Murphy Portable Generator PG 03082H User Manual

Control & Instrumentation SOLUTIONS  
For Power Generation Equipment  
PG-03082H  
Effective 11-03  
(00-02-0553)  
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Introducing the  
Gen-Set  
iGUARD  
Controller  
The most versatile controller for your engine-driven  
generator set applications. Designed to work with today’s  
electronic engines accepting SAE-J1939 protocol.  
The iGUARDalso works with non-electronic engines.  
The new iGUARD™ controller can be used for all gen-set applications:  
single-phase or three-phase, and 12 or 24 V. Engine speed can be read  
from a magnetic pickup or SAE-J1939, and/or AC frequency. Both  
RS232 for connection to computers, and RS485 MODBUS ports for  
PowerView Gages, Remote Relay Boards, or communication devices.  
Designed to meet and exceed NFPA-110, the iGUARD™ has flexible  
inputs and outputs to more than meet the requirements.  
The iGUARD™ features a 64 x 128 pixel full-graphic backlighted LCD  
display. The microprocessor is flash-based, the controller can be easily  
re-programmed from the front panel or updated using a PC in the field.  
REMOTE RELAY BOARD for iGUARD Controllers  
This powerful Remote Relay Board allows for additional  
input/output capabilities enhancing the iGUARD to handle  
more applications.  
And for SAE-J1939 CAN equipment applications use the microprocessor-  
based PowerView Analog Gages.  
AC Frequency  
AC Volts  
kiloWatts  
AC Amps  
Now you can send all your AC parameters  
as data to these PowerView MODBUS  
Gages. No need to send live AC voltages  
and current long distances.  
1
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GENSET AND ENGINE CONTROLLERS  
All models available with manual or auto-start; full array AC meters;  
engine SWICHGAGE® instruments and optional DC instruments. Inquire about  
other standard and custom designed automation controllers and panels.  
A. iGUARD Controller for all Genset applications  
-
Applications such as single-phase or three-phase, and 12 or 24 V.  
Engine speed can be read from a magnetic pickup or J1939, and/or  
AC frequency. Both RS232 for connection to computers, and RS485  
MODBUS ports for PowerView Gages, Remote Relay Boards, or com-  
munication devices.  
Designed to meet and exceed the needs of NFPA-110, the iGUARD™  
has flexible inputs and outputs to more than meet the requirements,  
it features a 64 x 128 pixel full-graphic backlighted LCD display. The  
microprocessor is flash-based, the controller can be easily re-pro-  
grammed from the front panel or updated using a PC in the field.  
C
A
B. Remote Relay Board for iGUARD Controllers  
-
This powerful Remote Relay Board allows for additional input/output  
capabilities enhancing the iGUARD to handle more applications.  
C. ASM170 Generator Control With Additional Outputs  
-
-
-
Includes field adjustable time delays  
Microprocessor-based design automatic start control module.  
Performs more functions than any comparably packaged controller  
available at its price.  
-
Features programmable Smart FET outputs.  
D
D. AS731 Auto-Start System Fully featured generator controller with  
3-phase generator voltage and current measurements, display  
and fault tripping.  
E. EMS547 Monitoring System  
B
This microprocessor-based controller is ideal for monitoring equipment  
functions. Four built-in ports provide a variety of communications capabil-  
ities. The EMS547 can be used as an RTU to interface between SCADA  
applications and other control platforms. Basic programs provide selec-  
table auto or manual start/stop and first-out shutdown for engine func-  
tions such as pressure, temperature, level and overspeed. Time delays for  
lockout during start up are included. Other features include: shutdown  
history file, service reminder, four communication ports, modem ready,  
back-lit alphanumeric display.  
F
E
F. Keystart 9700 Series Engine and Generator Control  
- Provides manual control for standby generator or engine driven appli-  
cations and automatic fault warning and shutdown.  
- Enhanced keyswitch operation and configurable fault inputs  
- Selectable 12 or 24 VDC power supply  
2 FW Murphy  
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EXPANDABLE CONTROL PANELS  
Murphy offers standard and custom designed complete automation control  
solutions for your emergency and standby power systems. Contact sales for  
details on our full line of gen-set controls and other automation controllers.  
A. iGUARD Control Panel  
- This expandable Generator Control Panel features the NEW iGUARD  
Engine and Gen-Set Controller.  
- Shock-mounted, NEMA 1 drip-proof enclosure features a cover for  
easy access to the internal components.  
- Offers standard and custom designed complete automation control solu-  
tions for your AC power generation needs.  
- For single or three-phase applications, and 12 or 24 V. RPM can be  
from magnetic pickup, J1939, and/or AC frequency. RS232 for con-  
nection to computers, and RS485 MODBUS ports for PowerView  
J1939 Gages, Remote Relay Boards, or communication devices.  
Designed with flexible inputs and outputs to meet the NFPA-110  
requirements.  
A
NFPA110 Compliant  
B. MGC2001 Generator Controller System  
- Dynamic design allows easy installation and full operation flexibility.  
- Features the ASM170 Generator controller.  
- User-friendly, well-though out routine for faster and easier set up.  
