Omega Engineering Marine Battery OMR 6510 User Manual

M-3581 for  
OMR-6520 RS-232 to RS-422/RS-485 Converter  
OMR-6510 RS-422/RS-485 Repeater  
User’s Guide  
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1. Introduction  
1.1  
What is OMR ?  
OMR is a series of data acquisition modules. It provides a total solution of the data acquisition network and  
control system. You can remotely control up to 256 OMR modules on RS-485 network. All you need is to use  
a host computer, like a PC (Personal Computer), with one RS-232 serial port for controlling the whole system.  
The maximum communication distance is 4000 feet from the host computer.  
OMR is based on the RS-485 multi-drop network system, each module has a unique address ID. Using simple  
ASCII command & response protocol through standard RS-485 interface can control all the OMR modules in  
the RS-485 network.  
The OMR modules provide direct linkage to a wide variety of sensors and perform all signal conditioning,  
scaling, linearization and conversion. The modules can be used to measure temperature, pressure, flow,  
voltage, current and numerous types of digital signals.  
1.2  
Outstanding Features of OMR  
·
·
Industry standard networking  
All OMR modules use the RS-485 communication protocol for transmitting and receiving at high rates  
and over long distance.  
Two-wire and multi-drop communication  
A single twisted pair of wires is used to transmit and receive data between modules. Multi-drop capability  
makes system configuration more flexible and easy set-up of a network.  
·
·
High transfer speed  
OMR modules provide up to 115.2K bps data / command transfer rate. It can promote system bandwidth.  
Simple command / response protocol  
All communications are performed with printable ASCII characters. This allows the information to be  
processed with string functions common to the most high-level languages.  
·
·
·
·
·
Industrial design  
The screw terminal plug connectors on every OMR module ensure simple installation and easy  
modification. The compact size allows the modules to be mounted on DIN rail, back-panel wall-mount,  
etc.  
Watch-dog supervisory  
OMR contains a watch-dog supervisory circuitry that will automatically reset the module when the  
system fails. In addition, a user-programmable software timer provides a ‘safe’ output signal in the event  
of host computer failure.  
High isolation voltage  
OMR provides photo-isolators, which ensure high isolation voltage, between the data acquisition circuits  
and the communication port. The fatal electric-shock won‘t go through and damage all the modules on  
the network.  
Noise immunity  
The OMR provide extra noise immunity capability. An electrode, which is coated inside the ABS case,  
can reduce electro-magnetic interference (EMI) and noise.  
Harsh environmental protection  
Introduction 1-1  
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A surface coating covers on the PCB and electronic components of the OMR. It allows superior  
resistance to harsh environment such as humidity, salt spry and most harsh chemicals.  
1-2 Introduction  
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1.3  
OMR-6000 series products overview  
The OMR-6000 series provides the complete sets of data acquisition modules, including the communication  
modules, the analog input modules, the analog output modules, and the digital I/O modules.  
Communication Module  
·
·
·
OMR-6510: RS-422/RS-485 Repeater  
OMR-6520: RS-232 to RS-422/RS-485 Converter  
OMR-6530: USB to RS-422/RS-485 Converter  
Analog Input Modules  
OMR-6011: Multifunction High Gain Analog Input  
·
Module (with DI/O)  
·
OMR-6011D: Multifunction High Gain Analog Input with  
5 ½ digit LED Display (with DI/O)  
·
·
·
·
OMR-6012: Analog Input Module (with DI/O)  
OMR-6012D: Analog Input Module with 5 1/2 digit LED Display (with DI/O)  
OMR-6013: 3-channel RTD Input Module  
OMR-6014D: Analog (Transmitter) Input Module with  
5 1/2 digit LED Display  
·
·
OMR-6017: 8-channel Analog Input Module  
OMR-6018: 8-channel Thermocouple Input Module  
Analog Output Modules  
·
·
OMR-6021: Single Channel Analog Output Module  
OMR-6024: 4-channel Analog Output Module (with DI)  
Digital I/O Modules  
·
·
·
·
·
·
·
·
·
OMR-6050: Module with 7 DI channels and 8 DO channels  
OMR-6052: Isolated Digital Input Module  
OMR-6053: 16-channel digital Input Module  
OMR-6054: 15-channel digital Input Module  
OMR-6056: 15-channel digital Output Module  
OMR-6058: 28-channel programmable digital I/O Module  
OMR-6060: 4-channel Relay Output & Digital Input Module  
OMR-6063: 8-channel Relay Output Module  
OMR-6080: Counter/Frequency Input Module  
1.4  
EIA RS-485 Standard  
The EIA RS-485 interface is a communication standard developed for multi-dropped systems that can  
communicate at high rate over long distance. The standard RS-485 can operate at speed up to 10 M bps over  
cable length up to 4000 feet.  
