Multiquip Portable Generator TLG 12SPX User Manual
PARTS AND OPERATION MANUAL  
PARTS AND OPERATION MANUAL  
MQ POWER  
TLG-12SPX  
TM  
WHISPER WATT  
AC GENERATOR  
(Standard)  
Revision #4 (03/08/05)  
S/N 5107226~  
MULTIQUIPINC.  
18910 WILMINGTON AVE.  
PARTS DEPARTMENT:  
800-427-1244  
CARSON, CALIFORNIA 90746 FAX: 800-672-7877  
310-537-3700  
800-421-1244  
SERVICE DEPARTMENT:  
800-835-2551  
FAX:310-537-3927  
FAX:310-638-8046  
E-mail:[email protected] • www:multiquip.com  
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HERE'S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL NUMBER  
ON-HANDWHEN CALLING  
PARTS DEPARTMENT  
800/427-1244 or 310/537-3700  
FAX: 800/672-7877 or 310/637-3284  
SERVICE DEPARTMENT  
800/835-2551 or 310/537-3700  
FAX: 310/638-8046  
WARRANTY DEPARTMENT  
800/835-2551 or 310/537-3700  
FAX: 310/638-8046  
MAIN  
800/421-1244 or 310/537-3700  
FAX: 310/537-3927  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 3  
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TABLE OF CONTENTS  
Here's How To Get Help ............................................... 3  
Table Of Contents ........................................................ 4  
Parts Ordering Procedures .......................................... 5  
Rules for Safe Operation .......................................... 6-9  
Towing andTransportation ......................................... 10  
Trailer Safety Guidelines....................................... 11-15  
TrailerWiring Diagram ................................................ 16  
Operation and Safety Decals................................ 17-18  
TLG-12SPX Specifications ...................................... 19  
ISUZU 3LB1 ENGINE  
Cylinder Head Cover Assembly ............................. 72-73  
Cylinder Head Assembly ....................................... 74-75  
Cylinder Block Assembly ...................................... 76-77  
Oil Pan & Level Gauge Assembly ......................... 78-79  
Camshaft & Valve Assembly ................................. 80-81  
Crankshaft Piston & Flywheel Assembly .............. 82-83  
Timing Gear & Flywheel Housing Assembly ......... 84-85  
Inlet Manifold Assembly ........................................ 86-87  
Exhaust Manifold Assembly.................................. 88-89  
Ventilation Assembly ............................................. 90-91  
Water Pump &Corrosion Resistor Assembly ......... 92-93  
Thermostat and Housing Assembly ...................... 94-95  
Fan & Fan Belt Assembly ...................................... 96-97  
Fuel Injection Assembly ........................................ 98-99  
Fuel Filter & Bracket Assembly ............................ 100-101  
Fuel Pump & Pipe Assembly ................................ 102-103  
Oil Cooler & Oil Filter Assembly............................ 104-105  
Oil Pump & Oil Strainer Assembly ........................ 106-107  
Electrical Control Assembly .................................. 108-109  
Starter Comp. Assembly ....................................... 110-111  
Injection Pump Comp. Assembly .......................... 112-115  
Timing Chain X Case Assembly............................ 116-119  
Air Cleaner Assembly ............................................ 120-121  
Switch and Relay Assembly.................................. 122-123  
MQ POWER TLG-12SPX  
AC GENERATOR  
General Information ................................................... 20  
Major Components .................................................... 21  
Dimensions................................................................ 22  
Control Panel Descriptions ................................... 24-25  
Engine Operating/  
OutputTerminal Panel Descriptions ...................... 26-27  
OutputTerminal Information .................................. 28-29  
Installation ............................................................ 30-31  
Pre Setup ............................................................. 32-35  
Load Application ........................................................ 36  
Generator Start-up Procedure ................................... 37  
Generator Shutdown Procedure ................................. 38  
Maintenance ......................................................... 40-41  
Engine Wiring Diagram .............................................. 42  
Generator Wiring Diagram .......................................... 43  
EngineTroubleshooting ......................................... 44-45  
Generator/EngineTroubleshooting ............................. 46  
Explanation of Codes in Remarks Column ................ 48  
Suggested Spare Parts ............................................. 49  
Generator Assembly............................................. 50-51  
Control Panel Assembly ....................................... 52-55  
Engine & Radiator Assembly................................ 56-57  
Battery Assembly .................................................. 58-59  
Muffler Assembly .................................................. 60-61  
Fuel Tank Assembly .............................................. 62-63  
Enclosure Assembly ............................................. 64-67  
Rubber Seal Assembly .......................................... 68-69  
Name Plate And Decals ........................................ 70-71  
Terms and Condition of Sale — Parts ..................... 124  
NOTE  
Specification and part number  
are subject to change without  
notice.  
PAGE 4 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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PARTS ORDERING PROCEDURES  
■ Dealer account number  
■ Dealer name and address  
■ Shipping address (if different than billing address)  
■ Return fax number  
■ Applicable model number  
■ Quantity, part number and description of each part  
■ Specify preferred method of shipment:  
UPS Ground  
•
UPS Second Day or Third Day*  
•
UPS Next Day*  
•
Federal Express Priority One (please provide us with your Federal  
Express account number)*  
•
Airborne Express*  
•
Truck or parcel post  
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.  
Earn Extra Discounts when  
you order by FAX!  
All parts orders which include complete part numbers  
and are received by fax qualify for the following extra  
discounts:  
Number of  
line items ordered  
Additional Discount  
1-9 items  
3%  
10+ items**  
5%  
only  
s
der  
ed or  
x
a
f
For  
Get special freight allowances  
when you order 10 or more  
line items via FAX!**  
Now! Direct TOLL-FREE access  
to our Parts Department!  
■
UPS Ground Service at no charge for freight  
■
PS Third Day Service at one-half of actual freight cost  
Toll-free nationwide:  
800-421-1244  
No other allowances on freight shipped by any other carrier.  
**Common nuts, bolts and washers (all items under $1.00 list price)  
do not count towards the 10+ line items.  
Toll-free FAX:  
*DISCOUNTS ARE SUBJECT TO CHANGE*  
800/6-PARTS-7 • 800-672-7877  
Fax order discount and UPS special programs revised June 1, 1995  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 5  
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RULES FOR SAFE OPERATION  
CAUTION:  
■
NEVER touch the hot exhaust  
manifold, muffler or cylinder. Allow  
these parts to cool before servicing  
engine or generator.  
Failure to follow instructions in this manual  
may lead to serious injury or even death!  
This equipment is to be operated by trained  
and qualified personnel only!This equipment  
is for industrial use only.  
The following safety guidelines should always be used when  
operating the TLG-12SPX portable generator:  
■
■
High Temperatures – Allow the engine to cool before  
adding fuel or performing service and maintenance  
functions. Contact with hot components can cause serious  
burns.  
GENERAL SAFETY  
■
■
■
DONOToperateorservicethisequipmentbefore  
reading this entire manual.  
The engine of this generator requires an adequate free  
flow of cooling air. Never operate the generator in any  
enclosed or narrow area where free flow of the air is  
restricted. If the air flow  
This equipment should not be operated by  
persons under 18 years of age.  
is restricted it will cause  
serious damage to the  
generator or engine and  
may cause injury to  
people. The generator  
engine gives off DEADLY  
NEVER operate this equipment without proper  
protective clothing, shatterproof glasses, steel-  
toed boots and other protective devices  
required by the job.  
carbon monoxide gas.  
■
■
■
NEVER operate this equipment when not feeling  
well due to fatigue, illness or taking medicine.  
CAUTION  
:
NEVER operate this equipment under the  
influence or drugs or alcohol.  
Always refuel in a well-ventilated area,  
away from sparks and open flames.  
NEVER use accessories or attachments, which are not  
recommended by MQ Power for this equipment. Damage  
to the equipment and/or injury to user may result.  
■
Always use extreme caution when  
working with flammable liquids. When  
refueling, stop the engine and allow it  
to cool. DO NOT smoke around or near  
the machine. Fire or explosion could  
result from fuel vapors, or if fuel is spilled  
on a hot engine.  
■
■
■
■
Manufacturer does not assume responsibility for any  
accident due to equipment modifications.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
Always check the machine for loosened threads or bolts  
before starting.  
■
NEVER operate the generator in an  
explosive atmosphere or near combustible  
materials. An explosion or fire could result  
causing severe bodily harm or even  
death.  
Be sure the generator is on secure level ground so that it  
cannot slide or shift around, endangering workers. Also  
keep the immediate area free of all bystanders.  
■
Topping-off to filler port is  
dangerous, as it tends to spill fuel.  
PAGE 6 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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RULES FOR SAFE OPERATION  
CAUTION  
:
CAUTION  
:
DO NOT touch or open any of the below  
mentioned components while the  
generator is running. Always allow  
sufficient time for the engine and generator  
to cool before performing maintenance.  
■
NEVER touch output terminals during operation. This is  
extremely dangerous. Always stop the machine when  
contact with the output terminals is required.  
Radiator  
1. Radiator Cap - Removing the radiator cap while the  
engine is hot will result in high pressurized, boiling water  
to gush out of the radiator, causing severe scalding to  
any persons in the general area of the generator.  
CAUTION  
:
■
Backfeed to a utility system can cause electrocution  
and/or property damage. Do not connect to any  
building's electrical system except through an approved  
device or after building main switch is opened.  
