OPERATION AND PARTS MANUAL
MODEL QP-402H
CENTRIFUGAL PUMP
(Honda GX240K1PMT2/GX240U1PMT2
Gasoline Engine)
Revision #1 (04/02/08)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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NOTES
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 3
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TABLE OF CONTENTS
QP-402H Gasoline
Honda GX240K1PMT2/
Powered Centrifugal
GX240U1PMT2 Engines
Air Cleaner Assembly......................................... 32-33
Camshaft Assembly ........................................... 34-35
Carburetor Assembly ......................................... 36-39
Control Assembly ............................................... 40-41
Crankcase Cover Assembly............................... 42-43
Crankshaft Assembly ......................................... 44-45
Cylinder Barrel Assembly................................... 46-47
Cylinder Head Assembly .................................... 48-49
Fan Cover Assembly .......................................... 50-51
Flywheel Assembly ............................................ 52-53
Fuel Tank Assembly ........................................... 54-55
Ignition Coil Assembly ........................................ 56-57
Muffler Assembly ............................................... 58-59
Piston Assembly................................................. 60-61
Recoil Starter Assembly..................................... 62-63
Gasket Kit Assembly .......................................... 64-65
Labels Assembly ................................................ 66-67
Pump
Proposition 65 Warning ............................................. 2
Table of Contents ...................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation ...................................... 8-9
Pump Specifications/Dimensions .............................10
Engine Specifications ...............................................11
General Information .................................................12
Pump Components ..................................................13
Refueling ..................................................................14
Basic Engine ............................................................15
Pre-Inspection (Engine) ...........................................16
Pre-Set-up (Pump)...................................................17
Initial Start-up (Engine) ...................................... 18-19
Maintenance (Pump) ......................................... 20-21
Maintenance (Engine)........................................ 22-23
Preparation for Long-Term Storage.........................24
Troubleshooting (Engine).........................................25
Troubleshooting (Engine/Pump) ..............................26
Explanation Of Code In Remarks Column ...............28
Suggested Spare Parts ............................................29
Terms and Condition Of Sale
—
Parts .................... 68
Specification and part number
are subject to change without
notice.
Component Drawing
Pump Assembly. ................................................ 30-31
PAGE 4 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Specify Preferred Method of Shipment:
❒
❒
❒
❒
❒
❒
Dealer Account Number
✓
UPS/Fed Ex
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
All orders are treated asStandard Orders
andwillshipthesamedayifreceivedprior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 5
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QP-402H — SAFETY MESSAGE ALERT SYMBOLS
Potential hazards associated with the operation of this
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
equipment will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
HAZARD SYMBOLS
WARNING - Lethal Exhaust Gases
This Owner’s Manual has been
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
developed to provide complete
instructions for the safe and
efficient operation of the
Multiquip QP-402H Centrifugal
Pump.
Refer to the engine manufacturer’s instructions for data
relative to its safe operation.
WARNING - Explosive Fuel
Before using this centrifugal pump, ensure that the
operating individual has read and understands all
instructions in this manual.
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
SAFETY MESSAGE ALERT SYMBOLS
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
WARNING - Burn Hazards
DANGER
You WILL be KILLED or SERIOUSLY INJURED
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
if you DO NOT follow these directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if
you DO NOT follow these directions.
CAUTION - Respiratory Hazard
ALWAYS wear approved respiratory
protection when required.
CAUTION
You CAN be INJURED if you DO NOT follow
these directions.
PAGE 6 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
CAUTION - Equipment Damage Messages
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Other important messages are provided throughout this
manual to help prevent damage to your pump, other
property, or the surrounding environment.
CAUTION - Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the
pump is not in use.
This pump, other property, or the
surrounding environment could
be damaged if you do not follow
instructions.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
WARNING - Do Not Run the Pump Dry
If the pump loses prime while operating, the remaining
water in the casing will reach near-boiling temperatures
within approximately 15 minutes. NEVER operate the pump
without water flowing through the pump. Allow pump casing
to cool to the touch before opening the fill or drain caps or
before removing any hoses to avoid serious burns and
bodily injury to the operator.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 7
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QP-402H — RULES FOR SAFE OPERATION
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
DANGER - READTHIS MANUAL!
Failure to follow instructions in this manual may lead to
serious injury or even DEATH! This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
■
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or pump.
The following safety guidelines should always be used when
operating the QP402H Centrifugal Pump.
General Safety:
UFLLER
M
■
DO NOT operate or service this
equipment before reading this entire
manual.
■
The engine section of this pump requires an adequate
free flow of cooling air. NEVER operate the pump in any
enclosed or narrow area where free flow of the air is
restricted. If the air flow is restricted it will cause serious
damage to the pump or
The operator MUST BE familiar with proper safety
precautions and operations techniques before using
generator.
■
■
This equipment should not be operated by persons under
18 years of age.
engine and may cause
injury to people. Remember
the pump's engine gives
off DEADLY carbon
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
monoxide gas.
DANGEROUS
GAS FUMES
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
■
NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it
to cool. DO NOT smoke around or near
the machine. Fire or explosion could
result from fuel vapors, or if fuel is spilled
on a hot engine.
NEVER operate this equipment under the influence or
drugs or alcohol.
■
■
NEVER operate the pump in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe bodily
harm or even death.
■
ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when
operating the generator.
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
PAGE 8 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — RULES FOR SAFE OPERATION
■
■
■
■
NEVER run engine without air cleaner.Severe engine damage
Maintenance Safety:
may occur.
■
NEVER lubricate components or attempt service on a
running machine.
ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
■
ALWAYS allow the machine a proper amount of time to
ALWAYS be sure the operator is familiar with proper safety
precautions and operation techniques before using pump.
cool before servicing.
■
■
Keep the machinery in proper running condition.
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
■
■
■
NEVER leave the pump unattended, turn off engine when
unattended.
Unauthorized equipment modifications will void all
warranties.
■
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
NEVER pump volatile, explosive, flammable or low flash
point fluids.These fluids could ignite or explode.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
■
■
NEVER operate the pump in an explosive atmosphere.
TRANSPORTING
Before starting the pump, check that the clean-out cover is
securely fasten.
■
■
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■
■
ALWAYS ensure pump is on level ground before use.
Become familiar with the components of the pump before
operating.
■
■
Drain fuel when transporting pump over long distances or
bad roads.
■
■
ALWAYS replace any worn or damaged warning decals.
ALWAYS tie down the pump during transportation by securing
the pump's guard frame with rope.
NEVER pump corrosive chemicals or water containing toxic
substances. These fluids could create serious health and
environmental hazards. Contact local authorities for
assistance.
EMERGENCIES
■
ALWAYS know the location of the
■
NEVER open the priming plug when
pump is hot. Hot water inside could be
pressurized much like the radiator of an
automobile. Allow pump to cool to the
touch before loosening plug. The
possibility exists of scalding, resulting
in severe bodily harm.
nearest fire extinguisher.
■
■
ALWAYS know the location of the nearest first aid kit.
In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in case of an
emergency.
■
■
NEVER open the pump housing during operation or start the
pump with the clean-out cover removed.The rotating impeller
inside the pump can cut or sever objects caught in it.
NEVER block or restrict flow from discharge hose. Remove
kinks from discharge line before starting pump. Operation
with a blocked discharge line can cause water inside pump
to overheat.
■
■
ALWAYS fill the pump casing with water before starting the
engine. Failure to maintain water inside the pump housing
will cause severe damage to the pump.
■
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
In winter drain water from pump housing to prevent freezing.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 9
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QP-402H — SPECIFICATIONS/DIMENSIONS (PUMP)
Table 1. Specifications (Pump)
Model
QP-402H
Type
Centrifugal Pump
4.00 in. (101 mm.)
Suction & Discharge Size
Pump
Maximum Pumping
Capacity
425 gallons/minute
(1615 liters/minute)
Max. Lift
25 ft. (7.62 meters)
100 ft. (30.0 meters)
Max. Head
30.0 x 19.0 X 24.25 in.
(76 X 48 X 61 cm.)
Dimension
(L x W x H)
145 lbs. (65 Kg.)
Dry Net Weight
19 IN.
(48.0 CM.)
24.25 IN.
(61.0 CM.)
30.0 IN
(76.0 CM.)
