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3
TABLE of CONTENTS
18. Finishing
2. Warnings and Safety Precautions
What to do if you smell gas
4. Warranty
5. General Instructions
General Information
Glass door install and removal
Cast Front Installation and removal
19. Logo Placement
Log Placement
20. Operation / Maintenance
21. Adjustments
Care of Glass and Plated Parts
6. Location and Clearances
Pilot Indicator Light - Battery Install
7. Blower Installation
8. Terminal Installation
9. Venting
Venting Lengths andAir Terminal Locations
10. Typical and Special Vent Installations
11. Venting Specifications
15. Wall and Ceiling Protection
16. Horizontal and Vertical Venting
17. Stove Vent Connection
Mobile Home Installation
Pilot BurnerAdjustment
VenturiAdjustment
Orifice Replacement
22. Replacements
Replacement Parts
Accessories
24. Trouble Shooting
26. Service History
Restricting Vertical Vents
Gas Installation
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
WARNING
• The stove is a vented gas-fired heater. Do not burn wood or other materials in this stove.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should
stay away to avoid burns or clothing ignition. Keep young children and animals away when the stove is
hot.
• Due to high temperatures, the stove should be located out of traffic and away from furniture and draperies.
• Clothing or other flammable material should not be placed on or near the stove.
• Any safety screen or guard removed for servicing must be replaced prior to operating the stove.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the
stove and venting system are kept clean. The stove and its venting system should be inspected before use
and at least annually by a qualified service person. More frequent cleaning may be required due to excessive
lint from carpeting, bedding material, etc. The stove area must be kept clear and free from combustible
materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this stove be modified.
• This stove must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this stove if any part has been under water. Immediately call a qualified service technician to
inspect the stove and to replace any part of the control system and any gas control which has been under
water.
• Do not operate the stove with the glass door opened, cracked or broken. Replacement of the glass should
be done by a licensed or qualified service person.
• Do not strike or slam shut the stove glass door.
• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple
supplied by Wolf Steel Ltd.
NOTE: changes, other than editorial, are denoted by a vertical line in the margin.
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NAPOLEON products are manufactured under the strict Standard of the world recognized
ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take
great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete
fireplace is test-fired and thoroughly inspected by a qualified technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
components and aluminium extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will
provide replacement parts free of charge during the first year of the limited warranty.
Any labour related to warranty repair is not covered.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty
registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product
and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this
warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in
accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to
the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered
by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event extend
to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,
its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for:
over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations,
insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals
or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must
be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONSAND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® ISAREGISTERED
TRADEMARK OF WOLF STEELLTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEELLTD.
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Expansion / contraction noises during heating up and cool-
ing down cycles are normal and to be expected.
GENERAL INSTRUCTIONS
THIS GAS STOVE SHOULD BE INSTALLED AND SERVICED
BY A QUALIFIED INSTALLER to conform with local codes. In-
stallation practices vary from region to region and it is important to
know the specifics that apply to your area,
for example: in Massachusetts State:
This appliance is only for use with the type of gas indicated
on the rating plate. This appliance is not convertible for use
with other gases, unless a certified kit is used.
CARE OF GLASS, AND PLATED PARTS
• The fireplace damper must be removed or welded in the open
position prior to installation of a fireplace insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or
bathroom unless the unit is a direct vent sealed combustion
product.
• WARNING: This product must be installed by a licensed plumber
or gas fitter when installed within the commonwealth of
Massachusetts.
Do not use abrasive cleaners to clean these parts. Buff
lightly with a clean dry cloth.
The glass is /16" ceramic glass available from your Napo-
leon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATE-
RIALS. Clean the glass after the first 10 hours of operation
with a recommended gas fireplace glass cleaner. Thereaf-
ter clean as required. DO NOT CLEAN GLASS WHEN HOT!
If the glass is not kept clean permanent discolouration and
/ or blemishes may result.
3
In absence of local codes, install to the current CAN1-B149
Installation Code in Canada or to the National Fuel Gas Code,
ANSI Z223.1, and NFPA 54 in the United States. Mobile home
installation must conform with local codes. In the absence of
local codes, install to the current standard for gas equipped
mobile housing CAN/CSA Z240 MH Series in Canada or the
manufactured home construction and safety standard, Title 24
CFR, part 3280, or the Fire Safety Criteria for manufactured
home installations, Sites and Community Standard ANSI/NFPA
501A in the United States.
GDS20: Maximum input is 20,000 BTU/hr for natural gas
and propane. Maximum output for natural gas and propane
is 15,600 BTU/hr at an efficiency of 78%.
This stove is approved for closet or recessed installations,
as well as for bathroom, bedroom and bed-sitting room
installations and is suitable for mobile home installations.
The natural gas model can be installed in a mobile home
that is permanently positioned on its site and fueled with
natural gas.
Purge all gas lines with the glass door of the stove removed.
Assure that a continuous gas flow is at the burner before re-
installing the door.
Underextremeventconfigurations, allowseveralminutes(5-
15) for the flame to stabilize after ignition.
It is recommended that all horizontal runs have a ¼ inch rise
per foot.
Objects placed in front of the stove must be kept a minimum
of 48" away from the front face of the unit.
The stove and its individual shutoff valve must be disconnected
from the gas supply piping system during any pressure testing of
that system at test pressures in excess of 1/2 psig (3.5 kPa). The
stove must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures equal to
or less than ½ psig (3.5 kPa).
The stove, when installed with a blower, must be electrically con-
nected and grounded in accordance with local codes. In the ab-
sence of local codes, use the current CSA C22.1 CANADIAN
ELECTRICALCODE in Canada or theANSI/NFPA70 NATIONAL
ELECTRICAL CODE in the United States. The blower power cord
must be connected into a properly grounded receptacle. The
grounding prong must not be removed from the cord plug.
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS STOVE HAS BEEN TEST-
FIRED TO ASSURE ITS OPERATION AND QUALITY!
Minimum inlet gas supply pressure is 4.5 inches water column for
natural gas and 11 inches water column for propane. Maximum
inlet gas pressure is 7 inches water column for natural gas and 13
inches water column for propane. When the valve is set to "HI", the
manifold pressure under flow conditions is 3.5 inches water col-
umn for natural gas and 10 inches water column for propane.
