Nilfisk ALTO Sander Classic 12 User Manual

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Classic 12  
Belt Sander  
Operator's  
Manual  
READ THIS BOOK  
This book has important information for the use and safe operation of this machine. Failure to read  
this book prior to operating or attempting any service or maintenance procedure to your ALTO  
machinecouldresultininjurytoyouortootherpersonnel;damagetothemachineortootherproperty  
could occur as well. You must have training in the operation of this machine before using it. If you  
cannot read English, have this manual explained fully before attempting to operate this machine.  
Si Ud.osusoperadoresnopuedenleerelInglés,sehaganexplicarestemanualcompletamenteantes  
de tratar el manejo o servicio de esta máquina.  
All directions given in this book are as seen from the operator’s position at the rear of the machine.  
For new books write to: ALTO U.S. INC., 2100 Highway 265, Springdale, Arkansas 72764.  
Form No. 70048A 11/00  
AMERICAN SANDERS TECHNOLOGY  
Printed in the  
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OPERATOR SAFETY INSTRUCTIONS  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
DANGERmeans:  
WARNINGmeans:  
CAUTIONmeans:  
Severe bodily injury or death can occur to you or other personnel if the  
DANGER statements found on this machine or in this Owner's Manual are  
ignored or are not adhered to. Read and observe all DANGER statements  
found in this Owner's Manual and on your machine.  
Injury can occur to you or to other personnel if the WARNING statements  
found on your machine or in this Owner's Manual are ignored or are not  
adhered to. Read and observe all WARNING statements found in this Owner's  
Manual and on your machine.  
Damage can occur to the machine or to other property if the CAUTION state-  
ments found on your machine or in this Owner's Manual are ignored or are not  
adhered to. Read and observe all CAUTION statements found in this Owner's  
Manual and on your machine.  
DANGER:  
Failure to read the Owner's Manual prior to operating or attempting any service or mainte-  
nance procedure to your American Sanders Technology machine could result in injury to  
you or to other personnel; damage to the machine or to other property could occur as  
well. You must have training in the operation of this machine before using it. If you  
cannot read English, have this manual explained fully before attempting to operate  
thismachine.  
DANGER:  
Sanding/finishing wood floors can create an environment that can be explosive. The  
following safety procedures must be adhered to:  
Cigarettes, cigars, pipes, lighters, pilot lights and any other source of ignition can create  
an explosion when active during a sanding session. All sources of ignition should be  
extinguished or removed entirely from the work area.  
Work areas that are poorly ventilated can create an explosive environment when certain  
combustible materials are in the atmosphere, i.e., solvents, thinners, alcohol, fuels,  
certain finishes, wood dust and other combustible materials. Floor sanding machines  
can cause flammable material and vapors to burn. Read the manufacturer's label on all  
chemicals used to determine combustibility. Keep the work area well ventilated.  
Spontaneous combustion or an explosion can occur when working with sanding dust.  
The sanding dust can ignite and cause injury or damage. Sanding dust should be  
disposed of properly. Always empty the sanding dust into a metal container that is  
located outside of any building.  
Remove the contents of the dust bag when the bag is 1/3 full. Remove the contents of  
the dust bag each time you finish using the machine. Never leave a dust bag unattended  
with sanding dust in it.  
Do not empty the contents of the dust bag into a fire.  
Hitting a nail while sanding can cause sparks and create an explosion or fire. Always  
countersink all nails before sanding floors.  
DANGER:  
Operating a machine that is not completely or fully assembled could result in injury or  
property damage. Do not operate this machine until it is completely assembled. Keep  
all fasteners tight. Keep adjustments according to machine specifications.  
DANGER:  
Electrocution could occur if the machine is used on a power circuit that repeatedly trips or is  
undersized. Have a licensed electrician check the fuse, circuit breaker or power supply.  