The RS-485 interface can support up to 32 drivers / receivers on the same line. This allows actual networking  
applications on a parity line system (sometimes called multi-drop).  
The RS-485 uses differential transmission on a balance line. Its easy wiring makes it popular to use in  
industrial applications.  
Introduction 1-3  
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1.5  
RS-485 on OMR  
The OMR improves the RS-485 capability for minimizing the user‘s cost. On each OMR module, a half-duplex  
RS-485 transceiver is used to communicate with other modules. A single twisted pair of wires, which provides  
standard differential transmission, is used to transmit and receive data between modules. The high input  
impedance of each OMR receiver allows up to 128 OMR modules on the same RS-485 bus without using a  
signal repeater.  
The maximum transfer rate of OMR is 115.2Kbps, which is lower than the maximum speed of the RS-485  
standard. The slew-rate limiter on every RS-485 transceiver of OMR is very useful for transmitting error-free  
data, minimizing EMI, and reducing reflections caused by improperly terminated cables.  
The OMR on a network may not use the same power supply. Therefore, the voltage difference between  
grounds of the modules may exist.  
Excessive output current and power dissipation caused by faults or by bus contention are prevented by the  
current limiter and the thermal shutdown circuitry inside the OMR.  
1.6  
OMR RS-485 Network Configurations  
OMR-6000 series is designed under RS-485 multi-drop network architecture. Up to 256 OMR modules can be  
controlled in a multi-drop network. The limit of 256 is due to command code. The network can be connected  
by simple topology (Figure 1-1) or branch topology (Figure 1-2) or free topology (Figure 1-3).  
The OMR-6520 and OMR-6510 are the two basic communication modules to constructa RS-485 network. The  
OMR-6520 is a RS-232 to RS-485/RS-422 converter. The OMR-6520 is used to build a RS-485 port for the host  
computer by converting standard RS-232 signal into RS-485 signal.  
The OMR-6510 is the RS-485 signal repeater, which is used to extend or to lengthen the network distance. An  
OMR bus can connect up to 256 modules, each segment is up to 128 modules. Whenever the numbers of the  
modules excess 128, the repeater should be used. In addition, the length of a standard RS-485 bus is up to  
4000 feet, the repeater should be used whenever the length of a signal bus is more than 4000 feet.  
OMR-6520  
RS-232toRS-485/RS-422  
Converter  
Host  
Terminator  
RS-485 bus  
RS-232  
OMR Modules  
Figure 1-1 Simple Topology  
1-4 Introduction  
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OMR-6520  
RS-232 to RS-485/RS-422  
Converter  
Host  
RS-485 bus  
RS-232  
Terminator  
OMR-651  
0
RS-485 bus  
OMR Modules  
Figure 1-2 Branch Topology  
OMR Modules  
OMR-6520  
RS-232 to RS-485/RS-422  
Converter  
Terminat  
Host  
RS-485 bus  
OMR-6510  
Repeater  
OMR-6510  
Repeater  
OMR Modules  
Terminat  
OMR I/O modules  
OMR I/O modules  
Figure 1-3 Free Topology  
1.7  
Constructing a OMR Network  
Go through the following steps, the user can construct an OMR network easily.  
1. Setup an OMR-6520.  
2. Connect the host computer with the OMR-6520.  
3. Setup one or more OMR-6510 if necessary.  
4. Connect the OMR-6510 to extend to RS-485 bus if necessary.  
5. Install the OMR utility software from disk.  
6. Initialize the brand-new OMR modules.  
7. Add the new OMR modules into RS-485 network.  
Refer to chapter 2 for executing step 1 and 2. Refer to chapter 3 for executing step 3, 4 and for understanding  
the time to install OMR-6510. The knowledge about the software for operating the OMR is in chapter 5. For  
executing the step 6 and step 7, refer to chapter 4.  