Figure 1. QP-402H Dimensions
PAGE 10 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — SPECIFICATIONS/DIMENSIONS (ENGINE)
Table 2. Specifications (Engines)
HONDA
GX240K1PMT2/240U1PMT2
Model
Air-cooled 4 stroke, Single
Cylinder, OHV,
Horizontal Shaft Gasoline
Type
Engine
2.90 in. X 2.30 in.
Bore X Stroke
(73 mm x 58 mm)
Displacement
14.81 cc
Engine
Max Output (K1)
Max Output (U1)
8.0 H.P./3600 R.P.M.
7.1H.P./3600 R.P.M.
Approx. 1.59 U.S. Gallons
(6 Liters)
Fuel Tank Capacity
Fuel
Unleaded Automobile Gasoline
2-1/3 pints
Lube Oil Capacity
Speed Control Method
Starting Method
Centrifugal Fly-weight Type
Recoil Start
14.0 x 16.9 X 16.1 in.
(355 X 430 X 410 mm)
Dimension
(L x W x H)
55.1 lbs (25 Kg.)
Dry Net Weight
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 11
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QP-402H — GENERAL INFORMATION
APPLICATION
Elevation
The QP204H Centrifugal Pump is designed to handle all types
of clear water applications. It is ideal for residential use such as
dewatering basements and swimming pools. Both the suction
and discharge ports on the QP-402H pump use a 4-inch diameter
opening, which allows the pump to pump at a rate of
approximately 425 gallons/minute (gpm) or 1,615 liters/minute
(lpm).
Higher elevations will effect the performance of the pump. Due to
less atmospheric pressure at higher altitudes, pumps DO NOT
have the priming ability that they have at sea level. This is due to
the “thinner air” or lack of oxygen at higher altitudes.
A general rule of thumb is that for every 1,000 feet of elevation
above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is
approximately 7,000 feet, the pump would have a suction lift of
only 18 feet rather than the 25 feet at sea level. Table 3 shows
suction lift at various elevations.
Centrifugal or self priming pumps are designed to purge air from
the suction line and create a partial vacuum in the pump body.
The reduced atmospheric pressure inside the pump allows water
to flow through the suction line and into the pump body. The
centrifugal force created by the rotating impeller pressurizes the
water and expels it from the pump.
Table 3. Suction Lift at Various Elevations
Altitude
Power Plant
Suction Lift in Feet (Meters)
Feet (Meters)
This centrifugal pump is powered by either a Honda GX240K1
(8.0 H.P.) or a Honda GX240U1 (7.1 H.P.) air cooled 4-stroke,
single cylinder gasoline engine that incorporates a low "Oil Alert
Feature."
Sea Level
10.0 (3.048) 15.0 (4.572) 20.0 (6.096) 25.0 (7.620)
8.80 (2.680) 13.2 (4.023) 17.6 (5.364) 22.0 (6.705)
7.80 (2.377) 11.7 (3.566) 15.6 (4.754) 19.5 (5.943)
6.90 (2.103) 10.4 (3.169) 13.8 (4.206) 17.3 (5.273)
6.20 (1.889) 9.30 (2.834) 12.4 (3.779) 15.5 (4.724)
2,000 (610)
4,000 (1,219)
6,000 (1,829)
8,000 (2,438)
Oil Alert Feature
In the event of low oil or no oil, the HONDA GX-240 engine has
a built-in oil alarm engine shut-down feature. In the event the oil
level is low the engine will automatically shut-down.
10,000 (3,048) 5.70 (1.737) 8.60 (2.621) 11.4 (3.474) 14.3 (4.358)
Standard Centrifugal Pump
Table 4 shows percentage drops in performance as elevation
increases.
Standard centrifugal pumps provide an economical choice for
general purpose dewatering. These types of pumps should only
be used in clear water applications (agricultural, industrial,
residential) as they have a limited solid handling capability of
only 10% by volume.
Table 4. Performance Loss at Various
Elevations
Suction Lift
Altitude
Discharge Flow Discharge Head
Feet (Meters
This pump is intended to be used for dewatering applications
and is capable of suction lifts up to 25 feet at sea level. For
optimal suction lift performance keep the suction hose or line as
short as possible. In general, always place the pump as close to
the water as possible.
Sea Level
100%
97%
95%
93%
91%
88%
100%
95%
91%
87%
83%
78%
2,000 (610)
4,000 (1,219)
6,000 (1,829)
8,000 (2,438)
10,000 (3,048)
Pump Support
The pump should always be placed on solid stationary
ground, on a level position.
NEVER place the pump on soft soil. The suction hose or pipe
connection should always be checked for tightness and leaks. A
small suction leak in the hose or fittings could prevent the pump
from priming.
PAGE 12 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — PUMP COMPONENTS
Figure 2 shows a typical application using the QP-402H centrifugal pump. Please note that this pump is intended for the removal of
clean water.
3
2
1
4
6
Figure 2. QP-402H Pump Application
5
7
6
8
4
4
9
1. Pump –The model QP-402H is a 4-inch centrifugal pump
used in general de-watering applications. Typical
dewatering applications consist of dewatering basements
and swimming pools.
6. Suction Port – Connect a 4-inch inlet hose to this port.
Use two worm clamps to secure the hose.
7. Suction Hose – Connect this flexible rubber hose to the
suction port on the pump. Make sure that the hose lays flat
and is not kinked. Use only recommended type suction
hose. Contact Multiquip parts department for ordering
information.
2. Fill Cap – Prior to operation, the pump casing should be
filled with water.Remove this cap to add water to the pump.
After the initial prime, a sufficient amount of water will be
retained in the casing so that the operator will not need to
re-prime later.
8. Drain Plug – Remove this plug to drain water from the
pump.
If the casing is dry or has insufficient water, the pump will
have difficulty in priming which could lead to premature
mechanical seal wear thus causing damage to the pump.
9. Strainer – Always attach a strainer to bottom side of the
suction hose to prevent large objects and debris from
entering the pump. Strainer should be positioned so that it
will remain completely under water.Running the pump with
the strainer above water for long periods can damage pump.
3. Discharge Port – Connect a 4-inch discharge hose to this
port.
4. Worm Clamp – Used to secure the hose to the inlet and
outlet ports on the pump. Use two clamps to secure the
hose on the inlet side of the pump.
5. Discharge Hose – Connect this flexible rubber hose to
the discharge port on the pump. Make sure that the hose
lays flat and is not kinked. Use only recommended type
discharge hose. Contact Multiquip parts department for
ordering information.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 13
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QP-402H — REFUELING
DANGER - Fueling The Engine
If pump is placed in a truck bed with a plastic liner,
REMOVE pump from truck bed and place on
ground (Figure 3) to refuel.The possibility of fire
or explosion exists, due to static electricity.
PLASTIC
TRUCK-BED
LINER
DANGER
DO NOT ADD FUEL
TO PUMP IF PUMP IS PLACED
INSIDE TRUCK-BED WITH
PLASTIC LINER. POSSIBILITY EXISTS
OF EXPLOSION OR FIRE DUE TO
STATIC ELECTRICITY.
Figure 3. Pump Refueling
PAGE 14 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — BASIC ENGINE
Figure 4. Engine Controls and Components
INITIAL SERVICING
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
The engine (Figure 4) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturers engine
manual for instructions and details of operation and servicing.The
engine shown above is a HONDA engine, operation for other
types of engines may vary somewhat.
7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
Operating the engine without an
air filter, with a damaged air filter,
or a filter in need of replacement
will allow dirt to enter the engine,
causing rapid engine wear.
CAUTION - Fueling The Engine
Adding fuel to the tank should be done only when
the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine until
the fuel residue has been completely wiped up,
and the area surrounding the engine is dry.
8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward SLOW, lever back toward operator
FAST).
CAUTION - Burn Hazard
Enginecomponentscangenerateextremeheat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
5. FuelValve Lever – OPEN to let fuel flow, CLOSE to stop
10. Fuel Tank – Holds unleaded gasoline. For additional
the flow of fuel.
information refer to engine owner's manual.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 15
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QP-402H — PRE-INSPECTION (ENGINE)
Pre-Inspection (Engine)
1. Read safety instructions at the
beginning of manual.
