’t work. (15”
units only)
The Ethernet port doesn’t work.
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Chapter 4: Maintaining the PowerStation
Resolving Problems
Resolving Problems when Starting Up
Some of the most common problems that users encounter with PCs occur
when they start up their systems. This section describes some problems
that may occur in the PA PowerStation during startup and solutions for
these problems.
The LED Power indicator on the back of the unit does not light
1
Check to see whether the power switch is in the On position, and the
PA PowerStation is operating correctly.
a. If the PA PowerStation appears to be operating properly, the LED
indicator may be defective. Contact your Parker equipment
supplier or Parker Product Technical Support department for
assistance.
b. If the PA PowerStation does not appear to be operating properly,
restart the PowerStation.
2
3
Check the DC power line to determine whether the DC voltage is
either 12VDC or 24VDC.
Check the power connector to determine whether the leads are
properly connected and not reversed. The positive line should
connect to the positive terminal, the negative lead should connect to
the negative terminal, and the ground lead should connect to the
ground terminal.
4
Check to see if you have a blown fuse. To replace the fuse, see
Replacing the Fuse on page 4-8.
The startup halts with the Award (System Info) screen displayed
1
Check for a loose CF card.
Restart the PA PowerStation.
The AUTOEXEC.BAT file and/or CONFIG.SYS file does not execute properly
Some startup problems are caused by a corrupted or modified
AUTOEXEC.BAT or CONFIG.SYS file. Parker includes backup copies of these
files in the \CTC directory on your PowerStation’s CompactFlash Disk and
on the PowerStation Start Disk. These files are called AUTOEXEC.CTC and
CONFIG.CTC.
For a complete listing of the AUTOEXEC.BAT and the CONFIG.SYS files, see
Appendix B.
If you suspect a problem with either the PA PowerStation’s AUTOEXEC.BAT
or CONFIG.SYS files, use the ROM-DOS Copy command to create a backup
copy of your current file and overwrite the suspect file with the appropriate
backup file. For example, if the AUTOEXEC.BAT file becomes suspect, type
the following commands at the ROM-DOS prompt:
copy autoexec.bat autoexec.old
copy \ctc\autoexec.ctc autoexec.bat
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Chapter 4: Maintaining the PowerStation
Resolving Problems
1
2
Press Exit on the MachineShop Shell menu.
Run ROM-DOS Edit by typing NED and then the file name that you
want to edit.
3
You may also use the Flashback Utility to reformat the CF card with
the default PA PowerStation files.
Important: You cannot load the touchscreen driver and a serial mouse
driver such as MOUSE.COM simultaneously. The PA
PowerStation will only load the driver that is specified first in
the AUTOEXEC.BAT file.
Resolving Problems with the Touchscreen
This section describes the problems that may occur with the touchscreen
and the subsequent solutions to these problems.
After startup, the touchscreen doesn’t work properly, the calibration is
incorrect, or the touchscreen makes a chirping noise
1
If the PA PowerStation is operating correctly otherwise, restart the
unit.
2
The touchscreen calibration might be in error. See Calibrating the
Touchscreen on page 4-2 of this manual for instructions on how to
calibrate the touchscreen.
3
Check the AUTOEXEC.BAT file. See Appendix B of this manual for
information about the command lines that should appear in the
AUTOEXEC.BAT file.
a. Verify that the touchscreen drivers are loaded. Look for the
following lines in the AUTOEXEC.BAT file:
SET TOUCH_PATH=C: \HAMMOUSE
CALL %TOUCH_PATH% \TS.BAT
b. Verify that a serial mouse driver such as MOUSE.COM is not
loading before the touchscreen driver. Look for the following line
in the AUTOEXEC.BAT file:
C:\MOUSE.COM
c. Remove the line if it is found anywhere other than where it is
shown in the default AUTOEXEC.CTC listing. See Appendix B.
After calibrating the touchscreen, either the touchscreen doesn’t work properly
or the cursor doesn’t follow your finger
1
If using a serial mouse, make sure the serial port (COM2 only) is
configured for RS-232.
2
The internal touchscreen cable connection may be loose,
disconnected, or improperly connected. Call customer service. See
Product Technical Support on page 1-5 of this manual.