2. Coolant Drain Plug - Removing the coolant drain plug  
while the engine is hot will result in hot coolant to gush  
out of the coolant drain plug, therefore causing severe  
scalding to any persons in the general area of the  
generator.  
CAUTION  
:
3. Engine Oil Drain Plug - Removing the engine oil drain  
plug while the engine is hot will result in hot oil to gush  
out of the oil drain plug, therefore causing severe  
scalding to any persons in the general area of the  
generator.  
■
Never use damaged or worn cables when connecting  
power tools or equipment to the generator. Make sure  
power connecting cables are securely connected to the  
generator’s output terminals, insufficient tightening of the  
terminal connections may cause damage to the generator  
and electrical shock.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 7  
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RULES FOR SAFE OPERATION  
Battery  
■
■
■
■
NEVER Run engine without air filter. Severe engine  
damage may occur.  
CAUTION  
:
Always service air cleaner frequently to prevent carburetor  
malfunction.  
Never over fill the battery with water above  
the upper limit.  
Always disconnect the battery before performing service  
on the generator.  
Always be sure the operator is familiar with proper safety  
precaution s and operations techniques before using  
generator.  
The battery contains acids that can cause injury to the eyes  
and skin.To avoid eye irritation, always wear safety glasses.  
Use well insulated gloves when picking up the battery. Use  
the following guidelines when handling the battery:  
■
Always store equipment properly when not in use.  
Equipment should be stored in a clean, dry location out of  
the reach of children.  
■
■
■
■
DO NOT leave the generator running in the manual mode  
unattended.  
DO NOT allow unauthorized people to operate this  
equipment.  
1. DO NOT drop the battery. There is the possibility of risk  
Always read, understand, and follow procedures in  
Operator’s Manual before attempting to operate equipment.  
that the battery may explode.  
2. DO NOT expose the battery to open flames, sparks,  
cigarettes etc. The battery contains combustible gases  
and liquids. If these gases and liquids come in contact  
with a flame or spark, an explosion could occur.  
Refer to the Isuzu Engine Operator’s Manual for engine  
technical questions or information.  
Loading and Unloading (Crane)  
■
Before lifting, make sure the generator's lifting hook is  
secure and that there is no apparent damage to the  
generator itself (loose screws, nuts and bolts). If any  
part is loose or damaged, please take corrective action  
before lifting.  
3. Always keep the battery charged. If the battery is not  
charged a buildup of combustible gas will occur.  
4. Always keep battery charging and booster cables in good  
working condition. Repair or replace all worn cables.  
5. Always recharge the battery in an open air environment,  
to avoid risk of a dangerous concentration of combustible  
gases.  
■
■
Always drain fuel prior to lifting.  
Always make sure crane or lifting device has been  
properly secured to the hook of guard frame on generator.  
6. In case the battery liquid (dilute sulfuric acid) comes in  
contact with clothing or skin, rinse skin or clothing  
immediately with plenty of water.  
■
■
NEVER lift the machine while the engine is running.  
Use adequate lifting cable (wire or rope) of sufficient  
strength.  
7. In case the battery liquid (dilute sulfuric acid) comes in  
contact with your eyes, rinse eyes immediately with  
plenty of water, then contact the nearest doctor or hospital,  
and seek medical attention.  
■
■
■
When lifting the generator, always use the balanced  
center-point suspension hook and lift straight upwards.  
NEVER allow any person or animal to stand underneath  
the machine while lifting.  
When loading the generator on a truck, be sure to use  
the front and back frame bars as a means to secure the  
generator during transport.  
PAGE 8 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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RULES FOR SAFE OPERATION  
Transporting  
■
■
■
Always shutdown engine before transporting.  
Tighten fuel tank cap securely.  
Drain fuel when transporting generator over long distances  
or bad roads.  
■
■
Keep the machinery in proper running condition.  
■
■
Always tie-down the generator during transportation by  
securing the generator.  
Fix damage to the machine immediately and always  
replace broken parts.  
If generator is mounted on a trailer, make sure trailer  
complies with all local and state safety transportation  
laws. See page 10 for basic towing procedures.  
■
Dispose of hazardous waste properly. Examples of  
potentially hazardous waste are used motor oil, coolant,  
fuel, and fuel filters.  
Emergencies  
■
■
DO NOT use plastic containers to dispose of hazardous  
waste.  
■
Always know the location of the nearest fire extinguisher  
and first aid kit. Know the location of the nearest telephone.  
Also know the phone numbers of the nearest ambulance,  
doctor and fire department.  
DO NOT pour waste, oil, coolant or fuel directly onto the  
ground, down a drain or into any water source.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 9  
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TLG-12SPX —TOWING RULES FOR SAFE OPERATION  
Towing Safety Precautions  
■
■
ALWAYS attach trailer’s safety chain to bumper of towing  
vehicle.  
CAUTION :  
ALWAYS make sure the vehicle and trailer directional,  
backup, brake, and trailer lights are connected and  
working properly.  
Check with your county or state safety  
towing regulations department before towing  
your generator.  
■
The maximum speed for highway towing is 45 MPH  
unless posted otherwise. Recommended off-road towing  
is not to exceed 10 MPH or less depending on type of  
terrain.  
To reduce the possibility of an accident  
while transporting the generator on public roads, always  
make sure the trailer (Figure 1) that supports the generator  
and the towing vehicle are in good operating condition and  
both units are mechanically sound.  
■
■
■
Place chocked blocks underneath wheel to prevent  
rolling, while parked.  
Place support blocks underneath the trailer’s bumper to  
prevent tipping, while parked.  
The following list of suggestions should be used when towing  
your generator:  
Use the trailer’s hand winch to adjust the height of the  
trailer, then insert locking pin to lock wheel stand in place,  
while parked.  
■
Make sure the hitch and coupling of the towing vehicle  
are rated equal to, or greater than the trailer "gross vehicle  
weight rating" (GVWR).  
■
Avoid sudden stops and starts. This can cause skidding,  
or jackknifing. Smooth, gradual starts and stops will  
improve gas milage.  
■
ALWAYS inspect the hitch and coupling for wear.NEVER  
tow a trailer with defective hitches, couplings, chains  
etc.  
■
■
■
Avoid sharp turns to prevent rolling.  
■
■
Check the tire air pressure on both towing vehicle and  
trailer. Also check the tire tread wear on both vehicles.  
Remove wheel stand when transporting.  
DO NOT transport generator with fuel in tank.  
ALWAYS make sure the trailer is equipped with a "Safety  
Chain".  
Figure 1. Generator with Trailer  
PAGE 10 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX —TRAILER-SAFETY GUIDELINES  
4.  
5.  
6.  
Frame Length - This measurement is from the ball  
hitch to the rear bumper (reflector).  
Frame Width - This measurement is from fender to  
fender.  
Jack Stand - Trailer support device with maximum  
pound requirement from the tongue of the trailer.  
CAUTION:  
ALWAYS make sure the trailer is in good  
operating condition. Check the tires for  
proper inflation and wear. Also check the  
wheel lug nuts for proper tightness.  
7. Coupler - Type of hitch used on the trailer for towing.  
8. Tire Size - Indicates the diameter of the tire in inches  
(10,12,14, etc.), and the width in millimeters  
(175,185,205, etc.). The tire diameter must match the  
diameter of the tire rim.  
9. Tire Ply - The tire ply (layers) number is rated in letters;  
2-ply,4-ply,6-ply, etc.  
10. Wheel Hub - The wheel hub is connected to the trailer’s  
axle.  
11. Tire Rim - Tires mounted on a tire rim. The tire rim must  
match the size of the tire.  
12. Lug Nuts - Used to secure the wheel to the wheel hub.  
Always use a torque wrench to tighten down the lug  
nuts. SeeTable 4 and Figure 5 or lug nut tightening and  
sequence.  
13. Axle - Indicates the maximum weight the axle can sup-  
port in pounds, and the diameter of the axle expressed  
in inches (see Table 3). Please not that some trailers  
have a double axle. This will be shown as 2-6000 lbs.,  
meaning two axles with a total weight capacity of 6000  
pounds.  
14. Suspension - Protects the trailer chassis from shocks  
transmitted through the wheels. Types of suspension  
used are leaf, Q-flex, and air ride.  
15. Electrical - Electrical connectors (looms) are provided  
with the trailer so the brake lights and turn signals can  
be connected to the towing vehicle.  
Explanation of Chart:  
This section is intended to provide the user with trailer ser-  
vice and maintenance information. The service and mainte-  
nance guidelines referenced in this section apply a wide range  
of trailers. Remember periodic inspection of the trailer will  
ensure safe towing of the equipment and will prevent dam-  
age to the equipment and personal injury.  
It is the purpose of this section to cover the major mainte-  
nance components of the trailer. The following trailer com-  
ponents will be discussed in this section:  
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Brakes  
Tires  
Lug NutTorquing  
Suspension  
Electrical  
BrakeTroubleshootingTables  
Use the following definitions with reading Table 1.  
1. Fuel Cell - Provides an adequate amount of fuel for the  
equipment in use. Fuel cells must be empty when trans-  
porting equipment.  
2. Braking System - System employed in stopping the  
trailer. Typical braking systems are electric, surge, hy-  
draulic, hydraulic-surge and air.  
3. GVWR- Gross Vehicle Weight Rating (GVWR), is the  
maximum number of pounds the trailer can carry, in-  
cluding the fuel cell (empty).  
