Napoleon Fireplaces Indoor Fireplace GD19N User Manual

INSTALLER: LEAVE THIS MANUAL WTIH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATION INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 CSA 2.22 FOR VENTED GAS FIREPLACE.

GD19N

NATURAL GAS

GD19P

PROPANE

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are

not followed exactly, a fire or explosion

may result causing property damage,

personal injury or loss of life.

- Do not store or use gasoline or other

flammable vapors and liquids in the vicinity

of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

Do not touch any electrical switch; do

not use any phone in your building.

Immediately call your gas supplier from

a neighbour’s phone. Follow the gas

supplier’s instructions.

Shown

h F

If you cannot reach your gas supplier,

call the fire department.

Installation and service must be

performed by a qualified installer, service

agency or the supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonﬁreplaces.com • [email protected]

$10.00

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NAPOLEON® products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certiﬁcate.

NAPOLEON® products are designed with superior components and materials, assembled by trained

craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁred at

a quality test station. The complete ﬁreplace is test-ﬁred and thoroughly inspected by a qualiﬁed techni-

cian before packaging to ensure that you, the customer, receives the quality product that you expect from

NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas ﬁreplace are warranted against

defects for as long as you own the ﬁreplace. This covers: combustion chamber, heat exchanger, stainless steel

burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing,

porcelainized enamelled components and aluminium extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,

switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will

provide replacement parts free of charge during the ﬁrst year of the limited warranty. Light bulbs are not covered

by this warranty.

Labour related to warranty repair is covered free of charge during the ﬁrst year. Repair work however, requires

the prior approval of an authorized company ofﬁcial. Labour costs to the account of Napoleon® are based on a

predetermined rate schedule and any repair work must be done through an authorized Napoleon® dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity

(registered customer) whose name appears on the warranty registration card ﬁled with NAPOLEON® -- provided that the purchase was

made through an authorized NAPOLEON® dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas ﬁreplace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance

with the installation instructions included with the product and all local and national building and ﬁre codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and

parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and

chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting com-

ponents used in the installation of the ﬁreplace.

NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following condi-

tions: During the ﬁrst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life,

NAPOLEON® will provide replacement burners at 50% of the current retail price.

In the ﬁrst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workman-

ship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁrst year, with respect to this President's Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge

all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but

defective part(s).

After the ﬁrst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstal-

lation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON®’S responsibility under this war-

ranty is deﬁned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁnes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas ﬁreplace and any other war-

ranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this

product. NAPOLEON® will not be responsible for: over-ﬁring, downdrafts, spillage caused by environmental conditions such as rooftops,

buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁgurations, insufﬁcient makeup air, or

negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁreplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long

periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your

authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty

claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGIS-

TERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD. THIS PRODUCT HAS AN INDUSTRIAL DESIGN

REGISTRATION

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GENERAL INSTRUCTIONS

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS

BEEN TEST-FIRED TO ASSURE ITS OPERATION AND

QUALITY!

THIS GAS FIREPLACE SHOULD BE INSTALLED AND

SERVICED BY A QUALIFIED INSTALLER to conform with

local codes. Installation practices vary from region to region

and it is important to know the speciﬁcs that apply to your

area,

Minimum inlet gas supply pressure is 4.5 inches water column

for natural gas and 11 inches water column for propane.

Maximum inlet gas pressure is 7 inches water column for

natural gas and 13 inches water column for propane. When

the valve is set to "HI", the manifold pressure under ﬂow

conditions is 3.5 inches water column for natural gas and

10 inches water column for propane. When the ﬁreplace is

installed at elevations above 4,500ft, and in the absence of

speciﬁc recommendations from the local authority having

jurisdiction, the certiﬁed high altitude input rating shall be

reduced at the rate of 4% for each additional 1,000ft.

Expansion / contraction noises during heating up and cooling

down cycles are normal and to be expected.

for example: in Massachusetts State:

• The ﬁreplace damper must be removed or welded in the open

position prior to installation of a ﬁreplace insert or gas log.

• A carbon monoxide detector is required in all rooms containing

gas ﬁred appliances.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or

bathroom unless the unit is a direct vent sealed combustion

product.

• WARNING: This product must be installed by a licensed

plumber or gas ﬁtter when installed within the commonwealth of

Massachusetts.

This appliance is only for use with the type of gas indicated

on the rating plate. This appliance is not convertible for use

with other gases, unless a certiﬁed kit is used.

In absence of local codes, install to the current CAN1-B149

Installation Code in Canada or to the National Fuel Gas

Code, ANSI Z223.1, and NFPA 54 in the United States.

Mobile home installation must conform with local codes. In

the absence of local codes, install to the current standard for

gas equipped mobile housing CAN/CSA Z240 MH Series in

Canada or the manufactured home construction and safety

standard, Title 24 CFR, part 3280, or the Fire Safety Criteria

for manufactured home installations, Sites and Community

Standard ANSI/NFPA 501A in the United States.

Maximum input is 11,500 BTU/hr for natural gas. Maximum

output for natural gas is 8,600 BTU/hr at an efﬁciency of 75%.

Maximum input is 11,000 BTU/hr for propane. Maximum output

for propane gas is 8,250 BTU/hr at an efﬁciency of 75%.

Provide adequate accessibility clearance for servicing and

operating the ﬁreplace.

Never obstruct the front opening of the ﬁreplace.

Objects placed in front of the ﬁreplace must be kept a

minimum of 48" away from the front face of the unit.

The fireplace and its individual shutoff valve must be

disconnected from the gas supply piping system during any

pressure testing of that system at test pressures in excess

of ½ psig (3.5 kPa). The ﬁreplace must be isolated from the

gas supply piping system by closing its individual manual

shutoff valve during any pressure testing of the gas supply

piping system at test pressures equal to or less than ½ psig

(3.5 kPa).

Provided that the clearance to combustibles are achieved,

the most desirable and beneﬁcial location for a Napoleon®

ﬁreplace is in the centre of a building, thereby allowing

the most efﬁcient use of the heat created. The location of

windows, doors and the trafﬁc ﬂow in the room where the

ﬁreplace is to be located should be considered. If possible,

you should choose a location where the vent will pass

through the house without cutting a ﬂoor or roof joist.

RATING LABEL LOCATION: The rating label is located

When the ﬁreplace is installed directly on carpeting, vinyl tile

or other combustible material other than wood ﬂooring, the

ﬁreplace shall be installed on a metal or wood panel extending

the full width and depth.

under the control panel and is chained to the ﬁreplace.

DO NOT REMOVE.

CARE OF GLASS AND PLATED PARTS

Do not use abrasive cleaners to clean these parts. Buff lightly

with a clean dry cloth.

The glass is ³/₁₆" ceramic glass available from your Napoleon®

/ Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS.

Clean the glass after the ﬁrst 10 hours of operation with a

recommended gas ﬁreplace glass cleaner. Thereafter clean

as required. DO NOT CLEAN GLASS WHEN HOT! If the

glass is not kept clean permanent discolouration and / or

blemishes may result.

The fireplace, when installed with a blower, must be

electrically connected and grounded in accordance with

local codes. In the absence of local codes, use the current

CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or

the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the

United States.

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DIMENSIONS

FIGURE 1b

FIGURE 1c

FIGURE 1a

7” DIA.

4” DIA.

21 ³/4

19 ³/4

”

34 ¹/8

”

33 ¹/8

”

26 ³/8

”

GAS

LINE

ACCESS

12”

13”

10 ¹/4

”

ELECTRICAL

ACCESS

20 ¹/2

15 ³/8

”

FIGURE 1e

FIGURE 1d

FIGURE 1f

34 ¹/8

”

33 ⁷/8

”

9”

9 ¹/2

”

7” DIA.

4” DIA.

5”

2 ¹/2

”

1 ³/4

”

VENTING

VENTING LENGTHS AND AIR TERMINAL LOCATIONS

The connection between the adaptor for these systems and

the ﬁreplace ﬂue collar must be sealed using the black high

temperature sealant Mill Pac (not supplied).

A starter adaptor must be used with the following vent

systems and may be purchased from the corresponding

supplier:

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct

Temp or American Metal Amerivent venting components.

Minimum and maximum vent lengths, for both horizontal

and vertical installations, and air terminal locations for either

system are set out in this manual and must be adhered to.

For Simpson Dura-Vent, Selkirk Direct Temp and American

Metal Amerivent, follow the installation procedure provided

with the venting components.

PART

4"/7"

SUPPLIER

Wolf Steel

American Metal

Selkirk

Duravent

Amerivent

Direct Temp

W175-0053

4DSC-N2

4DT-AAN

For vent systems that provide seals on the inner exhaust ﬂue,

only the outer air intake joints must be sealed using red high

temperature silicone (RTV). this same sleant may be used

on both the inner exhaust and outer intake vent pipe joints of

all other approved vent systems except for the exhaust vent

pipe connection to the ﬁreplace ﬂue collar which must be

sealed using the black high temperature sealant Mill Pac.

ForSimpsonDura-Vent,SelkirkDirectTempandAmerican

Metal Amerivent, follow the installation procedure found

on the website for your venting supplier:

VENTING SUPPLIER

Simpson Dura-Vent

Selkirk Direct Temp

WEBSITE ADDRESS

www.duravent.com

www.selkirkcorp.com

American Metal Amerivent

www.americanmetalproducts.com

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VENTING LENGTHS AND AIR TERMINAL LOCATIONS CONTINUED

When using Wolf Steel venting components, use only For optimum ﬂame appearance and ﬁreplace performance,

approved Wolf Steel rigid / ﬂexible components with the keep the vent length and number of elbows to a minimum.

following termination kits:Wall Terminal Kit GD222, or The air terminal must remain unobstructed at all times.

