Orion Car Audio Speaker HCCA 124 User Manual

subwoofer  
10.2 10.4  
12.2 12.4  
15.2 15.4  
HCCA  
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INTRODUCTION  
Thank you for your purchase of the Orion HCCA SubWoofers. These woofers  
represent a combination of incredible performance and value. The HCCA series  
subwoofers feature a massive 4" voice coil and triple stacked magnet assembly to  
maximize excursion and output. Capable of maintaining their balance at  
exceptionally high output levels. These high-performance woofers are built with dual  
2 or 4 ohm voice coils, to get the most out of your amplifier. They are available in  
standard 10”, 12” and 15” sizes.  
We at Orion strive to give you all the latest up to date information about this product.  
What we can’t give you in this manual is personal installation or technical experience.  
If you have questions concerning the use or application of this product, please refer  
or call the Orion technical support hotline at 1-800-876-0800. As we are always  
finding new ways to improve our product, the features and specifications are subject  
to change without notice.  
PRACTICE SAFE SOUND™  
Continuous exposure to sound pressure levels over 100dB may cause permanent  
hearing loss. High powered automotive sound systems can generate sound pressure  
levels in excess of 130dB. When playing your system at high levels, please use hearing  
protection and prevent long term exposure.  
INSTALLATION  
The performance of these HCCA subwoofers is directly proportional to the quality of  
installation. Care taken during the installation process will be rewarded with years of  
satisfying performance. If you are unsure about your installation capabilities, please  
refer to your local Authorized Orion Dealer for technical assistance. Orion dealers are  
trained professionals dedicated to extracting the maximum performance out of your  
Orion system. If you decide to install this speaker system yourself, please read the  
entire section on sealed and vented enclosures before starting your installation.  
Please Note: Due to the extremely long excursion and high temperature possibilities  
of this woofer, it is recommended that when the woofer is installed it be positioned  
so that the cone either faces upward or downward only.  
3
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TOOLS OF THE TRADE  
Listed are the majority of the tools required to perform the installation. Having the  
proper tools will make the installation much easier. It is very difficult when you get  
half way through the installation and discover that you require a specific tool to get  
yourself through a particular part of the installation. Some of these tools are  
necessities. Some make the job much easier.  
• Marking Pen  
• Assorted Drill Bits  
• Allen wrenches  
• Wire Strippers  
• Table saw  
• Electric Drill  
• Phillips Screwdriver  
• Volt/Ohm Meter (Optional)  
• Wire Cutters  
• Wire Crimper  
• Jig saw  
FINDING SPEAKER MOUNTING LOCATIONS  
Choosing the correct speaker locations will have the greatest effect on the sound  
quality of the system. There are many different considerations needed when choosing  
the locations that best suit your needs. The locations must be large enough for the  
speakers to fit. Care is needed to ensure that the location you have chosen will not  
affect any of the mechanical or electrical operations of the vehicle.  
Determining the best location for the speakers will depend on your cosmetic needs  
and your vehicle's interior. Usually the woofers are installed in the trunk, rear seat, or  
rear of the vehicle.  
FEATURES  
1
2
21  
20  
19  
18  
3
4
5
6
7
17  
16  
15  
8
9
14  
10  
13  
12  
11  
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1. Paper dust cap - moisture and UV 12. Voice coil gap vents. Part of the  
resistant.  
enhanced voice coil cooling system  
(forced convection - aluminum heat  
sinking -shorting rings to reduce  
inductive heating).  
2. Tall, wide, balanced, NBR Foam (high 13. Cast aluminum rear pole piece heat  
density expanded polyester foam)  
surround for linear controlled long  
sink with fins and vent holes. Part of  
the enhanced voice coil cooling  
excursion using  
a
Tri Radius  
system  
(forced  
convection  
-
symmetrical edge design optimized  
on non-linear FEA.  
aluminum heat sinking).  
3. Paper cone - moisture and UV 14. High temperature (Polyester Amide  
resistant.  
Amide Resin Coated) Copper clad  
Aluminum voice coil wound on an  
aluminum former (10" uses 3" voice  
coil, 12 & 15 use a 4" voice coil) Dual  
2 and 4 ohm voice coils available.  
4. Custom Cast Aluminum frame.  
15. Screen meshed areas to allow  
venting below spider to and keep  
foreign object out of the voice coil gap.  
