Napoleon Fireplaces Indoor Fireplace BGD36NTR User Manual

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS

DIRECT VENT MILLIVOLT SYSTEM

INSTALLATION AND OPERATION INSTRUCTIONS FOR

NATURAL GAS MODEL GD36NTR & BGD36NTR

PROPANE GAS MODEL GD36PTR & BGD36PTR

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours and liquids in the vicinity of

this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your build

ing.

• Immediately call your gas supplier from

a neighbour's phone. Follow the gas

supplier's instructions.

• If you cannot reach your gas supplier,

call the fire department.

Installation and service must be performed by a qualified installer, service agency

or the gas supplier.

R-2000

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • [email protected]

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NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who

take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The

complete fireplace is again thoroughly inspected by a qualified technician before packaging to ensure that you, the

customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects

for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner,

phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized

enamelled components and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch,

switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will provide

replacement parts free of charge during the first year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires

the prior approval of an authorized company official. Labour costs to the account of NAPOLEON are based on a

predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the

warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the

product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this

warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace

or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in

accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding

to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event

extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for:

over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configu-

rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging

chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card

must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED

TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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BGD36

GENERAL INSTRUCTIONS

Maximum output for natural gas and propane is 10,900 BTU/

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV- hr at an efficiency of 64% with the fan on. TheA.F.U.E. (annual

ICED BY A QUALIFIED INSTALLER to conform with local fuel utilization efficiency) rating is 53% for natural gas and

codes. Installation practices vary from region to region and propane.

it is important to know the specifics that apply to your area, Minimum inlet gas supply pressure is 4.5 inches water col-

for example: in Massachusetts State:

umn for natural gas and 11 inches water column for propane.

Maximum inlet gas pressure is 7 inches water column for

natural gas and 13 inches water column for propane. Mani-

fold pressure under flow conditions is 3.5 inches water col-

umn for natural gas and 10 inches water column for propane.

This fireplace is approved for bathroom, bedroom and bed-

sitting room installations and is suitable for mobile home

installation.

• The fireplace damper must be removed or welded in the open

position prior to installation of a fireplace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or

bathroom unless the unit is a direct vent sealed combustion

product.

• WARNING: This product must be installed by a licensed plumber

or gas fitter when installed within the commonwealth of

No external electricity (110 volts or 24 volts) is re-

quired for the gas system operation.

Expansion / contraction noises during heating up

and cooling down cycles are normal and are to be

expected.

Massachusetts.

In absence of local codes, install the GD36 and BGD36 to the

current National Fuel Gas Code, ANSI Z223.1, or the current

CAN/CGA B149, Installation Codes. Mobile home installation

must conform with local codes or in the absence of local codes,

install to the current standard for gas equipped mobile housing

CAN/CSA ZA240 MH Series in Canada or the Manufactured

Home Construction and Safety Standard, Title 24 CFR, Part 3280,

or the Fire Safety Criteria for Manufactured Home Installations,

Sites and Communities Standard ANSI/NFPA 501A in the United

States.

The fireplace and its individual shutoff valve must be discon-

nected from the gas supply piping system during any pressure

testing of that system at test pressures in excess of 1/2 psig

(3.5 kPa). The fireplace must be isolated from the gas supply

piping system by closing its individual manual shutoff valve

during any pressure testing of the gas supply piping system at

test pressures equal to or less than 1/2 psig (3.5 kPa).

When the fireplace is installed directly on carpeting, vinyl tile

or other combustible material other than wood flooring, the

fireplace shall be installed on a metal or wood panel extend-

ing the full width and depth.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly

with a clean dry cloth. The GD36 is factory equipped with

ceramic glass. The BGD36 is factory equipped with tempered

glass. The glass thickness is 3/16" for both models. Use only

replacement glass available from your Napoleon dealer. DO

NOT SUBSTITUTE MATERIALS. Clean the glass after the first

10 hours of operation with a recommended gas fireplace

glass cleaner. Thereafter clean as required. DO NOT CLEAN

GLASS WHEN HOT! If the glass is not kept clean permanent

discolouration and / or blemishes may result.

Use only accessories designed for and listed with

your specific fireplace.

Provide adequate ventilation air. Provide adequate

accessibility clearance for servicing and operating

the fireplace. Never obstruct the front opening of

the fireplace.

If the optional fan or blower is installed, the junction box must

be electrically connected and grounded in accordance with

For safe and proper operation of the fireplace follow

local codes. In the absence of local codes, use the current the venting instruction exactly.

CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the

ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United

States.

Deviation from the minimum vertical vent length can

create difficulty in burner start-up and/or carboning.

Provide a means for visually checking the vent con-

nection to the fireplace after the fireplace is installed.

Vent lengths that pass through unheated spaces (at-

tics, garages, crawl spaces) should be insulated

with the insulation wrapped in a protective sleeve

to minimize condensation.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN

TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Maximum input is 26,000 BTU/hr for natural gas and propane for

the GD36. Maximum input for the BGD36 is 17,000 BTU/h for

natural gas and propane. When the fireplace is installed at el-

evations above 4,500ft, and in the absence of specific recom-

mendations from the local authority having jurisdiction, the certi-

fied high altitude input rating shall be reduced at the rate of 4%

for each additional 1,000ft.

Objects placed in front of the fireplace must be kept

a minimum of 48" away from the front face of the

unit.

GD36

Maximum output for natural gas is 22,360 BTU/hr at an effi-

ciency of 86% with the fan on, and 22,880 BTU/hr for propane

at an efficiency of 88% with the fan on. The A.F.U.E. (annual

fuel utilization efficiency) rating is 64% for natural gas and

65% for propane.

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GD36 SPECIFICATIONS

BGD36 SPECIFICATIONS

FIGURE 1a

FIGURE 1b

VENTING

MODELS GD36 AND BGD36 MAY BE VENTED EITHER AS A TOP VENT OR A REAR VENT.

REFER TO THE SECTION APPLICABLE TO YOUR INSTALLATION.

For optimum performance it is recommended that all

horizontal runs have a 1 inch rise per foot when using

Napoleon flexible vent components.

VENTING LENGTHS

Use only Wolf Steel or Simpson Dura-Vent Model DV-GS

venting components. Minimum and maximum vent lengths,

for both horizontal and vertical installations, and air termi-

nal locations for either system are set out in this manual

and must be adhered to. For Simpson Dura-Vent, follow

the installation procedure provided with the venting com-

ponents.

When using Wolf Steel venting components, use only ap-

proved Wolf Steel rigid / flexible components with the fol-

lowing termination kits: WALL TERMINAL KIT GD222, or

1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD110, 8/12 TO

12/12 ROOF TERMINAL KIT GD111, FLAT ROOF TERMI-

NAL KIT GD112 or PERISCOPE KIT GD201 (for wall pen-

etration below grade). With flexible venting, in conjunction

with the various terminations, use either the 5 foot vent kit

GD220 or the 10 foot vent kit GD330.

A terminal shall not terminate directly above a sidewalk

or paved driveway which is located between two sin-

gle family dwellings and serves both dwellings. Local

codes or regulations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or

vertical runs and elbows. Keep it pulled tight. A 1¼" air

gap all around between the inner liner and outer liner is

required for safe operation. Use a firestop when pen-

etrating interior walls, floor or ceiling.

Minimum clearance to combustible con-

struction from fireplace and vent surfaces:

sides, back, bottom and top of the unit

recessed depth

top, sides and bottom of the vent pipe*

top of the vent pipe - rear vent only*

0 inch

14 inches

1 inch

2 inches

Wolf Steel rigid and flexible venting systems must not

be combined.

Wolf Steel and Simpson Dura-Vent venting systems

must not be combined.

* REAR VENT - A clearance to combustibles of 1" at the

bottom of the vent and 2" at the top must be maintained

during the first 12" of venting when penetrating combusti-

ble walls. The firestop spacer (W615-044) supplied with

the unit should be used to maintain this clearance. There-

after a 1" clearance to combustibles may be maintained

using firestop spacer (W500-0096).

These vent kits allow for either horizontal or vertical venting

of the fireplace. FIGURES 3 & 5. The maximum allowable

horizontal run is 20 feet. The maximum allowable vertical

vent length is 40 feet. The maximum number of 4" vent

connections is two horizontally or three vertically (exclud-

ing the fireplace and the air terminal connections) when

using aluminum flexible venting.

For optimum flame appearance and fireplace perform-

ance, keep the vent length and number of elbows to a

minimum.

The air terminal must remain unobstructed at all times.

Examine the air terminal at least once a year to verify

that it is unobstructed and undamaged.

Purge all gas lines with the glass door of the fireplace

open. Assure that a continuous gas flow is at the burner

before closing the door.

TOP VENT - Only a clearance to combustibles of 1" all

around the vent pipe is required.

REQUIRED RISE ON HORIZONTAL VENTING BGD36

GD36

1"/FT*

0"/FT

RIGID VENTING

0"/FT

FLEXIBLE VENTING 0"/FT

RIGID VENTING 0"/FT

FLEXIBLE VENTING 0"/FT

REAR VENT

TOP VENT

CORNER

RIGID VENTING

FLEXIBLE VENTING

Under extreme vent configurations, allow several minutes

(5-15) for the flame to stabilize after ignition.