When the fireplace is installed at elevations above 4,500ft, and in
the absence of specific recommendations from the local authority
having jurisdiction, the certified high altitude input rating shall be
reduced at the rate of 4% for each additional 1,000ft.
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LOCATION & CLEARANCES
*AT A DISTANCE OF 2" FROM THE WALL, INSTALLATION OR SERV-
Provide adequate accessibility clearance for servicing
and operating the stove.
ICE TO THE BLOWER MAY NOT BE PRACTICAL. A MINIMUM OF 5"
WILL BE REQUIRED IN ORDER TO INSTALL THE BLOWER.
Never obstruct the front opening of the stove.
PILOT INDICATOR
LIGHT BATTERY
REPLACEMENT
GDS20
As long as clearance to combustibles is kept within the
required distances, the most desirable and beneficial lo-
cation for a Napoleon stove is in the centre of a building,
thereby allowing the most efficient use of the heat created.
The location of windows, doors and the traffic flow in the
room where the stove is to be located should be consid-
ered. If possible, you should choose a location where the
vent will pass through the house without cutting a floor or
roof joist.
If the pilot indicator light no longer flashes and the pilot is
burning, the batteries may require replacing.
Four "AA" batteries are required and should be replaced
annually.
1. Open the switch housing by removing the top screw,
then pivoting the box open.
FIGURE 1
2. Remove the 4 "AA" batteries and replace using the new
ones.
3. Pivot the box closed and re-secure using the screw
removed in step 1.
MAINTAIN THESE MINIMUM CLEARANCES TO
COMBUSTIBLES:
FIGURE 2
A. 4"
B. 2"*
C. 2"
STOVE SHOULD NOT BE INSTALLED DIRECTLY ON CARPETING.
MINIMUM 48" FROM STOVE TOP TO CEILING
TO CEILING FROM STOVE TOP.......................................48"
HORIZONTAL VENT
SIDES AND BOTTOM .....................................................1"
TOP............................................................................2"
VERTICAL VENT
ALL SIDES.............. .....................................................1"
If less than 5" clearance is maintained between the back
of the stove and the back wall, it will be necessary to
disconnect the venting and gas pipe to move the stove
out for installation or service of the blower.
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BLOWER INSTALLATION
Blower (SEE LOCATION AND CLEARANCES)
1. Cut and remove the tie securing the blower switch wires
to the heat shield.
2. Connect the white wire coming from below the unit to the
terminal on the blower.
3. Connect the black blower wire to the black wire coming
from below the unit.
4. Insert the clips on the blower housing into the cutouts in
the rear shield. Push down to lock the clips into position.
5. Secure the blower using the screw and lock washer
supplied.
Note: Ensure that all the wires are tucked into the blower
switch housing.
Switches
6. Open the switch housing by removing the top screw.
7. Install the thermodisc bracket as shown, using 2 of the
screws supplied. Connect the flagged leads to the
terminals of the thermodisc.
Remove the knock out from the housing label.
8. Install the variable speed switch (rheostat) into the
housing with the wires facing up. Secure the switch to the
housing using the pal nut and the knob supplied.
9. Connect the male connector on the switch to the female
connector coming from the unit.
10. Pilot Indicator Light: Install the batteries as shown.
Replace the batteries annually. Note: If replacing the pilot
indicator light , ensure that the red wire lead connects
to the red lead of the thermopile and black to white.
11. Tuck all of the wires into the housing and close. Secure
using the screw removed in step 6.
This unit comes equiped with a pilot indicator
light that blinks every few seconds when the
pilot is on.
For more information see step #10.
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8
AIR TERMINAL INSTALLATIONS
FIGURE 8
INSTALLATIONS
CANADIAN
U.S.A.
A
12 INCHES
12 INCHES
Clearance above grade, veranda porch, deck or balcony.
Clearance to windows or doors that open.
B
C
12 INCHES
12 INCHES*
9 INCHES
Clearance to permanently closed windows.
12 INCHES*
Vertical clearance to ventilated soffit located above the terminal within
a horizontal distance of 2 feet from the centerline of the terminal.
D
18 INCHES** 18 INCHES**
12 INCHES** 12 INCHES**
Clearance to unventilated soffit.
E
F
Clearance to an outside corner wall.
0 INCHES
0 INCHES
Clearance to an inside non-combustible corner wall or protruding
non-combustible obstructions (chimney, etc.).
0 INCHES***
0 INCHES***
G
Clearance to an inside combustible corner wall or protruding com-
bustible obstructions ( vent chase, etc.).
2 INCHES***
2 INCHES***
Clearance to each side of the centerline extended above the meter
/ regulator assembly to a maximum vertical distance of 15ft.
H
I
3 FEET
3 FEET
3 FEET****
3 FEET****
9 INCHES
3 FEET†
Clearance to a service regulator vent outlet.
Clearance to a non-mechanical air supply inlet to the building or a
combustion air inlet to any other appliance.
J
K
L
12 INCHES
6 FEET
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on
public property unless fitted with a heat shield kit GD-301.
7 FEET‡
7 FEET****
Clearance under a veranda, porch, deck or balcony.
Clearance above the roof.
M
N
O
12 INCHES†† 12 INCHES****
16 INCHES
2 FEET†*
16 INCHES
2 FEET†*
Clearance from an adjacent wall including neighbouring buildings.
*
**
Recommended to prevent condensation on windows and thermal breakage
It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.
*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.
******** This is a recommended distance. For additional requirements check local codes.
†
‡
Three feet above if within 10 feet horizontally.
A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single f
dwellings and serves both dwellings.
††
†*
Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.
Recommenced to prevent recirculation of exhaust products. For additional requirements check local code
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VENTING
• For optimum flame appearance and stove performance,
keep the vent length and number of elbows to a mini
mum.
VENTING LENGTHS &
AIR TERMINAL LOCATIONS
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct
Temp or American Metal Amerivent venting components.
• The air terminal must remain unobstructed at all times.
Examine the air terminal at least once a year to verify that
it is unobstructed and undamaged.
