Nilfisk ALTO Vacuum Cleaner 91WS User Manual

AMERICAN-LINCOLN  
TECHNOLOGY  
91WS  
Walkbehind  
Sweeper  
Operator's Manual  
Beginning with  
Serial No. 306005  
READ THIS BOOK!  
This book has important information for the use and safe operation of this machine. Failure  
to read this book prior to operating or attempting any service or maintenance procedure to  
your machine could result in injury to you or to other personnel; damage to the machine or to  
other property could occur as well. you must have training in the operation of this machine  
before using it. If you or your operator (s) cannot read English, have this manual explained  
fully before attempting to operate this machine.  
ISO 9001  
U
®
L
Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual  
completamente antes de tratar el manejo o servicio de esta máquina.  
FILE#A2287  
All directions given in this book are as seen from the operator's position at the rear of the machine.  
For new books, write to: Alto U.S., Inc., 1100 Haskins Road, Bowling Green, Ohio 43402  
Part No. 2-86-00180  
950327  
1995 American-Lincoln Technology®  
Printed in the USA  
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TABLE OF CONTENTS  
TO CHANGE THE PANEL FILTER.......................................................................................................... 1-26  
FLAPS ..................................................................................................................................................... 1-27  
TO ADJUST THE SIDE FLAPS ............................................................................................................... 1-27  
HOPPER .................................................................................................................................................. 1-27  
TO CLEAN THE HOPPER ...................................................................................................................... 1-27  
TO CHECK THE HOPPER SEALS ........................................................................................................ 1-27  
BATTERY ................................................................................................................................................. 1-27  
ENGINE AIR INTAKE .............................................................................................................................. 1-28  
FUEL FILTER ........................................................................................................................................... 1-28  
TO CHECK THE ENGINE OIL LEVEL .................................................................................................... 1-29  
DRIVE SYSTEM ...................................................................................................................................... 1-29  
TO ADJUST NEUTRAL SETTING............................................................................................................ 1-29  
REPLACING THE FORWARD DRIVE BELT .......................................................................................... 1-29  
REPLACING THE REVERSE BELT ....................................................................................................... 1-30  
LP SAFETY PRECAUTIONS......................................................................................................................... 1-31  
LP GAS SYSTEM .......................................................................................................................................... 1-32  
LP LIQUID WITHDRAWAL SYSTEM...................................................................................................... 1-32  
LP CHECKLIST........................................................................................................................................ 1-33  
LP FUEL TANKS ..................................................................................................................................... 1-33  
USE AND CARE OF LP TANKS ............................................................................................................. 1-34  
CHANGING LP TANKS ........................................................................................................................... 1-34  
TO BEGIN CHANGING THE LP TANK ................................................................................................... 1-34  
STORAGE OF LP TANKS....................................................................................................................... 1-34  
STANDARD HARDWARE & TORQUE VALUES........................................................................................... 1-35  
DECIMAL METRIC & CONVERSION TABLE ............................................................................................... 1-36  
BOLT IDENTIFICATION ................................................................................................................................ 1-37  
LEGENDS - SCREW/SETSCREWS.............................................................................................................. 1-38  
HARDWARE LEGEND ................................................................................................................................... 1-39  
ORDERING PARTS........................................................................................................................................ 1-42  
TABLE OF CONTENTS - CHAPTER 2.......................................................................................................... 2-1  
FRAME .................................................................................................................................................... 2-2  
COVERS .................................................................................................................................................. 2-4  
WHEEL DRIVE ........................................................................................................................................ 2-6  
LOWER WHEEL DRIVE ......................................................................................................................... 2-8  
MAIN BROOM ......................................................................................................................................... 2-10  
MAIN BROOM ARMS.............................................................................................................................. 2-12  
RIGHT HAND SIDE BROOM................................................................................................................... 2-14  
HOPPER .................................................................................................................................................. 2-16  
FILTER SHAKER ..................................................................................................................................... 2-18  
IMPELLER ............................................................................................................................................... 2-20  
BATTERY ................................................................................................................................................. 2-22  
ENGINE ................................................................................................................................................... 2-24  
ELECTRICAL ASSEMBLY (BATTERY) .................................................................................................. 2-26  
ELECTRICAL ASSEMBLY (GAS) ........................................................................................................... 2-28  
CONTROL PANEL ................................................................................................................................... 2-30  
DECALS................................................................................................................................................... 2-34  
TABLE OF CONTENTS - CHAPTER 3.......................................................................................................... 3-1  
LEFT HAND SIDE BROOM OPTION ...................................................................................................... 3-2  
LOW OIL SHUTDOWN OPTION ............................................................................................................. 3-4  
FOAM-FILLED TIRE OPTION ................................................................................................................. 3-6  
WET SWEEP BYPASS OPTION ........................................................................................................... 3-7  
SPARE PARTS KITS ............................................................................................................................... 3-8  
MAIN BROOM OPTIONS ........................................................................................................................ 3-9  
SCHEMATIC & CONNECTION DIAGRAMS (BATTERY) ....................................................................... 3-10  
SCHEMATIC & CONNECTION DIAGRAMS (GAS) ................................................................................ 3-11  
INDEX ........................................................................................................................................................... 3-12  
WARRANTY ................................................................................................................................................... 3-15  
1-2  
American-Lincoln  
91 WS  
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SPECIFICATIONS  
SWEEPING PATH  
TRAVEL SPEED  
36 inches (91.44 cm) with single side broom  
45 inches (114.30 cm) with dual side broom  
0-3 m.p.h.  
DIMENSIONS  
Length  
60.00 inches (152.40 cm)  
34.00 inches (86.36 cm)  
39.00 inches (99.06 cm)  
22.65 inches (57.79 cm)  
32.00 inches (81.28 cm)  
Width  
Height  
Wheel Base  
Track  
WEIGHT (SHIPPING)  
Gas Machine  
LP Machine  
LP Tank  
460 lbs. (171.58 kg)  
460 lbs. (171.58 kg)  
20 lbs. (7.46 kg)  
24 VDC Machine  
Batteries  
Charger  
385 lbs. (143.61 kg)  
275 lbs. (102.58 kg)  
30 lbs. (11.19 kg)  
WHEELS  
Rear Cater (1)  
Front Drive (2)  
2.0 wide x 5.00 dia. Molded Non-marking Urethane  
2.0 wide x 10.00 dia. (5.08 cm wide x 25.4 cm dia)  
Solid grey Non-marking Rubber Standard or  
3.0 wide x 10.00 dia (5.08 cm wide x 25.4 cm dia)  
Foam Filled Grey Non-marking Rubber (Optional)  
POWER SOURCES  
24 VDC Battery  
24 volt system, 1.3 HP (.97 kw) Electric Motor, (2) 12 volt batteries in series, 185 A.H. @ 20 hour discharge  
rating  
Gas/LP  
Briggs & Stratton 8 HP I/C Engine with electric and backup recoil start, Dual Element Air Filter, 1.5 gal Fuel  
Tank, Low Oil Shutdown  
Briggs & Stratton I/C Series  
Model  
Bore  
Stroke  
Displacement  
RPM  
1 cylinder, 8 HP (6 kw)  
3 inches (7.62 cm)  
2.75 inches (6.98 cm)  
19.44 cu. inches (319.0 cc)  
2200 Max.  
DRIVE SYSTEM  
Unit is self-propelled in forward and reverse, controlled by a full width handle bar, dual flat belt drive to automotive  
type differential, chain drive wheels, belt driven main and side brooms.  
CONTROLSAND INSTRUMENTATION  
Key Switch (with push button STAR for Gas/LP machines)  
Forward/Reverse Handle  
Hour Meter  
Ammeter (Gas/LP Models)  
Fuel Gauge (Gas/LP Models)  
Condition Meter (Gas/LP Models)  
Single Lever Raises and Lowers Main Broom  
Single Lever Raises, Lowers, andActivates Side Broom  
American-Lincoln  
91 WS  
1 - 3  
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SPECIFICATIONS  
SWEEPING SYSTEM  
Type  
Direct Throw  
Main Broom  
One place plastic core disposable type. No tool charge. Position can be set to “Restricted Down” or “Free  
Float”.  
Length  
27 inches (68.6 cm)  
Diameter  
11 inches (27.90 cm)  
Bristle Length  
Option Bristle Types  
3 inches (7.62 cm) long, usable to 1.00 inch  
Proes, Nylon, High Density Nylon  
Side Broom  
Rotary disposable type with 1.25 inches (3.17 cm) thick marine grade varnished hardwood disk. Floats over  
uneven surfaces and is adjustable for wear. Retracts up to impact. No tool charge.  
Diameter  
Bristle Type  
16.00 inches (40.60 cm)  
Polypropylene  
Hopper  
Molded polypropylene construction with handle to dump and levers to remove (no tool).  
Volumetric Capacity  
Weight Capacity  
Ground Clearance  
3 cu. ft. (85.00 It)  
220 lbs. (82.06 kg)  
3 inches (7.62 cm)  
Dust Control  
One pleated water resistant fibre type panel filter with automatic timed (20 seconds) filter shaker. Patented  
shaker system. No tool quick change filter.  
FilterArea  
Impeller  
40 sq. ft. (3.70 m²)  
9 inches dia.  
OPTIONAL EQUIPMENT  
Left Hand Side Broom  
Shaker Switch  
Low Oil Light  
Foam Filled Tires in Lieu of Solid Tires  
MACHINE DIMENSIONS  
39.00"  
99.06 cm  
34.00"  
86.36 cm  
C0606  
60.00"  
36.00"  
152.40 cm  
91.44 cm  
1-4  
American-Lincoln  
91 WS  
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MACHINE PREPARATION  
C1199  
MACHINE PREPARATION  
FIGURE 1  
YourAmerican-Lincoln Technology sweeper has been shipped complete, but do not attempt to operate before  
reading and following the preparation instructions for your type of machine.  
GAS/LP POWERED MACHINES  
1. Uncrate the machine and carefully remove it from the skid to prevent damage.  
2. Inspect the machine for obvious damage and check the controls for proper operation.  
3. Connect and tighten battery cables.  
4. Fill fuel tank with regular grade unleaded gasoline.  
*Install filled LP tank and connect fuel line to the tank.  
*Turn on service valve, check all LP connections for leaks.  
*Turn off service valve after inspection has been completed.  
5. Check engine crankcase oil level. Although properly lubricated at the factory, check before starting engine.  
The engine uses no special break in oil. The recommended number of hours before the initial oil change is 5  
hours (see maintenance chart).  
6. For safety, do not operate until you have read the safety precautions and operation instructions in the  
manual.  
*=LP Powered machines only  
WARNING  
To prevent possible fire, never fill fuel tank while the engine is running. Always be sure gasoline container and  
sweeper are electrically grounded before dispensing gasoline. This can be done by permanently attaching an  
insulated wire with a battery clip on the end to the gasoline container.  
WARNING  
Keep cigarettes, sparks, and open flame away from LP equipment.  
Use extreme caution when inspecting for gas leaks.  
American-Lincoln  
91 WS  
1 - 5  
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MACHINE PREPARATION  
C0605  
FIGURE 2  
BATTERYPOWERED MACHINES  
The battery powered machines may be shipped with the batteries and charger in separate containers. The  
batteries will need to be filled with electrolyte if batteries were shipped dry.  
1. Uncrate the machine and carefully remove it from the skid to prevent damage.  
2. Inspect the machine for obvious damage and check the controls for proper operation.  
3. Connect and tighten battery cables. (See Figure 2)  
4. Connect battery cables. Be sure to observe polarity. (See Figure 2)  
5. Charge batteries using the quick disconnect provided. Leave the top cover open while charging to prevent  
build up of explosive gases generated during the charging process. Refer to the charging instructions  
provided in the manual and on the charging unit being used.  
6. For safety, do not operate until you have read the safety precautions and operation instructions in the  
manual.  
WARNING  
Lead acid batteries generate gases which can cause an explosion. Make sure the switch on the charger is in the  
“OFF” position before connecting or disconnecting the charger. If no switch is provided, unplug the charger before  
making connections to the batteries. Keep sparks and flame away from batteries. NO SMOKING. Charge the  
batteries only in an area with good ventilation and leave the top cover open while charging.  
WARNING  
Batteries contain sulfuric acid which can cause burns to exposed skin or eyes. To prevent injury, wear protective  
clothing and safety glasses when working on batteries. In the event that acid comes in contact with skin or eyes,  
flush affected area with fresh water for a minimum of 5 minutes and get medical attention immediately.  
1-6  
American-Lincoln  
91 WS  
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SAFETY PRECAUTIONS  
SAFETY PRECAUTIONS  
The following statements are used throughout this manual as indicated in their descriptions:  
DANGER  
To warn of immediate hazards which will result in severe personal injury or death.  
WARNING  
To warn of hazards or unsafe practices which could result in severe personal injury or death.  
CAUTION  
To warn of hazards or unsafe practices which could result in minor personal injury.  
ATTENTION  
To warn of unsafe practices which could result in extensive equipment damage.  
NOTE  
To give important information or to warn of unsafe practices which could result in equipment damage.  
THE FOLLOWING INFORMATION SIGNALS POTENTIALLY DANGEROUS CONDITIONS TO THE OPERA-  
TOR OR EQUIPMENT. READ THIS MANUAL CAREFULLY. KNOW WHEN THESE CONDITIONS CAN EXIST.  
THEN, TAKE NECESSARYSTEPS TO TRAIN MACHINE OPERATING PERSONNEL.  
FOR THE SAFE OPERATION OF THIS MACHINE, READ AND UNDERSTANDALL WARNINGS. CAUTIONS  
AND NOTES.  
WARNING  
Machines can ignite flammable materials and vapors. Do not use with or near flammables such as: gasoline, grain  
dust, solvents and thinners.  
WARNING  
Heavy machinery. Improper use can cause personal injury.  
WARNING  
Operate only when lids, doors, and access panels are securely closed.  
WARNING  
Use care when reversing machine in confined area.  
WARNING  
When servicing the machine disconnect the batteries first to prevent possible injury.  
WARNING  
When working on the machine, empty hopper, remove batteries, clear area of people and obstructions, use  
additional people and proper procedures when lifting the machine.  
WARNING  
Always empty the Hopper and Disconnect Battery before doing maintenance.  
WARNING  
You must have training in the operation of this machine before using it. READ THE INSTRUCTION BOOK.  
WARNING  
Do not operate this machine unless it is completely assembled.  
American-Lincoln  
91 WS  
1 - 7  
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SAFETY PRECAUTIONS  
WARNING  
Do not use this machine as a step or furniture.  
WARNING  
Be careful when operating the machine on a ramp or incline. Always move slowly on a ramp. Do not turn this  
machine on a ramp. Do not stop and leave this machine on a ramp.  
WARNING  
Stop and leave this machine on a level surface. When you stop the machine, put the key switch in the “OFF”  
position.  
WARNING  
To prevent injury, and damage to the machine, do not lift the machine or move it to an edge of a stair or loading  
dock.  
WARNING  
Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries.  
NO SMOKING. Charge batteries only in area with good ventilation and always leave the top cover open while  
charging batteries. Do not disconnect the charger from the batteries before disconnecting the AC power cord.  
Disconnecting the battery cable with the charger plugged in could cause an explosion.  
WARNING  
Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put  
tools or other metal objects across the battery terminals, or the tops of batteries.  
WARNING  
Maintenance and repairs must be done by authorized personnel only. Tighten all fasteners. Keep adjustments  
according to the specifications given in the service manual for the machine. Keep the electrical parts of the  
machine dry. For storage, keep the machine in a building.  
WARNING  
Make sure that all labels, decals, warnings, cautions and instructions are fastened to the machine. Get new labels  
and decals from American-Lincoln.  
1-8  
American-Lincoln  
91 WS  
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MACHINE CONTROLS  
C0602  
FIGURE 3  
MACHINE CONTROLS  
KEY SWITCH  
The key switch is a two position rotary ON/OFF switch that is located on the control panel.  
The filter shaker will activate for 20 seconds after the key switch is turned to the “OFF” position unless equipped  
with the optional filter shaker switch.  
Gas/LP Powered Machines  
The key switch must be turned “ON” before using the electric starter button or the pull start.  
-Turn the key switch to the “ON” position before using the start button.  
-Turn the key switch to the “OFF” position to turn off the sweeper.  
Battery Powered Machines  
To conserve battery power turn the key switch “OFF” when leaving the machine unattended even if only for a  
minute. Run time for the battery powered machine can vary with operating conditions and machine maintenance  
practices.  
-Turn the key switch to the “ON” position to turn on the sweeper.  
-Turn the key switch to the “OFF” position to turn off the sweeper.  
BATTERY CONDITION METER (Battery Powered Machines)  
The battery condition meter is located on the left side of the console. The condition meter indicates the level of  
charge in the batteries. The batteries are sufficiently charged when the needle stays in the green area on the  
gauge while the machine is being operated. Charge the batteries when the needle drops into the red zone while  
operating the machine.  
WARNING  
Do not operate the machine if the needle stays in the red zone. Operating the sweeper with discharged batteries  
will degrade battery life.  
HOUR METER  
The Hour Meter is located on right side of the console. The meter is activated when the key switch is on. The  
meter indicates actual run time of the sweeper. The meter is used to determine when maintenance should be  
performed.  
American-Lincoln  
91 WS  
1 - 9  
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MACHINE CONTROLS  
GAS/LP POWERED MACHINE CONTROLS  
BATTERY  
VOLT  
METER  
LOW  
OIL  
LIGHT  
START  
BUTTON  
KEY  
SWITCH  
CHOKE  
CONTROL  
HOUR  
METER  
MAIN BROOM  
LEVER  
MAIN  
BROOM  
FLOAT  
12  
14  
CHOKE  
OFF  
START  
LOW OIL  
10  
16  
ON  
SWEEP  
UP  
HOURS  
BATTERY  
0
0
0
0
0
FILTER SHAKER  
OFF  
CB-1 CB-2  
CIRCUIT  
BREAKERS  
FILTER  
SHAKER  
SWITCH  
FWD./REV.  
CONTROL  
HANDLE  
MAIN BROOM  
ADJUSTMENT  
SIDE BROOM  
LIFT CONTROL  
C-0601  
C0601  
START BUTTON (Gas/LP Only)  
FIGURE 4  
The start button is located on the right side of the console next to the key switch. The start button is a momen-  
tary push button switch that energizes the electric starter motor when pushed. The key switch must be turned  
on before using the start button to start the engine.  
WARNING  
Do not hold the start button for more than 15 seconds at a time. Allowing the starter motor to run for more than 15  
seconds at a time may cause permanent damage to the starter motor.  
To start the engine, push and hold the switch until the engine starts.  
BATTERY VOLT METER (Gas/LP Only)  
The battery volt meter is used to monitor the charging system on GAS/LP Powered machines.  
The meter indicates the voltage of the battery. Aproperly charged battery will indicate approximately 13.8 volts. A  
reading of less than 12 volts could be an indication of a charging system fault.  
CHOKE CONTROL (Gas/LP Only)  
The choke control is located on the console. The choke governs the air/fuel mixture during the combustion cycle  
of the engine operation. The choke should be pulled out while starting the engine and then gradually pushed  
back in after the engine warms up.  
LOW OIL LIGHT (Gas/LP Only)  
The low oil light is located on the console. The low oil light is part of a protection feature for the engine. When  
the oil level drops below a safe level the engine shuts off and illuminates the light to advise the operator of the  
low oil level. When this occurs check the oil level in the engine and add oil as necessary. The oil level must be  
full before the engine will start.  
FILTER SHAKER SWITCH  
The filter shaker switch is a two position rocker switch that is located on the console. When the filter shaker  
switch is set to the “ON” position the filter shaker will operate automatically for approximately 20 seconds after  
the key switch is turned off. The “OFF” position disables the automatic shake cycle which would normally occur  
after turning the key switch off.  
1-10  
American-Lincoln  
91 WS  
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MACHINE CONTROLS  
SIDE BROOM LIFT HANDLE  
The Side Broom lift handle is located at the rear of the  
sweeper on the right side. The lift handle raises and lowers  
the side broom. Broom rotation stops when the side broom  
is raised.  
-To raise the side broom, pull the handle out and down to  
lock the broom in the raised position.  
-To lower the side broom, move handle up and forward into  
the slot.  
C-0611  
C0611  
FIGURE 5  
MAIN BROOM LEVER  
The main broom lever is located on the left side of the  
console. The main broom lever has three positions that  
control the main broom sweep height.  
To lower the main broom, grasp the lever and move it to the  
right out of the “UP” position and place the lever in the  
“SWEEP” or “FLOAT position.  
The “SWEEP” position is for normal sweeping and should  
be used for most sweeping conditions.  
The “FLOAT” position is used for sweeping very uneven  
surfaces only. Using the float position will cause premature  
wear on the main broom if used under normal operating  
conditions for extended periods of time.  
C0612  
FIGURE 6  
MAIN BROOM ADJUSTMENT  
The main broom adjustment is located at the rear of the  
machine. Adjust the main broom sweep height to compen-  
sate for wear of the broom bristles. Check the main broom  
sweep height regularly and adjust as necessary. (See “Main  
Broom Service” in this manual)  
MAIN BROOM  
ADJUSTMENT  
TO LOWER  
BROOM  
C0613/9705  
TO RAISE  
BROOM  
C0613  
FIGURE 7  
American-Lincoln  
91 WS  
1 - 11  
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MACHINE CONTROLS  
FILTER MANIFOLD LATCH  
The filter manifold latch is located on the hinged filter  
manifold assembly. The latch must be disengaged before  
dumping the hopper or removing the dust filter. Apply slight  
down pressure on the edge of the manifold assembly to  
ease removal.  
To disengage the filter manifold latches, apply slight down  
pressure to the manifold assembly and lift the latch off the  
catch.  
C0609  
FIGURE 8  
HOPPER DUMP HANDLE  
HOPPER  
DUMP  
HANDLE  
The hopper dump handle is located on the hopper and is  
used for dumping debris.Amechanical interlock prevents  
the handle from being moved out of the stowed position  
before the filter manifold assembly has been lifted away from  
the hopper.  
LIFT  
HANDLE  
TO DUMP  
HOPPER  
To dump the hopper, disengage the filter latch, lift the  
manifold assembly then rotate the dump handle out of the  
stowed position and lift.  
2
HOPPER  
DUMP  
HANDLE  
1
3
4
To stow the handle, replace the handle to the stowed  
position, lower the filter manifold assembly and engage the  
filter latch.  
