INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER
CERTIFIED UNDER AMERICAN NATIONAL STANDARDS, ANSI Z21.11.2b, VOLUME II FOR UNVENTED ROOM HEATERS.
UNVENTED MILLIVOLT SYSTEM
INSTALLATION AND OPERATION INSTRUCTIONS FOR
UNVENTED GAS FIREPLACE
NATURAL GAS MODEL GVFS60-N
PROPANE GAS MODEL GVFS60-P
CERTIFIED FOR THE UNITED STATES USING ANSI / AGA METHODS
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
FOR YOUR S AFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
ne ig hb our's p hone . Follow the g a s
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This is an unvented gas-fired heater that uses air (oxygen) from the room in which it is
installed. Provisions for adequate combustion and ventilation air must be provided.
Wolf Steel Ltd., RR#1, 9 Napoleon Rd.,
Barrie, ON., Canada L4M 4Y8 (705)721-1212
W415-0204 / C / 10.02.01
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3
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO9002 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take
great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete
fireplace is test-fired and thoroughly inspected by a qualified technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
components and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will
provide replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
the prior approval of an authorized company official. Labour costs to the account of NAPOLEON are based on a
predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the
product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this
warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated
in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding
to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not
covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event
extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,
its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for:
over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configu-
rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging
chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card
must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.
NOTE: Cha nge s , othe r tha n e ditoria l, a re de note d by a ve rtic a l line in the ma rgin.
W415-0204 / C / 10.02.01
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4
GENERAL INSTRUCTIONS
MOBILE HOME INSTALLATION
THIS GAS FIREPLACE SHOULD BE INSTALLED AND
SERVICED BY A QUALIFIED INSTALLER to conform with
local codes. In absence of local codes, install the GVFS60
to the current National Fuel Gas Code, ANSI Z223.1 In-
stallation Code which can be obtained from:
Suita ble for mobile home ins ta lla tion whe re the mobile
home ha s be e n pe rma ne ntly pla c e d on its s ite.
This fire pla c e ma y be ins ta lle d in a n a fte rma rke t pe r-
manently located, manufactured (mobile) home, where
not prohibite d by loc a l c ode s.
For mobile home installations, the fireplace must be fas-
tened in place. It is recommended that the fireplace be
secured in all installations. Use the levelling / securing kit,
GDSLL-KT, for this purpose.
American Nation Standards Institute Inc.
1430 Broadway
New York, NY 10018
or
National Fire Protection Association Inc.
Batterymarch Park
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUAL-
ITY! Maximum input is 30,000 BTU/hr for natural gas and
propane. When the fireplace is installed at elevations above
2,000ft, and in the absence of specific recommendations
from the local authority having jurisdiction, the certified
high altitude input rating shall be reduced at the rate of 4%
for each additional 1,000ft.
Quincy, MA 02269
The fireplace and its individual shutoff valve must be dis-
connected from the gas supply piping system during any
pressure testing of that system at test pressures in ex-
cess of ½ psig (3.5 kPa). The fireplace must be isolated
from the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to or
less than ½ psig (3.5 kPa).
This he a te r mus t not be ins ta lle d in a be droom or ba th-
room.
The stove, when installed with a blower, must be electri-
cally connected and grounded in accordance with local
codes. In the absence of local codes, use the current
ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE. The
blower power cord must be connected into a properly
grounded receptacle. The grounding prong must not be
removed from the cord plug.
This fire pla c e is only for us e with the type of ga s indi-
c ate d on the rating plate. This firepla c e is not c onve rt-
ible for us e with othe r ga s e s , unle s s a c e rtifie d kit is
us e d.
Minimum inlet gas supply pressure is 4.5 inches water
column for natural gas and 11 inches water column for
propane. Maximum inlet gas pressure is 7 inches water
column for natural gas and 13 inches water column for
propane. Manifold pressure under flow conditions is 3.5
inches water column for natural gas and 10 inches water
column for propane.
No external electricity (110 volts or 24 volts ) is required
for the ga s s ys te m ope ra tion. Expansion / contraction
noises during heating up and cooling down cycles are
normal and are to be expected.
SHIPPING BRACKET
To avoid the stove being damaged during shipping, a ship-
ping bracket has been used and must be unbolted before
the stove can be installed.