AMERICAN SANDERS TECHNOLOGY Classic 12 Belt Sander Operator's Manual  
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DANGER:  
DANGER:  
DANGER:  
DANGER:  
Electrocution could occur if maintenance and repairs are performed on a unit that is not properly  
disconnected from the power source. Disconnect the power supply before attempting any  
maintenance or service.  
Electrocution could occur if machine is used on ungrounded electrical circuit. Never remove  
or disable the grounding supply conductor on the electrical cord. Consult an electrician if the  
grounding conductor is missing or if you suspect your circuit is not grounded properly.  
Use of this machine with a damaged power cord could result in an electrical shock. Do not  
use the machine if the power cord is damaged. Do not use the electrical cord to move the  
machine.  
Electrocution or injury could occur if the power cord is run over or damaged by the sander.  
Keep the cord free from under the machine to avoid contact with the sandpaper. Always lift  
the power cord over the machine.  
DANGER:  
DANGER:  
DANGER:  
DANGER:  
WARNING:  
Moving parts of this machine can cause serious injury and/or damage. Keep hands, feet and  
loose clothing away from all moving parts of the sander.  
Operating a sander without all guards, doors or covers in place can cause an injury or damage.  
Always check to make sure that all of the guards, doors and covers are secure and in place.  
Injury to the operator or bystanders could occur if the machine's power is on while performing  
maintenance, changing or adjusting the belt, or changing the dust bag.  
Attempting to adjust the belt tracking while the machine is on can cause injury and/or damage.  
Do not perform belt tracking adjustments while the machine is running.  
Failure to read and observe all safety statements found on your machine or in this Owner's  
Manual can result in serious injury or damage. Read and observe all safety statements. Make  
sure that all labels, decals, warnings, cautions, and instructions are fastened to the machine.  
Get new labels from your authorized American Sanders Technology distributor.  
WARNING:  
Sanding dust can be airborne and can be breathed in while operating a sander. Always wear  
a dust mask while operating sanding equipment.  
WARNING:  
Injury to the eyes and/or body can occur if protective clothing and/or equipment is not worn  
while sanding.  
Always wear safety goggles, protective clothing, and a dust mask while  
performing any sanding operation.  
WARNING:  
Bodily injury could occur if power is applied to the machine with the power switch already in  
the "ON" position. Always check to assure that the power switch is in the "OFF" position  
before applying power to the power cable.  
CAUTION:  
Maintenance and repairs performed by unauthorized personnel could result in damage or  
injury. Maintenance and repairs performed by unauthorized personnel will void your warranty.  
Servicing of this unit must always be referred to an authorized American Sanders Technology  
distributor.  
CAUTION:  
CAUTION:  
CAUTION:  
CAUTION:  
Use of this machine to move other objects or to climb on could result in injury or damage. Do  
not use this machine as a step or furniture. Do not ride on this machine.  
Damage could occur to the machine if not properly kept in a dry building for storage. Store  
the machine in a dry building.  
The machine is heavy. When transporting the machine, remove the motor. Get help to lift  
the machine and motor.  
Serious damage to the floor can occur if the machine is left running in one spot while the  
sanding drum is in contact with the floor. To avoid damage to the floor, feather cut in at a normal  
sanding rate. Do not dwell while lowering or raising the contact wheel. Always sand at a  
constant rate.  
Page  
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Machine Safety Statements  
The following safety decals are mounted on the machine as shown. If these or any other machine decal, label  
or plate should become damaged or illegible, install a new decal in its place. Contact your local authorized  
distributor for new decals.  
The following information signals potentially dangerous conditions to the operator and/or equipment. Read this  
manual carefully and familiarize yourself with the machine. Know when these conditions can exist. Locate all  
safety devices on the machine. Then, take the necessary steps to train the personnel that will be operating  
the machine. Report machine damage or faulty operation immediately.  