1/12 to 7/12 Pitch Roof Terminal Kit GD110, 8/12 to 12/12 Examine the air terminal at least once a year to verify that it

Roof Terminal Kit GD111, Flat Roof Terminal Kit GD112 or is unobstructed and undamaged.

Periscope Kit GD201 (for wall penetration below grade). Horizontal runs may have a 0" rise per foot in all cases using

With ﬂexible venting, in conjunction with the various Wolf Steel or Simpson Dura-Vent rigid, Selkirk Direct Temp,

terminations, use either the 5 foot Vent Kit GD220 or the 10 American Metal Amerivent or Wolf Steel ﬂexible venting

foot Vent Kit GD330.

components when venting.

The maximum allowable vertical vent length is 35 feet, For optimum performance, it is recommended that horizontal

the minimum is 3 feet.

runs have a minimum 1" rise per foot when using any of

these vent systems.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and

American Metal Amerivent venting systems must not be

combined.

VENT INSTALLATIONS

For safe and proper operation of the ﬁreplace follow the venting instruction exactly.

Deviation from the minimum or the maximum vertical vent length can create difﬁculty in burner start-up and/or

carboning.

Under extreme vent conﬁgurations, allow several minutes (5-15) for the ﬂame to stabilize after ignition.

Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation

wrapped in a protective sleeve to minimize condensation.

Provide a means for visually checking the vent connection to the ﬁreplace after the ﬁreplace is installed.

Use a ﬁrestop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂoor or ceiling.

HORIZONTAL VENT SECTIONS

A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe in all horizontal runs to

combustibles is required. Use ﬁrestop spacer W010-1774 (supplied).

VERTICAL VENT SECTIONS

A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances

in ﬁreplace enclosures. See "Minimum Enclosure Clearances" section. Use ﬁrestop spacer W500-0096 (not

supplied).

FOR SPECIFIC VENTING PARAMETERS, REFER TO

PAGES 10-15.

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TYPICAL VENT INSTALLATIONS

REAR EXIT

TOP EXIT

FIGURE 3a

FIGURE 2a

16”

MINIMUM

16”

MINIMUM

35 FT MAXIMUM

3 FT MINIMUM

35 FT MAXIMUM

3 FT MINIMUM

20" MAXIMUM

FIGURE 2b

24" MAXIMUM

FIGURE 3b

10"

MINIMUM

26 /8" MINIMUM

PLUS RISE*

43 /8" MINIMUM

PLUS RISE*

33 /8"

* Refer to "Venting"

section.

SPECIAL VENT INSTALLATIONS

PERISCOPE TERMINATION

CORNER TERMINATION

The maximum vent length for a corner installation is 20" of

horizontal run, in addition to the 45° offset. In this case zero

rise is acceptable when using rigid. See FIGURE 5a. Flexible

venting must maintain a 6" rise. See FIGURE 5b.

Use the GD201 periscope kit to locate the air termination

above grade. The periscope must be installed so that when

ﬁnal grading is completed, the bottom air slot is located a

minimum of 12" above grade. The maximum allowable vent

length is 10 ft.

FIGURE 5a

FIGURE 5b

FIGURE 4a

FIGURE 4b

6” RISE

MINIMUM

20” MAXIMUM

12”

MINIMUM

12”

MINIMUM

24”

MINIMUM

24”

MINIMUM

MAXIMUM 10FT VENT LENGTH

W415-0612 / C / 01.25.08

TOP EXIT INSTALLATION

REAR EXIT INSTALLATION

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MINIMUM AIR TERMINAL LOCATION CLEARANCES

FIGURE 6

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DEFINITIONS

For the following symbols used in the venting calculations

and examples are:

ELBOW VENT LENGTH VALUES

feet

0.03

0.45

0.9

1.35

2.7

inches

0.5

6.0

11.0

16.0

32.0

1°

15°

30°

45°

90°*

> - greater than

> - equal to or greater than

< - less than

< - equal to or less than

H_T- total of both horizontal vent lengths (H_R) and offsets

(H_O) in feet

* the ﬁrst 90° offset has a zero value and is shown in the

formula as -90°

H - combined horizontal vent lengths in feet

H^R_O- offset factor: .03(total degrees of offset - 90°*) in

feet

V_T- combined vertical vent lengths in feet

TOP EXIT / HORIZONTAL TERMINATION

For vent conﬁgurations requiring more than one 90° elbow,

the following formulas apply:

(H_T) < (V_T)

Formula 1: H < V

FIGURE 7

Formula 2: H_T^T+ V_T^T< 35 feet

90°

nﬁguration (only one 90° elbow)

Simple venting conﬁguration

H₂

(only one 90° elbow)

V₂

FIGURE 8

90°

H₁

90°

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

V₁

33.3

Example 1:

= 3 ft

V¹= 8 ft

REQUIRED

V_T²

V₁

V₂= 3 + 8 = 11 ft

VERTICAL

RISE IN

17.5

= 2.5 ft

H¹= 2 ft

FEET V_T

H²= H₁+ H₂= 2.5 + 2 = 4.5 ft

H^R_O= .03(three 90° elbows - 90°) = .03(270° - 90°) = 5.4

2.5

7.5

12.5

17.5

H_T= H_R+ H_O= 4.5 + 5.4 = 9.9 ft

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

H_T+ V_T= 9.9 + 11 = 20.9 ft

The shaded area within the lines represents acceptable

values for H_Tand V_T.

Formula 1: H_T< V_T

9.9 < 11

Formula 2: H_T+ V_T< 35 feet

20.9 < 35

Since both formulas are met, this vent conﬁguration is

acceptable.

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TOP EXIT / HORIZONTAL TERMINATION

Example 2:

(H_T) > (V_T)

= V_T= 6 ft

H¹

H²

H^R

H_T^O

= 3 ft

= 5 ft

FIGURE 9

= H₁+ H₂= 3 + 5 = 8 ft

= .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft

= H_R+ H_O= 8 + 2.7 = 10.7 ft

Simple venting conﬁguration

(only one 90° elbow)

H_T+ V_T= 10.7 + 6 =16.7

Formula 1: H_T< 4.2 V_T

4.2 V_T= 4.2 x 6 = 25.2 ft

10.7 < 25.2

Formula 2: H_T+ V_T< 24.75 feet

16.7 < 24.75

Since both formulas are met, this vent configuration is

acceptable.

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

Example 3:

150

REQUIRED

VERTICAL

140

90°

RISE IN

INCHES V_T

130

120

110

100

H₁

H₄

V₂

H₃

H₂

90°

V₁

FIGURE 11

= 4 ft

= 1.5 ft

= V₁+ V₂= 4 + 1.5 = 5.5 ft

= 2 ft

= 1 ft

= 1.5 ft

= H₁+ H₂+ H₃+ H₄= 2 + 1 + 1 + 1. 5 = 5.5 ft

= .03(four 90° elbows - 90°) = .03(360° - 90°) = 8.1 ft

= H_R+ H_O= 5.5 + 8.1 = 13.6 ft

V¹

V_T²

H¹

H²

H³

H⁴

H^R

H^O

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

The shaded area within the lines represents acceptable

values for H_Tand V_T.

H^T_T+ V_T= 13.6 + 5.5 = 19.1 ft

Formula 1: H_T< 4.2 V

4.2 V_T^T= 4.2 x 5.5 = 23.1 ft

For vent conﬁgurations requiring more than one 90° elbow

the following formulas apply:

13.6 < 23.1

Formula 2: H_T+ V_T< 24.75 feet

19.1 < 24.75

Formula 1: H < 4.2 V_T

Formula 2: H^T_T+ V_T< 24.75 feet

H₁

FIGURE10

Since both formulas are met, this vent conﬁguration is

acceptable.

H₂

V₁

90°

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REAR EXIT / HORIZONTAL TERMINATION

90°

Example 4:

(H_T) < (V_T)

H₃

Simple venting conﬁguration

V₂

(only two 90° elbows)

H₂

90°

V₁

FIGURE 13

H₁

90°

FIGURE 12

See graph to determine the required vertical rise V_Tfor the

=9 ft

=6 ft

=V₁

=3 ft

=2 ft

required horizontal run H_T

V₂¹

V_T

V₂= 9 + 6 = 15 ft

H¹

H²

H³

H_O^R

=1.5 ft

33.3

=H₁+ H₂+ H₃= 3 + 2 + 1.5 = 6.5 ft

= .03(four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

=H_R+ H_O= 6.5 + 8.1 = 14.6 ft

REQUIRED

VERTICAL

RISE IN

FEET V_T

H^T_T+ V_T=14.6 + 15 = 29.6 ft

17.5

Formula 1: H_T< V_T

14.6 < 15

Formula 2: H_T+ V_T< 35 feet

2.5

7.5

12.5

17.5

29.6 < 35

Since both formulas are met, this vent conﬁguration is

acceptable.

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

The shaded area within the lines represents acceptable

values for H_Tand V_T.

For vent conﬁgurations requiring more than two 90° elbows

the following formulas apply:

Formula 1: H < V

Formula 2: H^T_T+ V^T_T< 35 feet

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REAR EXIT / HORIZONTAL TERMINATION

(H_T) > (V_T)

Simple venting conﬁguration

Example 5:

90°

H₄

(only two 90° elbows)

90°

V₂

H₃

H₂

90°

45°

FIGURE 14

V₁

FIGURE 15

H₁

90°

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T

=4 ft

=1.5 ft

=V₁

=2 ft

=1 ft

V¹

V_T²

150

147

V₂= 4 + 1.5 = 5.5 ft

REQUIRED

VERTICAL

RISE IN

INCHES V_T

H¹

H²

H³

H⁴

H_O^R

=1.5 ft

=H₁+ H₂+ H₃+ H₄= 2 + 1 + 1 + 1.5 = 5.5 ft

= .03(four 90° elbows + one 45° elbow - 90°)

= .03(90 + 90 + 90 + 90 + 45 - 90) = 9.45 ft

=H_R+ H_O= 5.5 + 9.45 = 14.95 ft

100

H^T_T+ V_T= 14.95 + 5.5 = 20.45 ft

Formula 1: H_T< 3.5V_T

3.5V_T= 3.5 x 5.5 = 19.25 ft

14.95 < 19.25

Formula 2: H_T+ V_T< 24.75 feet

20.45 < 24.75

Since both formulas are met, this vent conﬁguration is

acceptable.