1. Remove the four nuts holding the shipping bracket to
the bottom of the stove.
2. Lift the stove up and away from the skid to clear the
threaded bolts sticking through the bracket. Set down on a
flat surface. The stove top is not secured to the unit.
This he a te r is e quippe d w ith a pilot light s a fe ty
s ys te m re fe rre d to a s a n OXYGEN DEPLETION
SENSOR a nd is de s igne d to turn off the he a te r
if n o t e n o u g h fre s h a ir is a va ila b le .
3. Discard the nuts, bracket and the skid.
Us e only a c c e s s orie s de s igne d for a nd lis te d
4 NUTS
with your s pe c ific firepla c e.
CARBON MONOXIDE POISONING
MAY LEAD TO DEATH
S H I P P I N G
BRACKET
Early signs of carbon monoxide poisoning re-
semble the flu, with headache, dizziness and/
or nausea. If you have these signs, the heater
may not be working properly. Get fresh air at
once! Have heater serviced.
FIGURE 1
Some people---pregnant women, persons
with heart or lung disease, anemia, those un-
der the influence of alcohol, those at high alti-
tudes--- are more affected by carbon monox-
ide than others.
W415-0204 / C / 10.02.01
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5
LOCATION AND CLEARANCES
Provide a de quate ve ntilation a nd c ombus tion a ir.
MAINTAIN THESE MINIMUM CLEARANCES TO
COMBUSTIBLES:
Provide a de qua te a c c e s s ibility c le a ra nc e for s e rvic -
ing a nd ope rating the s tove.
Ne ve r obs truc t the front ope ning of the s tove.
As long as clearance to combustibles is kept within the
required distances, the most desirable and beneficial lo-
cation for a Napoleon stove is in the centre of a building,
thereby allowing the most efficient use of the heat created.
The location of windows, doors and the traffic flow in the
room where the stove is to be located should be consid-
ered.
FIGURE 3
A. 6"
B. 6"
C. 2"*
15½"
25½"
NO ADDITIONAL FLOOR PROTECTION IS REQUIRED.
MINIMUM 46" FROM STOVE TOP TO CEILING.
* AT A DISTANCE OF 2” FROM THE WALL, ACCESS TO THE BLOWER
SWITCH, ON-OFF SWITCH OR THE BLOWER POWER CORD MAY
NOT BE PRACTICAL.
FIGURE 2
INSTALLATIO N
DETERMINING CONFINED OR UNCONFINED SPACE:
To determine the volume of the room where the heater is
to be installed, multiply the width x the length x the ceiling
height of that room measured in feet. If any adjoining rooms
are connected by grills or openings such as kitchen pass-
throughs, etc., the volume of those rooms may be added
to the total.
COMBUSTION AND VENTILATION
AIR PROVISIONS
This he a te r s ha ll not be ins ta lle d in a c onfine d s pa c e or
unus ua lly tight c ons truc tion unle s s provis ions a re pro-
vide d for a de quate c ombus tion a nd ve ntilation a ir.
This fire pla c e mus t be ins ta lle d a ga ins t a finis he d wa ll.
Do not ins ta ll a ga ins t a va pour ba rrie r or e xpos e d ins u-
lation.
Multiply the room volume by 1000 and divide this amount
by 50 to determine the maximum Btu/hr that the space can
support with adequate combustion and ventilation air.
The National Fuel Gas Code, ANSI Z223.1 defines a con-
fined space as a space whose volume is less than 50
cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the
aggregate input rating of all appliances installed in that
space and an unconfined space as a space whose vol-
ume is not less than 50 cubic feet per 1,000 Btu per hour
(4.8 m3 per kw) of the aggregate input rating of all appli-
ances installed in that space. Rooms communicating di-
rectly with the space in which the appliances are installed,
through openings not furnished with doors are consid-
ered a part of the unconfined space.
Add the Btu/hr of all fuel burning appliances located within
the space such as gas furnace, gas water heater, etc. Do
not include direct vent gas appliances which draw their
input and output air from and to the outdoors.
WARNING: If the area in which the heater may be operated
is smaller than that defined as an unconfined space or if
the building is of unusually tight construction, provide
adequate combustion and ventilation air by one of the
methods described in the National Fuel Gas Code
ANSI Z223.1, Section 5.3 or the applicable local code.