1. Keep hands and clothing clear of rotating parts.  
2. Keep hands on controls with the motor running.  
3. Do not leave the machine with the motor running.  
4. Do not operate the machine with the access door or the belt guard open.  
5. Always operate the machine with the dust bag in place.  
6. Do not remove the dust bag with the motor running.  
7. Always disconnect the motor pigtail power cord from the handle before servicing the machine.  
8. Use caution when transporting. The motor weighs 120 lbs. The machine weighs 157 lbs.  
9. Always operate in a well ventilated area.  
10. Always dispose of sanding dust properly.  
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Introduction and Machine Specifications  
Operating Control Lever  
Motor Starter / Protector  
Tension Release Lever  
Sanding Pressure Adjustment  
Level Adjustment Nut  
PARTNUMBER  
07055C  
07056C  
ABRASIVEBELTSIZE  
CONTACTWHEELSPEED(RPM)  
ABRASIVESPEED  
DUSTFANSPEED(RPM)  
DUST FAN FLOW  
11-7/8" W x 31-1/2" L  
2850  
5262 sfm (surface feet per minute)  
6800  
234 cfm (cubic feet per minute)  
4hp 230V 60Hz  
30cm X 80cm  
2375  
22m/second  
5667  
110liters/second  
2.2kW 230V 50Hz  
MOTOR(07055A)  
LEVELINGCONTROL  
OPERATINGCONTROL  
MOTORSTARTER/PROTECTOR  
SANDINGPRESSUREADJUSTMENT  
WHEELS  
Externallyadjustable  
Adjustablelever/grip  
Magnetic circuit breaker  
Infinitelyadjustable  
Replaceable3½"O.D.  
89mm  
BEARINGS  
Radialball,permanentlylubricated  
DIMENSIONS  
WEIGHT  
37"H x 18½"W x 35"L  
277 lbs. (300 lbs. with cord)  
94cm x 47cm x 89cm  
126 kg (136kg with cord)  
CAUTION: Your equipment may be inappropriate on some installations. Some softer  
woods used in flooring cannot support the pressure created by hard wheels.  
A felt or rubber wheel should be used when these woods are encountered.  
See parts list for optional wheels.  
Always consult with the flooring manufacturer on the proper installation,  
preparation, and finishing of their product. Determine suitability of your  
equipment in preparing the product.  
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Electrical Connection Instructions  
CAUTION: This machine will operate only on AC frequency and voltage shown on the motor  
nameplate. Make sure you have the correct frequency and voltage before connecting the  
power cord to an outlet. The machine has a plug as shown below.  
Figure 1  
Note: European machines are not equipped with an electrical plug.  
Thismachinemustbeconnectedtoanelectricallygroundcircuitinordertoprotecttheoperatorfromelectricshock.  
Thismachinehasanapprovedpowercordwiththreeconductorsaswellasaplugwiththreeterminals. Connectthe  
plug into a three holed receptacle. For maximum protection against electric shock, use a circuit that is protected  
by a ground fault circuit interrupter.  
DANGER:  
DANGER:  
Electrocution could occur if the machine is exposed to water or rain. Keep the machine  
in a dry building.  
Electrocutioncouldoccurifmachineisimproperlyconnectedtotheelectricalsystem. To  
prevent possible electric shock, always use a 3-wire electrical system connected to an  
electrical ground. For maximum protection against electrical shock, use a circuit that  
is protected by a ground fault circuit interrupter. Consult your electrical contractor.  
DANGER:  
Electrocution could occur if the ground pin is tampered with in any way. Do not cut,  
remove, or break the ground pin. Do not try to fit a three-terminal plug into a receptacle  
or connector body other than a three holed receptacle or connector body matching the  
machine plug. If the outlet does not fit the plug, consult your electrical contractor.  
DANGER:  
Electrocution could occur if the machine is used with a damaged plug or power cord. If  
the cords or plugs are worn or damaged in any way, have them replaced by an authorized  
service person or electrician.  
ExtensionCords  
Use only an approved three-pronged extension cord with two main conductors and one earthing conductor. This  
machine’spowercordhasawiresizeof10gauge. Thismachineisequippedwitha100'power cord. Whengreater  
range is needed follow the table below to determine wire guage of additional footage. Refer to the following chart  
forextensioncordinformation.  