LIFT  
HANDLE  
TO DUMP  
HOPPER  
C0608  
FIGURE 9  
FORWARD/REVERSE CONTROLHANDLE  
The forward/reverse control handle is located at the rear of  
the machine. The control handle extending across the rear  
of the machine activates the belt driven dead-man clutch in  
the drive system.  
FORWARD/REVERSE  
CONTROL HANDLE  
FORWARD  
IN  
BROOM  
FLOAT  
-
+
BATTERY CONDITION  
F  
ON  
To drive the machine forward, move the control handle  
forward.  
SWEEP  
NEUTRAL  
OFF  
CHEC
CB-1 CB-2  
REVERSE  
To drive the machine backward, move the control handle  
back.  
The handle returns to neutral automatically when released.  
C0614  
1-12  
FIGURE 10  
American-Lincoln  
91 WS  
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MACHINE CONTROLS  
CIRCUIT BREAKERS  
The circuit breakers provide protection for the electrical  
system and are located on the console. The circuit breaker  
“POPS” out when an overcurrent condition exists.  
12  
14  
CHOKE  
OFF  
START  
10  
16  
ON  
HOURS  
BATTERY  
0
0
0
0
0
When a circuit breaker pops out, the machine must be  
taken out of service and repaired before the circuit breaker  
will reset. The circuit breaker may be reset when the  
overcurrent condition has been corrected.  
FILTER SHAKER  
OFF  
CB-1 CB-2  
Push the button in to reset a popped circuit breaker.  
C-1161  
CIRCUIT  
BREAKERS  
C1161  
FIGURE 11  
REWIND STARTER  
The Gas/LP engine is equipped with a rewind starter. If the  
battery is dead, it may be possible to start the engine with  
the rewind starter.  
Open the top cover to gain access to the rewind starter.  
To use the rewind starter:  
-Turn key switch to “On” position.  
-Grasp the starter, and pull it slowly until the starter en-  
gages.  
-Pull the cord rapidly enough to overcome compression,  
prevent kickback and start engine.  
P4550  
FIGURE 12  
American-Lincoln  
91 WS  
1 - 13  
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OPERATING INSTRUCTIONS  
BATTERYMACHINE OPERATION  
Charge the batteries after operating the machine. See the battery charging instructions in this manual. Use the  
pre-start checklist and follow the service chart for daily check points. Read and follow the safety precautions to  
assure safe, trouble free operation.  
WARNING  
Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries.  
NO SMOKING. Charge batteries only in area with good ventilation and always leave the top cover open while  
charging batteries. Do not disconnect the charger from the batteries before disconnecting the AC power cord.  
Disconnecting the battery cable with the charger plugged in could cause an explosion.  
WARNING  
Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put  
tools or other metal objects across the battery terminals, or the tops of batteries.  
GAS/LP MACHINE OPERATION  
See the LP instructions in this manual for fueling and service instructions on the LP fuel system and replace-  
ment of tanks. Use the pre-start checklist and follow the service chart for daily check points. Read and follow the  
safety precautions to assure safe, trouble free operation. Gasoline powered machines use regular grade un-  
leaded gasoline. Turn the engine off before dispensing fuel into the gasoline powered machine.  
WARNING  
To prevent possible fire. Never fill fuel tank while the engine is running. Always be sure gasoline container and  
sweeper are electrically grounded before dispensing gas. This can be done by permanently attaching an insulated  
wire with a battery clip on the end to the gasoline container.  
WARNING  
All internal combustion engines give off harmful fumes and gases while running. Do not start or run the engine in  
an enclosed area where the exhaust gases can accumulate. Avoid breathing these gases as they contain poison-  
ous carbon monoxide which can endanger your health or life if inhaled steadily for even a few minutes.  
WARNING  
Check for gas odor before and during starting operations. If gas odor is noticed, stop and check for leaks or  
component malfunctions in the fuel system. Check fuel supply hoses for proper connection and signs of abrasion.  
Do not start engine when gas odor is present.  
WARNING  
Keep cigarettes, sparks and open flame away when working on LP equipment, use caution when inspecting for  
gas leaks or when LP tanks are present.  
WARNING  
Do not run engine in an enclosed area. exhaust gases contain carbon monoxide, an odorless and deadly poison.  
Do not operate the engine without adequate ventilation.  
1-14  
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91 WS  
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OPERATING INSTRUCTIONS  
STARTING INSTRUCTIONS  
PRE-START CHECKLIST  
Before starting the machine, do these pre-start checks.  
1. Check all controls for proper operation.  
2. Check for loose battery connections.  
3. Make sure all controls are “OFF”.  
4. Check to be certain that the forward /reverse control handle is centered in the neutral position.  
TO START THE BATTERY POWERED SWEEPER  
Perform the pre-start checklist before starting the sweeper.  
1. Turn the key switch to the “ON” position.  
2. Check the battery condition meter after the machine is on to determine if battery is sufficiently charged.  
Charge the batteries when the needle stays in the red zone while the machine is being operated  
TO START GAS POWERED SWEEPER  
Follow these instructions for starting a cold engine. If the engine is warm reduce the initial choke setting in step  
1 to halfway out position.  
1. Set the choke to the full out position.  
2. Turn the key switch to the “ON” position.  
3. Push the start button until the engine starts. Do not hold the start button for more than 15 seconds at a  
time.  
4. After engine starts, gradually push in the choke until the engine runs smoothly.  
5. If the engine starts then stalls push in the choke halfway and restart the engine.  
6. At temperatures below 50° F (10° C), a one or two minute warm-up may be required.  
7. Push the choke control all the way in when the engine reaches normal operating temperature.  
TO START LP POWERED SWEEPER  
Follow these instructions for starting a cold engine. If the engine is warm reduce the initial choke setting in step  
4 to halfway out position.  
1. Open the LP storage tank valve.  
2. Check all propane components for leaks and physical security. Be sure the tank is securely fastened.  
3. Check the regulator. Momentarily press fuel primer on the regulator cover to bleed air out of the system.  
4. Set the choke to the full out position.  
5. Push the start button until the engine starts. Do not hold the start button for more than 15 seconds at a  
time.  
6. If the engine starts then stalls, push in the choke halfway and restart the engine.  
7. At temperatures below 50° F (10° C), a one or two minute warm-up  
may be required.  
8. Push the choke control all the way in when the engine reaches normal operating temperature.  
TO START ENGINE USING THE REWIND STARTER  
The Gas/LP engine is equipped with a rewind starter. If the battery is dead, it may be possible to start the  
engine with the rewind starter. Grasp the starter, and pull it slowly until the starter engages. Pull the cord rapidly  
enough to overcome compression, prevent kickback and start engine. Repeat if necessary with the choke  
opened slightly. When the engine starts open the choke gradually to position that allows the engine to run  
smoothly.  
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91 WS  
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OPERATING INSTRUCTIONS  
TO DRIVE MACHINE FOR TRANSPORT  
Use these instructions to drive the machine for transport to the sweeping site.  
WARNING  
Be careful when operating the machine on a ramp or incline. Always move slowly on a ramp. Do not turn this  
machine on a ramp. Do not stop and leave this machine on a ramp.  
1. Push the Forward/Reverse control Handle forward to start machine moving.  
2. Vary your hand pressure on the control handle to obtain the desired travel speed.  
TO SWEEP WITH MACHINE  
Follow these steps to sweep with the machine.  
WARNING  
Machines can ignite flammable materials and vapors. Do not use with or near flammables such as: gasoline, grain  
dust, solvents and thinners.  
1. Lower the side broom.  
2. Move the main broom lever to the sweep position.  
3. Vary your hand pressure on the forward reverse control handle to obtain desired travel speed.  
4. Empty the hopper when full. The sweeper will start to leave debris on the floor when the hopper fills to  
capacity.  
TO EMPTY HOPPER  
Empty the hopper when full. The sweeper may begin to leave a trail of debris while sweeping when the hopper is  
full. Use the hopper dump handle to empty the hopper. The hopper may be removed for cleaning. Do not attempt  
to remove the hopper when full. Empty the hopper before removing. Follow these instructions to dump the  
hopper.  
WARNING  
To prevent possible back injury. Do not attempt to dump the hopper if it is too heavy to be lifted by one person. Get  
help if needed. Know how to lift safely. Use your legs to do the work while keeping your back straight in an upright  
position. Do not bend over and use your back to lift heavy objects.  
1. Drive to dump site and position machine on hard level surface. Turn key switch to the “OFF” position.  
2. Open the hinged top cover.  
3. Disengage the filter manifold latch located on the filter shaker assembly. Apply light down pressure on the  
corner of the shaker assembly to ease removal of the latches.  
4. Lift the hinged shaker assembly away from the hopper.  
5. Swing the hopper dump handle to the dump position.  
6. Lift the hopper dump handle to empty the hopper.  
7. Use the hopper dump handle to return the hopper to the sweep position.  
8. Swing the hopper dump handle to the stowed position.  
9. Lower the hinged shaker assembly and engage the filter manifold latch.Apply slight down pressure on the  
corner of the shaker assembly to ease engagement.  
10. Close the hinged top cover.  
TO STOP SWEEPER  
1. Allow the directional control handle to return to the center (neutral) position.  
2. Use the side broom lift handle to raise the side broom. Pull out and down to lock the side broom in the  
raised position.  
3. Use the main broom lever to raise the main broom. Move the main broom lever back to the “UP” position and  
move the lever into the slot provided to hold the main broom in the “UP” position.  
4. Turn the key switch to the “OFF” position.  
5. Perform the post operation checklist.  
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OPERATING INSTRUCTIONS  
POST OPERATION CHECKLIST  
After stopping the machine perform these post operation checks.  
1. Check sweeping brooms for wear or damage.  
2. Check all flaps for wear, damage or adjustment.  
3. Close the supply valve on the LP cylinder. Check the fuel level and install a filled cylinder if needed.  
~3. Fill the fuel tank.  
*3. Charge the batteries.  
4. Perform the scheduled maintenance according to the service chart.  
- = LP powered machines only.  
~= Gasoline powered machines only.  
* = Battery powered machines only.  
BATTERYCHARGING INSTRUCTIONS  
Charge the batteries at the end of each day or when the battery condition meter indicates low battery voltage.  
The batteries need to be charged when the needle stays in the “red” zone while the machine is being operated.  
When charging batteries, only use the quick disconnect provided. Use the quick disconnect to insure correct  
polarity.  
Check the liquid level in the batteries a least once a week and add water when low. Use only distilled water. Fill  
the batteries after charging the batteries to prevent electrolyte from spilling over on to the tops of the batteries  
during the charging process.  
WARNING  
The use of an extension cord with the charger should be avoided. Risk of fire and electrical shock is possible if the  
wrong type or size extension cord is used. If an extension cord must be used, only use a three conductor number  
12 AWG cord with ground, properly wired, in good electrical condition and keep it as short as possible. Locate all  
cords so that they cannot be stepped on, tripped over, or otherwise subjected to damage or stress.  
WARNING  
Verify that the AC power source to which the charger is to be connected is capable of supplying the current  
specified on the charger nameplate.  
WARNING  
Keep all charger ventilation holes at least 2 inches away from walls or other objects. Do not allow vent holes to  
become obstructed.  
WARNING  
Do not operate charger that has been damaged or shows physical signs of damage. Have charger serviced by a  
qualified professional repair person.  
WARNING  
Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries.  
NO SMOKING. Charge batteries only in area with good ventilation and always leave the top cover open while  
charging batteries. Do not disconnect the charger from the batteries before disconnecting the AC power cord.  
Disconnecting the battery cable with the charger plugged in could cause an explosion.  
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91 WS  
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OPERATING INSTRUCTIONS  
TO CHARGE THE MOTIVE POWER BATTERIES (Battery powered machines only)  
1. Read the detailed instructions provided on the charger.  
2. Be sure all controls are “OFF” and machine is located in an area with good ventilation.  
3. Open the top cover. The top cover must remain open during the charging process.  
4. Disconnect the machine power supply cable from the battery using thequick disconnect provided.  
5. Connect the charger cable to the battery connector.  
6. Plug the charger into properly groundedAC outlet. Be sure to verify theoperating voltage of your charger. The  
chargers supplied with machine operate at 115 VAC @60 HZ or 230 VAC @ 50 HZ.  
7. The charger will begin charging the batteries after a short period of time. The charger will shut off automati  
cally when the charging process is complete.  
8. Unplug the charger from the groundedAC outlet before disconnecting the charger from the battery.  
9. Disconnect the charger cable from the battery.  
10. Check the electrolyte level in the battery after charging. Add distilled water if needed.  
11. Reconnect the machine power supply cable to the battery cable.  
12. Lower the top cover and perform the pre-start checks before operating the machine.  
GASOLINE POWERED MACHINE FUELING INSTRUCTIONS  
The fuel tank for gasoline powered machines is located on the engine. The top cover must be opened to access  
the fuel tank.After opening the top cover, observe the combination fuel cap/gas gauge and check the fuel level to  
determine if the fuel tank needs to be filled.  
TO FILL THE GASOLINE POWERED MACHINE FUELTANK  
WARNING  
To prevent possible fire. Never fill fuel tank while the engine is running. Always be sure gasoline container and  
sweeper are electrically grounded before dispensing gas. This can be done by permanently attaching an insulated  
wire with a battery clip on the end to the gasoline container.  
1. Turn the key switch to the “OFF” position.  
2. Open the top cover.  
3. Observe the level indicated by the gas gauge on the fuel tank cap.  
4. Remove the fuel tank cap from the fuel tank and add gasoline as needed.  
5. Install the gas cap and lower the hinged top cover.  
LP POWERED MACHINE FUELING INSTRUCTIONS  
Fueling the LP powered machine is accomplished by removing the empty LP cylinder and replacing it with a full  
replacement cylinder. Some cylinders are equipped with a fuel level gauge. Check the gauge and change the  
cylinder when the gauge reads “EMPTY”. See the LP Instructions in this manual for additional information.  
WARNING  
Improper filling procedures could cause an explosion. Have your LP cylinders filled by qualified personnel.  
WARNING  
Park the machine in a safe area designated for changing LP fuel tanks. The designated safe area must have  
adequate ventilation, must be free from sparks or other sources of ignition.  
WARNING  
NO SMOKING signs should be posted and enforced. The area must not be in the vicinity of flammables, combustible  
materials or high temperature sources such as furnaces or ovens.  
WARNING  
Always store and transport LP fuel tanks with the safety relief valve in the up position. This will prevent the tank  
from venting liquid propane in the event the safety relief valve opens due to overpressure in the tank. A properly  
stored tank will only vent gaseous propane which dissipates much faster than liquid propane.  
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OPERATING INSTRUCTIONS  
TO CHANGE LP TANK  
The tank changing operation presents an opportunity for the operator to inspect the tank, tank fittings and the  
fuel lines for damage or wear that could cause leaks in the LP fuel system. Follow these steps to change the LP  
tank.  
1. Park the machine in a designated safe area.  
2. Turn key switch to “OFF” position.  
3. Close the tank supply valve.  
4. Remove the machine fuel supply hose quick disconnect coupling from the tank.  
5. Inspect the fuel system components for damage and abnormal wear.  
6. Remove the tank from the cradle holding device. Handle the tank carefully. It must not be dropped or  
mishandled.  
7. Store the empty tank in the designated storage area.  
8. Select a filled LP tank and inspect for damage and abnormal wear.  
9. Carefully install the tank so the centering pin aligns with the hole in the tank collar.  
10. Fasten the tank hold down clamp so that the tank locks into position.  
11. Reconnect the machine fuel supply hose to the tank supply coupling.  
12. Open the tank supply valve and inspect for leaks. If leaks are present close the supply valve immediately.  
Investigate the source of the leak and have it repaired before using the machine. If no leaks are found, the  
machine is ready to start.  
13. Close the top cover.  
14. Close the tank supply valve if the machine is to be stored.  
MACHINE STORAGE  
GASOLINE POWERED MACHINES  
Machines to be stored over 30 days should be completely drained of fuel to prevent gum deposits forming on  
essential carburetor parts, fuel filter and tank.  
The use of a fuel additive, such as STA-BIL, or an equivalent, will minimize the formation of fuel gum deposits  
during storage. Such an additive may be added to the gasoline in the fuel tank of the engine.  
The following procedure should be used to prepare the machine for storage:  
1. All fuel should be removed from the tank. Run the engine until it stops from lack of fuel.  
2. While engine is still warm, drain oil from the crankcase. Refill with fresh oil.  
3. Remove spark plug, pour approximately 1/2 ounce (15 grams) of engine oil into cylinder and crank slowly to  
distribute oil. Replace spark plug.  
4. Store in a clean and dry area.  
BATTERYPOWERED MACHINES  
All wet batteries will slowly discharge on standing and will discharge much faster when warm than when cold. At  
normal temperature of 80°F (26°C) loss of capacity by self-discharge, starting with a fully charged battery, may  
amount to an average of .001 specific gravity per day over a 30 day period. The battery should be given a booster  
charge when the specific gravity falls .040.  
Do not discharge the batteries excessively. Excessive discharge can cause polarity reversal of the individual  
cells in the battery which will lead to complete failure of the batteries.  
Use a hydrometer to monitor the specific gravity of the individual cells in the batteries. When checking the  
specific gravity of the batteries, you should not see a large difference between the individual cells. The batteries  
may need to be replaced if the battery shows a significant difference of specific gravity between the cells.  
The specific gravity of the electrolyte should measure 1.285 when fully charged.  
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91 WS  
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SERVICE CHART  
SERVICE CHART  
The following is a guide for servicing and maintaining your 91WS Walkbehind Sweeper. For best machine  
performance, the following operation checks should be made at these intervals. For service assistance, consult  
your Clarke/American-Lincoln distributor. For best results, replace worn or damaged parts with genuine Clarke/  
American-Lincoln parts.  
EVERY8 HOURS or DAILY:  
1. Recharge batteries and check electrolyte level.  
2. Check fuel level.  
B
G, LP  
G, LP  
G, LP  
3. Check engine oil level (at 5 hours).  
4. Clean cooling fins and entire engine.  
5. Check all flaps and gaskets for wear or damage.  
6. Check sweeping brooms for wear or damage.  
7. Check panel filter (clean side) for dust leak.  
8. Check for LPG odor at connections.  
LP  
EVERY 25 HOURS:  
9. Change crankcase oil (heavy use).  
10. Clean and re-oil foam pre-cleaner air filter (Dual Element).  
11. Check all belts and chains for wear and alignment.  
G, LP  
G, LP  
EVERY 50 HOURS:  
12. Change crankcase oil (normal use).  
13. Check battery electrolyte level.  
14. Lubricate the caster wheel bearings.  
15. Lubricate the drive chains.  
G, LP  
G, LP  
EVERY 100 HOURS:  
16. Lubricate all moving joints.  
17. Clean or replace the spark plug and reset the gap.  
18. Replace fuel filter.  
G, LP  
G
19. Clean and/or replace engine air filter paper cartridge (dual element).  
20. Remove, clean, inspect, and reinstall battery cable connections.  
21. Inspect side broom gear box and repack if necessary.  
22. Check all fasteners for tightness.  
G, LP  
EVERY 250 HOURS:  
23. Remove combustion deposits.  
24. Inspect LP fuel filter and change if needed.  
G, LP  
LP  
Note: Complete service information for the Briggs and Stratton engine is provided in the “ Engine Owners’  
Manual” which is supplied as part of this manual. Briggs & Stratton Form No. 272848-1/94  
G = GAS  
LP = LPG  
B = BATTERY  
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SERVICE CHART  
13,20  
2
B R O O M  
M A I N  
S W E E P  
F L O A  
R
L
W
O
A
U P  
O
E
P
A
O
I
N
E
T
P
M
B A  
T T E R  
C H E C K  
Y
C O N D I T I O N  
W H I L E  
O P E R A  
T I N G  
-
+
C B - 1  
C B - 2  
B
-
2
O F F  
F
F I L  
I
L
T E R  
O N  
N
E
R
S H A K E R  
17  
H
A
K
10,19  
11,15  
O F F E  
F
R
F
4
7
5
E
F
21  
3,9,12  
18  
14  
5
B R O O M  
M A I N  
S W E E P  
F L O A  
R
L
W
O
O
A
U P  
E
P
A
O
I
N
E
T
P
M
B A  
A
T T E R  
C H E C K  
T
H
E
E
R
C
Y
C
K
W H
C O N D I T I O N  
O
H
I
N
L
E
D
I T  
I O  
O P
P
E
R
N
A
T I N G  
-
I
N
+
G
C B - 1  
B
1,20  
-
1
C B - 2  
B
-
2
O F F  
F
F
F I L  
I
L
T E R  
O N  
N
E
R
S H A K E R  
H
A
K
6
O
F
F
E
R
F
F
11,15  
7
21  
14  
5
C0616  
6
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91 WS  
1 - 21  
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OPERATING INSTRUCTIONS  
SIDE AISLES  
MAIN AISLE  
P4134/0001  
SIDE AISLES  
FIGURE 13  
P4134  
HOW TO SWEEP  
The sweeper is intended for use on hard relatively flat surfaces such as cement, asphalt and wood block floors.  
Exercise care when maneuvering to keep wheels from dropping off curbs or into pot holes. Do not sweep over  
obstructions.  
The sweeper is designed for dry sweeping conditions. Wet clay and muddy type material will adhere to surface  
of sweepingchamber and hopper. Sweeping performance will degrade if these surfaces are not kept clean. Large  
heavy objects such as bricks, large stone and iron parts should not be swept. Damage to the main broom or  
other sweeping system components is possible. String, rope, wire or or metal strapping longer than 18 inches  
should not be swept. These items have a tendency to wrap around moving parts. This can cause damage or  
degrade sweeping performance.  
SWEEPING GUIDELINES  
In actual sweeping, there is no single pattern that can be set forth in the manual. Each installation has its own  
conditions, and the operator can readily set his own pattern using these guidelines.  
1. Pick up large debris and remove bulky cartons from aisles before sweeping.  
2. Use the machine to sweep debris from the narrow aisles into the main aisle.  
3. After the machine has made a sweeping run, move the main broom lever to the “UP” position and turn the  
key switch to the “OFF” position. The filter shaker will operate for a short period of time. After the shaker  
stops, turn the key switch to the “ON” position, lower the main broom to the “SWEEP” position and continue  
sweeping.  
NOTE  
Replace main broom when bristles are reduced to 3.75 inch (9.5 cm) length. To order replacement brooms, see  
MAIN BROOM section of this manual. Replace side broom when bristles fail to sweep debris into the path of the  
main broom. To order replacement brooms see SIDE BROOM section of this manual.  