* When a vertical rise is used as part of the venting con-

figuration, a 0" rise per foot is acceptable.

Six (6") inches is the minimum bend radius allowed for

the 7" diameter flexible liner.

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AIR TERMINAL INSTALLATIONS

FIGURE 2

INSTALLATIONS

CANADIAN

U.S.A.

12 INCHES

Clearance above grade, veranda porch, deck or balcony.

Clearance to windows or doors that open.

12 INCHES

9 INCHES

Clearance to permanently closed windows.

12 INCHES*

Vertical clearance to ventilated soffit located above the terminal within

a horizontal distance of 2 feet from the centerline of the terminal.

18 INCHES** 18 INCHES**

12 INCHES** 12 INCHES**

Clearance to unventilated soffit.

Clearance to an outside corner wall.

0 INCHES

Clearance to an inside non-combustible corner wall or protruding

non-combustible obstructions (chimney, etc.).

0 INCHES*** 0 INCHES***

2 INCHES*** 2 INCHES***

Clearance to an inside combustible corner wall or protruding com-

bustible obstructions ( vent chase, etc.).

Clearance to each side of the centerline extended above the meter

/ regulator assembly to a maximum vertical distance of 15ft.

3 FEET

3 FEET****

9 INCHES

3 FEET†

Clearance to a service regulator vent outlet.

Clearance to a non-mechanical air supply inlet to the building or a

combustion air inlet to any other appliance.

12 INCHES

6 FEET

Clearance to a mechanical air supply inlet.

Clearance above a paved sidewalk or paved driveway located on

public property unless fitted with a heat shield kit GD-301.

7 FEET‡

7 FEET****

Clearance under a veranda, porch, deck or balcony.

Clearance above the roof.

12 INCHES†† 12 INCHES****

16 INCHES

Clearance from an adjacent wall including neighbouring buildings.

2 FEET†*

Re c o m m e n d e d to p r e ve n t c o n d e n s a tio n o n win d o ws a n d th e r m a l b r e a ka g e

It is re c om m e nd e d to us e a he a t s hie ld a nd to m a xim ize the d is ta nc e to vinyl c la d s offits.

*** Th e p e r is c o p e GD-2 0 1 re q u ir e s a m in im u m 1 8 in c h e s c le a ra n c e fro m a n in s id e c o r n e r.

******** Th is is a re c o m m e n d e d d is ta n c e . Fo r a d d itio n a l re q u ire m e n ts c h e c k lo c a l c o d e s .

†

‡

Th re e fe e t a b ove if with in 10 fe e t h o r izo n ta lly.

A ve n t s h a ll n o t te r m in a te d ir e c tly a b o ve a s id e wa lk o r p a ve d d r ive wa y th a t is lo c a te d b e twe e n two s in g le

d we llin g s a n d s e r ve s b o th d we llin g s.

† †

† *

Pe r m itte d only if the ve ra nd a , p orc h, or d e c k is fully op e n on a m inimum of two s id e s b e ne a th the floor.

Re c o m m e n c e d to p r e ve n t re c irc u la tio n o f e xh a u s t p ro d u c ts . Fo r a d d itio n a l re q u ire m e n ts c h e c k lo c a l c o d e

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TYPICAL VENT INSTALLATIONS

REAREXIT

TOP EXIT

FIGURES3a-d

For optimum performance, it is recommended

that all horizontal runs have a 1 inch rise per foot.

When terminating vertically, the vertical rise is a mini-

mum 36 inches and a maximum 40 feet from the centre

of the fireplace flue outlet.

* When using rigid venting, this minimum vertical length

may be reduced to 8½".

SPECIAL VENT INSTALLATIONS

PERISCOPE TERMINATION

CORNER TERMINATION

Use the GD201 periscope kit to locate the air termination MODELS GD36: The maximum vent length for a corner

above grade. The periscope must be installed so that when installation is 24 inches, where only 6 inches of vertical

final grading is completed, the bottom air slot is located a rise is used. All corner installations require a minimum 6

minimum of 12 inches above grade. The maximum allow- inch rise. See FIGURE 5A.

able vent length depends on the model of fireplace, as

illustrated.

MODELS BGD36: The maximum vent length for a corner

installation is 20 inches of horizontal run, in addition to the

45° offset. In this case zero rise is acceptable when using

rigid. Flexible venting must maintain a 6" rise. See FIG-

URE 5B.

FIGURES 4

FIGURE 5A- GD36 ONLY

20" MAX

TOP EXIT INSTALLATION

FIGURE 5B - BGD36 ONLY

REAR EXIT INSTALLATION

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DEFINITIONS

ELBOW VENT LENGTH VALUES

for the following symbols used in the venting calcula-

tions and examples are:

feet

0.03

0.45

0.9

inches

0.5

1°

> - greater than

15°

30°

45°

90°*

6.0

> - equal to or greater than

< - less than

11.0

16.0

32.0

1.35

2.7

< - equal to or less than

H_T- total of both horizontal vent lengths (H_R) and offsets

(H_O) in feet

H_R- combined horizontal vent lengths in feet

* the first 90° offset has a zero value and is shown in

the formula as -90°

H_O- offset factor: .03(total degrees of offset - 90°*) in

feet

V_T- combined vertical vent lengths in feet

TOP EXIT / HORIZONTAL TERMINATION

For vent configurations requiring more than one 90° el-

bow, the following formulas apply:

when (H_T) < (V_T)

Simple venting configuration (only one 90° elbow)

Formula 1: H_T< V_T

Formula 2: H_T+ V_T< 40 feet

Example 1:

H₂

90°

FIGURE 6

FIGURE 7

V₂

90°

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

H₁

90°

V₁

VERTICAL

RISE

FEET

V₁= 3ft

V₂= 8ft

V_T

V₁

V₂= 3 + 8 = 11 ft

V_T

H₁= 2.5 ft

H₂= 2ft

H_R= H₁+ H₂= 2.5 + 2 = 4.5 ft

H_O= .03(three 90° elbows - 90°) = .03(270° - 90°) = 5.4 ft

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

H_T= H_R+ H_O= 4.5 + 5.4 = 9.9 ft

The shaded area within the lines represents acceptable

values for H_Tand V_T.

H_T+ V_T= 9.9 + 11 = 20.9 ft

Formula 1: H_T< V_T

9.9 < 11

Formula 2: H_T+ V_T< 40 feet

20.9 < 40

Since both formulas are met, this vent configuration is ac-

ceptable.

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TOP EXIT / HORIZONTAL TERMINATION

Example 3:

when (H_T) > (V_T)

Simple venting configuration (only one 90° elbow)

90°

H₄

H₁

FIGURE 8

V₂

H₃

H₂

See graph to determine the required ver-

tical rise V_Tfor the required horizontal run

H_T.

90°

V₁

FIGURE 10

V₁

V₂

V_T

= 4ft

= 1.5 ft

= V₁+ V₂= 4 + 1.5 = 5.5 ft

REQUIRED

VERTICAL

RISE IN

H₁

H₂

H₃

H₄

H_R

H_O

H_T

= 2ft

= 1ft

= 1.5 ft

INCHES

V_T

= H₁+ H₂+ H₃+ H₄= 2 + 1 + 1 + 1. 5 = 5.5 ft

= .03(four 90° elbows - 90°) = .03(360° - 90°) = 8.1 ft

= H_R+ H_O= 5.5 + 8.1 = 13.6 ft

H_T+ V_T= 13.6 + 5.5 = 19.1 ft

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

The shaded area within the lines represents acceptable

values for H_Tand V_T.

Formula 1:H_T< 4.2 V_T

4.2 V_T= 4.2 x 5.5 = 23.1 ft

For vent configurations requiring more than one 90° elbow

the following formulas apply:

13.6 < 23.1

Formula 2:H_T+ V_T< 24.75 feet

19.1 < 24.75

Formula 1: H_T< 4.2 V_T

Formula 2: H_T+ V_T< 24.75 feet

H₁

H₂

Since both formulas are met, this vent configuration is ac-

ceptable.

Example 2:

V₁

90°

FIGURE 9

V₁

H₁

H₂

H_R

H_O

H_T

= V_T= 6 ft

= 3 ft

= 5 ft

= H₁+ H₂= 3 + 5 = 8 ft

= .03(two 90° elbows - 90°) = .03(180° - 90°) = 2.7 ft

= H_R+ H_O= 8 + 2.7 = 10.7 ft

H_T+ V_T= 10.7 + 6 =16.7

Formula 1: H_T< 4.2 V_T

4.2 V_T= 4.2 x 6 = 25.2 ft

10.7 < 25.2

Formula 2: H_T+ V_T< 24.75 feet

16.7 < 24.75

Since both formulas are met, this vent configuration is ac-

ceptable.