Feet/Wire Guage (Stranded Copper)  
Source Voltage  
0 - 100'  
100 - 250'  
Use Voltage  
Booster  
208  
6
230  
10  
8
If motor appears to labor or takes a considerably longer time to come up to speed, reduce sanding pressure.  
AMERICAN SANDERS TECHNOLOGY Classic 12 Belt Sander Operator's Manual  
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How to Transport the Machine  
WARNING: The machine is heavy. Remove  
the motor from the machine before  
transporting. Get help loading the  
machine and motor.  
Transporting the Machine - One Person  
To transport the machine, follow this procedure:  
1. Make sure the power cable is disconnected from  
the electrical outlet.  
2. Disconnect the handle pigtail cord connection.  
(twist and pull) See figure 2.  
3. Loosen the belt tension T-screw completely.  
4. Grasp the belt guard immediately above the left  
hand truck wheel and pull to gain access to the  
drive belts. Remove the drive belts.  
See figure 3.  
Figure2  
5. Unscrew the motor mounting knob clear of the  
counterbore on chassis. See figure 4.  
6. Straddle the machine. With your legs, lift the motor  
off of the chassis. Take the motor to worksite.  
7. Lift the chassis by grasping the front and rear  
handle. Bring the belt guard against your chest.  
Take the chassis to worksite.  
To assemble the machine after transporting, follow this  
procedure:  
1. Open the belt guard door.  
Figure3  
2. Place the motor assembly on the chassis.  
3. Screw in the motor mounting knob completely.  
See figure 4.  
4. Install the drive belts.  
5. Tighten the belt tension T-screw only until the  
contact drive wheel belt does not squeal upon start  
up. Do not over tighten.  
CAUTION:  
Premature bearing failure can oc-  
cur if the belt tension is set too  
tight. The fan drive belt should  
deflect ½" at the center of the span  
with 5 lbs. of pressure.  
Figure4  
Page  
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NOTE: It is not always necessary to adjust the fan  
belt independently during this procedure or during  
replacement.  
NOTE: New drive belts may shed particles of rubber  
until seated to the pulley grooves. This seating  
process can take up to 24 hours to accomplish.  
6. Close the belt guard door.  
7. Plug the motor pigtail in. Twist clockwise to lock.  
Transporting the Machine - Two People  
When transporting the machine with two people follow  
thisprocedure:  
1. One operator places hands under the front of the  
machine main casting.  
2. Person #2 lifts the machine by the handle.  
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Machine Set-Up  
To set-up your machine follow this procedure:  
1. Familiarize yourself with the machine and read all  
danger, warning and caution statements. Make  
sure all operators of this machine have read this  
Owner's Manual. If they cannot read English,  
havethemanualexplainedfullybeforeallowing  
anyone to operate the sander.  
Figure5  
2. Locate the power supply. The receptacle should  
be compatible with the plug. The receptacle must  
be grounded and must be fused (30 amp) to avoid  
an electrical hazard.  
3. Clip the dust bag to the elbow. See figure 5.  
Cross the strings on the dust bag and draw tight  
over the flare on the elbow. Wrap the string  
around the elbow and secure.  
4. Wind the power cord through the cable arm. See  
figure 6. Keep the power cord out of path of  
equipment.  
Figure6  
5. Pull the draw latch forward to release the access  
door to gain entry to the sanding chamber.  
6. Rotate the release lever forward. See figure 7.  
7. Install a new abrasive belt by sliding the abrasive  
over the tension roller and contact wheel. See  
figure 8. See table on page 12 for abrasive belt  
selection.  
8. Rotate the release lever clockwise to tighten the  
abrasivebelt.  
9. Plug the pig-tailed power cord into the handle.  
Twist the cord connection clockwise to lock.  
Figure7  
10. Turn on the motor circuit breaker (switch) momen-  
tarily.  