For Simpson Dura-Vent, Selkirk Direct Temp and American
Metal Amerivent, follow the installation procedure provided
with the venting components.
The maximum horizontal run with a 57 inch vertical rise
immediately above the stove is 20 feet . FIGURES 6a-b.
All outer pipe joints of these venting systems must be
sealed using Red RTV High Temperature Sealant.
Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and
American Metal Amerivent venting systems must not be
combined.
A starter adaptor must be used and may be purchased
from the corresponding supplier:
Supplier
GAS STOVE
Duravent
Amerivent
GDS924N
4DSCB-N1
Direct Temp 4DT-AAN
For vent systems that provide seals on the inner exhaust
flue, only the outer air intake joints must be sealed using a
red high temperature silicone (RTV). This same sealant
maybe used on both the inner exhaust and outer intake
vent pipe joints of all other approved vent systems except
for the exhaust vent pipe connection to the fireplace flue
collar which must be sealed using the black high tempera-
ture sealant Mill Pac. High temperature sealant must be
ordered separately.
FIGURE 5
When using Wolf Steel venting components, use only the
following vent kits: WALL TERMINAL KIT GD175 (7-1/2' of
venting included), WALL TERMINAL KIT GD176 (24" of vent-
ing included), or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT
GD110, 8/12 TO 12/12 ROOF TERMINAL KIT GD111, FLAT
ROOF TERMINAL KIT GD112 or STOVE PERISCOPE KIT
GD180 (for wall penetration below grade) in conjunction
with the appropriate venting components.
FIGS 6a-b
HORIZONTAL RUN NOT TO
EXCEED VERTICAL RISE
For optimum performance, it is recom-
mended that all horizontal runs have a
minimum ¼ inch rise per foot.
• These vent kits allow for
either horizontal or vertical
venting of the stove.
• The maximum number of
4" flexible connections
is 3 horizontally or three
vertically (excluding the
stove and the air terminal
connections).
• When terminating
vertically, the minimum
vertical rise is 3 feet
above the stove and the
maximum vertical rise is
40 feet. FIGURE 4.
FIGURE 4
Deviation from the minimum vertical vent length can
create difficulty in burner start-up and/or carboning.
Use an adjustable pipe as the final length of rigid piping
to the stove for ease of installation.
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TYPICAL VENT INSTALLATIONS
NOTE:
When terminating vertically above 15', the
restrictor plate must be in the fully closed
position. Refer to Restricting Vertical Vents.
FIGURES3a-c
SPECIAL VENT INSTALLATIONS
PERISCOPE TERMINATION
Use the GD201 periscope kit to locate the air termination
above grade. The periscope must be installed so that when
final grading is completed, the bottom air slot is located a
minimum of 12 inches above grade. The maximum allow-
able vent length depends on the fireplace, as illustrated.
FIGURE 4
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DEFINITIONS
ELBOW VENT LENGTH VALUES
for the following symbols used in the venting calcula-
tions and examples are:
> - greater than
> - equal to or greater than
< - less than
< - equal to or less than
HT - total of both horizontal vent lengths (HR) and off-
sets (HO) in feet
feet
0.03
0.45
0.9
1.35
2.7
inches
0.5
6.0
11.0
16.0
32.0
1°
15°
30°
45°*
90°*
* the first 45º and 90° offset has a zero value and is
shown in the formula as -45° and -90º respectively
or -135º when combined.
HR - combined horizontal vent lengths in feet
HO - offset factor: .03(total degrees of offset - 135°*) in
feet
VT - combined vertical vent lengths in feet
HORIZONTAL TERMINATION
For vent configurations requiring more than one 45º and
90° elbow, the following formulas apply:
Formula 1: HT < VT
when (HT) < (VT)
Formula 2: HT + VT < 40 feet
90°
Example 1:
90°
H2
FIGURE 5
V1
FIGURE 6
45º
45º
H1
90°
Simple venting configuration (only one 45º and 90° elbow)
V1 = 8ft
VT V1 = 8 ft
H1 = 2.5 ft
=
REQUIRED
VERTICAL
RISEINFEET
(VT)
H2 = 2ft
HR = H1 + H = 2.5 + 2 = 4.5 ft
HO = .03(one245º elbow + two 90º elbows - 135º)
=0.3(225-135º) = 2.7ft
HT = HR + HO = 4.5 + 2.7 = 7.2 ft
CALCULATED HORIZONTAL VENT RUN
PLUS OFFSETS IN FEET (HT)
HT + VT = 7.2 +8 =15.2ft
Formula 1: H < VT
7.T2 < 8
Formula 2: HT + VT < 40 feet
15.2 < 40
The shaded area within the lines represents acceptable
values for HT and VT .
Since both formulas are met, this vent configuration is ac-
ceptable.
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HORIZONTAL TERMINATION
when (HT) > (VT)
Simple venting configuration (only one 45º and 90° elbow)
Example 2:
90°
90°
FIGURE 8
H1
H3
H2
H4
See graph to determine the re-
quired vertical rise VT for the re-
quired horizontal run HT.
V2
45°
FIGURE 7
90°
V1
V1
V2
VT
H1
H2
H3
H4
HR
HO
= 4ft
= 1.5 ft
REQUIRED
VERTICAL
RISEIN
= V1 + V2 = 4 ft + 1.5 ft = 5.5 ft
= 2ft
= 1ft
= 1ft
= 1.5 ft
INCHES (VT)
= H + H2 + H + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft
= .013(one 45º3elbow + three 90º elbow -135º)
=.03(315-135)=5.4ft
HT
= H + HO = 5.5 +5.4 = 10.9 ft
HT + VT = 10R.9 + 5.5 = 16.4 ft
Formula 1:HT < 4.2 VT
4.2 VT = 4.2 x 5.5 = 23.1 ft
10.9 < 16.8
Formula 2:HT + VT < 24.75 feet
16.4 < 24.75
HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)
Since both formulas are met, this vent configuration is ac-
ceptable.
The shaded area within the lines represents acceptable
values for HT and VT .