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REAR EXIT / HORIZONTAL TERMINATION

Example 4:

when (H_T) < (V_T)

Simple venting configuration (only two 90° elbows)

90°

H₃

V₂

90°

V₁

H₂

90°

FIGURE 12

FIGURE 11

H₁

90°

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T

V₁

V₂

V_T

=9ft

=6ft

REQUIRED

VERTICAL

RISE IN

FEET

V₁

V₂= 9 + 6 = 15 ft

H₁

H₂

H₃

H_R

H_O

=3ft

=2ft

V_T

=1.5 ft

= H₁+ H₂+ H₃= 3 + 2 + 1.5 = 6.5 ft

= .03(four 90° elbows - 90°)

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H_T

= .03(90 + 90 + 90 + 90 - 90) = 8.1 ft

=H_R+ H_O= 6.5 + 8.1 = 14.6 ft

The shaded area within the lines represents acceptable

values for H_Tand V_T.

H_T

H_T+ V_T=14.6 + 15 = 29.6 ft

For vent configurations requiring more than two 90° el-

bows the following formulas apply:

Formula 1: H_T< V_T

14.6 < 15

Formula 1: H_T< V_T

Formula 2: H_T+ V_T< 40 feet

29.6 < 40

Formula 2: H_T+ V_T< 40 feet

Since both formulas are met, this vent configuration is ac-

ceptable.

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REAR EXIT / HORIZONTAL TERMINATION

Example 5:

when (H_T) > (V_T)

Simple venting configuration (only two 90° elbows)

90°

H₄

90°

V₂

FIGURE 13

45°

H₃

90°

H₂

V₁

H₁

90°

FIGURE 14

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T

V₁

V₂

V_T

H₁

H₂

H₃

H₄

H_R

H_O

=4ft

=1.5 ft

V₁

V₂= 4 + 1.5 = 5.5 ft

=2ft

=1ft

REQUIRED

VERTICAL

RISE IN

INCHES

=1.5 ft

V_T

=H₁+ H₂+ H₃+ H₄= 2 + 1 + 1 + 1.5 = 5.5 ft

=.03(four 90° elbows + one 45° elbow - 90°)

=.03(90 + 90 + 90 + 90 + 45 - 90) = 9.45 ft

=H_R+ H_O= 5.5 + 9.45 = 14.95 ft

H_T

H_T+ V_T= 14.95 + 5.5 = 20.45 ft

Formula 1: H_T< 3.5V_T

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET H_T

3.5V_T= 3.5 x 5.5 = 19.25 ft

The shaded area within the lines represents acceptable

values for H_Tand V_T.

14.95 < 19.25

Formula 2: H_T+ V_T< 24.75 feet

20.45 < 24.75

For vent configurations requiring more than two 90° elbows

the following formulas apply:

Since both formulas are met, this vent configuration is ac-

ceptable.

Formula 1: H_T< 3.5V_T

Formula 2: H_T+ V_T< 24.75 feet

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TOP OR REAR EXIT VERTICAL TERMINATION

Example 6:

when (H_T) < (V_T)

Simple venting configurations

FIGURE 15

V₂

FIGURE 16

90°

H₂

90°

V₁

H₁

90°

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

V₁

V₂

V_T

=5ft

=10 ft

REQUIRED

VERTICAL RISE

IN FEET

V₁

=3ft

=2.5 ft

V₂= 5 + 10 = 15 ft

H₁

H₂

H_R

H_O

V_T

= H₁+ H₂= 3 + 2.5 = 5.5 ft

= .03(three 90° elbows - 90°)

= .03(90 + 90 + 90 - 90) = 5.4 ft

=H_R+ H_O= 5.5 + 5.4 = 10.9 ft

H_T

H_T+ V_T= 10.9 + 15 = 25.9 ft

Formula 1: H_T< V_T

10.9 < 15

Formula 2: H_T+ V_T< 40 feet

25.9 < 40

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

The shaded area within the lines represents acceptable

values for H_Tand V_T.

Since both formulas are met, this vent configuration is ac-

ceptable.

For vent configurations requiring more than zero 90° elbow

(top exit) or one 90° elbow (rear exit), the following formu-

las apply:

Formula 1: H_T< V_T

Formula 2: H_T+ V_T< 40 feet

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TOP OR REAR EXIT VERTICAL TERMINATION

when (H_T) > (V_T)

V₁

V₂

V₃

V_T

H₁

H₂

H_R

H_O

=2ft

Simple venting configurations

=1ft

=1.5 ft

FIGURE 17

V₁

V₂

V₃= 2 + 1 + 1.5 = 4.5 ft

=6ft

=2ft

=H₁+ H₂= 6 + 2 = 8 ft

=.03(four 90° elbows - 90°)

=.03(90 + 90 + 90 + 90 - 90) = 8.1 ft

=H_R+ H_O= 8 + 8.1 = 16.1 ft

H_T

H_T+ V_T= 16.1 + 4.5 = 20.6 ft

Formula 1: H_T< 3V_T

3V_T

3 x 4.5 = 13.5 ft

16.1 > 13.5

Since this formula is not met, this vent configuration is

unacceptable.

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

Formula 2: H_T+ V_T< 40 feet

20.6 < 40

MAXIMUM

VERTICAL

RISE IN

FEET

Since only formula 2 is met, this vent configuration is unac-

ceptable and a new fireplace location or vent configuration

will need to be established to satisfy both formulas.

Example 8:

V_T

V₂

90°

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H_T

H₂

45°

The shaded area within the lines represents acceptable

values for H_Tand V_T.

V₁

90°

For vent configurations requiring more than two 90° elbow

(top exit) or one 90° elbow (rear exit), the following formu-

las apply:

H₃

H₁

90°

Formula 1: H_T< 3V_T

FIGURE 19

Formula 2: H_T+ V_T< 40 feet

V₁

V₂

V_T

H₁

H₂

H₃

H_R

H_O

=1.5 ft

=5ft

Example 7:

90°

V₃

V₁

V₂= 1.5 + 5 = 6.5 ft

=1ft

H₂

V₁

V₂

=10.75 ft

=H₁+ H₂+ H₃= 1 + 1 + 10.75 = 12.75 ft

H₁

90°

=.03(three 90° elbows + one 45° elbow - 90°)

=.03(90 + 90 + 90 + 45 - 90) = 6.75 ft

=H_R+ H_O= 12.75 + 6.75 = 19.5 ft

90°

H_T

H_T+ V_T= 19.5 + 6.5 = 26 ft

Formula 1: H_T< 3V_T

3V_T= 3 x 6.5 = 19.5 ft

FIGURE 18

19.5 = 19.5

Formula 2: H_T+ V_T< 40 feet

26 < 40

Since both formulas are met, this vent configuration is ac-

ceptable.

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PRE-INSTALLATION PREPARATION

FAILURE TO INSTALL THE CAP WILL CAUSE THE FIREPLACE TO FUNCTION IMPROPERLY

AND CAN CAUSE INJURY OR PROPERTY DAMAGE. SEE TOP EXIT PREPARATION FOR DETAILS.

For optimum performance, it is recommended that all horizontal runs have a 1 inch rise per foot.

REAR EXIT:

TOP EXIT:

Remove the baffle from the back of the firebox (Model GD36

only) by removing the four screws. FIGURE 20.

FIGURE 20

BAFFLE

FIGURE 22

Remove the 7 inch diameter cap from the top of the

fireplace and re-secure it over the 7" collar located at the

rear of the unit. Press firmly on the cap while securing to

ensure an airtight seal. Do not damage the gasket.

BAFFLESCREWS

FIGURE 21

Remove the plate covering the 4" diameter flue open-

ing (seen inside the top of the 7" diameter collar) and dis-

card. Try not to disturb the retaining ring or the gasket be-

neath. Re-secure the ring and gasket using the screws

removed from the plate.

From inside the firebox, insert the 4" flue pipe assembly

(provided) through the rear of the firebox. Secure the as-

sembly to the rear and top of the unit using 4 #10-24 x ½

inch screws supplied.

From inside the firebox, insert the 4" flue pipe assem-

Do not overtighten. The gasket needs only to be snug

against the firebox. FIGURE 21.

bly through the heat shield and out through the retaining

ring. Secure the assembly to the rear and top of the unit

using 4 #10-24 x ½ inch screws supplied. Do not

overtighten. The gasket needs only to be snug against the

firebox. FIGURE 22.

Before attaching elbows to the collars on the back

of the fireplace, 1½" will need to be trimmed off

the 4" collar.

MODEL GD36 ONLY: Re-attach the baffle to the back of

the firebox using the four screws. FIGURE 20.

MODEL GD36 ONLY: Re-attach the baffle to the back of

the firebox using the four screws. FIGURE 20.

FOR SAFEAND PROPER OPERATION OF THE FIREPLACE,

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INSTALLATION

WALL AND CEILING PROTECTION

FOLLOW THE VENTING INSTRUCTIONS EXACTLY.