11. Observe the belt tracking. Follow the procedures  
outlined in the "Sander Adjustment Procedures"  
on page 14 to correct the belt tracking. There is  
also a label on the inside of the access door that  
outlines the belt tracking adjustment.  
12. Close the access door. Place the end of the draw  
latch over the keeper on the access door and  
push the draw latch flat against the mainframe to  
secure.  
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How to Operate the Machine  
DANGER:  
Sanding/finishing wood floors  
can create an environment that  
can be explosive. Cigarettes,  
cigars, pipes, lighters, pilot  
lights and any other source of  
ignition can create an explosion  
when active during a sanding  
session. All sources of ignition  
should be extinguished or  
removed entirely from the work  
area.  
DANGER:  
Work areas that are poorly  
ventilated can create an explo-  
sive environment when certain  
combustible materials are in the  
atmosphere, i.e., solvents,  
thinners, alcohol, fuels, certain  
finishes, wood dust and other  
combustible materials. Floor  
sanding machines can cause  
flammable material and vapors  
to ignite. Read the manufac-  
turer's label on all chemicals  
used to determine combustibil-  
ity. Keep the work area well  
ventilated.  
DANGER:  
DANGER:  
Sanding dust can spontaneously  
ignite and cause an injury or  
damage. Sanding dust should  
be disposed of properly. Always  
empty the sanding dust into a  
metal container. Remove the  
contents of the dust bag when  
the bag is 1/3 full.  
Sanding dust can spontaneously  
ignite and cause an injury or  
damage. Remove the contents  
of the dust bag each time you  
finish using the machine.  
Always dispose of the dust in a  
metal container located outside  
of the building. Never leave a  
dust bag unattended with  
sanding dust in it. Do not empty  
the contents of the dust bag into  
a fire.  
DANGER:  
Hitting a nail while sanding can  
cause sparks and create an  
explosion or fire. Always  
countersink all nails before  
sandingfloors.  
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AMERICAN SANDERS TECHNOLOGY Classic 12 Belt Sander Operator's Manual  
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To operate the machine follow this procedure:  
1. Install the operator's belt as follows:  
a. Position the operator's belt around waist.  
b. Cross the straps at the waist. See figure 9.  
c. Slide the belt loop end over the handle on the  
control lever side. Adjust the length as needed.  
d. Wrap the remaining strap around the opposite  
side of the handle and hold it in place with your  
hand.  
WARNING:  
Serious operator injury could oc-  
cur if the operator has tied the  
loose end of the operator's belt  
straptothemachine. Alwaysposi-  
tion the strap so that you can let go  
and get away quickly in case of bag  
fire or explosion.  
Figure9  
2. Put the On/Off switch into the "ON" position.  
DANGER:  
Serious damage can occur to the  
floorsurfaceifthemachineisnotin  
motion while the contact wheel is  
running on the floor surface. To  
prevent damage to the surface,  
make sure the machine is always  
moving when the contact wheel is  
in contact with the floor.  
3. Work right to left. For each forward pass, move the  
machine 6" over the pass you have just finished.  
Retraceyourreversepathwithoutoverlapping. See  
figures10Athrough10E.  
4. Feather-cut by easing the contact wheel down onto  
the surface with the control lever while the sander is  
in motion.  
5. When contact wheel is fully engaged with the  
surface, gradually adjust your pace for adequate  
finish removal. Keep sander in motion while the  
contact wheel is on the floor surface or dwell marks  
will occur.  
6. Move the machine in the direction of the grain in the  
wood whenever it is possible. Sand the surface at a  
constant pace.  
7. Gradually feather-cut the termination point (the end  
of your pass) by easing the contact wheel up with  
the control lever. Stagger the termination points for  
a better blend when edging.  
8. Empty dust bag whenever it is 1/3 full. Never leave  
a dust bag unattended with sanding dust in it.  
Sanding dust can spontaneously ignite and cause a  
fire or explosion. Empty dust into a metal container  
located outside of the building.  
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.  
om.  
C. Se
E. Work the remaining unsanded floor in the  
same fashion, right to left.  