The GVFS60 is rated at 30,000BTUs per hour and
therefore requires a minimum unconfined space
of 1,500 cubic feet.
W415-0204 / C / 10.02.01
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6
Room Volume = Length x Width x Height
Max BTU/hr = Room Volume x 1000 ÷ 50
ROOM 2
ROOM 1
FIGURE 4
H E I G H T
If for example,
the length of the rooms is 10 feet,
the width of Room 1 is 10 feet,
the width of Room 2 is 15 feet
the height of the rooms is 8 feet.
L E N G T H
W I D T H
The volume of Room 1: 10 x 10 x 8 = 800 cubic feet.
The volume of Room 2: 10 x 15 x 8 = 1200 cubic feet.
Un u s u a lly t ig h t c o n s t ru c t io n is d e fin e d a s c o n -
s t ru c t io n w h e re :
a) Walls and ceilings exposed to the outside atmos-
phere have a continuous water vapour retarder with a
rating of 1 perm (6 x 10-11 kg per pa-sec-m2) or less with
openings gasketed or sealed, and
EXAMPLE 1
In this example, because there is no door to the adjoining
room, the volume of the adjoining room may be added to
the volume of the room with the heater to get a total
unconfined space.
b) Weather stripping has been added on openable
The total unconfined space: 800 + 1200 = 2000 cubic feet.
2000 x 1000
windows and doors, and
c) Caulking or sealants are applied to areas such as
joints around window and door frames, between sole
plates and floors, between wall-ceiling joints, between
wall panels, at penetrations for plumbing, electrical, and
gas lines, and at other openings.
Maximum BTU/h:
= 40,000 BTU/h
50
If there are no more fuel burning appliances within this
space then the 30,000 BTU/h input of the fireplace is suit-
able to be installed. This also assumes that the construc-
tion of this space is not unusually tight.
An unvented room heater is recommended for use as a
secondary heat source rather than as a primary source.
Gas combustion produces water vapour which could oc-
cur at the rate of approximately one ounce of water for
every 1,000 BTU/hr of gas input. During the cold weather
season, indoor humidity levels tend to be low. Conse-
quently, this water vapour can enhance the living space.
However if a problem should occur:
EXAMPLE 2
If in this example a solid door separates Room 1 from
Room 2, the volume of Room 2 could not be used. In this
case the maximum BTU/h would be:
800 x 1000
Maximum BTU/h:
= 16,000 BTU/h
50
This would be considered a confined space since it can
not support the 30,000BTU/h input of the heater and it
would be necessary to provide adequate combustion and
ventilation air to Room 1.
a) ensure sufficient combustion and circulation air
b) use a dehumidifier
c) do not use the unvented room heater as a primary
heat source
Without sufficient fresh air for proper operation, poor fuel
combustion can result. Carbon Monoxide is a result of
poor combustion.
If additional fresh air is required, use one of the
methods described in the National Fuel Gas Code,
ANSI Z223.1, Section 5.3 or the applicable local code.
W415-0204 / C / 10.02.01
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7
4. For ease of accessibility, an optional remote wall
GAS INSTALLATION
switch or millivolt thermostat may be installed in a con-
venient location. Route a 2 strand, solid core millivolt wire
from the stove to the wall switch or millivolt thermostat.
The recommended maximum lead length depends on
wire size:
1. Move the stove into position. We recommend secur-
ing the stove to the floor, in all cases. Levelling / securing
kit GDSLL-KT may be used for this purpose.
2. Install rigid black pipe, 1/2" type-L copper tubing or, if
local codes permit, a 3/8" flex connector and shutoff valve
to the gas line and the fireplace gas valve. Seal and tighten
securely. An adapter fitting is required between the gas
valve and the copper tubing or flex connector.
WIRE SIZE
MAX. LENGTH
14 gauge
16 gauge
18 gauge
100 feet
60 feet
40 feet
DO NOT KINK FLEX CONNECTOR.
Attach the two leads to terminals 1 and 3 located on the
gas valve.
1
2
FIGURE 6
I
I
3
FIGURE 5
DO NOT CONNECT EITHER THE WALL SWITCH, THER-
MOSTAT OR GAS VALVE TO ELECTRICITY (110
VOLTS).
3. Check for gas leaks by brushing on a soap and water
solution.
DO NOT USE OPEN FLAME.