SWEEPING VARIOUS TYPES OF DEBRIS  
For heavy sand, dirt or excessive scattered debris, travel slowly with machine to allow main broom to deliver  
best results. Do not expect a completely clean surface on the first pass under these conditions.  
Sometimes it is necessary to have extra broom pressure where debris is excessively heavy. See “Main Broom  
Adjustment” for information on adjusting broom to a “heavy” sweeping pattern. Material that adheres to the  
sweeping surface: This type of wet or sticky material will require more broom pressure, as in the above para-  
graph.  
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SERVICE INSTRUCTIONS  
MAIN BROOM SERVICE INSTRUCTIONS  
MAIN BROOM  
ADJUSTMENT  
TO LOWER  
BROOM  
C0613/9705  
TO RAISE  
BROOM  
C0613  
FIGURE 14  
MAIN BROOM  
To prevent the main broom from setting in one direction and to provide maximum life of the broom. It is recom-  
mended that the broom be turned end for end periodically.  
TO CHECK THE MAIN BROOM SWEEP PATTERN  
Check the main broom sweep pattern after changing the broom or when poor sweeping performance is encoun-  
tered while sweeping.  
1. While the machine is not moving, lower the main broom to the “SWEEP” position. Allow the machine to  
sweep in one spot for a short period of time.  
2. Before moving machine, move main broom lever to the “UP” position and move the sweeper forward until you  
can see the pattern left by the main broom bristles on the floor.  
3. Check the width of the pattern on the floor to determine if the main broom requires adjustment.  
The recommended sweep pattern left on the floor will be between 1 and 2 inches wide.  
-A pattern that is more than 2 inches wide indicates the broom linkage needs to be adjusted “UP”.  
-A pattern that is less than 1 inch wide indicates the broom linkage needs to be adjusted “DOWN”.  
TO ADJUST THE MAIN BROOM SWEEP HEIGHT  
When changing the sweep height adjustment it is recommended that the bolt be adjusted 1 turn at a time. After  
adjustment, recheck the sweep pattern to determine if further adjustment is necessary. Locate the Main Broom  
Height Adjustment which is located at the rear bottom of machine. Turn the adjustment screw as described  
below.  
-Turn the adjustment bolt counterclockwise to INCREASE the sweep pattern width.  
-Turn the adjustment screw clockwise to DECREASE the sweep pattern width..  
WARNING  
To prevent unexpected movement always park on a hard, level surface and turn key switch off before working on  
the machine.  
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91 WS  
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SERVICE INSTRUCTIONS  
MAIN BROOM SERVICE INSTRUCTIONS-CONT.  
4
1
2
3
CO622fr  
C0622  
FIGURE 15  
TO REPLACE THE MAIN BROOM  
The main broom should be replaced when the bristles become worn to less than 2". The main broom is held in  
place by a single threaded knob. This feature provides for easy removal and installation of the main broom  
without the need for special tools or equipment. Follow the instructions below for main broom removal and  
replacement.  
1. Park the sweeper on a smooth level surface. Turn the key switch “OFF”. Place the main broom lever in the  
“SWEEP” position.  
2. Gain access to the main broom by opening the broom compartment door located on the left side of the  
machine.  
3. Remove the main broom idler hub [Item 2] by loosening the threaded knob [Item 1] .  
4. Grasp the main broom [Item 3] and remove it from the drive hub [Item 2].  
5. Insert replacement broom [Item 3] into the broom compartment. Pay special attention to the slots on the  
broom. It may be necessary to rotatethe broom so the tabs on the drive hub align with the slots on the  
broom.  
6. Reinstall the idler hub [Item 2] to the broom and over the locator stud [Item 4] and screw provided for the  
threaded knob [Item 1].  
7. Install the threaded knob and close the broom door and engage the door latch.  
8. Re-Check main broom sweep pattern.  
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SERVICE INSTRUCTIONS  
SIDE BROOMS SERVICE INSTRUCTIONS  
FLOOR  
CONTACT  
AREA  
FLOOR  
CONTACT  
AREA  
C0621  
C0621  
FIGURE 16  
SIDE BROOMS  
The side broom’s sweeping angle is not adjustable, however the height of the side brooms can be adjusted to  
compensate for wear as the brooms become worn from use. Open the top cover and turn the adjustment nut to  
vary the side broom sweep height .  
TO CHECK THE SIDE BROOM SWEEP PATTERN  
1. Position the machine on a smooth level surface.  
2. Place the side broom lift lever in the “DOWN” position.  
3. While staying in place allow the side brooms to sweep for a short period of time. (Allow enough time for the  
side brooms to leave a clean footprinton the floor).  
4. Place the side broom lift lever in the “UP” position.  
5. Back the sweeper away from the area where the pattern was left.  
6. Turn Key Switch to the “OFF” position.  
7. Check the pattern to determine the floor contact area.  
8. Determine if sweep height adjustment of the side brooms is necessary by comparing the floor contact area  
to the diagram in Figure 16.  
TO CHANGE THE SIDE BROOMS HEIGHT AD-  
JUSTMENT  
Adjust the side broom height to compensate for  
normal wear of the side brooms or when installing a  
new replacement broom.  
1. Park machine on a smooth level surface, turn  
keyswitch to “OFF” position.  
2. Place the side broom lift lever in the “DOWN”  
position.  
3. Open the top cover and locate the adjustment  
nut on the end of the lift rod. (See Figure 17)  
4. Adjust the nut so the broom contacts the floor  
as shown. (See Figure 16)  
1
2
C0623  
3
C0623A  
FIGURE 17  
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SERVICE INSTRUCTIONS  
TO CHANGE THE SIDE BROOMS  
Change the side brooms when the bristles become worn to less than 3 inches length.  
1. Park machine on a smooth level surface, turn key switch to “OFF” position.  
2. Place the side brooms lever in the “DOWN” position.  
3. Remove the pin that passes through the flange and motor shaft. Remove the broom.  
4. Remove the three (3) 1/4 inch bolts and nuts that hold the broom to the motor flange.  
5. Assemble the flange to the replacement broom and fasten using the hardware removed in step 4.  
6. Install broom to motor shaft with the pin removed in step 3.  
7. Check sweep pattern and perform height adjustment so the broom contacts the floor as shown (See Figure  
16).  
DUST CONTROL SERVICE INSTRUCTIONS  
The dust control system consists of the filter baffle and a panel filter. The filter baffle is built in to the hopper and  
should be checked/cleaned when the hopper is being emptied. The panel filter is located on top of the hopper  
under the hinged manifold. The panel filter must be replaced if the filter media tears. Inspect the top of the panel  
for signs of dirt that may be escaping through tears in the filter media.  
TO CLEAN THE FILTER BAFFLE  
The filter baffle should be cleaned as a first step when the dust control system fails to effectively control dusting  
while sweeping.  
1. Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position.  
2. Open the top cover and disengage the filter manifold latch.  
3. Lift the hinged manifold to gain access to the panel filter.  
4. Remove the panel filter and inspect for debris lodged in the baffle passages.  
5. Dislodge all debris from the baffle manually or with compressed air not to exceed 100 PSI.  
6. Install the panel filter. Lower the manifold over the filter and engage the latch.  
7. Close the top cover .  
TO CLEAN THE PANEL FILTER  
Clean the panel filter when the shaker fails to adequately clear the filter pleats.  
1. Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position.  
2. Open the top cover and disengage the vacuum manifold latch.  
3. Lift the hinged vacuum manifold to gain access to the panel filter.  
4. Remove the panel filter and inspect for damage. Replace if not in serviceable condition.  
5. Apply compressed air not to exceed 100 PSI to the top side of the panel to backflush lodged dirt from the  
filter media. The filter may also be cleaned with a solution of soap and water. If this method is used, do not  
use the panel filter until it has completely dried.  
6. Reinstall the cleaned filter and lower the hinged manifold assembly over the filter.  
7. Engage the manifold latch and close the top cover.  
TO CHANGE THE PANEL FILTER  
Change the filter when obvious damage is evident. Inspect for leakage or a heavily loaded filter to the point that  
cleaning and shaking of the filter has no effect on clearing the pleats.  
1. Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position.  
2. Open the top cover and disengage the vacuum manifold latch.  
3. Lift the hinged vacuum manifold to gain access to the panel filter.  
4. Remove the panel filter and install a new replacement panel.  
5. Lower the hinged manifold assembly over the filter.  
6. Engage the manifold latch and close the top cover.  
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SERVICE INSTRUCTIONS  
FLAP SERVICE INSTRUCTIONS  
The flaps are very important to the sweeping process. Inspect the flaps daily and replace any flap that shows  
signs of wear or deterioration. The side flaps are adjustable and should be adjusted so there is a recommended  
1/16" to 1/8" gap between the floor and the bottom edge of the flaps. The adjustable flaps have slotted mounting  
holes to facilitate adjustment. The recycling flap is also adjustable and should be adjusted so the flap touches  
the broom.All other flaps require no adjustment and should be replaced when worn or damaged.  
TO ADJUST THE SIDE FLAPS  
1. Park machine on a smooth level surface. Turn the key switch to the “OFF” position.  
2. Loosen the flap retaining screws and adjust the flap to clear the floor and leave a 1/16" to 1/8" gap.  
3. Tighten flap retaining screws while holding flap in position.  
HOPPER SERVICE INSTRUCTIONS  
The hopper houses the debris compartment, the dust control filter and the removable dust baffle. For maximum  
performance and service life, keep the hopper clean and inspect the seals and flaps daily. Clean the hopper prior  
to parking the sweeper at the end of the day. A clean hopper will make inspecting the flaps and seals much  
easier and will prevent premature deterioration of hopper components. Do not leave the hopper full of debris while  
in storage or when parked for extended periods of time.  
TO CLEAN HOPPER  
Once the hopper has been emptied, the insides of the hopper should be rinsed out with water and allowed to dry  
completely.  
TO CHECK HOPPER SEALS  
The hopper seals are important to positive dust control while sweeping. Damaged seals will reduce vacuum  
pressure at the broom. Inspect for cuts, tears and proper positioning of the seal material. Replace all seals that  
become damaged.  
BATTERY SERVICE INSTRUCTIONS (Battery powered machine only)  
Install the batteries as shown on page 7 and make sure all connections are wrench tight. A film of Vaseline will  
help prevent corrosion at the battery connection. Do not replace the electrolyte in the batteries if they have been  
in service for more than a week.  
Charge the batteries when the battery condition  
meter stays in the red zone while the machine is  
being operated.  
DISTILLED WATER  
Read the safety precautions and follow the instruc-  
tions for charging the batteries on page 18.  
FILL TO 1/4 INCH  
FROM BOTTOM OF TUBE  
Check the liquid level in the batteries weekly. The  
liquid level must be checked after the batteries have  
1/4 INCH (6mm)  
been charged since the level may rise during the  
charging cycle.. Add distilled water to bring the level  
up to a 1/4" below the fill tube as shown in Figure 18.  
P4074  
FIGURE 18  
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SERVICE INSTRUCTIONS  
ENGINE SERVICE INSTRUCTIONS  
COVER  
SCREWS (2)  
CARTRIDGE  
PRE-CLEANER  
SLOT  
BASE  
TAB  
COVER  
RETAINER  
C-0617  
C0617  
FIGURE 19  
WARNING  
To prevent accidental starting, remove spark plug wire when servicing engine or equipment. Disconnect the  
battery at the negative terminal if the engine has an electric starting system.  
NOTE  
Check the oil level regularly. Be sure correct oil level is maintained. Check every five (5) hours or daily before  
starting the engine.  
NOTE  
Check the oil per the Service Chart Instructions previously listed. Change the oil after the five (5) hours of opera-  
tion. Change the oil while the engine is warm. Refill with new oil of a recommended grade.  
ENGINEAIR INTAKE SERVICE  
1. Loosen the cover screws. Remove the cover and air cleaner assembly from the base.  
2. Remove the air cleaner assembly from the inside of the cover and disassemble.  
3. To service the pre-cleaner, wash in a liquid detergent and water. Squeegee dry in a clean cloth. Saturate the  
pre-cleaner in engine oil and use a clean, absorbent cloth to removeALL EXCESS oil. If the pre-cleaner is  
very dirty or damaged, replace it.  
WARNING  
Do not use petroleum solvents, e.g. kerosene, nor pressurized air, to clean the cartridge. Solvents will cause the  
cartridge to deteriorate. Pressurized air can damage the cartridge.  
4. Reassemble the retainer on the pre-cleaner and cartridge (screen side of pre-cleaner toward cartridge  
pleats). Install this assembly in cover.  
5. Insert tabs on cover into slots in base. Tighten cover screws securely.  
FUEL FILTER SERVICE  
The engine is equipped with an in-line fuel filter. As the in-line fuel filter is disposable, the only service required is  
replacement every 100 hours. For more information regarding the fuel filter system, refer to the Briggs & Stratton  
Owner’s Manual included with this Operator’s Manual.  
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SERVICE INSTRUCTIONS  
TO CHECK THE ENGINE OIL LEVEL  
Be sure the correct engine oil level is maintained  
by checking the oil level daily. Use the dipstick to  
verify the correct oil level and add oil as indicated  
on the dipstick. When changing the oil you must  
first remove the drain plug which is located on the  
rear of the engine. Refer to the Briggs & Stratton  
Engine Owners’ Manual for more information on  
recommended type and grade of oil to be used.  
C06241  
C0624A  
FIGURE 20  
DRIVE SYSTEM SERVICE INSTRUCTIONS  
TO ADJUST THE NEUTRAL SETTING  
The only item that should have to be moved is the linkage rod itself. By adjusting the clevisis in or out, one  
should be able to achieve neutral when you install the new belt or if the machine begins to creep.  
TO REPLACE THE FORWARD DRIVE BELT  
1. Remove the two (2) inspection plugs on the right hand side of the machine which allows access to the  
bearing plate on the end of the differential.  
2. Reach in through the inspection holes and remove the two (2) bolts that hold the differential bearing plate in.  
Remove and retain hardware.  
3. Loosen the chain idler pulley and move it to the top of the slot to relax all tension on the chain. Retighten  
the idler.  
4. Remove the drive wheel chain by walking it off the differential. With the idler out of the way, it should all you  
plenty of clearance to come off the end of the differential.  
5. Move the bearing plate in an upward position to give you clearance for installing the new belt.  
6. Begin by working the forward drive belt around the bearing plate. Once this is around the bearing plate, the  
reverse belt off the differential shieve and leave it lay off to the left hand side of the shieve.  
7. Take the main forward belt and work it back around the forward idler underneath the main drive shieve and  
around the rear of the forward and reverse idler pulley and up over the forward and reverse idler pulley.  
8. When installing the forward drive belt, one side of the belt is printed and says “This Side Out”. On the  
forward drive belt, you want to have that so you cannot read it when it is installed. It will be riding against  
the shieve itself on the differential because the machine is driven off the backside of that belt.  
9. Once that main forward drive belt is installed and routed correctly, reattach the reverse belt the same way it  
was routed before.  
10. At the front of the machine, refasten the bearing plate on the end of the differential to the frame.  
11. Start you chain back around the differential and readjust the idler for the drive chain.  
12. Any fine adjustments for neutral that need to be done should be done with the linkage rod only.  
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SERVICE INSTRUCTIONS  
DRIVE SYSTEM SERVICE INSTRUCTIONS - Cont.  
TO REPLACE THE REVERSE BELT  
1. Remove the two (2) inspection plugs on the right hand side of the machine which allows access to the  
bearing plate on the differential shaft. Loosen and remove both bolts holding the bearing plate to the  
machine.  
2. Loosen the drive wheel chain idler and pull it to the top of the slot. Retighten it to keep it out of the way.  
This allows you freedom to walk the chain off the differential.  
3. At the rear of the machine, follow the main broom belt down to the idler. Disconnect the spring to release  
the tension on that belt and remove the right hand side broom belt.  
4. Remove the main broom belt.  
5. At the front of the machine, place the differential plate with the bearing in it to the “UP” position. This allows  
you clearance to feed the new belt in.  
6. If the forward belt is still in good condition, you will need to start by removing it off the main drive shieve off  
the differential.  
7. Get both the forward and reverse belt off the differential shieve laying them to the left hand side.  
8. Work the reverse belt over the differential shieve once you are on the front and off to the left hand side of the  
shieve with both belts hanging loose around the differential.  
9. Take the top portion of the belt and pick it up and the bottom portion of the belt and bring it to the “UP”  
position. That will need to be worked around the main shieve coming off the motor in between the shieve  
and the fixed bracket that holds the forward idler pulley. This clearance is very tight and you must be careful  
not to cut the belt while you are working around that.  
10. Work the belt around the forward and reverse main idler by putting it back over top of it.  
11. Come back to the front of the machine and lower the differential bearing plate.  
12. Reinstall the 2 bolts in that and reset the chain idler back to its position and retighten.  
13. Move to the rear of the machine again and reinstall the main drive broom belt and the spring that was taken  
off the right hand side broom belt.  
14. Any fine adjustments should be able to be done with the linkage rod itself.  
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LP SAFETY PRECAUTIONS  
WARNING  
Keep cigarettes, sparks, and open flame away when working on LP equipment when inspecting for gas leaks or  
when LP tanks are present.  
WARNING  
Check all components for proper operation when needed. Replace LP components when needed. Never bypass  
defective safety components.  
WARNING  
Check routing of all LP hoses. Keep them away from sharp edges, exhaust manifolds, or other hot surfaces.  
Check for signs of abrasion or deterioration.  
WARNING  
Check for gas odor before and during starting operations. If gas odor is noticed, stop and check for leaks or  
component malfunction.  
WARNING  
Make sure LP tank is free of dents and gouges.  
WARNING  
Make sure service coupling is clean and free of damage. Make sure service coupling of tank matches machine  
service coupling.  
WARNING  
Keep engine properly tuned.  
WARNING  
Make sure the LP tank matches the fuel system.  
WARNING  
Make sure the LP tank is securely mounted on the machine with the retainer bracket clamping the tank with the  
locating pin in position.  
WARNING  
Park the machine in a shaded, cool area when not in use.  
WARNING  
Keep the LP tank service valve closed when the tank is not in use.  
WARNING  
Never overfill the LP tank. Fill the LP tank to the recommended weight stamped on the tank.  
WARNING  
Use care in handling LP tanks. Never drag or drop them.  
WARNING  
Always store and transport LP fuel tanks with the safety relief valve in the “UP” position.  
WARNING  
Avoid contact with the LP fuel to avoid frostbite.  
WARNING  
When the machine is to stand unused for a period of time (overnight), park the machine in a designated area. Shut  
off the service valve at the tank and operate the engine until the remaining fuel is consumed. Turn off the ignition  
switch.  
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LP GAS COMPONENTS  
LP GAS SYSTEM  
The propane powered Model 91WS fuel system has been modified to operate on LP vapor fuel instead of gas.  
The LP fuel system consists of several components not found in a regular gasoline system. The LP fuel system  
also contains the associated mounting hardware and plumbing for the LP components. The major components  
are as follows:  
-An LP carburetor  
-A combination water-heated vaporizer and regulator  
-A combination LP fuel line filter and lock-off valve  
-An LP fuel tank, fittings, and relief valves  
These components are factory set. Attempts at adjusting these components should only be made by autho-  
rized service personnel.  
FUELLOCK/FILTER  
TANK VALVE  
TANK RELIEF VALVE  
LPG FUEL TANK  
PRESSURE RELIEF VALVE  
REGULATOR/VAPORIZER  
CARBURETOR  
P4502B  
FIGURE 21  
LP VAPOR WITHDRAWAL SYSTEM  
The liquid LP fuel flows from the LP tank under its own pressure to the pressure relief valve. This valve is  
normally closed, which prevents LP fuel from escaping into the atmosphere. This LP gas is then piped to the LP  
fuel filter lock. The fuel filter lock removes unwanted tank scale and deposits from the LP gas. This gaseous LP  
fuel is sent to the primary regulator. The primary regulator reduces the pressure of the LP fuel tank and makes  
the floe more constant. The secondary regulator reduces LP gas pressure to the level required by the carbure-  
tor. From the secondary regulator, the LP fuel is piped to the carburetor where it is finally metered into the air  
flow which is sent to the combustion chamber.  
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LP GAS COMPONENTS  
LPG INLET  
HAND PRIMER PIN  
WATER  
VAPOR  
OUTLET  
PLUG  
P-4563A  
MOUNTING HOLES  
P4563  
FIGURE 22  
LP CHECKLIST  
This checklist can be preformed quickly and should be done before every use. Be sure to make all necessary  
checks as listed on the Maintenance Chart as discussed earlier.  
1. Check for connections for leaks.  
2. Open the LP storage tank valve.  
3. Check the regulator. Momentarily press the fuel primer on the regulator cover to bleed air out of the system.  
4. Start the machine’s engine.  
LP FUEL TANKS  
Standard D.O.T. LP fuel tank sizes have 14, 20, 33.5, and 43.5 pounds capacities. The liquid volume permitted  
in these containers is less than the total volume of the cylinder. This provides for expansion of the LP fuel  
should the temperature increase above the normal amounts. Excessive heat may cause the fuel to expand too  
much causing the safety relief valve to vent some LP fuel, relieving internal tank pressure.  
Each tank is marked showing the type of construction (liquid or vapor), the manufacturer, the date of manufac-  
ture, the capacity, the weight, and the date of requalification. D.O.T. fuel tanks must be requalified (checked)  
periodically, This requalification must be recorded and maintained for the life of the container.  
LP fuel tanks are equipped with the following approved values and fittings:  
Safety Relief Valve - This is a spring loaded valve that relieves excessive pressures which may develop in the  
tank due to unusual condition.  
Liquid Service Valve - Liquid is withdrawn from the tank through this valve. The LP tank may be filled though this  
valve if the tank in not equipped with a filter valve.  
Excessive Flow Valve - This valve is part of the Liquid Service Valve. It is mounted inside the tank and prevents  
LP fuel from leaving the LP tank in the event of accidental breakage of external fittings or hoses. It permits  
flow in either direction but stops outward flow if that flow becomes excessive.  
Filter Valve - This valve is optional. If this valve is not present, the tank is filled through the service valve.  
Liquid Level Gauge - This gauge is optional.  
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LP TANK CARE  
USE AND CARE OF LP TANKS  
If an LP tank is damaged or leaking, it should be immediately removed to a designated safe area and the proper  
personnel should be notifies. Do not attempt to make repairs to the cylinder regardless of its condition. Repairs  
must be made by qualified personnel.  
The care an LP tank receives has a direct bearing on how long the tank can be used safely. LP tanks must not  
be dropped, dragged, or slid across any surface. To move the LP tank, use a hand truck or roll the tank on its  
foot ring while it is being held in a position slightly off the vertical.  