Figure 10, A - E  
AMERICAN SANDERS TECHNOLOGY Classic 12 Belt Sander Operator's Manual  
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Sanding Cuts and Sandpaper  
InitialCut  
The purpose of the initial cut is to remove old finish and gross imperfections on the floor surface. The sanding  
equipment should be adjusted to heavy sanding pressure setting and a coarse abrasive belt should be used. If  
the surface is severely damaged by deep scratches, pre-existing dwell marks, uneven planks, etc., it may be  
necessary to sand across or diagonally to the grain to restore evenness to the surface. If these conditions are  
not present, the initial cut should be done in the direction of the grain.  
If glazing, loading, or burning takes place immediately into an initial cut, select a coarser abrasive. If this  
should occur during an initial cut, the abrasive has dulled and must be replaced.  
Finishing Cuts  
The purpose of a finishing cut is to remove the scratches produced during the initial cut. Use a fine (60 - 80  
grit) abrasive and a reduced sanding pressure setting.  
If the surface remains rough after a finishing cut, it may be necessary to use an even finer grit of abrasive (80 -  
100 grit). Care should be taken in selecting the grit size of the abrasive. A very fine grit will close the pores  
of the wood. If the pores of the wood are closed it will not accept stain.  
If glazing or burning should occur immediately into a finishing cut, reduce the sanding pressure and/or select  
a coarser abrasive. If it should occur during a finishing cut, the abrasive has dulled and must be replaced.  
AbrasiveBelts  
Note: All part numbers listed are for a carton of 10 belts  
Aluminum  
Oxide  
Silicon  
Carbide  
Ceramic  
Alum. Oxide  
Grit  
Use  
Forremovinggrossimperfectionsandrestoreevenness  
16  
36  
to old flooring. To remove build-up of paints and varnishes.  
-
-
-
945856  
945854  
945853  
-
For initial cut on new flooring (maple, oak). For removing  
minor imperfections and finishes from old flooring.  
945916  
945917  
40  
50  
For initial cut on new flooring (oak, walnut). For removing  
minor imperfections and finishes from old flooring.  
For initial cut on new flooring (cedar, pine, fir)  
For clean-up from initial cut of 16 grit.  
-
945852  
945918  
945919  
945920  
60  
80  
For clean-up from initial cut of 36 - 40 grit.  
945851  
945850  
-
-
For finishing cut on certain hardwoods. For clean-up  
of initial cuts of 50 grit.  
100  
For finishing cut on certain hardwoods where a smooth  
surface is desired.  
945849  
-
945921  
120  
150  
For finishing cut on certain conifers.  
945848  
945847  
-
-
945922  
945923  
For finishing cut on certain conifers where a smooth  
surface is desired.  
180  
For surface roughing between coats of finish.  
945846  
-
-
Page 14  
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Sander Adjustment Procedures  
DANGER:  
Electrocution could occur if main-  
tenance and repairs are performed  
on a unit that is not disconnected  
from the power source. Discon-  
nect the power supply before at-  
tempting any maintenance or ser-  
vice.  
DANGER:  
Moving parts of this machine can  
cause serious injury and/or dam-  
age. Keep hands, feet and loose  
clothing away from all moving parts  
of the sander.  
Thefollowinginformationprovidesdetailsonhowto  
adjustdifferentfeatures/controlsofthesander.  
Dust Shoe  
To adjust the dust shoe follow this procedure:  
1. Disconnect machine from power supply.  
2. Loosen the three screws fastening the dust shoe  
to the chassis.  
3. Adjust the dust shoe forward to reduce clearance.  
Figure11  
4. Adjust the dust shoe rearward to increase clear-  
ance.  
5. Align the dust shoe to the chassis and tighten all  
three screws. See figure 11.  
Sanding Pressure  
To adjust the sanding pressure follow this procedure:  
1. Screw the sanding pressure knob clockwise to  
increase the sanding pressure when making the  
initial cut.  