3.4

12.5

19.

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

The shaded area within the lines represents acceptable

values for H_Tand V_T.

For vent conﬁgurations requiring more than two 90° elbows

the following formulas apply:

Formula 1: H < 3.5V

Formula 2: H^T_T+ V_T< ^T24.75 feet

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TOP OR REAR EXIT VERTICAL TERMINATION

(H_T) < (V_T)

Example 6:

V₃

FIGURE 17

90°

FIGURE 16

H₂

V₂

H₁

90°

V₁

90°

ple venting conﬁgurations

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

=3 ft

=6 ft

=8 ft

=V₁

=2 ft

V¹

V₃²

V_T

V₂

V₃= 3 + 6 + 8 = 17 ft

H¹

H²

H_O^R

=2.5 ft

=H₁+ H₂= 2 + 2.5 = 4.5 ft

= .03(four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

=H_R+ H_O= 4.5 + 8.1 = 12.6 ft

REQUIRED

VERTICAL

RISE IN

H^T_T+ V_T= 12.6 + 17 = 29.6 ft

FEET V_T

Formula 1: H_T< V_T

12.6 < 17

17.5

Formula 2: H_T+ V_T< 35 feet

29.6 < 35

Since both formulas are met, this vent conﬁguration is

acceptable.

17.5

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

The shaded area within the lines represents acceptable

values for H_Tand V_T.

For vent conﬁgurations requiring more than zero 90° elbow

(top exit) or one 90° elbow (rear exit), the following formulas

apply:

Formula 1: H < V

Formula 2: H^T_T+ V^T_T< 35 feet

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Example 7:

(H_T) > (V_T)

Simple venting conﬁgurations

=2 ft

V¹

V₃²

V_T

=1 ft

=1.5 ft

=V₁

=6 ft

=2 ft

V₂

V₃= 2 + 1 + 1.5 = 4.5 ft

H¹

H²

H_O^R

=H₁+ H₂= 6 + 2 = 8 ft

= .03(four 90° elbows - 90°)

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

=H_R+ H_O= 8 + 8.1 = 16.1 ft

H^T_T+ V_T= 16.1 + 4.5 = 20.6 ft

Formula 1: H_T< 3V_T

3V_T

3 x 4.5 = 13.5 ft

16.1 > 13.5

FIGURE 17

Since this formula is not met, this vent conﬁguration is

unacceptable.

Formula 2: H_T+ V_T< 35 feet

20.6 < 35

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

Since only formula 2 is met, this vent conﬁguration

is unacceptable and a new ﬁreplace location or vent

conﬁguration will need to be established to satisfy both

formulas.

REQUIRED

VERTICAL

RISE IN

Example 8:

FEET V_T

V₂

90°

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

H₂

45°

The shaded area within the lines represents acceptable

values for H_Tand V_T.

H₃

V₁

90°

H₁

For vent conﬁgurations requiring more than two 90° elbow

(top exit) or one 90° elbow (rear exit), the following formulas

apply:

90°

FIGURE 19

Formula 1: H < 3V_T

Formula 2: H^T_T+ V_T< 35 feet

=1.5 ft

V₂¹

V_T

=5 ft

=V₁

=1 ft

V₂= 1.5 + 5 = 6.5 ft

H¹

H²

H³

H_O^R

90°

=10.75 ft

=H₁+ H₂+ H₃= 1 + 1 + 10.75 = 12.75 ft

= .03(three 90° elbows + one 45° elbow - 90°)

= .03(90 + 90 + 90 + 45 - 90) = 6.75 ft

=H_R+ H_O= 12.75 + 6.75 = 19.5 ft

V₃

90°

V₂

H₁

V₁

H₂

H^T_T+ V_T= 19.5 + 6.5 = 26 ft

90°

Formula 1: H_T< 3V

3V_T^T= 3 x 6.5 = 19.5 ft

19.5 = 19.5

Formula 2: H_T+ V_T< 35 feet

26 < 35

FIGURE 18

Since both formulas are met, this vent conﬁguration is

acceptable.

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TOP EXIT CONVERSION

In order to convert the venting conﬁguration from a rear exit to a top exit, remove the components as illustrated:

When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal.

FIGURE 18

Outer Top

7” Top Access Plate

7” Cover Plate

7” Gasket

4” Cover Plate

7” Collar

4” Gasket

7” Gasket

4” Collar

4” Gasket

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INSTALLATION

WALL AND CEILING PROTECTION

For optimum performance, it is recommended that

VERTICAL INSTALLATION

horizontal runs have a minimum 1" rise per foot when

using Simpson Dura-Vent, Selkirk Direct Temp,

American Metal Amerivent, or Wolf Steel rigid or

ﬂexible vent components.

This application occurs when venting through a roof.

Installation kits for various roof pitches are available from

your Napoleon® dealer. SeeAccessories to order the speciﬁc

kit required.

1. Determine the air terminal location, cut and frame a 9

3/4" square opening in the ceiling and the roof to provide

the minimum clearance between the vent pipe and any

combustible material. Try to center the vent pipe location

midway between two joists to prevent

For safe and proper operation of the ﬁreplace,

follow the venting instructions exactly.

HORIZONTAL INSTALLATION

This application occurs when venting through an exterior

wall. Having determined the correct height for the air terminal

location, cut and frame a hole in the exterior wall 9 7/8" wide

by 11 3/8" high to accommodate the ﬁrestop assembly. Dry

ﬁt the ﬁrestop assembly before proceeding to ensure the

brackets on the rear surface ﬁt to the inside surface of the

horizontal framing. Firestop spacer and shield do not limit

the thickness of a wall. For wall construction when using less

than 2" x 6" framing, the shield must be cut to suit.

having to cut them. Use a plumb bob to

line up the center of the openings.

Do not ﬁll this space with any

type of material.

9 ³/4

”

9 ³/4

”

As an alternative to framing, the vent pipe can be enclosed

in the wall using Napoleon^®vent sleeve VS47KT.

FIRESTOP

UNDERSIDE OF JOIST

NOTE: THE FIRESTOP ASSEMBLY MUST BE

INSTALLED WITH THE VENT SHIELD TO THE TOP.

FIGURE 20

The length of the vent shield may be cut shorter for combustible

walls that are less than 8 1/2" thick but the vent shield must

extend the full depth of the combustible wall.

Avent pipe shield will prevent any materials such as insulation,

from ﬁlling up the 1" air space around the pipe. Nail headers

between the joist for extra support.

1. Apply a bead of caulking (not supplied) around the corner

edge of the inside surface of the ﬁrestop assembly, ﬁt the

ﬁrestop assembly to the hole and secure using the 4 screws

(W570-0026) supplied in your manual baggie.

2. Apply a bead of caulking (not supplied) to the framework

or to the Wolf Steel vent pipe shield plate or equivalent (in the

case of a ﬁnished ceiling), and secure over the opening in

the ceiling. A ﬁrestop must be placed on the bottom of each

framed opening in a roof or ceiling that the venting system

passes through. Apply a bead of caulking all around and

place a ﬁrestop spacer over the vent shield to restrict cold

air from being drawn into the room or around the ﬁreplace.

Ensure that both spacer and shield maintain the required

clearance to combustibles. Once the vent pipe is installed

in its ﬁnal position, apply sealant between the pipe and the

ﬁrestop assembly.

2. Once the vent pipe is installed in its ﬁnal position, apply

high temperature sealant W573-0002 (not supplied) between

the pipe and the ﬁrestop.

NOTE: DO NOT FILL THE CAVITY BETWEEN THE PIPE

/ LINER AND THE FIRESTOP SLEEVE WITH ANY TYPE

OF MATERIAL.

CAULKING

VENT PIPE

SHIELD

FIGURES 21a&b

3. In the attic, slide the vent

VENT

pipe collar down to cover up

PIPE

the open end of the shield and

COLLAR

tighten. This will prevent any

materials, such as insulation,

from ﬁlling up the 1" air space

around the pipe.

VENT PIPE

SHIELD

FIGURE 19

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USING FLEXIBLE VENT COMPONENTS

Use only approved ﬂexible vent pipe kits marked:

FIGURES 22a&b

WARNING

ELBOW

Do not allow the 4" flexible vent pipe

to bunch up on horizontal or vertical

runs and elbows. Keep it pulled

tight. A 1 1/4” air gap between the 4"

and 7" flexible vent pipes all around

“Wolf Steel Approved Venting” as

identiﬁed by the stamp only on the

7” ﬂexible vent pipe.

is required for safe operation.

spacer is required at the start, middle

and end of each elbow to ensure this

SPACERS

gap is maintained.

attached to the 4" flexible vent pipe

at predetermined intervals to

Spacers are

Six inches (6") is the minimum bend radius allowed for

the seven inch (7") diameter ﬂexible vent pipe.

maintain a 1-1/4” air gap to the 7"

flexible vent pipe. These spacers

must not be removed.

For optimum performance it is recommended that all

horizontal runs have a minimum 1" rise per foot using

ﬂexible vent components.

For safe and proper operation of the ﬁreplace, follow the venting instructions exactly.

