Instruction
manual
ESPAÑOL: PÁGINA 29
FRANÇAIS: PAGE 57
MODEL
Oillube Single-Stage
Portable Compressor
C5510
IMPORTANT
Please make certain that the person who
is to use this equipment carefully reads
and understands these instructions before
starting operations.
To learn more about Porter-Cable
visit our website at:
The Model and Serial No. plate is located on the frame.
Record these numbers in the spaces below and retain for
future reference.
®
Model No.
Type
Serial No.
Copyright © 2005 Porter-Cable Corporation
Part No. A10260-052-0
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IMPORTANT SAFETY INSTRUCTIONS
Save these instructions
Improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment.
HAZARD
WARNING: Risk of explosion or fire
What Could Happen
How To Prevent It
Always operate the compressor in a
well ventilated area free of combustible
materials, gasoline, or solvent vapors.
It is normal for electrical contacts
within the motor and pressure switch to
spark.
If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire or
explosion.
If spraying flammable materials, locate
compressor at least 20 feet away from
spray area. An additional length of hose
may be required.
Store flammable materials in a secure
location away from compressor.
Restricting any of the compressor
ventilation openings will cause serious
overheating and could cause fire.
Never place objects against or on top
of compressor. Operate compressor
in an open area at least 12 inches
away from any wall or obstruction that
would restrict the flow of fresh air to the
ventilation openings.
Operate compressor in a clean, dry well
ventilated area. Do not operate unit
indoors or in any confined area.
Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk
of fire, do not allow the compressor to
operate unattended.
Always remain in attendance with the
product when it is operating.
Always disconnect electrical power by
moving pressure switch lever to the off
position and drain tank daily or after
each use.
3- ENG
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A10260
HAZARD
WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result
in a violent tank explosion and could cause property damage or serious injury.
What Could Happen
How To Prevent It
Drain tank daily or after each use.
If tank develops a leak, replace it
immediately with a new tank or replace
the entire compressor.
Failure to properly drain condensed
water from tank, causing rust and
thinning of the steel tank.
Modifications or attempted repairs to
the tank.
Never drill into, weld, or make any
modifications to the tank or its
attachments.
Unauthorized modifications to the
unloader valve, safety valve, or any
other components which control tank
pressure.
The tank is designed to withstand specific
operating pressures. Never make
adjustments or parts substitutions
to alter the factory set operating
pressures.
Excessive vibration can weaken the
air tank and cause rupture or
explosion
For essential control of air pressure,
you must install a pressure regulator
and pressure gauge to the air outlet
(if not equipped) of your compressor.
Follow the equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments. Never use compressor
to inflate small low pressure objects
such as children’s toys, footballs,
basketballs, etc.
ATTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of
air tools, spray guns, air operated
accessories, tires, and other inflatables
can cause them to explode or fly apart,
and could result in serious injury.
HAZARD
WARNING: Risk from Flying Objects
What Could Happen
How To Prevent It
Always wear ANSI Z87.1 approved safety
glasses with side shields when using the
compressor.
The compressed air stream can cause
soft tissue damage to exposed skin
and can propel dirt, chips, loose
particles, and small objects at high
speed, resulting in property damage or
personal injury.
Never point any nozzle or sprayer
toward any part of the body or at other
people or animals.
Always turn the compressor off and
bleed pressure from the air hose and tank
before attempting maintenance, attaching
tools or accessories.
4- ENG
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A10260
HAZARD
WARNING: Risk of Electrical Shock
What Could Happen
How To Prevent It
Your air compressor is powered by
electricity. Like any other electrically
powered device, If it is not used
Never operate the compressor outdoors
when it is raining or in wet conditions.
Never operate compressor with
protective covers removed or damaged.
properly it may cause electric shock.
Repairs attempted by unqualified
personnel can result in serious injury
or death by electrocution.
Any electrical wiring or repairs required
on this product should be performed by
authorized service center personnel
in accordance with national and local
electrical codes.
Electrical Grounding: Failure to provide
adequate grounding to this product
could result in serious injury or death
from electrocution.
Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate fuse
protection.
See grounding instructions.
HAZARD
WARNING: Risk to Breathing
What Could Happen
How To Prevent It
The compressed air directly from your
compressor is not safe for breathing.
The air stream may contain carbon
monoxide, toxic vapors, or solid
particles from the tank. Breathing these
contaminants can cause serious injury
or death.
Air obtained directly from the compressor
should never be used to supply air for
human consumption. In order to use air
produced by this compressor for breathing,
suitable filters and in-line safety
equipment must be properly installed.
In-line filters and safety equipment
used in conjunction with the compressor
must be capable of treating air to all
applicable local and federal codes prior
to human consumption.
Sprayed materials such as paint, paint
solvents, paint remover, insecticides,
weed killers, may contain harmful
vapors and poisons.
Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or
safety data sheets for the materials
you are spraying. Use a NIOSH/ MSHA
approved respirator designed for use with
your specific application.
5- ENG
A10260
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HAZARD
WARNING: Risk of Burns
What Could Happen
How To Prevent It
Never touch any exposed metal parts
on compressor during or immediately
after operation. Compressor will remain
hot for several minutes after operation.
Touching exposed metal such as the
compressor head or outlet tubes, can
result in serious burns.