VERTICAL INSTALLATION

NOTE: REAR EXIT - A clearance to combustibles of

This application occurs

1" at the bottom of the vent and 2" at the top must

be maintained during the first 12" of venting when

penetrating combustible walls. The firestop spacer

(W615-0044) supplied with the unit should be used

to maintain this clearance. Thereafter a 1" clearance

to combustibles may be maintained using firestop

spacer (W500-0096).

when venting through a

roof. Installation kits for

various roof pitches are

available from your Napo-

leon dealer. See Accesso-

ries to order the specific

kit required.

FIGURE 25

TOP EXIT - Only a clearance to combustibles of 1"

all around the vent pipe is required.

1. Determine the air ter-

minal location, cut and

frame 9½ inch openings in the ceiling and the roof to pro-

vide the minimum 1 inch clearance between the fireplace

pipe / liner and any combustible material. Try to center the

exhaust pipe location midway between two joist to prevent

having to cut them. Use a plumb bob to line up the center of

the openings. DO NOT FILL THIS SPACE WITH ANY TYPE

OF MATERIAL.

HORIZONTAL INSTALLATION

This application occurs when

venting through an exterior wall.

Having determined the air termi-

nal location, cut and frame a hole

in an exterior wall with a minimum

opening as required. See Note

above. (As an alternative to fram-

ing, a vent pipe shield may be in-

stalled, ensuring a 1" clearance

to combustibles.)

A vent pipe shield

will prevent any ma-

terials such as insu-

lation, from filling up

FIGURE 26

the 1" air space

around the pipe. Nail

headers between

the joist for extra

support.

FIGURE 23

1. Mark and cut the vent pipe

shield to the determined depth of

the combustible wall. Apply a bead of caulking (not sup-

plied) to the framework or to the shield plate (in the case of

a finished wall) and secure the shield through the opening

to the interior wall. The final location of the vent pipe shield

should maintain the required clearance to the 7" vent

pipe / liner. (See note above). Do not fill this cavity with any

type of material. Apply a bead of caulking all around and

place a firestop spacer over the vent shield to restrict cold

air from being drawn into the room or around the fireplace.

Ensure that both spacer and shield maintain the required

clearance to combustibles. Once the vent pipe / liner is

installed in its final position, apply sealant between the

pipe / liner and the firestop spacer.

2. Apply a bead of caulking (not supplied) to the frame-

work or to the Wolf Steel vent pipe shield plate or equiva-

lent (in the case of a finished ceiling), and secure over the

opening in the ceiling. A firestop must be placed on the

bottom of each framed opening in a roof or ceiling that the

venting system passes through. Apply a bead of caulking

all around and place a firestop spacer over the vent shield

to restrict cold air from being drawn into the room or around

the fireplace. Ensure that both spacer and shield maintain

the required clearance to combustibles. Once the vent pipe

/ liner is installed in its final position, apply sealant be-

tween the pipe / liner and the firestop spacer.

NOTE: Two methods to ensure the air terminal covers

the cut out in the wall are;

1. Where the opening in the outside wall has been cut

10½" tall to provide the 2" clearance from the vent pipe,

terminal extension plate W500-0103 must be used to cover

the opening.

2. The first 12" of vent pipe must have a 2" clearance to

combustible material when the vent pipe exits off the back

of the fireplace. This applies to any finishing material or

insulation in the wall that the vent pipe passes through

within that 12". The clearance from the top of the vent pipe

to the combustible material on the outside surface of the

wall only requires a 1" clearance from the vent pipe.

FIGURE 24

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USING FLEXIBLE VENT COMPONENTS

Use only approved aluminum flexible liner kits marked:

"Wolf Steel Approved Venting" as identified by the stamp only on the 7” outer liner.

4. Insert the liners through the firestop maintaining the

required clearance to combustibles. Holding the air termi-

nal (lettering in an upright, readable position), secure to

the exterior wall and make weather tight by sealing with

caulking (not supplied).

For safe and proper operation of the fireplace, follow

the venting instructions exactly.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Cut or frame a hole in an exterior wall with a minimum

round or square opening of 10½ inches. Secure the firestop

spacer over the opening to the interior wall.

5. Apply a heavy bead of the high temperature sealant to

the inside of the 4" liner approximately 1" from the end. Slip

the liner a minimum of 2" over the fireplace vent collar and

secure with 3 #8 screws.

2. Stretch the 4" diameter aluminum flexible liner to the

required length taking into account the additional length

needed for the finished wall surface. Slip the liner a mini-

mum of 2" over the inner sleeve of the air terminal and

secure with 3 #8 screws. Apply a heavy bead of the high

temperature sealant.

6. Using the 7" diameter flexible aluminium liner, apply

sealant, slide a minimum of 2" over the fireplace combus-

tion air collar and secure with 3 #8 screws.

7. If more liner needs to be used to reach the fireplace,

couple them together as illustrated. The vent system must

be supported approximately every 3 feet for both vertical

and horizontal runs. Use noncombustible strapping to

maintain the minimum 1" clearance to combustibles.

3. Using the 7" diameter flexible aluminum liner, slide

over the outer combustion air sleeve of the air terminal and

secure with 3 #8 screws. Seal as before.

VERTICAL AIR TERMINAL INSTALLATION

FIGURE 27

1. Fasten the roof sup-

port to the roof using the

FIGURE 29

screws provided. The

roof support is optional.

In this case the venting

is to be adequately sup-

ported using either an al-

ternate method suitable

to the authority having ju-

risdiction or the optional

roof support.

2. Stretch the 4" diameter aluminium flexible liner to the

required length. Slip the liner a minimum of 2" over the

inner sleeve of the air terminal

and secure with 3 #8 screws.

Seal using a heavy bead of the

high temperature sealant.

FIGURE 30

3. Repeat using 7" diameter

aluminium flexible liner.

The air terminal mounting plate may be recessed into

the exterior wall or siding by 1½", the depth of the return

flange.

4. Thread the air terminal pipe

assembly down through the roof.

The air terminal must be located

vertically and plumb. Attach the

air terminal assembly to the roof

support, ensuring that a mini-

FIGURE 28

mum 16" of air terminal will penetrate the roof when fas-

tened.

DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER.

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5. Remove nails from the shingles, above and to the

7. If more liner needs to be used to reach the fireplace,

couple them together as illustrated. The vent system must be

supported approximately every 3 feet for both vertical and

horizontal runs. Use noncombustible strapping to maintain a

clearance to combustibles of 1".

sides of the chimney. Place the flashing over the air termi-

nal and slide it underneath the sides and upper edge of the

shingles. Ensure that the air terminal is properly centred

within the flashing, giving a 3/4" margin all around. Fasten

to the roof. Do not nail through the lower portion of the

flashing. Make weather-tight by sealing with caulking. Where

possible, cover the sides and top edges of the flashing

with roofing material.

FIREPLACE VENT CONNECTION

1. Install the 4 inch diameter aluminium flexible liner to

the fireplace. Secure with 3 screws and flat washers. Seal

the joint and screw holes using the high temperature seal-

ant provided.

6. Apply a heavy bead of weatherproof caulking 2 inches

above the flashing. Slide the storm collar around the air

terminal and down to the caulking. Tighten to ensure that a

weather-tight seal between the air terminal and the collar

is achieved. Attach the other storm collar centred between

the air intake and the air exhaust slots onto the air terminal.

Tighten securely. Attach the vertical rain cap.

2. Install the 7 inch diameter aluminium flexible liner to

the fireplace. Attach and seal the joints.

FIGURE 32

Spacers are at-

tached to the 4" inner

flex liner at predeter-

mined intervals to

maintain a 1-1/4" air

gap to the 7" outer

liner. These spacers

must not be removed.

FIGURE 31

USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3

3. Holding the air terminal (lettering in an upright, readable

position), insert into both vent pipes with a twisting motion to

ensure that both the terminal sleeves engage into the vent

pipes and sealant. Secure the terminal to the exterior wall and

make weather tight by sealing with caulking (not supplied).

feet for both vertical and horizontal runs. Use Wolf Steel

vent spacers W615-0033 or equivalent every 3 feet and

either side of each elbow to maintain the minimum 1¼"

clearance between the outer and inner vent pipes. Use

Wolf Steel support ring assembly W010-0370 or equiva-

lent noncombustible strapping to maintain the minimum

clearance to combustibles for both vertical and horizontal

runs.

The air terminal mounting plate may be recessed into the

exterior wall or siding by 1½", the depth of the return flange.

EXTENDED HORIZONTAL AND CORNER

AIR TERMINAL INSTALLATION

HORIZONTAL AIR TERMINAL INSTALLATION

1. Follow the instructions for "Horizontal Air Terminal In-

stallations", items 1 to 3.

2. Continue adding components alternating inner and

outer venting. Ensure that all 4" venting and elbows have

sufficient vent spacers attached and each component is

securely fastened to the one prior. Attach the 4" telescopic

sleeve to the vent run.

FIGURE 34

AIR TERMINAL

Repeat using a 7" tel-

escopic sleeve. Secure

and seal as before. To

facilitate completion, at-

tach 4" and 7" couplers

to the air terminal.

TELESCOPIC SLEEVE

FIGURE 33

20"

COUPLER

1. Move the fireplace into po-

sition. Measure the vent length

required between terminal and

VENTING

3. Install the air terminal. See item 3 of

the Horizontal Air Terminal Installation.