2. Clean the pump, removing dirt and
dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
Figure 6. Engine Oil Dipstick (Oil Level)
Table 5. Oil Type
4. Check carburetor for external dirt and dust. Clean with dry
compressed air.
Season
Temperature
25°C or Higher
25°C~10°C
Oil Type
5. Check fastening nuts and bolts for tightness.
Summer
Spring/Fall
Winter
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
Engine Oil Check
1. To check the engine oil level, place the pump on secure
level ground with the engine stopped.
0°C or Lower
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
WARNING - Explosive Fuel
Explosive Fuel
Diesel is extremely flammable, and its vapors
can cause an explosion if ignited. DO NOT
start the engine near spilled fuel or
combustible fluids. DO NOT smoke while
refueling. DO NOT attempt to refuel the pump
if the engine is hot! or running.
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
Figure 5. Engine Oil Dipstick (Removal)
2. Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel immediately!
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
holewiththerecommendedoiltype(Table5).Maximum oil
capacity is 1.16 quarts (1.1 liters)
PAGE 16 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — PRE-SETUP (PUMP)
Pre-Setup (Pump)
Suction and discharge hoses are
1. Read safety instructions at the
beginning of manual.
NOTE
available from Multiquip. Contact
your nearest dealer for more
information.
2. Place pump as near to water as
possible,onafirmflat,levelsurface.
5. The discharge hose is usually a collapsible (thin-walled)
hose, however if a thin-walled discharge hose is not avail-
able, a rigid suction hose can be substituted in its place.
3. Toprimepump,removefillcap(Figure2)andfillpumpcasing
with water.If the pump casing is not filled with water before
starting, it will not begin pumping.
6. Make sure the suction strainer (Figure 2) is clean and
securely attached to the water end of the suction hose. The
strainer is designed to protect the pump by preventing large
objects from being pulled into the pump.
CAUTION - Pump Casing
Pump casing must be filled with water before using pump.
Otherwise pump will not be able to begin pumping.
CAUTION - Strainer
WARNING - High Pressure
The strainer should be positioned so it will remain completely
under water. Running the pump with the strainer above
water for long periods can damage the pump.
DO NOT open fill cap if pump is hot!
Water inside may be under pressure.
The possibility exists of scalding,
resulting in severe bodily harm.
CAUTION - Flammable Fluids-Chemicals
DO NOT pump flammable fluids, corrosive chemicals or fluids
containing toxic substances. These fluids can create potentially
dangerous health and environmental hazards. Contact local
authorities for assistance.
4. Checkforleaksbetweenpumpandengine.Ifwaterisleaking
between the pump and engine housing, the seal inside the
pumpmaybewornordamaged.Continued operationofthe
pumpisnot recommended.Furtherusageofthe pumpunder
theseconditionsmaycauseseverewaterdamagetoengine.
CAUTION - Mechanical Seal
Hoses and Clamps
This pump uses a water-cooled mechanical seal to prevent
water from seeping into the engine. The passage of water
through the pump casing lubricates the seal and prevents it
from overheating. NEVER! operate the pump without water
in the casing as this will cause damage to the mechanical
seal.
1. Check that all hoses are securely attached to the pump.
Make certain suction hose (Figure 2) does not have any air
leakage.Tighten hose clamps and couplings as required.
2. Itisrecommendedthat 2 clampsbeusedwhensecuringthe
suction hose to the inlet side (suction) of the pump.
3. Remember suction hoses must be rigid enough not to
collapse when the pump is in operation.
4. Check that the discharge hose (Figure 2) is not restricted.
Place hose so that it lays as straight as it is possible on the
ground. Remove any twists or sharp bends from hose which
may block the flow of water.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 17
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QP-402H — INITIAL START-UP (ENGINE)
3. Placethechokelever(Figure9)inthe"CLOSED"position
CAUTION - Read Manual
if starting a cold engine.
DO NOT attempt to operate the pump until
the Safety, General Information and
Inspection sections of this manual have
been read and thoroughly understood.
This section is intended to assist the operator with the initial
start-up of the trash pump. It is extremely important that this
section be read carefully before attempting to use the pump in
the field.
Starting the Engine (HONDA engine)
Figure 9. Engine Choke Lever (Closed)
1. Place the engine fuel valve lever (Figure 7) to the "ON"
position.
4. Place the choke lever (Figure 10) in the "OPEN" position
if starting a warm engine or the temperature is warm.
Figure 7. Engine FuelValve Lever (ON Position)
2. Move the throttle lever (Figure 8) away from the slow
position, about 1/3 of the way toward the fast position.
Figure 10. Engine Choke Lever (Open)
5. Place the engine ON/OFF switch (Figure 11) in the "ON "
position.
Figure 8. Throttle Lever (1/3 Start Position)
Figure 11. Engine ON/OFF Switch (ON Position)
PAGE 18 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — INITIAL START-UP (ENGINE)
6. Grasp the starter grip (Figure 12) and slowly pull it out.The
CAUTION - Maximum Engine Speed
resistancebecomesthehardestatacertainposition,corre-
spondingtothecompressionpoint.Pullthestartergripbriskly
andsmoothlyforstarting.
ALWAYS run engine at full speed while pumping.
Stopping The Engine
Normal Shutdown
1. Movethethrottlelever tothe IDLEposition (Figure15)and
run the engine for three minutes at low speed.
Figure 12. Starter Grip
7. Iftheenginehasstarted,andthechokeleverwasmovedto
theCLOSEDpositiontostarttheengine,graduallymovethe
chokeleverlevertotheOPEN positionastheenginewarms
up.If the engine has not started repeat steps 1 through 6.
Figure 15.Throttle Lever (Idle)
2. Aftertheenginecools,turntheengineON/OFFswitchtothe
“OFF” position (Figure 16).
Figure 16. Engine ON/OFF Switch (OFF)
Figure 13. Choke Lever (Open)
3. Place the fuel shut-off lever (Figure 17) in the OFF
8. Beforethepumpisplacedintooperation,runtheenginefor
severalminutes. Checkfor fuelleaks,andnoisesthatwould
associate with a lose component.
position.
9. To begin pumping, place the throttle lever (Figure 14) in the
"RUN" position.
Figure 17. Fuel Valve Lever (OFF)
Emergency Showdown
1. MovethethrottleleverquicklytotheIDLE position,andplace
the engine ON/OFF switch in the OFF position.
Figure 14.Throttle Lever (Run)
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 19
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QP-402H — MAINTENANCE (PUMP)
Pump Vacuum Test
CAUTION - Pump Priming
7. If the vacuum tester gauge indicates a reading
below -20 in. Hg, it can then be assumed that the pump
is not functioning correctly, and corrective action needs
to be taken.
DO NOT attempt to start the engine unless the pump has
previously been primed with water. Severe pump damage
will occur if pump has not been primed.
8. To test the flapper valve, shut down the engine. The
vacuum tester should remain attached to the pump
suction inlet port by vacuum. This indicates the pump's
flapper valve is seating properly to hold water in the
suction hose when the engine is stopped.This prevents
backflow and allows for faster priming when the engine
is restarted.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap (Figure 2), and fill the pump
with water.
2. Start the engine as outlined in the initial start-up section,
and wait for the pump to begin pumping.
3. As shown in Figure 18 (next page), place a water hose
inside the discharge opening of the pump, and turn on
the water.This flow of water into the discharge opening
will prevent the pump from running dry.
4. Place the Pump Vacuum Tester (P/N 7000030) over
the pump suction (inlet) opening (Figure 17) with the
vacuum gauge facing upwards. It may be necessary to
apply a small amount of water around the rubber seal of
the vacuum tester to make a good suction fit.
5. Check and make sure that there are no air leaks between
the vacuum tester and the inlet port on the pump. If air
leaks are present reset vacuum tester.
6. Run the pump for a few minutes while monitoring the
vacuum gauge. If the gauge indicates a reading between
-25 and -20 in. Hg. (inches of mercury) then it can be
assumed that the pump is working correctly.
25 in. Hg (inches of mercury)
translates into 25 feet of lift at sea
level.
PAGE 20 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — MAINTENANCE (PUMP)
CAUTION
DO NOT RUN PUMP
WITHOUT WATER.