Introduction 1-5  
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1.8  
Termination Bus  
In order to avoid signal reflections on the bus, each bus segment has to be blanked off at its physical beginning  
and at its end with the characteristic impedance. A termination resister (Rt) is installed for this purpose. The Rt  
value - 120W ± 2% is recommended, and the detailed connection of Rt can be referred from the “Terminator  
Connection” diagram below.  
Host  
Data+  
Data-  
Data+  
Data-  
120 ohms  
120 ohms  
Terminator Connection  
1.9.  
Shielding  
In case of increased interference, a shielded bus cables is recommended to use for wiring between module and  
modules. In addition, a shielding also should be done for the cable of power supply and for the signal cables.  
Some experiences and recommendations are concerning for shield connection.  
1. The shield should be connected with protective earthing at each bus connection.  
2. The shield should be applied additionally several times along the course of the cable.  
3. The Computer should be applied the shield directly to the appliance or to separate shield rails.  
EarthingPoint  
Isolation  
braided shield  
RS-485 Connection  
DA  
TA  
+
DA  
TA  
-
OMR-Module  
1-6 Introduction  
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1.10.  
How to Calculate Checksum Value  
Format of OMR Commands  
(LeadingCode)(Addr)(Command)(Data)[Checksum]<CR>  
When checksum is enable then [Checksum] is needed, it is  
2-character.  
[Checksum] = ((LeadingCode)+(Addr)+(Command)+(Data)) MOD 0x100  
Example 1: checksum is disable  
User Command : $012<CR>  
Response  
: !01400600  
Example 2: checksum is enable  
User Command : $012B7<CR>  
Response  
: !01400600AC  
‘$’ = 0x24  
‘0’ = 0x30  
‘1’ = 0x31  
‘2’ = 0x30  
‘4’ = 0x34  
B7 = ( 0x24 + 0x30 + 0x31 + 0x32 ) MOD 0x100  
‘!’ = 0x24  
‘6’ = 0x36  
‘0’ = 0x30  
‘1’ = 0x31  
AC = ( 0x24 + 0x30 + 0x31 + 0x34 + 0x30 + 0x30 + 0x36 + 0x30  
+ 0x30 ) MOD 0x100  
Introduction 1-7  
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2. OMR-6520  
2.1.  
Overview  
What is OMR-6520 ?  
OMR-6520 is a RS-232 to RS-422/RS-485 converter, it converts the RS-232 signal to the RS-422/RS-485  
signals. The OMR-6520 can be considered as an extension RS-422/RS-485 serial port for the host computer.  
A standard 9-pin D-type connector is used to connect the host computer and the OMR-6520. Hence, the  
OMR-6520 can connect with all kinds the PC, IPC or Notebook PC, which install a standard RS-232 interface.  
Features of OMR-6520  
RS-422/RS-485 transceiver  
·
·
·
·
·
·
·
·
·
Differential 2-wire half-duplex RS-485  
Easily setup and installation  
Auto direction flow control  
Maximum 128 OMR on a bus without using repeaters  
Maximum 256 addressable OMR modules  
High transfer speed  
High isolation voltage  
Lower power consumption  
OMR-6520 2-1  
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Specifications of OMR-6520  
²
Input  
Interface : standard RS-232 9 pin female D-type connector  
·
·
Speed (bps) : 1200(115.2K1), 2400, 4800, 9600, 19.2K,  
38.4K, RTS  
·
Data Format : 9 bits, 10 bits, 11 bits, or 12 bits  
²
Output  
·
·
Interface : RS-485, differential, 2 half-duplex wires  
RS-422, differential, 4 full-duplex wires  
Speed (bps) : 1200(115.2K1), 2400, 4800, 9600, 19.2K,  
38.4K, RTS  
·
·
Max RS-485 network bus distance : 4000 ft. (1200m)  
²
²
²
Isolation  
Isolation voltage :5000 Vrms(between RS-422/RS-485  
network and host computer)  
Bus  
·
·
Max loading : 128 OMRs on a RS-485 network  
Max modules : 256 OMRs with one OMR-6510 repeater  
Power  
·
·
Power Supply : +10V to +30V  
Power Consumption : 0.95 W  
Note 1: 115.2K is supported by version A1.2 or later.  