CHANGING LP TANKS  
Refueling machines with LP tanks is an important process. Refueling is accomplished by replacing the empty  
LP tank with a full one.  
The tank changing operation presents an opportunity for the machine operator to carefully inspect the tank, tank  
fittings, the fuel lines, and fuel line fittings. If abnormal wear is detected, the operator should report these  
findings to the appropriate personnel for immediate action.  
TO BEGIN CHANGING THE LP TANK  
1. Park the machine in a designated safe area and set the parking brake.  
2. Close the tank valve.  
3. Remove the quick disconnect coupling from the tank valve.  
4. Inspect the machine’s fuel lines and the quick disconnect coupling for damaged or abnormal wear.  
5. Remove the empty tank from the holding device.  
6. Inspect the tank and tank fittings for damage and abnormal wear. Handle the tank carefully. It must nor be  
dropped or mishandled.  
7. Store the LP tank in a designated safe area.  
8. Select a filled LP tank and observe for damage or leaks.  
9. Carefully install the filled tank in the machine so that the tank centering pin enters the aligning hole (closest  
to the tank) in the tank collar. This assures that the tank is positioned properly and allows for proper  
operation of the safety relief valve, liquid level gauge, and service valves.  
10. Fasten the tank retaining bracket so that the tank is locked into position.  
11. Reconnect the fuel line to the tank servicing coupling.  
12. Open the service valve slowly and check for leaks. If a leak is found, close the valve immediately and notify  
the appropriate personnel.  
13. If no leaks are detected, the engine is ready to start. Do not start the engine unless the operator is in  
position  
with the directional control pedal in the neutral position.  
STORAGE OF LP FUEL TANKS  
Whether the storage is inside or outside, the LP tanks should not be in the vicinity of combustible materials or  
high temperature sources such as ovens or furnaces. This may cause the heat to raise the pressure of the fuel  
to a point where the safety valves would begin to operate. Care should be taken to ensure that the cylinders are  
stored in such a manner that if the safety relief valves are triggered, the vapor will be relieved rather than any  
liquid.  
Valves on empty tanks must be closed during storage and transportation.  
Similar precautions should be taken in storing machines fitted with LP tanks. They may be stored or serviced  
inside buildings provided there are no leaks in the fuel system and the tanks have not been overfilled. If ma-  
chines are being repaired inside a building, the shutoff valve on the tanks must be closed except when the  
engine must be on during servicing.  
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STANDARD HARDWARE & TORQUE VALUES  
STANDARD METRIC TORQUE VALUES  
When tightening torques are not specified, tighten the bolts and nuts according to the table below.  
GRADE  
No-Grade or 4T  
SS41, S20C  
7T  
9T  
S43C, S48C  
kgf.m  
SCR435, SCM435  
Nom.  
Dia.  
M6  
Unit  
N.m  
kgf.m  
ft-lbs  
N.m  
ft-lbs  
N.m  
kgf.m ft-lbs  
7.85  
to  
0.80  
to  
5.79  
to  
9.81  
to  
1.00  
to  
7.23  
to  
12.26  
to  
1.25  
to  
9.04  
to  
(6mm, 0.24 in.)  
9.32  
17.7  
to  
0.95  
1.8  
to  
6.87  
13.0  
to  
11.28  
23.5  
to  
1.15  
2.4  
to  
8.32  
17.4  
to  
14.22  
29.4  
to  
1.45  
3.9  
to  
10.49  
21.7  
to  
M8  
8mm, 0.31 in.)  
20.6  
39.2  
to  
2.1  
4.0  
to  
15.2  
28.9  
to  
27.5  
48.1  
to  
2.8  
4.9  
to  
20.3  
35.4  
to  
34.3  
60.8  
to  
3.5  
6.2  
to  
25.3  
44.8  
to  
M10  
(10mm, 0.39 in.)  
45.1  
62.8  
to  
4.6  
6.4  
to  
33.3  
46.3  
to  
55.9  
77.5  
to  
5.7  
7.9  
to  
41.2  
57.1  
to  
70.6  
103.0  
to  
7.2  
10.5  
to  
52.1  
75.9  
to  
M12  
(12mm, 0.47 in.)  
72.6  
7.4  
53.5  
90.2  
9.2  
66.5  
117.7  
12.0  
86.8  
ENGINE TORQUE VALUES  
Screws, bolts and nuts must be tightened to the specified torque using a torque wrench. Several  
screws, bolts, and nuts such as those used on the cylinder head must be tightened in proper  
sequence and at the proper torque.  
ITEM  
*Head Cover Cap Nuts  
*Head Bolts  
Size & Pitch  
M6 x 1.0  
N.m  
kgf.m  
ft-lbs  
3.9 to 5.9  
0.4 to 0.6  
3.8 to 4.3  
1.3 to 1.6  
2.7 to 3.1  
5.5 to 6.0  
2.7 to 3.1  
1.00 to 1.15  
1.00 to 1.15  
2.0 to 2.5  
3.3 to 3.8  
1.5 to 2.0  
10.0 to 11.0  
2.9 to 4.3  
M8 x 1.25  
M6 x 1.0  
37.2 to 42.1  
12.7 to 15.7  
26.5 to 30.4  
53.9 to 58.8  
26.5 to 30.4  
9.81 to 11.28  
9.81 to 11.28  
19.6 to 24.5  
32.4 to 37.3  
14.7 to 19.6  
98.1 to 107.9  
28.9 to 32.5  
9.4 to 11.6  
19.6 to 22.5  
39.8 to 43.4  
10.8 to 13.7  
7.23 to 8.32  
7.23 to 8.32  
14.5 to 18.1  
23.9 to 27.5  
10.8 to 14.5  
72.3 to 79.6  
*Bearing Case Bolts 1  
*Bearing Case Bolts 2  
*Flywheel Bolts  
M7 x 1.0  
M10 x 1.25  
M6 x 0.75  
M6 x 1.0  
*Connecting Rod Bolts  
*Rocker Arm Bracket Bolts  
*Idler Gear Shaft Bolts  
Spark Plugs  
M6 x 1.0  
M14 x 1.25  
M12 x 1.25  
PT 1/8  
Drain Plugs  
Oil Switch Taper Bolt  
*Crankshaft Bolt  
M12 x 1.5  
For "*" marked bolts and nuts in the table, apply engine oil to their threads and seats before  
tightening.  
Screw and bolt material grades are shown by numbers punched on the screw and bolt heads.  
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91 WS  
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DECIMAL METRIC & CONVERSION TABLE  
DECIMAL  
DECIMAL  
FRACTION  
MILLIMETER  
FRACTION  
MILLIMETER  
C-2001/9907  
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BOLT IDENTIFICATION  
SAE - Grade 8  
SAE - Grade 5  
Type  
Type  
F & T  
B, AB  
& BT  
Grade  
5
Plated  
Screw  
Size  
Grade  
8
Plated  
Brass  
410H  
Stainless  
C
C
F
F
15  
28  
43  
108  
17  
31  
49  
76  
110  
153  
267  
-
F
-
F
20  
35  
54  
132  
22  
39  
62  
95  
-
C
-
C
20  
18  
33  
47  
114  
19  
34  
55  
85  
-
5
9
23  
41  
*6  
*8  
14  
27  
21  
34  
-
-
37  
49  
-
13  
32  
6
64  
156  
49  
120  
*10  
*1/4  
5/16  
3/8  
7/16  
1/2  
9/16  
5/8  
3/4  
7/8  
1
39  
86  
-
130  
22  
151  
24  
44  
70  
108  
155  
216  
378  
-
120  
15  
28  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
40  
63  
10  
16  
-
44  
68  
95  
138  
191  
338  
545  
818  
98  
-
135  
239  
387  
579  
-
-
-
-
-
-
-
-
-
-
-
-
-
-
C = Coarse Thread  
F = Fine Thread  
* = Torque values for #6 through 1/4 are lb./in. All others are lb./ft.  
NOTE  
Decrease the torque by 20% when using thread lubricant  
The torque tolerance is on torque values.  
C2000/9905  
American-Lincoln  
91 WS  
1 - 37  
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LEGEND - SCREWS/ SETSCREWS  
ABBREVIATIONS - SCREWS  
= Adjusting Screw  
ADJ  
= Adjusting Plunger Screw  
= Binding Head Machine Screw  
= Button Head Socket Screw  
= Captivated Slotted Screw  
= Captivated Wing Screw  
= Flat Head Machine Screw  
= Filister Head Machine Screw  
= Hexagon Head Cap Screw  
= Hexagon Head Machine Screw  
= 1/2 High Head Screw  
ADJ.SP  
BHM  
BHS  
CAPT.SL  
CAPT.WG  
FHM  
FIL.HM  
HHC  
HHM  
HIHD  
HSHC  
HSFHC  
KNH  
= Hexagonal Socket Head Cap Screw  
= Hexagonal Socket Flat Head Cap Screw  
= Knurled Head Screw  
= Metric Hexagon Head Cap Screw  
= Pan Head Machine Screw  
= Round Head Drive Screw  
= Round Head Machine Screw  
= Round Head Wood Screw  
= Shiny Crown Cap Screw  
= Shoulder Thumb Screw  
= Square Head Screw  
MHHC  
PHM  
RHD  
RHM  
RHW  
SHC  
SHTB  
SQ  
= Thumb Screw  
TB  
= Truss Head Machine Screw  
= Weld Stud  
THM  
WELD  
WG  
= Wing Screw  
ABBREVIATIONS - SETSCREWS  
= Hexagonal Socket Setscrew  
= Slotted Setscrew  
HS  
S
= Square Head Setscrew  
= Knurled Cup Point Setscrew  
= Cup Point Setscrew  
SH  
-KCP  
-CP  
-OP  
-FDP  
-HDP  
-FP  
= Oval Point Setscrew  
= Full Dog Point Setscrew  
= Half Dog Point Setscrew  
= Flat Point Setscrew  
= Cone Point Setscrew  
-COP  
C-2004  
1-38  
American-Lincoln  
91 WS  
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HARDWARE LEGEND  
Description  
Screw, #6-32 x 1.250 RHM  
Flat Washer, .375 x .156 x .047  
Lock Washer, #6 Med. Helical Spring  
Nut, #6-32 Hex  
Key No.  
H1  
H2  
H3  
H4  
H5  
H6  
H7  
H8  
Part Number  
2-00-05060  
2-00-00455  
2-00-01499  
2-00-00624  
2-00-00645  
2-00-00049  
2-00-00056  
2-00-00039  
2-00-00426  
2-00-00519  
2-00-00605  
2-00-01246  
2-00-00054  
2-00-00219  
2-00-00221  
2-00-03051  
2-00-00205  
2-00-00060  
2-00-02587  
2-00-00203  
2-00-01769  
2-00-02589  
2-00-01980  
2-00-00220  
2-00-00594  
2-00-00641  
2-00-03702  
2-00-04685  
2-00-04966  
2-00-04687  
2-00-04695  
2-00-04688  
2-00-00224  
2-00-00208  
2-00-02708  
2-00-00196  
2-00-00207  
2-00-00225  
2-00-00218  
2-00-01770  
2-00-02597  
2-00-02655  
2-00-00409  
2-00-00530  
2-00-00585  
2-00-00644  
2-00-00232  
2-00-00233  
2-00-00209  
2-00-00234  
2-00-00216  
2-00-00402  
2-00-02310  
2-00-02360  
2-00-00643  
2-00-00239  
2-00-00240  
2-00-00241  
2-00-00242  
2-00-02682  
2-00-02616  
2-00-00405  
Nut, Hex Fiber Insert #6-32  
Screw, # 10-24 x .500 RHM  
Screw, # 10-24 x .750 RHM  
Screw, 10-24 x 1.000 RHM  
Flat Washer, .500 x .219 x .063  
Lock Washer, # 10 Med HS  
Nut, Hex MS # 10-24 x .375 x .125  
Nut, Hex Fiber Insert #10-24  
Screw, 1/4-20 x .500 RHM  
Screw, 1/4-20 x .500 HHC  
Screw, 1/4-20 x .750 HHC  
Screw, 1/4-20 x .750 HSHC  
Screw, 1/4-20 x 1.000 HHC  
Screw, 1/4-20 x 1.250 RHM  
Screw, 1/4-20 x 1.250 HHC  
Screw, 1/4-20 x 1.500 HHC  
Screw, 1/4-20 x 1.750 HHC  
Screw, 1/4-20 x 2.000 HHC  
Screw, 1/4-20 x 2.500 HHC  
Screw, 1/4-20 x .625 HHC  
Nut, Hex 1/4-20 x .437 x .218  
Nut, 1/4-20 Insert Fiber  
H9  
H10  
H11  
H12  
H13  
H14  
H15  
H16  
H17  
H18  
H19  
H20  
H21  
H22  
H23  
H24  
H25  
H26  
H27  
H28  
H29  
H30  
H31  
H32  
H33  
H34  
H35  
H36  
H37  
H38  
H39  
H40  
H41  
H42  
H43  
H44  
H45  
H46  
H47  
H48  
H49  
H50  
H51  
H52  
H53  
H54  
H55  
H56  
H57  
H58  
H59  
H60  
H61  
H62  
Washer, .625 x .281 x .063  
Screw, 1/4-20 x .750 HHC  
Screw, 1/4-20 x 1.500 HHM  
Lock Washer, Hel. Spring 1/4 Med.  
Screw, # 10-32 x .630 RHM  
Nut, 1/4-20 Hex.  
Screw, 5/16-18 x .500 HHC  
Screw, 5/16-18 x .750 HHC  
Screw, 5/16-18 x 1.000 HHM  
Carriage Bolt, 5/16-18 x 1.000  
Screw, 5/16-18 x 1.250 HHC  
Screw, 5/16-18 x 1.500 HHC  
Screw, 5/16-18 x 2.000 HHC  
Screw, 5/16-18 x 2.750 HHC  
Screw, 5/16-18 x 3.250 HHC  
Screw, 5/16-18 x 4.500 HHC  
Flat Washer, .687 x .344 x .062  
Lock Washer, 5/16 HS Med.  
Nut, Hex. 5/16-18 x .500 x .265  
Nut, 5/16-18, Insert Fiber  
Screw, 3/8-16 x .750 HHC  
Screw, 3/8-16 x 1.000 HHC  
Screw, 3/8-16 x 1.250 HHC  
Screw, 3/8-16 x 1.500 HHC  
Screw, 3/8-16 x 2.000 HHC  
Flat Washer, .750 x .390 x .094  
Lock Washer, Helical Spring 3/8  
Nut, 3/8-16 Hex.  
Nut, 3/8-16 Stop  
Screw, 1/2-13 x 1.000 HHC  
Screw, 1/2-13 x 1.250 HHC  
Screw, 1/2-13 x 1.750 HHC  
Screw, 1/2-13 x 2.250 HHC  
Screw, 1/2-13 x 2.750 HHC  
Screw, 1/2-13 x 3.000 HHC  
Flat Washer, 1.063 x .531 x .094  
American-Lincoln  
91 WS  
1 - 39  
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HARDWARE LEGEND  
Key No.  
H63  
H64  
H65  
H66  
H67  
H68  
H69  
H70  
H71  
H72  
H73  
H74  
H75  
H76  
H77  
H78  
H79  
H80  
H81  
H82  
H83  
H84  
H85  
H86  
H87  
H88  
H89  
H90  
H91  
H92  
H93  
H94  
Part Number  
2-00-02312  
2-00-00596  
2-00-04936  
2-00-02689  
2-00-00614  
2-00-00640  
2-00-01255  
2-00-05254  
2-00-05255  
2-00-00518  
2-00-00247  
2-00-03170  
2-00-00618  
2-00-00632  
2-00-00484  
2-00-05187  
2-00-01676  
2-00-02196  
2-00-05276  
2-00-00505  
2-00-04877  
2-00-00228  
2-00-00650  
2-00-03575  
2-00-00263  
2-00-05258  
2-00-01372  
2-00-03569  
2-00-05279  
2-00-04801  
2-00-00222  
2-00-00410  
2-00-03382  
2-00-02605  
2-00-04677  
2-00-05277  
2-00-02810  
2-00-03062  
2-00-04897  
2-00-04795  
2-00-00089  
2-00-03541  
2-00-05260  
2-00-04886  
2-00-04887  
2-00-04888  
2-00-00522  
2-00-03039  
2-00-03296  
2-00-02603  
2-00-03333  
2-00-00633  
2-00-03063  
2-00-01951  
2-00-05067  
2-00-02618  
2-00-05005  
2-00-03829  
2-00-00090  
2-00-05216  
2-00-00204  
2-00-02296  
Description  
Lock Washer, 1/2 HS Med.  
Nut, Hex. 1/2-13 x .750 x .437  
Nut, 1/2-13 Fibre Lock  
Screw, 1/2-20 x 1.000 HHC  
Nut, Hex 1/2-20  
Nut, Hex Fiber Insert 1/2-20  
Screw, 5/16-18 x .875 HHC  
Screw, 3/4-10 x 2.250 HHC  
Nut, 3/4-10 Nylon Lock  
Lock Washer, Helical Spring  
Screw, 1/2-13 x 2.500 HHC  
Flat Washer, 1.500 x .750 x .125  
Nut, Hex Jam 3/8-16  
Nut, Fiber Insert 3/8-24 Steel  
Flat Washer, .625 x .375 x .046  
Carriage Bolt, 3/8-16 x 1.250  
Flat Washer, 1.062 x .265 x .062'  
Carriage Bolt, 1/4-20 x 1.000 RHM  
Screw, 3/8-16 x 5.500  
Lock Washer, 3/8 Int. Tooth  
Screw, 1/4-20 x 1.000 BHS  
Screw, 5/16-18 x 2.250 HHC  
Nut, Cap 3/8-16 Low Crown  
Carriage Bolt, 1/4-20 x .750  
Set Screw, 1/4-20 x .250 HSKCP  
Screw, #8-325 x .750 BHS  
Nut, Fiber Insert #8-32 Steel  
Carriage Bolt, 5/16-18 x .750  
Screw, M6 x 1.0 x 20 mm MHHC  
Flat Washer, .875 x .375 x .125  
Screw, 1/4-20 x 1.250 HHM  
Flat Washer, .875 x .375 x .060  
Spring Washer, .875 x .500 x .015  
Screw, 3/8-16 x 4.500 HHC  
Screw, 1/4-20 x .750 HSC  
Screw, 1/2-13 x .750 HSHC  
Screw. 1/4-20 x 1.000 FHM  
Screw, #10-24 x .625 THM  
Screw, #10-24 x 1.250 THM  
Screw, #10-24 x .750 BHS  
Screw, 10-24 x 1.500 RHM  
Screw, 1/4-20 x 1.500 FHSCH  
Nut, Jam #8-32  
Screw, 3/8-16 x .500 HSHC  
Screw, Main Broom Control  
Washer, Main Broom Control  
Lock Washer, 3/4 Helical Spring  
Screw, 1/4-20 x .625 HSHC  
Screw, 3/8-16 x 4.000 HHC  
Screw, 3/8-16 x 3.500 HHC  
Screw, 3/8-16 x 3.750 HHC  
Nut, Fiber 1/4-28  
Screw, #10-24 x .750 THM  
Carriage Bolt, 1/4-20 x 1.250  
Flat Washer, 1.750 x .531 x .100  
Screw, 1/2-13 x 3.500 HHC  
Screw, M10 x 1.500 30 mm MHHC  
Lock Washer, 3/8 Bolt  
H95  
H96  
H97  
H98  
H99  
H100  
H101  
H102  
H103  
H104  
H105  
H106  
H107  
H108  
H109  
H110  
H111  
H112  
H113  
H114  
H115  
H116  
H117  
H118  
H119  
H120  
H121  
H122  
H123  
H124  
1-40  
Screw, #8-32 x 1.500 RHM  
Screw, 1/4-20 x 5.000 HHC  
Screw, 1/4-20 x 1.500 HHC  
Lock Washer, #10 Ext. Shakeproof  
American-Lincoln  
91 WS  
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HARDWARE LEGEND  
Key No.  
H125  
H126  
H127  
H128  
H129  
H130  
H131  
H132  
H133  
H134  
H135  
H136  
H137  
H138  
H139  
H140  
H141  
H142  
H143  
H144  
H145  
H146  
H147  
H148  
H149  
H150  
H151  
H152  
H153  
H154  
H155  
H156  
H157  
H158  
H159  
H160  
H161  
H162  
H163  
H164  
H165  
H166  
H167  
H168  
H169  
H170  
H171  
H172  
H173  
H174  
H175  
H176  
H177  
H178  
H179  
H180  
H181  
H182  
H183  
H184  
H185  
H186  
American-Lincoln  
91 WS  
Part Number  
2-00-00418  
2-00-03466  
2-00-03522  
2-00-04681  
2-00-02311  
2-00-03334  
2-00-03855  
2-00-00503  
2-00-00006  
2-00-03032  
2-00-05298  
2-00-03940  
2-00-05299  
2-00-00504  
2-00-00611  
2-00-00447  
2-00-00501  
2-00-05244  
2-00-00432  
2-00-02303  
2-00-04180  
2-00-00420  
2-00-00642  
2-00-01778  
2-00-01803  
2-00-00211  
2-00-00213  
2-00-01562  
2-00-03266  
2-00-04363  
2-00-05044  
2-00-05079  
2-00-00217  
2-00-05306  
2-00-00512  
2-00-00441  
2-00-00153  
2-00-03961  
2-00-03570  
2-00-00107  
2-00-00589  
2-00-00066  
2-00-04312  
2-00-05261  
2-00-02637  
2-00-03061  
2-00-02371  
2-00-04986  
2-00-02709  
2-00-00183  
2-00-01252  
2-00-05337  
2-00-05324  
2-00-00206  
2-00-04948  
2-00-04378  
2-00-05078  
2-00-00236  
2-00-05042  
2-00-04366  
2-00-02588  
2-00-03041  
Description  
Flat Washer, .984 x .627 x .063  
Screw, #10-16 x .500  
Washer, 5/16 x 1.250 x .050  
Carriage Bolt, 5/16-18 x 1.250  
Lock Washer, 4.38 Split  
Screw, .44-20 x 1.000 HHC  
Carriage Bolt, 3/8-16 x 1.000  
Lock Washer, 1/4 Ext.  
Screw, #10-24 x .675 FHM  
Screw, 3/8-16 x .750 FHS  
Flat Washer, .344 x 2.000 x .062  
Screw, #10-24 x .500 T/C HH  
Screw, #10-24 x 1.250 HSHC  
Lock Washer, Int.  