DISCHARGE
PORT
PLACE VACUUM TESTER
OVER PUMP SUCTION PORT
WATER HOSE
WATER
SOURCE
DIRECTION
OF WATER
FLOW
-15
-60 -40
25 IN. HG. TRANSLATES
INTO 25 FEET OF LIFT
AT SEA LEVEL.
ACCEPTABLE READING
SHOULD BE BETWEEN
-25 AND -20 IN. HG.
-80
-20
-100
kPa
in. Hg
R
WIKA
PUMP VACUUM
TESTER
Figure 18. Pump VacuumTester
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 21
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QP-402H — MAINTENANCE (ENGINE)
Engine Maintenance
Perform engine maintenance procedures as referenced by
Table 6 below:
Table 6. Engine Maintenance Schedule
FIRST
EVERY
EVERY
EVERY
YEAR
OR
EVERY
2 YEARS
OR
MONTH 3 MONTHS 6 MONTHS
OR
DESCRIPTION (3)
OPERATION
BEFORE
OR
OR
10 HRS.
25 HRS.
50 HRS.
100 HRS.
200 HRS.
CHECK
CHANGE
CHECK
X
Engine Oil
X
X
X
Air Cleaner
All Nuts & Bolts
Spark Plug
CHANGE
X (1)
Re-tighten If
Necessary
CHECK-CLEAN
REPLACE
CHECK
X
X
X
Cooling Fins
Spark Arrester
Fuel Tank
CLEAN
X
X
CLEAN
Fuel Filter
CHECK
X
Idle Speed
CHECK-ADJUST
CHECK-ADJUST
CHECK
X (2)
Valve Clearance
Fuel lines
X (2)
Every 2 years (replace if necessary) (2)
(1) Service more frequently when used in DUSTY areas.
(2) These items should be serviced by your servic dealer, unless you have the proper tools and are mechanically
proficient. Refer to the HONDA shop Manual for service procedures
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
Reference manufacturer engine
manual for specific servicing
instructions.
PAGE 22 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — MAINTENANCE (ENGINE)
MAINTENANCE
DANGER - Cleaning Solvents
Performtheenginemaintenanceproceduresasindicatedbelow:
The DO NOT use gasoline as a cleaning
solvent, because that would create a risk
of fire or explosion.
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area.Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
spring box and bellows for oil leaks. Repair or replace as
needed.
ENGINEAIRCLEANER
1. Remove the air cleaner cover and foam filter element as
shown in Figure 21.
WEEKLY
■
Remove the fuel filter cap and clean the inside of the fuel
tank.
2. Tap the paper filter element (Figure 21) several times on a
hard surface to remove dirt, or blow compressed air [not
exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through the filter
elementfromtheaircleanercaseside.NEVER brushoffdirt.
Brushingwillforcedirtintothefibers.Replacethepaperfilter
element if it is excessively dirty.
■
■
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug (Figure 19), then adjust
the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm).This unit
has electronic ignition, which requires no adjustments.
3. Cleanfoamelementinwarm,soapywaterornonflammable
solvent. Rinseanddrythoroughly. Diptheelementinclean
engineoilandcompletelysqueezeouttheexcessoilfromthe
element before installing.
Figure 19. Spark Plug Gap
ENGINEOIL
1. Drain the engine oil when the oil is warm as shown in
Figure 20.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed in
Table 5.Engine oil capacity is 1.16 quarts (1.1 liters).DO
NOT overfill.
4. Install drain bolt with sealing washer and tighten securely.
Figure 21. Engine Air Cleaner
Figure 20. Engine Oil (Draining)
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 23
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QP-402H — PREPARATION FOR LONG -TERM STORAGE
Pump Storage
For storage of the pump for over 30 days, the following is
required:
z
z
Drain the fuel tank completely.
Run the engine until the fuel in the carburetor is
completely consumed.
z
Completely drain used oil from the engine crankcase
and fill with fresh clean oil, then follow the procedures
described in the engine manual for engine storage.
z
z
Remove the drain plug from the pump and drain out any
water from left in the housing.
Remove the pump cover and clean inside of pump
housing. Coat inside of pump housing with a light film of
oil to reduce corrosion. A spray can of oil works well for
this application.
z
z
z
Cover suction and discharge ports with duct tape to
prevent any foreign matter from falling into pump.
Cover pump and engine with plastic covering or
equivalent and store in a clean, dry place.
To protect the water cooled-seals, place one-half pint of
lubricating oil (new or used) through the discharge opening
on the pump and crank the engine several times. This
will prevent excessive corrosion and also keep the
mechanical seal lubricated.
PAGE 24 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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NOTE PAGE
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 25
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QP-402H — TROUBLESHOOTING (ENGINE)
TABLE 7. ENGINE TROUBLESHOOTING
SYMPTOM
Difficult to start
POSSIBLE PROBLEM
SOLUTION
Ignition plug being bridge?
Carbon deposit at ignition?
Check ignition system.
Clean or replace ignition.
Replace insulators.
Fuel is available but spark plug
will not ignite. (Power available
at high tension cable).
Short circuit due to defective
insulators?
Improper spark gap?
Set spark plug gap to the correct gap.
Check stop switch circuit. Replace stop switch if defective.
Replace ignition coil.
Short circuit at stop switch?
Ignition coil defective?
Fuel is available but spark plug
will not ignite. (Power NOT
available at high tension cable).
Muffler clogged with carbon
deposits?
Clean or replace muffler.
Mixed fuel quality is
inadequate?
Check fuel to oil mixture.
Fuel is available and spark plug
ignites (compression normal).
Fuel in use inadequate (water,
dust)?
Flush fuel sytem and replace with fresh fuel.
Air Cleaner clogged?
Defective cylinder head gasket?
Cylinder worn?
Clean or replace air cleaner.
Tighten cylinder head bolts or replace head gasket.
Replace cylinder.
Fuel is available and spark plug
ignites (compression low ).
Spark plug loose?
Tighen spark plug.
Operation not satisfactory
Air cleaner clogged?
Air in fuel line?
Clean or replace air cleaner.
Bleed (remove air) from fuel line.
Not enough power available
(compression normal, no miss-
firing).
Fuel level in carbureator float
chamber improper?
Adjust carbureator float
Carbon deposits in cylinder?
Ignition coil defective?
Clean or replace cylinder
Flush fuel sytem and replace with fresh fuel.
Replace ignition wires, clean ignition.
Flush fuel sytem and replace with fresh fuel.
Not enough power available
(compression normal, miss-
firing).
Ignition plug often shorts?
Fuel in use inadequate (water,
dust)?
Excessive carbon depostion in
combustion chamber?
Clean or replace crankcase.
Clean or replace muffler.
Engine overheats.
Exhaust or muffler clogged with
carbon.
Spark plug heat value incorrect? Replace spark plug with correct type spark plug.
PAGE 26 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — TROUBLESHOOTING (ENGINE/PUMP)
TABLE 7. ENGINE TROUBLESHOOTING (Continued)
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Operation not satisfactory
Governor adjustment improper?
Governor spring defective?
Fuel flow erratic?
Adjust governor to correct lever.
Clean or replace ignition.
Check fuel line.
Rotational speed fluctuates.
Air taken in through suction
line?
Check suction line.
Dust in rotating part?
Spring spring failure?
Clean recoil starter assembly.
Replace sprial spring.
Recoil starter not working
properly.
TABLE 8. PUMP TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Not enough priming water in the housing?
Engine speed too low?
Add water.
Increase throttle.
Clean strainer.
Strainner plugged?
Suction hose damaged?
Replace or repair hose, and clamps
Check that fittings are tight and properly sealed.
Move pump closer to water.
Air leak at suction port?
Pump does not take on water.
Pump is located too high above water line?
Debris collecting in pump housing?
Clean pump housing.
Adjust clearance by adding shims or replace impeller.
Min. .006" - Max. .020"
Too much distance between impeller and volute.
Water leaking out weep hole between pump and Check condition of mechanical seal and gaskets,
engine?
between pump end and engine housing.
Engine speed too low?
Increase throttle speed.
Pump takes in water, little or no Suction strainer partially plugged?
Clean strainer.
discharge.
Impeller/Volute worn?