2-2 OMR-6520  
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A Look at OMR-6520 & Pin Assignment  
(RS-232 IN)  
RS-232 to RS-485  
/RS-422Converter  
OMR-6520  
Baud Rate  
Switch Position  
RTS CTRL  
115.2K bps  
SW1: ON  
SW2: ON  
SW3: ON  
SW4: ON  
SW5: ON  
SW6: ON  
SW7: ON  
bps  
2400 bps  
4800 bps  
9600 bps  
19.2K bps  
38.4K bps  
OMR-6520 2-3  
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Pin Definitions  
Pin #  
Signal Name Description  
1
2
4
5
6
7
9
10  
--  
(Y)DATA+  
(G)DATA-  
TX+  
TX-  
RX+  
RS-485 transmission line, positive  
RS-485 transmission line, negative  
RS-422 transmission line, positive  
RS-422 transmission line, negative  
RS-422 receiving line, positive  
RS-422 receiving line, negative  
OMR power supply, +10V~+30V  
OMR ground  
RX-  
(R)+VS  
(B)GND  
RS-232 IN  
9-pin RS-232 connector  
Connection Between Host and OMR-6520  
Host RS-232  
RTS ’  
GND •  
TXD Ž  
RXD  
OMR-6520 RS-232  
RTS  
GND  
ƒTXD  
RXD  
OMR-6520  
RS-232/RS-485  
Converter  
Host  
Computer  
DATA +  
DATA -  
RS-232  
+Vs  
GND  
2-4 OMR-6520  
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Functional Block Diagram  
+5V  
Isolation +5V  
Isolation GND  
Power Regulator  
& Filter  
GND  
Power Input  
+10V ~ +30V  
DC to DC  
Converter  
TVS  
PTC  
SW1  
Data+  
Data-  
Rx+  
Rx-  
TXD  
RS-422/RS-485  
Receiver/Driver  
RS-232  
Receiver  
/ Driver  
Communication  
Switching  
Controller  
RXD  
RTS  
Tx+  
GND  
Opto-Isolation  
Tx-  
Communication  
Direction Control  
TVS : Transient Voltage Suppresser  
PTC : Positive Temperature Coefficient  
OMR-6520 2-5  
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2.2.  
Setup  
Objective of Setup  
In normal condition, it is not necessary to setup the OMR-6520. The default configuration of this  
communication module is 9600 bps and data format of 8 data bits with 1 start bit, 1 stop bit, and no parity  
check. Note that the data format is reserved to be compatible with other brand‘s communication port; it should  
not be modified if only OMR is used in a system. The baud rate can be configured according applications’  
requirement.  
Setup Equipments  
Only screwdriver is used to open the case. Software, power supply, and wiring are not necessary.  
Setup Procedure  
Only hardware switch setting can be setup in OMR-6520. The user can set the speed of the serial interface  
(RS-232 and RS-422/RS-485), and the serial data format. The speed and the data format on the whole RS-485  
network must be identity otherwise the communication will be not correct.  
To setup the OMR-6520, use the screwdriver to open the case, then change the switch setting. The new setting  
is available after power on. The case must be put back and locked carefully. Note that do not scratch the  
surface of the circuit while setting up, otherwise the surface coating or even the circuits will be damaged.  
Default Setting  
9600 baud rate  
10 bits series data format : one start bit, eight data bits, one stop bit, no parity check  
·
·
SW1 Setting  
SSWW 11 DDeeffaauullttSSeettttiinngg ((99660000 bbppss))  
O N  
11  
22  
33  
44  
55  
66  
77  
O FF  
1
2
3
4
5
6
7
Baud Rate  
RTS Control  
ON  
OFF OFF OFF OFF OFF OFF  
OFF ON  
OFF OFF ON  
OFF OFF OFF ON  
OFF OFF OFF OFF ON  
OFF OFF OFF OFF OFF ON  
OFF OFF OFF OFF OFF 1200 or 115.2k1 bps  
OFF OFF OFF OFF 2400 bps  
OFF OFF OFF 4800 bps  
OFF OFF 9600 bps  
OFF 19200 bps  
OFF OFF OFF OFF OFF OFF ON 38400 bps  
Note 1: 115.2kbps is supported by version A1.2 or later.  