Nut, Hex Jam, 3/8-24  
Flat Washer, 1.250 x .280 x .090  
Lock Washer, Int.  
Carriage Bolt, 1/2-13 x 2.000  
Flat Washer, 1.13 x .770 x .063  
Lock Washer, Int.  
Setscrew, 1/4-20 x .500  
Flat Washer, 1.000 x .516 x .063  
Nut, Fibre Insert 5/18-18  
Screw, 1/2-13 x 2.000 HHC  
Washer, 1.063 x .031 x .063  
Screw, 5/16-18 x 1.750 HHC  
Screw, 5/16-18 x .625 HHC  
Carriage Bolt, 5/16-18 x 2.250  
Washer  
Screw, M8-1.250 x .750  
Lock Washer, M14 Split  
Screw, M14 x 1.500 x 25 mm HHC  
Screw, 5/16-18 x 2.000 HHC  
Screw, M14 x 35 mm HHC  
Lock Washer  
Flat Washer, .438 x .200 x .036  
Screw, #8-24 x .875 OHM  
Screw, 5/16-24 x 1.000 HHC  
Carriage Bolt, 3/8-16 x .750  
Screw, 10-24 x 4.50 RD. HD.  
Nut, Hex Jam, .25-20  
Screw, 6-32 x .50 RHM  
Screw, 10-24 x .625 T/C Hex HD.  
Insert, 1/4-20  
Screw, 1/4-20 x 2.750 HHC  
Screw, # 10-24 x .500 THM  
Nut, Hex Jam .50-13 STL.  
Screw, 1/4-20 x 4.500  
Screw, 5/16-18 x 1.500  
Screw, 1/4-20 x .750 THM  
Screw, 10-24 x 2.750 RDH  
Screw, #8-32 x .750 BHS SS  
Threaded Insert, #8-32  
Screw, 5/16-18 x 1.000 HHC  
Screw, 25mm - M8 x 1.250  
Clip, Water Line  
Screw, M6 x 1.000 x 10mm HHC  
Screw, 5/8-16 x 2.500 HHC  
Lock Washer, M10  
Screw, M10 x 1.500 x 25mm  
Screw, 1/4-20 x 1.125 HHC Cad. Pl.  
Screw, 1/4 x 1.250 HSC-SS  
1 - 41  
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HARDWARE LEGEND  
Key No.  
H187  
H188  
H189  
H190  
H191  
H192  
H193  
H194  
H195  
H196  
H197  
H198  
H199  
H200  
H201  
H202  
H203  
H204  
H205  
H206  
H207  
H208  
H209  
H210  
H211  
H212  
H213  
H214  
H215  
H216  
H217  
H218  
H219  
H220  
H221  
H222  
H223  
H218  
H219  
H220  
H221  
H222  
H223  
H224  
H225  
H226  
H227  
H228  
H229  
H230  
H231  
H232  
H233  
H234  
H235  
H236  
H237  
H238  
H239  
H240  
H241  
H242  
1-42  
Part Number  
2-00-00071  
2-00-01987  
2-00-00460  
2-00-00529  
2-00-00602  
2-00-04841  
2-00-03412  
2-00-03537  
2-00-04210  
2-00-05350  
2-00-03979  
2-00-03808  
2-00-04603  
2-00-00626  
2-00-02011  
2-00-04514  
2-00-04794  
2-00-04873  
2-00-04721  
2-00-00407  
2-00-02227  
2-00-00772  
2-00-00586  
2-00-00776  
2-00-02728  
2-00-00566  
2-00-01254  
2-00-00462  
2-00-02558  
2-00-04378  
2-00-00511  
2-00-05345  
2-00-05359  
2-00-02617  
2-00-03335  
2-00-02848  
2-00-00631  
2-00-05345  
2-00-05359  
2-00-02617  
2-00-03335  
2-00-02848  
2-00-00631  
2-00-04686  
2-00-04851  
2-00-04689  
2-00-04596  
2-00-02606  
2-00-01490  
2-00-00466  
2-00-02933  
2-00-04909  
2-00-02638  
2-00-00064  
2-00-00197  
2-00-02369  
2-00-05356  
2-00-03750  
2-00-02814  
2-00-05398  
2-00-05395  
2-00-05370  
Description  
Screw, #10-24 x 1.250 RHM  
Flat Washer, .438 x .200 x .036 sst  
Flat Washer, .437 x .192 x .031-s  
Lock Washer - helical sps, 8 MDM  
Nut, MSCR - Hex, 8-32  
Nut 3/4 - 16 Slotted Hex head  
Lock Nut, .375 - 24, sps 21 FK  
Screw - 1/4 - 20 x2.000  
Clamp  
Screw 1/4 - 28 x .63 HHC  
Washer 1.00 x .391 x .06  
Wahser 1.50 x .750 x .06  
Clamp  
Nut, Hex MS #10 - 32 x .375 x .125  
Plastic Plug, .440 Dia (Diesel)  
Plastic Plug, .562 Dia ( LP & Gas)  
Screw, #10 - 24 x .625 BHS  
Clamp  
Grommet, 1.750 x1.125 x .500 x.125  
Washer, Flat .562 x.265  
Key, .125 x .750 SQ  
Cotterpin .093 x 1.000  
Nut Hex Jam 5/16 - 18x .500 x .187  
Cotterpin .125x1.500  
Screw 10 - 32 x .375 BHM  
Fitting-Grease  
Screw - 1/2 - 13 x 1.500 HHCS  
Flat Washer, .562 x .250 x .031  
Grease Zerk  
Harness Clamp  
Internal Washer, #6  
Screw, Hex Head Cap  
Nut, Serrated Flange 5/16-18  
Screw, 50-13 x 3.25 HHC  
Screw, Hex SOC Cap, .312 -18 x .50  
Screw, 10-32 x .50 Cad PL,STL RHM  
Nut, .31 - 24 Fiber Insert  
Screw, Hex Head Cap  
Nut, Serrated Flange 5/16-18  
Screw, 50-13 x 3.25 HHC  
Screw, Hex SOC Cap, .312 -18 x .50  
Screw, 10-32 x .50 Cad PL,STL RHM  
Nut, .31 - 24 Fiber Insert  
Lock Washer-helical#10Scr.Med. SS  
Washer, Engine Mount  
Washer, 11/16 OD x .260 ID x .050  
Screw, Hex Head 1/4 - 20 x 3.5  
Screw, .375 - 24 x 1.00, STL HHC  
Screw, .25 - 20 x .875 HHC STL  
Flat Washer, .625 x .203 x .031  
Screw, Mach 10 - 24 x 3.50  
Yoke, Pin Assy.  
Screw, HHC .25-20 x 3.00  
Screw- RHM #10-24 x .88  
Carriage Bolt, .38-16 x 2.75  
Nut, Hex Jam, .38-16  
Screw, 5/16 - 18 X 1.25 Grade 8  
Carriage Bolt, .38-16 x 1.50  
Screw-FHM .25-20x1.75  
Screw, HSHC 3/8-16 x .50  
Screw, RHM .25-20 x 4.00 Zinc  
Screw, M12 - 16 x 1.75 x 40mm HHC  
American-Lincoln  
91 WS  
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HARDWARE LEGEND  
Key No.  
H243  
H244  
H245  
H246  
H247  
H248  
H249  
H250  
H251  
H252  
H253  
H254  
H255  
H256  
H257  
H258  
H259  
H260  
H261  
H262  
H263  
H264  
H265  
H266  
H267  
H268  
H269  
H270  
H271  
H272  
H273  
H274  
H275  
H276  
H277  
H278  
H279  
H280  
H281  
H282  
H283  
H284  
H285  
H286  
H287  
H288  
H289  
H290  
H291  
H292  
H293  
H294  
H295  
H296  
H297  
H298  
H299  
H300  
H301  
H302  
H303  
H304  
Part Number  
2-00-00591  
2-00-05297  
2-00-05401  
2-00-05122  
2-00-04590  
2-00-05236  
2-00-00004  
2-00-04968  
2-00-02602  
2-00-00600  
2-00-05120  
2-00-04625  
2-00-00227  
2-00-02354  
2-00-00093  
2-00-04062  
2-00-05343  
2-00-00615  
2-00-05344  
2-00-00617  
2-00-02313  
2-00-02622  
2-00-00506  
2-00-05371  
2-00-00068  
2-00-00051  
2-00-00118  
2-00-05341  
2-00-03293  
2-00-04563  
2-00-03214  
2-00-02676  
2-00-00237  
2-00-00223  
2-00-05164  
2-00-03044  
2-00-04914  
2-00-00187  
2-00-00415  
2-00-02562  
2-00-03842  
2-00-04845  
2-00-05153  
2-00-05383  
2-00-00264  
2-00-00668  
2-00-00532  
2-00-02049  
2-00-02243  
2-00-02293  
2-00-03151  
2-00-03158  
2-00-03306  
2-00-03413  
2-00-04345  
2-00-04708  
2-00-05183  
2-00-00767  
2-00-04159  
2-00-00490  
2-00-05103  
2-00-00246  
Description  
Nut, Hex-Jam .50-20  
Nut, Insert Fiber, .38-16 Heavy Nut  
Shoulder Screw, 1/2-3/4  
Screw-HHC, .25-20 x 2.00  
Washer  
Flat Washer, 2.000 x .281 x .063  
Screw-FHM #10-24 x 1.25  
Screw-T/FRH #14-10 x 1.00 Type A  
Screw, 3/8-16 x 2.750 HHC Cad. Pl  
Nut, Hex Heavy 3/8-16  
Nut, .75-Hex Nyloc Jam  
Screw-HHM .375-24 x .75  
Screw-HHC .313-18 x 2.25  
Nut-Hex-Jam .50-20  
Screw-RHM 6-32 x .75  
Screw-T/FFH #6-20 x .50  
Bolt Carriage , .38-16 x 3.50 sstl  
Nut, Hex Fin .63 - 22  
Screw - HHM .313 - 18 x 1.75 Stl  
Nut, Hex, Finish .75-16  
Lock Washer, HS .63 Scr. Med.  
Screw, 5/16 - 18 x 1.000 HHM  
Lock Washer, Int Tooth #8 Dia Screw  
Screw-RHM #8-32 x 2.38  
Screw-RHM #8-32 x .63  
Screw-RH, .25 - 20 x .75  
Screw - RHM #10 - 24 x .625  
Screw-HHC .75-10 x 2.00  
Nut-Hex-Fin .75-10  
Screw, Shoulder #10-24  
Screw, .31-18 x .75 Zinc PL HSHC  
Screw, .50 - 13 x .75 HHM  
Screw, HHC .375 - 16 x 3.00  
Screw, HHC .25-20 x 1.25 nickel  
Screw, HHM 5/16 - 18 x 3.50  
Screw, .38 -16 .75 HSHC  
Screw, .50 - 13 x 4.50 HHC  
Bolt Carriage, .38 - 16 x 2.50  
Flat Washer, .9375 x .468 x .0625SS  
Fitting  
Roll Pin, 1/4 x 1.00  
Screw, 3/8-16 x 1.00 FHSC  
Screw, 1/4 x 20 1.50 HHC  
Washer, Special  
Set Screw, 1/4-20 x .313 HSKCP  
Wing Nut, 5/16-18  
Snap Ring  
Bearing - Double Seal  
Square Key, .188 - .187 x 1.250  
Lockwasher, 5/8 Int.  
Spacer, 1/2 ID 3/4 .625 Lg.  
Spacer, 1/2 ID 3/4 .3/8 Lg.  
Bearing  
Flat Washer, 1.125 x .765 x .062  
Tye - Wrap  
Terminal  
Terminal, 1/4 x .03 12-10  
Cotter Pin, .063 x.500  
Flat Washer, 1.375 x .563 x .109 SS  
Washer, Spring, Shakeproof  
Flat Washer, .750 x .343 x .050 SS  
Screw, .25 - 20 x 2.25 HHC  
American-Lincoln  
91 WS  
1 - 43  
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HARDWARE LEGEND  
Key No.  
Part Number  
Description  
H305  
H306  
H307  
H308  
H309  
H311  
H312  
H313  
H314  
H315  
H316  
H317  
H318  
H319  
H320  
H321  
H322  
H323  
H324  
H325  
H326  
H327  
H328  
H329  
H330  
H331  
H332  
H333  
H334  
H335  
H336  
H337  
H338  
H339  
H340  
H341  
H342  
H343  
H344  
H345  
H346  
H347  
H348  
H349  
H350  
H351  
H352  
H353  
H354  
H355  
H356  
H357  
2-00-00809  
2-00-05405  
2-00-02963  
2-00-05388  
2-00-01081  
2-00-05024  
2-00-05227  
2-00-04652  
2-00-03836  
2-00-00593  
2-00-00044  
2-00-00252  
2-00-04750  
2-00-02352  
2-00-05424  
2-00-04699  
2-00-03993  
2-00-00244  
2-00-05329  
2-00-00092  
2-00-00235  
2-00-05444  
2-00-03994  
2-00-00036  
2-00-00397  
2-00-02779  
2-00-05433  
2-00-00451  
2-00-05450  
2-00-03404  
2-00-04620  
2-00-03042  
2-00-04880  
2-00-04876  
2-00-05463  
2-00-05385  
2-00-04857  
2-00-00250  
2-00-04576  
2-00-00249  
2-00-05237  
2-00-00231  
2-00-04446  
2-00-05454  
2-00-05354  
2-00-05455  
2-00-00427  
2-00-02336  
2-00-02694  
2-00-04182  
2-00-00011  
2-00-00081  
Screw, HSHC .31 - 18 x 1.00  
Nut, 3/8 - 32 NEF 2A  
Screw, RHM #10-32 1/4 PL. (Steel)  
Sealing Washer 46/53 ESP OPT  
Screw - T/C RH #8-32x.50type 2  
Washer Flat, 2 x 1.06  
Screw, HHC M14 x 1.50 x 45mmgr10  
Screw, HHC .438 - 20 x 1.50  
Bolt Carriage, .31 - 18 x 1.75  
Nut, .38-16 Hex heavy Jam  
Screw, RHM #8-32 x .50  
Screw, .313-18 x 4.00 HHC  
Screw, BTN HD SKT  
Nut, Hex Hvy, .50-13 stl-zn.  
Screw, Shoulder 1/2-1/2  
Screw, HHC, .375-16 x 2.75  
Screw, HHM 3/4-16 x 3.000  
Screw, HHC .25-20 x 1.000  
Screw, HHC M10 x 1.50 x 40MM SS  
Screw, Ph. RHM #8-32 x 1.75 Zn.  
Screw HHC .375-16 x 1.75  
#10-24 BHCS 1.00 Black Oxide  
Carriage Bolt, .31-18 x 1.50  
Screw, RHM #10-24 x .25** NLS  
Flatwasher .875 x .516 x .031 ss  
Fhms #10-32 x .312  
M16 x 1.50 Hex Nut (Metric) Gr 10.9  
Flatwasher .750 x .312 x .065 ss-zn  
Shoulder Screw, 5/16-18 x 3/8  
Clamp - Witteck - C24P  
O-Ring  
Screw - JSJC, .25-20 X 1.50  
Screw - 1/4-20 x .75 BHS GR 8 Zn.  
Screw - 1/4-20 x .50 BHS GR 8 Zn.  
#8-32 x 1.25 FHS Phillips  
Screw - HHM .375-16 x 1.75  
Bulkhead - Union Elbow  
Screw - HHM, #10-24 x 1/2  
Terminal Insulated Bullet Plu  
Screw - HHM 8-32 x .375 Brass/Chr  
Flatwasher, 1.063 x .265 x .063  
Screw - HHC .375-16 x .63**NLS  
Terminal  
#8-32 x 2.5 FHM Screw  
Fitting 90º Elbow  
5/16-18 x 1/2 Shldr. Screw Stl.  
Flatwasher, .875 x .516 x .063 stl.  
Nut, Hex Hvy Semi Fin, .25-20  
Screw HHC - .50-20 x 2.25  
Bushing  
Screw, #10-24 x .500 FHS, Zn.  
Screw, Ph. RHM .25-20 x 1.00 Zn.  
1-44  
American-Lincoln  
91 WS  
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ORDERING PARTS  
Parts may be ordered from American-Lincoln authorized distributors.  
Record the information from the American-Lincoln serial number plate  
to avoid delays in filling your order.  
MODEL NO.  
SERIAL NO.  
Manufactured By  
AMERICAN LINCOLN  
TECHNOLOGY  
®
BOWLING GREEN, OHIO  
1. Use the model number, catalog number, and serial number when ordering.  
2. Give the part nnumber, description, and quality of parts needed.  
3. Give shipping instructions for either freight, UPS, or parcel post.  
Parts aand supppliess listed in this manual can be ordered from the following address:  
American Liincoln  
American-Lincoln  
Distriibutor  
1100 Haskiins Road  
Bowlinng Greeen, Ohiio 4302  
1-800-3331-7692  
MACHINE CCATALLOOG NUMBERS  
400-0041 911WS Batteryy withh Proeexx Main Broom  
400-051 91WS GGas with PProex Maaiin Broom  
400-053
91W
S
S
LP with
P
P
roex Ma
i
i
n Broom  
American-Lincoln  
91 WS  
1 - 45  
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NOTES  
1-46  
American-Lincoln Technology  
91 WS  
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TABLE OF CONTENTS - CHAPTER 2  
Frame .................................................................................................................................................. 2-2  
Covers .................................................................................................................................................. 2-4  
Wheel drive ............................................................................................................................................. 2-6  
Lower wheel drive .................................................................................................................................... 2-8  
Main broom ............................................................................................................................................. 2-10  
Main Broom Arms ................................................................................................................................... 2-12  
Right Hand Side Broom........................................................................................................................... 2-14  
Hopper .................................................................................................................................................. 2-16  
Filter Shaker ........................................................................................................................................... 2-18  
Impeller .................................................................................................................................................. 2-20  
Battery .................................................................................................................................................. 2-22  
Engine .................................................................................................................................................. 2-24  
Electrical Assembly (Battery).................................................................................................................. 2-26  
Electrical Assembly (Gas) ...................................................................................................................... 2-28  
Control Panel (Battery) ............................................................................................................................ 2-30  
Control Panel (Gas)................................................................................................................................. 2-32  
Decals (Gas & Battery) ........................................................................................................................... 2-34  
American-Lincoln  
91 WS  
2-1  
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FRAME - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
8-52-00179  
8-41-00040  
8-25-08205  
8-13-07127  
8-27-07116  
Broom Door  
Latch  
Flap, R.H. Side  
Door Clamp  
Frame, Welded  
1
1
1
1
1
6
7
8
9
8-32-00046  
8-25-08204  
8-25-08203  
8-13-07129  
8-25-08206  
Hinge, Broom Door  
Flap, Rear Outside  
Flap, Rear Inside  
Clamp, Rear Flaps  
Flap R.H. Side  
1
1
1
2
1
10  
11  
12  
13  
14  
15  
8-13-07126  
8-13-07125  
8-25-08207  
8-13-07128  
0797-038  
Clamp, R.H. Rear  
Clamp. R.H. Front  
Flap, L.H. Wheel Well  
Clamp, Wheel Well Flap  
Caster  
1
1
1
1
1
16  
17  
18  
19  
20  
3-73-00056  
Seal, Broom Door - Long  
1
8-68-05072  
2-00-05134  
8-68-05084  
Seal, Hopper - Long  
Plug Button  
Seal, Broom Door - Short  
1
2
1
21  
2-00-00466  
Washer  
1
HARDWARE USED:  
H15  
H26  
H27  
H35  
H43  
H46  
H86  
H136  
2-00-00221  
Screw, 1/4 - 20 x .750 HHC  
Nut, 1/4 - 20 Insert Fiber  
3
6
6
4
4
4
3
20  
2-00-00641  
2-00-03702  
2-00-02708  
2-00-00409  
2-00-00644  
2-00-03575  
2-00-03940  
Washer, .625 x .281 x .063  
Screw, 5/16 - 18 x 1.000 HHM  
Flat Washer, .687 x .344 x .062  
Nut, 5/16 - 18, Insert Fiber  
Carriage Bolt, 1/4 - 20 x .750  
Screw, #10-24 x .500 T/C HH  
C1175-1/9604  
2-2  
American-Lincoln  
91 WS  
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FRAME - EXPLODED VIEW  
H86  
H136  
H35  
H26  
H27  
H15  
H136  
H26  
H136  
H136  
H136  
H43  
H46  
C1175-1/9604  
American-Lincoln  
91 WS  
2-3  
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COVERS - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
8-32-00050  
8-16-07358  
8-10-00027  
8-16-07415  
8-16-07416  
8-05-07089  
Hinge  
Rear Cover  
Cable  
Cover (24VDC ONLY)  
Cover (GASAND LP ONLY)  
Bar, Grill (Gas & LP Only)  
2
1
1
1
1
2
5
HARDWARE USED:  
H8  
H9  
2-00-00039  
Screw, #10 - 24 x .675 FHM  
Flat Washer, .500 x .219 x .063  
Nut, Hex Fiber Insert #10-24  
Screw, 1/4-20 x .500 HHC  
Screw, 1/4 - 20 x .750 HHC  
Nut, Hex 1/4-20 x .437 x .218  
Nut, 1/4 - 20 Insert Fiber  
Washer, .625 x .281 x .063  
Screw, 1/4-20 x 1.250 HHM  
Screw, #10-24 x .500 T/C HH  
Lock Washer, Int.  