Do not reach around protective shrouds
or attempt maintenance until unit has
been allowed to cool.
HAZARD
WARNING: Risk from Moving Parts
What Could Happen
How To Prevent It
Moving parts such as the pulley, flywheel,
and belt can cause serious injury if
they come into contact with you or your
clothing.
Never operate the compressor with
guards or covers which are damaged or
removed.
Attempting to operate compressor with
damaged or missing parts or attempting
to repair compressor with protective
shrouds removed can expose you to
moving parts and can result in serious
injury.
Any repairs required on this product
should be performed by authorized
service center personnel.
HAZARD
WARNING: Risk of Falling
What Could Happen
How To Prevent It
Always operate compressor in a stable
secure position to prevent accidental
movement of the unit. Never operate
compressor on a roof or other elevated
position. Use additional air hose to
reach high locations.
A portable compressor can fall from
a table, workbench, or roof causing
damage to the compressor and could
result in serious injury or death to the
operator.
6- ENG
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A10260
HAZARD
WARNING: Risk of Serious Injury or Property Damage When
Transporting Compressor
(Fire, Inhalation, Damage to Vehicle Surfaces)
What Could Happen
How To Prevent It
Oil can leak or spill and could result
in fire or breathing hazard; serious
injury or death can result. oil leaks will
damage carpet, paint or other surfaces
in vehicles or trailers.
Always place COMPRESSOR on a
protective mat when transporting to
protect against damage to vehicle from
leaks. Remove COMPRESSOR from
vehicle immediately upon arrival at your
destination.
HAZARD
WARNING: Risk of Unsafe Operation
What Could Happen
How To Prevent It
Unsafe operation of your air compressor
could lead to serious injury or death to
you or others.
Review and understand all instructions
and warnings in this manual.
Become familiar with the operation and
controls of the air compressor.
Keep operating area clear of all persons,
pets, and obstacles.
Keep children away from the air
compressor at all times.
Do not operate the product when
fatigued or under the influence of
alcohol or drugs. Stay alert at all times.
Never defeat the safety features of this
product.
Equip area of operation with a fire
extinguisher.
Do not operate machine with missing,
broken, or unauthorized parts.
SAVE THESE INSTRUCTIONS
7- ENG
A10260
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GLOSSARY
Become familiar with these terms before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure of air delivery.
PSIG: Pounds per square inch gauge; a unit of measure of pressure.
Code Certification: Products that bear one or more of the following marks: UL,
CUL, ETL, CETL, have been evaluated by OSHA certified independent safety
laboratories and meet the applicable Underwriters Laboratories Standards for
Safety.
Cut-In Pressure: While the motor is off, air tank pressure drops as you
continue to use your accessory. When the tank pressure drops to a certain low
level the motor will restart automatically. The low pressure at which the motor
automatically restarts is called "cut-in" pressure.
Cut-Out Pressure: When an air compressor is turned on and begins to run,
air pressure in the air tank begins to build. It builds to a certain high pressure
before the motor automatically shuts off - protecting your air tank from
pressure higher than its capacity. The high pressure at which the motor shuts
off is called "cut-out" pressure.
Branch Circuit: Circuit carrying electricity from electrical panel to outlet.
DUTY CYCLE
This air compressor pump is capable of running continuously. However, to
prolong the life of your air compressor, it is recommended that a 50%-75%
average duty cycle be maintained; that is, the air compressor pump should not
run more than 30-45 minutes in any given hour.
SPECIFICATIONS
Model No.
C5510
Running Horsepower
Bore
Stroke
1.9
2-7/8"
2"
Voltage-Single Phase
Minimum Branch Circuit Requirement
Fuse Type
Air Tank Capacity (Gallon)
Approximate Cut-in Pressure
Approximate Cut-out Pressure
SCFM @ 40 PSIG
120/240
20 amps
Time Delay
20 ASME
120 PSIG
150 PSIG
7.4
SCFM @ 90 PSIG
5.4
ACCESSORIES
Accessories for this unit are available at the store the unit was purchased.
8- ENG
A10260
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ASSEMBLY
Tools Required for Assembly
1 - 9/16" socket or open end wrench
1 - 1/2" socket or open end wrench
Unpacking
1. Remove unit from carton and discard all packaging. NOTE: Save all parts
bags.
To Install Handle
The wheels and handle do not provide adequate
clearance, stability, or support for pulling the unit up and
down stairs or steps. The unit must be lifted or pushed up a ramp. Do not
lift the unit by the manifold assembly, the unit could be damaged.
1. To make installation easier, submerge handle grip into warm soapy water.
Remove handle grip from soapy water and slide onto handle.
2. Insert the open end of the handle under the saddle. Before attaching
handle, you may have to pull the open ends of the handle apart so they fit
tightly against the side of the saddle. Looking in from the open end of the
saddle, position the handle toward the two bent tabs, on the inside walls
of the saddle.
3. Slowly push the open ends of the handle onto both tabs at the same time.
Continue pushing the handle into the saddle until the holes on the side of
the saddle and handle are in line.
Open End
Of Handle
Open End
Of Saddle
Saddle Hole
Open End
Of Handle
Handle Hole
Bent Tabs
Saddle
Bent Tabs
4. Guide the straight end of each retaining clip through the saddle hole and
both handle holes.