For vent configurations requiring more than one 45º and
90° elbow the following formulas apply:
Formula 1: HT < 4.2 VT
Formula 2: HT + VT < 24.75 feet
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VERTICAL TERMINATION
Example 3:
when (HT) < (VT)
FIGURE 9
V2
FIGURE10
90°
H2
90°
45°
V1
45°
H1
90°
See graph to determine the required vertical rise VT for
the required horizontal run HT.
V1
V2
VT
H1
H2
HR
HO
=5ft
=10 ft
V1
=3ft
=2.5 ft
=
+
V2 = 5 + 10 = 15 ft
=H + H2 = 3 + 2.5 = 5.5 ft
=.013(one 45º elbow + three 90º elbows - 135º)
=.03(45+90+90+90-135)=5.4
REQUIRED VERTICAL RISE IN
FEET (VT)
HT
=HR + HO = 5.5 + 5.4 = 10.9 ft
HT + VT = 10.9 + 15 = 25.9 ft
Formula 1: HT < VT
10.9 < 15
Formula 2: HT + VT < 40 feet
25.9 < 40
Since both formulas are met, this vent configuration is ac-
ceptable.
HORIZONTAL VENT RUN
PLUS OFFSETS IN FEET (HT)
The shaded area within the lines represents acceptable
values for HT and VT.
For vent configurations requiring more than one 45º and
one 90° elbow , the following formulas apply:
Formula 1: HT < VT
Formula 2: HT + VT < 40 feet
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VERTICAL TERMINATION
Example 4:
when (H ) > (VT)
Simple vTenting configurations
V1
V2
VT
=1ft
=1.5 ft
=
V1
+
V2 = 1 + 1.5 = 2.5 ft
FIGURE 11
H1
H2
HR
HO
=6ft
=2ft
=H + H2 = 6 + 2 = 8 ft
=.013(one 45º elbow + three 90º elbow - 135º)
=.03(45 + 90 + 90 + 90 - 135) = 5.4 ft
=H + HO = 8 + 5.4 = 13.4 ft
HT
HT + VT = 13R.4 + 2.5 = 15.9 ft
Formula 1: HT < 3VT
3VT
=
3 x 2.5 = 7.5 ft
13.4 > 7.5
Since this formula is not met, this vent configuration is
unacceptable.
Formula 2: HT + VT < 40 feet
15.9 < 40
See graph to determine the required vertical rise VT for the
Since only formula 2 is met, this vent configuration is unac-
ceptable and a new fireplace location or vent configuration
will need to be established to satisfy both formulas.
Example 5:
required horizontal run HT.
REQUIRED
VERTICAL
RISE
IN
FEET (VT)
V2
90°
H1
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT)
H2
V1
45°
H3
The shaded area within the lines represents acceptable
values for HT and VT.
90°
45°
90°
FIGURE 13
For vent configurations requiring more than one 45º and
one 90° elbow , the following formulas apply:
Formula 1: HT < 3VT
Formula 2: HT + VT < 40 feet
V1
V2
VT
=1.5 ft
=8ft
=
V1
+
V2 = 1.5 + 8= 9.5 ft
H1
H2
H3
HR
HO
=1ft
=1ft
=10.75 ft
FIGURE 12
=H + H2 + H3 = 1 + 1 + 10.75 = 12.75 ft
=.013(three 90° elbows + two 45° elbow - 135°)
=.03(90 + 90 + 90 + 45 + 45 - 135) = 6.75 ft
=HR + HO = 12.75 + 6.75 = 19.5 ft
45°
HT
90°
HT + VT = 19.5 + 4.5= 29 ft
Formula 1: HT < 3VT
V2
H1
3VT = 3 x 9.5 = 28.5 ft
19.5 < 28.5
Formula 2: HT + VT < 40 feet
H2
V1
29 < 40
90°
Since both formulas are met, this vent configuration is ac-
ceptable.
90°
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15
WALL AND CEILING PROTECTION
VERTICAL INSTALLATION
FIGURE 16
This application occurs
when venting through a
roof.
FIGURE 17
Installation kits for vari-
ous roof pitches are
available from your Na-
poleon dealer. See Ac-
cessories to order the
specific kit required.
1. Determine the air terminal location and move the stove
into position. Cut and frame 9" x 10" openings in the ceiling
and the roof to provide the minimum 1 inch clearance be-
tween the stove pipe and any combustible material. Try to
center the exhaust pipe location midway between two joist
to prevent having to cut them. Use a plumb bob to line up
the center of the openings.
DO NOT FILLTHIS SPACE WITHANY TYPE OF MATERIAL.
A vent pipe shield will
prevent any materials
such as insulation, from
FIGURE 18
filling up the 1" air space
around the pipe. Nail
headers between the
joist for extra support.
2. Apply a bead of caulking (not supplied) to the frame-
work or to the Wolf Steel vent pipe shield plate or equiva-
lent (in the case of a finished ceiling), and secure over the
opening in the ceiling. A firestop must be placed on the
bottom of each framed opening in a roof or ceiling that the
venting system passes through. Apply a bead of caulking
all around and place a firestop spacer over the vent shield
to restrict cold air from being drawn into the room or around
the stove. Ensure that both spacer and shield maintain the
required clearance to combustibles. Once the vent pipe is
installed in its final position, apply sealant between the
pipe and the firestop spacer.
HORIZONTAL INSTALLATION
This application occurs when venting through an exterior
wall. Having determined the air terminal location, cut and
frame a hole in an exterior wall with a minimum rectangle
opening of 10" x 9".
IMPORTANT: FOR OPTIMUM PERFORMANCE, THE STOVE PIPE
SHOULD RISE ¼" PER FOOT OF RUN.
3. In the attic, after the pipe has been installed, slide the
vent pipe collar down to cover
up the open end of the shield
and tighten. This will prevent any
materials, such as insulation,
from filling up the 1" air space
around the pipe.
1. Assemble the shield to the spacer as shown, using
the 3 shorter screws supplied.
The shield is meant to protect combustible materials
within the wall. If the shield is deeper than the combustible
portion of the wall, cut to fit.