All 4" ﬂexible vent pipe and 7" ﬂexible vent pipe joints may be sealed using high temperature sealant W573-0002

(not supplied) or the high temperature sealant W573-0002 Mill Pac (not supplied). However, the high temperature

sealant W573-0007 Mill Pac (not supplied) must be used on the joint connecting the 4" ﬂexible vent and the exhaust

ﬂue collar.

HORIZONTAL AIR TERMINAL INSTALLATION

For safe and proper operation of the ﬁreplace, follow the venting instructions exactly.

1. Stretch the 4" ﬂexible vent pipe to the required length taking into

account the additional length needed for the ﬁnished wall surface. Slip

the vent pipe a minimum of 2" over the inner sleeve of the air terminal

CAULKING

and secure with 3 #8 screws.Apply a heavy bead of the high temperature

sealant W573-0007 (not supplied).

4" FLEXIBLE

VENT PIPE

CAUT

ION

HOT

TTENTI

ON-

NOTE: If using pipe clamps to connect vent components, 3 screws

must also be used to ensure the connection cannot slip off.

CHAUD

7" FLEXIBLE

VENT PIPE

2" OVERLAP

2. Using the 7" ﬂexible vent pipe, slide over the outer combustion air

sleeve of the air terminal and secure with 3 #8 screws. Seal using high

temperature sealant W573-0002 (not supplied).

HIGH TEMPERATURE

SEALANT

FIGURE 23

#10x2"

3. Insert the vent pipes through the ﬁrestop maintaining the required

clearance to combustibles. Holding the air terminal (lettering in an upright,

readable position), secure to the exterior wall and make weather tight by

sealing with caulking (not supplied).

SCREWS

#8 X 1/2”

HIGH

TEMPERATURE

SEALANT

SELF DRILLING

SCREWS AND

WASHERS

FIGURE 24

4. If more vent pipe needs to be used to reach the ﬁreplace, couple them

together as illustrated. The vent system must be supported approximately

every 3 feet for both vertical and horizontal runs. Use noncombustible

strapping to maintain the minimum 1" clearance to combustibles.

4” COUPLER

7” COUPLER

7” FLEXIBLE

VENT PIPE

7” FLEXIBLE

VENT PIPE

The air terminal mounting plate may be recessed into the exterior wall

4”

or siding by 1½", the depth of the return ﬂange.

FLEXIBLE

VENT PIPE

VERTICAL AIR TERMINAL INSTALLATION

1. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to

be adequately supported using either an alternate method suitable to the authority having

jurisdiction or the optional roof support. Figure 25.

FIGURE 25

2. Stretch the 4" ﬂexible vent pipe to the required length. Slip the 4" ﬂexible vent pipe

a minimum of 2” over the inner sleeve of the air terminal connector and secure with 3 #8

screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

Figure 26.

NOTE: If using pipe clamps to connect vent components, 3 screws must also

be used to ensure the connection cannot slip off.

3. Repeat using the 7" ﬂexible vent pipe, using a heavy bead of high temperature

ROOF SUPPORT

sealant W573-0002 (not supplied). Figure 26.

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4. Thread the air terminal connector / vent pipe assembly down through the roof. The air

terminal must be located vertically and plumb. Attach the air terminal connector to the roof

support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates

the roof. Figure 27. DO NOT CLAMP THE FLEXIBLE VENT PIPE.

INNER

PIPE

5. Remove nails from the shingles, above and to the sides of the chimney. Place the ﬂashing

over the air terminal connector leaving a min. 3/4” of the air terminal connector showing

above the top of the ﬂashing. Slide the ﬂashing underneath the sides and upper edge of

the shingles. Ensure that the air terminal connector is properly centred within the ﬂashing,

giving a 3/4” margin all around. Fasten to the roof. Do

FIGURE 26

AIR

TERMINAL

CONNECTOR

HIGH

TEMPERATURE

SEALANT

not nail through the lower portion of the ﬂashing. Make

weather-tight by sealing with caulking. Where possible,

cover the sides and top edges of the ﬂashing with rooﬁng

material. Figure 27.

FIGURE 27

4” FLEXIBLE

VENT PIPE

7” FLEXIBLE

VENT PIPE

2”

AIR INLET

BASE

6. Aligning the seams of the terminal and air terminal

connector, place the terminal over the air terminal

connector making sure the vent pipe goes into the hole in the terminal. Secure with

the three screws provided. Figure 27.

CAULKING

7.Apply a heavy bead of weatherproof caulking 2" above the ﬂashing. Note: Maintain

a minimum 2” space between the air inlet base and the storm collar. Install the storm

collar around the air terminal and slide down to the caulking. Tighten to ensure that a

weather-tight seal between the air terminal and the collar is achieved. Figure 27.

STORM

COLLAR

WEATHER

SEALANT

8. If more vent pipe needs to be used to reach the ﬁreplace, couple them together

as illustrated. The vent system must be supported approximately every 3 feet for both

vertical and horizontal runs. Use noncombustible strapping to maintain the minimum

1" clearance to combustibles. Figure 24.

FLASHING

FIREPLACE VENT CONNECTION

1. Install the 4" ﬂexible vent pipe to the ﬁreplace. Secure with 3 screws and

ﬂat washers. Seal the joint and screw holes using the high temperature sealant

W573-0007 (not supplied).

#8 X 1/2”

SELF

DRILLING

SCREWS

FIGURE 28

2. Install the 7" ﬂexible vent pipe to the ﬁreplace. Attach and seal the joints

using the high temperature sealant W573-0002 (not supplied).

2” OVERLAP

HIGH TEMPERATURE

SEALANT

USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel vent

spacers W615-0033 every 3 feet on either side of each elbow to maintain the minimum 1¼" clearance between the 7" rigid

vent pipe and 4" rigid vent pipes. Use Napoleon® support ring assembly W010-0370 or equivalent noncombustible strapping

to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Move the ﬁreplace into position. Measure the vent length required

between terminal and ﬁreplace taking into account the additional length

CAULKING

7" RIGID

VENT PIPE

needed for the ﬁnished wall surface and any 1¼" overlaps between vent-

ing components.

4" RIGID

VENT PIPE

2. Apply high temperature sealant W573-0007 (not supplied) to the outer

edge of the 4" inner collar of the ﬁreplace. Attach the ﬁrst 4" rigid vent pipe

component and secure using 3 self tapping screws. Repeat using the 7"

rigid vent pipe component.

2" OVERLAP

#8 x 1/2"

SCREWS

#10x2"

NOTE: Before attaching elbows to the collars on the back of the

ﬁreplace, 1 1/2" will need to be trimmed off the 4" collar.

SCREWS

HIGH

TEMPERATURE

SEALANT

FIGURE 29

3. Holding the air terminal (lettering in an upright, readable position), insert into

both vent pipes with a twisting motion to ensure that both the terminal sleeves engage

into the vent pipes and the sealant. Secure the terminal to the exterior wall and make weather tight by sealing with

caulking (not supplied).

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return

ﬂange.

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6. Remove nails from the shingles, above and to the

sides of the chimney. Place the ﬂashing over the air terminal

connector and slide it underneath the sides and upper edge

of the shingles. Ensure that the air terminal connector is

properly centered within the ﬂashing, giving a ³/₄" margin all

around. Fasten to the roof. Do NOT nail through the lower

portion of the ﬂashing. Make weather-tight by sealing with

caulking. Where possible, cover the sides and top edges of

the ﬂashing with rooﬁng material.

EXTENDED HORIZONTAL AND CORNER

AIR TERMINAL INSTALLATION

FIGURE 30

1. Follow the instructions

for "Horizontal Air Terminal

Installations", items 1 to 3.

2. Continue adding

components alternating 4"

and 7" vent pipes. Ensure

that all 4" vent pipes and elbows have

sufﬁcient vent spacers attached and each

component is securely fastened to the

one prior. Attach the 4" telescopic sleeve

to the vent run.

Repeat using a 7" telescopic sleeve.

Secure and seal as before. To facilitate completion, attach 4"

and 7" couplers to the air terminal.

3. Install the air terminal. See item 3 of the Horizontal Air

Terminal Installation. Extend the 4" telescopic sleeve; connect

to the air terminal connector. Fasten with self tapping screws

and seal. Repeat using the 7" telescopic sleeve.

7. Aligning the seams of the terminal and air terminal

connector, place the terminal over the air terminal connector

making sure the vent pipe goes into the hole in the terminal.

Secure with the three screws provided.

8. Apply a heavy bead of weatherproof caulking 2" above

the ﬂashing. Note: Maintain a minimum 2” space between

the air inlet base and the storm collar. Install the storm collar

around the air terminal and slide down to the caulking. Tighten

to ensure that a weather-tight seal between the air terminal

and the collar is achieved.

9. Continue adding rigid vent pipe sections, sealing and

securing as above. Attach a 4" collapsed telescopic sleeve to

the last section of rigid piping. Secure with screws and seal.

Repeat using a 7" telescopic sleeve.

VERTICAL VENTING INSTALLATION

REAR VENT APPLICATION: Attach 4" and 7" elbows to

the ﬁreplace. Secure with 3 screws and seal the joints and

screw heads using high temperature sealant. Proceed to

step 1 below.

10. REAR VENT APPLICATION: Run a bead of high

temperature sealant around the outside of the 4" elbow. Pull

the adjustable pipe a minimum 2" onto the elbow. Secure with

3 screws. Repeat with the 7" telescopic pipe.

TOP VENT APPLICATION:

TOPVENTAPPLICATION: Run a bead of high temperature

sealant W573-0007 (not supplied) around the outside of the

4" collar on the ﬁreplace. Pull the adjustable pipe a minimum

of 2" onto the collar. Secure with 3 screws. Repeat with the

7" telescopic pipe.