5. Spider ring attachment screws. Part 16. Cast aluminum top pole piece heat  
of re-cone feature (8 hex screws).  
sink with fins and vent hole. Part of  
the enhanced voice coil cooling  
system (forced convection-aluminum  
heat sinking-shorting rings to reduce  
inductive heating).  
6. aluminum voice coil former (10" uses 17. Bottom flat interlaced Conex spider  
3" voice coil former, 12 & 15 use a 4"  
voice coil former).  
with stitched and looped tinsel leads  
attached.  
7. Venting in Voice coil former. Part of 18. Custom allen head screw terminals.  
the enhanced voice coil cooling  
system (forced convection).  
A pair on each side (one pair for  
each voice coil).  
8. 11mm Steel front plate.  
19. Spider spacer and spider mounting  
ring assembly part of field re-cone  
kit attachment method. (eight allen  
head screws).  
9. Large 3 stack ceramic magnets (10" 20. Top flat interlaced Conex spider.  
264 oz 12/15" 445 oz).  
10. 11mm Steel back plate / pole piece 21. Surround clamp ring, part of field re-  
T yoke assembly.  
cone kit attachment method. (eight  
allen head screws).  
11. 1.25" vent. Part of the enhanced  
voice coil cooling system (forced  
convection - aluminum heat sinking -  
shorting rings to reduce inductive  
heating).  
5
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RE-CONE KIT  
A re-cone kit is available for these speakers and can be obtained from your dealer. The  
part number for each model is listed below.  
Model  
Description  
Re-cone Kit p/n  
27902  
HCCA10.2CK ORION HCCA 10" 2 OHM Re-Cone Kit  
HCCA10.4CK ORION HCCA 10" 4 OHM Re-Cone Kit  
HCCA12.2CK ORION HCCA 12" 2 OHM Re-Cone Kit  
HCCA12.4CK ORION HCCA 12" 4 OHM Re-Cone Kit  
HCCA15.2CK ORION HCCA 15" 2 OHM Re-Cone Kit  
HCCA15.4CK ORION HCCA 15" 4 OHM Re-Cone Kit  
27904  
27907  
27909  
27912  
27914  
WIRING CONFIGURATIONS  
The following illustrations provide guidelines on properly connecting your HCCA  
Orion woofer to an Orion amplifier for maximum power and performance using  
common parallel, and series/parallel wiring configurations.  
Recommended Amplifier Power  
1 woofer  
2 woofers  
3 woofers  
4 woofers  
1,200 to 4,000 watts  
2,400 to 8,000 watts  
3,600 to 12,000 watts  
4,800 to 16,000 watts  
6
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Parallel—One Speaker (dual 2 ohm voice coils)  
One dual 2 ohm voice coil woofer with voice coils in parallel results in a 1 ohm load  
to the amplifier.  
-
-
+
+
+
-
1. Connect the speaker in parallel by connecting the two positive (+) terminals  
together and the two negative (-) terminals together.  
2. Wire the positive (+) terminals of the woofer to the positive (+) terminal on the  
amplifier. Wire the negative (-) terminals of the woofer to the negative (-) terminal  
on the amp  
7
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Parallel—Two Speakers (dual 4 ohm voice coils)  
Two dual 4 ohm voice coil woofers with voice coils in parallel and the two woofers in  
parallel results in a 1 ohm load to the amplifier.  
-
-
-
-
+
+
+
+
+
-
1. Connect the speaker in parallel by connecting the four positive (+) terminals  
together and the four negative (-) terminals together.  
2. Wire the positive (+) terminals of the woofers to the positive (+) terminal on the  
amplifier. Wire the negative (-) terminals of the woofers to the negative (-) terminal  
on the amplifier.  
8
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Parallel—One Speaker (dual 4 ohm voice coils)  
One dual 4 ohm voice coil woofer with voice coils in parallel results in a 2 ohm load  
to the amplifier.  
-
-
+
+
+
-
1. Connect the speaker in parallel by connecting the two positive (+) terminals  
together and the two negative (-) terminals together.  
2. Wire both positive (+) terminals of the woofer to the positive (+) terminal on the  
amplifier. Wire both negative (-) terminals of the woofer to the negative (-) terminal  
on the amplifier.  