C. MGC547 System Digital Automatic Generator Control  
- Provides engine and generator control with digital accuracy.  
- NEMA 1 rated, drip-proof, shock-mounted enclosure.  
B
- Features the EMS547 microprocessor-based generator controller.  
- Accepts Murphy electric gage type resistive sending units and digital  
inputs such as from a SWICHGAGE®.  
- AC parameters Modbus interface for SAE-J1587 enabled engines.  
D. MGC731 Generator Controller Autostart  
- Automatic or manual start for engine and generator control in applica-  
tions not requiring NFPA-99 or NFPA-110 approval.  
- Features the AS731 Series Controller with automatic or manual start  
and annunciation capabilities.  
- For 3-phase, 4-wire or 1-phase, 3-wire generators.  
- Communications via modem for remote control/monitoring.  
- Shock-mounted, NEMA 1 drip-proof enclosure features a cover for  
easy access to the internal components.  
C
D
E. AC Series Meter Module  
Murphy’s alternating current module is the ideal solution for monitoring  
the generator’s AC voltage.  
E
3
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VALUE-ADDED ACCESSORIES AND COMPONENTS  
A. Current Transformers  
A range of core balances and current transformers are available. We  
offer units to be used with many cable sizes and bus bars.  
B. ES Series Electric Gage Senders  
Available for pressure, temperature and level, these senders can  
be grounded or ungrounded; one- or two-wire type.  
B
A
C. MP Series Magnetic Pickup Sensors  
Murphy offers magnetic pickups with sensing tips of 3 or 4-1/2  
inches in length and 5/8-18 or 3/4-16 UNF thread.  
D. Acquire AC Parameters With a High Degree of Accuracy  
Acquire over 45 AC values such as: AC Volts, AC Amps, AC Frequency,  
Power Factor, kWatts, kVAR, and more. All the parameters available per  
phase and total average.  
E. SV Series Diesel-Fuel Shutoff Valves  
Pressure, temperature, and level SWICHGAGE® instruments trip a mag-  
netic switch breaking a circuit from the battery which closes the SV valve  
stopping the engine.  
D
C
F. LM2000 Engine Lube Level Maintainer  
Will replenish oil as it is used. Gives an alarm or shuts down the engine if  
the supply is lost.  
G. EL150K1 Level SWICHGAGE® for Engine Coolant, Lube Oil,  
Hydraulic Fluid, Diesel Fuel  
Combination liquid level indicating gage and low level limit switch.  
E
F
G
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For J1939 CAN applications, Select PowerView MODBUS Analog Gages.  
No need to send live AC voltage and current long distance.  
SAE Style Bezel  
SAE Style Bezel  
SAE Style Bezel  
AC Frequency  
AC Amps  
AC Volts  
PowerView Display Module  
SAE Style Bezel (Silver)  
SAE Style Bezel  
SAE Style Bezel  
Flat Lens Bezel  
options shown.  
Domed Lens bezel  
options available.  
kiloWatt  
Coolant Temp  
Coolant Temp  
A20 Style Bezel  
Contemporary Style Bezel  
Low Curved Style Bezel  
Voltage  
Oil Pressure  
Percent Load  
Mechanical or electric SWICHGAGE® instruments to simplify  
your Gen-set control panels.  
Mechanical SWICHGAGE®  
Mechanical Hourmeters  
Mechanical Voltmeters  
Mechanical Ammeter  
Electric SWICHGAGE®  
Electric Tachometer  
Electric Ammeter  
Electric Voltmeter  
5
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FWMurphy USA  
Corporate Office  
P.O. Box 470248; Tulsa, Oklahoma 74147; USA  
tel. (918) 317-4100 fax (918) 317-4266  
e-mail sales@fwmurphy.com www.fwmurphy.com  
Control Systems & Services Division  
P.O. Box 1819; Rosenberg, Texas 77471; USA  
tel. (281) 633-4500 fax (281) 633-4588  
e-mail sales@fwmurphy.com www.fwmurphy.com  
Murphy Switch of California  
41343 12th Street West; Palmdale, California 93551-1442; USA  
tel. (661) 272-4700 fax (661) 947-7570  
e-mail sales@murphyswitch.com  
United Kingdom  
Frank W. Murphy, Ltd.  
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.  
tel. +44 1722 410055 fax +44 1722 410088  
e-mail sales@fwmurphy.co.uk www.fwmurphy.co.uk  
México  
Murphy de México, S.A. de C.V.  
Blvd. Antonio Rocha Cordero 300; Fracción del Aguaje,  
San Luis Potosí, S.L.P.; México 78384  
tel. +52 444 8206264 fax +52 444 8206336  
Villahermosa Office +52 993 3162117  
e-mail ventas@murphymex.com.mx  
Australia  
Macquarrie Corporation  
1620 Hume Highway;  
Campbellfield, Victoria 3061; Australia  
tel. +61 3 9358-5555 fax +61 3 9358-5558  
e-mail murphy@macquarrie.com.au  
Distributed by:  
ISO 9001  
Registered Firm  
USA–ISO 9001:2000 FM 28221  
UK–ISO 9001:2000 FM 29422  
FWMurphy  
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