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Chapter 4: Maintaining the PowerStation
Resolving Problems
3
If all of the above remedies do not work, you may need to replace the
touchscreen. Replacement Touchscreen kits are available through
Parker.
Resolving Problems after Start Up
This section describes problems that may occur after startup and details
the solutions to these problems.
The display appears to be blank or very dim
1
Check to see if the power switch is in the on position, and the LED
Power indicator on the back of the PA PowerStation is lit.
a. If you have an STN display and the PA PowerStation is operating
properly, adjust the contrast on the display. See Adjusting the
Contrast on page 4-2.
b. If the PA PowerStation is not operating properly, restart the unit.
2
If the screen still appears to be blank or very dim, and the unit has
been in operation continuously for a long time, replace the backlight
bulb. Replacement backlight bulb kits are available through Parker for
the 10” and 15” models. You may not replace the backlight bulbs on
the 5”, 6”, and 8” models.
The ROM-DOS prompt "C:\" is displayed instead of the MachineShop Shell Main
Menu
1
If the PA PowerStation appears to be operating correctly otherwise,
restart the unit.
2
Make sure that the MachineShop Shell software is being loaded.
a. Verify that the following lines appear in the AUTOEXEC.BAT file.
b. Verify that the lines do not have the word “REM” in front of them:
CD \CTC
PSU
3
The AUTOEXEC.BAT file may be corrupted or may have been
modified. See Appendix B for information about the command lines
that should appear in the AUTOEXEC.BAT file.
A PS/2 mouse doesn’t work (5”, 6”, 8”, and 10” units only)
Make sure that you are using a Microsoft PS/2 mouse, specifically an 802.3
Microsoft-compatible mouse. Some PS/2 style mice that claim to be
Microsoft compatible will not work correctly with the PA PowerStation. Do
not use a serial mouse with a serial-to-PS/2 port adapter.
A keyboard doesn’t work (5”, 6”, 8”, and 10” units only)
1
Check the keyboard. Make sure that you are using an AT or a PS/2
style keyboard, not an XT-style.
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Chapter 4: Maintaining the PowerStation
Accessing the PowerStation Utilities
2
3
If you are using a PS/2 style keyboard, the keyboard should be
plugged into the keyboard port.
If you are using an AT style keyboard, make sure the Y cable is
attached to the keyboard port.
4
5
Try using a new Y adapter cable.
Try using a new keyboard.
A USB keyboard or mouse doesn’t work (15” only)
1
2
The keyboard or mouse is defective.
Try a different brand. Some brands of keyboard and mice may not be
recognized by the Legacy Keyboard/Mouse BIOS function.
The Ethernet port doesn’t work
1
2
Make sure the Ethernet cable is plugged in.
Make sure that the networking software is loading properly. Verify
that the following lines appear in the AUTOEXEC.BAT file and at least
one of the two lines do not have the word “REM” in front of it as
appropriate:
CALL C:\NET\NET.BAT
LH C:\NET\TCPIP.EXE
See Appendix B for information about the command lines that should
appear in the AUTOEXEC.BAT file.
3
Make sure that you properly configured the networking software. See
Configuring the Ethernet Interface on page 3-11 of this manual for a
list of the drivers that configure your Ethernet interface.
Accessing the PowerStation Utilities
The PA PowerStation is shipped with the PA PowerStation Documentation
and Utilities CD. This CD contains all of the dimensional drawings,
software, and drivers needed for the PA PowerStation.
If any of the software on your system becomes lost or corrupted, you can
reinstall it from this distribution disk.
Ordering Replacement Components
The PA PowerStation is designed to be a simple yet reliable unit to
maintain. However, if you need to purchase replacement components for
the PowerStation, Parker carries a line of replacement components.
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Chapter 4: Maintaining the PowerStation
Accessing the PowerStation Utilities
Component
Description
CompactFlash (CF)
card
If you need additional storage capacity, you can
purchase additional Compact Flash cards from
Parker.
You should purchase at least one additional com-
pact flash card to serve as a backup for your pri-
mary CF.
See page 4-4, for instructions on how to replace
CF cards.
DRAM
If you need to upgrade or replace the DRAM, Park-
er carries replacement DRAM (DDR DIMM).