9
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Series-Parallel—Two Speakers (dual 2 ohm voice coils)  
Note: Verify and ensure that the woofer wiring is connected as shown with  
the negative connection from the first woofer coil connected to the positive  
connection of the second woofer coil.  
Two dual 2 ohm voice coil woofers with voice coils in series and then parallel the two  
series woofers results in a 2 ohm load to the amplifier.  
-
-
-
-
+
+
+
+
+
-
1. Connect each woofer in series by connecting the negative (-) of the first coil to the  
positive (+) terminal of the second coil.  
2. Wire the positive (+) terminal of the first coil on each woofer to the positive (+)  
terminal on the amplifier. Wire the negative (-) terminal of the second coil on each  
woofer to the negative (-) terminal on the amplifier.  
10  
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Series-Parallel—Three Speakers (dual 4 ohm voice coils)  
Note: Verify and ensure that the woofer wiring is connected as shown with  
the negative connection from the first woofer coil connected to the positive  
connection of the second woofer coil.  
Three dual 4 ohm voice coil woofer with voice coils of each woofer wired in series and  
then parallel the three woofers for a resulting 2.67 ohms.load to the amplifier.  
-
-
-
-
-
-
+
+
+
+
+
+
+
-
1. Connect each woofer in series by connecting the negative (-) of the first coil to the  
positive (+) terminal of the second coil.  
2. Wire the positive (+) terminal of each woofer’s first coil to the positive (+) terminal  
on the amplifier. Wire the negative (-) terminal of each woofer’s second coil to the  
negative (-) terminal on the  
amplifier.  
11  
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Series—One Speaker (dual 2 ohm voice coils)  
One dual 2 ohm voice coil woofer with voice coils in connected in series results in a 4  
ohm load to the amplifier.  
-
-
+
+
+
-
1. Connect the woofer in series by connecting the negative (-) of one terminal to the  
positive (+) terminal of the other coil.  
2. Wire the positive (+) terminal of the first coil to the positive (+) terminal on the  
amplifier. Wire the negative (-) terminal of the second coil to the negative (-) terminal  
on the amplifier.  
12  
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Series-Parallel—Four Speakers (dual 4 ohm voice coils)  
Note: Verify and ensure that the woofer wiring is connected as shown with  
the negative connection from the first woofer coil connected to the positive  
connection of the second woofer coil.  
Four dual 4 ohm voice coil woofers should be wired with the voice coils on each  
woofer in series and then parallel the four woofers for a resulting 2 ohm load to the  
amplifier.  
-
-
-
-
-
-
-
-
+
+
+
+
+
+
+
+
+
-
1. Connect each woofer in series by connecting the negative (-) of the first coil to the  
positive (+) terminal of the second coil.  
2. Wire the positive (+) terminals of the first coil of each woofer to the positive (+)  
terminal on the amplifier. Wire the negative (-) terminal of the second coil of each  
woofer to the negative (-) terminal on the amplifier.  
13  
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Series-Parallel—Four Speakers (dual 2 ohm voice coils)  
Note: Verify and ensure that the woofer wiring is connected as shown with  
the negative connection from the first woofer coil connected to the positive  
connection of the second woofer coil.  
Four dual 2 ohm voice coil woofers should be wired with the voice coils on each  
woofer in series and then parallel the four woofers for a resulting 1 ohm load to the  
amplifier.  
-
-
-
-
-
-
-
-
+
+
+
+
+
+
+
+
+
-
1. Connect each woofer in series by connecting the negative (-) of the first coil to the  
positive (+) terminal of the second coil.  
2. Wire the positive (+) terminals of the first coil of each woofer to the positive (+)  
terminal on the amplifier. Wire the negative (-) terminal of the second coil of each  
woofer to the negative (-) terminal on the amplifier.  
14  
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2 Amplifiers—One Speaker (dual 2 ohm voice coils)  
One dual 2 ohm voice coil woofer with each voice coil connected to an individual  
amplifier, resulting in a 2 ohm load to each amplifier.  
-
-
+
+
+
-
+
-
1. Connect one of the speaker’s voice coils to the first amplifier by connecting the  
positive (+) terminal and the negative (-) terminal from the speaker to the respective  
positive (+) terminal and the negative (-) terminal from the first amplifier.  