It is not necessary to install a hearth extension with this
fireplace system. Objects placed in front of the fireplace
should be kept a minimum of 4 feet away from the front
face.
FINISHING
2. Lift the top casting off
the unit.
TOP
FRONT CAST INSTALLATION
FIGURE 7b
CAST FRONT
SECURING BOLTS
3. Fit the securing bolts
on the cast front into each
of the respective retainer
brackets (located at ei-
ther side on the top). In-
sert and tighten the se-
curing screw from the
bottom up (located at the
lower center behind the
cast front). This will hold
the cast front in place.
Replace the top casting.
RETAINER
MESH
SECURING
BOLTS
FRONT
FIGURE 7a
4. To remove the front,
repeat in reverse order.
1. Place the cast front face down on a protective surface
such as a carpet or blanket to avoid scratching the fin-
ished surface. Attach the screen to the inside of the front
using four bolts and washers.
FIGURE 7c
SECURING
SCREW
W415-0204 / C / 10.02.01
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8
The notch in log #5 should be pressed down onto the
skewering pin located at the end of the grate as shown to
prevent it from rocking.
LOG PLACEMENT INSTRUCTIONS
Blocked burner ports can cause an incorrect flame pat-
tern, carbon deposits and delayed ignition. PHAZERTM logs
glow when exposed to direct flame and provide a unique
and realistic glowing effect. Use only certified PHAZERTM
logs available from your Napoleon / Wolf Steel Ltd. dealer.
3
#6
FIGURES 8a-d
1
#1
#3
Position the notch located in log #6 against the grate post.
#4
4
#2
Place log #1 onto the burner, centering it onto the burner
tray and pushing it as close to the rear wall of the firebox
as possible. Move logs # 2 and 3 into position, lining up
the studs located on the burner with the holes on the bot-
tom of the logs. Sit the notch at the bottom of log #4 against
the left outermost grate post and position the top of the log
into the pocket provided on the rear log (#1).
#7
Place the bottom of log #7 against the right outermost
grate post and the top into the pocket provided on the center
log (#6). Tear the glowing embers into pieces and place
onto the front of the burner. Care should be taken to shred
the embers into thin, small irregular pieces as only the
exposed edges of the fibre hairs will glow when exposed
to direct flame; however care should be taken to not block
the burner ports. Blocked ports can cause an incorrect
flame pattern, carbon deposits and delayed ignition.
2
#5
Log colours may vary. During the initial use of the fire-
place, the colours will become more uniform as colour
pigments burn in during the heat activated curing process.
POSITIONING THE LOGS IMPROPERLY WILL CAUSE
FLAME IMPINGEMENT AND CARBONING.
W415-0204 / C / 10.02.01
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9
BLOWER INSTALLATION
ON/OFF SWITCH BRACKET
4. Remove the 2 screws from the top outer edge of the rear
stove panel. The housing is mounted using these two
holes, as well as two other holes located in the rear panel.
COVER PLATE
5. Mount and secure the blower housing using 4 screws.
Ensure that the on/off switch wires pass through the appro-
priate slot located on either side of the blower housing.
6. Remove the 2 screws from the side of the blower housing
that you want the switch to be located on and re-secure the
on/off switch.
ACCESS PLATE
FIGURE 9
1. Ensure that the access cover plate has been installed.
2. Remove the on/off switch bracket and the cover plate
below it. The cover plate may now be discarded.
FIGURE 11
3. Decide which side of the blower housing you prefer the
on/off switch to be located on.
Because the blower is thermally activated, when
turned on, it will automatically start approximately
15-30 minutes after lighting the stove and will run
for approximately 30-45 minutes after the stove has
been turned off. Use of the fa n inc re a s e s the out-
put of he a t.
SLOT
Drywa ll dus t will pe ne tra te into the blowe r be a r-
ings, c a us ing irrepa rable da mage. Ca re mus t be
ta ke n to pre ve nt drywa ll dus t from c oming into
c onta c t with the blowe r or its c ompa rtme nt. Any
da ma ge re s ulting from this c ondition is not c ov-
e re d by the wa rra nty policy.
REMOVED SCREWS
FIGURE 10
W415-0204 / C / 10.02.01
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10
OPERATION / MAINTENANCE
OPERATING INSTRUCTIONS
If he a te r s huts off, do not re light until you provide
fre s h a ir. If he ate r ke eps s hutting off, have it s e rv-
ic e d . Ke e p b urne r a nd c ontrol c omp a rtme nt
c le a n.