4
4
4
6
4
2
6
4
2
4
6
2-00-00426  
2-00-01246  
2-00-00219  
2-00-00221  
2-00-00594  
2-00-00641  
2-00-03702  
2-00-00222  
2-00-03940  
2-00-00501  
H12  
H14  
H15  
H25  
H26  
H27  
H93  
H136  
H141  
C1175-2/6904  
2-4  
American-Lincoln  
91 WS  
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COVERS - EXPLODED VIEW  
H9  
H12  
H8  
H93  
H25  
H26  
H26  
H141  
H14  
H15  
H136  
H27  
H26  
C1175-2-9604  
American-Lincoln  
91 WS  
2-5  
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WHEEL DRIVE - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
8-23-03067  
8-03-04312  
8-23-03066  
8-58-05276  
8-60-00183  
Washer, Fwd/Rev Outer  
Arm, Forward/Reverse  
Washer, Fwd/Rev Inner  
Washer, Fwd/Rev  
1
1
1
1
1
Idler Pulley  
6
7
8
9
8-60-00177  
2-00-03306  
8-42-05138  
8-25-02019  
2-00-02172  
Idler Pulley (Fwd/Rev)  
Bearing  
Link  
Ball Joint  
Rod, Clutch Centering  
1
2
1
2
1
10  
11  
12  
13  
14  
15  
2-95-04182  
7-76-00096  
8-31-06085  
8-31-06088  
8-08-00798  
Nut, Fiber  
Spring  
Control Handle  
Handle, Clutch (Welded)  
Bracket, Clutch Handle  
1
1
1
1
2
16  
17  
18  
19  
20  
21  
2-00-05284  
2-00-05285  
8-75-01115  
8-08-00828  
7-08-00509  
7-76-00102  
Belt, Forward (3/4 x 38”)  
Belt, Reverse (1/2 x 38”)  
Spacer, .875 x .375 x .940  
Bracket, Clutch Handle  
Bracket  
1
1
1
2
1
1
Spring  
HARDWARE USED:  
H9  
H12  
H15  
H36  
H43  
H46  
H52  
H62  
2-00-00426  
Flat Washer, .500 x .219 x .063  
Nut, Hex Fiber Insert #10 - 24  
Screw, 1/4-20 x .750 HHC  
Carriage Bolt, 5/16-18 x 1.000  
Flat Washer, .687 x .344 x .062  
Nut, 5/16-18, Insert Fiber  
Flat Washer, .750 x .390 x .094  
Flat Washer, 1.063 x .531 x .094  
Nut, 1/2-13 Fiber Lock  
Screw, #10-24 x .750 BHS  
Carriage Bolt, 2/8-16 x 1.000  
Screw, 3/8-16 x .750 FHS  
Flat Washer, 1.250 x .280 x .090  
Lock Washer, Int.  
Carriage Bolt, 1/2-13 x 2.000  
Flat Washer, 1.130 x .770 x .063  
Lock Washer, Int.  
3
3
2
4
2
10  
4
4
1
3
2
2
2
2
2
4
8
2
2-00-01246  
2-00-00221  
2-00-00196  
2-00-00409  
2-00-00644  
2-00-00402  
2-00-00405  
2-00-04936  
2-00-04795  
2-00-03855  
2-00-03032  
2-00-00447  
2-00-00501  
2-00-05244  
2-00-00432  
2-00-02303  
2-00-00420  
H65  
H102  
H131  
H134  
H140  
H141  
H142  
H143  
H144  
H146  
Flat Washer, 1.000 x .516 x .063  
C1176-3/0103  
2-6  
American-Lincoln  
91 WS  
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WHEEL DRIVE - EXPLODED VIEW  
H38  
H46  
H59  
H62  
H139  
H52  
H112  
H43  
H46  
H76  
H137  
H52  
H79  
H62  
H146  
H34  
H26  
H65  
H12  
H52  
C1176-3/0103  
American-Lincoln  
91 WS  
2-7  
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LOWER WHEEL DRIVE - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
0885-086  
Differential  
1
1
2
1
2
8-08-00800  
2-00-03997  
8-25-06012  
8-89-08072  
Bracket, Differential Bearing  
Bearing, Flange  
Flange, Welded  
Drive Wheel  
6
7
8
9
8-65-00046  
8-75-05069  
8-60-00178  
2-00-04636  
8-75-01202  
Axle Retainer  
Idler Sprocket  
Differential Pulley  
Ball Bearing  
2
2
1
5
2
10  
Spacer, Wheel  
11  
12  
13  
14  
15  
8-76-05023  
8-76-05013  
2-00-03306  
2-00-05295  
8-75-01208  
Idler Sprocket  
Drive Sprocket  
Bearing  
Screw, 5/16-18 x 2.000 HSHC  
Chain  
2
2
2
8
2
16  
17  
18  
19  
2-00-00264  
2-00-02227  
2-95-04182  
8-75-01208  
Screw, 5/16 HS-KCP  
Key, Square 1/8 x .750  
Nut, Fiber  
2
2
2
4
Differential Spacer  
HARDWARE USED:  
H9  
H12  
H15  
H36  
H43  
H46  
H48  
H52  
2-00-00426  
Flat Washer, .500 x .219 x .063  
Nut, Hex Fiber Insert #10-24  
Screw, 1/4-20 x .750 HHC  
Carriage Bolt, 5/16-18 x 1.000  
Flat Washer, .687 x .344 x .062  
Nut, 5/16-18, Insert Fiber  
Screw, 3/8-16 x 1.000 HHC  
Flat Washer, .750 x .390 x .094  
Flat Washer, 1.063 x .531 x .094  
Nut, 1/2-13 Fiber Lock  
Lock Washer, 3/8 Int. Tooth  
Screw, #10-24 x .750 BHS  
Carriage Bolt, 3/8-16 x 1.000  
Screw, 3/8-16 x .750 FHS  
Flat Washer, 1.250 x .280 x .090  
Lock Washer, Int.  
Carriage Bolt, 1/2-13 x 2.000  
Flat Washer, 1.13 x .770 x .063  
Lock Washer, Int.  
3
3
1
4
4
8
2
4
15  
2
2
3
2
2
2
2
2
4
8
4
2-00-01246  
2-00-00221  
2-00-00196  
2-00-00409  
2-00-00644  
2-00-00233  
2-00-00402  
2-00-00405  
2-00-04936  
2-00-00505  
2-00-04795  
2-00-03855  
2-00-03032  
2-00-00447  
2-00-00501  
2-00-05244  
2-00-00432  
2-00-02303  
2-00-00420  
H62  
H65  
H82  
H102  
H131  
H134  
H140  
H141  
H142  
H143  
H144  
H146  
Flat Washer, 1.000 x .516 x .063  
C-1176-2  
2-8  
American-Lincoln  
91 WS  
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LOWER WHEEL DRIVE - EXPLODED VIEW  
H15  
H140  
H141  
H134  
H52  
H62  
H62  
H65  
H46  
H43  
H146  
H144  
H36  
H62  
H46  
H143  
H12  
H142  
H131  
H9  
H102  
H52  
H146  
H62  
H82  
H48  
H140  
H141  
H15  
C1176-2/9604  
American-Lincoln  
91 WS  
2-9  
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MAIN BROOM - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
8-81-00176  
Main Broom Arm Support  
1
7-39-00025  
2-00-02049  
7-60-00141  
Knob  
Bearing  
Pulley  
1
2
1
6
7
8
9
8-03-04308  
8-03-04307  
8-60-00174  
2-00-03306  
8-41-05082  
Arm, Belt Idler (Upper)  
Arm, Belt Idler (Lower)  
Pulley, Idler (Main Broom)  
Bearing  
1
1
2
2
1
10  
Lever, Main Broom  
11  
12  
13  
14  
15  
8-66-00174  
2-10-01336  
2-95-04182  
7-31-06066  
8-79-00030  
Rod, Main Broom  
Spring  
Nut, Fiber  
Handle, Grip 1.000 x .250  
Strap, Static  
1
1
1
1
1
16  
17  
18  
19  
2-00-05314  
2-00-01036  
8-76-00053  
8-08-00809  
Belt  
Belt  
Spring  
Retainer  
1
1
2
1
HARDWARE USED:  
H36  
H37  
H43  
H46  
H48  
H49  
H52  
H54  
2-00-00196  
Carriage Bolt, 5/16-18 x 1.000  
Screw, 5/16-18 x 1.000  
1
1
1
5
1
2
3
1
2
8
4
5
1
1
2
2-00-00207  
2-00-00409  
2-00-00644  
2-00-00233  
2-00-00209  
2-00-00402  
2-00-02360  
2-00-04936  
2-00-00418  
2-00-02303  
2-00-00420  
2-00-00642  
2-00-01778  
2-00-01803  
Flat Washer, .687 x .344 x .062  
Nut, 5/16-18 Insert Fiber  
Screw, 3/8-16 x 1.000 HHC  
Screw, 3/8-16 x 1.250 HHC  
Flat Washer, .750 x .390 x .094  
Nut, 3/8-16 Hex.  
Nut, 1/2-13 Fiber Lock  
Flat Washer, .984 x .627 x .063  
Lock Washer, Int.  
Flat Washer, 1.000 x .516 x .063  
Nut, Fiber Insert 5/18-18  
Screw, 1/2-13 x 2.000 HHC  
Washer, 1.063 x .031 x .063  
H65  
H125  
H144  
H146  
H147  
H148  
H149  
C1177-2/9604  
2-10  
American-Lincoln  
91 WS  
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MAIN BROOM - EXPLODED VIEW  
H52  
H52  
H54  
H46  
H43  
H144  
H36  
H37  
H48  
H49  
H120  
H34  
H149  
H43  
H46  
H125  
H125  
H144  
H33  
H148  
H65  
H146  
H65  
H125  
H146  
H148  
C1177-2/9707  
H125  
H147  
American-Lincoln  
91 WS  
2-11  
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MAIN BROOM ARMS - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
8-70-05291  
8-03-04311  
8-03-04310  
2-00-02243  
2-00-03158  
Broom Shaft  
Arm, Broom (R.H.)  
Arm, Broom Idler  
Key  
1
1
1
2
2
Spacer  
6
7
8
9
7-60-00142  
8-33-09062  
8-30-05112  
8-33-09059  
2-00-02049  
Pulley  
Driver Hub  
Guard  
Idler Hub  
Bearing  
1
1
1
1
4
10  
11  
12  
13  
14  
8-15-01002  
2-00-03306  
2-95-01931  
8-08-03216  
8-08-03222  
8-08-03223  
8-08-03230  
Collar, Setscrew  
Bearing  
Setscrew  
Main Broom - Proex  
Main Broom - Nylon  
Main Broom - Nylon High Density  
Main Broom - Proex & Wire  
4
2
1
Ref.  
Ref.  
Ref.  
Ref.  
HARDWARE USED:  
H14  
H61  
H65  
H125  
H141  
H145  
2-00-00219  
Screw, 1/4-20 x .500 HHC  
Screw, 1/2-13 x 3.000 HHC  
Nut, 1/2-13 Fiber Lock  
Flat Washer, .984 x .627 x .063  
Lock Washer, Int.  
2
1
1
8
2
2
2-00-02616  
2-00-05936  
2-00-00418  
2-00-00501  
2-00-04180  
Setscrew, 1/4-20 x .500  
C1177-1  
2-12  
American-Lincoln  
91 WS  
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MAIN BROOM ARMS - EXPLODED VIEW  
H61  
H141  
H14  
H145  
H65  
H44  
C1177-1  
H33  
H125  
American-Lincoln  
91 WS  
2-13  
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RIGHT HAND SIDE BROOM - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
8-03-04313  
0885-087  
8-08-03215  
8-08-03231  
8-25-06006  
8-60-00184  
Side Broom Arm (Welded)  
Gear Box Assembly  
Side Broom  
Side Broom Nylon  
Flange  
1
1
1
1
1
1
4
5
Pulley, Gear Box  
6
7
8
9
7-76-00051  
8-08-00806  
7-76-00003  
8-08-00809  
8-08-00807  
Spring  
1
1
1
1
1
Bracket, Side Broom (Outer)  
Spring  
Retainer, Side Broom Link  
Bracket, Side Broom (Inner)  
10  
11  
12  
13  
14  
15  
8-81-00170  
8-58-05277  
8-66-00175  
2-00-05286  
8-55-08126  
Support, Gear Box Mounting  
Plate, Side Broom Arm  
Rod, Side Broom Link  
Belt  
1
1
1
1
1
Safety Snap Pin  
16  
17  
18  
2-00-02240  
7-09-01057  
7-21-04042  
Key, 3/16 x .750  
Bushing  
Edging  
1
2
1
HARDWARE USED:  
H16  
H20  
H22  
H25  
H26  
H27  
H36  
H37  
H40  
H43  
H46  
H62  
H128  
H135  
H150  
2-00-03051  
Screw, 1/4-20 x .750 HSHC  
Screw, 1/4-20 x 1.500 HHC  
Screw, 1/4-20 x 2.000 HHC  
Nut, Hex 1/4-20 x .437 x .218  
Nut, 1/4-20 Insert Fiber  
Washer, .625 x .281 x .063  
Carriage Bolt, 5/16-18 x 1.000  
Screw, 5/16-18 x 1.250 HHC  
Screw, 5/16-18 x 2.750 HHC  
Flat Washer, .687 x .344 x .062  
Nut, 5/16-18, Insert Fiber  
3
1
3
1
11  
5
3
1
1
2
6
1
1
4
1
2-00-00203  
2-00-02589  
2-00-00594  
2-00-00641  
2-00-03702  
2-00-00196  
2-00-00207  
2-00-01770  
2-00-00409  
2-00-00644  
2-00-00405  
2-00-04681  
2-00-05298  
2-00-00211  
Flat Washer, 1.063 x .531 x .094  
Carriage Bolt, 5/16-18 x 1.250  
Flat Washer, .344 x 2.000 x .062  
Screw, 5/16-18 x 1.750 HHC  
C1182  
2-14  
American-Lincoln  
91 WS  
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RIGHT HAND SIDE BROOM - EXPLODED VIEW  
6
H150  
13  
12  
17  
11  
H46  
H62  
H36  
H25  
H26  
H135  
H43  
2
H37  
H46  
16  
H20  
H22  
9
H43  
H16  
H46  
4
10  
H135  
H46  
15  
3
8
5
MOTOR  
PULLEY  
14  
H40  
H150  
H36  
7
17  
1
H27  
H26  
H128  
BELT DIAGRAM  
18  
C-1182  
American-Lincoln  
91 WS  
2-15  
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HOPPER - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
8-32-06103  
8-13-07130  
8-13-07131  
8-66-00177  
8-13-07124  
Hopper (Plastic)  
1
1
1
2
1
Clamp - Filter (Rear)  
Clamp - Filter (Front)  
Rod - Filter Tie  
Clamp - Hopper Flap  
6
7
8
9
8-25-08208  
8-13-07133  
8-41-00058  
8-31-06087  
2-95-03355  
Flap - Hopper  
1
2
1
1
1
Clamp - Hopper Lip  
Latch - Hopper Lift  
Handle - Hopper Lift  
Handle - Grip  
10  
11  
12  
13  
14  
15  
7-31-06064  
8-70-05301  
8-15-01003  
7-76-00112  
8-24-04074-1  
8-24-04074-2  
Handle  
Shaft - Hopper Pivot  
Collar  
Spring - Tie Rods  
Filter  
POLY Filter Option  
2
1
1
2
1
16  
17  
18  
19  
20  
8-51-05018  
2-00-01415  
8-29-00247  
2-00-00246  
2-00-02968  
Pan - Filter Debris  
Pin - Roll Dia. .25 x 1.50  
Gasket  
Screw  
Screw  
1
1
2
1
6
HARDWARE USED:  
H8  
2-00-00039  
Screw, 10-24 x 1.000 RHM  
Nut, Hex Fiber Insert #10-24  
Screw, 1/4-20 x .750 HHC  
Nut, 1/4-20 Insert Fiber  
Washer, .625 x .281 x .063  
Screw, #10-24 x .625 THM  
Screw, #10-16 x .500  
5
5
5
10  
10  
4
H12  
H15  
H26  
H27  
H100  
H126  
2-00-01246  
2-00-00221  
2-00-00641  
2-00-03702  
2-00-03062  
2-00-03466  
15  
C1178/9610  
2-16  
American-Lincoln  
91 WS  
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HOPPER - EXPLODED VIEW  
H26  
H27  
H27  
H15  
H15  
H26  
H100  
H126  
H27  
H27  
H26  
H126  
H12  
H27  
H26  
C1178/9705  
H8  
American-Lincoln  
91 WS  
2-17  
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FILTER SHAKER - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
8-24-04140  
8-08-00817  
8-08-00819  
8-33-02331  
8-41-00033  
Manifold, Filter  
1
1
1
1
1
Filter Manifold Bracket  
Filter Manifold Bracket  
Hose, Impeller Inlet  
Filter Manifold Latch  
6
7
8
9
8-55-08114  
7-58-05278  
7-03-04135  
8-16-07406  
0860-623  
Shaker Pivot Pin  
Shaker Motor Plate  
Arm, Shaker  
Motor Hold Down  
Motor  
1
1
1
1
1
10  
11  
12  
13  
14  
15  
8-89-04019  
2-00-03589  
8-29-00228  
8-29-00229  
7-13-07104  
Weight, Filter Shaker  
Collar, Filter Shaker  
Gasket, Impeller Manifold  
Gasket, Impeller Manifold  
Clamp, Hose Impeller Inlet  
1
4
2
2
1
16  
17  
8-76-00053  
2-00-04937  
Spring  
Tie Raps  
2
1
HARDWARE USED:  
H6  
2-00-00049  
Screw, #10-24 x .500 RHM  
Lock Washer, #10 Med. HS  
Nut, Hex MS #10-24 x .375 x .125  
Screw, 1/4-20 x .750 HHC  
Screw, 1/4-20 x 1.500 HHC  
Nut, Hex 1/4-20 x .437 x .218  
Nut, 1/4-20 Insert Fiber  
Washer, .625 x .281 x .063  
Carriage Bolt, 1/4-20 x .750  
Screw, #10-16 x .500  
2
2
2
2
2
2
12  
10  
12  
2
H10  
H11  
H15  
H20  
H25  
H26  
H27  
H86  
H126  
H136  
H287  
2-00-00519  
2-00-00605  
2-00-00221  
2-00-00203  
2-00-00594  
2-00-00641  
2-00-03702  
2-00-03575  
2-00-03466  
2-00-03940  
2-00-00264  
Screw, #10-24 x .500 T/C HH  
Set Screw, ¼-20 x .313 HSKCP  
1
C1179-1  
2-18  
American-Lincoln  
91 WS  
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FILTER SHAKER - EXPLODED VIEW  
5
17  
H126  
H6  
4
14  
H136  
13  
15  
1
H20  
2
H25  
H26  
11  
H26  
H27  
16  
H86  
H15  
H287  
H26  
6
H10  
10  
9
3
H11  
7
H27  
H26  
C1179-1/9907  
H86  
12  
8
H26  
H27  
H86  
American-Lincoln  
91 WS  
2-19  
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IMPELLER - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
8-16-07392  
8-81-00172  
8-70-05296  
8-60-00182  
2-95-04317  
Plate Impeller Cover  
Support, Impeller  
Impeller Shaft  
Impeller Drive Pulley  
Bearing, Impeller Shaft  
1
1
1
1
2
6
7
8
9
8-23-00012  
8-75-01203  
8-03-04314  
8-08-00809  
7-13-07104  
Impeller Fan  
1
3
1
1
1
Spacer, Impeller Cover  
Arm, Hopper Latch  
Bracket, Latch Arm  
Clamp, Hose (Impeller Inlet)  
10  
11  
12  
13  
14  
15  
7-76-00096  
2-95-04182  
2-00-03589  
2-00-00709  
2-00-02227  
Spring  
Nut, Fiber  
Collar, Filter Shaker  
Key, Square 3/16 x 1.000  
Key, Square 1/8 x .750  
1
4
1
1
1
16  
17  
18  
19  
20  
2-00-05200  
8-16-07393  
7-31-06072  
8-18-00433  
7-23-03048  
Belt  
Bypass Cover  
Handle Grip  
Decal - Wet Sweep Bypass  
Washer, Frict - Spr - Shakeproof  
1
1
1
1
2
HARDWARE USED:  
H17  
H26  
H27  
H35  
H36  
H43  
H46  
H48  
H52  
H141  
H169  
2-00-00205  
Screw, 1/4-20 x 1.000 HHC  
Nut, 1/4-20 Insert Fiber  
1
3
2
1
1
4
3
4
4
1
3
2-00-00641  
2-00-03702  
2-00-02708  
2-00-00196  
2-00-00409  
2-00-00644  
2-00-00233  
2-00-00402  
2-00-00501  
2-00-02637  
Washer, .625 x .281 x .063  
Screw, 5/16-18 x 1.000 HHM  
Carriage Bolt, 5/16-18 x 1.000  
Flat Washer, .687 x .344 x .062  
Nut, 5/16-18, Insert Fiber  
Screw, 3/8-16 x 1.000 HHC  
Flat Washer, .750 x .390 x .094  
Lock Washer, Int.  
Screw, 1/4-20 x 2.750 HHC  
C1179-2/9705  
2-20  
American-Lincoln  
91 WS  
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IMPELLER -EXPLODED VIEW  
17  
7
1
H169  
H46  
H43  
10  
18  
H141  
5
H48  
H36  
H52  
15  
3
13  
9
14  
H43  
H17  
20  
H35  
6
H26  
H27  
H46  
2
8
4
12  
11  
19  
H26  
REAR COVER  
APPLY NEVER - SIEZE  
C1179-2/9610  
16  
BELT DIAGRAM  
American-Lincoln  
91 WS  
2-21  
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BATTERY - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
8-81-00175  
8-81-00174  
8-75-01204  
0875-085  
Battery Support (Welded)  
Motor Support  
Battery Spacer  
Battery, 12 VDC  
Motor, 1.3 H.P., 24 VDC  
1
1
1
Ref.  
1
0882-054  
6
7
8
9
8-51-05014  
8-60-00176  
8-60-00175  
8-09-01082  
8-74-00010  
Battery Pan  
2
1
1
1
1
Pulley, Impeller Drive  
Pulley, Broom Drive  
Grommet  
10  
Solenoid, 24 VDC  
11  
12  
13  
14  
15  
8-06-05004  
8-28-05019  
0875-118  
2-00-02259  
2-00-04564  
Isolation Post  
Fuse, 70A  
24 VDC Connector  
Key, 3/16 x 2.000 Lg.  
Clamp  
3
1
Ref.  
1
1
16  
17  
18  
8-20-06043  
2-95-04182  
2-00-04603  
Duct, Wire  
Nut, Fiber 3/8-16  
Clamp  
1
10  
1
HARDWARE USED:  
H1  
H5  
2-00-05060  
Screw, #6-32 x 1.250 RHM  
Nut, Hex Fiber Insert #6-32  
Nut, Hex MS #10 x .375 x .125  
Nut, Hex Fiber Insert #10-24  
Screw, 1/4-20 x .750 HHC  
Nut, 1/4-20 Insert Fiber  
Washer, .625 x .281 x .062  
Flat Washer, .687 x .344 x .062  
Nut, 5/16-18, Insert Fiber  
Flat Washer, .750 x .390 x .094  
Flat Washer, 1.063 x .531 x .094  
Carriage Bolt, 5/16-18 x .750  
Carriage Bolt, 5/16-18 x 1.250  
Carriage Bolt, 3/8-16 x 1.000  
Lock Washer, Int.  