2. Apply a bead of caulking all around and place the
firestop spacer over the framework to restrict cold air from
being drawn into the room or around the stove. Ensure that
both spacer and shield maintain the required clearance to
combustibles. Secure the spacer in place using the 4 longer
screws supplied. Once the vent pipe is installed in its final
position, apply sealant between the pipe and the firestop
spacer.
FIGURE 19
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16
4. If more than one length of liner needs to be used to
reach the stove, couple them together as illustrated in
FIGURE 24. Seal the joints using the same procedure as
described above.
HORIZONTAL VENTING INSTALLATION
FOR SAFE AND PROPER OPERATION OF THE
STOVE, FOLLOW THE VENTING INSTRUCTIONS
EXACTLY.
The vent system must be supported approximately every
10 feet along a horizontal run. Use supports or equivalent
non-combustible strapping to maintain the 1" clearance
from combustibles.
FOR HORIZONTAL RUNS, BOTH WOLF STEEL AND
SIMPSON DURA-VENT VENTING COMPONENTS MAY
HAVE A 0" RISE PER FOOT.
FOR OPTIMUM PERFORMANCE IT IS RECOM-
MENDED THAT ALL HORIZONTAL RUNS HAVE A
MINIMUM ¼ INCH RISE PER FOOT.
VERTICAL VENTING INSTALLATION
1. Fasten the roof
FIGURE 22
support to the roof us-
ing the screws pro-
vided. The roof support
is optional. In this case
the venting is to be ad-
equately supported us-
ing either an alternate
method suitable to the
authority having juris-
diction or the optional
roof support.
ALL INNER EXHAUST AND OUTER INTAKE VENT
PIPE JOINTS MAY BE SEALED USING EITHER RED
RTV HIGH TEMP SILICONE SEALANT OR BLACK
HIGH TEMP MILL PAC WITH THE EXCEPTION OF
THE FIREPLACE EXHAUST FLUE COLLAR WHICH
MUST BE SEALED USING MILL PAC (NOT
SUPPLIED).
1. Stretch the 4" diameter aluminium flexible liner to the
required length taking into account the additional length
needed for the finished wall surface.
Spacers are attached to the 4" inner flex liner at predeter-
mined intervals to maintain a 1-1/4" air gap to the 7" outer
stove pipe. These spacers must not be removed.
Slip a 4" diameter length of aluminium flexible liner a mini-
mum of 2" over the inner sleeve of the air terminal. Secure
to the sleeve using 3 screws. Seal the joint and screw
heads using the high temperature sealant.
2. Slip the first section of 7" diameter stove pipe a mini-
mum of 2" over the outer sleeve of the air terminal. Secure
to the sleeve using 3 screws. Seal the joint and screw
heads using high temperature sealant.
2. Slip a 4" diameter length of aluminium flexible liner a
minimum of 2" over the inner sleeve of the air terminal.
Secure to the sleeve using 3 screws
FIGURE 23
and flat washers. Seal the joint and
screw heads using high temperature
sealant. Repeat using a 7" diameter
length of rigid piping.
If the attic space is tight, we rec-
ommend adding sufficient lengths
of 7" rigid piping, secured and
sealed as necessary.
3. Insert the liners through the firestop / vent pipe shield.
Holding the air terminal (lettering in an upright, readable
position), secure to the exterior wall. Make weather tight by
sealing with caulking (not supplied). The air terminal mount-
ing plate may be recessed (up to 1½" maximum) into the
exterior wall or siding.
3. Thread the air terminal pipe assembly down through
the roof support and attach, ensuring that a minimum 16"
of air terminal will penetrate the roof when fastened. The
air terminal must be located vertically and plumb.
4. Remove nails from the shingles, above and to the
sides of the chimney. Place the flashing over the air termi-
nal and slide it underneath the sides and upper edge of
the shingles.
Ensure that the air
terminal is properly
centered within the
flashing, giving a 3/4"
margin all around.
Fasten to the roof. Do
NOT nail through the
FIGURE 20
lower portion of the
flashing.
Make
weather-tight by seal-
ing with caulking.
FIGURE 24
Where possible, cover the sides and top edges of the flash-
ing with roofing material.
5. Apply a heavy bead of waterproof caulking 2 inches above
the flashing.
FIGURE 21
Slide the storm collar around the air terminal and down to
the caulking. Tighten to ensure that a weather-tight seal
between the air terminal and the collar is achieved. Attach
the other storm collar centered between the air intake and
air exhaust slots onto the air terminal. Tighten securely.
6. Attach the vertical rain cap.
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17
7. In the attic, slide the vent pipe collar down to cover up
the open end of the shield and tighten. This will prevent
any materials, such as insulation, from filling up the 2" air
space around the pipe.
STOVE VENT CONNECTION
1. Attach the adjustable pipe to the last
section of rigid piping. Secure with screws
and seal.
RESTRICTOR
SHOWN INAFULLY
CLOSED POSITION
2. Install the 4" aluminium flex-
ible liner to the stove. Secure
with 3 screws and flat wash-
ers. Seal the joint and screw
holes using high tempera-
ture sealant.
GAS INSTALLATION
3. Run a bead of high tem-
perature sealant Mill Pac
around the inside of the air
intake collar. Pull the adjust-
able pipe a minimum 2" into
1. Install rigid black pipe, or 1/2" type L copper tubing with
a shut-off valve to the stove.
2. Seal and tighten the gas line securely to a flex connector.
FIGURE 26
the air intake collar.
FIGURE28
ENSURE THAT THE SEALANT IS NOT VISIBLE ON THE
EXTERIOR PIPES ONCE INSTALLATION IS COM-
PLETED. AN OPTIONAL DECORATIVE BRASS BAND
IS AVAILABLE FOR THIS USE. (STANDARD WITH A
GD175 KIT AND GD-176). IN THE EVENT THAT THE
VENTING MUST BE DISASSEMBLED, CARE MUST BE
TAKEN TO RESEAL THE VENTING.
DO NOT KINK FLEXIBLE CONNECTOR.
3. Check for gas leaks by brushing on a soap and water
solution. DO NOT USE OPEN FLAME.
FIGURE 29
MOBILE HOME INSTALLATION
In Canada, mobile home installation may be vented hori-
zontally or vertically. In the United States, it may only be
installed vertically. See "Vertical Venting" or "Horizontal Air
Terminal Installation" for installation.