5. Rotate each retaining clip and press down until it snaps into place over the
handle.
Retaining Clip
Retaining Clip
Handle
Handle
Inserted
On Tabs
9- ENG
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A10260
6. If the handle has excessive movement, it is improperly installed. Check the
following.
A. Are both tabs inside the handle (Step #3)?
B. Does each clip pass through both the saddle and handle (Step #4)?
To Assemble Wheels
It will be necessary to brace
or support one side of the
unit when installing the wheels because the
compressor will have a tendency to tip.
Wheel
Nut
1. Attach wheels with shoulder bolts and nuts
as shown.
2. Tighten securely. NOTE: The unit will sit
level if the wheels are properly installed.
The wheels and handle
do not provide adequate
clearance, stability or support for pulling the
unit up and down stairs or steps. The unit
must be lifted, or pushed up a ramp.
Shoulder Bolt
Assemble Rubber Feet
1. Attach rubber feet with the screws,
washers, and nuts provided as shown.
Nut
2. Tighten securely.
Flat
Washer
Rubber Foot
Screw
10- ENG
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A10260
To Add Oil To Pump
Compressors are shipped without oil. A small amount
of oil may be present in the pump upon receipt of the air
compressor. This is due to plant testing and does not mean the pump
contains oil. Do not attempt to operate this air compressor without first
adding oil to the crankcase. Serious damage can result from even limited
operation unless filled with oil and broken in correctly. Make sure to
closely follow initial start-up procedures.
Multi-Viscosity motor oils, like 10W30, should not be
used in an air compressor. They leave carbon deposits on
critical components, thus reducing performance and compressor life. Use
air compressor oil only.
NOTE: Oil is included with some units. If oil is not included, use an oil
specifically formulated for use in an air compressor, such as Porter-Cable PAS1
air compressor oil. Oil may be found at the store where the air compressor was
purchased.
1. Place unit on a level surface.
Risk from Flying Object. Drain tank to release air pressure
before removing the dipstick. See "To Drain Tank" in the
"Maintenance" section.
2. Remove oil fill plug (A) and slowly add
a compressor oil until it is even with the
top of the oil fill hole. NOTE: Do not
allow oil to be lower than 3/8" (6 threads)
from the top at any time. When filling
the crankcase, the oil flows very slowly
A
into the pump. If the oil is added too
quickly, it will overflow and appear to
be full. NOTE: Crankcase oil capacity is
approximately 16 fluid ounces.
3. Replace oil fill plug.
11- ENG
A10260
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INSTALLATION
HOW TO SET UP YOUR UNIT
Location of the Air Compressor
•
Locate the air compressor in a clean, dry, and well ventilated area.
•
Place on a solid surface to prevent rocking or tipping.
•
The air compressor should be located at least 12" away from the wall or
other obstructions that will interfere with the flow of air.
•
The air filter must be kept clear of obstructions which could reduce air
flow to the air compressor.
•
The air compressor requires fresh air flow for proper cooling. DO NOT
ALLOW THE COMPRESSOR TO GET WET.
GROUNDING INSTRUCTIONS
Risk of Electrical Shock. In the event of a short circuit,
grounding reduces the risk of shock by providing an
escape wire for the electric current. This air compressor must be properly
grounded.
The portable air compressor is equipped with a cord having a grounding wire
with an appropriate grounding plug (see following illustrations).
1. The cord set and plug with this unit contains a grounding pin. This plug
MUST be used with a grounded outlet.
IMPORTANT: The outlet being used must be installed and grounded in
accordance with all local codes and ordinances.
2. Make sure the outlet being used
Plug
has the same configuration as the
grounded plug. DO NOT USE AN
ADAPTER. See illustration.
3. Inspect the plug and cord before
Grounded
Outlets
each use. Do not use if there are
signs of damage.
Grounding Pin
4. If these grounding instructions are
not completely understood, or if
in doubt as to whether the compressor is properly grounded, have the
installation checked by a qualified electrician.
Risk of Electrical Shock. IMPROPER GROUNDING CAN
RESULT IN ELECTRICAL SHOCK.
Do not modify the plug provided. If it does not fit the available outlet, a
correct outlet should be installed by a qualified electrician.
Repairs to the cord set or plug MUST be made by a qualified electrician.
12- ENG
A10260
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Extension Cords
Using extension cords is not recommended. The use of extension cords will
cause voltage to drop resulting in power loss to the motor and overheating.
Instead of using an extension cord, increase the working reach of the air hose
by attaching another length of hose to its end. Attach additional lengths of
hose as needed.
If an extension cord must be used, be sure it is:
•
a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot
receptacle that will accept the plug on the product
•
•
•
in good condition
no longer than 50 feet
12 gauge (AWG) or larger. (Wire size increases as gauge number decreas-
es. 10 AWG and 8 AWG may also be used. DO NOT USE 14 OR 16
AWG.)
Voltage and Circuit Protection
Refer to the specification chart for the voltage and minimum branch circuit
requirements.
Certain air compressors can be operated on a 15 amp cir-
cuit if the following conditions are met.