2. Screw the sanding pressure knob counter-  
clockwise to decrease the sanding pressure when  
making finishing cuts.  
Figure12  
Minimum pressure is reached when the sanding  
pressure knob extends 7/8" off of the casting. See  
figure12.  
AMERICAN SANDERS TECHNOLOGY Classic 12 Belt Sander Operator's Manual  
Page 15  
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Leveling  
To adjust the machine leveling follow this procedure:  
1. Locate the leveling screw. See figure 13. The  
leveling screw is located towards the rear of the  
chassis beneath the sanding pressure knob.  
2. Tightenthelevelingscrew(compresstheleveling  
spring) to sand heavier on the left (drive belt side).  
3. Loosen the leveling screw (relax the leveling  
spring) to sand heavier on the right (side oppo-  
site the drive belts).  
Belt Tracking  
WARNING:  
Injury to the operator could  
occur if any machine adjust-  
ments are made while the  
motor is running. Do not  
attempt to make any adjust-  
ments while the machine is  
plugged in or running.  
Figure13  
To adjust the belt tracking follow this procedure:  
1. Locate the belt tracking adjuster screw. See  
figure14a.  
2. Hold the belt tracking adjuster screw and loosen  
the locknut. See figure 14b.  
3. Rotate the tracking adjuster screw counterclock-  
wise to move the belt in.  
4. Rotate the tracking adjuster screw clockwise to  
move the belt out.  
Figure14  
5. Tighten the locknut and test the adjustment.  
Repeat steps 2 through 5 until belt tracks prop-  
erly.  
Operating Control  
To increase the travel or extend the reach on the grip  
control follow this procedure:  
1. Loosen the locknut on the control rod. See figure  
15a.  
2. Screw the control rod adjuster (fig. 15b) onto the  
control rod until the desired reach is found.  
3. Hold the control rod adjuster and tighten the  
locknut. See figure 15a.  
To decrease the travel or reduce the reach on the  
grip control follow this procedure:  
1. Loosen the locknut on the control rod. See figure  
15a.  
Figure15  
2. Screw the control rod adjuster (fig. 15b) off the  
control rod until desired reach is found.  
3. Hold the control rod adjuster and tighten the  
locknut. See figure 15a.  
Page 16  
AMERICAN SANDERS TECHNOLOGY Classic 12 Belt Sander Operator's Manual  
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Routine Maintenance  
The following items need to be periodically inspected  
and maintained to keep your sander in good working  
condition.  
Sanding Chamber  
Periodically blow out the sanding chamber to prevent  
accumulations of debris which could interfere with the  
performanceofthetensionroller.  
Wheels  
Periodically remove the debris from the truck and  
caster wheels. Debris can cause waves on a sanded  
surface.  
Dust Bag  
Remove the dust bag from the machine and shake it  
thoroughly to remove the sanding dust. Turn the dust  
bag inside out and machine wash in cold water to  
prevent pore blockage and loss of dust recovery.  
Drive Belt  
Periodically check the drive belt tension. See the  
adjustment procedure on page 6.  
Bearings  
Periodically check the bearings for wear or damage  
according to the following schedule:  
Guiderollers  
Idlerpulley  
Fan shaft  
Tensionroller  
Arbor shaft  
Motor shaft  
after 1st 650 hrs.  
after 1st 1500 hrs.  
after 1st 2500 hrs.  
after 1st 2500 hrs.  
after 1st 5000 hrs.  
after 1st 5000 hrs.  
Rollers  
Periodically check the guide rollers and the tension  
roller for wear. Also check for build-up of debris on  
tensionroller.  
AMERICAN SANDERS TECHNOLOGY Classic 12 Belt Sander Operator's Manual  
Page 17  
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Problem  
Cause  
Action  
Tension drive belt as described in  
adjustmentprocedures. (Page6)  
Replace belts.  
Insufficienttension.  
Drive belts slip.  
(Squeakingorsquealingsound)  
Worn Belts.  