For ease of accessibility, an optional remote wall switch
or millivolt thermostat may be installed in a convenient
location. Route 2 strand solid core millivolt wire from
the gas stove to the wall switch / millivolt thermostat.
The recommended maximum lead length depends on
For mobile home installations, the fireplace must be fas-
tened in place. It is recommended that the fireplace be
secured in all installations. Use the levelling/securing kit,
GDSLL-KT for this purpose.
the wire size:
WIRE SIZE
MAX. LENGTH
14gauge
16gauge
18gauge
100 feet
60 feet
40 feet
RESTRICTING VERTICAL VENTS
Disconnect the existing wires from terminals 1 and 3 (from
the on/off switch) and replace with the leads from the wall
switch/millivolt thermostat.
RESTRICTOR
SHOWN IN AFULLY
OPEN POSITION
Vertical installations may display a very active flame.
Loosen the two screws and slide the restrictor plate
blocking the exhaust path. This reduces the velocity of the
exhaust gases, slowing down the flame pattern and creat-
ing a more traditional flame appearance. For vertical vents
greater than 15 feet, this restrictor must be fully closed.
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18
FINISHING
CAST FRONT INSTALLATION
AND REMOVAL
GLASS DOOR INSTALLATION
AND REMOVAL
Note: It is not necessary to remove the cast front, in
order to remove the door.
1. Lift the top cast piece off of the unit.
2. Detach the front cast piece from the side pieces by
removing the screws from the brackets located in the upper
inside corners.
1. Lift the top cast piece off of the unit.
2. Unlatch the door latches from the door.
3. Slide the door straight up to remove.
3. Slide the front straight up to remove.
FIGURE 31
FIGURE 32
FIGURE 30
Follow the above steps in reverse in order to reinstall
the door. Ensure that the bottom of the door meets the
door retainer before closing the latches.
Follow the above steps in reverse in order to reinstall
the cast front. Ensure that the tabs on the underside of
the front fit behind the front legs.
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19
LOGO PLACEMENT
Remove the backing from the the logo and position onto
the control door as shown.
LOG PLACEMENT
It is not necessary to remove the cast front, however,
this will make for a more simple log installation.
In order to assemble the log set, the door must be removed,
see Cast Front / Glass Door Removal in the FINISHING
section of this manual.
FIGURE 33a-d
LOG LOCATING SCREWS
2. Place the hole in the underside of log #2 onto the locating
screw, on the left side of the burner. The fibre burner is
formed to cradle the centre of the log.
BRACKET
1. Place the rear log, as shown, onto the rear log support
brackets. Ensure the cutout on the left underside of the log,
fits over the pilot assembly. Bend the bracket on the right
side to help retain the rear log.
3. Place the hole in the underside of log #3 onto the locating
screw, on the right side of the burner. The bottom branch of
log #3 sits infront of, and against, the right end of log #2.
4. Reinstall the glass door & front.
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20
OPERATION / MAINTENANCE
Allow several minutes (5-15) for the flame
to stabilize after ignition.
Purge all gas lines with the glass door removed. Assure
that a continuous gas flow is at the burner before closing
the door.
OPERATING INSTRUCTIONS
Simply open a window to sufficiently ventilate the room.
After extended periods of non-operation such as follow-
ing a vacation or a warm weather season, the fireplace
may emit a slight odour for a fewhours. This is caused by
dust particles burning off. Open a window to sufficiently
ventilatetheroom.
The on-off switch is located on the back of the unit at the
top right corner on model GDS20.
When lit for the first time, the fireplace will emit a slight
odour for a few hours.
This is a normal temporary condition caused by the cur-
ing of the logs and the "burn-in" of internal paints and
lubricants used in the manufacturing process and will
notoccuragain.
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: if you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
A. This fireplace is equipped with a pilot which must be lit
by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area for
gas and next to the floor because some gas is heavier
than air and will settle on the floor.
• If you cannot reach your gas supplier, call the fire de
partment.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not turn by hand,
do not try to repair it. Call a qualified service technician.
Force or attempted repair may result in a fire or explo-
sion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician to
inspect the fireplace and replace any part of the control
system and any gas control which has been under wa-
ter.
WHAT TO DO IF YOU SMELL GAS:
• Turn off all gas to the fireplace.
• Open windows.
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone
in your building.
• Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier's instructions.
LIGHTING INSTRUCTIONS
WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the
thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool before attempting to
re-light.
When lighting and re-lighting, the gas knob cannot be 5. Find pilot located under the left side of the back log.
turned from PILOT to OFF unless the knob is depressed. 6. Turn gas knob counter-clockwise
to pilot.
7. Depress and hold the gas knob while lighting the pilot
with the push button igniter. Keep knob fully depressed
for one minute, then release. If the pilot does not con-
tinue to burn, repeat steps 3 through 6.
1. STOP! Read the safety information on the operating
label.
2. Turn off all electric power to the fireplace.
3. Turn the gas knob clockwise
to off.
8. With the pilot lit (check pilot indicator light), turn the
4. Wait five (5) minutes to clear out any gas. If you smell
gas including near the floor, STOP! Follow "B" on the op-
erating label. If you don't smell gas go to the next step.
gas knob counter-clockwise
to on.
9. If equipped with a remote ON-OFF switch, main burner
may not come on when you turn the valve to ON. The
remote switch must be in the ON position to ignite the
burner.
10. Turn on all electric power to the fireplace.
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is to 2. Push in gas control knob slightly and turn clock-
be performed.
wise
to off. Do not force.
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21
MAINTENANCE
2. Keep the control compartment, logs, burner, air shut-
ter opening and the area surrounding the logs clean by
vacuuming or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean
out any of the ports which may not be burning or are not
burning properly.
4. Check to see that the pilot flames are large enough to
engulf the thermocouple and the thermopile on one leg
and reaches toward the burner on the other leg.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely
on all openings when the gas knob for the burner is turned
on. A 5-10 second total light-up period is satisfactory. If
ignition takes longer, consult your Napoleon dealer/dis-
tributor.