The PA PowerStation comes with a minimum of
PC3200 Type, 128MB DDR DRAM, but the unit
supports a total of 1 GB maximum.
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POWERSTATION SPECIFICATIONS
A
This appendix outlines important specifications for the PowerStation. It is a
good idea to familiarize yourself with the specifications before operating
your unit.
•
•
•
•
•
•
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Appendix A: PowerStation Specifications
Physical Specifications
Physical Specifications
Physical specifications include the PowerStation’s CPU, memory
specifications, display types, storage capacity, and other physical
characteristics. These specifications are shown in Table A-1, below.
Table A-1: Physical Specifications
Category
PA05/PA06/PA08/PA10 Units
PA15 Units
Operating
System
ROM-DOS 6.11
ROM-DOS 6.11
• 200MHz X86 instruction set compatible
processor
• 500MHz X86 instruction set compatible
processor
CPU
• Up to 1 GB DDR SDRAM Maximum
• 32MB PC100/PC133 SDRAM
• 144-pin SODIMM Socket
• Up to 1 GB DDR SDRAM Maximum
• 128MB PC3200 DDR
• 200-pin SODIMM Socket
Memory
• Award 256KB Flash
• Insyde XpressROM
BIOS
• 128MB - 8G CompactFlash card
• Supports Type 1 and 2 CompactFlash
cards
• 128MB - 8G CompactFlash card
• Supports Type 1 and 2 CompactFlash
cards
Storage
• Two 9-pin serial ports (16550 compat-
ible)
• Two 9-pin serial ports (16550 compat-
ible)
I/O Ports
• 1 RS232
• 1 RS232
• 1 RS232/422/485 (configurable)
• 1 RS232/422/485 (configurable)
• One RJ45 Ethernet connector;
Intel 82551ER 10/100 Base-T
controller
• One RJ45 Ethernet connector;
Intel 82551ER 10/100 Base-T
controller
• 13.3”H x 16.8”W x 4.6”D
Dimensions
H x W x D
For the 5” and 6”:
• 6.0”H x 7.4”W x 2.3”D
For the 8”:
• 7.6”H x 10.2”W x 2.2”D
For the 10”:
• 11.0”H x 13.8”W x 3.2”D
Weight
For the 5” and 6”:
• 2.1 lbs/0.95 kgs
For the 15”:
• 13.8 lbs/6.26 kgs
For the 8”:
• 4.1 lbs/1.86 kgs
For the 10”:
• 8.4 lbs/ 3.81kgs
• 1 PS/2 miniDIN
• 1 PS/2 miniDIN
• Analog Resistive
• Piezoelectric Beeper
• USB keyboard only
• USB mouse only
• Analog Resistive
• Piezoelectric Beeper
Keyboard
Mouse
Touchscreen
Audible
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Appendix A: PowerStation Specifications
Display Specifications
Display Specifications
Display specifications include the type of monitor, size, resolution, and
other display properties. These specifications are shown in the following
tables. There is one table for each display size: 5”, 6”, 8”, 10”, and 15”.