16. Application - Indicates which units can be employed  
on a particular trailer.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 11  
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TLG-12SPX —TRAILER-SPECIFICATIONS  
Table 1. Specifications  
MODEL  
APPLICATION  
FUEL  
CELL  
BRAKE  
SYSTEM  
GVWR  
FRAME  
LENGTH  
FRAME  
WIDTH  
JACK  
STAND  
TRLR-10W  
TRLR-10  
SDW225,  
SGW250,TLW300  
NO  
NO  
1900LBS  
1900LBS  
1900LBS  
2200LBS  
2700LBS  
2700LBS  
2700LBS  
7000LBS  
7000LBS  
7000LBS  
7000LBS  
10000LBS  
11160LBS  
14000LBS  
18000LBS  
18000LBS  
30000LBS  
30000LBS  
96"  
96"  
96"  
85"  
50"  
50"  
50"  
42"  
800LB.  
FULL TILT WHEEL  
DCA10, TLG12,  
DCA-15  
NO  
NO  
800LB.  
FULL TILT WHEEL  
TRLR-10XF  
TRLR-225W  
TRLR-BLW400  
TRLR-50X  
DCA10, TLG-12,  
DCA15, TLW-300  
52 GAL  
NO  
NO  
NO  
800LB.  
FULL TILT WHEEL  
WELDERS,  
DA7000SS  
800LB.  
FULL TILT WHEEL  
BLW-400  
NO  
ELECTRIC  
NO  
W/MAST 154"  
W/O 124"  
55"  
(78" TALL)  
800LB.  
FULL TILT WHEEL  
DCA-25  
NO  
124"  
124"  
186"  
138"  
138"  
190"  
186"  
204"  
222"  
238"  
238"  
384"  
384"  
55"  
55"  
77"  
66"  
66"  
76"  
77"  
84"  
83"  
83"  
83"  
96"  
96"  
800LB.  
FULL TILT WHEEL  
TRLR-50XF  
TRLR-70W  
DCA-25  
41 GAL  
NO  
NO  
800LB.  
FULL TILT WHEEL  
DCA-45, -60, 70  
DCA-45, -60, 70  
DCA-45, -60, 70  
DCA-100, 125  
SURGE  
2000LB.  
FLAT PAD  
TRLR-70X  
OPT  
SURGE  
2000LB.  
FLAT PAD  
TRLR-70XF  
TRLR-100XF  
TRLR-85/125  
TRLR-150XF  
TRLR-220XF  
TRLR-300XF  
TRLR-400XF  
TRLR-600XF  
TRLR-800SX  
53 GAL  
150 GAL  
145 GAL  
200 GAL  
250 GAL  
250 GAL  
350 GAL  
550 GAL  
550 GAL  
SURGE  
2000LB.  
FLAT PAD  
HYDRAULIC SURGE  
HYDRAULIC  
HYDRAULIC SURGE  
HYDRAULIC SURGE  
HYDRAULIC SURGE  
ELECTRIC  
AIR  
2000LB.  
FLAT PAD  
DCA-85, 100,  
125  
2000LB.  
FLAT PAD  
DCA-150, 180  
5000 LB.  
FLAT PAD  
DCA-220  
5000 LB.  
FLAT PAD  
DCA-300  
5000 LB.  
FLAT PAD  
DCA-400  
5000 LB.  
FLAT PAD  
DCA-600, 800  
DCA-600, 800  
5000 LB.  
FLAT PAD  
AIR  
5000 LB.  
FLAT PAD  
PAGE 12 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX —TRAILER-SPECIFICATIONS  
Table 1. Specifications (Con't)  
MODEL  
COUPLER  
TIRES  
WHEELS  
AXLE  
HUBS SUSPENSION  
ELECTRICAL  
TRLR-10W  
2" BALL CLASS  
2 ADJUSTABLE  
175-13C  
13"X4.50"  
2200# 2X2  
5 LUG  
5 LUG  
5 LUG  
5 LUG  
5 LUG  
5 LUG  
5 LUG  
5 LUG  
5 LUG  
5 LUG  
5 LUG  
6 LUG  
8 LUG  
8 LUG  
8 LUG  
8 LUG  
8 LUG  
8 LUG  
3 LEAF  
3 LEAF  
3 LEAF  
Q FLEX  
3 LEAF  
4 LEAF  
4 LEAF  
5 LEAF  
5 LEAF  
5 LEAF  
5 LEAF  
7 LEAF  
7 LEAF  
Q FLEX  
Q FLEX  
Q FLEX  
7 LEAF  
AIR-RIDE  
4 WIRE LOOM W/  
4 POLE FLAT  
TRLR-10  
TRLR-10XF  
TRLR-225W  
2"BALL CLASS  
2 ADJUSTABLE  
175-13C  
175-13C  
13"X4.5"  
13"X4.5"  
13X4.5"  
13 X 4.5"  
13"X4.50"  
13"X4.50"  
14"X5"  
2200#2X2  
2200#2X2  
2200#2X2  
2200#2X2  
4 POLE FLAT  
4 POLE FLAT  
4 POLE FLAT  
4 POLE FLAT  
2"BALL CLASS  
2 ADJUSTABLE  
2"BALL CLASS  
2 ADJUSTABLE  
175-13B  
TRLR-BLW  
400  
2"BALL CLASS  
2 ADJUSTABLE  
175-13C  
TRLR-50X  
TRLR-50XF  
TRLR-70W  
TRLR-70X  
TRLR-70XF  
2" BALL CLASS  
B78-13LRC  
B78-13LRC  
3500lbs.  
2-3/8"  
4 POLE RUBBER  
FLAT  
2" BALL CLASS  
3500lbs.  
2-3/8"  
4 POLE RUBBER  
FLAT  
2" BALL CLASS  
3" ADJUSTABLE  
205-14C  
BIAS (4)  
3500lbs.  
3"  
4 POLE RUBBER  
FLAT  
2" BALL CLASS  
3" ADJUSTABLE  
205-14C  
BIAS (4)  
14"X5"  
3500lbs  
3"  
4 POLE RUBBER  
FLAT  
2" BALL CLASS  
3" ADJUSTABLE  
205-14C  
BIAS (4)  
14"X5"  
3500lbs.  
3"  
4 POLE RUBBER  
FLAT  
TRLR-100XF ADJUSTABLE 2-5/6  
205-15C  
BIAS (4)  
14"X5.5"  
14"x6"  
3500lbs  
3"  
4 WIRE LOOM  
4 WIRE LOOM  
4 WIRE LOOM  
4 WIRE LOOM  
4 WIRE LOOM  
4 WIRE LOOM  
6 WIRE LOOM  
6 WIRE LOOM  
OPT 3" EYE  
TRLR-85/125 ADJUSTABLE 2-5/6  
ST225/75R15D  
RADIAL (4)  
(2)-6000lbs  
(2)-6000lbs  
(2)-7000lbs  
(2)-6000lbs  
(3)-7000lbs.  
(3)-10000lbs  
(3)-10000lbs  
OPT 3" EYE  
TRLR-150XF  
TRLR-220XF  
TRLR-300XF  
TRLR-400XF  
TRLR-600XF  
TRLR-800AR  
3" BALL EYE  
750-16 E  
BIAS (4)  
16"X7"  
3" EYE  
ADJUSTABLE  
ST235/85R16E  
RADIAL(4)  
16"X7"  
3" EYE  
ADJUSTABLE  
ST235/85R16E  
RADIAL(6)  
16"X7"  
3" EYE  
ADJUSTABLE  
ST235/85R16E  
RADIAL(6)  
16"X7"  
5TH WHEEL  
ST215/75R17.5H  
RADIAL (8)  
16"X7"  
5TH WHEEL  
ST215/75R17.5H  
RADIAL (8)  
16"X7"  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 13  
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TLG-12SPX —TRAILER SAFETY GUIDELINES  
Tires/Wheels/Lug Nuts  
Tires and wheels are a very important and critical  
components of the trailer. When specifying or replacing the  
trailer wheels it is important the wheels, tires, and axle are  
properly matched.  
CAUTION:  
DO NOT attempt to repair or modify a  
wheel. DO NOT install in inner tube to  
correct a leak through the rim. If the rim  
is cracked, the  
air pressure in  
the inner tube  
may cause pieces of the rim to  
explode (break off) with great force  
and cause serious eye or bodily  
injury.  
Suspension  
The leaf suspension springs and associated components  
(Figure 2) should be visually inspected every 6,000 miles for  
signs of excessive wear, elongation of bolt holes, and  
loosening of fasteners. Replace all damaged parts  
(suspension) immediately. Torqued suspension components  
as detailed in Table 3.  
Tire Wear/Inflation  
Tire inflation pressure is the most important factor in tire life.  
Pressure should be checked cold before operation DO NOT  
bleed air from tires when they are hot. Check inflation  
pressure weekly during use to insure the maximum tire life  
and tread wear.  
Table 2 (Tire Wear Troubleshooting) will help pinpoint the  
causes and solutions of tire wear problems.  
CAUTION:  
NOTE  
ALWAYS wear safety glasses when removing  
or installing force fitted parts. Failure to comply  
may result in serious injury.  
Figure 2. Major Suspension Components  
PAGE 14 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX —TRAILER SAFETY GUIDELINES  
Table 3. Suspension Torque Requirements  
Item  
Torque (Ft.-Lbs.)  
3/8" U-BOLT  
7/16" U-BOLT  
1/2" U-BOLT  
MIN-30 MAX-35  
MIN-45 MAX-60  
MIN-45 MAX-60  
SHACKLE BOLT  
SNUG FIT ONLY. PARTS MUST ROTATE FREELY.  