Extend the 4" telescopic sleeve; connect

to the air terminal assembly. Fasten with

self tapping screws and seal. Repeat

using the 7" telescopic sleeve.

fireplace taking into account the

additional length needed for the finished wall surface and any

1¼" overlaps between venting components.

2. Apply high temperature sealant to the outer edge of the 4"

inner collar of the fireplace. Attach the first vent component and

secure using 3 self tapping screws. Repeat using 7" piping.

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6. Remove nails from the shingles, above and to the

VERTICAL VENTING INSTALLATION

sides of the chimney. Place the flashing over the air termi-

nal and slide it underneath the sides and upper edge of

the shingles. Ensure that the air terminal is properly

centered within the flashing, giving a 3/4" margin all around.

Fasten to the roof. Do NOT nail through the lower portion of

the flashing. Make weather-tight by sealing with caulking.

Where possible, cover the sides and top edges of the flash-

ing with roofing material.

7. Apply a heavy bead of waterproof caulking 2 inches

above the flashing. Slide the storm collar around the air

terminal and down to the caulking. Tighten to ensure that a

weather-tight seal between the air terminal and the collar

is achieved. Attach the other storm collar centered between

the air intake and air exhaust slots onto the air terminal.

Tighten securely. Attach the rain cap.

Before attaching elbows to the collars on the back

of the fireplace, 1½" will need to be trimmed off

the 4" collar.

REAR VENT APPLICATION: Attach 4" and 7" elbows to

the fireplace. Secure with 3 screws and seal the joints and

screw heads using high temperature sealant. Proceed to

step 1 below.

TOP VENT APPLICATION:

1. Move the fireplace into position.

2. Fasten the roof support to the roof using the screws

provided. FIGURE 30. The roof support is optional. In this

case the venting is to be adequately supported using ei-

ther an alternate method suitable to the authority having

jurisdiction or the optional roof support.

8. Continue adding rigid venting sections, sealing and

securing as above. Attach a 4" collapsed telescopic pipe

to the last section of rigid piping. Secure with screws and

seal. Repeat using a 7" telescopic pipe.

3. Apply high temperature sealant to the outer edge of the

inner sleeve of the air terminal. Slip a 4" diameter coupler a

minimum of 2" over the sleeve and secure using 3 screws.

9. REAR VENT APPLICATION: Run a bead of high tem-

perature sealant around the outside of the 4" elbow. Pull

the adjustable pipe a minimum 2" onto the elbow. Secure

with 3 screws. Repeat with the 7" telescopic pipe.

4. Apply high temperature seal-

ant to the outer edge of the of the

FIGURE 35

outside sleeve of the air terminal.

Slip a 7" diameter coupler over the

sleeve and secure as before. Trim

the 7" coupler even with the 4" cou-

pler end.

TOP VENT APPLICATION: Run a bead of high tempera-

ture sealant around the outside of the 4" collar on the fire-

place. Pull the adjustable pipe a minimum of 2" onto the

collar. Secure with 3 screws. Repeat with the 7" telescopic

pipe.

5. Thread the air terminal pipe

assembly down through the roof

support and attach, ensuring that

10. In the attic, slide the vent pipe collar down to cover up

the open end of the shield and tighten. This will prevent

any materials, such as insulation, from filling up the 1" air

space around the pipe.

a minimum 16" of air terminal will

VENT

penetrate the roof when fastened.

PIPE

If the attic space is tight, we rec-

COLLAR

ommend threading the Wolf

RESTRICTING VERTICAL VENTS

Steel vent pipe collar or equiva-

lent loosely onto the air terminal

assembly as it is passed through

the attic. The air terminal must be

VENT PIPE

SHIELD

Model GD36NTR Vertical Terminal only:

Vertical terminations running longer than 15 feet may dis-

play a very active flame. If this appearance is not desirable,

the vent exit must be restricted using restrictor plate kit,

RP-KT. This reduces the velocity of the exhaust gases,

slowing down the flame pattern and creating a more tradi-

tional appearance. Specific instructions are included with

the kit.

located vertically and plumb.

FIGURE 36

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GAS INSTALLATION

MOBILE HOME INSTALLATION

Proceed once the vent installation is complete.

In Canada, mobile home installation may be vented hori-

zontally or vertically. In the United States, it may only be

installed vertically. See "Vertical Venting" or "Horizontal Air

Terminal Installation" for installation.

1. Move the fireplace into position and secure using the

nailing tabs and/or secure to the floor through the ¼"ø holes

located at either end of the base.

The fireplace is equipped with two 1/4" diameter holes lo-

cated in the front left and right corners of the base. For

mobile home installations, the fireplace must be fastened

in place. Use #10 hex head screws, inserted through the

holes in the base to secure. It is recommended that the

fireplace be secured in all installations.

2. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L

copper tubing or equivalent to the fireplace.

3. For ease of accessibility, an optional remote wall switch

or millivolt thermostat may be installed in a convenient

location. Route 2-strand (solid core) millivolt wire through

the electrical hole located at the bottom left side of the unit.

The recommended maximum lead length depends on wire

Always turn off the pilot and the fuel supply at the source,

prior to moving the mobile home.

size:

WIRE SIZE

14 gauge

16 gauge

18 gauge

MAX. LENGTH

100 feet

60 feet

After moving the mobile home and prior to lighting the

fireplace, ensure that the logs are positioned correctly.

40 feet

FRAMING

Attach the two leads to terminals 1 and 3 located on the

gas valve.

It is best to frame your fireplace after it is positioned and the

vent system is installed. Use 2x4's and frame to local build-

ing codes.

FIGURE 37

It is not necessary to install a hearth extension with this

fireplace system. Objects placed in front of the fireplace

should be kept a minimum of 48" away from the front face.

4. Install rigid black pipe, 1/2" type-L copper tubing or, if

local codes permit, a 3/8" flex connector and shutoff valve

to the gas line and the fireplace gas valve.

When roughing in the fireplace, raise the fireplace to ac-

commodate for the thickness of the finished floor materi-

als, i.e. tile, carpeting, hard wood, which if not planned for

will interfere with the opening of the lower access door and

the installation of many decorative flashing accessories.

FIGURE 38

Note: In order to avoid the possibility of exposed insulation

or vapour barrier coming in contact with the

The gas line and the shutoff valve (if so equipped) must

not interfere with the opening and closing of the door

latch.

Seal and tighten securely. An adapter fitting is required

between the gas valve and the copper tubing or flex con-

nector.

fireplace body, it is recommended that the walls of the

fireplace enclosure be “finished” (ie: drywall/sheetrock), as

you would finish any other outside wall of a home. This will

ensure that clearance to combustibles is maintained

within the cavity.

Do not kink flex connector.

Combustible materials may be installed flush with the front

of the fireplace but must not cover any of the black face-

areas of the fireplace. Non-combustible material (brick,

stone or ceramic tile) may protrude in these areas.

5. Check for gas leaks by brushing on a soap and water

solution.

Do not use open flame.

Do not connect either the wall switch, thermostat or

gas valve to electricity (110 volts).

Purge all gas lines with the glass door of the fireplace

open. Assure that a continuous gas flow is at the burner

before closing the door.

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BGD36

GD36

FIGURE 39a-d

FIGURE 40a-d

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FIGURES 43a-c

MANTLE CLEARANCES

CORNER

POST

Combustible mantle clearance can vary according to the

mantle depth.Use the graph to help evaluate the clearance

needed. Curtains, above the fireplace, must not be posi-

tioned lower than the 2" distance required for the 2" com-

bustible mantle. These same requirements apply to any

combustibles protruding on either side of the fireplace.

NAILING

TAB

TOP SLOT

REAREXIT

FIGURE 41a-b

TOP EXIT

BGD36 NAILING TAB INSTALLATION

FINISHING

MATERIAL

1) Attach the nailing tabs to the corner

posts using the 2 sheet metal screws

FIGURE 42

supplied. Secure through the centre

of the top and bottom slots in the nail-

ing tab and then through the existing

holes in the corner posts.

NAILING

TAB

If there are no existing holes, follow

these instructions:

Position the nailing tab so that the front

face is offset with the front edge of the

corner post (approx. ½"). Centre the

nailing tab vertically on the corner

post.

Figure 43 a.

Drill through the centre of the top and

bottom slots in the nailing tab. Secure

using the two sheet metal screws

supplied. This allows the nailing tab

to slide back and forth for desired fram-

ing. Figure 43 b.

2) To determine the final location of the nailing tab

you must first determine the thickness of your finishing

material (i.e. drywall). This will determine the dimension

from the front edge of the corner post to the nailing tab.

Once the nailing tab is in the desired location, drill through

the centre hole of the nailing tab. Secure with a sheet metal

screw*. Figure 43 c.

CENTRE

HOLE

* Additional set screws may be installed.

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FINISHING

DOOR REMOVAL & INSTALLATION

L36 LOUVRE INSTALLATION

FLANGE

HOOD

DOOR OPENING AND

CLOSING: The upper lou-

vres must be removed to

allow the door to be opened

or closed. To access the

lower door latch, open the

valve control door. Release

the top and bottom door

latches, located at the right

side of the door.