2-6 OMR-6520  
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SW2 Setting  
S W 2 D e f a u l t S e t t i n g  
S t a r t Bits : 1  
O N  
D a t a Bits : 8  
S t o p Bits : 1  
P a r i t y : N o n e  
O F F  
1
2
1
2
Start Bit Data Bits Stop Bit Parity Packet Data Bits  
OFF OFF  
OFF ON  
ON OFF  
1
1
1
1
1
1
1
1
7
6
8
7
9
8
10  
9
1
1
1
1
1
1
1
1
0
1
0
1
0
1
0
1
9
10  
11  
12  
ON  
ON  
2.3.  
Installation  
Software Utility  
Software is not necessary for this module.  
Equipments for Installation  
A host computer with RS-232 port  
RS-232 cable (DB-9 female)  
DC Power supply (+10V~+30V) (NDP-243u is recommended)  
Wires (shielded and grounded is recommended)  
Installation Procedure  
1. Make sure the host computer is power off.  
2. Use RS-232 cable to connect OMR-6520 with host computer.  
3. Wire the power supply to OMR. Note that the power supply should meet the specification.  
4. Wire other OMRs.  
Application Wiring  
The Figure 2-1 shows the application wiring of OMR-6520.  
OMR-6520  
RS-232/RS-485  
Converter  
OMR module  
Host  
Computer  
DATA +  
DATA -  
+ DATA  
- DATA  
RS-232  
+Vs  
GND  
+Vs  
GND  
Local Power Supply  
+10 V to +30 V  
+Vs  
GND  
OMR-6520 2-7  
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Figure 2-1 Application wiring of OMR-6520  
2.4  
Programming  
The OMR-6520 is a communication module, it is not necessary to be programmed.  
2-8 OMR-6520  
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3. OMR-6510  
3.1.  
Overview  
What is OMR-6510 ?  
The OMR-6510 is the RS-422/RS-485 signal repeater which is used to extend or to lengthen the network  
distance. A OMR bus can connect up to 128 modules. The repeater should be used when the numbers of the  
modules excess 128. In addition, the repeater should also be used when the length of a signal bus is more  
than 4000 feet.  
Features of OMR-6510  
·
·
·
·
·
·
·
·
·
RS-422/RS-485 signal transceiver & repeater  
Bi-directions signal transmission for both RS-422/RS-485 ports  
Automatic transmission direction control  
Easily setup and installation  
Maximum 128 OMR on a bus  
Maximum 256 addressable OMR modules  
High transfer speed  
Surge protection  
Lower power consumption  
Specifications of OMR-6510  
²
Input / Output  
·
Interface : RS-485, differential 2 half-duplex wires  
RS-422, differential, 4 full-duplex wires  
·
·
·
Speed (bps) : 1200(115.2K1), 2400, 4800, 9600, 19.2K, 38.4K  
Data Format : 9 bits, 10 bits, 11 bits, or 12 bits  
Max RS-485 network bus distance : 4000 ft. (1200m)  
Note 1: 115.2k is supported by version A1.2 or later.  
