Nissan Automobile Accessories NL221 User Manual

2265 Crosswind Drive • Prescott, AZ 86301  
NISSAN FRONTIER  
FRONT LEVELING KIT  
INSTALLATION INSTRUCTIONS  
2005-2006  
KIT# NL221  
WARNING  
Many states and municipalities have laws restricting  
bumper heights and vehicle lifts. Consult state and  
local laws to determine if the changes you intend to  
make to the vehicle comply with the law.  
WARNING  
Installation of a Performance Automotive Group sus-  
pension lift kit will change the vehicle’s center of gravity  
and handling characteristics both on- and off-road. You  
must drive the vehicle safely! Extreme care must be  
taken to prevent vehicle rollover or loss of control,  
which could result in serious injury or death. Avoid sud-  
den sharp turns or abrupt maneuvers and always make  
sure all vehicle occupants have their seat belts fas-  
tened.  
WARNING  
The installation of larger tires may reduce the effective-  
ness of the braking system.  
WARNING  
Always wear eye protection when operating power  
tools.  
WARNING  
WARNING  
Before you install this kit, read and understand all  
instructions, warnings, cautions, and notes in this  
instruction sheet and in the vehicle owner’s manual.  
Before you install this kit, block the vehicle tires to pre-  
vent the vehicle from rolling.  
CAUTION  
NOTE  
Proper installation of this kit requires knowledge of the  
factory recommended procedures for removal and  
installation of original equipment components. We rec-  
ommend that the factory shop manual and any special  
tools needed to service your vehicle be on hand during  
the installation. Installation of this kit without proper  
knowledge of the factory recommended procedures  
may affect the performance of these components and  
the safety of the vehicle. We strongly recommend that  
a certified mechanic familiar with the installation of sim-  
ilar components install this kit.  
Performance Automotive Group recommends using  
the Loctite® supplied in the kit on the threads of all kit  
nuts and bolts unless specified otherwise in these  
instructions.  
NOTE  
Installation of a suspension lift will change the driveline  
angles which may cause a noticeable vibration in the  
vehicle. See the troubleshooting section at the end of  
these instructions.  
WARNING  
WARNING  
This kit should only be installed on a vehicle that is in  
good working condition. Before you install the kit, thor-  
oughly inspect the vehicle for corrosion or deformation  
of the sheet metal. If the vehicle is suspected to have  
been in a collision or misused, do not install this kit.  
Off-road use of your vehicle with this kit installed may  
increase the stress applied to the factory components.  
Failure to observe this warning may result in serious  
personal injury and/or severe damage to your vehicle.  
DO NOT combine suspension, body, or other lift  
devices. Use of vehicle with combined lifts may result  
in unsafe and/or unexpected handling characteristics.  
NOTE  
Lift height may vary depending on vehicle configura-  
tion, engine size, additional accessories, the factory  
suspension package, and vehicle’s condition.  
1
‘05-’06 Frontier Leveling - Kit NL221  
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5. Driver side coil-over assembly  
Engine Compartment  
1. Disconnect both battery cables. Disconnect negative  
a. Remove nut and bolt from lower coil-over  
cable first, then positive cable.  
assembly and lower control arm.  
Positive  
Cable  
Coil-Over  
Assy.  
Battery  
Bolt & Nut  
Negative  
Cable  
Lower  
Control Arm  
b. Remove three nuts and coil-over assembly from  
upper perch.  
Prepare to Install Front  
Leveling Kit  
Coil-Over  
Assy.  
WARNING  
Compressed coil springs can expand violently causing  
serious personal injury. Use caution when using coil  
spring compressors.  
Nuts  
1. Loosen, but do not remove, lug nuts on each front  
Upper  
Perch  
wheel.  
2. Using a hydraulic floor jack, slowly lift front axle until  
front tires are 3-5” off ground. Position jack stands  
under frame. Lower vehicle onto jack stands while  
maintaining hydraulic jack pressure underneath  
vehicle.  
c. Repeat above steps for passenger side coil-over  
assembly.  
WARNING  
Compressed coil springs can expand violently causing  
serious personal injury. Use caution when using coil  
spring compressors.  
WARNING  
Use extreme caution when lifting vehicle from ground.  
To prevent serious personal injury, ensure the lifting  
device is securely placed.  
Install Front Leveling Kit  
3. Remove lug nuts and front wheels from vehicle.  
WARNING  
4. Remove two nuts and sway bar from two sway bar  
links.  
Compressed coil springs can expand violently causing  
serious personal injury. Use caution when using coil  
spring compressors.  
Sway Bar  
& Nut  
1. Driver side coil-over assembly  
Sway Bar  
Link  
Lower  
Control Arm  
3
‘05-’06 Frontier Leveling - Kit NL221  
Download from Www.Somanuals.com. All Manuals Search And Download.  
a. Scribe alignment mark lengthwise along upper  
plate, coil spring, and shock for proper re-  
assembly.  
e. Install kit spacer (lower) and three kit bolts  
(10mm x 50mm) onto bottom of upper plate.  