FIGURE 45 a-c

CLIP

UPPERLOUVRE

DOOR LATCH

FIGURE 44a-d

GVFL LOUVRE INSTALLATION

TO INSTALL THE UPPER

HOOD

LOUVRES: Insert the up-

per louvres into the slots

on both brackets. Press

the top flange of the hood

into the four clips located

along the top of the unit as

shown.

BRACKET

SLOT

LOUVRE

TO INSTALL THE LOWER

LOUVRE ASSEMBLY: At-

tach each hinge to the fire-

box with 2 screws.

LOWER LOUVRES

(VALVE CONTROLDOOR)

CLIPS

HOOD

Attach the hood by pressing the

top flange into the clips along

the top of the louvre opening.

Secure using a screw through

the centre slot.

FLANGE

HINGE SCREEN

CENTRE

SLOT

Position the hinge screen into place and with the control

door open, secure to the firebox using three screws.

UPPER LOUVRES

Insert the louvre tabs into the

slots located at the top left and

right corners of the unit.

Optional plated door trim, and arched door facia are avail-

able at your local Napoleon dealer.

SLOT

TAB

LOWER LOUVRES

HINGE

CLIP

SLOT

Insert the hinge clips into the

slots located at the bottom left

and right corners of the unit.

To remove the louvres, pull the

back tabs of the clips forward,

while pushing the louvre assem-

bly back. Lift the clip.

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LOG PLACEMENT

PHAZER^TMlogs and glowing embers exclusive to Napoleon Fire-

places, provide a unique and realistic glowing effect that is

different in every installation. Take the time to carefully po-

sition the glowing embers for a maximum glowing effect.

Log colours may vary. During the initial use of the fireplace,

the colours will become more uniform as colour pigments

burn in during the heat activated curing process.

FIGURE 46a-d

4. Position the notch located on the end of the center log

(#5) against the middle grate post with the other end of the

log resting in the pocket of the left crossover log.

1. Place the back log (#1) onto the log support tray and in

front of the tabs. The tabs maintain an air space between

the log and firebox back to facilitate combustion air flow.

Ensure that the back of the log rests against the brackets

on the back wall of the firebox.

5. Place the bottom of the right crossover log (#6) against

the right firebox side and pulled forward to the grate. The

top of the log should rest in the pocket provided on the

center log (#5).

CHARCOAL EMBERS

Randomly place the charcoal embers along the front and

sides of the log support tray in a realistic manner. Fine

dust found in the bottom of the bag should not be used.

VERMICULITE (MODEL GD36 ONLY)

Sprinkle vermiculite around the charcoal embers.

Note: Both charcoal embers and vermiculite are not to

be placed on the burner.

2. Move the two small logs (#2 & #3) into position, lining

up the studs located on the burner with the holes on the

bottom of the logs. Ensure that the small logs sit flat on the

burner.

GLOWING EMBERS

Tear the embers into pieces and place along the front row

of ports covering all of the burner area in front of the small

logs (#2 & #3). Care should be taken to shred the embers

into thin, small irregular pieces as only the exposed edges

of the fibre hairs will glow. The ember material will only

glow when exposed to direct flame; however, care

should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect flame pattern,

carbon deposits and delayed ignition. PHAZER^TMlogs glow

when exposed to direct flame. Use only certified "glowing

embers" and PHAZER^TMlogs available from your Napo-

leon dealer.

LOGO PLACEMENT

3. Place the bottom of the left crossover log (#4) against

the left firebox side and pulled forward to the grate.

The top of the log should rest in the pocket on the back log.

Remove the backing of the

logo supplied and place on the

glass viewing door, as

indicated.

½"

LOGO

½"

FIGURE 47

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OPTIONAL BLOWER INSTALLATION

I N S TA L L A -

TION TO BE DONE

BY A QUALIFIED IN-

STALLER and must

be electrically con-

nected and grounded

in accordance with lo-

cal codes. In the ab-

sence of local codes,

use the current CSA

C22.1 C^{ANADIAN ELEC}-

FIGURE 50

FIGURE 51

FIGURE 52

FIGURE 48

Attach the connectors

from the black and white

wires to the thermodisc

THERMODISC

TRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL

^CODEin the United States

and

secure

the

thermodisc bracket to the

securing stud at the bot-

tom left of the unit using

a lock washer and wing

nut. Ensure that the

thermodisc touches the

firebox wall.

If the fireplace was not previously equipped with a

blower: route a grounded 2-wire, 60hz power cable to the

receptacle / junction box. At this point, it must be strain

RECEPTACLE /

BOX

JUNCTION

relieved and insulated.

GROUND

SCREW

ELONGATED

SLOTS

The three slots on the

blower

bracket allow ease of

adjustment when

mounting

Attach the connectors

from the black and red

wires to the blower.

attaching the blower.

For a quiet running

blower, do not allow the

assembly to sit on the

firebox base.

Attach and secure the variable speed switch using the nut

provided. Plug the harness cord into the receptacle.

The wire harness pro-

FIGURE 49

vided in this kit is a uni-

versal harness. When in-

stalled, ensure that any

excess wire is con-

Slide the vibration reducing pad (A) into the clip (C) and up

against the threaded stud (B) at the other end. The blower

must be able to be positioned entirely onto the pad.

To ease installation of the blower, remove the hinge screen

and valve control door (lower louvres) from the base of the

fireplace.

tained, preventing it

from making contact

with moving or hot ob-

jects.

Because the blower is thermally activated, when

turned on, it will automatically start approximately

10 minutes after lighting the fireplace and will run

for approximately 30-45 minutes after the fire-

place has been turned off. Use of the fan increases

the output of heat.

FIGURE 53

Tilt the blower onto its side. Slide it past the controls and

into the clip (C). Secure to the threaded stud using the lock

washer and wing nut provided. Ensure that the blower

does not touch the fireplace base or the firebox.

Drywall dust will penetrate into the blower bear-

ings, causing irreparable damage. Care must be

taken to prevent drywall dust from coming into

contact with the blower or its compartment. Any

damage resulting from this condition is not cov-

ered by the warranty policy.

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OPTIONAL FAN INSTALLATION

To safely install the fan, turn off the electricity first.

ELECTRICAL INSTALLATION TO BE DONE BY A QUALI-

FIED INSTALLER and must be connected and grounded

in accordance with local codes. In the absence of local

codes, use the current CSA C22.1 C^{ANADIAN ELECTRICAL CODE}

in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the

United States.

If the fireplace was not previously equipped with a fan:

route a grounded 2-wire, 60hz power cable to the junction

box. At this point, it must be

strain relieved and insulated.

The wire harness provided in

this kit is a universal harness.

When installed, ensure that

any excess wire is contained,

preventing it from making con-

tact with moving or hot objects.

OPTIONAL THERMOSTATIC

SENSOR

RECEPTACLE /

JUNCTION BOX

VARIABLE SPEED/

PIEZO IGNITOR

BRACKET

FIGURE 55

To ease installation of the fan,

remove the hinge screen and valve control door (lower lou-

vres) from the base of the fireplace.

OPEN ENDED

SLOTS

Position the vibration reducing pad into the clip and onto

the threaded stud at the other end, piercing a hole into the

pad. The fan assembly must be able to be positioned en-

tirely onto the pad.

Slide the fan assembly past the controls and into the clip.

Secure using the lock washer and nut provided.

Plug the harness cord into the receptacle.

FIGURE 54

GD36 THERMOSTATIC SENSOR CONTROL

This optional kit is meant to be used only in conjunction

with the GD65 Fan Kit, shown above, which may be or-

dered from your Wolf Steel / Napoleon dealer.

Use of the fan increases the output of heat.

Unplug the power cord from the receptacle. Connect all

wires as shown.

With the thermostatic sensor option, the fan, when turned

on, becomes thermally activated, and will automatically run

approximately 15-30 minutes after the fireplace has been

lit and for approximately 30-45 minutes after the fireplace

has been turned off.

Attach and secure the sensor assembly bracket to the se-

curing stud located next to the receptacle/junction box at

the bottom left of the unit using the lock washer and wing

nut. Ensure that the thermodisc touches the firebox wall.

Plug the power cord back into the receptacle.

When installed, ensure that any excess wire is contained,

preventing it from making contact with moving or hot objects.

THERMODISC

SENSOR ASSEMBLY

BRACKET

FIGURE 57

FIGURE 56

RECEPTACLE /

JUNCTION BOX

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OPERATION / MAINTENANCE

Purge all gas lines with the glass door of the fireplace

removed. Assure that a continuous gas flow is at the

burner before installing the door.

After extended periods of non-operation such as fol-

lowing a vacation or a warm weather season, the fire-

place may emit a slight odour for a few hours. This is

caused by dust particles in the heat exchanger burning

off. In both cases, open a window to sufficiently venti-

late the room.

When lit for the first time, the fireplace will emit a slight

odour for a few hours. This is a normal temporary condi-

tion caused by the curing of the logs and the "burn-in"

of internal paints and lubricants used in the manufac-

turing process and will not occur again.