TURN OFF THE GAS AND UNPLUG
ELECTRICAL POWER BEFORE SERVICING
THE STOVE!
CAUTION: Label all wires prior to disconnection when serv-
icing controls. Wiring errors can cause improper and dan-
gerous operation. Verify proper operation after servicing.
This stove and its venting system should be inspected
before use and at least annually by a qualified service per-
son. The fireplace area must be kept clear and free of com-
bustible materials, gasoline or other flammable vapours
and liquids. The flow of combustion and ventilation air must
not be obstructed.
1. In order to properly clean the burner and pilot assem-
bly, remove the logs exposing both assemblies.
7. Check that the door gasketing is not broken or miss-
ing. Replace if necessary.
ADJUSTMENTS
PILOT BURNER ADJUSTMENT
ORIFICE REPLACEMENT
Adjust the pilot screw to provide properly sized flame. Turn 1. Remove the cast front and the door, see Cast Front and
in a clockwise direction to reduce the gas flow.
Glass Door Removal in the FINISHING section of this
manual.
FIGURE 34
2. Remove the 2 securing screws indicated and remove
the burner assembly.
3. The orifice is located on the left hand side.
4. Reinstall the burner ensuring that the venturi tube fits
over the orifice and replace the screws.
Care should be taken not to damage the gas pipe. When
removing and replacing the orifice, using a 9/16" socket
wrench, a 7/8" back-up wrench must be used on the mani-
fold, located below the housing, to ensure that the
aluminium tubing does not twist or kink.
FIGURE 35
FIGURE 37
VENTURI ADJUSTMENT
Remove the 2 screws securing the burner. Natural gas
models have air shutters set to 0.125" open (1/8"). Pro-
pane models have air shutters set to 0.250" open (1/4").
After making adjustments replace the burner ensuring that
the venturi tube fits over the orifice and replace the screws.
FIGURE 36
Air shutter adjustment must only be done by a
qualified gas installer!
Closing the air shutter will cause a more yellow flame,
but can lead to carboning. The flame may not appear
yellow immediately; allow 15 to 30 minutes for the final
flame colour to be established.
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22
REPLACEMENTS
Contact your dealer for questions concerning prices and 1. MODEL & SERIAL NUMBER OF FIREPLACE
availability of replacement parts. Normally all parts can 2. INSTALLATION DATE OF FIREPLACE
be ordered through your Napoleon dealer or distributor.
3. PART NUMBER
When ordering replacement parts always give the fol- 4. DESCRIPTION OF PART
lowing information:
5. FINISH
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR
FURTHER INFORMATION, CONTACT YOUR NAPOLEON DEALER.
FOR WARRANTY REPLACEMENT PARTS, APHOTOCOPY OF THE
ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
ROOF TERMINAL KITS
REPLACEMENT PARTS
GD110 - 1/12 TO 7/12 PITCH
#
1
2
3
4
5
5
6
6
7
7
8
8
9
9
10
11
12
PART #
W135-0248
W135-0249
W135-0250
GL-651
DESCRIPTION
LOG #1- REAR
LOG #2 - LEFT
LOG #3 - RIGHT
LOG SET
43
44
45
46
47
W010-0569
W120-0036
W010-0567
W170-0063
W263-0054
AIR TERMINAL
VERTICAL CAP
ROOF SUPPORT
STORM COLLAR
ROOF FLASHING
W725-0035
W725-0043
W100-0084
W100-0086
W455-0065
W455-0050
W010-0800
W010-0801
W455-0069
W455-0068
W680-0005
W680-0004
W357-0001
SIT VALVE - NG
SIT VALVE - LP
GD111 - 8/12 TO 12/12 PITCH
43
44
45
46
47
W010-0569
W120-0036
W010-0567
W170-0063
W263-0055
AIR TERMINAL
VERTICAL CAP
ROOF SUPPORT
STORM COLLAR
ROOF FLASHING
BURNER (NATURAL GAS)
BURNER (PROPANE)
#45 BURNER ORIFICE - NG
#55 BURNER ORIFICE - LP
PILOT ASSEMBLY - NG
PILOT ASSEMBLY - LP
PILOT INJECTOR - NG
PILOT INJECTOR - LP
THERMOCOUPLE
THERMOPILE
GD112 - FLAT ROOF
43
44
45
46
47
W010-0569
W120-0036
W010-0567
W170-0063
W263-0056
AIR TERMINAL
VERTICAL CAP
ROOF SUPPORT
STORM COLLAR
ROOF FLASHING
PIEZO IGNITOR
13* W385-0245
14* W660-0009
NAPOLEON LOGO
ON/OFF SWITCH
THERMODISC
VARIABLE SPEED SWITCH
REPLACEMENT BLOWER
FRONT
SIDE (LEFT OR RIGHT)
TOP
DOOR
GLASS W/ GASKET
CONTROL DOOR MAGNET
CONTROL COVER
PILOT LIGHT ASSEMBLY
FIRESTOP SPACER
FIRESTOP SPACER SHIELD
ACCESSORIES:
15
16
17
18
19
20
21
22
23
24
25
26
27
W690-0002
KB-35
GZ552
48* W690-0001
49* W690-0011B
MILLIVOLTTHERMOSTAT
REMOTE CONTROL - ADVANTAGE PLUS
BLOWER KIT
W135-0233
W135-0232
W135-0231
W225-0162
W010-1306
W430-0013
W010-1307
W750-0149
W615-0072
W585-0198
50
GS-65KT
51* GDSLL-KT
52* W175-0234
52* W175-0237
LEG LEVELLING KIT
CONVERSION KIT - NG-LP
CONVERSION KIT - LP-NG
45° ELBOW
41
53
BM6745
GD-301
HEAT GUARD
54* W175-0001
4" COUPLER
55
37
GD201
W025-0001
PERISCOPE
DECORATIVE BRASS BAND
STOVE TOP INSET - SOAPSTONE
STOVE TOP INSET - GRANITE - GREEN
STOVE TOP INSET - GRANITE - BROWN
56* GS331S
56* GS-331F
56* GS-331N
TERMINAL KITS
28 GD175 - WALL TERMINAL KIT
29
30
31
32
33
34
35
36
37
BM6790
GD222
BM67ADJ
W500-0077
W020-0032
BRTC7
BM6724
W010-0300
W025-0001
90° ELBOW - 7" DIAMETER
TERMINALASSEMBLY
30" TO 53" ADJUSTABLE PIPE - 7" DIA
FIRESTOP / WALL PLATE
HARDWARE
BRASS TRIM COLLAR
24" STOVE PIPE - 7" DIAMETER
10' ALUMINIUM FLEX LINER C/W SPACERS - 4" DIA
DECORATIVE BRASS BAND
38 GD180 - PERISCOPE TERMINAL KIT
29
39
31
32
33
34
35
36
BM6790
GD201
BM67ADJ
W500-0077
W020-0032
BRTC7
90° ELBOW - 7" DIAMETER
PERISCOPE
30" TO 53" ADJUSTABLE PIPE - 7" DIA
FIRESTOP / WALL PLATE
HARDWARE
BRASS TRIM COLLAR
24" STOVE PIPE - 7" DIAMETER
10' ALUMINIUM FLEX LINER C/W SPACERS - 4" DIA
BM6724
W010-0300
40 GD176 - WALL TERMINAL KIT
34
35
37
41
42
BRTC7
BM6724
W025-0001
BM6745
W410-0027
BRASS TRIM COLLAR
24" STOVE PIPE - 7" DIAMETER
DECORATIVE BRASS BAND
45° ELBOW
2 PLY FLEX ALUMINIUM LINER - 4" x 32.5"
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W415-0496 / B / 08.10.05
* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace
only with a fast acting thermocouple supplied by Wolf Steel Ltd.