Table A-2: PA05S Display Specifications
Property
PA05S Description
Passive Color STN
4.7"
Type
Display
Diagonal Size
Resolution
Brightness
Bulb Life
QVGA (320 x 240)
160 NITS
54,000 hours
Adjustments
Viewing Angle
Left/Right
External Rear Contrast
o
o
o
50 /50
o
Up/Down
20 /30
Table A-3: PA06S Display Specifications
Property
PA06S Description
Passive Color STN
5.7"
Type
Display
Diagonal Size
Resolution
Brightness
Bulb Life
QVGA (320 x 240)
350 NITS
75,000 hours
Adjustments
Viewing Angle
Left/Right
External Rear Contrast
o
o
o
50 /50
o
Up/Down
20 /35
Table A-4: PA08S & PA08T Display Specifications
Property
PA08S Description
Passive Color STN
7.7"
PA08T Description
Active Color TFT
8.0”
Type
Display
Diagonal Size
Resolution
VGA (640 x 480)
VGA (640 x 480)
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Appendix A: PowerStation Specifications
Display Specifications
Property
PA08S Description
120 NITS
PA08T Description
Brightness
Bulb Life
285 NITS
20,000 hours
n/a
40,000 hours
Adjustments
Viewing Angle
Left/Right
Up/Down
External Rear Contrast
o
o
o
o
o
o
50 /50
65 /65
o
o
30 /50
65 /55
Table A-5: PA10T Display Specifications
Property
PA10T Description
Active Color TFT
10.4"
Type
Display
Diagonal Size
Resolution
Brightness
Bulb Life
VGA (640 x 480)
200 NITS
50,000 hours
n/a
Adjustments
Viewing Angle
Left/Right
o
o
o
45 /45
o
Up/Down
40 /70
Table A-6: PA15T Display Specifications
Property
PA15T Description
Active Color TFT
15.0"
Type
Display
Diagonal Size
Resolution
XGA (1024 x 768)
scaled to VGA (640 x
480)
Brightness
Bulb Life
260 NITS
50,000 hours
n/a
Adjustments
Viewing Angle
Left/Right
o
o
o
80 /80
o
Up/Down
55 /80
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Appendix A: PowerStation Specifications
Environmental Specifications
Environmental Specifications
Even though the PA PowerStation is built to withstand harsh environments,
limit the PowerStation’s exposure to adverse conditions such as dust, oil,
moisture, and corrosive vapors to minimize maintenance and repair costs.
Remember that the temperature within a protective enclosure is generally
higher than the external temperature. Thus, if the PA PowerStation is
operating inside an enclosure at temperature levels above its rated
ambient temperature, you must cool the enclosure.The PowerStation
conforms to the environmental specifications listed in Table A-7.
Table A-7: Environmental Specifications Chart
Category
Specifications
o
o
Operating
Temperature
32 to 122 F (0 to 50 C) ambient (air temp. outside
of PA backshell)
o
o
• -4 to 140 F (-20 to 60 C)
Storage
Temperature
Relative Humidity
Shock Rating
0% to 95% non-condensing
• 10g peak; 11ms (operating)
• 30g peak; 11ms (non-operating)
• 5-500Hz: 1.0 grms random
Operating Vibration
Faceplate
Design
Tested for UL Type 4/4X Environment
Warning: The PowerStation is rated NEMA Type
4/4X only if it is installed in a NEMA 4/4X rated
enclosure.
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Appendix A: PowerStation Specifications
Electrical Specifications
Electrical Specifications
The PA PowerStation’s power supply automatically detects the input
voltage level and adjusts accordingly. However, always use reliable
sources of power, and isolate all communication cables from AC power
lines to enhance noise immunity.
If possible, locate the PA PowerStation away from machinery that produces
intense electrical noise (arc welders, etc.). Otherwise, isolate the input
power to the PowerStation from the equipment generating electrical noise.
The PA PowerStation’s electrical specifications appear in Table A-8.
Table A-8: Electrical Specifications Chart
5”, 6”, 8”, and 10”
Category
Units
15” Units
Input voltage
12/24 VDC @ 18W
(Range: min 11 VDC,
28 VDC max)
24 VDC @ 22W
(Range: min 18 VDC,
28 VDC max)
Fuse
Littlefuse Nano SMF
Slow Blow Type fuse.
The part number is
R454 002.
Littlefuse Nano SMF
Slow Blow Type fuse.
The part number is
R454 002.
Heat
10 Watts Maximum
10 Watts Maximum
Dissipation
Caution: Do not apply AC power to the unit or damage may occur.
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Appendix A: PowerStation Specifications
Testing Specifications
Testing Specifications
The PA PowerStation conforms to the testing specifications listed below.
Table A-9, shows the European community immunity and emission
standards for electronic equipment: EN61000-6-2 (2001) and EN55011
(A2:2002).
Table A-9: European Community Specifications
Test
Specification
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
EN61000-4-8
EN61000-4-11
EN55011
ESD immunity
RF immunity
Electrical fast transient/burst
Surge immunity
RF common mode immunity
Power frequency magnetic field immunity
Voltage dip and interrupt immunity
Conducted & radiated emissions
Table A-10, shows the mechanical testing specifications.
