Omega Engineering Stud Sensor FP 5060 User Manual

User’s Guide  
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FP-5060  
Series Micro-Flow Sensors  
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OMEGA FP-5060 Series Micro-Flow Sensors  
SAFETY INSTRUCTIONS  
1.  
2.  
3.  
4.  
5.  
6.  
Do not remove from pressurized lines.  
Do not exceed maximum temperature/pressure specifications.  
Do not install/service without following installation instructions (see sensor manual).  
Wear safety goggles and faceshield during installation/service.  
Do not alter product construction.  
Failure to follow safety instructions could result in severe personal injury!  
1. Instrument Wiring  
OMEGA FP-90 Series, FPM-5500,  
FPM-9020A  
Black (5 to 24 VDC)  
Blk  
Power  
Red (Signal out)  
Red  
OMEGA FP-5060  
Series Sensor  
Freq. input  
Shield (DC return)  
Shld  
Gnd  
Other  
Instrument  
Black  
5 to 24  
+
-
VDC  
10 kΩ  
Shield  
Gnd.  
Input  
Other  
instrument  
Red  
Note: A 10 kΩ pull-up resistor is required as shown, if  
not provided internal to the instrument. Contact  
OMEGA Technical Support for assistance.  
Technical Notes:  
Use 2-conductor twisted-pair shielded cable for cable splices up to 300 m (1000 ft) max.  
Maintain cable shield through cable splice.  
Route sensor cable away from AC power lines.  
AUX power required when used with any OMEGA FP90 Series Flow Transmitter.  
2. Recommended Sensor Position  
0°  
30°  
30°  
Recommended  
mounting angles  
Vertical mounting  
not recommended  
Technical Notes:  
• Horizontal surface mount ( 30 °) recommended for optimum performance.  
• Suitable for clean fluids only. Suspended solids will cause mechanical failure.  
• ¼ in. NPT or ISO 7/1 - R¼ (male) port connections  
• NEMA 4X/IP65 splashproof enclosure  
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3. Surface Mount Instructions  
Remove sensor then use correct  
screws for panel material.  
2
#6 or M3 metric  
screws recommended  
120°  
1
Mounting surface (top),  
68 mm (2.68 in.) bolt circle  
Mounting surface (side)  
Mounting surface  
4. Fitting Installation  
CAUTION:  
• Maximum pipe fitting torque: 10 ft - lbs (13 N m).  
• DO NOT overtighten. Failure to observe torque specification may permanently damage sensor ports.  
FP-5060  
Pipe  
Pipe fitting  
Pipe fitting  
Pipe  
Sealant  
Technical Notes:  
Compatible fittings (customer supplied): Female union (shown), reducer, or hose barb type.  
Always apply thread sealant to sensor port threads to prevent leakage.  
5. Calibration  
The K-Factors listed below represent the number of pulses the sensor will generate for each engineering unit of fluid which passes.  
They are listed in U.S. gallons, liters and mL by sensor model:  
Sensor  
Model  
PULSES PER  
U.S. GAL  
PULSES PER  
LITER  
PULSES PER  
mL  
FP-5061  
FP-5062  
FP-5063  
FP-5064  
9950  
9950  
3160  
3160  
2629  
2629  
834.9  
834.9  
2.629  
2.629  
0.835  
0.835  
page 4  
OMEGA FP-5060 Series Micro Flow Sensor  
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6. Specifications  
General  
Electrical  
Flow range:  
Supply voltage: 5 to 24 VDC, regulated  
Supply current: 10 mA max.  
5061 and 5062:  
5063 and 5064:  
0.11 to 2.6 lpm (0.03 to 0.7 gpm)  
1.13 to 12.11 lpm (0.3 to 3.2 gpm)  
Output type:  
Open-collector NPN transistor, 10 mA max sink  
Linearity:  
1.2% of full range  
0.5% of full range  
Repeatability:  
Connections: ¼ in. NPT (male) or ISO 7/1 - R¼ (male)  
Quality Standard  
• Manufactured under ISO 9001 and ISO 14001  
Cable length: 8 m (25 ft.), can splice up to 300 m (1000 ft.) max.  
Cable type:  
Weight:  
2-conductor twisted pair w/shield (Belden 8451)  
250 g (9.6 oz.)  
Fluid Conditions  
Wetted Materials  
Max. pressure/temperature:  
• Sensor body and cover: 40% glass filled Polyphenylene Sulfide  
• Rotor: PEEK, natural, unfilled  
• Rotor O-ring: Viton®  
0 to 80°C (32 to 176°F) @ 5.5 bar (80 psi) max  
• Cover O-ring: Viton®  
Pressure Drop Across Sensor vs. Flow Rate  
psi bar  
25 1.7  
20 1.4  
15 1.0  
10 0.7  
5 0.3  
FP-5061/FP-5062  
FP-5063/FP-5064  
0
0
L/m  
gpm  
0
0
1.9  
0.5  
3.8  
1
5.7  
1.5  
7.6  
2
9.5  
2.5  
11.4  
3
Dimensions  
Top View  
100 mm (3.94 in.)  