LOCKING NUTS OR COTTER PINS ARE PROVIDED TO  
RETAIN NUT-BOLT ASSEMBLY.  
SPRING EYE BOLT  
SHOULDER TYPE  
SHACKLE BOLT  
MIN-30 MAX-50  
Lug NutTorque Requirements  
It is extremely important to apply and maintain proper wheel  
mounting torque on the trailer. Be sure to use only the  
fasteners matched to the cone angle of the wheel. Proper  
procedure for attachment of the wheels is as follows:  
1. Start all wheel lug nuts by hand.  
2. Torque all lug nuts in sequence. See Figure 3. DO NOT  
torque the wheel lug nuts all the way down. Tighten  
each lug nut in 3 separate passes as defined by Table 4.  
3.  
After first road use, retorque all lug nuts in sequence.  
Check all wheel lug nuts periodically.  
Table 4. Tire Torque Requirements  
Wheel Size  
First Pass  
FT-LBS  
Second Pass  
FT-LBS  
Third Pass  
FT-LBS  
12"  
13"  
14"  
15"  
16"  
20-25  
20-25  
20-25  
20-25  
20-25  
35-40  
35-40  
50-60  
50-60  
50-60  
50-65  
50-65  
90-120  
90-120  
90-120  
Figure 3. Wheel Lug Nuts Tightening Sequence  
NOTE  
NEVER use an pneumatic air gun to  
tighten wheel lug nuts.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 15  
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TLG-12SPX —TRAILERWIRING DIAGRAM  
NOTE:  
LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT  
PAGE 16 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — GENERATOR DECALS  
The TLG-12SPX generator is equipped with a number of safety decals. These decals are provided for operator safety  
and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the  
machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 17  
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TLG-12SPX — GENERATOR DECALS  
PAGE 18 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — SPECIFICATIONS  
Table 5. Specifications  
Generator Specifications  
Model  
Type  
TLG-12SPX  
Revolving field, self ventilated, drip proof, single bearing generator  
Armature Connection  
Standby Output  
Prime Output  
Voltage  
Series  
13KW  
12KW  
240V or 480V  
60 Hz  
Frequency  
Speed  
3600 rpm  
1
Power Factor  
Aux. AC Power  
Voltage  
Single Phase, 60 Hz  
120/240 V  
Sound level dB(A)  
Full load 23 feet  
67  
Engine Specifications  
Isuzu 3LB1  
Model  
Type  
4 Cycle, water-cooled,swirl chamber  
3 cylinders  
No. of Cylinders  
Bore x Stroke  
Rated Output  
Displacement  
Starting  
3.0 in. x 3.1 in. (77mm x 80mm)  
22HP/3600 rpm  
68 cu. in. (1124 cc)  
Electric  
Coolant Capacity  
Lube Oil Capacity  
0.9gal. (3.4 liters)  
1.2 gal. (4.5 liters)  
1.4 gal. (5.3L)/hr at full load  
1.2 gal. (4.5L)/hr at 3/4 load  
Fuel Consumption  
1.0 gal. (3.7L)/hr at 1/2 load  
0.8 gal. (3.0L)/hr at 1/4 load  
Battery  
Fuel  
12V- 70Ah x 1  
#2 Diesel Fuel  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 19  
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TLG-12SPX — GENERAL INFORMATION  
TLG-12SPX FAMILIARIZATION  
Generator  
Open Delta Excitation System  
TheTLG-12SPX generator is equipped with the state of the  
art "Open-Delta" excitation system. The open delta system  
consist of an electrically independent winding wound among  
stationary windings of the AC output section.  
The MQ Power Model TLG-12SPX is a 9.6 kW generator  
that is designed as a high quality portable power source for  
telecom sites, lighting facilities, power tools, submersible  
pumps and other industrial and construction machinery.  
There are four leads: A, B, C and D. During light loads, the  
power to the AutomaticVoltage Regulator (AVR) is supplied  
from the leads parallel connections of B&C. When loads  
increase, the AVR switches and accepts power from leads  
A&D. The output of leads A&D increase proportionally with  
load. This of adding the voltages to each phase provides  
better voltage response during heavy loads.  
Control Panel  
The “Control Panel” is provided with the following:  
ꢁ
ꢁ
ꢁ
ꢁ
ꢁ
ꢁ
ꢁ
Engine Speed Switch  
Indicator panel  
Output Voltage Adjustment Knob  
Frequency Meter (Hz)  
AC Ammeter (Amps)  
AC Voltmeter (Volts)  
Main Circuit Breaker 50 amps  
The connections of the AVR to the AC output windings are  
for sensing only. No power is required from these windings.  
The open-delta design provides virtually unlimited excitation  
current, offering maximum motor starting capabilities. The  
excitation does not have a "fixed ceiling" and responds  
according the demands of the required load.  
Output Terminal Panel  
The “Output Terminal Panel” is provided with the following:  
Engine  
ꢁ
ꢁ
ꢁ
One 120/240V output receptacle, 50 amp  
Two 120V input receptacles, 20 amp and 30 amp  
One 240V input receptacle, 30amp  
The TLG-12SPX is powered by a 4 cycle, water cooled,  
Isuzu 3LB1 diesel engine.This engine is designed to meet  
every performance requirement for the generator.Reference  
Table 5, page 19 for engine specifications.  
In keeping with Multiquip's policy of constantly improving  
its products, the specifications quoted herein are subject to  
change without prior notice.  
The basic controls and indicators for the TLG-12SPX  
generator are addressed on the following pages.  
Mechanical Governor System  
The mechanical governor system control the RPM of the  
engine. When the engine demands increase or decrease,  
the mechanical governor system regulates the frequency  
variation to 1.5%. The electronic governor option in-  
creases frequency variation to .25%.  
PAGE 20 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — MAJOR COMPONENTS  
Figure 4. Major Components  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 21  
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TLG-12SPX — DIMENSIONS (TOP, SIDE AND FRONT)  
Figure 5. Dimensions  
PAGE 22 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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NOTE PAGE  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 23  
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TLG-12SPX — CONTROL PANEL  
Figure 6. Control Panel  
PAGE 24 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — CONTROL PANEL  
The definitions below describe the controls and functions of  
the TLG-12SPX "Control Panel " (Figure 6).  
1. Circuit Breaker – This three-pole, 65 amp breaker is  
provided to protect the UNV voltage output terminals  
from overload.  
2. Frequency Meter – Indicates the output frequency in  
hertz (Hz). Normally 60 Hz 1 Hz .  
3. AC Voltmeter – Indicates the single phase output  
voltage present at the UNV terminals.  
4. AC Ammeter – Indicates the amount of current the  
load is drawing from the generator.  
5. Indicator Lamp -This engine waring indicator will notify  
possible damage before it occurs:  
A. Oil Pressure - the light will go on during initial  
start, but will go out once the engine is warm. If the  
oil pressure light comes on during operation, this may  
indicate critical low oil level.  
B. Charge Light - This light indicates the battery is  
not charging.  
C. WaterTemperature Light - This light indicates the  
coolant temperature is abnormally high.  
D. Engine Protection -This will shut down the engine  
if there is an abnormal event that may have occurred.  
This prevents damage to the engine.  
6. Starter Switch - This is to turn on and off the engine  
with a key.  
7. Hour Meter - This indicates the amount of time the  
generator has been running.  
8. Voltage Regulator Control – Allows manual adjustment  
of the generator output voltage.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 25  
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TLG-12SPX — ENGINE OPERATING/OUTPUTTERMINAL PANEL  
Figure 7. Engine Control/ Output Terminal Panel  
PAGE 26 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — ENGINE OPERATING/OUTPUTTERMINAL PANEL  
The definitions below describe the controls and functions of  
the TLG-12SPX " Engine Operating/Output Terminal  
Panel” (Figure 7).  
1. Idle Control Switch - This switch is used to change  
the idle of the engine from low to high (on some  
models)  
2. Throttle Handle - This handle is used for  
initial start up of the engine.  
3. GFCI Receptacle - This is a 20A, 120V  
parallel slot with a U-ground.  
4. NEMA receptacle - These output receptacles are  
locking type. Both are 30 amps, one is  
120V, the other 240V.  
5. NEMA CS-6369 receptacle - This locking  
type output receptacle is a 50 amp, 120/  
240V.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 27  
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TLG-12SPX — OUTPUTTERMINAL PANEL  
TLG-12SPX FAMILIARIZATION  
The Output Terminal panel is provided with the following:  
NEMA L5-30R Output Receptacle  
The L5-30R receptacle supplies 30 amps at 120 volts. A 30  
amp circuit breaker helps protect any load being used.  
ꢁ
ꢁ
ꢁ
ꢁ
ꢁ
ꢁ
ꢁ
One GFCI 120Volt Receptacle, 20 Amp (single-phase)  
GroundTerminal (for GFCI receptacle)  
Main Circuit Breaker 50 amps  
NEMA L6-30R Output Receptacle  
The L6-30R is a receptacle that supplies 30 amps at 240  
volts. The 30 amp circuit breaker helps protect any load  
being used.  
GFCI Circuit Breaker 20 amps  
NEMA L530R Output Receptacle  
NEMA L630R Output Receptacle  
NEMA CS6369 Output Receptacle  
NEMA CS-6369 Output Receptacle  
Output Terminal Panel  
The CS-6369 is a receptacle that supplies 50 amps at 120/  
240 volts. A 50 amp circuit breaker helps protect any load  
being used. See Figure 12 for details.  