1. Move the ﬁreplace into position.

2. Fasten the roof support to the roof using the screws

provided.The roof support is optional. The venting is to

be adequately supported using either an alternate method

suitable to the authority having jurisdiction or the optional

roof support.

11. In the attic, slide the vent pipe collar down to cover up

the open end of the shield and tighten. This will prevent any

materials, such as insulation, from ﬁlling up the 1" air space

around the pipe.

3. Apply high temperature sealant W573-0007 (not

supplied) to the outer edge of the inner pipe of the air terminal

connector. Slip the 4" rigid vent pipe pipe a minimum of 2"

over the inner pipe of the air terminal connector and secure

using 3 screws.

RESTRICTING VERTICAL VENTS

Vertical termination installations exiting either from the

rear or the top ﬂue collar of the ﬁreplace may display a

very active flame. If this appearance is not desirable,

the vent exit must be restricted to reduce the velocity of

the exhaust gases, thus slowing down the ﬂame pattern

and creating a more traditional gentle appearance.

Remove the bafﬂe plate from the rear wall of the ﬁrebox,

exposing the ﬂue gas outlet opening. Superimpose this outlet

hole with the smaller hole on the kit restrictor plate. Secure

with the two screws provided and replace the bafﬂe plate.

4. Apply high temperature sealant W573-0002 (not

supplied) to the outer edge of the

of the outter pipe of the air terminal

INNER

PIPE

connector. Slip the 7" rigid vent

pipe over the outer pipe of the air

terminal connector and secure as

before. Trim the 7" rigid vent pipe

even with the end of the 4" rigid

FIGURE 31

AIR

TERMINAL

CONNECTOR

vent pipe.

HIGH

TEMPERATURE

5. Thread the air terminal

SEALANT

1. Remove the front

and the door from the

FIGURE 33

connector / vent pipe assembly

down through the roof support and

4” RIGID VENT

PIPE

ﬁreplace.

2. Remove the screws

SCREWS

attach, ensuring that a minimum

16" of air terminal connector will

7” RIGID VENT

PIPE

securing the bafﬂe plate.

Figure 33.

BAFFLE PLATE

penetrate the roof when fastened.

Note: The baffle rests

on two screws that are

attached to the back of

the ﬁrebox.

3. Using the screws

supplied, attach the

If the attic space is tight, we recommend threading

the Wolf Steel vent pipe collar or equivalent loosely

onto the air terminal connecter /

vent pipe assembly as it is passed

through the attic. The air terminal

connector must be located vertically

and plumb.

restrictor plate as

RESTRICTOR PLATE

shown in Figure 34.

4. Replace the bafﬂe.

FIGURE 34

FIGURE 32

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Supply pressure can be checked by turning screw (A)

MOBILE HOME INSTALLATION

counter-clockwise until loosened and then placing pressure

gauge tubing over the test point. Gauge should read 7”

(minimum 4.5”) water column for natural gas or 13” (11”

minimum) water column for propane. Check that main burner

is operating on “HI”.

Manifold pressure can be checked the same as above using

screw (B). Gauge should read 3.5” water column for natural

gas or 10” water column for propane. Check that main burner

is operating on “HI”.

This appliance is certiﬁed to be installed as an OEM (Origi-

nal Equipment Manufacturer) installation in a manufactured

home or mobile home and must be installed in accordance

with the manufacturer’s instructions and the Manufactured

Home Construction and Safety Standard, Title 24 CFR, Part

3280, in the United States or the Mobile Home Standard,

CAN/CSA Z240 MH Series, in Canada. This appliance is

only for use with the type(s) of gas indicated on the rating

plate. A conversion kit is supplied with the mobile home

appliance.

AFTER TAKING PRESSURE READINGS, TIGHTEN

SCREWS FIRMLY TO SEAL. DO NOT OVERTORQUE.

LEAK TEST

This Mobile/Manufactured Home Listed appliance comes

factory equipped with a means to secure the unit. The

ﬁreplace is equipped with two 1/4" diameter holes located in

the front left and right corners of the base. For mobile home

installations, the ﬁreplace must be fastened in place. Use

#10 hex head screws, inserted through the holes in the base

to secure. Always turn off the pilot and the fuel suuply at the

source, prior to moving the mobile home. After moving the

mobile home and prior to lighting the ﬁreplace, ensure that

the logs are positioned correctly.

ELECTRICAL INSTALLATION

WARNING

RISK OF ELECTRIC SHOCK!

Control operates with 120 volt electricity.

Do NOT use the ﬁreplace if any part has been under

water. Call a qualiﬁed service technician IMMEDIATELY to

have the ﬁreplace inspected for damage to the electrical

circuit.

IT IS NECESSARY TO HARD WIRE THIS FIREPLACE.

Permanently framing the ﬁreplace with an enclosure, requires

the ﬁreplace junction box to be hardwired.

This ﬁreplace must be electrically connected and grounded

in accordance with local codes. In the absence of local

codes, use the current CSAC22.1 CANADIAN ELECTRICAL

CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL

ELECTRICAL CODE in the United States.

This appliance is certiﬁed to be installed in an aftermarket

permanently located, manufactured (mobile) home, where

not prohibited by local codes.

This ﬁreplace is only for use with the type of gas indicated

on the rating plate. This ﬁreplace is not convertible for use

with other gases, unless a certiﬁed kit is used.

Conversion Kits

The mobile home appliance is ﬁeld convertible between

Natural Gas (NG) and Propane (LP).

To convert from one gas to another consult your Napoleon®

dealer/distributor.

CABLE

CONNECTOR

GAS INSTALLATION

WIRE NUTS

Proceed once the vent installation is complete.

NOTE: All gas connections must be contained within the

ﬁreplace when complete.

1. Move the ﬁreplace into position and secure to the ﬂoor

through the 1/4" holes located at either side of the base.

ELECTRICAL

BOX COVER

SWITCH HOUSING

(C/W 2 RECEPTACLES) (C/W GROUND SCREW)

2. The ﬁreplace is designed to accept 3/8" gas supply line.

The ﬁreplace is equipped with a 3/8" manual shut-off valve.

3. Connect the gas supply in accordance to local codes.

In the absence thereof, install according to the National

Installation Code.

OPTIONAL WALL SWITCH

INSTALLATION

4. When ﬂexing any gas line, support the gas valve so that

the lines are not bent or kinked.

For ease of accessibility, an optional remote wall switch may

be installed in a convenient location. Connect a 20ft length of

millivolt wire from the wall switch to the module. However, if a

greater length is required route 2-strand (solid core) millivolt

wire through the electrical hole located at the bottom left side

of the unit. The recommended maximum lead length depends

on wire size:

5. Check for gas leaks by brushing on a soap and water

solution.

DO NOT USE OPEN FLAME.

Purge all gas lines with the glass door of the stove

removed. Assure that a continuous gas ﬂow is at the

burner before re-installing the door.

WIRE SIZE

14 Gauge

16 Gauge

18 Gauge

LENGTH

100 Feet

60 Feet

40 Feet

Do not connect either the wall

switch, thermostat or gas valve

directly to 120 volt electricity.

FIGURE 35

Manual

Shut-off Valve

Shown

in “OFF”

position.

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FRAMING

Minimum clearance to combustible construction from

ﬁreplace and vent surfaces:

It is best to frame your ﬁreplace after it is positioned and the vent

system is installed. Frame to local building codes.

NOTE: In order to avoid the possibility of exposed insulation

or vapour barrier coming in contact with the ﬁreplace body, it is

required that the walls of the ﬁreplace enclosure be “ﬁnished” (ie:

drywall/sheetrock), as you would ﬁnish any other outside wall of a

home. This will ensure that clearance to combustibles is maintained

within the cavity.

Combustible Framing:

0" to stand-offs

1" to bottom and sides of the vent pipe*

2" to top of the vent pipe*

Combustible Finishing:

To install the ﬁreplace face ﬂush with the ﬁnished wall, position the

framework to accommodate the thickness of the ﬁnished wall.

It is not necessary to install a hearth extension with this ﬁreplace

system.

When roughing in the ﬁreplace, raise the ﬁreplace to accommodate

for the thickness of the ﬁnished ﬂoor materials, i.e. tile, carpeting,

hard wood, which if not planned for will interfere with the opening

of the lower access door and the installation of many decorative

ﬂashing accessories.

0" to rear

0" to front face top and sides

13" recessed depth

Rear Vent

39 1/8" to enclosure top from base of the unit

45 1/8" to ceiling from base of the unit

Top Vent

53 1/8" to enclosure top from base of the unit

53 1/8" to ceiling from base of the unit

* HORIZONTAL VENT SECTIONS - A minimum clearance of 1" at the bottom and sides and 2" at the top of the vent pipe in all horizontal

runs to combustibles is required. Use ﬁrestop spacer W010-1774 (supplied).

* VERTICAL VENT SECTIONS -Aminimum of 1" all around the vent pipe on all vertical runs to combustibles is required except for clearances

in ﬁreplace enclosures. See "Minimum Enclosure Clearances" section. Use ﬁrestop spacer W500-0096 (not supplied).

TOP VENT

REAR VENT

FIGURE 37

FIGURE 39

MINIMUM

39 / ”

ENCLOSURE

HEIGHT

MINIMUM

53 / ”

ENCLOSURE

HEIGHT

34 / ”

2 /

4 /

”

34 / ”

22 ^{1 4}

”

13 ^{1 4}

”

FIGURES 38 a&b

2 /

”

4 /

22 ^{1 4}

”

13 ^{1 4}

”

OUTSIDE

CHASE

13 ^{1 4}

”

23”

MINIMUM

FIGURES 40 a,b&c

22 ¹/⁴

”

INSIDE

CHASE

22 ¹/⁴

”

OUTSIDE

CHASE

13 ^{1 4}

”

SIDE

WALL

PROTRUSION

22 ¹/⁴

”

INSIDE

CHASE

22 ¹/⁴

”

SIDE

WALL

PROTRUSION

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MINIMUM MANTEL AND ENCLOSURE CLEARANCES

Mantel clearance can vary according to the mantel depth.