1. Voltage supply to circuit must comply with the National Electrical Code.
2. Circuit is not used to supply any other electrical needs.
3. Extension cords comply with specifications.
4. Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay
fuse. NOTE: If compressor is connected to a circuit protected by fuses,
use only time delay fuses. Time delay fuses should be marked "D" in
Canada and "T" in the US.
If any of the above conditions cannot be met, or if operation of the compressor
repeatedly causes interruption of the power, it may be necessary to operate it
from a 20 amp circuit. It is not necessary to change the cord set.
120/240 Dual Voltage Motor
This model has a dual voltage motor, 120 and 240 volt. It is wired for 120 volt
but can be converted to 240 volt operation. Instructions for connecting the
motor for operation at 240 volt can be found printed on the label attached to
the side of the motor.
When converting to 240V operation, the attached three-
prong 120V cord assembly must be replaced with a three-
pronged 240V cord assembly (K-0080) that can be purchased through a
Authorized Service Center.
240 Volt Plug
120 Volt Plug
13- ENG
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A10260
OPERATION
Know Your Air Compressor
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with
the location of various controls and adjustments. Save this manual for future
reference.
On/Auto/Off
Switch
Tank Pressure
Gauge
Outlet
Pressure
Gauge
Pressure
Switch
Quick
Connect
Check
Valve
Regulator
Pressure
Release
Valve
Safety Valve
Description of Operation
Become familiar with these controls before operating the unit.
On/Auto/Off Lever: Turn this switch to "On/Auto" to provide automatic power
to the pressure switch and "Off" to remove power at the end of each use.
Pressure Switch: The pressure switch automatically starts the motor when
the air tank pressure drops below the factory set "cut-in" pressure. It stops the
motor when the air tank pressure reaches the factory set "cut-out" pressure.
Safety Valve: If the pressure switch does not shut off the air compressor at its
"cut-out" pressure setting, the safety valve will protect against high pressure
by "popping out" at its factory set pressure (slightly higher than the pressure
switch "cut-out" setting).
Tank Pressure Gauge: The tank pressure gauge indicates the reserve air
pressure in the tank.
Outlet Pressure Gauge: The outlet pressure gauge indicates the air pressure
available at the outlet side of the regulator. This pressure is controlled by the
regulator and is always less than or equal to the tank pressure.
Regulator: Controls the air pressure shown on the outlet pressure gauge. Pull
the knob out and turn clockwise to increase pressure and counterclockwise to
decrease pressure. When the desired pressure is reached push knob in to lock
in place.
Cooling System (not shown): This compressor contains an advanced design
cooling system. At the heart of this cooling system is an engineered fan. It is
perfectly normal for this fan to blow air through the vent holes in large amounts.
You know that the cooling system is working when air is being expelled.
Air Compressor Pump (not shown): Compresses air into the air tank.
Working air is not available until the compressor has raised the air tank
pressure above that required at the air outlet.
14- ENG
A10260
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Drain Valve: The drain valve is located at the base of the
air tank and is used to drain condensation at the end of
each use.
Check Valve: When the air compressor is operating, the
check valve is "open", allowing compressed air to enter
Drain
Valve
the air tank. When the air compressor reaches "cut-out" pressure, the check
valve "closes", allowing air pressure to remain inside the air tank.
Pressure Release Valve: The pressure release valve located on the side of
the pressure switch, is designed to automatically release compressed air from
the compressor head and the outlet tube when the air compressor reaches
"cut-out" pressure or is shut off. The pressure release valve allows the motor
to restart freely. When the motor stops running, air will be heard escaping from
this valve for a few seconds. No air should be heard leaking when the motor is
running or after the unit reaches "cut-out" pressure.
Motor Overload Protector (not shown): The motor has an automatic reset
thermal overload protector. If the motor overheats for any reason, the overload
protector will shut off the motor. The motor must be allowed to cool down
before restarting. The compressor will automatically restart after the motor
cools.
Air Intake Filter (not shown): This filter is designed to clean air coming into
the pump. This filter must always be clean and ventilation openings free from
obstructions. See "Maintenance".
How to Use Your Unit
How to Stop:
1. Set the On/Auto/Off lever to "Off".
Before Starting
Break-in Procedure
Risk of Unsafe Operation. Serious damage may result if
the following break-in instructions are not
closely followed.
This procedure is required before the air compressor is put into service and
when the check valve or a complete compressor pump has been replaced.
1. Make sure the On/Auto/Off lever is in the "Off" position.
2. Check oil level in pump. See "Oil" paragraph in the "Maintenance" section
for instructions.
NOTE: Pull coupler back until it clicks to prevent air from escaping through the
quick connect.
3. Plug the power cord into the correct branch circuit receptacle. (Refer to
"Voltage and Circuit Protection" paragraph in the "Installation" section of
this manual.)
4. Open the drain valve (counter-clockwise) fully to permit air to escape and
prevent air pressure build up in the air tank during the break-in period.
5. Move the On/Auto/Off lever to "On/Auto" position. The compressor will start.
6. Run the compressor for 20 minutes. Make sure the drain valve is open and
there is minimal air pressure build-up in tank.
7. After 20 minutes, close the drain valve by turning clockwise. The air
receiver will fill to "cut-out" pressure and the motor will stop.
The compressor is now ready for use.