When lit for the first time, the fireplace will emit a slight
odour for a few hours. This is a normal temporary condi-
tion caused by the curing of the logs and the "burn-in" of
internal paints and lubricants used in the manufacturing
process and will not occur again. After extended periods
of non-operation such as following a vacation or a warm
weather season, the fireplace may emit a slight odour for
a few hours. This is caused by dust particles burning off.
In both cases, open a window to sufficiently ventilate the
room.
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This fireplace is equipped with a pilot which must be lit
by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area for
gas and next to the floor because some gas is heavier
than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone
in your building.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
C. Use only your hand to push in and turn the gas control
knob. Never use tools. If the knob will not push in and
turn by hand, do not try to repair it. Call a qualified service
technician. Force or attempted repair may result in a fire
or explosion.
D. Do not use this fireplace if any part has been under wa-
ter. Immediately call a qualified service technician to in-
spect the fireplace and replace any part of the control sys-
tem and any gas control which has been under water.
OXYGEN DEPLETION SENSOR
GAS KNOB
LIGHTING INSTRUCTIONS
When lighting and re-lighting, the gas knob cannot be
turned from pilot to off unless the knob is depressed.
8. Depress and hold gas knob while lighting the pilot
with the push button ignitor. Keep knob fully depressed
for one minute, then release. If pilot does not continue
to burn repeat steps 3 through 7.
1. STOP! Read the above safety information on this label.
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the fireplace.
9. With pilot lit, turn gas knob counter-clockwise
to
on.
4. Open the control door. Turn the gas knob clockwise
10. If equipped with remote on-off switch, main burner
may not come on when you turn the valve to on. Re-
mote switch must be in the on position to ignite burner.
11. Turn on all electric power to the fireplace.
to off.
5. Wait five (5) minutes to clear out any gas. If you smell
gas including near the floor, STOP! Follow "B" in the
above safety information on this label. If you don't smell
gas go to the next step.
GAS KNOB AT OFF
6. Find pilot located in front of the back log.
7. Turn gas knob counter-clockwise
to pilot.
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is to
2. Push in gas control knob slightly and turn clock-
be performed.
wise
to off. Do not force.
W415-0204 / C / 10.02.01
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11
MAINTENANCE
TURN OFF THE GAS AND ELECTRICAL POWER
OXYGEN DEPLETION SENSOR PILOT
CLEANING
This procedure must be performed by a qualified
service person!
BEFORE SERVICING THE FIREPLACE.
CAUTION: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after servic-
ing. This heater should be inspected and serviced before
use and at least annually by a qualified service person.
The fireplace area must be kept clear and free of combus-
tible materials, gasoline or other flammable vapours and
liquids. The flow of combustion and ventilation air must
not be obstructed.
Inspect the pilot for any visible contamination or debris
(usually lint, pet hair, spider webs, carpet fibre, etc.) and
remove.
Disconnect the pilot from the pilot tubing line. Using a 7/16”
wrench, remove the injector from the pilot housing. Blow
out the housing in the same direction as the gas flow.
Re-install the injector and the pilot tube, turn on the gas
and check for leaks.
1. In order to properly clean the burner and oxygen deple-
tion sensor system, remove the logs to expose both as-
semblies.
If this does not improve the performance, replace the pilot
with an exact replacement. The device is tamper resist-
ant with no field serviceable parts.
2. Keep the control compartment, logs, burner, air shutter
opening and the area surrounding the logs clean by vacu-
uming or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean
out any of the ports which may not be burning or are not
burning properly.
4. Check to see that the pilot flame is large enough to
engulf the thermocouple and thermopile and promptly ig-
nites the main burner.
5. Replace the cleaned logs.
CORRECT PILOT
FLAME
INCORRECT PILOT
FLAME
6. Check to see that the main burner ignites completely
on all openings when the gas knob for the burner is turned
on. A 5 to 10 second total light-up period is satisfactory. If
ignition takes longer, consult your Napoleon dealer / dis-
tributor.
VENTURI ADJUSTMENT
Air shutter adjustment must only be done by a
qualified gas installer!