Washer, 1.063 x .031 x .063  
Screw, #8-24 x .875 OHM  
Screw, 5/16-24 x 1.000 HHC  
Carriage Bolt, 3/8-16 x .750  
1
2
2
3
2
5
3
5
13  
1
2
4
1
8
1
1
3
1
2
2-00-00645  
2-00-00605  
2-00-01246  
2-00-00221  
2-00-00641  
2-00-03702  
2-00-00409  
2-00-00644  
2-00-00402  
2-00-00405  
2-00-03569  
2-00-04681  
2-00-03855  
2-00-02303  
2-00-01803  
2-00-00153  
2-00-03961  
2-00-03570  
H10  
H12  
H15  
H26  
H27  
H43  
H46  
H52  
H62  
H90  
H128  
H131  
H144  
H149  
H161  
H162  
H163  
C1187  
2-22  
American-Lincoln  
91 WS  
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BATTERY - EXPLODED VIEW  
H46  
H43  
H9  
H11  
H12  
H90  
H8  
H2  
H5  
H1  
H43  
H46  
H4  
H27  
H52  
H27  
H26  
H15  
H12  
H90  
H128  
H26  
H161  
H46  
H90  
H149  
H144  
H62  
H131  
H52  
H162  
C1187/0009  
H163  
American-Lincoln  
91 WS  
2-23  
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ENGINE - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
0877-057  
8-51-05017  
0775-117  
8-60-00181  
8-58-05278  
Engine, 8 H.P.  
Battery Pan  
Battery, 12 Volt  
Pulley  
1
1
1
1
1
Plate, Engine Mounting  
6
7
8
9
2-00-04589  
8-56-05011  
2-00-03646  
2-95-04182  
2-00-03761  
Fitting, 3/8 NPT x 90°  
Nipple, 3/8 NPT x 3.000 Lg.  
Cap, 3/8 NPT  
Nut, Fiber  
Key, 1/4 x 2.000  
1
1
1
7
1
10  
11  
12  
13  
14  
15  
8-16-00055  
2-95-04012  
8-11-00042  
8-72-00011  
8-08-00840  
Choke Cable  
Flat Washer, 1.500 x .468 x .093  
Fuel Gauge  
Impeller Shroud  
Bracket, Engine Brace  
1
1
1
1
1
16  
17  
18  
19  
8-08-00841  
8-49-00026  
2-00-03836  
2-00-04652  
Bracket, Engine Brace  
Muffler, Deflector  
Screw  
1
1
2
1
Screw, 7/16-20 x 1.500 HHC  
HARDWARE USED:  
H15  
H26  
H33  
H35  
H39  
H43  
H46  
H48  
H49  
H52  
H62  
H82  
H120  
H129  
H131  
H132  
H144  
H151  
H313  
H314  
2-00-00221  
Screw, 1/4-20 x .750 HHC  
Nut, 1/4-20 Insert Fiber  
2
3
3
1
2
4
5
2
1
2
2
2
2
1
6
1
6
1
1
2
2-00-00641  
2-00-00224  
2-00-02708  
2-00-00218  
2-00-00409  
2-00-00644  
2-00-00233  
2-00-00209  
2-00-00402  
2-00-00405  
2-00-00505  
2-00-03829  
2-00-02311  
2-00-03855  
2-00-00503  
2-00-02303  
2-00-00213  
2-00-04652  
2-00-03836  
Screw, 5/16-18 x .500 HHC  
Screw, 5/16-18 x 1.000 HHM  
Screw, 5/16-18 x 2.000 HHC  
Flat Washer, .687 x .344 x .062  
Nut, 5/16-18, Insert Fiber  
Screw, 3/8-16 x 1.000 HHC  
Screw, 3/8-16 x 1.250 HHC  
Flat Washer, .750 x .390 x .094  
Flat Washer, 1.063 x .531 x .094  
Lock Washer, 3/8 Int. Tooth  
Lock Washer, 3/8 Bolt  
Lock Washer, 4.38 Spit  
Carriage Bolt, 3/8-16 x 1.000  
Lock Washer, 1/4 Ext.  
Lock Washer, Int.  
Screw, 5/16-18 x .625 HHC  
Screw, HHC .438-20 x 1.50  
Bolt Carriage, .31-18x 1.75  
C1184/9610  
Service Parts  
Carburator : 0869-087  
Fuel Pump: 0869-086  
Regulator: 2-60-02314  
Air Filter: 8-24-04143  
Fuel Filter: 8-24-04144  
StarterAssembly: 2-60-02313  
2-24  
American-Lincoln  
91 WS  
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ENGINE - EXPLODED VIEW  
3
2
13  
H26  
1
H15  
STARTER  
POST  
H46  
H144  
H132  
H26  
6
17  
7
9
H52  
8
15  
H35  
10  
4
14  
16  
12  
9
H52  
5
H129  
H313  
H120  
H49  
H82  
H48  
H46  
H131  
H144  
H39  
H62  
H314  
C1184/9907  
H151  
H120  
H43  
H144  
H33  
American-Lincoln  
91 WS  
2-25  
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ELECTRICAL ASSEMBLY (BATTERY) - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
2-00-04345  
0775-159  
0875-118  
0875-119  
8-90-07441  
Tie Raps  
Diode Assembly  
ConnectorAssembly, 24 VDC  
ConnectorAssembly, 24 VDC  
Wire, Jumper #4A  
7
1
1
1
2
6
7
8
9
0895-113  
Machine Harness  
Wire, Jumper  
Boot, Black  
Wire, Solenoid to 70A Fuse  
Boot, Red  
1
1
3
1
1
7-90-07286  
2-00-04203  
8-90-07440  
2-00-04952  
10  
11  
12  
2-00-04869  
2-00-04868  
Terminal, .31 Ring  
Terminal, .25 Ring  
1
1
C1189-2  
2-26  
American-Lincoln  
91 WS  
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ELECTRICAL ASSEMBLY (BATTERY) - EXPLODED VIEW  
TOP  
BACK WIRING VIEW  
O N  
O F F  
M
M
A
B
G
I
S
S H A K T E E R R F I L  
C B - 2  
C B - 1  
O F F  
6
5
7
20 SEC.  
TIMER  
WIRE #4  
3
M1  
1
BOTTOM VIEW  
M1 RELAY  
4
RED  
RED  
BLK.  
8
2
FROM  
BATTERIES  
11  
BLK.  
9
SOL.  
1A  
A
3
70 A FUSE  
10  
(-) MOTOR  
LEAD  
TO (-) POST  
TO BOTTOM  
70 A FUSE  
ROUTE  
THROUGH  
CLAMP  
(-) POST  
2
1
12  
(+) MOTOR LEAD  
C1189-2/9911  
RED  
POWER PANEL  
SHAKER  
MOTOR  
BLK.  
American-Lincoln  
91 WS  
2-27  
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ELECTRICAL ASSEMBLY (GAS) - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
2-00-04345  
2-00-04584  
2-00-04578  
8-90-07435  
8-90-07436  
Tie Raps  
7
1
1
1
1
Terminal, .156 Female Bullet  
Terminal, .156 Male Bullet  
Wire, Battery (-)  
Wire, Starter  
6
7
8
9
0895-112  
Machine Harness  
Wire, Jumper #4A  
Boot, Black  
Wire, Battery (+) to Start Solenoid  
Boot, Red  
1
2
3
1
1
8-90-07441  
2-00-04203  
8-90-07352  
2-00-04952  
10  
C1186-2  
2-28  
American-Lincoln  
91 WS  
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ELECTRICAL ASSEMBLY (GAS) - EXPLODED VIEW  
TOP  
BACK WIRING VIEW  
T
A R S T  
O N  
O F F  
M
C H O K E  
M
O I L L O W  
G
A
B
I
S
S H A K T E E R R F I L  
C B - 2  
C B - 1  
O F F  
10  
9
7
20 SEC.  
TIMER  
3
BATTERY  
4
WIRE #4  
A
M1  
RED  
RED  
REG.  
BOTTOM VIEW  
M1 RELAY  
GND.  
STUD  
STARTER  
MOTOR  
START  
SOL.  
8
RED  
5
B
6
8 HP B&S  
ENG.  
8
2
WHT.  
WIRE  
SHAKER  
MOTOR  
BLK.  
RED  
C1186-2  
American-Lincoln  
91 WS  
2-29  
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CONTROL PANEL (BATTERY) - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
8-33-05126  
8-64-00015  
8-64-00007  
8-64-00012  
2-00-04757  
Control Housing  
Shaker Timer Motor  
Circuit Breaker  
Relay, Shaker Motor  
Plug Button, .375  
1
1
2
1
1
6
7
8
9
2-00-05296  
8-48-05023  
8-82-00057  
8-11-00044  
8-48-05030  
Plug Button, .620  
Hour Meter  
Key Switch  
Boot (CB)  
Battery Condition Meter  
1
1
1
2
1
10  
11  
12  
7-13-07069  
8-82-00059  
Adjustable Clamp  
Switch, Rocker  
1
1
HARDWARE USED:  
H9  
2-00-00426  
Flat Washer, .500 x .219 x .063  
Nut, Hex Fiber Insert #10-24  
Screw, 1/4-20 x .750 HHC  
Nut, 1/4-20 Insert Fiber  
Screw, 5/16-18 x .750 HHC  
Flat Washer, .687 x .344 x .062  
Nut, 5/16-18, Insert Fiber  
2
2
2
2
4
4
4
2
H12  
H15  
H26  
H34  
H43  
H46  
H103  
2-00-01246  
2-00-00221  
2-00-00641  
2-00-00208  
2-00-00409  
2-00-00644  
2-00-00089  
Screw, 10-24 x 1.500 RHM  
C1180/9604  
2-30  
American-Lincoln  
91 WS  
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CONTROL PANEL (BATTERY) - EXPLODED VIEW  
H34  
H43  
H12  
H9  
H46  
H103  
H15  
H26  
C1180/9604  
American-Lincoln  
91 WS  
2-31  
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CONTROL PANEL (GAS) - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
8-33-05126  
8-64-00015  
8-64-00007  
8-82-00060  
7-74-00002  
Control Housing  
Shaker Timer Module  
Circuit Breaker  
Switch, Starter  
Solenoid (12 Volt)  
1
1
2
1
1
6
7
8
9
8-64-00012  
8-48-05023  
8-82-00057  
8-11-00044  
8-48-00016  
Relay, Shaker Motor  
Hour Meter  
Key Switch  
Boot (CB)  
Voltage Meter  
1
1
1
2
1
10  
11  
8-82-00059  
Switch, Rocker  
1
HARDWARE USED:  
H9  
2-00-00426  
Flat Washer, .500 x .219 x .063  
Nut, Hex Fiber Insert #10-24  
Screw, 1/4-20 x .750 HHC  
Nut, 1/4-20 Insert Fiber  
Flat Washer, .625 x .281 x .063  
Screw, 5/16-18 x .750 HHC  
Flat Washer, .687 x .344 x .062  
Nut, 5/16-18, Insert Fiber  
Screw, 10-24 x 1.500 RHM  
Lock Washer, Int.  
2
2
2
2
2
4
4
4
2
2
2
H12  
H15  
H26  
H27  
H34  
H43  
H46  
H103  
H141  
H144  
2-00-01246  
2-00-00221  
2-00-00641  
2-00-03702  
2-00-00208  
2-00-00409  
2-00-00644  
2-00-00089  
2-00-00501  
2-00-02303  
Lock Washer, Int.  
C1181  
2-32  
American-Lincoln  
91 WS  
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CONTROL PANEL (GAS) - EXPLODED VIEW  
H34  
H43  
H144  
H46  
H12  
H9  
H103  
H26  
H27  
H15  
C1181  
American-Lincoln  
91 WS  
2-33  
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DECALS - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4*  
5
8-18-00509  
8-18-00488  
8-18-00489  
REF  
Instrument Panel  
Main Broom Pressure  
Vacuum Bypass  
Battery Charging Warning (Battery only)  
Blank Square - Option Covers  
1
1
1
1
1
8-18-00487  
6*  
7*  
8*  
9*  
REF  
REF  
REF  
REF  
REF  
Do Not Remove Hopper w/o Help  
Do Not Use with Flammables  
Electrical Hazard (Battery Only)  
Exhaust Warning (Gas, LP)  
1
1
1
1
1
10*  
Fire Hazard-Gas Could Explode (Gas)  
11<  
12  
13<  
14*  
15<  
16<  
REF  
Gasoline Only (Gas)  
1
1
1
1
3
1
Patent/Patents Pending  
Surface Hot - Stay Clear (Gas, LP)  
Turn Off - Lock Wheel  
Pinch Point - Stay Clear  
Moving Belts - Stay Clear  
REF  
REF  
REF  
REF  
U.S. BRANDING:  
17  
18  
19  
20  
8-18-00530  
91WS  
Alto (Medium)  
American-Lincoln (Medium)  
American-Lincoln (Small)  
1
1
1
2
8-18-00527  
8-18-00525  
8-18-00524  
EXPORT BRANDING:  
17  
18  
19  
20  
8-18-00530  
91WS  
1
1
1
2
8-18-00549  
8-18-00528  
8-18-00549  
American-Lincoln Technology (Small)  
Alto (Large)  
American-Lincoln Technology (Small)  
21  
22  
REF  
2-00-04115  
Serial Plate  
Rivets  
1
2
*ALL WARNING/SAFETY DECALS WITH TEXT SOLD IN A KIT BY LANGUAGE:  
ENGLISH  
DANISH  
DUTCH  
NORWEGIAN 0760-852  
SWEDISH 0760-853  
0760-855  
0760-850  
0760-849  
GERMAN  
ITALIAN  
FRENCH  
SPANISH  
PORTUGUESE  
0760-848  
0760-851  
0760-847  
0760-846  
0760-854  
<WARNING/SAFETY DECALS KIT WITHOUT TEXT FOR YOUR 91WS: 0760-863  
C1183-2/1003  
2-34  
American-Lincoln  
91 WS  
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DECALS - EXPLODED VIEW  
15  
10  
21  
22  
13  
11  
15  
6
16  
8
4
5
1
14  
7
12  
9
C1183-2/1003  
20  
17  
2
3
17  
20  
19  
18  
American-Lincoln  
91 WS  
2-35  
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NOTES  
2-36  
American-Lincoln  
91 WS  
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DECALS (GAS) - EXPLODED VIEW  
WARNING  
MAIN  
BROOM  
FLOAT  
UNEXPECTED MOVEMENT COULD RESULT IN  
PERSONAL INJURY OR PROPERTY DAMAGE.  
TURN KEY SWITCH TO "OFF" AND PARK  
MACHINE ON LEVEL SURFACE BEFORE  
LEAVING OPERATOR'S POSITION  
CHOKE  
OFF  
START  
ON  
SWEEP  
UP  
FILTER SHAKER  
OFF  
CB-1 CB-2  
5
2
4
3
13  
16  
14  
WARNING  
Engine exhaust contains Carbon  
Monoxide gas, An odorless poison that  
could cause injury or death if breathed.  
+
To prevent breathing Carbon Monoxide;  
-Provide adequate ventilation.  
-Do not operate in an enclosed area.  
-Keep engine properly tuned.  
MAIN BROOM  
PRESSURE  
WARNING  
TO PREVENT SERIOUS  
INJURY STAY CLEAR OF  
MOVING PARTS  
LIGHT  
HEAVY  
1
B R O O M  
M A I N  
R
F L O A  
A
L
O
O
I N  
S W E E P  
O
12  
W
A
T
M
E
E
U P  
P
P
B A  
A
T T E R  
T E  
11  
R
Y
C
C O N D I T I O N  
C H E C K  
O
N
D
I T I O  
W H I L E  
H I L E  
N
-
O P E R A  
+
T I N G  
15  
C B - 1  
O F F  
C B - 2  
F
B
F
- 2  
O N  
F I L  
N
T E R  
E
R
S H A K E R  
K
E R  
O F F  
F F  
A
A
9
F
E
WARNING  
ENGINE COULD CAUSE  
SEVERE BURNS, ST  
A
Y
CLEAR OF HOT ENGINE  
COMPONNENTS.  
R
E
.
T
P
P
O
L
P
N
E
O
N
H
H
O
T
P
D
,
U
M
O
O
U
I
IN  
H
D
A
T
I
R
O
T
T
W
T
S
R
R
U
K
E
E
C
P
V
A
P
E
A
B
O
L
T
H
E
C
S
N
E
E
V
U
V
O
S
E
M
Y
R
E
P
R
W
A
L
A
B
WA  
EVEN  
RN  
ING  
SER  
IOUS  
TO PR  
Y
T
INJUR  
ST  
A
Y
CLEA  
OF  
MOVIN  
G
R
P
AR  
TS  
B
C1183-1/9604  
1
American-Lincoln Technology  
91 WS  
2-37  
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NOTES  
2-38  
American-Lincoln Technology  
91 WS  
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TABLE OF CONTENTS - CHAPTER 3  
Left Hand Side Broom Option ................................................................................................... 3-2  
LP Option .................................................................................................................................. 3-4  
Foam-Filled Tire Option ............................................................................................................. 3-6  
Wet Sweep Bypass Option ....................................................................................................... 3-7  
Spare Parts Kits ........................................................................................................................ 3-8  
Main Broom Options ................................................................................................................. 3-9  
Schematic & Connection Diagram (Battery) ............................................................................. 3-10  
Schematic & Connection Diagram (Gas) ................................................................................. 3-11  
Index ...................................................................................................................................... 3-12  
Warranty.................................................................................................................................... 3-15  
American-Lincoln  
91 WS  
3-1  
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LEFT HAND SIDE BROOM OPTION - PARTS LIST  
OPTION 0880-625  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
8-03-04313  
0885-087  
8-08-03215  
8-25-06006  
8-60-00184  
Side BroomArm (Welded)  
Gear Box Assembly  
Side Broom  
Flange  
Pulley, Gear Box  
1
1
1
1
1
6
7
8
9
7-76-00051  
8-08-00806  
7-76-00003  
8-08-00809  
8-08-00807  
Spring  
1
1
1
1
1
Bracket, Side Broom (Outer)  
Spring  
Retainer, Side Broom Link  
Bracket, Side Broom (Inner)  
10  
11  
12  
13  
14  
15  
8-81-00177  
8-58-05277  
8-66-00176  
2-95-04182  
8-55-08126  
Support, Gear Box Mounting  
Plate, Side Broom Arm  
Rod, Side Broom Link  
Nut, Fiber  
1
1
1
2
1
Pin, Safety Snap  
16  
17  
18  
19  
20  
2-00-02240  
7-09-01057  
Key, 3/16 Square, x .750 Lg.  
Bushing  
1
1
2-00-05289  
8-08-00811  
Belt  
1
1
Bracket (Gas & LP Only)  
21  
22  
23  
24  
25  
8-60-00180  
2-00-02227  
Pulley  
1
2
Key, 1/8 Square x .750 Lg.  
8-70-05297  
2-00-05200  
Shaft  
Belt  
1
1
26  
27  
28  
8-06-01070  
8-60-00179  
8-60-00185  
Bearing  
Pulley  
Pulley  
2
1
1
HARDWARE USED:  
H16  
H26  
H27  
H36  
H39  
H43  
H46  
H86  
H128  
H131  
H135  
2-00-02051  
Screw, 1/4-20 x .750 HSHC  
Nut, 1/4-20 Insert Fiber  
4
12  
3
2
2
2
5
7
1
2
5
2-00-00641  
2-00-03702  
2-00-00196  
2-00-00218  
2-00-00409  
2-00-00644  
2-00-03575  
2-00-04681  
2-00-03855  
2-00-05298  
Washer, .625 x .281 x .063  
Carriage Bolt, 5/16-18 x 1.000  
Screw, 5/16-18 x 2.000 HHC  
Flat Washer, .687 x .344 x .062  
Nut, 5/16-18, Insert Fiber  
Carriage Bolt, 1/4-20 x .750  
Carriage Bolt, 5/16-18 x 1.250  
Carriage Bolt, 3/8-16 x 1.000  
Flat Washer, .344 x 2.000 x .062  
C0624  
C1194  
3-2  
American-Lincoln  
91 WS  
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LEFT HAND SIDE BROOM OPTION - EXPLODED VIEW  
H86  
H46  
H26  
H135  
H43  
H86  
H26  
H16  
H26  
H86  
H46  
H26  
H46  
H135  
H131  
H39  
H128  
H27  
H26  
H39  
H135  
C0624  
American-Lincoln  
91 WS  
3-3  
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LP OPTION - PARTS LIST  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
2-60-02296  
Hydrostatic Relief Valve  
Rubber Cap, 1/2" I.D.  
Fitting, 1/4 NPT x 3/8 SAE 90°  
Fitting, 1/4 NPT FM x 3/8 SAE STR  
Hose, Liquid Gas, Aux.  
1
1
1
1
1
*
*
*
*
6
7
8
*
Hose, Dry Gas, 22.00  
Vacuum Shut Off  
Regulator, LP Gas  
1
1
1
2-60-02297  
2-60-02298  
9
10  
11  
12  
13  
14  
15  
*
*
*
*
*
Fitting, 1/8 NPT x 7/32 x 90°  
Fitting, 1/4 NPT x 1/2 x 90°  
Clamp, 7/32 - 5/8  
Load Block  
BulkheadAssembly  
1
1
2
1
1
16  
17  
18  
19  
20  
*
Fitting, 1/4 NPT x 3/8 SAE STR  
1
*
*
*
Fuel Tube  
Hose, 7/32, 22.00  
Coupling  
1
1
1
21  
22  
23  
24  
25  
2-60-02299  
0869-088  
Hose, Main Liquid Gas, 9.00  
Carburetor, LP  
1
1
26  
27  
28  
8-08-00585  
2-00-00498  
2-00-03546  
Bracket, LP Relief Valve  
Washer, Lock - External - 1/4 I.D.  
Nut, 1/4-20 Hex  
1
2
2
HARDWARE USED:  
H15  
H132  
2-00-00221  
2-00-00503  
Screw, 1/4-20 x .750 HHC  
Washer, Lock 1/4 I.D. Internal  
4
2
* Items contained in part # 8-11-04025 LP Kit.  
C0625/9610  
3-4  
American-Lincoln  
91 WS  
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LP OPTION - EXPLODED VIEW  
H150  
2
1
15  
26  
16  
3
28  
27  
21  
TO L/P TANK  
CONNECTOR  
L/P TANK SUPPORT  
5
20  
4
H150  
H132  
8
19  
TO FUEL  
PUMP  
EXISTING  
ADAPTOR  
7
22  
REMOVE  
EXISTING  
C0625/9610  
11  
CARBURETOR  
AND REPLACE  
WITH #22  
12  
18  
14  
13  
13  
6
American-Lincoln  
91 WS  
3-5  
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FOAM FILLED TIRE OPTION  
1
2
3
4
C0626  
5
6
OPTION 0880-626  
DESCRIPTION  
KEY NO.  