²
²
Bus  
·
Max Loading : 128 OMRs on a bus  
Power  
·
·
DC Power Supply : +10V to +30V  
Power Consumption : 0.9 W  
A Look at OMR-6510 & Pin Assignment  
OMR-6510 3-1  
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RS-422/RS-485  
OMR-6510  
Repeapter  
Switch Position  
Baud Rate  
SW1-1: ON  
SW1-2: ON  
115.2K bps  
2400 bps  
SW1-3: ON  
SW1-4: ON  
SW1-5: ON  
SW1-6: ON  
4800 bps  
9600 bps  
19.2 K bps  
38.4 K bps  
3-2 OMR-6510  
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Pin Definitions  
Pin #  
Signal Name Description  
1
2
4
5
6
7
9
10  
14  
15  
16  
17  
19  
20  
(Y)DATA+  
(G)DATA-  
TXIN+  
RS-485 transmission line, positive  
RS-485 transmission line, negative  
RS-422 transmission input line, positive  
RS-422 transmission input line, negative  
RS-422 receiving output line, positive  
RS-422 receiving output line, negative  
OMR power supply, +10V~+30V  
OMR ground  
RS-422 receiving input line, negative  
RS-422 receiving input line, positive  
RS-422 transmission output line, negative  
RS-422 transmission output line, positive  
RS-485 transmission line, negative  
RS-485 transmission line, positive  
TXIN-  
RXOUT+  
RXOUT-  
(R)+VS  
(B)GND  
RXIN-  
RXIN+  
TXOUT-  
TXOUT+  
(G)DATA-  
(Y)DATA+  
OMR-6510 3-3  
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OMR-6510 Functional Block Diagram  
+5V  
Power Input  
+10V ~ +30V  
Power Regulator  
& Filter  
GND  
SW1  
TVS  
PTC  
Data+  
Data-  
Rx+  
Data+  
Data-  
Rx+  
RS-422/RS-485  
Receiver/Driver  
RS-422/RS-485  
Receiver/Driver  
Communication  
Switching  
Controller  
Rx-  
Rx-  
Tx+  
Tx-  
Tx+  
Tx-  
Communication  
Direction  
Control  
TVS : Transient Voltage Suppresser  
PTC : Positive Temperature Coefficient  
3-4 OMR-6510  
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3.2.  
Setup  
Objective of Setup  
In normal condition, it only needs to setup the OMR-6510 when the OMR bus with more than 128 modules or  
the distance exceeds 4000 feet long. The default configuration of this communication module is 9600 bps and  
data format of 8 data bits with 1 start bit, 1 stop bit, and no parity check. Note that the data format is reserved  
to be compatible with other brand‘s communication port, it should not be modified if only OMR is used in a  
system. The baud rate can be configured according user’s requirement.  
Setup Equipments  
Only screw driver is used to open the case. Software, power supply, and wiring are not necessary.  
Setup Procedure  
Only hardware switch setting can be setup in OMR-6510. The user can set the speed and the data format of  
the RS-422/RS-485 interface. The speed and the data format on the whole network must be identity otherwise  
the communication may be not correct.  
To setup the OMR-6510, use the screw driver to open the case, then change the switch setting. The new  
setting is available after power on. The case must be put back and locked carefully. Note that do not scratch  
the surface of the circuit while setting up, otherwise the surface coating or even the circuits will be damaged.  
Default Setting  
9600 Baud rate  
10 bits serial data format : one start bit, eight data bits, one stop bit, no parity check  
·
·
SW1 Setting  
SSWW 11 DDeeffaauullttSSeettttiinngg ((99660000 bbppss))  
O N  
11  
22  
33  
44  
55  
66  
O FF  
1
2
3
4
5
6
Baud Rate  
OFF OFF OFF OFF OFF 1200 or 115.2k1 bps  
OFF OFF OFF OFF 2400 bps  
OFF OFF ON OFF OFF OFF 4800 bps  
OFF OFF OFF ON OFF OFF 9600 bps  
OFF OFF OFF OFF ON OFF 19200 bps  
ON  
OFF ON  
OFF OFF OFF OFF OFF ON 38400 bps  
Note 1: 115.2kbps is supported by version A1.2 or later.  
SW2 Setting  
OMR-6510 3-5  
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SW2 Default Setting  
Start Bits : 1  
O N  
D a t a Bits : 8  
S t o p Bits : 1  
P a r i t y : N o n e  
O F F  
1
2
1
2
Start Bit Data Bits Stop Bit Parity Packet Data Bits  
OFF OFF  
OFF ON  
ON OFF  
1
1
1
1
1
1
1
1
7
6
8
7
9
8
10  
9
1
1
1
1
1
1
1
1
0
1
0
1
0
1
0
1
9
10  
11  
12  
ON  
ON  
3.3  
Installation  
Software Utility  
Software is not necessary.  
Equipments for Installation  
A 2-wire RS-485 network or 4-wire RS-422 network.  