Adjust clearance by adding shims or replace
impeller/volute
Tighten, replace or add clamp. (Keep extra seals on
pump)
Fittings/clamps are not sealed properly?
Suction hose leaks at inlet.
Hose diameter is too large?
Use smaller diameter hose or replace hose.
Check pressure, add additional clamp.
Check hose.
Pressure too high?
Discharge does not stay on
coupling.
Hose kinked or end blocked?
Impeller jammed or blocked?
Open pump cover and clean dirt and debris from
inside housing.
Impeller does not turn: pump is
hard to start.
Adjust clearance by removing shim from behind
impeller.
Impeller and volute binding?
Defective engine?
See Engine Owner's Manual.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 27
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QP-402H — EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ...................... 1 ......INCLUDES ITEMS W/
WASHER, 1/4 IN. .............NOT SOLD SEPARATELY
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY
HOSE ................... A/R ....MAKE LOCALLY
BEARING ............... 1 ......S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial
number range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXXTO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
Specific Model Number Use - Indicates that the part is
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 28 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — SUGGESTED SPARE PARTS
QP-402H CENTRIFUGAL PUMP 1TO 3 UNITSWITH HONDA
GX240K1PMT2/GX240U1PMT2 ENGINE(S)
Qty.
3
2
2
1
P/N
Description
KIT402H................... KIT, PUMP
0631211100 ............. DRAIN CAP, FLOODING
0480350300 ............. O-RING DRAIN CAP
1424000030 ............. IMPELLER
3
3
17210ZE2822........... ELEMENT AIR CLEANER DUAL
9807956846 ............. SPARK PLUG
3
9807955855 ............. SPARK PLUG
3
3
3
1
1
ꢀ
ꢀ
◊
ꢀ
◊
2846ZE2W01 ........... ROPE STARTER, S/N 3793540 AND BELOW
2846ZE2W11 ........... ROPE STARTER, S/N 3793541 AND ABOVE
2846ZE2W11 ........... ROPE STARTER
17620ZH7023........... CAP, FUEL WITH GASKET
17620Z0T305 ........... CAP, FUEL WITH GASKET
Part number on this Suggested
Spare Parts List may super cede/
replace the P/N shown in the text
pages of this book.
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 29
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QP-402H — PUMP ASSY.
PUMP ASSY.
44
41
11
36
42
25
PUMP
KIT
40
39
17
6
5
21
23
18
22
12
19
28
26
4
14
8
16
43
15
26
24 18
13
7
31
37
31
34
34
10
31
32
29
34
31
31
9
38
31
34
PAGE 30 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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QP-402H — PUMP ASSY.
PUMP ASSY.
NO.
2
3
4
5
6
7
8
9
PART NO.
PART NAME
QTY.
REMARKS
9430100010
9430100020
9430100160
9430000130
1424000030
0790434040
0798934040
1353214011
1975214020
1317390610
0489353850
0489352380
0481310950
0481311000
0481311100
0481310250
0480350300
0852834525
0852854525
9430350350
0806113630
0811883056
0631211100
0631211100
0105050820
0105051240
0105051250
0451250120
0105051045
0105051035
0451250100
0401450100
0401450060
0205450100
0141090616
0742213100
0105051040
0723302040
0191160625
0451250100
4313000600
0458220080
GX240U1PMT2
KIT402H
CASING
1
CASING COVER ................................................. 1............. REPLACES 0430100020
SUCTION COVER
VOLUTE CASING
IMPELLER .......................................................... 1............. REPLACES 1401000030
NIPPLE, NPS4”XNPT4” ...................................... 1............. REPLACES 1424101800
SOCKET, M100XNPT4”....................................... 1............. REPLACES 1424102200
BASE
ENGINE BASE
CASING COVER PACKING
O-RING (CASING) DIA.3.5 X 385
O-RING (SUCTION COVER), DIA.3.5 X 238
O-RING (VOLUTE CASING), G95
O-RING (SOCKET), G100
O-RING (NIPPLE), G110
O-RING (MECHANICAL SEAL SLEEVE), G25
O-RING (FLOODING CAP), P30
ADJUST LINER, DIA. 45X25 t0.3........................ 1............. REPLACES 7852833020
ADJUST LINER, DIA. 45X25 t0.5........................ 1............. REPLACES 7852853020
CHECK VALVE
MECHANICAL SEAL, HK9A-LN DIA. 30 ........ 1SET .......... REPLACES 0801113530
MECH. SEAL SLEEVE, DIA. 1”XDIA 30 X56...... 1............. REPLACES 0811253056
FLOODING CAP, PF1”
DRAIN CAP, W/ O-RING, PF1”
BOLT, CASING COVER M8X20
BOLT, CASING M12X40 ...................................... 4............. REPLACES 0181051240
BOLT, CASING M12X50 ...................................... 1............. REPLACES 0181051250
WASHER, LOCK M12
BOLT, ENGINE M10X45
BOLT, PUMP M10X35
WASHER, LOCK M10
WASHER, M10
WASHER, M6 ...................................................... 2............. REPLACES 0401650060
NUT, ENGINE CUSHION RUBBER M10
SCREW, CHECK ENGINE M6X16
STRAINER, NPT4” .............................................. 1............. REPLACES 0742063100
BOLT, SUCTION COVER M10X40 ...................... 6............. REPLACES 0181051040
CUSHION RUBBER, DIA. 40 H20 M10
BOLT, SET PLATE 3/8-16UNCX25
WASHER, LOCK M10
CASING COVER SET PLATE
SEAL WASHER, M8
ENGINE, 5.5 HP
1
1
1
1
1
1
1
1
1
1
1
2
10
11
12%
13
14%
15
16
17%
18
19%
19%
20
21%
22%
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
1
1
1
4
5
4
2
20
4
14
2
4
4
4
1
4
1
KIT, PUMP .......................................................... 1............. INCLUDES ITEMS W/%
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 31
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — AIR CLEANER (DUAL) ASSY.
AIR CLEANER (DUAL) ASSY.
PAGE 32 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — AIR CLEANER (DUAL) ASSY.
AIR CLEANER (DUAL) ASSY.
NO.
PART NO.
PART NAME
GASKET, ELBOW
GASKET, ELBOW
ELEMENT, AIR CLEANER (DUAL)............ 1 ......... INCLUDES ITEMS W/%
QTY.
1
1
REMARKS
1
1
2
ꢀ
16271ZE2000
16271ZE2010
17210ZE2822
17218ZE2821
17230ZE2820
17232891000
17235ZE2820
17238ZE2310
17239ZE1000
17410ZE2020
90325044000
934940602008
9405006000
◊
3%
FILTER, OUTER
1
1
1
1
2
1
COVER, AIR CLEANER (DUAL)
GROMMET, AIR CLEANER
NOSE, MUFFLER
COLLAR, AIR CLEANER
COLLAR B, AIR CLEANER
ELBOW, AIR CLEANER ............................ 1 ......... INCLUDES ITEMS W/
WINGNUT, TOOL BOX SETTING
BOLT- WASHER 6X20
*
2
1
2
NUT, FLANGE 6MM
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 33
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CAMSHAFT ASSY.
CAMSHAFT ASSY.
PAGE 34 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
1
1
2
3
4
5
6
7
8
9
ꢀ
ꢀ
◊
14100ZE2W00
14100ZE2W01
14100ZE2W01
14410ZE2013
14431ZE2010
14441ZE2000
14451ZE1013
14568ZE1000
14711ZE2000
14721ZE2000
14751ZE2003
14771ZE2000
14773ZE2000
14781ZE2000
14791ZE2010
90012ZE0010
90206ZE1000
14775ZE2010
12209ZE8003
12209ZE8003
CAMSHAFT ASSEMBLY ..................................... 1 ......... INCLUDES ITEM W/#
CAMSHAFT ASSEMBLY ..................................... 1 ......... INCLUDES ITEM W/#
CAMSHAFT ASSEMBLY ..................................... 1 ......... INCLUDES ITEM W/#
ROD, PUSH
ARM, VALVE ROCKER
LIFTER, VALVE
PIVOT, ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, INTAKE
VALVE, EXHAUST
SPRING, VALVE
RETAINER, INTAKE VALVE SPRING
RETAINER, EXHAUST VALVE SPRING
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
BOLT, PIVOT 8MM
NUT, PIVOT ADJ.