The Output Control Panel (See Figure 6) is located on the  
rear (Control Panel) end of the generator. The UNV lugs are  
protected by a face plate cover that can be secured in the  
close position by a 6mm bolt (See Figure 7).  
Connecting Load  
Loads are to be connected to the generator by the  
receptacles supplied. Make sure to read the operation  
manual before attempting to connect a load to the generator.  
Maximum Output  
The entire load connected to the UNV Lugs and both slots in  
the duplex receptacle must not exceed 13 kW in standby or 12  
kW in prime output.  
Maximum Amps  
The generator unit provides 50 amps of power. Do not  
exceed the maximum amps!  
Figure 8. Retaining Bolt  
Output Terminal Panel Available Voltages  
The TLG12SPX is a single phase generator only. It is able  
to supply both 120 volt and 240 volt.  
120Volt Receptacle  
One GFCI Duplex Nema 5-20R (120V, 20 Amp) receptacle  
is provided on the output terminal. This receptacle can be  
used anytime the generator is in operation. The receptacle  
is controlled by the circuit breaker located on the control  
panel.  
NOTE  
Pressing the reset button will reset the GCFI receptacle if it  
is tripped. Pressing the "Test Button" (See Figure 2) in the  
center of this receptacle will check the GFCI function. The  
receptacle should be tested at least once a month.  
When using plural single phase  
voltages, make sure to balance  
the load on each of the single  
phase legs.  
Figure 9. GFCI Test  
Button  
PAGE 28 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — OUTPUTTERMINAL PANEL  
Figure 10. TLG12SPX Output Terminal Panel  
Figure 11. 5-20R Receptacles Details  
Figure 12. NEMA Receptacles Details  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 29  
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TLG-12SPX — INSTALLATION  
Outdoor Installation  
CAUTION  
:
Install the generator in a location where it will not be exposed  
to rain or sunshine. Make sure the generator is on secure  
level ground so it cannot slide or shift around. Also install  
the generator so the exhaust will not be discharged in the  
direction of nearby homes.  
An electric shock may happen when  
vibrators are used. Pay close attention to  
handling when operating vibrators and  
always use rubber boots and gloves to  
insulate the body from electrical shock.  
Generator Grounding  
The installation site must be relatively free from moisture  
and dust. All electrical equipment should be protected from  
excessive moisture. Failure to do will result in deterioration  
of the insulation and will result in short circuits and grounding.  
To guard against electrical shock and possible damage to  
the equipment, it is important to provide a good EARTH  
ground.  
Foreign materials such as dust, sand, lint and abrasive  
materials have a tendency to cause excessive wear to the  
engine parts and alternator.  
Article 250 (Grounding) of the National Electrical Code (NEC)  
provides guide lines for proper grounding and specifies the  
cable ground shall be connected to the grounding system of  
the building as close to the point of cable entry as practical.  
CAUTION :  
NEC articles 250-64(b) and 250-66 set the following  
grounding requirements:  
Pay close attention to ventilation when  
operating the generator inside tunnels and  
caves. The engine exhaust contains  
noxious elements. Engine exhaust must  
be routed to a ventilated area.  
1. Use one of the following wire types to connect the  
generator to earth ground.  
a. Copper - 10 AWG (5.3 mm2) or larger.  
b. Aluminum - 8 AWG (8.4 mm2) or larger.  
Indoor Installation  
Exhaust gases from diesel engines are extremely poisonous.  
Whenever an engine is installed indoors the exhaust fumes  
must be vented to the outside.The engine should be installed  
at least two feet from any outside wall. Using an exhaust  
pipe which is too long or too small can cause excessive  
back pressure which will cause the engine to heat  
excessively and possibly burn the valves.  
2. When grounding the generator (Figure 13) connect the  
ground cable between the lock washer and the nut on  
the generator and tighten the nut fully.Connect the other  
end of the ground cable to earth ground.  
3. NEC article 250-52(c) specifies that the earth ground  
rod should be buried a minimum of 8 ft. into the ground.  
NOTE  
When connecting the generator to any buildings  
electrical system ALWAYS consult with a licensed  
electrician.  
PAGE 30 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — INSTALLATION  
Figure 13. Typical Generator Grounding Application  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 31  
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TLG-12SPX — PRE-SETUP  
General Inspection Prior to Operation  
Extension Cable  
The TLG-12SPX generator has been thoroughly inspected When electric power is to be provided to various tools or  
and accepted prior to shipment from the factory. However, loads at some distance from the generator, extension  
be sure to check for damaged parts or components, or loose cords are normally used. Cables should be sized to allow  
nuts and bolts, which could have occurred in transit.  
for distance in length and amperage so that the voltage  
drop between the generator and point of use (load) is held  
to a minimum. Use the Cable Selection Guide (Table 6)  
as a guide for selecting proper cable size.  
Circuit Breaker  
To protect the generator from an overload, a 3-pole, 65 amp,  
circuit breaker is provided to protect the UNV output terminals  
from overload. Make sure to switch circuit breaker to the  
"OFF" position prior to starting the engine.  
NOTE  
ALWAYS consult with a licensed  
electrician for correct extension  
cord wire size.  
Table 6. Cable Selection (60 Hz, Single Phase Operation)  
Load In Watts  
Maximum Allowable Cable Length  
Current in  
Amperes  
At 120 At 240  
#10 Wire  
#12 Wire  
#14 Wire  
#16 Wire  
Volts  
Volts  
2.5  
5
300  
600  
1000 ft.  
500 ft.  
350 ft.  
250 ft.  
150 ft.  
125 ft.  
600 ft.  
300 ft.  
200 ft.  
150 ft.  
100 ft.  
75 ft.  
375 ft.  
200 ft.  
125 ft.  
100 ft.  
65 ft.  
250 ft.  
125 ft.  
100 ft.  
600  
900  
1200  
1800  
2400  
3600  
4800  
7.5  
10  
15  
20  
1200  
1800  
2400  
50 ft.  
CAUTION: Equipment damage can result fromlow voltage.  
PAGE 32 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — PRE-SETUP  
Fuel  
Lubrication Oil  
Fill the fuel tank with clean and fresh diesel fuel. DO NOT  
Fill the engine crankcase with lubricating oil through the filler  
hole, but do not overfill. Make sure the generator is level.  
With the dipstick inserted all the way, but without being screw  
into the filler hole, verify that the oil level is maintained  
between the two notches (Figure 14) on the dipstick. See  
Table 7 for proper selection of engine oil.  
fill the tank beyond capacity.  
Pay attention to the fuel tank capacity when replenishing  
fuel. Refer to the fuel tank capacity listed on page 19,  
Specification Table 5.  
The fuel tank cap must be closed tightly after filling. Handle  
fuel in a safety container. If the container does not have a  
spout, use a funnel. Wipe up any spilled fuel immediately.  
CAUTION  
:
Never fill the fuel tank while the engine is  
running or in the dark. Diesel spillage on  
a hot engine can cause a fire or  
explosion. If diesel spillage occurs, wipe  
up the spilled diesel completely to  
prevent fire hazards.  
Coolant  
Use only drinkable tap water. If hard water or water with  
many impurities is used, the inside of the engine and radiator  
may become coated with deposits and cooling efficiency  
will be reduced.  
Figure 14. Engine Oil Dipstick  
An anticorrosion additive added to the water will help prevent  
deposits and corrosion in the cooling system. See the engine  
manual for further details.  
When checking the engine oil, be sure to check if the oil is  
clean and viscous. If the oil is not clean, drain the oil by  
removing the oil drain plug, and refill with the specified amount  
of oil as outlined in the Isuzu Engine Owner's Manual.  
Table 7. Recommended Motor Oil  
Temperature Range  
Type Oil  
104° F ~ 23° F  
(40° C ~ -5°C)  
SAE 30 or SAE 40  
SAE 20 or SAE 20W  
SAE 10W or SAE 5W-20  
23° F ~ 5° F  
(-5° C ~ -15°C)  
Below 5° C (-15°)  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 33  
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TLG-12SPX — PRE-SETUP  
Cleaning the Radiator  
CAUTION :  
The engine may overheat if the radiator fins become  
overloaded with dust or debris. Periodically clean the radiator  
fins with compressed air. Cleaning inside the machine is  
dangerous, so clean only with the engine turned off and the  
battery disconnected.  
When adding coolant or antifreeze to the  
radiator, do not remove the radiator cap  
until the unit has completely cooled.  
Air Cleaner  
Periodic cleaning/replacement is necessary. Inspect it in  
accordance with the Isuzu Engine Owner's Manual.  
Day-to-day addition of coolant is done from the reserve tank.  
When adding coolant to the radiator, .SeeTable 8 for engine,  
radiator, and reserve tank coolant capacities. Make sure  
the coolant level in the reserve tank is always between the  
"H" and the "L" markings.  
Fan Belt Tension  
A slack fan belt may contribute to overheating, or to  
insufficient charging of the battery. Inspect the fan belt for  
damage and wear and adjust it in accordance with the Isuzu  
Engine Owner's Manual.  
Table 8. Coolant Capacity  
The fan belt tension is proper if the fan belt bends 7 to 10  
mm (Figure 15) when depressed with the thumb as shown  
below.  