DC Power supply (+10V~+30V)  
Wires  
Installation Procedure  
1. Make sure the original RS-422/RS-485 network is power off.  
2. Wire the power supply to OMR-6510. Note that the power supply should meet the specification.  
3. Wire other OMRs to the extend RS-485 bus.  
3-6 OMR-6510  
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Application Wiring  
OMR  
module  
OMR-6510  
Repeater  
OMR  
module  
DATA +  
DATA -  
+DATA  
-DATA  
DATA+  
DATA-  
+ DATA  
- DATA  
+Vs  
GND  
+Vs  
GND  
+Vs  
GND  
Local Power Supply  
+10 V to +30 V  
+Vs  
GND  
Figure 3-1 OMR-6510 wiring.  
3.4  
Programming  
The OMR-6510 is a communication module, it is not necessary to be programmed  
OMR-6510 3-7  
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4. Install a Brand New OMR  
4.1  
Initialize a Brand-New OMR  
Objective of Initializing a Brand-New OMR  
All OMR modules. except OMR-6520 and OMR-6510, in a RS-485 network must have an unique address ID,  
however, every brand-new OMR has a factory default setting as following:  
·
·
·
·
Baud rate is 9600 bps.  
Address ID is 01.  
Checksum is disable.  
Host watchdog timer is disable.  
Therefore, to configure the brand-new OMR before using is necessary, otherwise the address ID will conflict  
with others. The baud rate may also be changed according to user‘s requirements.  
The following initialization procedures are need not only for a brand-new module, but also for a installed OMR  
module. When the user want to change the setting, the initialization procedure can also be used.  
Initial State  
The OMR I/O modules must be set a Initial State when you want to change the default settings of the modules,  
such as the ID address, baud rate, check-sum status etc. All OMR I/O modules have an special pin labeled as  
Default*. “The module will be set as Initial State if the Default* pin is shorted to ground.” Under this state,  
the default configuration is set as following:  
·
·
·
·
Address ID is 00.  
Baud rate is 9600 bps.  
Checksum is disable.  
Host watchdog timer is disable.  
Initialization Equipments  
·
·
·
·
·
Host computer with an RS-232 port.  
An installed RS-485 module (OMR-6520) with 9600 baud rate.  
The brand new OMR module  
DC Power supply (+10 to +30 VDC) for OMR modules  
A OMR-6510 if the connection distance is more than 4000 ft.  
Initialization Procedure A  
-- As Baud rate is 9600 bps and check-sum is disable  
1. Power off the host computer and the installed OMR-6520. Be suring the baud rate of the OMR-6520 is  
9600 bps.  
2. Connect a brand new OMR module with the RS-485. Refer to Figure 4.1 for detail wiring.  
3. Power on the host computer.  
4. Power on the power supply for OMR modules.  
5. Use the OMR Administrating utility to configure the address ID, Baud rate and check-sum status of the  
module.  
Initialization Procedure B  
-- As Baud rate is not 9600 bps or check-sum is not disable  
1. Power off the host computer and the installed OMR-6520.  
2. Connect a brand new OMR module with the RS-485. Refer to Figure 4.1 for detail wiring.  
3. Configure the OMR-6520 to Baud rate 9600 bps.  
4. Short the DEFAULT* pin of the brand-new module.  
5. Power on the host computer.  
Install a Brand-New OMR 4-1  
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6. Power on the power supply for OMR modules.  
7. Use the OMR Administrating utility to configure the address ID, Baud rate and check-sum status of the  
module.  
8. Power of the local power supply.  
9. Disconnect the DEFAULT* pin.  
10. Configure the OMR-6520 to desired Baud rate.  
11. Power on the local power supply  
12. Use OMR Administration utility to check the module‘s new setting.  
4-2 Install a Brand-New OMR  
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Initialization Wiring  
New  
OMR-6520  
OMR  
module  
RS-232/RS-485  
Converter  
Host  
Computer  
DATA +  
DATA -  
DATA+  
DATA -  
Default*  
RS-232  
+Vs  
GND  
+Vs  
GND  
Local Power Supply  
+10 V to +30 V  
+Vs  
GND  
Figure 4-1 Layout for Configuring the OMR module  
4.2  
Install a New OMR to a Existing Network  
Equipments for Install a New Module  
·
·
·
A existing OMR network  
New OMR modules.  
DC Power supply (+10 to +30 VDC).  
Installing Procedure  
1. Configure the new OMR module according the initialization procedure in section 4.1.  
2. The baud rate and check-sum status must be identity with the existing RS-485 network. The address ID must not  
be conflict with other OMR modules.  