Table A-10: Mechanical Testing Specifications
Test
Specification
Surge withstanding capacitance
ESD requirements
Electrical fast transient
Operating vibration
Mechanical shock
EN61000-4-5
EN61000-4-2
EN61000-4-4
0.5 grms/MIL-STD-810F 514.3
IEC-68-2-27/MIL-STD-810 516.3
1.0 grms/MIL-STD-810F 514.3
Non-operational vibration
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Appendix A: PowerStation Specifications
Faceplate Chemical Resistance
Faceplate Chemical Resistance
The touchscreen of the PA PowerStation is resistant to the chemicals listed
in Table A-11.
Table A-11: Chemical Resistance Chart
Touchscreen Chemical Resistance
Acetone
Sulfuric Acid 10%
Hydrochloric Acid 10%
Acetic Acid 10%
Motor oil
Gasoline
Machine oil
Salad oil
Silicone
MEK
Toluene
Methylene Chloride
Isopropyl
Phosphoric Acid
Sodium Hydroxide 10%
Alcohol
Xylene
Carbon Tetrachloride
Potassium Hydroxide
Ammonia Water 10%
Sodium Chloride 26%
Zinc Chloride 81%
Cottonseed Oil
Silicone grease G31
Kerosene
Hexane
Butyl Cellosolve
Cyclohexanone
Trichloroethylene
Ethanol
Gas oil
Silicone oil
Engine oil
Cleanser
Methanol
Glycerin
Nitric Acid 10%
Grease
®
Note: Sustained exposure to brake fluid or Gunk brand degreaser can
cause damage to monitor materials.
All PA PowerStation surfaces exposed outside your enclosure are resistive
to the following chemicals:
• Commercial glass cleaners
• Motor oil
• Silicone based lubricant
• Alcohol (ethyl, methyl)
• Automatic transmission fluid
• Hydraulic fluid
• Ammonia (10% dilute solution)
• Diesel fuel
• Gasoline (leaded, unleaded)
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SYSTEM CONFIGURATION FILES
B
Appendix B specifies the contents of two configuration files, CONFIG.CTC
and AUTOEXEC.CTC. Use this information to modify or correct the files
CONFIG.SYS and AUTOEXEC.BAT on the PA PowerStation.
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Appendix B: System Configuration Files
System Configuration Files
System Configuration Files
Parker includes backup copies of the CONFIG.SYS file and AUTOEXEC.BAT
file in the \CTCTEMP directory on your PowerStation’s Compact Flash disk
and on the PowerStation Start disk. These files are called CONFIG.CTC and
AUTOEXEC.CTC.
CONFIG.SYS File
SHELL=C:\COMMAND.COM /E:1024 /P
FILES=30
BUFFERS=30
STACKS=9,256
DEVICE=C:\DOS\HIMEM.SYS
DOS=HIGH,UMB
REM
REM !!! NOTE !!!
REM EMM386 can be used to free up more conventional memory for use by
REM Interact, by allowing TSRs to be loaded high. Just remove the word
REM 'REM' in front of the appropriate command, and adjust the
REM parameters as required for your system's configuration.
REM
REM DEVICE=C:\DOS\EMM386.EXE NOEMS
REM
REM IMPORTANT: Always include the NOEMS switch when using
REM EMM386 with Interact.
REM
AUTOEXEC.BAT File
The lines in the following table must appear in the PA PowerStation’s
AUTOEXEC.BAT file for the unit to operate properly. The AUTOEXEC.BAT
file that Parker supplies includes these lines and is located in the \CTCTEMP
directory on the PowerStation’s Compact Flash card in a file called
AUTOEXEC.CTC.
Please make sure that the AUTOEXEC.BAT file on your PA PowerStation’s
CF card includes the command lines shown in table B-1. A complete listing
of the AUTOEXEC.BAT file is shown after table B-1.
Table B-1: Autoexec.bat Command Line Parameters
Command Line Parameters
PATH C:\; C:\DOS; C:\CTC
LH C:\CTC\BIOSTSR
Description
Sets up the default DOS path.
Loads special functions.
C:\CTC\PACTRL -A -S
IF ERRORLEVEL 108 GO TO
ERROR
Verifies this CompactFlash is running on a
PowerStation.