Engine and Radiator  
Reserve Tank  
0.92 Gal. (3.5L)  
0.26 Gal. (1L)  
Operation in Freezing Weather  
When operating in freezing weather, be certain the proper  
amount of antifreeze (Table 9) has been added.  
Figure 15. Fan Belt Tension  
Table 9. Anti-Freeze Operating Temperatures  
CAUTION  
:
Freezing Point  
Boiling Point  
Never place hands near the belts or fan while  
the generator set is running.  
Vol %  
Anti-Freeze  
°C  
-24  
-37  
°F  
°C  
°F  
40  
50  
-12  
-34  
106  
108  
222  
226  
NOTE  
When the antifreeze is mixed with  
water, the antifreeze mixing ratio must  
be less than 50%.  
PAGE 34 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — PRE-SETUP/LOAD APPLICATION  
CAUTION  
:
Battery  
This unit is of negative ground. DO NOT connect in reverse.  
Always maintain battery fluid level between the specified  
marks. Battery life will be shortened, if the fluid level is not  
properly maintained. Add only distilled water when  
replenishment is necessary.  
Inadequate battery connections may cause  
poor starting of the generator, and create  
other malfunctions.  
The battery is sufficiently charged if the specific gravity of  
the battery fluid is 1.28 (at 68° F). If the specific gravity  
should fall to 1.245 or lower, it indicates that the battery is  
dead and needs to be recharged or replaced.  
Wiring  
Inspect the entire generator for bad or worn electrical wiring or  
connections. If any wiring or connections are exposed (insulation  
missing) replace wiring immediately.  
Check to see whether the battery cables are loose. Poor  
contact may result in poor starting or malfunctions. Always  
keep the terminals firmly tightened. Coating the terminals  
with a thin film of grease will help to inhibit corrosion.  
Piping and Hose Connection  
Inspect all piping, oil hose, and fuel hose connections for wear  
and tightness. Tighten all hose clamps and check hoses for  
leaks.  
If any hose (fuel or oil) lines are defective replace them  
immediately.  
Battery Cable Installation  
ALWAYS be sure the battery cables (Figure 16) are properly  
connected to the battery terminals as shown below. The  
RED cable is connected to the positive terminal of the battery,  
and the BLACK cable is connected to the negative terminal  
of the battery.  
Single Phase Load  
Always be sure to check the nameplate on the generator  
and equipment to insure the wattage, amperage and  
frequency requirements are satisfactorily supplied by the  
generator for operating the equipment.  
Generally, the wattage listed on the nameplate of the  
equipment is its rated output. Equipment may require 130—  
150% more wattage than the rating on the nameplate, as  
the wattage is influenced by the efficiency, power factor  
and starting system of the equipment.  
Figure 16. Battery Connections  
NOTE  
CAUTION  
:
If wattage is not given on the  
equipment's name plate, approximate  
wattage may be determined by  
multiplying nameplate voltage by the  
nameplate amperage.  
If the battery cable is connected  
incorrectly, electrical damage to the  
generator will occur. Pay close attention  
to the polarity of the battery when  
connecting the battery.  
WATTS = VOLTAGE x AMPERAGE  
When connecting battery do the following:  
1. Place a small amount of grease around both battery  
terminals.This will ensure a good connection and will help  
prevent corrosion around the battery terminals.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 35  
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TLG-12SPX —LOAD APPLICATION  
The power factor of this generator is 1.0. See Table 10.  
below when connecting loads.  
Before Starting  
Generator and Control Panel  
1. Be sure to disconnect the electrical load and switch  
the circuit breaker to the “OFF” position prior to  
starting the engine.  
Table 10. Power Factor By Load  
Type Of Load  
Power Factor  
Single-phase induction motors  
0.4 - 0.75  
2. Connect the negative battery cable (BLACK) to the  
negative post on the battery (Figure 17).  
Electric heaters, incandescent  
lamps  
1.0  
0.4 - 0.9  
1.0  
Fluorescent lamps, mercury lamps  
Electronic devices, communication  
equipment  
Common power tools  
0.8  
NOTE  
TIVE  
NEGA  
If output (kVA) is not given on the  
POSTIVE  
equipment nameplate, approximate  
output may be determined by  
multiplying voltage by amperage by  
Y
TTER  
BA  
Figure 17. Battery Connections  
Motors and motor-driven equipment draw much greater current  
for starting than during operation.  
3. Close all engine enclosure doors (Figure 18).  
An inadequate size connecting cable which cannot carry  
the required load can cause a voltage drop which can burn  
out the appliance or tool and overheat the cable.  
ꢁ
ꢁ
ꢁ
When connecting a resistance load such as an  
incandescent lamp or electric heater, a capacity of up  
to the generating set’s rated output (kW) can be used.  
When connecting a fluorescent or mercury lamp, a  
capacity of up to the generating set’s rated output (kW)  
multiplied by 0.6 can be used.  
Figure 18. Engine Enclosure Doors  
When connecting an electric drill or other power tools,  
pay close attention to the required starting current  
capacity.  
4. Ground any equipment necessary using the ground  
lug on the generator, and the GFCI ground plug located  
on the output terminal panel, next to the throttle lever.  
See Figure 8, page 29 for proper grounding  
techniques.  
PAGE 36 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — START UP PROCEDURE  
Starting the Generator  
1. Set the Throttle switch to “Start/Idle”(Figure 19).  
Before Starting  
Engine  
1. Check the lubricating oil level prior to starting the engine.  
Make sure the generator is level. The oil level must be  
maintained between two notches on the dipstick.  
2. When there is not enough lubricating oil, fill the  
crankcase with high grade motor oil. Use a high  
quality detergent oil classified CC or higher (See Table  
7 on page 31).  
Figure 19.Throttle Handle (Idle)  
3. Check the coolant level in the radiator and subtank.  
Replenish with antifreeze as necessary.Always maintain  
the coolant level between the FULL and LOW markings  
on the coolant container.Be sure that the radiator cap is  
fastened securely.  
2. Turn switch key to start. Once it is cranked and  
starts to run, release the key (Figure 20).  
4. Check the fuel level on the fuel gauge. If fuel is low, fill  
the fuel tank with clean fresh unleaded automotive diesel.  
If diesel spillage occurs, completely wipe up the spilled  
fuel immediately.  
Figure 20. Key switch  
WARNING:  
3. Pull the throttle handle and turn to right until the notch  
sets the handle out. (Figure 21).  
The engine's exhaust contains harmful  
emissions. ALWAYS ventilate the  
exhaust when operating inside tunnels,  
excavations or buildings. Direct exhaust  
away from nearby personnel.  
Figure 21. Throttle Handle (Run)  
4. Turn the main circuit breaker to ‘ON’ (Figure 22).  
Figure 22. Main Circuit Breaker  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 37  
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TLG-12SPX — SHUTDOWN PROCEDURE  
5. The generator's frequency meter (Figure 23) displays 8. Set the circuit breaker to “ON”. Observe the generator's  
the 60 cycle output frequency in HERTZ.  
ammeter (Figure 27) and verify it reads the anticipated  
amount of current with respect to the load.The ammeter  
will only display a current reading if the load is in use.  
40  
20  
60  
0
75  
A
Figure 23. Frequency Meter (Hz)  
Figure 27. Ammeter (Load)  
9. The generator will run until manually stopped or an  
abnormal condition occurs.  
6. The generator's voltage meter (Figure 24) displays the  
120 VAC in VOLTS. If the voltage is not within the  
specified frequency tolerance, use the voltage  
adjustment control knob (Figure 25) to increase or  
decrease the desired voltage.  
ENGINE SHUTDOWN  
To shutdown the generator, use the following procedure:  
1. Turn off all equipment attached to generator. Switch  
the Circuit Breaker to ‘OFF’ .  
2. Turn the throttle handle to the left and push in.  
3. Let the engine cool by running it for 3-5 minutes with no  
load applied.  
Figure 24. Voltage Meter (Volts)  
4. Turn the key to ‘STOP’ position and remove the key.  
Figure 25. Voltage Adjust Control Knob  
7. The ammeter (Figure 26) will indicate zero amps with no  
load applied. When a load is applied, this meter will  
indicate the amount of current that the load is drawing  
from the generator’s alternator.  
40  
20  
60  
0
75  
A
Figure 26. Ammeter (No Load)  
PAGE 38 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — MAINTENANCE  
General Inspection  
Cleaning the Fuel Strainer  
Prior to each use, the generating set should be cleaned and Clean the fuel strainer if it contains dust or water. Remove  
inspected for deficiencies. Check for loose, missing or dust or water in the strainer cap and wash it in diesel. Securely  
damaged nuts, bolts or other fasteners. Also check for fuel fasten the fuel strainer cap so that fuel will not leak. Check  
or oil leaks.  
the fuel strainer every 200 hours of operation or once a month.  
Engine Side, Fuel, Oil and Coolant (Refer to the Engine Check Oil Level  
Instruction Manual)  
Check the crankcase oil level prior to each use, or when the  
Air Cleaner  
fuel tank is filled. Insufficient oil may cause severe damage  
to the engine. Make sure the generator is level.The oil level  
must be between the two notches on the dipstick as shown  
on page 31, Figure 9.  
Every 50 hours: Remove air cleaner element and clean heavy  
duty paper element with kerosene, or foam element with  
liquid detergent and hot water. Wrap foam element in a cloth  
and squeeze dry. For heavy duty paper element, wipe Generator Storage  
excess kerosene with towel  
For storage of the generator for over 30 days, the following  
is required:  
Fuel Addition  
Add diesel fuel (the grade may vary according to season  
and locations). Always pour through the mesh filter.  