3. Power off the OMR local power supply of the existing RS-485 network.  
4. Power off the host computer.  
5. Add the new module to the existing RS-485 network.  
6. Power on the host computer.  
7. Power on the OMR local power supply.  
8. Use the OMR administration utility to check entire network.  
Install a Brand-New OMR 4-3  
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5. Software Utility  
5.1  
Software Installation  
1. Insert “ADLink All-in-one CD” into your CDROM driver.  
2. Move cursor on OMR and click.  
3. Move cursor on OMR 6000 Admin Utility and click.  
4. Select the driver you want to install and follow the setup instructions on screen.  
5.2  
How to Execute the OMR Administration  
What environment you needed?  
1. At least one RS-232 communication port.  
2. Microsoft Windows (version 3.1, 95/98/NT)  
3. At least 2MB Hard Drive Space  
4. A VGA monitor (optional)  
5. Mouse (optional)  
Execute the OMR Administration Utility  
l
Run “OMR Administration Utility” Icon.  
Software Utility 5-1  
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5.3  
OMR Administration Function Overview  
Default RS-232 Communication Port Setting.  
l
l
l
l
l
Communication Port : COM2  
Baud Rate  
Data Bits  
Stop Bits  
Parity  
: 9600  
: 8  
: 1  
: None  
5.3.1 Change RS-232 Communication Port Setting.  
Choose “Network-ComPort” to change setting.  
5.3.2 Search all exist OMR modules  
Choose “Network-Search” to search all exist OMR modules in the current RS-485 network.  
You can change search addresses range from here.  
5-2 Software Utility  
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5.3.3 Using Operations  
Operation-Terminal :  
Terminal Emulation, user can input  
command and get response message.  
Select one exist OMR module and  
select Configuration to do this module‘s  
common and private setting .  
Operation-Configuration :  
Operation-Monitor:  
Monitor all the module’s function on the  
network.  
Operation-Diagnostic:  
Operation-Calibration:  
Operation-Model Number:  
Diagnostic module‘s function.  
Some A/D modules need do calibration  
Select Model Number  
Term  
ICON for Operation-Terminal  
You can remote control all moudles by directly using command mode, or testing your from this Terminal.  
Software Utility 5-3  
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Operation-Run Batch  
Operation-Step Batch  
Operation-Display Batch :  
Operation-Repeat  
:
:
Run batch command file in BATCH.CMD  
user can edit this text file.  
Run the batch command step by step.  
Display content of BATCH.CMD  
Repeat one command n times  
:
Diag  
ICON for Operation-Diagnostic  
This dialog is different by different-fuction modules.  
5-4 Software Utility  
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Software Utility 5-5  
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Cal  
ICON for Operation-Calibration  
This dialog is different by different-fuction modules.  
5.3.4 Save and Print OMR modules’ information  
File-Save : Save all exist OMR modules information as display as in the  
listbox in the current RS-485 network.  
File-Print  
File-Exit  
: Print the OMR module information in the listbox.  
: Quit the OMR Administration Utility.  
5-6 Software Utility  
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5.3.5 Version Information  
Help-About Version information  
Software Utility 5-7  
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5-8 Software Utility  
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6. Troubleshooting and Maintenance  
Preventive Maintain  
·
Periodic check for loose connection  
ATTENTION: To avoid electircal shock or unintended operation of the module, remove incoming power before  
checking connections.  
Using the LED Indication  
The LED provides status information on Modules operation. The troubleshooting about shows LED indicator. It  
also shows how to use the LED to detect and correct common operating problems.  
LED  
What it Means:  
What to do:  
OFF  
1. Module is not receiving input 1.Check module wiring, cable  
power by loosing wiring.  
connections, and cable connections  
on terminal block.  
ON(RED)  
Flashing  
1.Normal receiving state.  
1.Normal transmitting state.  
1.No action required.  
1.No action required.  
Other Malfunctions  
Problem  
What it Means:  
What to do:  
Do not  
1.Loose wiring  
1. Check wiring and cable  
function  
2.Incorrect DIP switch setting  
connection  
2. Check Baudrate and  
data packet setting of  
the DIP switch.  
Troubleshooting and Maintenance 6-1  
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