Side View  
36 mm (1.42 in.)  
81 mm  
(3.2 in.)  
Mounting tabs for metric M3 or  
standard #6 screws on 68 mm  
(2.68 in.) bolt circle  
page 5  
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NOTES:  
page 6  
OMEGA FP-5060 Series Micro Flow Sensor  
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WARRANTY/DISCLAIMER  
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13  
months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal  
one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive  
maximum coverage on each product.  
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service  
Department will issue an Authorized Return (AR) number immediately upon phone or written  
request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at  
no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,  
including but not limited to mishandling, improper interfacing, operation outside of design limits,  
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of  
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;  
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating  
conditions outside of OMEGA’s control. Components which wear are not warranted, including but not  
limited to contact points, fuses, and triacs.  
OMEGA is pleased to offer suggestions on the use of its various products. However,  
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for  
any damages that result from the use of its products in accordance with information provided  
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it  
will be as specified and free of defec ts. OMEGA MAKES NO OTHER WARRANTIES OR  
REPRESENTATIONS OF ANY KIND WHATSOE VER, EXPRESS OR IMPLIED, EXCEPT THAT OF  
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANT Y OF MERCHANTABILIT Y  
A N D F I T N E S S F O R  
A
PA R T I C U L A R P U R P O S E A R E H E R E BY D I S C L A I M E D. L I M I TAT I O N O F  
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of  
OMEGA with respec t to this order, whether based on contrac t, warrant y, negligence,  
indemnification, strict liability or otherwise, shall not exceed the purchase price of the  
c o m p o n e n t u p o n w h i c h l i a b i l i t y i s b a s e d. I n n o e ve n t s h a l l O M E G A b e l i a b l e fo r  
consequential, incidental or special damages.  
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component”  
under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on  
humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on  
humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER  
language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage  
whatsoever arising out of the use of the Product(s) in such a manner.  
RETURN REQUESTS/INQUIRIES  
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING  
ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S  
CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then  
be marked on the outside of the return package and on any correspondence.  
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in  
transit.  
FOR WARRANTY RETURNS, please have the  
following information available BEFORE  
contacting OMEGA:  
FOR NON-WARRANTY REPAIRS, consult OMEGA for current  
repair charges. Have the following information available  
BEFORE contacting OMEGA:  
1. Purchase Order number under which the product  
was PURCHASED,  
2. Model and serial number of the product under  
warranty, and  
3. Repair instructions and/or specific problems relative  
to the product.  
1. Purchase Order number to cover the COST of the  
repair,  
2. Model and serial number of the product, and  
3. Repair instructions and/or specific problems relative  
to the product.  
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the  
latest in technology and engineering.  
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.  
© Copyright 2000 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated,  
or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA  
ENGINEERING, INC.  
page 7  
OMEGA FP-5060 Series Micro Flow Sensor  
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Where Do I Find Everything I Need for  
Process Measurement and Control?  
OMEGA…Of Course!  
Shop online at www.omega.com  
TEMPERATURE  
Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies  
Wire: Thermocouple, RTD & Thermistor  
Calibrators & Ice Point References  
Recorders, Controllers & Process Monitors  
Infrared Pyrometers  
PRESSURE, STRAIN AND FORCE  
Transducers & Strain Gages  
Load Cells & Pressure Gages  
Displacement Transducers  
Instrumentation & Accessories  
FLOW/LEVEL  
Rotameters, Gas Mass Flowmeters & Flow Computers  
Air Velocity Indicators  
Turbine/Paddlewheel Systems  
Totalizers & Batch Controllers  
pH/CONDUCTIVITY  
pH Electrodes, Testers & Accessories  
Benchtop/Laboratory Meters  
Controllers, Calibrators, Simulators & Pumps  
Industrial pH & Conductivity Equipment  
DATA ACQUISITION  
Data Acquisition & Engineering Software  
Plug-in Cards for Apple, IBM & Compatibles  
Datalogging Systems  
Recorders, Printers & Plotters  
HEATERS  
Heating Cable  
Cartridge & Strip Heaters  
Immersion & Band Heaters  
Flexible Heaters  
Laboratory Heaters  
ENVIRONMENTAL  
MONITORING AND CONTROL  
Metering & Control Instrumentation  
Refractometers  
Pumps & Tubing  
Air, Soil & Water Monitors  
Industrial Water & Wastewater Treatment  
pH, Conductivity & Dissolved Oxygen Instruments  
6-2000.090-OM/(E-03/07)  
M-2579/0307  
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