Kit Spacer  
Upper Plate  
(Lower)  
& Coil Spring  
Upper Plate  
Alignment  
Mark  
Shock  
b. Using coil spring compressors, carefully com-  
press coil spring until coil spring is loose on  
shock.  
Kit Bolts  
(10 x 50mm)  
Spring  
Compressor  
Coil Spring  
Shock  
f. Install isolator onto kit spacer (lower).  
Isolator  
c. Remove nut, washer, bushing, upper plate, iso-  
Kit Spacer  
lator, and shock from coil spring.  
(Lower)  
Nut, Washer,  
& Bushing  
Kit Bolts  
(10 x 50mm)  
Upper Plate  
Isolator  
d. Remove three studs from upper plate.  
Studs  
Upper Plate  
4
‘05-’06 Frontier Leveling - Kit NL221  
Download from Www.Somanuals.com. All Manuals Search And Download.  
g. Align marks on coil spring, upper plate, and  
shock. Install upper plate, shock, bushing,  
washer, and nut onto coil spring.  
j. Install coil-over assembly onto upper perch with  
three kit nuts (10mm stover).  
Kit Nuts  
(10mm  
Stover)  
Washer  
& Bushing  
Coil-Over  
Assy.  
Upper Plate  
Upper Perch  
Coil Spring  
k. Install coil-over assembly onto lower control arm  
with nut and bolt.  
Coil-Over  
Assy.  
Nut  
Bolt & Nut  
Lower  
Control Arm  
h. Ensure marks are aligned along upper plate, coil  
spring, and shock.  
l. Repeat above steps for passenger side coil-over  
assembly.  
Upper Plate  
& Coil Spring  
2. Install sway bar onto two sway bar links with two  
nuts.  
Alignment  
Mark  
Sway Bar  
& Nut  
Shock  
Sway Bar  
Link  
i. Install kit spacer (upper) onto upper plate.  
Lower  
Control Arm  
Kit Spacer  
(Upper)  
3. Install front wheels onto vehicle with lug nuts. Snug,  
but DO NOT TIGHTEN.  
Kit Bolts  
(10 x 50mm)  
4. Using a hydraulic floor jack, raise front of vehicle  
and remove jack stands. Lower front of vehicle onto  
ground.  
Upper Plate  
5. TORQUE lug nuts to specification.  
5
‘05-’06 Frontier Leveling - Kit NL221  
Download from Www.Somanuals.com. All Manuals Search And Download.  
After Completing Installation  
CAUTION  
Performance Automotive Group does not recommend  
any particular wheel and tire combinations for use with  
its suspension lifts and cannot assume responsibility  
for the customer’s choice of wheels and tires. Refer to  
your owner's manual for recommended tire sizes and  
warnings related to the use of oversized tires. Larger  
wheel and tire combinations increase stress and wear  
on steering and suspension components, which leads  
to increased maintenance and higher risk for compo-  
nent failure. Larger wheel and tire combinations also  
alter speedometer calibration, braking effectiveness,  
center of gravity, and handling characteristics. Consult  
an experienced local off road shop to find what wheel  
and tire combinations work best with your vehicle.  
Engine Compartment  
1. Connect both battery cables. Connect positive cable  
first, then negative cable.  
Positive  
Cable  
Battery  
NOTE  
Negative  
Cable  
All warranty information, instruction sheets, and other  
documents regarding the installation of this product  
must be retained by the vehicle owner. Information  
contained in the instructions and on the warranty card  
will be required for any warranty claims. The vehicle  
owner needs to understand the modifications made to  
the vehicle and how they affect vehicle handling and  
performance. Failure to provide the customer with this  
information can result in damage to the vehicle and  
severe personal injury.  
Miscellaneous  
1. Apply kit label (warning) onto dashboard in plain  
sight of all vehicle occupants.  
2. Adjust headlights.  
3. Check all fasteners to ensure they are tight.  
4. Ensure all wires, hoses, cables, etc. are properly  
connected and there is ample slack.  
Kit Parts List  
5. Align vehicle to O.E. specifications. Retain align-  
ment results.  
Qty. Description  
CAUTION  
1
1
2
2
Label (logo)  
A vehicle wheel alignment MUST be performed to pre-  
vent improper ride/handling characteristics and/or  
excessive tire wear.  
Label (warning)  
Spacer (lower)  
Spacer (upper)  
Dynamic Vehicle Check  
1
6
6
NL221BAG (Hardware Bag)  
Bolt (M10-1.50 x 50)  
Nut (M10-1.50 Stover)  
1. Check steering and suspension in all positions to  
ensure that there is no bind and adequate clearance  
between all moving, fixed, and heated members.  
Check operation of clutch, brake system, and park-  
ing brake. Check operation of transmission and  
transfer case. Ensure there is full engagement in all  
gears and 4WD ranges. Check battery connections  
and electrical component operations. Test-drive  
vehicle.  
WARNING  
Retorque all fasteners after 500 miles and after off road  
use. All suspension lift components should be visually  
inspected and fasteners retorqued during routine vehi-  
cle servicing.  
Copyright 04/06  
Performance Automotive Group  
6
‘05-’06 Frontier Leveling - Kit NL221  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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