Closing the air shutter will cause a more yellow flame, but
can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner
ports. The flame may not appear yellow immediately; al-
low 15 to 30 minutes for the final flame colour to be estab-
lished.
Opening the air shutter will also reduce exhaust odours
smelled within the room. See Trouble Shooting Guide.
AIR SHUTTER OPENINGS
NG
" (0.313)
5/
16
5
/
16
LP
" (0.313)
W415-0204 / C / 10.02.01
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12
REPLACEMENTS
ORDERING REPLACEMENT PARTS
Contact your dealer or the factory for questions concern-
ing prices and policies on replacement parts. Normally all
parts can be ordered through your Napoleon dealer or
distributor. When ordering replacement parts always give
the following information:
I
W725-030
W725-031
1. MODEL & SERIAL NUMBER OF FIREPLACE
2. INSTALLATION DATE OF FIREPLACE
3. PART NUMBER
4. DESCRIPTION OF PART
5. FINISH
W361-0016
W550-0001
REPLACEMENT PARTS
For warranty replacement parts, a photocopy of the origi-
nal invoice will be required to honour the claim.
PART #
DESCRIPTION
F_E*
EARLY AMERICAN
REPLACEMENT PARTS:
W725-0030
W725-0031
W010-0757
W455-0026
N455-0003
W662-0001
W662-0002
W680-0004
W357-0001
GL-624
SIT VALVE - NG
SIT VALVE - LP
BURNER
#38 BURNER ORIFICE - NG
#52 BURNER ORIFICE - LP
OXYGEN DEPLETION SENSOR SYSTEM - NG
OXYGEN DEPLETION SENSOR SYSTEM - LP
THERMOPILE
PIEZO IGNITOR
LOG SET CW EMBERS
LOG #1
CHARCOAL PIECE (LOG #2)
LOG #3
LOG #4
LOG #5
LOG #6
LOG #7
#6- W135-0093
#7 - W135-0095
W135-0094
W135-0082
W135-0076
W135-0096
W135-0078
W135-0093
W135-0095
W361-0016
W385-0045
W660-0009
W690-0002
W565-0038
GS830-K
#1 - W135-0094
#4 W135-0096
GLOWING EMBERS
NAPOLEON LOGO
ON/OFF SWITCH
THERMODISC
SCREEN
#2 - W135-0082
#5 - W135-0078
BLACK TRIVET
SIDE (LEFT OR RIGHT)
TOP
LEG EA.
BASE PAINT FINISH ONLY
W135-0069*
W135-0073*
W135-0068*
W135-0074
#3 - W135-0076
ACCESSORIES / OPTIONS
W662-0001
W662-0002
W690-0001
W690-0002
W690-0010
W690-0011
GDSLL-KT
GS-SSV *
GS-64KT
GS830-G
GS830-C
W550-0001
W380-0002
KB-35
MILLIVOLT THERMOSTAT
HAND-HELD REMOTE
W565-0038
REMOTE CONTROL - ADVANTAGE
REMOTE CONTROL - ADVANTAGE PLUS
LEVELLING / SECURING KIT
CAST SIDE SHELVES - LEFT & RIGHT
BLOWER KIT
GOLD TRIVET
CHROME TRIVET
CHARCOAL EMBERS
VARIABLE SPEED SWITCH KNOB
VARIABLE SPEED SWITCH
EARLY AMERICAN FRONT
GS830-K / G / C
F_E*
*FOR AVAILABLE PORCELAIN COLOURS, ADD THESE LETTERS TO THE BASE PART
NUMBER:
BROWN
ALMOND
BLUE
-
-
-
-
-
N
S
B
K
F
GS-64KT
BLACK
GREEN
GS-SSV
W415-0204 / C / 10.02.01
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13
TROUBLE SHOOTING GUIDE
SYMPTOM
PROBLEM
TEST SOLUTION
Main burner goes Pilot flame is not large - service or replace Oxygen Depletion Sensor System
out; pilot stays on. enough or not engulfing the - correct piping and/or regulator to provide correct pressure
thermopile
Thermopile shorting
- clean thermopile connection to the valve. Reconnect.
- replace Oxygen Depletion Sensor System / valve.
Remote wall switch wire is - shorten wire to correct length or wire gauge.
too long; too much resis-
tance in the system.
Faulty thermostat or switch. - replace.
Main burner goes
out; pilot goes out.