Removedrivebelts,rotatearbormotor,  
fan, shafts and idler pulley to locate  
draggingorroughbearing.  
Damagedand/orwornbearing.  
Squealing, growling or grinding noise  
coming from machine.  
Contact an authorized dealer.  
Empty contents of bag.  
Shake debris from bag and wash.  
Readjust dust shoe.  
Removefancoverandclearthroat.  
Shake debris from bag and wash.  
Dust bag is over 1/3 full.  
Dust bag is dirty.  
Dust shoe is improperly adjusted.  
Dust chute is obstructed.  
Extremely fine dust and clogged pores.  
Dustpick-upispoor.  
Motor will not start.  
Contact an authorized dealer.  
Contact an authorized dealer.  
Contact an authorized dealer.  
Contact an authorized dealer.  
Contact an authorized dealer.  
Check power supply and connections.  
Defectivecircuitbreaker.  
Defectivestartcapacitor.  
Defective electronic start switch.  
Lowvoltagefrompoorconnection.  
Defectivemotor.  
No power at outlet.  
Locate power source nearer to work site.  
Decreasesandingpressure.  
Lowvoltagefromexcessivefootage,  
undersized extension cord, or poor  
connection.  
Motorrunssluggishly.  
See squealing , etc. above to locate  
defectivebearing.  
Defectivebearing.  
Contact an authorized dealer.  
Contact an authorized dealer.  
Defectiveruncapacitor.  
DefectiveMotor.  
Contact an authorized dealer.  
Contact an authorized dealer.  
Contact an authorized dealer.  
Contact an authorized dealer.  
Contact an authorized dealer.  
Contact an authorized dealer.  
Verify power supply is as marked on  
motornameplate.  
Excessive load.  
Motor circuit breaker trips/repeatedly  
trips.  
Defective electronic start switch.  
Defectivemotorcircuitbreaker.  
Lowvoltagefrompoorconnection.  
Defectivemotor.  
Defective capacitor.  
Operating on wrong voltage or frequency.  
Readjust leveling. (Fig. 13, Page 14)  
Adjust belt to track towards the edge of  
drum with deepest cut. (Fig 14, Page 14)  
Levelingoutofadjustment.  
Abrasive belt tracking.  
Uneven cut.  
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Problem  
Cause  
Action  
Replaceabrasive.  
Decrease sanding pressure setting. Fig12.  
Page 13.  
Dullabrasive.  
Excessivesandingpressure.  
Burning or glazing.  
Use coarser abrasive.  
Too fine of an abrasive belt.  
Replaceabrasive.  
Dullabrasive.  
Too fine of an abrasive belt.  
Insufficient sanding pressure.  
Slow cutting.  
Use a coarser abrasive belt.  
Increase sanding pressure setting. Fig. 12,  
Page 13.  
Removeandcleanwheels.  
Replace tires.  
Debris on wheels.  
Flat spot on tire(s).  
Waves on sanded surface.  
Contact an authorized dealer or replace  
the contact wheel.  
Flat spot on contact wheel.  
Contact wheel out of round.  
Chatter marks on sanded surface.  
(close evenly spaced ripples)  
Blow out sanding chamber. Remove &  
disassemble mechanism. Clean out.  
Replace.  
Debris interferes with mechanism.  
Difficult to actuate tension release  
lever.  
Worn sleeve bearing.  
Galledlinkages.  
Lubricate with WD-40.  
Replace (Item 70, page 21.)  
Check for excessive play, replace.  
Contact an authorized dealer or replace  
the contact wheel.  
Worn neoprene washers.  
Worn sleeve bearing.  
High edges on contact wheel.  
Abrasive belt hunts. (seeks)  
Replaceabrasivebelt.  
Extreme difference in side-to side length  
of belt.  
Abrasive belt will not track.  
Check several different abrasive belts.  
Contact an authorized dealer or replace  
the contact wheel.  
High edge on contact wheel.  
Clean tension roller.  
Debris built-up on (top) tension roller.  
Abrasive belt tears along its length.  
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