Use the graph to help evaluate the clearance needed.

Combustible materials must be installed ﬂush with the front

of the ﬁreplace but must not cover any of the black face-area

of the ﬁreplace. Non-combustible material (brick, stone or

ceramic tile) may protrude past the face of the ﬁreplace.

COMBUSTIBLE

NON-COMBUSTIBLE

BRICK

0” IF

6”

NON-COMBUSTIBLE

FINISHING IS USED

SUCH AS BRICK

AND STONE.

2”

39 ¹/8”

33 ¹/8”

1”

8” MANTEL

FIGURES 41a&b

6”

4”

26 ³/8” MINIMUM

PLUS RISE *

8”

2”

6”

4”

TOP OF

FIREPLACE

FIGURE 43

1”

WARNING

Do not build into this area - it must be left clear to provide adequate

clearance for the vent. In this 14” wide area centred along the front of

the fireplace, no combustibles are allowed.

1 ¹/2”

MAXIMUM

MANTEL DEPTH

14”

MINIMUM

COMBUSTIBLE

NON-COMBUSTIBLE

BRICK

0” IF

NON-COMBUSTIBLE

2”

FINISHING IS USED

SUCH AS BRICK

AND STONE.

6”

1”

1 ¹/2”

20”

*FINISHING

MAXIMUM

MATERIAL

OPENING

HEIGHT

1”

¹/4” *

MUST BE

34 ¹

/8”

*KEEP

FACING

MATERIAL

¹/4” FROM

SIDE OF

UNIT.

53 ¹/8”

33 ¹/8”

43 /8" MINIMUM

43 /8” MINIMUM

PLUS RISE *

*FINISHING MATERIAL

OPENING WIDTH

MUST BE 20 ¹

/4”

13 ¹/4”

* Dimensions must be maintained for the facing kit to cover the

1”

opening.

FIGURE 44

FIGURE 42

The ﬁreplace requires a minimum enclosure height of 53 1/8" for a top vent, and 39 1/8" for a rear

vent. For temperature requirements, the enclosure space around and above the ﬁreplace must be left

unobstructed. See ﬁgures 42 and 43.

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FRONT FACING AND INSET KIT INSTALLATION

FIGURE 48

FIGURE 45

3. Hook the bottom

of the front facing

on the bottom lip of

the ﬁrebox. Pivot the

front facing against

the ﬁrebox and insert

the head of the turn

button

through the

slot in the front facing.

(FIGURE 48) Secure

by turning the head

of the turn button 1/4

turn.

WARNING:

4. Clip the keystone

FIGURE 49

The components in this kit are heavy, use care when

lifting and ensure they are ﬁrmly secured once

installed.

over the band of material

and centre on the magnet.

This front facing does not replace the main glass door.

Do not operate without the main glass door installed.

The front facing can sit ﬂush with a counter, ﬂoor, or

5. While angling the bottom inset, insert the side tabs on the

hearth.

bottom inset

opening.

behind the side edges of the control panel

1. Secure the insets

and screens

to the front facing

with the locktooth washers and hex nuts supplied.

FIGURE 50

6. Close the bottom inset assembly

against the magnet

FIGURE 46

to the face of the ﬁrebox using

to hold closed.

2. Install the turn button

the 2 ﬂat head screws supplied.

FIGURE 51

FIREBOX

FIGURE 47

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BLOWER INSTALLATION

ELECTRICAL INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be connected and grounded in

accordance with local codes. In the absence of local codes, use the current CSA C22.1 ^{CANADIAN ELECTRICAL CODE}in Canada or the

current ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United States.

If an optional blower is to be used, the blower must be connected to the main power supply. Route a grounded 14 gauge 2-

wire power cable to the junction box and ground. At the point where the cable enters the junction box, a conduit connector

must be provided.

1. Remove the two

screws that secure

the control panel to the

front of the unit.

4. Place the thermal disk

assembly onto the stud

located at the lower left

of the ﬁrebox and behind

the support bracket.

FIGURE 52

5. Connect the wiring

for the variable speed

switch.

GS66 WIRING DIAGRAM

6. Insert the blower

VARIABLE SPEED SWITCH

assembly into the left

side under the firebox,

THERMAL DISK

slide into the clip and

place onto the same stud

used for the thermal disk

VARIABLE

SPEED SWITCH

KNOB

WHITE

assembly. Secure with

RED

the lock washer and wing

nut supplied. Ensure that

BLACK

WHITE

the blower does not touch

the base of the ﬁrebox, any wiring or

controls. Ensure that the thermodisc is

touching the wall of the ﬁrebox.

WIRE

HARNESS

FIGURE 54

(included in GS66 kit)

HINT: Rest the thermal disk assembly forward against the

support bracket.

POWER

SUPPLY

BLOWER

FIGURE 53

7. Place the variable speed switch into position and secure with

the pal nut supplied. (FIGURE 25) Reinstall the control panel and

install the variable speed switch knob.

2. Connect the black and red wires of the wire harness to the

prongs on the blower.

NOTE: Plug into the receptacle on the right side of the

unit.

3. Connect the white and black wires of the wire harness to the

prongs on the thermodisc.

NIGHT LIGHT™ REPLACEMENT

LENS ASSEMBLY INSTALLATION

BULB REPLACEMENT

The GD19 comes equipped with our “Night Light™”.

If in the event the lamp or lens needs to be replaced, follow

these instructions.

1. Remove the door from

KEY HOLE

FIGURE 56

the ﬁrebox.

2. Run the wires up through

the lens hole.

3. Align key hole with lens

assembly.

4. Snap into place.

5. Replace light shields,

attach the wires and replace the door to the ﬁrebox.

1. Turn off all electrical supply.

2. Remove the front and door from the ﬁrebox.

3. Unscrew the lens cover making sure the washer stays

in place.

Note: Do not handle the lamp (bulb) with bare ﬁngers,

protect with a clean dry cloth.

4. The lamp will pull straight out of the socket. Replace with

Wolf Steel Ltd. parts only (W387-0006), as lamp and

lens are special "high temperature" products.

5. Replace lens with gasket, lense covers, attach wires to

quick connects and replace the door when ﬁnished.

THE FIREBOX MUST BE SEALED.

LENS ASSEMBLY REPLACEMENT

1. Remove the front door

and top shield from the

ﬁrebox.

2. Compress the retainer

ﬁns in with a screw driver

whilepressingﬁrmlyonthe

top of the light assembly.

3. Once all the retainer

ﬁns are pushed in the lens

assembly will snap out of

place.

FIGURE 57

When re-assembling the

light assembly, care must

be taken. “Light Leakage”

from above the cast doors

may be noticed. The holes

in the lamp housing are

necessary for ventilation

and must not be covered.

FIGURE 55

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FINISHING

GLASS DOOR INSTALLATION AND REMOVAL

Before the glass door can be removed, the optional front must be removed. The glass door is secured to the top front edge

of the ﬁrebox and retained by the bottom.

1. Unlatch door

2. Pull handle and rotate 90°.

3. Pivot door slightly and lift out of bottom retainer.

90°

FIGURE 58

DOOR GLASS REPLACEMENT

1. Place the door frame face down careful not

to scratch the paint.

FIGURE 59

GLASS

2. Center the gasketed glass inside the door

frame with the thick side of the gasket facing

up.

GASKET

3. Bend the glass retainers located along the

edge of the door frame over the gasket holding

the glass in place. Careful not to break the

glass.

NOTE: Care must be taken when removing and disposing

of any broken glass or damaged components. Be sure to

vacuum up any broken glass from inside the ﬁreplace before

GLASS

RETAINERS

DOOR

FRAME

operation.

LOG PLACEMENT

In order to assemble the log set, the glass door must be

removed, see Glass Door Installation and Removal.

FIGURE 60a-d

BRACKET

2. Place the left log as shown, ensuring the hole on the

underside is placed onto the burner pin. This will rest on the

left side of the rear log.

1. Place the rear log as shown, ensuring the holes on the

underside are placed onto the 2 pins of the log support.

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CONTROL FUNCTIONS

3. Place the center log as shown, ensuring the holes on the

underside are placed onto the two center pins.

FAN

CONTROL

(OPTION)

FLAME

ADJUSTMENT

NIGHT

LIGHT^TM

SWITCH

MAIN

BURNER

SWITCH

FIGURE 62

MAIN BURNER SWITCH

This switch turns the Main Burner on and off.

FLAME ADJUSTMENT

Turn this knob clockwise or counter-clockwise to adjust the

4. Place the hole in the underside of the right log onto the

locating pin, on the burner base and rests against the rear

log as shown.

main burner ﬂame height.

NIGHT LIGHT^TMSWITCH

This switch turns the Night Light^TMon and off.

5. Re-install the glass door.

CHARCOAL EMBERS

Randomly place the charcoal embers along the front and

sides of the burner in a realistic manner. Fine dust found in

the bottom of the bag should not be used.

FAN CONTROL OPTION

If installed this switch will turn on and off the power to the

blower and control the fan speed. There is also a thermally

activated switch that will only let the blower come on once

the unit has reached a comfortable temperature.

VERMICULITE

Sprinkle vermiculite around the charcoal embers.

Note: Both charcoal embers and vermiculite are not to be

placed on the burner ports.