SEAT, VALVE SPRING
2
2
2
2
1
1
1
2
1
1
1
1
2
2
1
#
10
11
12
13
14
15
16
17
17
◊
ꢀ
◊
SEAL, VALVE STEM ........................................... 1 ......... S/N 4081305 AND ABOVE
SEAL, VALVE STEM
1
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 35
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 36 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
16010ZE2812
16011ZA0931
16013ZA0931
16015ZE2005
CARBURETOR, GASKET SET .............. 1 ......... INCLUDES ITEM W/+
2
3
4
$%#
$%#
VALVE SET, FLOAT
FLOAT SET
CHAMBER SET, FLOAT ......................... 1 ......... INCLUDES ITEM 4A
................................................................................. INCLUDES ITEM W/>
....................................................................... S/N BE70B A AND BELOW
1
1
ꢀ
ꢀ
◊
$
4
4
%
16015ZE8005
16015ZE8005
CHAMBER SET, FLOAT ......................... 1 ......... INCLUDES ITEM 4A
................................................................................. INCLUDES ITEM W/>
................................................................................. S/N BE70B B AND ABOVE
#
+
CHAMBER SET, FLOAT ......................... 1 ......... INCLUDES ITEM 4A
................................................................................. INCLUDES ITEM W/>
GASKET, CHAMBER SET, FLOAT .......... 1 ......... NOT SOLD SEPARATELY
4A
5
$%#
16016ZH7W01
16024ZE1811
SCREW SET, PILOT
1
6$%#>
SCREW SET, DRAIN .............................. 1 ......... INCLUDES ITEM 6A
GASKET, SCREW SET, DRAIN ............. 1 ......... NOT SOLD SEPARATELY
SCREW SET .......................................... 1 ......... INCLUDES ITEM 7A
GASKET, SCREW SET .......................... 1 ......... NOT SOLD SEPARATELY
6A+
7
7
8
$%#
A
$%#
16028ZE0005
16044ZE2005
16100ZE2W70
+
CHOKE SET
1
9
ꢀ
CARBURETOR ASSY., BE70B A ........... 1 ......... INCLUDES ITEMS W/$
................................................................................. S/N 3453330 AND BELOW
9
9
ꢀ
16100ZE2W71
CARBURETOR ASSY, BE70B B/C......... 1 ......... INCLUDES ITEMS W/%
................................................................................. S/N 3453331 AND ABOVE
CARBURETOR ASSY, BE70B B ............ 1 ......... INCLUDES ITEMS W/#
◊
16100ZE2W71
16124ZE0005
16166ZE2W70
16172ZE3W10
16173001004
16211ZE2000
10$%#
11$%#
12$%#
13$%#
14
SCREW, THROTTLE STOP
NOZZLE, MAIN
1
1
1
1
1
COLLAR, SET
+
GASKET, FUEL STRAINER CUP
INSULATOR, CARBURETOR
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 37
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 38 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
15
16220ZA0702
16221ZA0800
16223ZA0800
16610ZE1000
16953ZE1812
16954ZE1812
16956ZE1811
16957ZE1812
16967ZE0811
93500030061H
9430520122
SPACER, CARBURETOR
GASKET, CARBURETOR
GASKET, INSULATOR
1
1
1
16
17
18
19$%#
20$%#
21$%#
22$%#
23$%#
24$%#
25
LEVER, COMPLETE, CHOKE (STD) ..1............. INCLUDES GASKET
LEVER, COCK
PLATE, LEVER SETTING
SPRING, VALVE LEVER
GASKET, VALVE
CUP, FUEL STRAINER
SCREW, PAN 3X6
1
1
1
1
1
2
1
+
PIN, SPRING 2X12
26
26
26
26
26
26
26
26
26
27
ꢀ
ꢀ
◊
ꢀ
ꢀ
◊
ꢀ
ꢀ
◊
ꢀ
99101ZH70820
99101ZH80820
99101ZH80820
99101ZH70850
99101ZH80850
99101ZH80850
99101ZH70880
99101ZH80880
99101ZH80880
99204ZA00400
JET, MAIN #82 (OPTIONAL) ............... 1............. S/N BE70B A AND BELOW
JET, MAIN #82 (OPTIONAL) ............... 1............. S/N BE70B B AND ABOVE
JET, MAIN #82 (OPTIONAL)
1
JET, MAIN #85 (OPTIONAL) ............... 1............. S/N BE70B A AND BELOW
JET, MAIN #85 (OPTIONAL) ............... 1............. S/N BE70B B AND ABOVE
JET, MAIN #85 (OPTIONAL)
1
JET, MAIN #88 .....................................1............. S/N BE70B A AND BELOW
JET, MAIN #88 .....................................1............. S/N BE70B B AND ABOVE
JET, MAIN #88
1
JET SET, PILOT #40 ........................... 1............. S/N BE70B C AND ABOVE
............................................................................. INCLUDES GASKET
JET SET, PILOT #40 ........................... 1............. S/N BE70B B AND ABOVE
............................................................................. INCLUDES GASKET
JET SET, PILOT #40 ........................... 1............. S/N BE70B A AND BELOW
..................................................................................INCLUDES GASKET
JET SET, PILOT #40 ........................... 1............. INCLUDES GASKET
GASKET, JET SET, PILOT #40 ...........1............. NOT SOLD SEPARATELY
27
27
27
ꢀ
ꢀ
◊
99204ZE00400
99204ZE20400
99204ZE00400
27A
+
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 39
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CONTROL ASSY.
CONTROL ASSY.
PAGE 40 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CONTROL ASSY.
CONTROL ASSY.
NO.
2
3
4
5
PART NO.
PART NAME
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING, THROTTLE RETURN
CONTROL ASSEMBLY .............................1.......... INCLUDES ITEMS W/
QTY.
REMARKS
16551ZE2000
16555ZE2000
16561ZE2000
16562ZE2000
16570ZE2W00
16571ZE2W00
16574ZE1000
16575ZE2W00
16578ZE1000
16581ZE2W00
16584883300
90013883000
90015ZE5010
90114SA0000
93500050280A
9405006000
1
1
1
1
6
*
10
LEVER, CONTROL
SPRING, LEVER
1
1
1
1
1
1
2
1
1
1
1
*
11
*
12
*
WASHER, CONTROL LEVER
SPACER, CONTROL LEVER
BASE, CONTROL
SPRING, CONTROL ADJUSTING
BOLT, FLANGE 6X12(CT200)
BOLT, GOVERNOR ARM
NUT, SELF-LOCK 6MM
SCREW, PAN 5X28
14
*
15
*
16
*
19
20
21
*
24
*
27
NUT, FLANGE 6MM
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 41
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CRANKCASE CVR. ASSY.
CRANKCASE COVER ASSY.
PAGE 42 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CRANKCASE CVR. ASSY.
CRANKCASE COVER ASSY.
NO.
PART NO.
11399ZE2600
PART NAME
QTY. REMARKS
2
2
2
ꢀ
ꢀ
◊
COVER ASSY., CRANKCASE ....................... 1 ........ INCLUDES ITEMS W/
................................................................................... S/N 421135 AND BELOW
*
11399ZE2601
11399ZE2602
COVER ASSY., CRANKCASE ...................... 1 .......... INCLUDES ITEMS W/
......................................................................................... S/N 421136 AND ABOVE
≥
COVER ASSY., CRANKCASE ...................... 1 ......... INCLUDES ITEMS W/
$
3
4
5
11381ZE2801
15600ZG4003
15600735003
15625ZE1003
15625ZE1003
16510ZE2000
16511ZE2000
16512ZE2000
16513ZE2000
16531ZE2000
16531Z0A000
16531Z0A000
90602ZE1000
90701HC4000
9410106800
GASKET, CASE COVER
CAP ASSEMBLY, OIL FILLER ...................... 1 ......... INCLUDES ITEMS W/ %
CAP ASSEMBLY, OIL FILLER ...................... 1 ......... INCLUDES ITEMS W/
1
+
8+
GASKET, OIL FILLER CAP
GASKET, OIL FILLER CAP
1
1
9%
10
11
12
13
≥
$
GOVERNOR ASSEMBLY, STANDARD.......... 1 ......... INCLUDES ITEMS W/#
*
#
#
#
≥
$
$
$
WEIGHT, GOVERNOR
HOLDER, GOVERNOR WEIGHT
PIN, GOVERNOR WEIGHT
2
1
2
*
*
*
≥
≥
14ꢀ ≥
SLIDER, GOVERNOR ................................... 1 ......... S/N 421135 AND BELOW
SLIDER, GOVERNOR ................................... 1 ......... S/N 421136 AND ABOVE
*
14ꢀ ≥
*
14
16
17
18
19
22
23
◊
$
≥
SLIDER, GOVERNOR
CLIP, GOVERNOR HOLDER
PIN, DOWEL 8X12
WASHER, PLAIN 6MM
BOLT, FLANGE 8X35
BEARING, RADIAL BALL 6206
OIL SEAL, 30X46X8
1
1
2
1
7
1
1
$
*
≥
$
*
957010803500
961006206000
91201890003
≥
≥
$
$
*
*
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 43
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
PAGE 44 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
PART NO.