- open window or door. (Use one of the methods described in ANSI
Z223.1 Section 5.3 or the applicable local code.)
Insufficient air supply
Out of propane gas.
- fill the tank.
Pilot flame is not large - service or replace Oxygen Depletion Sensor System
enough. (Supply pressure - correct piping and / or regulator to provide correct pressure.
too low.)
Pilot goes out when System is not correctly
the gas knob is re- purged.
- purge the gas line.
leased.
Out of propane gas.
The gas valve has
- fill the tank.
Pilot flame is not large - service or replace Oxygen Depletion Sensor System
enough. (Supply pressure
too low.)
an interlock device
which will not allow
the pilot burner to
be lit until the ther-
Thermocouple shorting / - loosen and tighten thermocouple.
mocouple
has
faulty.
- clean thermocouple and valve connection.
- replace Oxygen Depletion Sensor System
- test and replace valve.
cooled. Allow ap-
proximately 60
seconds for the
thermocouple to
cool.
- replace.
Faulty valve.
- connect a jumper wire across the wall switch terminals; if main
burner lights, replace switch / thermostat.
Themostat or switch is de-
fective.
main
Pilot burning; no
gas
to
burner; gas knob
is on 'HI'; wall
switch / thermostat
is on.
Wall switch wiring is defec-
tive.
- disconnect wires from valve. Connect a jumper wire across termi-
nals 1 & 3; if the main burner lights, check the wires for defects and
/ or replace wires.
Main burner orifice is plugged. - remove stoppage in orifice.
Faulty valve.
- replace.
Pilot will not light. Out of propane gas
- fill the tank.
- check if pilot can be lit by a match
No spark at pilot burner
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
- replace the electrode if the ceramic insulator is cracked or broken.
- replace the push button ignitor.
THERMOPILE
THERMOCOUPLE
PILOT
BURNER
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
No gas at the pilot burner
ELECTRODE
- replace the valve / Oxygen Depletion Sensor System.
- call the gas distributor.
W415-0204 / C / 10.02.01
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14
SYMPTOM
PROBLEM
TEST SOLUTION
Pilot goes out Gas piping is undersized.
while standing;
Main burner is in
- turn on all gas appliances and see if pilot flame flutters, dimin-
ishes or extinguishes, especially when main burner ignites. Monitor
appliance supply working pressure.
'OFF' position.
- check if supply piping size is to code. Correct all undersized piping.
Flames are con- Unit is over-fired or under-
sistently too large fired.
- check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clock-
wise 2 or 3 turns and then placing pressure gauge tubing over the
test point. Check with burner operating on "HI". Gauge should read
7" (minimum 4.5") water column for natural gas or 13" (11" mini-
mum) water column for propane.
or too small.
B
A
Carboning occurs.
Outlet pressure can be checked the same as above using screw
(B). Check with burner operating on "HI". Gauge should read 3.5"
water column for natural gas or 10" water column for propane.
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.
Leak test with a soap and water solution.
I
Carbon is being Air shutter has become
deposited on logs blocked
- ensure air shutter opening is free of lint or other obstructions.
or
combustion
Flame is impinging on the
logs or combustion cham-
ber.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air. See air shutter open-
ings, page 15.
chamber surfaces.
- check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.
Not enough combustion air. - increase fresh air supply. (Use one of the methods described in
ANSI Z223.1 Section 5.3 or the applicable local code.)
Exhaust fumes
smelled in room,
headaches.
Not enough ventilation air.
- increase fresh air supply. (Use one of the methods described in
ANSI Z223.1 Section 5.3 or the applicable local code.)
Flame is impinging on the
logs or combustion cham-
ber.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air. See air shutter open-
ings, page 15.
- check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.
- reverse.
wall Wall switch is mounted up-
Remote
switch is in "OFF" side down
position; main
Remote wall switch is - replace.
grounding.
burner comes on
when gas knob is
turned to "ON" po-
sition.
Remote wall switch wire is - check for ground (short); repair ground or replace wire.
grounding.
- replace.
Faulty valve.
W415-0204 / C / 10.02.01
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Wo lf S t e e l Fire p la c e S e r vic e His t o r y
This fireplace must be serviced annually depending on usage.
Service Technician
Name
Date
Dealer Name
Service Performed
Special Concerns
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16
NO TES:
W415-0204 / C / 10.02.01
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