ꢁ
ꢁ
Drain the fuel tank completely.  
Completely drain the oil from the crankcase and refill  
with fresh oil.  
Removing Water from the Tank  
ꢁ
ꢁ
Clean all external parts of the generator with a cloth.  
Cover the generating set and store in a clean, dry place.  
After prolonged use, water and other impurities accumulate  
in the bottom of the tank. Occasionally remove the drain  
cock and drain the contents. During cold weather, the greater  
the empty volume inside the tank, the easier it is for water  
to condense. This can be reduced by always keeping the  
tank as full as possible.  
Air Removal  
If air enters the fuel injection system of a diesel engine,  
starting becomes impossible. After running out of fuel, or  
after disassembling the fuel system, bleed the system  
according to the following procedure.  
To restart after running out of fuel, turn the key switch to the  
“START” position for 15-30 seconds. Try again, if needed.  
This unit is equipped with an automatic air bleeding system.  
Service Daily  
If engine is operating in very dusty and dry grass conditions,  
a clogged air cleaner will result in high fuel consumption,  
loss of power and excessive carbon buildup in the  
combustion chamber.  
PAGE 40 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — MAINTENANCE  
10 Hrs DAILY  
250 Hrs  
500 Hrs  
1000 Hrs  
INSPECTION / MAINTENANCE  
Check Engine Fluid Levels  
Check Air Cleaner  
X
X
X
X
X
X
X
Check Battery Acid Level  
Check Fan Belt Condition  
Check for Leaks  
Check for Loosening of Parts  
Check Water Separator  
Replace Engine Oil and Filter *1  
Clean Air Filter  
X
X
X
X
ENGINE  
Drain Bottom of Fuel Tank  
Clean Unit, Inside and Outside  
Change Fuel Filter *2  
X
X
Clean Radiator and Check Coolant Protection Level  
Replace Air Filter Element  
X
X
X
Check all Hoses and Clamps  
Clean Inside of Fuel Tank  
Measure Insulation Resistance Over 3M ohms  
X
GENERATOR  
1
*
*
Replace engine oil anf filter at 100 hours, first time only.  
2
Replace fuel filter at 250 Hours, first time only.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 41  
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TLG-12SPX — ENGINEWIRING DIAGRAM  
PAGE 42 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — GENERATORWIRING DIAGRAM  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 43  
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TLG-12SPX —TROUBLESHOOTING (ENGINE)  
Practically all breakdowns can be prevented by proper diagnosis based on the EngineTroubleshooting (Table 11).If  
handling and maintenance inspections, but in the event of a the problem cannot be remedied, consult our company's  
breakdown, use the tables shown for  
business office or service plant.  
TABLE 11. ENGINE TROUBLESHOOTING  
SYMPTOM  
POSSIBLE PROBLEM  
SOLUTION  
No fuel?  
Replenish fuel.  
Air in the fuel system?  
Water in the fuel system?  
Fuel pipe clogged?  
Fuel filter clogged?  
Bleed system.  
Remove water from fuel tank.  
Clean fuel pipe.  
Clean or change fuel filter.  
Excessively high viscosity of fuel  
or engine oil at low temperature?  
Use the specified fuel or engine oil.  
Use the specified fuel.  
Tighten nut.  
Fuel with low cetane number?  
Fuel leak due to loose injection  
pipe retaining nut?  
Incorrect injection timing?  
Fuel cam shaft worn?  
Adjust.  
Engine does not start.  
Replace.  
Injection nozzle clogged?  
Injection pump malfunctioning?  
Clean injection nozzle.  
Repair or replace.  
Seizure of crankshaft, camshaft,  
piston, cylinder liner or bearing?  
Repair or replace.  
Replace head gasket, tighten cylinder head bolt, glow plug and  
nozzle holder.  
Compression leak from cylinder?  
Improper valve timing?  
Piston ring and liner worn?  
Excessive valve clearance?  
Starter malfunctioning?  
Wiring disconnected?  
Correct or replace timing gear.  
Replace.  
Adjust.  
Repair or replace.  
Connect wiring.  
Starter does not run.  
PAGE 44 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX —TROUBLESHOOTING (ENGINE)  
TABLE 11. ENGINE TROUBLESHOOTING (CONTINUED)  
SYMPTOM  
POSSIBLE PROBLEM  
Fuel filter clogged or dirty?  
Air cleaner clogged?  
SOLUTION  
Clean or change.  
Clean or change.  
Fuel leak due to loose injection  
pipe retaining nut?  
Tighten nut.  
Repair or replace.  
Adjust.  
Injection pump malfunctioning?  
Engine revolution is not smooth.  
Incorrect nozzle opening  
pressure?  
Injection nozzle stuck or  
clogged?  
Repair or replace.  
Fuel over flow pipe clogged?  
Governor malfunctioning?  
Excessive engine oil?  
Clean.  
Repair.  
Reduce to the specified level.  
Piston ring and liner worn or  
stuck?  
Repair or replace.  
Either white or blue exhaust gas  
is observed.  
Incorrect injection timing?  
Deficient compression?  
Overload?  
Adjust.  
Adjust top clearance.  
Lessen the load.  
Use the specified fuel.  
Clean or change.  
Clean or change.  
Repair or replace the nozzle.  
Adjust.  
Low grade fuel used?  
Fuel filter clogged?  
Either black or dark gray exhaust  
gas is observed.  
Air cleaner clogged?  
Deficient nozzle injection?  
Incorrect injection timing?  
Engine's moving parts seem to  
be seizing?  
Repair or replace.  
Deficient output.  
Uneven fuel injection?  
Repair or replace the injection pump.  
Repair or replace the nozzle.  
Deficient nozzle injection?  
Replace head gasket, tighten cylinder head bolt, glow plug and  
nozzle holder.  
Compression leak?  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 45  
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TLG-12SPX —TROUBLESHOOTING (GENERATOR)  
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a  
breakdown, use the tables shown for diagnosis based on the Engine and Generator Troubleshooting (Table 12). If the  
problem cannot be remedied, consult our company's business office or service plant.  
TABLE 17. GENERATOR TROUBLESHOOTING  
SYMPTOM  
POSSIBLE PROBLEM  
AC Voltmeter defective?  
Is wiring connection loose?  
Is AVR defective?  
SOLUTION  
Check output voltage using a voltmeter.  
Check wiring and repair.  
No Voltage Output  
Replace if necessary.  
Defective Rotating Rectifier?  
Is engine speed correct?  
Is wiring connections loose?  
Defective AVR?  
Check and replace.  
Turn engine throttle lever to "High".  
Check wiring and repair.  
Low Voltage Output  
High Voltage Output  
Replace if necessary.  
Is wiring connections loose?  
Defective AVR?  
Check wiring and repair.  
Replace if necessary.  
Short Circuit in load?  
Check load and repair.  
Over current?  
Confirm load requirements and reduce.  
Check and replace.  
Circuit Breaker Tripped  
Defective circuit breaker?  
Over current Relay actuated?  
Confirm load requirement and replace.  
PAGE 46 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 47  
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EXPLANATION OF CODE IN REMARKS COLUMN  
How to read the marks and remarks used in this parts  
book.  
Items Found In the “Remarks” Column  
Serial Numbers-Where indicated, this indicates a serial  
number range (inclusive) where a particular part is used.  
Model Number-Where indicated, this shows that the  
corresponding part is utilized only with this specific model  
number or model number variant.  
Items Found In the “Items Number” Column  
All parts with same symbol in the number column, , #,  
*
+, or %, belong to the same assembly or kit.  
Note: If more than one of the same reference number is  
listed, the last one listed indicates newest (or latest)  
part available.  
PAGE 48 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX — SUGGESTED SPARE PARTS  
TLG-12SPXW/ISUZU 3LB1 DIESEL  
ENGINE 1TO 3 UNITS  
Qty.  
P/N  
Description  
1 ......... 0601806537 ..... CIRCUIT BREAKER  
1 ......... 0601820663 ..... AUTOMATICVOLTAGE REGULATOR  
1 ......... 0601840073 ..... RHEOSTATVOLTAGE REGULATOR  
1 ......... 0601840121 ..... KNOB RHEOSTAT  
1 ......... 8522015503 ..... RADIATOR HOSE (UPPER)  
1 ......... 8971076820 ..... RADIATOR HOSE (LOWER)  
5 ......... 8944567411 ..... OIL FILTER  
5 ......... 8970488490 ..... FUEL FILTER  
5 ......... 0602046202 ..... AIR ELEMENT  
1 ......... 1824100990 ..... UNIT OIL PRESSURE  
1 ......... 8941268220 ..... UNIT WATER PRESSURE  
1 ......... 0208006120 ..... FAN BELT  
NOTE  
Part number on this Suggested Spare  
Parts list may supercede/replace the  
P/N shown in the text pages of this  
book.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 49  
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TLG-12SPX --- GENERATOR ASSY.  
GENERATOR ASSY.  
PAGE 50 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX --- GENERATOR ASSY.  
GENERATOR ASSY.  
NO.  
PART NO.  
ITEM  
QTY.  
REMARKS  
1
B0110000403 ROTOR ASSY.  