GLOWING EMBERS

Tear the embers into pieces and place along the burner ports

covering all of the burner. Care should be taken to shred the

embers into thin, small irregular pieces as only the exposed

edges of the ﬁbre hairs will glow. The ember material will only

glow when exposed to direct ﬂame; however, care should be

taken to not block the burner ports.

Blocked burner ports can cause an incorrect ﬂame pattern,

carbon deposits and delayed ignition. Phazer^TMlogs glow

when exposed to direct ﬂame. Use only certiﬁed "glowing

embers" and Phazer^TMlogs available from your Napoleon®

dealer.

LOGO PLACEMENT

Remove the backing of the

logo supplied and place on

FIGURE 61

¹/2"

the glass viewing door, as

indicated.

LOGO

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WIRING DIAGRAM

The main burner and Night Light^TMswitch is located behind

lower access panel. For ease of accessibility, optional re-

mote wall switches may be installed in a convenient location

for both burner and light operation.

The recommended maximum lead length depends on wire

size:

Route 2-strand (solid core) wire through the electrical hole

located at the bottom left side of the unit. Connect the wires

from the main burner wall switch to the two corresponding

spade connectors on the back of the on/off switch for the

burner located behind the lower access panel. Repeat

connecting the wires to the Night Light^TMon/off switch for

remote operation.

WIRE SIZE

14 gauge

16 gauge

18 gauge

MAX. LENGTH

100 feet

60 feet

40 feet

FIGURE 63

IGNITION

MODULE

PILOT

ASSEMBLY

NOTE: WIRE TAGS

ARE BRACKETED

[through

Gas line

conduit]

Yellow

(S)

[through

Orange

independent

(I)

conduit]

BATTERY

HOLDER

Black

PILOT

GAS LINE

MAIN

BURNER SWITCH

Red

GAS VALVE

BATTERY

RELAY

WIRE

HARNESS

Red (3 Volt)

AC ADAPTOR

Black (12 Volt)

To Accent Light &

Night Light Switch

Orange

MODULE

PLUG

Black

(-)

Black

(TP)

Black

Green

Main Burner Switch

Brown

(SWI)

Orange x2

(THTP)

To Optional

Wall Switch

(GD-660)

Green x2

(TH)

Yellow

Red

(+)

* See detail for optional

wall switch GD-660 wiring.

Black

Blue

RELAY

PLUG

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OPERATION / MAINTENANCE

After extended periods of non-operation such as following a vacation

Purge all gas lines with the glass door of the ﬁreplace removed or

opened. Assure that a continuous gas ﬂow is at the burner before

installing the door.

When lit for the ﬁrst time, the ﬁreplace will emit a slight odour by the

"burn-in" of internal paints and lubricants used in the manufacturing

process and will not occur again.

or a warm weather season, the ﬁreplace may omit a slight odour for

a few hours. This is caused by dust particles in the heat exchanger

burning off. In both cases, open a window to sufﬁciently ventilate

the room.

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING

PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE

WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT

BY HAND.

WHAT TO DO IF YOU SMELL GAS:

•

TURN OFF ALL GAS TO THE FIREPLACE.

OPEN WINDOWS.

DO NOT TRY TO LIGHT ANY APPLIANCE.

DO NOT TOUCH ANY ELECTRIC SWITCH; DO NOT USE ANY

PHONE IN YOUR BUILDING.

B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE

AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS

HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR.

C. USE ONLY YOUR HAND TO TURN THE GAS CONTROL KNOB.

NEVER USE TOOLS. IF THE KNOB WILL NOT TURN BY HAND, DO NOT

TRY TO REPAIR IT. CALLAQUALIFIED SERVICE TECHNICIAN. FORCE

OR ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION.

D. DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER

WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN

TO INSPECT THE FIREPLACE AND REPLACE ANY PART OF THE

CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN

UNDER WATER.

•

IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A

NEIGHBOUR'S PHONE FOLLOW THE GAS SUPPLIER'S

INSTRUCTIONS.

IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE

DEPARTMENT.

OPERATING INSTRUCTIONS

8. CLOSE THE GLASS DOOR.

9. TURN MANUAL SHUTOFF VALVE COUNTER-

CLOCKWISE TO ON.

1. STOP! READ THE ABOVE SAFETY INFORMATION ON

THIS LABEL.

2. TURN REMOTE WALL SWITCH TO OFF POSITION.

3. TURN OFF ALL ELECTRIC POWER TO THE FIREPLACE

AND REMOVE BATTERIES.

10. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE

AND RE-INSTALL BATTERIES.

11. TURN ON REMOTE WALL SWITCH TO ON POSITION.

12. IF FIREPLACE WILL NOT OPERATE, FOLLOW

INSTRUCTIONS "TO TURN OFF GAS" AND CALL YOUR

SERVICE TECHNICIAN OR GAS SUPPLIER.

4. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION

DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO

NOT TRY TO LIGHT THE PILOT BY HAND.

5. TURN MANUAL SHUTOFF VALVE CLOCKWISE

OFF.

Manual Shut-off Valve

Shown in “OFF”

position.

6. OPEN THE GLASS DOOR.

7. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF

YOU SMELL GAS INCLUDING NEAR THE FLOOR, STOP!

FOLLOW "B" IN THE ABOVE SAFETY INFORMATION ON

THIS LABEL. IF YOU DON'T SMELL GAS GO TO THE

NEXT STEP.

TO TURN OFF GAS

1. TURN OFF REMOTE WALL SWITCH TO THE FIREPLACE.

2. TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS TO BE PERFORMED.

3. TURN MANUAL SHUTOFF VALVE CLOCKWISE

TO OFF. DO NOT FORCE.

MAINTENANCE

TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER 3. Check to see that all burner ports are burning. Clean out any of

BEFORE SERVICING THE STOVE:

the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂames are large enough to engulf the

sensor on one leg and reaches toward the burner on the other leg.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on all

openings when the gas knob for the burner is turned on.

A 5-10 second total light-up period is satisfactory. If ignition takes

Caution: Label all wires prior to disconnection when servicing

controls. Wiring errors can cause improper and dangerousoperation.

Verify proper operation after servicing. This stove and its venting

system should be inspected before use and at least annually by a

qualiﬁed service person. The ﬁreplace area must be kept clear and

free of combustible materials, gasoline or other ﬂammable vapours

and liquids. The ﬂow of combustion and ventilation air must not be

obstructed.

1. In order to properly clean the burner and pilot assembly, remove

the logs exposing both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening

and the area surrounding the logs clean by vacuuming or brushing,

at least once a year.

longer, consult your Napoleon® dealer/distributor.

7. Check that the door gasketing is not broken or missing.

8. If for any reason the vent air intake system is disassembled,

re-install and re-seal per the instructions provided for the initial

installation.

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ADJUSTMENTS

PILOT INJECTOR AND ORIFICE REPLACEMENT

1. Turn off the electrical

and gas supply to the

NOTE: Check and adjust, if necessary, the primary air

FIGURE 64

to ¹/¹⁶” for propane and ¹/³²" for natural gas. Replace the

ﬁreplace.

screws.

2. Remove the front, glass

7. Turn on the gas supply and check for gas leaks by brushing

viewing door and log set.

on a soap and water solution.

3. Remove the 2 securing

screws. Slide the burner

assembly to the right and

lift out.

Do not use open ﬂame.

8. Replace the log set. Then light the pilot and main burner

to ensure that the gas lines have been purged.

9. Replace the glass viewing door and cast front. Turn on

the electrical supply to the ﬁreplace.

4. Using a deep

”

socket wrench, remove

the main burner oriﬁce.

A /₈” back-up wrench

Purge all gas lines with the glass door removed.

Assure that a continuous ﬂow is at the burner before

re-installing the door.

must be used on the

manifold, located below

the housing to ensure that

the aluminum tubing does

not twist or kink. Replace

the correct burner oriﬁce

using pipe thread compound.

5. Loosen nut and replace with

appropriate pilot injector

ORIFICE

LOCATION

BURNER

ASSEMBLY

This must be carried out by an AUTHORIZED

REPRESENTATIVE OF WOLF STEEL LTD. or a QUALIFIED

GAS INSTALLER in accordance with local codes or in

the absence of local codes with the requirements of the

provincial / state authorities having jurisdiction and in

accordance with the requirements of the CAN1-B149

Installation Code in Canada and the ANSI Z223.1 National

Fuel Gas Code in the United States.

FIGURE 65

6. Reinstall the burner ensuring that

the Venturi tube ﬁts over the oriﬁce.

VENTURI ADJUSTMENT

Remove the 2 screws securing the burner. Natural gas models have air shutters set to 0.031" open (1/32"). Propane models

have air shutters set to 0.063" open (1/16").

After making adjustments replace the burner ensuring that the venturi tube ﬁts over the oriﬁce and replace the screws.

Closing the air shutter will cause a more yellow ﬂame, but can lead to

carboning. The ﬂame may not appear yellow immediately; allow 15 to 30

minutes for the ﬁnal ﬂame colour to be established.

FIGURE 66

Air shutter adjustment must only be done by a qualiﬁed gas installer!

For fuel conversion refer to the instructions included with your conversion kit.

FLAME ADJUSTMENT

FLAME CHARACTERISTICS

It is important to periodically perform a visual check

of the pilot and burner ﬂames. Compare them to the

illustrations provided.

Turn counterclockwise

to decrease ﬂame

Turn clockwise to

increase ﬂame height

height

FIGURE 67

FIGURE 68

FLAME ADJUSTMENT

KNOB

Manual Shut-off Valve

Shown in “OFF”

position.

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REPLACEMENTS

Contact your dealer for questions concerning prices and

availability of replacement parts. Normally all parts can be

ordered through your Napoleon® dealer or distributor.