13310ZE2651
PART NAME
QTY. REMARKS
5
ꢀ
CRANKSHAFT COMPLETE ................... 1 ......... INCLUDES ITEMS W/%
5
◊
13310ZE2651
13310ZE2652
CRANKSHAFT COMPLETE ................... 1 ......... INCLUDES ITEMS W/ %
..................................................................................S/N 1006124 AND BELOW
5
◊
CRANKSHAFT, P-TYPE ......................... 1 ......... INCLUDES ITEMS W/%
..................................................................................S/N 1006125 AND ABOVE
10
11
%
961006206000
90741ZE2000
BEARING, RADIAL BALL 6206
KEY, SPECIAL WOODRUFF, 25X18
1
1
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 45
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 46 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO.
1
2
PART NO.
PART NAME
QTY.
REMARKS
15510ZE2043
957010601200
9405010000
91353671004
32197ZE2003
90013883000
90446KE1000
9425110000
16541ZE2010
90013883000
34150ZH7003
90131883000
9410912000
12000ZE2815
12000ZE2406
91201890003
SWITCH ASSEMBLY, OIL LEVEL
BOLT, FLANGE 6X12
NUT, FLANGE 10MM
O-RING, 14MM (NOK)
1
2
1
1
3
4
5
6
7
8
9
ꢀ
SUB HARNESS.........................................1.......... S/N 3566259 AND BELOW
BOLT, FLANGE 6X12 CT200.....................1.......... S/N 3566259 AND BELOW
WASHER 8.21X17X0.8
PIN, LOCK 10MM
SHAFT, GOVERNOR ARM
BOLT, FLANGE 6X12 (CT200)
ALERT UNIT, OIL
BOLT, DRAIN PLUG 12X15
WASHER, DRAIN PLUG 12MM
ꢀ
1
1
1
1
1
2
2
10
11
12
13
14
14
ꢀ
CYLINDER BARREL ASSY., ALERT ........1.......... INCLUDES ITEMS W/#
CYLINDER BARREL ASSY., ALERT ............ 1 ...........INCULDES ITEMS W/#
OIL SEAL 30X46X8
◊
15#
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 47
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 48 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
1
2
3
4
5
6
7
8
ꢀ
◊
#
#
#
12200ZH9000
12200ZH9405
12204ZE2306
12205ZE2305
12216ZE2300
12251ZE2800
12310ZE2020
12391ZE2020
14775ZE2010
90014ZE2000
90042ZE2000
92900080320E
90441ZE2010
9430112200
CYLINDER HEAD...............................................1......... INCLUDES ITEMS W/#
CYLINDER HEAD...............................................1......... INCLUDES ITEMS W/#
GUIDE, VALVE OS (OPTION)
GUIDE, EXHAUST VALVE OS (OPTION)
CLIP, VALVE GUIDE
GASKET, CYLINDER HEAD
COVER, HEAD
GASKET, CYLINDER HEAD COVER
SEAT, VALVE SPRING
BOLT, HEAD COVER
BOLT, STUD 8X123
BOLT 2, STUD 8X32
WASHER, HEAD COVER
PIN A, DOWEL 12X20
BULK HOSE, VACUUM (11X1000) (11X100)
TUBE, 11X100....................................................1......... REPLACES 950051100130M
BOLT, FLANGE 10X80
BOLT, FLANGE 10X80
SPARK PLUG BPR6ES (NKG)
SPARK PLUG (W20EPR-U) (DENSO)
1
1
1
1
1
1
1
1
2
2
1
2
1
ꢀ
10
11
12
13
14
15
15
16
16
17
17
ꢀ
◊
ꢀ
◊
950051100130M
950051110030
957011008000
957251008000
9807956846
4
4
1
1
9807956855
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 49
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — FAN COVER ASSY.
FAN COVER ASSY.
PAGE 50 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — FAN COVER ASSY.
FAN COVER ASSY.
NO.
1
2
3
4
PART NO.
PART NAME
QTY.
REMARKS
16731ZE2003
19610ZE2010ZC
19631ZE2D00
32197ZH8003
36100ZE1015
36100ZH7003
36100ZF6P81
90013883000
90684ZA0601
CLIP, TUBE
1
1
1
COVER, FAN *NH1* (BLACK)
SHROUD
SUB HARNESS.............................................1.............S/N 3566259 AND BELOW
SWITCH ASSY., ENGINE STOP ..................1.............S/N 3566259 AND BELOW
SWITCH ASSY., ENGINE STOP ..................1.............S/N 3566260 AND ABOVE
SWITCH ASSY., ENGINE STOP
BOLT, FLANGE 6X12 (CT200)
CLIP, WIRE HARNESS
5
5
5
7
9
ꢀ
ꢀ
◊
1
6
1
ꢀ
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 51
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — FLYWHEEL ASSY.
FLYWHEEL ASSY.
PAGE 52 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
1
2
PART NO.
PART NAME
FLYWHEEL, COMPLETE
FAN, COOLING
PULLEY, STARTER (SCREEN GRID)
NUT, SPECIAL 16MM ...................................1.............S/N 3467138 AND BELOW
NUT, SPECIAL 16MM ...................................1.............S/N 3467139 AND ABOVE
QTY.
REMARKS
31100ZE2010
19511ZE2000
28450ZE2W11
90201ZE3790
90201ZE3V00
90201ZE3V00
1
1
1
3
4
4
4
ꢀ
ꢀ
◊
NUT, SPECIAL 16MM
1
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 53
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — FUELTANK ASSY.
FUEL TANK ASSY.
PAGE 54 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — FUELTANK ASSY.
FUEL TANK ASSY.
NO.
1
2
PART NO.
PART NAME
RUBBER, SUPPORTER 107MM
JOINT, FUEL TANK
TANK, FUEL *NH1* BLACK
TANK, FUEL *NH1* BLACK........................... 1.............S/N 1016062 AND BELOW
TANK, FUEL *NH1* BLACK...........................1.............S/N 1016063 AND ABOVE
CAP, FUEL FILLER .......................................1.............INCLUDES ITEMS W/
CAP, FUEL FILLER (CHROME PLATED) ......1.............INCLUDES ITEMS W/
GASKET, FUEL FILLER CAP
GASKET, FUEL FILLER CAP 39+X62X3
O-RING 13.5X1.5 (ARAI)
O-RING, 14MM (NOK)
NUT, FLANGE 8MM
BULK HOSE, FUEL (4.5X3000)(4.5X222)
BULK HOSE, FUEL (4.5X222) ......................1.............S/N 1032493 AND BELOW
......................................................................................REPLACE 950014500160M
BULK HOSE, FUEL (4.5X222) FKM..............1.............S/N 1032494 AND ABOVE
QTY.
REMARKS
16854ZH8000
16955ZE1000
17510ZE2010ZD
17510ZE2020ZD
17510ZE2800ZA
17620ZH7023
17620Z0T305
17631ZH7003
17631Z0T812
91353671003
91353671004
9405008000
1
1
1
3
3
3
5
5
6
6
11
11
12
13
13
ꢀ
◊
◊
ꢀ
◊
ꢀ
◊
*
#
1
1
1
1
2
1
*
#
ꢀ
◊
ꢀ
950014500360M
950014522240
◊
13
14
14
14
15
◊
ꢀ
◊
◊
91424Z5F801
9500202080
9500202080
950024080008
957010802500
CLIP, TUBE B8
2
CLIP, TUBE B8 .............................................. 2 ............S/N 1032493 AND BELOW
CLAMP, TUBE (D8) .......................................2.............S/N 1032494 AND ABOVE
BOLT, FLANGE 8X25
2
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 55
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — IGNITION COIL ASSY.