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24
TROUBLE SHOOTING GUIDE
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.
SYMPTOM
PROBLEM
TEST SOLUTION
No spark at pilot burner
Pilot will not light.
-
check if pilot can be lit by a match
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
-
replace the electrode if the ceramic insulator is cracked or
broken.
- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.)
from the electrode tip and the pilot burner. To ensure proper
electrode location, tighten securing nut (finger tight plus 1/4
turn).
Spark gap is incorrect
No gas at the pilot burner
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
Out of propane gas.
- fill the tank.
- purge the gas line with the stove door open.
System is not correctly purged.
Out of propane gas
Pilot goes out when
the gas knob is re-
leased.
- fill the tank.
- turn up the pilot flame.
Pilot flame is not large enough
- turn up pilot flame.
Pilot flame is not engulfing the
thermocouple.
-
replace pilot assembly.
- loosen and tighten thermocouple.
- clean thermocouple and valve connection.
- replace thermocouple.
Thermocouple shorting.
- replace valve.
- replace.
- replace.
Faultly thermocouple.
Faulty valve.
- remove stoppage in orifice.
Main burner orifice is plugged.
Faulty thermopile.
Pilot burning; no
gas
to
main
- replace.
burner; gas knob
is on 'HI'; wall
switch / thermostat
is on.
- connect a jumper wire across the wall switch terminals; if
main burner lights, replace thermostat.
- disconnect switch wires from the valve & connect a jumper
wire across terminals 1 & 3; if the main burner lights, check the
wires for defects and / or replace wires.
Faulty themostat or switch.
- disconnect the pilot light wires from the valve and connect a
jumper wire across terminals 1 & 3; if the main burner lights,
check the wires for defects and / or replace wires.
Faulty valve.
- replace.
-
turn on all gas appliances and see if pilot flame flutters,
Gas piping is undersized.
Pilot goes out while
diminishes or extinguishes, especially when main burner ig-
nites. Monitor supply pressure.
- check if supply piping size is to code. Correct all undersized
piping.
standing;
Main
burner is in 'OFF'
position.
Main burner goes
out; pilot stays on.
Pilot flame is not large enough
or not engulfing the thermo-
pile.
- turn up pilot flame.
- replace pilot assembly.
Thermopile shorting
- clean thermopile and thermopile connection to valve.
- shorten wire to correct length or wire gauge.
Remote wall switch wire is too
long, too much resistance in
the system
- replace
Faulty thermostat or switch
W415-0496 / B / 08.10.05
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25
SYMPTOM
PROBLEM
TEST SOLUTION
Main burner goes out;
pilot goes out.
REFER TO "MAIN BURNER GOES OUT; PILOT STAYS ON"
Vent re-circulating
- check joint seals and installation.
- loosen and tighten thermocouple
- clean thermocouple and valve connection.
- replace thermocouple.
Thermocouple shorting or
faulty.
- replace valve.
- check all seals.
Fireplace is spilling.
Exhaust
fumes
smelled in room,
headaches.
- ensure air shutter opening is free of lint or other obstruc-
tions.
Air shutter has become
blocked
Carbon is being de-
posited on glass, logs
or combustion cham-
ber surfaces.
Flame is impinging on the - check that the logs are correctly positioned.
logs or combustion chamber. - open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice
size as specified by the rating plate values.
- check that the door gasketing is not broken or missing and
that the seal is tight.
- check that both vent liners are free of holes and well sealed at
all joints.
- check that minimum rise per foot has been adhered to for any
horizontal venting.
Door is ajar
Flames are very
aggressive.
- tighten door clamps
- restrict vent exit with restrictor plate. See Restricting Vents.
Venting action is too great.
Main burner flame is
a blue, lazy, transpar-
ent flame.
Blockage in vent.
- remove blockage. In really cold conditions, ice buildup may
occur on the terminal and should be removed as required.
Incorrect installation (vertical
termination only).
- refer to Figure 24 to ensure correct location of storm collars.
Sulphur from fuel is being de-
posited on glass, logs or com-
bustion chamber surfaces.
White / grey film forms.
-
clean the glass with a recommended gas fireplace glass
cleaner. DO NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may be-
come permanently marked.
Batteries exhausted.
Pilot burning. Pilot
indicator light is not
flashing.
- change batteries.
W415-0496 / B / 08.10.05
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26
W415-0496 / B / 08.10.05
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27
NOTES
W415-0496 / B / 08.10.05
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28
NOTES
W415-0496 / B / 08.10.05
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