15- ENG
A10260
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Before Each Start-Up:
1. Place On/Auto/Off lever to "Off".
2. Pull the regulator knob out and turn counterclockwise to set the outlet
pressure to zero.
3. Attach hose and accessories. NOTE: The hose or accessory will require
a quick connect plug if the air outlet is equipped with a quick connect
socket.
Risk of Bursting. Too much air pressure causes a
hazardous risk of bursting. Check the manufacturer’s
maximum pressure rating for air tools and accessories. The regulator
outlet pressure must never exceed the maximum pressure rating.
How to Start:
1. Turn the On/Auto/Off lever to "On/Auto" and allow tank pressure to build.
Motor will stop when tank pressure reaches "cut-out" pressure.
2. Pull the regulator knob out and turn clockwise to increase pressure. When
the desired pressure is reached push knob in to lock in place.
The compressor is ready for use.
16- ENG
A10260
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MAINTENANCE
Customer Responsibilities
Daily
or after
each
use
Before
each
use
Every
100
hours
Every Every
40
hours hours
Every
160
hours
Yearly
8
●
Check Safety Valve
Drain Tank
●
Oil Leaks
●
●
●
Check Oil
Change Oil
●
Unusual Noise and/or
Vibration
●
1
Air Filter
●
Drive Belt-Condition
Motor Pulley/Flywheel alignment
●
●
Air compressor pump intake
and exhaust valves
●
Head Bolts - Check the torques of the head bolts after the first five hours of operation.
1- more frequent in dusty or humid conditions
Risk of Unsafe Operation. Unit cycles automatically when
power is on. When servicing, you may be exposed to
voltage sources, compressed air, or moving parts. Before servicing unit
unplug or disconnect electrical supply to the air compressor, bleed tank
of pressure, and allow the air compressor to cool.
To ensure efficient operation and longer life of the air compressor, a routine
maintenance schedule should be prepared and followed. The above routine
maintenance schedule is geared to an air compressor in a normal working
environment operating on a daily basis. If necessary, the schedule should
be modified to suit the conditions under which your air compressor is used.
The modifications will depend upon the hours of operation and the working
environment. Compressors in an extremely dirty and/or hostile environment will
require a greater frequency of all maintenance checks.
NOTE: See "Operation" section for the location of controls.
To Check Safety Valve
Risk of Bursting. If the safety valve does not work
properly, over-pressurization may occur, causing air tank
rupture or an explosion.
1. Before starting compressor, pull the ring on the safety valve to make
sure that the safety valve operates freely. If the valve is stuck or does not
operate smoothly, it must be replaced with the same type of valve.
17- ENG
A10260
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To Drain Tank
NOTE: Operation of the air compressor will cause condensation to build up in
the air tank. Always drain tank on a washable surface or in a suitable container
to prevent damaging or staining surfaces.
1. Set the On/Auto/Off lever to "Off".
2. Pull the regulator knob out and turn counterclockwise to set the outlet
pressure to zero.
3. Remove the air tool or accessory.
4. Pull ring on safety valve allowing air to bleed from the tank until tank
pressure is approximately 20 psi. Release safety valve ring.
5. Drain water from air tank by opening drain valve (counter-clockwise) on
bottom of tank.
Risk of Bursting. Water will condense in the air tank. If
not drained, water will corrode and weaken the air tank
causing a risk of air tank rupture.
6. After the water has been drained, close the drain valve (clockwise). The air
compressor can now be stored.
NOTE: If drain valve is plugged, release all air pressure. The valve can then be
removed, cleaned, then reinstalled.
Oil
NOTE: Use an oil specifically formulated for use in an air compressor, such as
Porter-Cable PAS1 air compressor oil. Oil may be found at the store where the
air compressor was purchased.
NOTE: Crankcase oil capacity is approximately 16 fluid ounces.
Checking
1. Remove the oil fill plug (A). The oil level should be even with
the top of the fill hole and no lower than 6 threads from the
top of fill hole.
A
2. If needed, slowly add oil until it reaches the top of fill
hole.
Changing
1. Remove the oil fill plug (A).
2. Remove the oil drain plug (B) and drain oil into a suitable
container.
B
3. Replace the oil drain plug (B) and tighten securely.
4. Slowly fill crankcase to the top of the fill hole. NOTE: When filling the
crankcase, the oil flows very slowly into the pump. If the oil is added too
quickly, it will overflow and appear to be full.
Risk of Unsafe Operation. Overfilling with oil will cause
premature compressor failure. Do not overfill.
5. Replace oil fill plug (A) and tighten securely.
18- ENG
A10260
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Air Filter - Inspection and Replacement
Hot surfaces. Risk of burn. Compressor heads are
exposed when filter cover is removed. Allow compressor
to cool prior to servicing.
Keep the air filter clean at all times. Do not operate the
air compressor with the air filter removed.
A dirty air filter will not allow the compressor pump to operate at full capacity.
Before using the compressor pump, check the air filter to make sure it is clean
and in place.
If it is dirty, replace it with a new filter.
1. Using a pair of needle nose pliers or a screwdriver pull or pry out the old
filter and carefully clean the filter area.
2. Push the new air filter in place. Refer to the "Repair Parts" for the correct
part number.
IMPORTANT: Do not operate the compressor with the air filter removed.