FOR YOUR SAFETY READ BEFORE LIGHTING:

WHAT TO DO IF YOU SMELL GAS:

A. This fireplace is equipped with a pilot which must be lit

by hand while following these instructions exactly.

• Turn off all gas to the fireplace.

• Open windows.

B. Before operating smell all around the fireplace area

for gas and next to the floor because some gas is

heavier than air and will settle on the floor.

C. Use only your hand to turn the gas control knob. Never

use tools. If the knob will not turn by hand, do not try to

repair it. Call a qualified service technician. Force or

attempted repair may result in a fire or explosion.

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone

in your building.

• Immediately call your gas supplier from a neighbour's

phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire de-

partment.

D. Do not use this fireplace if any part has been under

water. Immediately call a qualified service technician to

inspect the fireplace and replace any part of the control

system and any gas control which has been under wa-

ter.

GAS KNOB

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which

will not allow the pilot burner to be lit until the thermocou-

ple has cooled. Allow approximately 60 seconds for the

thermocouple to cool.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the

pilot with the push button ignitor. Keep knob depressed

for one minute, then release. If pilot does not continue to

burn, repeat steps 3 through 5.

When lighting and re-lighting, the gas knob cannot be

turned from pilot to off unless the knob is depressed

slightly.

7. With pilot lit, depress and turn gas knob counter-clock-

wise to on.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the fireplace.

3. Turn the gas knob clockwise to off.

8. If equipped with remote on-off switch/thermostat, main

burner may not come on when you turn valve to on. Remote

switch must be in the on position to ignite burner.

4. Wait five (5) minutes to clear out any gas. If you smell

gas including near the floor. Stop! Follow "B" in the above

safety information on this label. If you don't smell gas go

the next step.

9. Turn on all electric power to

the fireplace.

FLAME

PILOT

ADJUSTMENT

ON/OFF

KNOB

TO TURN OFF GAS

1. Turn off all electric power to the fireplace if service is to

2. Push in gas control knob slightly and turn clockwise to

be performed.

off. Do not force.

TURN THE CONTROL VALVE TO THE OFF POSITION WHEN HEATER IS NOT IN USE.

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MAINTENANCE

3. Check to see that all burner ports are burning. Clean out

any of the ports which may not be burning or are not burn-

ing properly.

TURN OFF THE GAS AND ELECTRICAL POWER

BEFORE SERVICING THE FIREPLACE.

CAUTION: Label all wires prior to disconnection when serv-

icing controls. Wiring errors can cause improper and dan-

gerous operation. Verify proper operation after servicing.

This fireplace and its venting system should be inspected

before use and at least annually by a qualified service per-

son. The fireplace area must be kept clear and free of com-

bustible materials, gasoline or other flammable vapours

and liquids. The flow of combustion and ventilation air must

not be obstructed.

4. Check to see that the pilot flame is large enough to

engulf the thermocouple and thermopile and reaches to-

ward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on

all openings when the gas knob for the burner is turned

on. A 5 to 10 second total light-up period is satisfactory. If

ignition takes longer, consult your Napoleon dealer / dis-

tributor.

1. In order to properly clean the burner and pilot assembly,

remove the logs to expose both assemblies.

7. Check that the gasketing on the sides, top and bottom

of the door is not broken or missing. Replace if necessary.

2. Keep the control compartment, logs, burner, air shutter

opening and the area surrounding the logs clean by vacu-

uming or brushing, at least once a year.

ADJUSTMENTS

These settings are for rear vented (maximum) horizontal

termination. Adjustment may be required depending on

fuel type, vent configuration and altitude.

PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized flame. Turn

in a clockwise direction to reduce the gas flow.

Closing the air shutter will cause a more yellow flame, but

can lead to carboning. Opening the air shutter will cause a

more blue flame, but can cause flame lifting from the burner

ports. The flame may not appear yellow immediately; allow

15 to 30 minutes for the final flame colour to be estab-

lished.

FIGURE 62

PILOT SCREW

FIGURE 60

FIGURE 61

Air shutter adjustment must only be done by a

qualified installer!

VENTURI ADJUSTMENT

VENTURI

Both fireplace models have air shutters that have been

factory set open according to the chart below:

MODEL GD36 MODEL BGD36

COVER

/ "

FIGURE 59

/ "

3/ "

FIGURE 63

To access the air shutter, remove the two screws that se-

cure the cover to the air housing, taking care not to dam-

age the gasket.

MODEL GD36 ONLY: Remove the three screws that secure

the control panel in order to access the air housing.

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REPLACEMENTS

Contact your dealer or the factory for questions concerning

prices and policies on replacement parts. Normally all parts

When ordering replacement parts always give the follow-

ing information:

can be ordered through your Napoleon dealer or distribu-

tor.

1. M^ODEL& SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PART

5. FINISH

6. TOP OR REAR VENT

* WARNING: This is a fast acting thermocouple. It is an

integral safety component. Replace only with a fast

acting thermocouple supplied by Wolf Steel Ltd.

COMPONENTS COMMON TO BOTH UNITS:

ACCESSORIES:

4" COUPLER

7" COUPLER

LOUVRE KIT - ^UPPER& LOWER - BLACK

LOUVRE KIT - UPPER & LOWER - ANTIQUE BRASS

LOUVRE KIT - UPPER & LOWER - POLISHED BRASS

LOUVRE KIT - UPPER & LOWER - BRUSHED STAINLESS STEEL

LOUVRE KIT - UPPER & LOWER - BLACK

HI-TEMPERATURE SEALANT

W175-0001

W175-0013

GVFLK

GVFLAB

GVFLPB

GVFLSS

L36K

W573-0008

W690-0001

W660-0011

W500-0096

W500-0136

W500-0103

GD-301

W10-0370

W660-0013

W175-0053

W361-0016

W585-0071

W585-0072

GZ550-1KT

GD36

PART NO. DESCRIPTION

W225-0058

W357-0001

W680-0004

*W680-0005

W010-0800

W010-0801

W573-0008

W455-0069

W455-0067

W725-0025

W725-0026

W385-0245

GD660

BLACK DOOR FRAME

PIEZO IGNITER

THERMOPILE

THERMOCOUPLE

NATURAL GAS PILOT ASSEMBLY

PROPANE GAS PILOTASSEMBLY

HIGH TEMPERATURE SEALANT

NATURAL GAS PILOT INJECTOR

PROPANE GAS PILOT INJECTOR

NATURAL GAS VALVE

PROPANE GAS VALVE

NAPOLEON LOGO

STANDARD WALL SWITCH & 20FT OF WIRE

FLUE CAP c/w GASKET

FLUE PIPE ASSEMBLY c/w GASKET

PAN BURNER

LOG SET

GLOWING EMBERS

CHARCOAL EMBERS

BACK LOG (#1)

MILLIVOLTTHERMOSTAT

REMOTE CONTROL - ^{ADVANTAGE PLUS}

FIRESTOP SPACER - FLEXIBLE VENTING

FIRE STOP SPACER - RIGID VENTING

TERMINAL EXTENSION PLATE

HEAT GUARD

WALL SUPPORT ASSEMBLY

MODULATING REMOTE

DURA-VENT ZERO CLEARANCE ADAPTOR

GLOWING EMBERS

VENT PIPE COLLAR

VENT PIPE SHIELD

W010-0538

W010-0539

W010-0764

GL-639

W361-0016

W550-0001

W135-0183

W135-0184

W135-0185

W135-0186

W135-0187

W135-0188

W010-0454

W010-0516

W615-0044

BLOWER KIT

THERMOSTATIC SENSOR CONTROL KIT FOR USE WITH GD65 ONLY

HERITAGE ORNAMENTAL INSETS - BLACK

HERITAGE ORNAMENTAL INSETS - GOLD PLATED

HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED

HERITAGE ORNAMENTAL INSETS - BRUSHED COPPER PLATED

HERITAGE ORNAMENTAL INSETS - BRUSHED GOLD PLATED

DIAMOND ORNAMENTAL INSETS - BLACK

DIAMOND ORNAMENTAL INSETS - GOLD PLATED

DIAMOND ORNAMENTAL INSETS- BLACK GOLD PLATED

DIAMOND ORNAMENTAL INSETS- BRUSHED COPPER PLATED

DIAMOND ORNAMENTAL INSETS- BRUSHED GOLD PLATED

GOTHIC ORNAMENTAL INSETS - BLACK

GOTHIC ORNAMENTAL INSETS - GOLD PLATED

GOTHIC ORNAMENTAL INSETS - BLACK GOLD PLATED

GOTHIC ORNAMENTAL INSETS - BRUSHED COPPER PLATED

GOTHIC ORNAMENTAL INSETS - BRUSHED GOLD PLATED

SEASHELL ORNAMENTAL INSETS - BLACK

SEASHELL ORNAMENTAL INSETS - GOLD PLATED

SEASHELL ORNAMENTAL INSETS - BLACK GOLD PLATED

SEASHELL ORNAMENTAL INSETS -BRUSHED COPPER PLATED

SEASHELL ORNAMENTAL INSETS - BRUSHED GOLD PLATED

ECLIPSE ORNAMENTAL INSETS - BLACK

ECLIPSE ORNAMENTAL INSETS - GOLD PLATED

ECLIPSE ORNAMENTAL INSETS - BLACK GOLD PLATED

ECLIPSE ORNAMENTAL INSETS - BRUSHED COPPER PLATED

ECLIPSE ORNAMENTAL INSETS - BRUSHED GOLD PLATED

DOOR KIT, RECTANGULAR - BLACK

LEFT MIDDLE LOG (#2)