2. Connect the other of the speaker’s voice coils to the second amplifier by connecting  
the positive (+) terminal and negative (-) terminal from the speaker to the respective  
positive (+) terminal and the negative (-) terminal from second amplifier.  
15  
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2 Amplifiers—One Speaker (dual 4 ohm voice coils)  
One dual 4 ohm voice coil woofer with each voice coil connected to an individual  
amplifier, resulting in a 4 ohm load to each amplifier.  
-
-
+
+
+
-
+
-
1. Connect one of the speaker’s voice coils to the first amplifier by connecting the  
positive (+) terminal and the negative (-) terminal from the speaker to the respective  
positive (+) terminal and the negative (-) terminal from the first amplifier.  
2. Connect the other of the speaker’s voice coils to the second amplifier by connecting  
the positive (+) terminal and negative (-) terminal from the speaker to the respective  
positive (+) terminal and the negative (-) terminal from second amplifier.  
16  
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ENCLOSURE DESIGN  
This section gives the basic description for a sealed enclosure. Orion HCCA woofers  
are designed for sealed enclosures and vented enclosures. Sealed enclosures are  
generally considered the most versatile for all music types and are the easiest to  
build. They will also give high power handling with a wider range of frequencies.  
The enclosure must be absolutely air tight. Use a high quality wood glue for all  
seams of the enclosure. The enclosure should also be screwed together. The  
enclosure should be no less than 3/4" on sides. The baffle board (woofer mounting  
plate) should be no less than 1". If the woofer mounting is to be recessed then a  
minimum of two 3/4" plates together should be used. As MDF is a porous material  
it is best to also seal the inside of the enclosure.  
NOTE: The woofer must face up or down only, especially in sealed enclosures.  
data for your woofer application.  
17  
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HCCA 10.2 & 10.4 Sealed Enclosure Recommendations  
—External Dimensions—  
A = 13 in.  
B = 13.5 in.  
C = 14.5 in.  
—Internal Dimensions—  
A = 11 in.  
B = 11.5 in.  
A
C = 12.5 in.  
—Wall Thickness—  
All Sides = 1.0 in.  
C
B
—Box Parts—  
Box Shape – Square Prism  
1 Top, 1 Bottom  
depth (c) = 14.5 in.  
width (b) = 13.5 in.  
thickness = 1.0 in.  
1 Front, 1 Back  
height (a) = 11 in.  
width (d) = 11.5 in.  
thickness = 1.0 in.  
2 Sides  
Top &  
Bottom  
c
b
d
c
height (a) = 11 in.  
depth (c) = 14.5 in.  
thickness = 1.0 in.  
Front &  
Back  
Sides  
a
—Driver Mounting—  
Front  
18  
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HCCA 12.2 & 12.4 Sealed Enclosure Recommendations  
—External Dimensions—  
A = 16.5 in.  
B = 16 in.  
C = 16 in.  
—Internal Dimensions—  
A = 14 in.  
B = 14 in.  
A
C = 14 in.  
—Wall Thickness—  
All Sides = 1.0 in.  
C
B
—Box Parts—  
Box Shape – Square Prism  
1 Top, 1 Bottom  
depth (c) = 16 in.  
width (b) = 16 in.  
thickness = 1.0 in.  
1 Front, 1 Back  
height (a) = 14.5 in.  
width (d) = 14 in.  
thickness = 14 in.  
2 Sides  
Top &  
Bottom  
c
b
d
c
height (a) = 14.5 in.  
depth (c) = 16 in.  
thickness = 1.0 in.  
Front &  
Back  
Sides  
a
—Driver Mounting—  
Front  
20  
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HCCA 15.2 & 15.4 Sealed Enclosure Recommendations  
—External Dimensions—  
A = 17.5 in.  
B = 18 in.  
C = 20 in.  
—Internal Dimensions—  
A = 15.5 in.  
B = 16 in.  
A
C = 18 in.  
—Wall Thickness—  
All Sides = 1.0 in.  
C
B
—Box Parts—  
Box Shape – Square Prism  
1 Top, 1 Bottom  
depth (c) = 20 in.  
width (b) = 18 in.  
thickness = 1.0 in.  
1 Front, 1 Back  
height (a) = 15.5 in  
width (d) = 19 in.  
thickness = 1.0 in.  