To Replace Belt
Serious injury or damage may occur if parts of the body
or loose items get caught in moving parts. Never operate
the unit with the belt guard removed. The belt guard should be removed
only when the compressor is unplugged.
1. Place the On/Auto/Off lever in the "Off" position.
2. Unplug compressor.
3. Remove the front of the belt guard by disengaging the snaps. Insert a flat
bladed screwdriver at each snap location and pry the beltguard apart.
4. Loosen the wing nut on hold down
plate and tilt motor to allow for easy
removal or installation of the belt.
5. Remove belt.
Wing Nut
6. Replace belt. NOTE: The belt must
be centered over the grooves on the
flywheel and motor pulley.
7. Turn the wing nut on the hold down
plate until it makes contact with the
washer, plus one additional turn.
8. Replace the belt guard.
19- ENG
A10260
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Motor Pulley/Flywheel Alignment
NOTE: Once the motor pulley has been moved from its factory set location, the
grooves of the flywheel and pulley must be aligned to within 1/16" to prevent
excessive belt wear.
The air compressor flywheel and motor pulley must be in-line (in the same
plane) within 1/16" to assure belt retention within flywheel belt grooves. To
check alignment, perform the following steps:
1. Turn air compressor off, lock out the power supply, and relieve all air
pressure from the air tank.
2. Remove belt guard.
3. Place a straightedge against the
outside of the flywheel and the
motor drive pulley.
4. Measure the distance between
the edge of the belt and the
straightedge at points A1 and A2 in figure. The difference between
measurements should be no more than 1/16".
5. If the difference is greater or less than 1/16" loosen the set screw holding
the motor drive pulley to the shaft and adjust the pulley’s position on the
shaft until the A1 and A2 measurements are within 1/16" of each other.
6. Tighten the motor drive pulley set screw. See Parts manual for torque
specifications.
7. Visually inspect the motor drive pulley to verify that it is perpendicular to
the drive motor shaft. Points B1 and B2 of Figure should appear to be
equal. If they are not, loosen the setscrew of the motor drive pulley and
equalize B1 and B2, using care not to disturb the belt alignment performed
in step 2.
8. Retighten the motor drive pulley setscrew. See Parts manual for torque
specifications.
9. Reinstall belt guard.
Air Compressor Pump Intake and Exhaust Valves
Once a year have a Trained Service Technician check the air compressor pump
intake and exhaust valves.
Air compressor Head Bolts - Torquing
The air compressor pump head bolts should be kept properly torqued. Check
the torques of the head bolts after the first five hours of operation. Retighten if
necessary. See Parts manual for torque specifications.
20- ENG
A10260
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SERVICE AND ADJUSTMENTS
ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE
PERFORMED BY TRAINED SERVICE TECHNICIAN.
Risk of Unsafe Operation. Unit cycles automatically when
power is on. When servicing, you may be exposed to
voltage sources, compressed air, or moving parts. Before servicing unit
unplug or disconnect electrical supply to the air compressor, bleed tank of
pressure, and allow the air compressor to cool.
To Replace or Clean Check Valve
1. Release all air pressure from air tank. See "To Drain Tank" in the
"Maintenance" section.
2. Unplug air compressor.
3. Using an adjustable wrench loosen
Outlet Tube
outlet tube nut at air tank and pump.
Carefully move outlet tube up away
Pressure
from check valve.
Relief Tube
4. Using an adjustable wrench loosen
pressure relief tube nut at air tank
and pressure switch. Carefully move
pressure relief tube away from check
valve.
Nuts
5. Unscrew the check valve (turn
Check
Valve
Nuts
counterclockwise) using a 7/8" open
end wrench. Note the orientation for
reassembly.
6. Using a screwdriver, carefully push the
valve disc up and down. NOTE: The
valve disc should move freely up
and down on a spring which holds
the valve disc in the closed position,
if not the check valve needs to be
cleaned or replaced.
7. Clean or replace the check valve.
A solvent, such as paint or varnish
remover can be used to clean the
check valve.
Screwdriver
In open
position
nothing is
visible.
In closed position
disc is visible.
8. Apply sealant to the check valve
threads. Reinstall the check valve (turn clockwise).
9. Replace the pressure release tube. Tighten nuts.
10. Replace the outlet tube and tighten nuts.
11. Perform the Break-in Procedure. See "Break-in Procedure" in the
"Operation" section.
21- ENG
A10260
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To Replace Regulator
1. Release all air pressure from air
tank. See "To Drain Tank" in the
"Maintenance" section.
Quick
Connect
Outlet Pressure Gauge
2. Set the On/Auto/Off lever to "Off"
and unplug unit.
3. Using an adjustable wrench remove
the outlet pressure gauge and quick
connect from the regulator.
Regulator
Regulator
4. Remove the regulator.
5. Apply pipe sealant tape to the nipple on the standpipe.
Regulator
Nipple
Arrow
6. Assemble the regulator and orient as shown.
NOTE: Arrow indicates flow of air. Make sure it is pointing in the direction of
air flow.
7. Reapply pipe sealant to outlet pressure gauge and quick connect.
8. Reassemble outlet pressure gauge and quick connect. Orient outlet
pressure gauge to read correctly. Tighten connect with wrench.