RIGHT MIDDLE LOG (#3)

LEFT CROSSOVER LOG (#4)

MIDDLE CROSSOVER LOG (#5)

RIGHT CROSSOVER LOG (#6)

GLASS c/w GASKET

HOIK-2

HOIG-2

HOIKG-2

HOIBC-2

HOIBG-2

DOIK-1

BLACK DOOR C/W GLASS

FIRESTOP SPACER

DOIG-1

DOIKG-1

DOIBC-1

DOIBG-1

GOIK-1

GD36 COMPONENTS

W455-0040

W455-0003

W361-014

#41 NATURAL GAS ORIFICE

#54 PROPANE GAS ORIFICE

VERMICULITE

GOIG-1

GOIKG-1

GOIBC-1

GOIBG-1

SOIK-1

BGD36 COMPONENTS

W455-0048

W455-0047

#47 NATURAL GAS ORIFICE

#56 PROPANE GAS ORIFICE

SOIG-1

FLEXIBLE VENT KITS

SOIKG-1

SOIBC-1

SOIBG-1

EOIK-1

GD220 (5 FT)

W010-0397

W410-0017

4" FLEXIBLE ALUMINIUM LINER - (5 FT) C/W SPACERS

7" FLEXIBLE ALUMINIUM LINER - (5 FT)

EOIG-1

EOIKG-1

EOIBC-1

EOIBG-1

DK36-R

DK36-RG

DK36-A

DK36-AG

DK36-W

DK36-WG

GA-566

GD330 (10 FT)

W410-0018

W010-0300

W010-0370

7" FLEXIBLE ALUMINIUM LINER -(10 FT)

4" FLEXIBLEALUMINIUM LINER -(10 FT) C/W SPACERS

WALL SUPPORT ASSEMBLY

DOOR KIT, RECTANGULAR - GOLD PLATED

DOOR KIT, ARCHED - BLACK

DOOR KIT, ARCHED - GOLD PLATED

DOOR KIT, WEBBED - BLACK

DOOR KIT, WEBBED - GOLD PLATED

HOT AIR KIT

HOT AIR EXHAUST KIT

EXTENSION KIT 5^FT

TERMINAL KITS

30 PERISCOPE

31 WALL TERMINAL KIT

GD201

GD222

GA-72

GA-70

ROOF TERMINAL KITS

32 1/12 TO 7/12 PITCH

33 8/12 TO 12/12 PITCH

34 FLAT ROOF

GD110

GD111

GD112

GD36 ACCESSORIES

RESTRICTOR PLATE KIT

CONVERSION KIT - NG TO LP

CONVERSION KIT - LP TO NG

SCREEN KIT (RECTANGULAR)

SCREEN KIT (ARCHED)

RP-KT

W175-0158

W175-0163

SK36-R

W010-0569

W120-0036

W170-0063

W010-0567

AIR TERMINAL

VERTICAL CAP

STORM COLLAR

ROOF SUPPORT

ROOF FLASHING

SK36-A

BGD36 ACCESSORIES

W263-0054 / W263-0055 / W263-0056

W175-0159

W175-0164

W361-0014

CONVERSION KIT - NG TO LP

CONVERSION KIT - LP TO NG

VERMICULITE

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TROUBLE SHOOTING GUIDE

BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.

SYMPTOM

PROBLEM

TEST SOLUTION

Main burner goes Pilot flame is not large - turn up pilot flame.

out; pilot stays on. enough or not engulfing the

thermopile

- replace pilot assembly.

Thermopile shorting

- clean thermopile connection to the valve. Reconnect.

- replace thermopile / valve.

Remote wall switch wire is - shorten wire to correct length or wire gauge.

too long; too much resist-

ance in the system.

Faulty thermostat or switch. - replace.

Main burner goes

out; pilot goes out.

Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"

- check for vent blockage.

Vent is blocked

- check joint seals and installation.

Vent is re-circulating

4" flexible vent has become

disconnected from fireplace.

- re-attach to fireplace.

- 7"ø cap was not replaced

- purge the gas line.

Pilot goes out when System is not correctly

the gas knob is re- purged.

leased.

Out of propane gas.

The gas valve has

- fill the tank.

Pilot flame is not large - turn up the pilot flame.

an interlock device

which will not allow

the pilot burner to

be lit until the ther-

enough

Pilot flame is not engulfing - gently twist the pilot head to improve the flame pattern around the

the thermocouple. thermocouple.

Thermocouple shorting / - loosen and tighten thermocouple.

mocouple

has

cooled. Allow ap-

proximately 60

seconds for the

thermocouple to

cool.

faulty.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

Faulty valve.

- connect a jumper wire across the wall switch terminals; if main

burner lights, replace switch / thermostat.

Themostat or switch is de-

fective.

main

Pilot burning; no

gas

burner; gas knob

is on 'HI'; wall

switch / thermostat

is on.

Wall switch wiring is defec-

tive.

- disconnect the switch wires & connect a jumper wire across termi-

nals 1 & 3; if the main burner lights, check the wires for defects and

/ or replace wires.

Main burner orifice is plugged. - remove stoppage in orifice.

Faulty valve.

- replace.

Pilot will not light.

No spark at pilot burner

- check if pilot can be lit by a match

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

Out of propane gas

- fill the tank.

Spark gap is incorrect

- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from

the electrode tip and the pilot burner. To ensure proper electrode

location, tighten securing nut (finger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot orifice for blockage.

No gas at the pilot burner

- replace the valve.

- call the gas distributor.

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SYMPTOM

PROBLEM

TEST SOLUTION

Pilot goes out Gas piping is undersized.

while standing;

Main burner is in

- turn on all gas appliances and see if pilot flame flutters, dimin-

ishes or extinguishes, especially when main burner ignites. Monitor

appliance supply working pressure.

'OFF' position.

- check if supply piping size is to code. Correct all undersized piping.

Flames are con- Unit is over-fired or under-

sistently too large fired.

- check pressure readings:

Inlet pressure can be checked by turning screw (A) counter-clock-

wise 2 or 3 turns and then placing pressure gauge tubing over the

test point. Gauge should read 7" (minimum 4.5") water column for

natural gas or 13" (11" minimum) water column for propane. Check

that main burner is operating on "HI".

or too small.

Carboning occurs.

Outlet pressure can be checked the same as above using screw (B).

Gauge should read 3.5" water column for natural gas or 10" water

column for propane. Check that main burner is operating on "HI".

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN

SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution.

Door is ajar

- tighten screws holding door in place

Flames are very

aggressive.

- Restrict vent exit. See "RESTICTING VERTICAL VENTS".

MODELGD36 ONLY:

- VENT HEIGHT MORE THAN 15 FEET: restrict vent exit using

restrictor plate kit RP-KT

Aggressive venting action

due to vent height.

Main burner flame Blockage in vent.

is a blue, lazy,

- remove blockage. In really cold conditions, ice buildup may occur

on the terminal and should be removed as required.

transparent flame.

- refer to Figure 23 to ensure correct location of storm collars.

Incorrect installation.

Carbon is being Air shutter has become

- ensure air shutter opening is free of lint or other obstructions.

deposited

on blocked

glass, logs or com-

bustion chamber

surfaces.

Flame is impinging on the

logs or combustion cham-

ber.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and orifice size

as specified by the rating plate values.

- check that the door gasketing is not broken or missing and that the

seal is tight.

- check that both 4" and 7" vent liners are free of holes and well

sealed at all joints.

- check that minimum rise per foor has been adhered to for any

horizontal venting.

White / grey film Sulphur from fuel is being - clean the glass with a recommended gas fireplace glass cleaner.

forms. deposited on glass, logs or DO NOT CLEAN GLASS WHEN HOT.

combustion chamber sur-

faces.

If deposits are not cleaned off regularly, the glass may become

permanently marked.

Exhaust fumes Fireplace is spilling.

smelled in room,

- ensure exhaust bracket gasket seal

- check door seal and relief flap seal.

headaches.

- check for chimney blockage

- check that chimney is installed to building code.

- room is in negative pressure; increase fresh air supply.

- check 7"ø cap gasket on the flue pipe assembly.

- reverse.

wall Wall switch is mounted up-

Remote

switch is in "OFF" side down

position; main

Remote wall switch is - replace.

grounding.

burner comes on

when gas knob is

turned to "ON" po-

sition.

Remote wall switch wire is - check for ground (short); repair ground or replace wire.

grounding.

- replace.

Faulty valve.

W415-0210 / E / 06.25.03

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