When ordering replacement parts always give the following

information:

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

WARNING

Failure to position the parts in accordance with these diagrams or

failure to use only parts specified approved with this appliance may

result in property damage or personal injury.

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER INFORMATION, CONTACT YOUR

4. DESCRIPTION OF PART

5. FINISH

NAPOLEON DEALER.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF

THE ORIGINAL INVOICE WILL BE REQUIRED TO

HONOUR THE CLAIM.

ACCESSORIES

REPLACEMENT PARTS

25 GS66

BLOWER KIT

PART #

W135-0322

W135-0323

W135-0324

W135-0325

GL-662

DESCRIPTION

26* W175-0266

26* W175-0267

27 GD-301

28* W175-0001

29 GD201

30 FK19

31 FK19PW

32 VOIK

CONVERSION KIT - ^{NG-LP 0-4,500}

CONVERSION KIT - LP-NG 0-4,500

HEAT GUARD

4" COUPLER

PERISCOPE

FACING KIT, METALIC BLACK FINISH

FACING KIT, PEWTER FINISH

VICTORIAN ORNAMENTAL INSETS

MOUNTING VARIABLE SPEED SWITCH PLATE

REMOTE CONTROL ADVANTAGE

BATTERY OPERATED TIMER

PORCELAIN REFLECTOR RADIANT PANEL KIT

DECO BRICK KIT - SANDSTONE

VENT SLEEVE

LOG #1- REAR

LOG #2 - LEFT

LOG #3 - RIGHT

LOG #4 - CENTRE

LOG SET

W725-0032

W725-0049

W010-1653

W455-0087

W455-0088

W455-0049

DEXEN VALVE - NG

DEXEN VALVE - LP

PAN BURNER

#52 BURNER ORIFICE - NG

#60 BURNER ORIFICE - LP

PILOT INJECTOR - LP

PILOT INJECTOR - NG

PILOT TUBE

32 VOISS

33* W500-0033

34* W660-0010B

35* W660-0026

36* PRP19

37* GD839KT

38* VS47KT

39* GD-660

10 W455-0071

11 W720-0092

12 W100-0069

12 W100-0093

13* W385-0334

14* W660-0009

15* W387-0009

16* W387-0004

17 W010-1749

18 W010-1774

PILOT ASSEMBLY - NG

PILOT ASSEMBLY - LP

NAPOLEON® LOGO

ON/OFF SWITCH

HALOGEN BULB 5W

HIGH TEMPERATURE LIGHT ASSEMBLY

GLASS W/ GASKET

FIRESTOP SPACER

SWITCH & WIRE

WALL TERMINAL

HIGH TEMPERATURE SEALANT

FIRESTOP SPACER

40* GD222

41* W573-0002

42* W573-0007

43* W500-0096

44* W585-0072

45* W170-0063

VENT PIPE SHIELD

VENT PIPE COLLAR

ROOF TERMINAL KITS

GD110 - 1/12 TO 7/12 PITCH

20 W670-0006

21 W490-0073

22 W010-0567

23 W170-0063

24 W263-0054

AIR TERMINAL

4/7 INNER / OUTER SLEEVE

ROOF SUPPORT

STORM COLLAR

ROOF FLASHING

GD111 - 8/12 TO 12/12 PITCH

20 W670-0006

21 W490-0073

22 W010-0567

23 W170-0063

24 W263-0055

AIR TERMINAL

4/7 INNER / OUTER SLEEVE

ROOF SUPPORT

STORM COLLAR

ROOF FLASHING

GD112 - FLAT ROOF

20 W670-0006

21 W490-0073

22 W010-0567

23 W170-0063

24 W263-0056

AIR TERMINAL

4/7 INNER / OUTER SLEEVE

ROOF SUPPORT

STORM COLLAR

ROOF FLASHING

W415-0612 / C / 01.25.08

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TROUBLE SHOOTING GUIDE

BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.

SYMPTOM

PROBLEM

TEST SOLUTION

Pilot will not light.

- Wiring

Verify the "S" wire for the sensor and the "I" wire for the ignitor are

connected to the correct terminals (not reverse) on the module and

pilot assembly.

Makes noise with no

spark at pilot burner

- Loose connection

- Module

Verify no loose connections, electrical shorts in the wiring or ground

out to any metal object.

Turn the ON/OFF switch to the "OFF" position. Remove the igniter

wire "I" from the module. Place the ON/OFF switch to the "ON" posi-

tion. Hold a grounded wire about 3/16" away from the "I" terminal on

the module. If no spark the "I" terminal module must be replaced. If

there is a spark the "I" terminal is ﬁne. Inspect pilot assembly for a

shorted wire or cracked insulator around the electrode.

- Igniter Spark gap is

incorrect

- spark gap of the ignitor to the pilot should be .125" (1/8").

Pilot will not light.

- Transformer

Verify the transformer is installed and plugged into the module. Check

Makes no noise with no

spark at pilot burner

voltage of the transformer under load at the spade connections on

the module with the ON/OFF switch in the "ON" position. Acceptable

readings of a good transformer are between 3.2 and 2.8 volts A.C.

Remove and reinstall the wiring harness that plugs into the module.

Remove and verify continuity of each wire in wiring harness.

Troubleshoot the system with a simple ON/OFF switch

A shorted or loose

Connection

- Improper switch wiring

- Module is not grounded

Verify the valve and pilot assemblies are properly grounded to the

metal chassis of the ﬁreplace or log set.

Turn the ON/OFF switch to the "OFF" position. Remove the igniter

wire "I" from the module. Place the ON/OFF switch to the "ON" posi-

tion. Hold a grounded wire about 3/16" away from the "I" terminal on

the module. If no spark the "I" terminal module must be replaced. If

there is a spark the "I" terminal is ﬁne. Inspect pilot assembly for a

shorted wire or cracked insulator around the electrode.

- Faulty module

Pilot sparks but will not light - Gas supply

Verify that the incoming gas line ball valve is "Open". Verify that the

inlet pressure reading is within acceptable limits, inlet pressures must

not exceed 14" W.C.

- Module is not grounded

Verify the value and pilot assemblies are properly grounded to the

metal chassis of the ﬁreplace or log set.

- Out of propane gas.

- ﬁll the tank.

Continues to sparks

and pilot lights, but

main burner will not

light

- Short or loose

connection in sensor rod

Verify all connections. Verify the connections from the pilot assembly

are tight; also verify these connections are not grounding out to any

metal.

Verify the ﬂame is engulﬁng the sensor rod. This will increase the

ﬂame rectiﬁcation. Verify correct pilot oriﬁce is installed and inlet gas

speciﬁcations to manual. (Remember, the ﬂame carries the rectiﬁca-

tion current, not the gas. If the ﬂame lifts from pilot hood, the circuit

is broken. A wrong oriﬁce or too high of an inlet pressure can cause

the pilot ﬂame to lift.) The sensor rod may need cleaning.

- Poor ﬂame rectiﬁcation

or contaminated

sensor rod

Verify that the wire harness is ﬁrmly connected to module

- Poor grounding between

pilot assembly and

gas valve

Verify that the ceramic insulator around the sensor rod is not cracked,

damaged, or loose. Verify the connection from the sensor rod to the

sensor wire. Clean sensor rod with an emory cloth to remove any

contamination that may have accumulated on the sensor rod. Verify

continuity with multimeter with ohms set at the lowest range.

- Damaged pilot or dirty

sensor rod

W415-0612 / C / 01.25.08

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SYMPTOM

PROBLEM

TEST SOLUTION

Inspect all wires, ensure good tight connections. Verify that all

wiring is installed exactly as speciﬁed.

- Wiring / Connection

Pilot lights

Stops sparking

/ pilot remains lit

but burner will

not turn on

Inspect the wiring harness, and verify the harness is tightly con-

nected to the module. Verify that you have 7 wires and they are

connected in the right order.

- Wiring harness

- Module or Valve

Conduct the following test to verify if the problem is the module or

valve. To measure voltages, turn multimeter to "DC" place the red

lead from multimeter on the screw on the terminal block for the

wire you are checking, touch black lead to ground (valve body).

Importantly, a "Zero" volts reading does not automatically indicate

a bad module, there may be too little resistance in the valve so-

lenoid. Check if the Green wire is disconnected from the valve.

The voltage output from the module should be between 2 and

3 volts.

Check all seals.

- Fireplace is spilling.

Exhaustfumessmelled

in room, headaches.

Ensure air shutter opening is free of lint or other obstructions.

Check that the logs are correctly positioned.

logs or combustion chamber. Open air shutter to increase the primary air.

Check the input rate: check the manifold pressure and oriﬁce

- Air shutter has become

blocked

Carbon is being depos-

ited on glass, logs or

combustion chamber

surfaces.

- Flame is impinging on the

size as speciﬁed by the rating plate values.

Check that the door gasketing is not broken or missing and

that the seal is tight.

Check that both vent liners are free of holes and well sealed

at all joints.

Check that minimum rise per foot has been adhered to for

any horizontal venting.

- Door is ajar

Flames are very ag-

gressive.

Realign door and secure.

Restrict vent exit with restrictor plate. See Restricting Vents.

- Venting action is too great.

Main burner ﬂame is a

blue, lazy, transparent

ﬂame.

- Blockage in vent.

Remove blockage. In really cold conditions, ice buildup may occur

on the terminal and should be removed as required.

- Incorrect installation.

Conﬁrm installation with venting parameters.

- Sulphur from fuel is being de

posited on glass, logs or

combustion chamber

surfaces.

White / grey film

forms.

Clean the glass with a recommended gas ﬁreplace glass cleaner.

DO NOT CLEAN GLASS WHEN HOT.

If deposits are not cleaned off regularly, the glass may become

permanently marked.

W415-0612 / C / 01.25.08

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NOTES

W415-0612 / C / 01.25.08

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