22- ENG
A10260
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STORAGE
Before you store the air compressor, make sure you do the following:
1. Review the "Maintenance" section on the preceding pages and perform
scheduled maintenance as necessary.
2. Set the On/Auto/Off lever to "Off" and unplug unit.
3. Turn the regulator counterclockwise and set the outlet pressure to zero.
4. Remove the air tool or accessory.
5. Pull ring on safety valve allowing air to bleed from the tank until tank
pressure is approximately 20 psi. Release safety valve ring.
6. Drain water from air tank by opening drain valve on bottom of tank.
Risk of Bursting. Water will condense in the air tank. If
not drained, water will corrode and weaken the air tank
causing a risk of air tank rupture.
7. After the water has been drained, close the drain or drain valve.
NOTE: If drain valve is plugged, release all air pressure. The valve can then be
removed, cleaned, then reinstalled.
8. Protect the electrical cord and air hose from damage (such as being
stepped on or run over). Wind them loosely around the compressor
handle.
9. Store the air compressor in a clean and dry location.
23- ENG
A10260
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TROUBLESHOOTING
Risk of Unsafe Operation. Unit cycles automatically
when power is on. When performing maintenance, you
may be exposed to voltage sources, compressed air, or moving parts.
Personal injuries can occur. Before performing any maintenance or
repair, disconnect power source from the compressor and bleed off all air
pressure.
CORRECTION
CAUSE
PROBLEM
Excessive
Pressure switch does
not shut off motor when
compressor reaches "cut-
out" pressure.
Move On/Auto/Off lever to
the "Off" position, if the unit
does not shut off contact a
Trained Service Technician.
tank pressure
- safety valve
pops off.
Pressure switch "cut-out"
too high.
Contact a Trained Service
Technician.
Tighten fittings where air can
be heard escaping. Check
fittings with soapy water
solution. DO NOT OVER
TIGHTEN.
Air leaks at
fittings.
Tube fittings are not tight
enough.
A defective check valve
results in a constant air leak
at the pressure release valve
when there is pressure in the
tank and the compressor
is shut off. Replace check
valve. Refer the "To Replace
or Clean Check Valve" in the
"Service and Adjustments"
section.
Air leaks at or
inside check
valve.
Check valve seat damaged.
Air leaks at
pressure switch
release valve.
Defective pressure switch
release valve.
Contact a Trained Service
Technician.
Air tank must be replaced.
Do not repair the leak.
Risk of
Air leaks in air
tank or at air
tank welds.
Defective air tank.
Bursting.
Do not drill into, weld or
otherwise modify air tank
or it will weaken. The tank
can rupture or explode.
Leaking seal.
Contact a Trained Service
Technician.
Air leaks
between head
and valve plate.
24- ENG
A10260
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PROBLEM
CORRECTION
CAUSE
If there is an excessive amount
of pressure drop when the
accessory is used, adjust the
regulator as instructed in the
Operation section.
NOTE: Adjust the regulated
pressure under flow conditions
(while accessory is being
used).
It is normal for "some"
pressure drop to occur.
Pressure reading
on the regulated
pressure gauge
drops when an
accessory is
used.
Operate safety valve manually
by pulling on ring. If valve still
leaks, it should be replaced.
Air leak from
safety valve.
Possible defect in safety
valve.
Decrease amount of air usage.
Prolonged excessive use
of air.
Compressor is not large
enough for air requirement.
Compressor is
not supplying
enough air
to operate
accessories.
Check the accessory air
requirement. If it is higher than
the SCFM or pressure supplied
by your air compressor, you
need a larger compressor.
Check and replace if required.
Hole in hose.
Remove and clean, or replace.
Tighten fittings.
Check valve restricted.
Air leaks.
Clean or replace air intake
filter. Do not operate the
air compressor with the
filter removed. Refer to the
"Air Filter" paragraph in the
"Maintenance "section.
Restricted air intake filter.
Loosen wingnut and then
tighten wingnut until it contacts
the washer, plus one turn.
Loose belt.
Clean or replace. See "Air
Filter" paragraph in the
"Maintenance" section.
Restricted air
intake.
Dirty air filter.
Regulator knob Damaged regulator.
has continuous
Replace.
air leak.
Damaged regulator.
Replace.
Regulator will
not shut off air
outlet.
25- ENG
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A10260
PROBLEM
CORRECTION
CAUSE
Let motor cool off and
overload switch will
automatically reset.
Motor will not
run.
Motor overload protection
switch has tripped.
Motor will start automatically
when tank pressure drops
below "cut-in" pressure of
pressure switch.
Tank pressure exceeds
pressure switch "cut-in"
pressure.
Remove and clean, or replace.
Check valve stuck open.
Extension cord is wrong
length or gauge.
Check for proper gauge wire
and cord length.
Possible defective motor
or starting capacitor.
Have checked by a Trained
Service Technician.
Have checked by a Trained
Service Technician. Do not
operate the compressor in
the paint spray area. See
flammable vapor warning.
Paint spray on internal
motor parts.
Pressure release valve on
pressure switch has not
unloaded head pressure.
Bleed the line by pushing the
lever on the pressure switch to
the "Off" position; if the valve
does not open, replace switch.
Fuse blown, circuit breaker
tripped.