PART NUMBER  
QTY  
1
2
3
4
5
6
0860-581  
Wheel Assembly, Foam Filled  
Spacer, Wheel  
Bearing  
Washer  
Lock Washer, 3/8 Int. Tooth  
Screw, 3/8-16 x 1.00 HHC  
2
REF  
2
2
4
4
8-75-01202  
2-00-04636  
2-00-03266  
2-00-00505  
2-00-00233  
Foam-filled Tire Assy. (hub not included): 8-89-08075  
Pneumatic TireAssy. (hub not included): 8-89-08073  
Wheel Hub: 8-33-09092  
Wheel Sproket: 8-76-05069  
C0626/0903  
3-6  
American-Lincoln  
91 WS  
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WET SWEEP BYPASS OPTION  
H169  
H170  
C1168/9510  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
8-16-07380  
8-57-05026  
8-57-05027  
8-58-05790  
7-13-07104  
Cover, Impeller (Welded)  
Pivot, Valve  
Pivot, Valve (Threaded)  
Plate, Valve  
1
1
1
1
1
Clamp, Hose  
6
7
8
9
8-16-00060  
8-16-07358  
8-16-00061  
8-18-00429  
2-00-00491  
Control, Damper  
Cover, Rear  
Control, Damper Handle  
Decal  
1
1
1
1
1
10  
Grommet  
HARDWARE USED:  
H169  
H170  
2-00-02637  
2-00-03061  
Screw, 1/4-20 x 2.750 HHC  
Screw, #10-24 x .500 THM  
3
2
C1168/9510  
American-Lincoln  
91 WS  
3-7  
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SPARE PARTS KITS  
0880-640 (BATTERYMACHINE)  
DESCRIPTION  
KEY NO.  
PART NUMBER  
QTY.  
1
2
3
4
5
6
7
8
8-25-08205  
8-25-08204  
8-25-08206  
8-25-08207  
8-25-08208  
8-68-05085  
8-68-05084  
8-68-05073  
8-29-00231  
8-24-04074-1  
2-00-05284  
2-00-05285  
2-00-05314  
2-00-01036  
2-00-05200  
2-00-05286  
Flap, Door  
Flap, Rear Outside  
Flap, R.H. Side  
Flap, L.H. Wheel Well  
Flap, Hopper  
Seal, Broom Door  
Seal, Broom Door  
Seal, Hopper  
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
9
Seal, Hopper  
Filter, Hopper  
10  
11  
12  
13  
14  
15  
16  
Belt, Forward (3/4)  
Belt, Reverse (1/2)  
V-Belt, Main Broom Drive  
V-Belt, Main Broom Drive  
V-Belt, Impellor Drive  
V-Belt, Side Broom Drive  
0880-641 (GAS/LP MACHINES)  
DESCRIPTION  
KEY NO.  
PART NUMBER  
QTY.  
1
2
3
4
5
6
7
8
8-25-08205  
8-25-08204  
8-25-08206  
8-25-08207  
8-25-08208  
8-68-05085  
8-68-05084  
8-68-05073  
8-29-00231  
8-24-04074-1  
2-00-05284  
2-00-05285  
2-00-05314  
2-00-01036  
2-00-05200  
2-00-05286  
8-24-04143  
8-24-04144  
Flap, Door  
Flap, Rear Outside  
Flap, R.H. Side  
Flap, L.H. Wheel Well  
Flap, Hopper  
Seal, Broom Door  
Seal, Broom Door  
Seal, Hopper  
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
9
Seal, Hopper  
Filter, Hopper  
10  
11  
12  
13  
14  
15  
16  
17  
18  
Belt, Forward (3/4)  
Belt, Reverse (1/2)  
V-Belt, Main Broom Drive  
V-Belt, Main Broom Drive  
V-Belt, Impellor Drive  
V-Belt, Side Broom Drive  
Air Cleaner Element  
Fuel Filter  
3-8  
American-Lincoln  
91 WS  
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MAIN BROOM OPTIONS  
KEY NO.  
PART NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
8-08-03222  
8-08-03216  
8-08-03230  
8-08-03223  
Nylon  
1
1
1
1
Proex (Standard)  
Proex & Wire  
High Density Nylonl  
American-Lincoln  
91 WS  
3-9  
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SCHEMATIC & CONNECTION DRAWING - BATTERY  
24 VOLT  
CC  
BATTERY BANK  
CC  
7,7A  
3
CB-2  
10 AMP  
12 VOLT  
SHAKER MOTOR  
3C  
3B  
3A  
87  
7
MTR.  
3
30  
M1  
FU-1  
DRIVE  
MTR.  
1A  
70 AMP.  
A
1
SHAKER MOTOR  
RELAY  
PM  
3B  
3C  
SHAKER  
SWITCH  
#3  
#1  
4B,4D  
4A  
20 SEC.  
TIMER  
7D,7E  
4A  
86  
M1  
#4  
85  
TLH1 33X 2159  
#2  
7E  
(I)  
(G)  
7C,7D  
7C,7D  
4D,4E  
CM  
CB-1  
10 AMP  
ON  
4E  
7A,7B  
7B,7C  
4C  
2
A
1A  
B
1
4B,4C  
M
HM  
M
OFF  
KEY SW.  
TOP  
BACK WIRING VIEW  
4B  
4C  
O N  
O F F  
7C  
7B  
M
M
A
B
G
7C  
I
S
7D  
4D  
4E  
1
2
4E  
S H A K T E E R R F I L  
C B - 2  
C B - 1  
3B  
O F F  
3
2
4A  
4A  
3
7E  
7D  
3A  
3C  
4A  
4A  
M1  
BOTTOM VIEW  
M1 RELAY  
4B  
3B  
3C  
7E  
4D  
20 SEC.  
TIMER  
SOLENOID 1A  
7B  
7A  
RED  
4C  
RED  
BLK.  
FROM  
BATTERIES  
(-) MOTOR  
LEAD  
A
BLK.  
70 A FUSE  
C1188  
1
7
3A  
(-) POST  
TO (-) POST  
TO BOTTOM  
70 A FUSE  
(+) MOTOR LEAD  
7
SHAKER  
MOTOR  
7A  
BLK.  
RED  
POWER PANEL  
3-10  
American-Lincoln  
91 WS  
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SCHEMATIC & CONNECTION DRAWING - GAS  
12V BATTERY  
A
M1  
12 VOLT  
SHAKER MOTOR  
1A  
3A  
STARTER  
3
7
MTR.  
MTR.  
30  
87  
S
CB-1  
10 AMP.  
SOLENOID  
STARTER MOTOR  
B
1
START  
STARTER  
BUTTON  
SOLENOID  
RED  
ON  
CB-2  
10 AMP.  
S
RED  
A
5A,5B  
(I)  
7B,7C  
7D,7E  
VM  
B
(G)  
5,5A  
2,2A  
1,1A  
5
HM  
BLK.  
2A,2B  
10 AMP  
CHARGE  
COIL  
REG.  
M
7C,7D  
6
IGNITION  
COIL  
M
SPARK  
PLUG  
RED  
2
YEL  
(B+)  
OFF  
KEY SW.  
YEL  
(B-)  
WHT  
BLK.  
6
OIL ALERT LIGHT SW.(STD.)  
THROTTLE  
KILL SW.  
(STD.)  
LOW OIL ALERT LIGHT  
SHUT DOWN  
OPTION  
ON  
WHT  
CONNECT HERE  
FOR OPTION  
OFF  
3
L
2
BLK.  
RED  
5B  
RED  
WHT  
RED  
BLK.  
WHT  
OIL LEVEL  
SWITCH  
DISCONNECT LOW OIL ALERT LIGHT SWITCH,  
CONNECT WHT. TO WHT. & RED TO RED,USE  
ONE 8-11-00015 TO CAP BLK. WIRE  
OPTIONAL  
SHAKER  
SWITCH  
TLH1-33X-2159  
#1  
#4  
4
7A  
4
5B  
M1  
20 SEC.  
TIMER  
85  
86  
SHAKER MTR.  
RELAY  
7A,7B  
7,7E  
7A,7B  
2B  
#3  
#2  
TOP  
BACK WIRING VIEW  
5
7C  
T
A R S T  
O N  
O F F  
7D  
7D  
7E  
C H O K E  
M
O I L L O W  
G
M
A
B
7B  
6
I
S
7C  
5A  
5B  
2
5A  
5
2A  
2A  
2B  
3
S H A K T E E R R F I L  
C B - 2  
C B - 1  
O F F  
4A  
4A  
1
1A  
1A  
7A  
3A  
3
BATTERY  
4A  
A
4A  
M1  
7A  
RED  
RED  
2
REG.  
BOTTOM VIEW  
M1 RELAY  
GND.  
5B  
STARTER  
MOTOR  
2B  
STUD  
7B  
7
20 SEC.  
TIMER  
7E  
1
RED  
START  
SOL.  
B
8 HP B&S  
ENG.  
C1185  
WHT.  
WIRE  
3A  
7
6
SHAKER  
BLK.  
RED  
MOTOR  
American-Lincoln  
91 WS  
3-11  
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INDEX  
BATTERY .................................................................................................................................. 1-27  
BATTERY .................................................................................................................................. 2-22  
BATTERY CHARGING INSTRUCTIONS...................................................................................1-17  
BATTERY CONDITION METER (BATTERY ONLY).................................................................. 1-9  
BATTERY MACHINE OPERATION ...........................................................................................1-14  
BATTERY POWERED MACHINES .......................................................................................... 1-6  
BATTERY POWERED SWEEPER, TO START THE .............................................................. 1-15  
BATTERY VOLT METER (GAS/LP ONLY)................................................................................ 1-10  
BOLT IDENTIFICATION............................................................................................................. 1-37  
CHANGING LPTANKS ..............................................................................................................1-34  
CHOKE CONTROL (GAS/LP ONLY) ........................................................................................ 1-10  
CIRCUIT BREAKERS ............................................................................................................... 1-13  
CONTROL PANEL .................................................................................................................... 2-30  
COVERS...................................................................................................................................2-4  
DECALS.................................................................................................................................... 2-36  
DECIMALMETRIC & CONVERSION TABLE ............................................................................ 1-36  
DRIVE SYSTEM ........................................................................................................................ 1-29  
DUST CONTROL ..................................................................................................................... 1-26  
ELECTRICALASSEMBLY (BATTERY) ..................................................................................... 2-28  
ELECTRICALASSEMBLY (GAS) .............................................................................................. 2-30  
ENGINE ..................................................................................................................................... 2-24  
ENGINEAIR INTAKE .................................................................................................................1-28  
ENGINE OIL LEVEL, TO CHECK THE ..................................................................................... 1-29  
ENGINE WITH THE REWIND STARTER, TO START THE ..................................................... 1-16  
FILTER BAFFLE, TO CLEAN THE............................................................................................ 1-26  
FILTER MANIFOLD LATCH .......................................................................................................1-12  
FILTER SHAKER ...................................................................................................................... 2-18  
FILTER SHAKER SWITCH ....................................................................................................... 1-10  
FLAPS ...................................................................................................................................... 1-27  
FOAM-FILLED TIRE OPTION ................................................................................................... 3-8  
FORWARD/REVERSE CONTROL HANDLE ........................................................................... 1-12  
FRAME ...................................................................................................................................... 2-2  
FUEL FILTER ............................................................................................................................1-28  
FUEL TANK, TO FILL THE GASOLINE POWERED MACHINE ................................................1-18  
GAS POWERED SWEEPER, TO START THE .......................................................................1-15  
GAS/LP MACHINE OPERATION ...............................................................................................1-14  
GAS/LP POWERED MACHINES .............................................................................................. 1-5  
GASOLINE POWERED MACHINE FUELING INSTRUCTIONS................................................1-18  
HARDWARE LEGEND.............................................................................................................. 1-39  
HOPPER...................................................................................................................................1-27  
HOPPER...................................................................................................................................2-16  
HOPPER DUMP HANDLE ........................................................................................................ 1-12  
HOPPER SEALS, TO CHECK THE ......................................................................................... 1-27  
HOPPER, TO CLEAN THE.......................................................................................................1-27  
3-12  
American-Lincoln  
91 WS  
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INDEX  
HOPPER, TO EMPTY............................................................................................................... 1-16  
HOUR METER .......................................................................................................................... 1-9  
HOW TO SWEEP .................................................................................................................... 1-22  
IMPELLER................................................................................................................................. 2-20  
INDEX ...................................................................................................................................... 3-14  
KEY SWITCH............................................................................................................................ 1-9  
LEFT HAND SIDE BROOM OPTION........................................................................................ 3-2  
LEGENDS - SCREW/SETSCREWS ....................................................................................... 1-38  
LOW OIL LIGHT (GAS/LP ONLY).............................................................................................. 1-10  
LOW OIL SHUTDOWN OPTION .............................................................................................. 2-26  
LOWER WHEEL DRIVE ........................................................................................................... 2-8  
LP CHECKLIST......................................................................................................................... 1-33  
LP FUEL TANKS ....................................................................................................................... 1-33  
LP GAS SYSTEM ...................................................................................................................... 1-32  
LP LIQUID WITHDRAWALSYSTEM .........................................................................................1-32  
LP OPTION ............................................................................................................................... 3-6  
LP POWERED FUELING INSTRUCTIONS .............................................................................. 1-18  
LP POWERED SWEEPER, TO START THE .........................................................................1-15  
LP SAFETY PRECAUTIONS .................................................................................................... 1-31  
LPTANK, TO BEGIN CHANGING THE .....................................................................................1-34  
LP TANKS, TO CHANGE THE ..................................................................................................1-19  
MACHINE CONTROLS ............................................................................................................. 1-9  
MACHINE FOR TRANSPORT, TO DRIVE THE........................................................................1-16  
MACHINE PREPARATION ........................................................................................................ 1-5  
MACHINE SPECIFICATIONS .................................................................................................... 1-3  
MACHINE STORAGE - BATTERY POWERED MACHINES..................................................... 1-19  
MACHINE STORAGE - GASOLINE POWERED MACHINES ................................................... 1-19  
MAIN BROOM ........................................................................................................................... 1-23  
MAIN BROOM ........................................................................................................................... 2-10  
MAIN BROOMADJUSTMENT ................................................................................................... 1-11  
MAIN BROOMARMS ................................................................................................................ 2-12  
MAIN BROOM LEVER............................................................................................................... 1-1  
MAIN BROOM OPTIONS .......................................................................................................... 3-9  
MAIN BROOM SWEEP HEIGHT, TO ADJUST THE..................................................................1-23  
MAIN BROOM SWEEP PATTERN, TO CHECK THE...............................................................1-23  
MAIN BROOM, TO REPLACE THE .......................................................................................... 1-24  
MOTIVE POWERED BATTERIES (BATTERY ONLY), TO CHARGE THE .............................. 1-18  
NEUTRALSETTING, TOADJUST............................................................................................. 1-29  
OPERATING INSTRUCTIONS ..................................................................................................1-14  
ORDERING PARTS .................................................................................................................. 1-42  
PANEL FILTER, TO CHANGE THE ...........................................................................................1-26  
PANEL FILTER, TO CLEAN THE .............................................................................................. 1-26  
POST OPERATION CHECKLIST ............................................................................................. 1-17  
PRE-START CHECKLIST......................................................................................................... 1-15  
American-Lincoln  
91 WS  
3-13  
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INDEX  
REPLACING THE FORWARD DRIVE BELT ............................................................................ 1-29  
REPLACING THE REVERSE BELT .........................................................................................1-30  
REWIND STARTER.................................................................................................................. 1-13  
RIGHT HAND SIDE BROOM .................................................................................................... 2-14  
SAFETY PRECAUTIONS.......................................................................................................... 1-7  
SCHEMATIC & CONNECTION DIAGRAMS (BATTERY) .......................................................... 3-10  
SCHEMATIC & CONNECTION DIAGRAMS (GAS) ...................................................................3-11  
SERVICE CHART ..................................................................................................................... 1-20  
SERVICE INSTRUCTIONS .......................................................................................................1-23  
SIDE BROOM ........................................................................................................................... 1-25  
SIDE BROOM LIFT HANDLE.................................................................................................... 1-11  
SIDE BROOM SWEEP HEIGHT, TO ADJUST THE ................................................................. 1-25  
SIDE BROOM SWEEP PATTERN, TO CHECK THE .............................................................. 1-25  
SIDE BROOMS, TO CHANGE THE .........................................................................................1-26  
SIDE FLAPS, TO ADJUST THE................................................................................................1-27  
SPARE PARTS KITS ................................................................................................................ 3-8  
MAIN BROOM OPTIONS .......................................................................................................... 3-9  
STANDARD HARDWARE & TORQUE VALUES ...................................................................... 1-35  
START BUTTON (GAS/LP ONLY) ............................................................................................ 1-10  
STORAGE OF LP TANKS ........................................................................................................1-34  
SWEEPING GUIDELINES.........................................................................................................1-22  
SWEEPING VARIOUS TYPES OF DEBRIS ............................................................................. 1-22  
TABLE OF CONTENTS - CHAPTER 2..................................................................................... 2-1  
TABLE OF CONTENTS - CHAPTER 3..................................................................................... 3-1  
TO STOP SWEEPER .............................................................................................................. 1-16  
TO SWEEP WITH MACHINE.................................................................................................... 1-16  
USE AND CARE OF LP TANKS................................................................................................1-34  
WARRANTY .............................................................................................................................. 3-15  
WET SWEEP BYPASS OPTION.............................................................................................. 3-7  
WHEEL DRIVE.......................................................................................................................... 2-6  
3-14  
American-Lincoln  
91 WS  
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AMERICAN-LINCOLN  
91WS WALK BEHIND MACHINE  
“BUMPER-TO-BUMPER” LIMITED WARRANTY  
I. COVERAGE  
A. Subject to the terms and limitations stated herein, American-Lincoln warrants, to the original purchaser only, to repair or replace, at  
its option and upon the terms set out below, this product or any parts thereof (excluding normal maintenance items) which are defective  
in materials or workmanship, for a period of (1) one years or 1,000 hours of normal operation from the date of purchase, whichever  
comes first, but not to exceed (2) two years from the date of factory shipment, provided that the product is operated and maintained in  
accordance with American-Lincoln’s Maintenance and Operations Instruction.  
1. (a) During the first thirty (30) days from the date of purchase, American-Lincoln will provide, without charge, parts and on-site labor  
(including up to three(3) hours total round-trip travel time) to remedy a defective product or part.  
(b) During the next six (6) months or 500 hours (whichever comes first) American-Lincoln will provide, without charge, parts to  
remedy a defective product or part; however, all labor, travel time for on-site remedy and all shipping and freight charges for off-site  
remedy of the product or parts thereof shall be the sole responsibility of the purchaser.  
B. In addition to the terms above (except as to the one year period), any original equipment American-Lincoln Battery which becomes  
unserviceable under normal use within a period of ninety (90) days from date of sale to the original user will be repaired or replaced with  
one of equal specifications at our option, F.O.B. any authorized American-Lincoln Sales or service branch, with no charge to the user,  
except transportation costs. After expiration of the above ninety (90) day period, any battery which fails under normal use will be  
adjusted to the original user with a new battery of equal specifications on an eighteen (18) months pro rate basis from the date of  
purchase. Adjustment will be determined using the then current list price, plus transportation costs. Warranty is rendered NULL and Void  
if battery is not kept filled to the proper level with DISTILLED WATER.  
C. In addition to the above, if applicable, American-Lincoln, warrants to the original purchaser only, to repair or replace, at its option and  
upon the terms set out below, the main frame, debris hopper, solution tank, and the recovery tank, for eight (8) years against failure  
caused by defects in workmanship or total rust through. For purposes of this coverage, cosmetic deterioration or surface rust does not  
constitute a failure.  
II. EXCLUSIONS  
This warranty does not cover normal maintenance parts and labor, including but not limited to, rubber parts, seals, flaps, brushes, engine  
maintenance parts, hoses, carbon motor brushes, fluids and routine adjustments. This warranty does not cover damage or failure of the  
product or any parts thereof which is the result of misuse, negligent operation, handling or repair, or which is the result of modification  
by any person other than an authorized American-Lincoln service representative.  
III. LIMITATIONS  
AMERICAN-LINCOLN MAKES NO WARRANTIES OTHERTHANTHOSE SPECIFIED HEREIN.ALLIMPLIED WARRANTIES OF MERCHANT-  
ABILITYAND OF FITNESS FORAPARTICULAR PURPOSEARE EXPRESSLY EXCLUDED.AMERICAN-LINCOLN LIABILITYUNDER THIS  
WARRANTYIS LIMITEDTO REPAIRAND/OR REPLACEMENTOF PRODUCTS OR PARTSAS SETOUTHEREIN.AMERICAN-LINCOLN SHALL  
NOTBE LIABLE FORANY INCIDENTALOF CONSEQUENTIALDAMAGES WHICH MAY RESULT FROMAPRODUCTOR PART DEFECTOR  
FAILURE.ANYEXTENSIONS OF OR MODIFICATIONS MADETOTHIS WARRANTYBYADISTRIBUTOR OFAMERICAN-LINCOLNARETHE  
SOLE RESPONSIBILITY OF THE DISTRIBUTOR.  
IV. PROCEDURESAND CONDITIONS FOR WARRANTYCLAIMS  
AMERICAN-LINCOLN SHALLNOT BE LIABLE FOR REPAIR OR REPLACEMENT OFANY DEFECTIVE PRODUCT OR PART THEREOF  
UNLESSAND UNTILTHE ORIGINALPURCHASER FULFILLS THE FOLLOWING CONDITIONS PRECEDENTTO RECOVERY UNDERTHIS  
WARRANTY:  
1. The original purchaser shall promptly complete and return the warranty and installation registration form included with the product  
at the time of the purchase.  
2. Upon product or part failure, the original purchaser shall promptly provide notice thereof to his nearest authorized American-Lincoln  
Service Representative; and  
3. The original purchaser shall permit the product or part to be inspected by American-Lincoln or its authorized representatives, as  
necessary and expenses for shipping or travel time shall be borne by the parties itemized in paragraph I herein above.  
American-Lincoln Technology reserves the right to make changes and improvements to its machines without notice. For best results,  
use only the correct American-Lincoln Service parts.  
AMERICAN-LINCOLN  
1100 HASKINS ROAD  
BOWLING GREEN, OHIO 43402  
American-Lincoln  
91 WS  
3-15  
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