IGNITION COIL ASSY.
PAGE 56 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO.
1
2
3
4
PART NO.
PART NAME
QTY.
REMARKS
30500ZE2023
30700ZE1013
36101ZE1010
31512ZE2000
90684ZA0601
90015883000
COIL ASSY., IGNITION
CAP, ASSY., NOISE SUPPRESSOR
WIRE, STOP SWITCH (370 MM)
GROMMET, CORD
1
1
1
1
1
2
5
6
◊
CLIP, HARNESS
BOLT, FLANGE (6X28)
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 57
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 58 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — MUFFLER ASSY.
MUFFLER ASSY.
NO.
1
2
3
4
5
6
PART NO.
PART NAME
QTY.
REMARKS
18310ZE2822
18320ZE2P50
18325ZE2P50
18330ZE2000
18333ZE3800
18336ZE2000
18381ZE2800
18381ZE2W10
90050ZE3H00
90055ZE1000
9405008000
MUFFLER ( SILENT)
1
1
1
1
1
1
1
1
6
1
5
1
PROTECTOR, RIGHT MUFFLER (SILENT)
PROTECTOR, LEFT MUFFLER (SILENT)
PIPE, EXHAUST
GASKET, EXHAUST PIPE
FLANGE, BAFFLE
GASKET, MUFFLER
GASKET, MUFFLER ARRESTER, (OPTION)
SCREW, TAPPING 5X8
7
7
8
9
ꢀ
◊
SCREW, TAPPING 4X6
NUT, FLANGE 8MM
ARRESTER, SPARK, (OPTION)
10
11
◊
18355ZE2010
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 59
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — PISTON ASSY.
PISTON ASSY.
PAGE 60 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — PISTON ASSY.
PISTON ASSY.
NO. PART NO.
PART NAME
QTY.
REMARKS
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
3
4
4
4
5
6
ꢀ
ꢀ
◊
ꢀ
ꢀ
◊
ꢀ
ꢀ
◊
ꢀ
ꢀ
◊
13010ZE2014
13010ZE2921
13010ZE2921
13011ZE2014
13011ZE2921
13011ZE2921
13012ZE2014
13012ZE2921
13012ZE2921
13013ZE2014
13013ZE2921
13013ZE2921
13101ZE2W00
13102ZE2W00
13103ZE2W00
13104ZE2W00
13111ZE2000
13200ZE2000
13200ZE2010
13200ZE2305
90001ZE8000
90551ZE1000
RING SET, PISTON (STD.) ................................ 1 ............ S/N 4081304 AND BELOW
RING SET, PISTON (STD.) ................................ 1 ............ S/N 4081305 AND ABOVE
RING SET, PISTON (STD.)
RING SET, PISTON (0.25).................................. 1 ............ S/N 4081304 AND BELOW
RING SET, PISTON (0.25).................................. 1 ............ S/N 4081305 AND ABOVE
RING SET, PISTON (0.25)
RING SET, PISTON (0.50).................................. 1 ............ S/N 4081304 AND BELOW
RING SET, PISTON (0.50).................................. 1 ............ S/N 4081305 AND ABOVE
RING SET, PISTON (0.50)
RING SET, PISTON (0.75).................................. 1 ............. S/N 4081304 AND BELOW
RING SET, PISTON (0.75).................................. 1 ............. S/N 4081304 AND BELOW
RING SET, PISTON (0.75)
PISTON (STD.)
PISTON (OS 0.25)
PISTON (OS 0.50)
PISTON (0.75)
1
1
1
1
1
1
1
1
1
PIN, PISTON
ꢀ
ROD ASSY., CONNECTING (STANDARD) ......... 1 ............ INCLUDES ITEMS W/#
ROD ASSY., CONNECTING (STANDARD) ......... 1 ............ INCLUDES ITEMS W/#
ROD ASSY., CONNECTING (0.25)
BOLT, CONNECTING ROD
CLIP, PISTON PIN 18 MM
◊
1
2
2
#
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 61
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
PAGE 62 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
1
2
3
4
5
6
7
8
9
ꢀ
28400ZE2W01ZB
28400ZE2W01ZB
28410ZE2W01ZB
28421ZE2W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28469ZE2W01
28461ZE2W02
28462ZE2W01
28462ZE2W11
28462ZE2W11
90004ZE2W01
90008ZE2003
STARTER ASSY., RECOIL *NH1* BLACK ....... 1............. INCLUDES ITEMS W/#
STARTER ASSY., RECOIL *NH1* BLACK ....... 1............. INCLUDES ITEMS W/%
CASE, RECOIL STARTER *NH1* BLACK
PULLEY, RECOIL STARTER
RACHET, STARTER
SPRING, FRICTION
SPRING, STARTER RETURN
SPRING, RATCHET
◊
#%
#%
#%
#%
#%
#%
#%
1
1
2
1
1
2
1
RETAINER, SPRING
ꢀ
#
GRIP. REINFORCEMENT ................................. 1............. S/N 3793540 AND BELOW
GRIP, STARTER
ROPE, RECOIL STARTER ............................... 1............. S/N 3793540 AND BELOW
ROPE, RECOIL STARTER ............................... 1............. S/N 3793541 AND ABOVE
ROPE, RECOIL STARTER
SCREW, CENTER
BOLT, FLANGE 6X10
10#%
1
11
11
11
ꢀ
ꢀ
◊
#
#
%
1
1
3
13#%
14
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 63
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — GASKET KIT ASSY.
GASKET KIT ASSY.
PAGE 64 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — GASKET KIT ASSY.
GASKET KIT ASSY.
NO.
1
PART NO.
061A1ZE2040
PART NAME
QTY.
REMARKS
ꢀ
GASKET KIT, ENGINE .............................1.......... S/N 4045100 AND ABOVE
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 65
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — LABELS ASSY.
LABELS ASSY.
PAGE 66 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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HONDA GX240K1PMT2/GX240U1PMT2 ENG. — LABELS ASSY.
LABELS ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
1
1
2
3
3
4
4
5
ꢀ
ꢀ
◊
◊
ꢀ
◊
ꢀ
◊
ꢀ
87521ZE2W01
87521ZE2W02
87521ZE2W03
87532ZH7000
87528ZE2810
87528ZH7000
87522ZH9010
87516ZH7000
87532ZH8810
EMBLEM (GX240 HONDA 8.0) .....................1.............S/N 4192760 AND BELOW
EMBLEM (GX240 HONDA 8.0) .....................1.............S/N 4192761 AND ABOVE
EMBLEM (GX240 HONDA 8.0) .....................1.............S/N 4192761 AND ABOVE
MARK, THROTTLE INDICATION
MARK, CHOKE (ORANGE)
MARK, CHOKE (GRAY)
LABEL, CAUTION
MARK, OPERATOR CAUTION
MARK, OIL ALERT (E)
1
1
1
1
1
ꢀ
GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW
GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE
◊
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 67
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TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
Effective: February 22, 2006
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 68 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08)
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NOTES
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 69
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OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
MQ Parts Department
800-427-1244
310-537-3700
Tel. (800) 421-1244
Fax (800) 537-3927
Fax:800-672-7877
Fax:310-637-3284
Contact: [email protected]
Mayco Parts
800-306-2926
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax:310-537-1173
310-537-3700, Ext. 279
Fax:800-672-7877
Fax:310-637-3284
Service Department
800-421-1244
Technical Assistance
800-478-1244
Fax:310-537-4259
Fax:310-631-5032
310-537-3700
MEXICO
MQ Cipsa
UNITED KINGDOM
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Carr. Fed.Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla72760Mexico
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Tel: 0161 339 2223
Fax: 0161 339 3226
Lancashire OL7 0TL
CANADA
Multiquip
BRAZIL
Multiquip
4110IndustrielBoul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Fax: (450) 625-8664
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the
property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.
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