2 Sides  
Top &  
Bottom  
c
b
d
c
height (a) = 15.5 in  
depth (c) = 20 in.  
thickness = 1.0 in.  
Front &  
Back  
Sides  
a
—Driver Mounting—  
Front  
22  
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SPECIFICATIONS  
Directed Part Number 27302  
Model Number 10.2  
Thiele/Small Parameters  
27304  
10.4  
27307  
12.2  
Fs (free-air resonance, Hz)  
Vas (equivalent compliance, cu. ft.  
Vas (equivalent compliance, liters)  
Qms (Q, mechanical)  
30.78  
0.564  
15.98  
3.63  
32.49  
0.564  
15.98  
3.63  
22.56  
1.847  
52.33  
2.99  
Qes (Q, electrical)  
0.42  
0.46  
0.36  
Qts (total driver Q)  
0.38  
0.41  
0.32  
Re (DC resistance, ohms)  
3.93  
7.57  
4.07  
Z (nominal impedance, ohms)  
Le (inductance, mh)  
2 x 2  
1.93  
2 x 4  
2.93  
2 x 2  
2.61  
Efficiency (1W @ 1M, dB)  
83  
83  
85  
Xmax (one way linear excursion, in.)  
Xmax (one way linear excursion, mm)  
Pe (continuous power handling, watts)  
Peak power handling (music, watts)**  
Mms (total moving mass, grams)  
Cms (mechanical compliance, mm/N)  
Bl (motor strength, Tesla-M)  
Sd (effective radiating area, sq. cm.)  
Sd (effective radiating area, sq. m.)  
Sd (effective radiating area, sq. in.)  
Frequency range (Hz)  
Energy Bandwidth Product (EBP)  
Driver Physical Dimension  
Speaker Displacement (cu ft.)  
Mounting hole diameter (mm)  
Mounting hole diameter (inches)  
Mounting depth (mm)  
1.0  
25  
1.0  
25  
1.2  
30  
1500  
3000  
261.93  
0.102  
21.81  
333.3  
0.03333  
51.6616  
31-250  
74  
1500  
3000  
235.64  
0.102  
28.05  
333.3  
0.03333  
51.6616  
32-250  
70  
2000  
4000  
421.18  
0.118  
25.85  
559.9  
0.05599  
86.78467  
23-250  
62  
0.1268  
238  
9.37  
0.15382  
238  
9.37  
0.28931  
292  
11.496  
261  
214  
214  
Mounting depth (inches)  
Magnet Weight (Oz)  
8.425  
263.7  
8.425  
263.7  
10.276  
445  
Basket diameter (inches)  
Recommended Enclosures  
Typical sealed enclosure (cu. ft.)  
Vented enclosure (cu. ft.)  
0.5 to 0.8  
1.2  
0.5 to 0.8  
1.2  
0.9 to 1.35  
2
Port tuning frequency (Hz)  
Port diameter (inside, in.)  
38  
3.4  
38  
3.4  
38  
5
Equivalent square port (in.)  
Port length (in.)  
3x3  
12  
3x3  
12  
4.5x4.5  
15  
Enclosure Details  
1. Parameters listed are for conventional applications only, for further help please call Tech Audio Support  
2. 1" MDF is recommended.  
3. Recommended enclosures are NET Box Volumes, speaker and port displacement are calculated into the  
volume of the enclosure, you will not need to add these volumes to calculate GROSS volume for the  
enclosure.  
*** Sub-sonic filters should always be used and adjusted specifically for vented box designs.  
NOTE: The woofer must face up or down only, especially in sealed enclosures.  
Specifications subject to change without notice  
© 2007 Directed Electronics, Inc. Vista, CA 92081 All rights reserved.  
24  
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SPECIFICATIONS (CONT’D)  
Directed Part Number 27309  
Model Number 12.4  
Thiele/Small Parameters  
27312  
15.2  
27314  
15.4  
Fs (free-air resonance, Hz)  
Vas (equivalent compliance, cu. ft.  