CD \CTC
IF EXIST C:\CTC\MOUSE.INI DEL
C:\CTC\MOUSE.INI
Required for the MachineShop Shell to
detect a mouse in some situations.
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Appendix B: System Configuration Files
System Configuration Files
Command Line Parameters
Description
LH C:\CTC\MOUSE
If a mouse is connected, installs the
mouse and creates a new MOUSE.INI file.
SET TOUCH_PATH=C:
\HAMMOUSE
Initializes the touchscreen drivers.
CALL %TOUCH_PATH%\TS.BAT
SET INTERACT=C:\INTERACT
Sets the Interact path.
SET
Sets the application path for Interact.
INTERACT_FILES=C:\INTERACT\A
PPFILES
SET
Sets up Interact startup variables.
INTERACT_STARTUP=C:\STARTUP
CD\NET
LH C:\NET\TCPIP
Loads network drivers --Novell and/or
TCP/IP stack.
IF NOT EXIST C:
\STARTUP\NUL.EXT MD C:
\STARTUP
Calls the second AUTOEXEC.BAT file if the
line is contained within a project file.
CD \STARTUP
IF EXIST
C:\STARTUP\AUTOEXEC.BAT CALL
C:\STARTUP\AUTOEXEC.BAT
@ECHO OFF
REM **************************************************************
REM PA PowerStation Autoexec.bat
REM MachineShop Suite 1.05
REM Copyright (c) 2004 CTC Parker Automation
REM **************************************************************
PROMPT $p$g
PATH C:\;C:\DOS;C:\CTC
SET TEMP=C:\DOS
REM **************************************************************
REM Touchscreen configuration options
REM **************************************************************
SET TOUCH_ADDR=3E8
SET TOUCH_IRQ=11
REM **************************************************************
REM Set up Interact environment variables for MS Shell.
REM **************************************************************
SET INTERACT=C:\INTERACT
SET INTERACT_FILES=C:\INTERACT\APPFILES
SET INTERACT_STARTUP=C:\STARTUP
REM **************************************************************
REM Install PowerStation Special Functions
REM **************************************************************
LH C:\CTC\BIOSTSR
REM **************************************************************
REM Verify running on a PA PowerStation
REM **************************************************************
C:\CTC\PACTRL -A -S
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Appendix B: System Configuration Files
System Configuration Files
IF ERRORLEVEL 108 GOTO ERROR
REM **************************************************************
REM If an external mouse is connected, MOUSE will install successfully
REM and create a new MOUSE.INI file.
REM **************************************************************
CD \CTC
IF EXIST C:\CTC\MOUSE.INI DEL C:\CTC\MOUSE.INI
LH C:\CTC\MOUSE
REM **************************************************************
REM Initialize touchscreen drivers.
REM **************************************************************
SET TOUCH_PATH=C:\HAMMOUSE
CALL %TOUCH_PATH%\TS.BAT
REM **************************************************************
REM Load NETWORK drivers -- NOVELL
REM Remove REM on the CALL statement to load NOVELL network batch file.
REM If used, this must be called BEFORE loading TCPIP.
REM **************************************************************
CD \NET
REM CALL C:\NET\NET.BAT
REM **************************************************************
REM Load TCP/IP Stack
REM **************************************************************
LH C:\NET\TCPIP
REM **************************************************************
REM Load scroll feature on quarter VGA system.
REM **************************************************************
C:\CTC\PACTRL -T -S
IF ERRORLEVEL 3 LH C:\CTC\SCROLL
REM **************************************************************
REM Call AUTOEXEC.BAT file contained in project, if it exists.
REM **************************************************************
IF NOT EXIST C:\STARTUP\NUL.EXT MD C:\STARTUP
CD \STARTUP
IF EXIST C:\STARTUP\AUTOEXEC.BAT CALL C:\STARTUP\AUTOEXEC.BAT
REM **************************************************************
REM Start the MachineShop Shell.
REM *************************************************************
CD \CTC
PSU
GOTO END
:ERROR
CLS
ECHO.
ECHO This CompactFlash is programmed
ECHO for a PA PowerStation and is not
ECHO compatible with this system.
ECHO.
ECHO The startup process has been
ECHO halted.
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Appendix B: System Configuration Files
System Configuration Files
ECHO.
:END
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