1. Check fuse box for blown
fuse and replace as
necessary. Reset circuit
breaker. Do not use a
fuse or circuit breaker
with higher rating than
that specified for your
particular branch circuit.
2. Check for proper fuse. You
should use a time delay
fuse.
3. Check for low voltage
conditions and/or proper
extension cord.
4. Disconnect the other
electrical appliances from
circuit or operate the
compressor on its own
branch circuit.
26- ENG
A10260
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CORRECTION
PROBLEM
CAUSE
Knocking Noise. Possible defect in safety
valve.
Operate safety valve manually
by pulling on ring. If valve still
leaks, it should be replaced.
Defective check valve.
Loose pulley.
Remove and clean, or replace.
Tighten pulley set screw,
see Parts manual for torque
specifications.
Loose flywheel.
Tighten flywheel screw, see
Parts manual for torque
specifications.
Compressor mounting
screws loose.
Tighten mounting screws,see
Parts manual for torque
specifications.
Loosen wingnut and then
tighten wingnut until it contacts
the washer, plus one turn.
Loose belt.
Carbon build-up in pump.
Belt to tight.
Have checked by a Trained
Service Technician.
Loosen wingnut and then
tighten wingnut until it contacts
the washer, plus one turn.
Excessive belt
wear.
Loose belt.
Tight belt.
Loosen wingnut and then
tighten wingnut until it contacts
the washer, plus one turn.
Loosen wingnut and then
tighten wingnut until it contacts
the washer, plus one turn.
Loose pulley.
Have checked by a Trained
Service Technician.
See Motor Pulley/Flywheel
Alignment paragraph in the
Maintenance section.
Pulley misalignment.
Squealing
sound.
See Oil-Checking paragraph in
the Maintenance section.
Compressor pump has no
oil.
Loosen wingnut and then
tighten wingnut until it contacts
the washer, plus one turn.
Loose belt.
27- ENG
A10260
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LIMITED WARRANTY
PORTER-CABLE CORPORATION warrants to the original purchaser that all products covered under this
warranty are free from defects in material and workmanship. Products covered under this warranty include air
compressors, air tools, service parts, pressure washers, and generators, which have the following warranty
periods:
3 YEARS - Limited warranty on 2-stage oil-free air compressor pumps that operate at 1725 RPM.
2 YEARS - Limited warranty on oil-lubricated air compressor pumps.
1 YEAR - Limited warranty on all other air compressor components.
2 YEARS - Limited warranty on electric generator alternators.
1 YEAR - Limited warranty on other generator components.
2 YEARS - Limited warranty on pneumatic air tools as described in Porter-Cable general catalog.
1 YEAR - Limited warranty on pressure washers used in consumer applications (i.e. personal residential
household usage only).
90 DAY - Pressure washers used for commercial applications (income producing) and service parts.
1 YEAR - Limited warranty on all accessories.
Porter-Cable will repair or replace, at Porter-Cable's option, products or components which have failed
within the warranty period. Service will be scheduled according to the normal work flow and business
hours at the service center location, and the availability of replacement parts. All decisions of Porter-
Cable Corporation with regard to this limited warranty shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
•
To process a warranty claim on this product, DO NOT return it to the retailer. The product must be evalu-
ated by a Porter-Cable Authorized Warranty Service Center. For the location of the nearest Porter-Cable
Authorized Warranty Service Center call 1-888-559-8550, 24 hours a day, 7 days a week.
Retain original cash register sales receipt as proof of purchase for warranty work.
Use reasonable care in the operation and maintenance of the product as described in the Owners
Manual(s).
•
•
•
•
Deliver or ship the product to the nearest Porter-Cable Authorized Warranty Service Center. Freight costs,
if any, must be paid by the purchaser.
Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation. Contact the near-
est Porter-Cable Authorized Warranty Service Center that provides on-site service calls, for service call
arrangements.
•
If the purchaser does not receive satisfactory results from the Porter-Cable Authorized Warranty Service
Center, the purchaser should contact Porter-Cable.
THIS WARRANTY DOES NOT COVER:
•
•
Merchandise sold as reconditioned, used as rental equipment, and floor or display models.
Merchandise that has become damaged or inoperative because of ordinary wear, misuse*, cold, heat, rain,
excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate
the product in accordance with the instructions provided in the Owners Manual(s) supplied with the prod-
uct, improper maintenance, the use of accessories or attachments not recommended by Porter-Cable, or
unauthorized repair or alterations.
* An air compressor that pumps air more than the recommended duty cycle during a one hour period may
be considered misuse.
•
•
•
Repair and transportation costs of merchandise determined not to be defective.
Costs associated with assembly, required oil, adjustments or other installation and start-up costs.
Expendable parts or accessories supplied with the product which are expected to become inoperative or
unuseable after a reasonable period of use, including but not limited to sanding disks or pads, saw and
shear blades, grinding stones, springs, chisels, nozzles, o-rings, air jets, washers and similar accessories.
Merchandise sold by Porter-Cable which has been manufactured by and identified as the product of
another company, such as gasoline engines. The product manufacturer's warranty, if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY
RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED
BY THIS WARRANTY. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
•
•
•
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may
not apply to you.
®
Porter-Cable Corporation
Jackson, TN USA
1-888-559-8550
28- ENG
A10260
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