Vas (equivalent compliance, liters)  
Qms (Q, mechanical)  
23.98  
1.847  
52.33  
2.99  
23.72  
4.01  
113.68  
2.99  
24.73  
7.23  
113.68  
2.99  
Qes (Q, electrical)  
0.42  
0.46  
0.52  
Qts (total driver Q)  
0.37  
0.40  
0.44  
Re (DC resistance, ohms)  
7.76  
4.08  
7.23  
Z (nominal impedance, ohms)  
Le (inductance, mh)  
2 x 4  
3.67  
2 x 2  
2.59  
2 x 4  
3.68  
Efficiency (1W @ 1M, dB)  
85  
88  
88  
Xmax (one way linear excursion, in.)  
Xmax (one way linear excursion, mm)  
Pe (continuous power handling, watts)  
Peak power handling (music, watts)**  
Mms (total moving mass, grams)  
Cms (mechanical compliance, mm/N)  
Bl (motor strength, Tesla-M)  
Sd (effective radiating area, sq. cm.)  
Sd (effective radiating area, sq. m.)  
Sd (effective radiating area, sq. in.)  
Frequency range (Hz)  
Energy Bandwidth Product (EBP)  
Driver Physical Dimension  
Speaker Displacement (cu ft.)  
Mounting hole diameter (mm)  
Mounting hole diameter (inches)  
Mounting depth (mm)  
1.2  
30  
1.2  
30  
1.2  
30  
2000  
4000  
372.77  
0.118  
32.07  
559.9  
0.05599  
86.78467  
24-250  
57  
2000  
4000  
517.86  
0.087  
26.03  
962.1  
0.09621  
149.1258  
24-250  
51  
2000  
4000  
476.42  
0.087  
32.15  
962.1  
0.09621  
149.1258  
24-250  
48  
0.30361  
292  
11.496  
261  
0.37704  
383  
15.079  
294  
0.33403  
383  
15.079  
294  
Mounting depth (inches)  
Magnet Weight (Oz)  
10.276  
445  
11.575  
445  
11.575  
445  
Basket diameter (inches)  
Recommended Enclosures  
Typical sealed enclosure (cu. ft.)  
Vented enclosure (cu. ft.)  
0.9 to 1.35 1.9 to 2.5  
1.9 to 2.5  
3.5  
2
3.5  
Port tuning frequency (Hz)  
Port diameter (inside, in.)  
Equivalent square port (in.)  
Port length (in.)  
35  
5
4.5x4.5  
15  
35  
35  
6.25  
5.5x5.5  
14.5  
6.25  
5.5x5.5  
14.5  
NOTE: Due to the high power capabilities and long excursion of these woofers, the Thiele/Small Parameters  
were calculated and measured using a Klippel analyzer system.  
25  
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NO WARRANTY  
THIS PRODUCT IS SOLD "AS-IS"  
DIRECTED ELECTRONICS (hereinafter "SELLER") MAKES NO WARRANTY of any kind  
(express, implied or otherwise) in connection with this Product. THIS PRODUCT IS SOLD  
AS-IS, AND YOU THE PURCHASER ASSUME THE ENTIRE RISK AS TO ITS QUALITY AND  
PERFORMANCE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE THAT EXCEEDS THE FOREGOING WARRANTY IS HEREBY  
EXPRESSLY DISCLAIMED BY SELLER TO THE MAXIMUM EXTENT ALLOWED BY LAW  
AND IS EXCLUDED FROM ANY AGREEMENT MADE BY ACCEPTING THIS OFFER.  
SELLER neither assumes nor authorizes any person to assume for it any liability in  
connection with the sale of this Product. SELLER has absolutely no liability for any and all  
acts of third parties including distributors, authorized dealers or installers. SELLER will not  
be liable for any direct, indirect, special, incidental or consequential damages, loss or  
expense arising in connection with the use of the Product or the inability to use the Product  
for any purpose whatsoever. This Product is not eligible for return or exchange. Any return  
of this Product to SELLER will be declined at Shipper's expense.  
All exclusions and limitation are made only to the extent permitted by applicable law and  
shall be of no effect to the extent in conflict with the express requirements of applicable  
law. Some states do not allow the exclusion or limitation of incidental or consequential  
damages. In such states, the exclusion or limitations stated herein may not apply to you.  
You may have specific legal or other rights which vary from state to state.  
p/n 920-0034 01-07  
© 2007 Directed Electronics, All rights reserved. G27302.04.07.09.12.14 03-07  
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