1
1-1  
1-2  
1-3  
1-4  
2
3
4
0601820037  
0601822638  
0071206307  
0080000035  
1711027003  
7611611003  
3311612004  
0012808025  
0012308030  
RECTIFIER ...................................... 1 ......... S10VB60  
SURGE ABSORBER ....................... 1 ......... TNR15G 431K  
BEARING ......................................... 1 ......... 6307DDU  
SNAP RING  
FAN  
COUPLING DISK  
WASHER, COUPLING HUB  
HEX. HEAD BOLT............................ 6 ......... REPLACES 0012808025  
1
1
1
1
5
6
HEX. HEAD BOLT  
6
7
8
D4153100102 END BRACKET  
8521384003 ARMATURE ASSY.  
1
1
9
D4153000202 END BRACKET  
B0137000003 FIELD ASSY. EXCITER  
1
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
0017105035  
D4153400403 GROMMET  
D4131200004 SET BOLT  
0040012000  
031112230  
0030012000  
HEX. HEAD BOLT  
4
2
4
4
LOCKWASHER  
PLAIN WASHER .............................. 4 ......... REPLACES 0041212000  
HEX. HEAD BOLT  
4
1
4
B0131300104 COVER  
0017108030  
012010030  
030210250  
031112230  
0207210000  
HEX. HEAD BOLT  
HEX. HEAD BOLT............................ 6 ......... REPLACES 0010310030  
LOCKWASHER ............................... 6 ......... REPLACES 0042510000  
PLAIN WASHER .............................. 6 ......... REPLACES 0041210000  
HEX. NUT  
2
1
1
1
1
8
D5131300003 COVER  
0017105025  
8521320104  
8521320004  
0017110025  
HEX. HEAD BOLT  
GENERATOR FOOT  
GENERATOR FOOT  
HEX. HEAD BOLT  
7605419004A RUBBER SUSPENSION .................. 2 ......... REPLACES 7605419004  
0207010000  
0070506803  
HEX. NUT  
2
BEARING ......................................... 1 ......... 6803ZZ  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 51  
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TLG-12SPX --- CONTROL PANEL ASSY.  
CONTROL PANEL ASSY.  
PAGE 52 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX --- CONTROL PANEL ASSY.  
CONTROL PANEL ASSY.  
NO.  
PART NO.  
ITEM  
QTY.  
REMARKS  
1
2
3
4
5
6
7
8
8521827203  
0605010060  
0027103010  
0021806030  
0601800408  
0601805745  
0601800281  
0601840073  
0601840121  
0601806537  
0021004060  
0040004000  
031104080  
8970444180  
8944024980  
0601810523  
0601810207  
0601800680  
0027103512  
0030003500  
0040403500  
7672142003  
0601840190  
8522144103  
3032143004  
8522141004  
011006010  
CONTROL PANEL  
HINGE ........................................................ 2 ......... B1075L  
MACHINE SCREW .................................... 8 ......... REPLACES 0021103010  
MACHINE SCREW  
FREQUENCY METER ............................... 1 ......... FCF5 220V 45~65Hz  
AC AMMETER ........................................... 1 ......... ACF50~75A  
AC VOLTMETER ........................................ 1 ......... SCF5A 0~150V 0~300V  
RHEOSTAT (VOLTAGE REGULATOR) ....... 1 ......... RA20A2SE102BJ 2W 1K OHM  
1
2
9
10  
11  
KNOB  
1
CIRCUIT BREAKER .................................. 1 ......... SC50NS 50A  
MACHINE SCREW  
LOCKWASHER  
PLAIN WASHER ........................................ 2 ......... REPLACES 0041204000  
STARTER SWITCH .................................... 1 ......... REPLACES 0602100009  
STARTER KEY .......................................... 2 ......... REPLACES 0602100200  
INDICATOR ASSY. ..................................... 1 ......... PLB128Q  
2
2
12  
13  
BULB  
4
14  
15  
HOUR METER ........................................... 1 ......... 15113  
MACHINE SCREW  
HEX. NUT  
WASHER  
SLIDE LEVER  
KNOB ......................................................... 1 ......... REPLACES 0805012904  
THROTTLE CABLE  
SPRING  
2
2
2
1
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
1
1
1
BRACKET  
HEX. HEAD BOLT...................................... 3 ......... REPLACES 0017106010  
RECEPTACLE............................................ 1 ......... 520R 125V 20A  
RECEPTACLE............................................ 1 ......... L530R 125V 30A  
RECEPTACLE............................................ 1 ......... L630R 250V 30A  
RECEPTACLE............................................ 1 ......... CA6369125/250V 50A  
REPLACES 0601812565  
0601812597  
0601811031  
0601811033  
0601811034  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 53  
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TLG-12SPX --- CONTROL PANEL ASSY.  
CONTROL PANEL ASSY.  
PAGE 54 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX --- CONTROL PANEL ASSY.  
CONTROL PANEL ASSY.  
NO.  
PART NO.  
ITEM  
MACHINE SCREW  
QTY.  
8
REMARKS  
26  
0027104012  
003000400  
0601815109  
0601842347  
0027104012  
0601823204  
0027103016  
0601820038  
0027104025  
6781899004  
0601806642  
0601806645  
0601806644  
0027105020  
0601815759  
0027105020  
0602202501  
8944299470  
8944001061  
0027105016  
0601801123  
0017106016  
0601820663  
0027105016  
0601806640  
HEX.NUT ................................................... 8 ......... REPLACES 0207004000  
GROUNDTERMINAL ................................. 1 ......... T-381  
RESISTOR ................................................. 1 ......... FF20W30 OHM  
27  
28  
29  
30  
31  
32  
33  
34  
MACHINE SCREW  
RECTIFIER ................................................ 1 ......... S5VB60  
MACHINE SCREW  
RECTIFIER ................................................ 1 ......... S15VB60  
MACHINE SCREW  
2
1
1
FUSE BOX ................................................. 1 ......... FB6PS  
FUSE ......................................................... 3 ......... 5A  
FUSE ......................................................... 3 ......... 10A  
FUSE ......................................................... 3 ......... 30A  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
MACHINE SCREW  
TERMINAL BOARD ................................... 1 ......... KT206P  
MACHINE SCREW  
2
2
CONTROLLER ........................................... 1 ......... ISUZU 8970912900  
RELAY ....................................................... 2 ......... REPLACES 0602201206  
RELAY, GLOW PLUG ................................ 1 ......... REPLACES 0602201206  
MACHINE SCREW  
CURRENTTRANSFORMER, AMMETER.. 1 ......... COC3 150/5A  
HEX. HEAD BOLT  
AUTOMATICVOLTAGE REGULATOR ........ 1 ......... AN5201  
MACHINE SCREW  
FUSE ......................................................... 1 ......... 65A  
6
2
4
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 55  
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TLG-12SPX ENGINE AND RADIATOR ASSY.  
ENGINE AND RADIATOR ASSY.  
PAGE 56 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX ENGINE AND RADIATOR ASSY.  
ENGINE AND RADIATOR ASSY.  
NO.  
PART NO.  
ITEM  
QTY.  
REMARKS  
1
1-1  
8520150004  
8943142633  
060201140  
8525112104  
0012810020  
ENGINE ........................................... 1 ......... ISUZU 3LB1  
CARTRIDGE, OIL FILTER ............... 1 ......... REPLACES 0602041210  
FAN BELT ........................................ 1 ......... ISUZU 8970687980  
2
3
ENGINE FOOT  
HEX. HEAD BOLT  
2
8
4
5
6
7605419004A RUBBER SUSPENSION .................. 2 ......... REPLACES 7605419004  
0207010000  
0602011956  
HEX. NUT  
2
RADIATOR ....................................... 1 ......... OB89010000  
6-1  
7
8
06020110888 CAP, RADIATOR .............................. 1 ......... R912010700  
8702014004  
605000460  
8522015503  
8522015602  
0605515112  
0605515114  
5142150140  
0602040690  
8970497220  
8522031004  
011008020  
8522032003  
6602032103  
0605515020  
0605515001  
1622014103  
RUBBER MOUNT  
RUBBER MOUNT ............................ 2 ......... 6659210381  
RADIATOR HOSE  
RADIATOR HOSE  
HOSE BAND .................................... 2 .........  
HOSE BAND .................................... 1 .........  
AIR FILTER, ELEMENT................... 1 ......... REPLACES 8941521130  
INDICATOR, DUST  
BAND, AIR CLEANER ..................... 2 ......... REPLACES 0602040501  
BRACKET, AIR CLEANER  
HEX. HEAD BOLT............................ 6 ......... REPLACES 0017108020  
HOSE AIR CLEANER  
HOSE AIR CLEANER  
HOSE BAND .................................... 1 .........  
HOSE BAND .................................... 2 .........  
DRAIN JOINT, WATER  
2
9
1
1
10  
11  
12  
13  
13-1  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
∅
38  
∅42  
1
1
1
1
∅55  
∅60  
1
1502025103C DRAIN JOINT, OIL ........................... 1 ......... REPLACES 1502025103  
0802011104  
015000018  
0017106016  
0199900900  
0199900450  
0605515094  
0805010004  
3362054104  
0602021190  
0192200435  
0605515003  
0802081403  
0802081104  
8702082004  
011606025  
0017106016  
0199900320  
7222016304  
060551594  
060551526  
PLUG  
2
O RING ............................................ 2 ......... AP18  
HEX. HEAD BOLT  
DRAIN HOSE  
DRAIN HOSE  
HOSE BAND .................................... 4 .........  
DRAIN JOINT  
JOINT BOLT  
PACKING ......................................... 2 ......... SW22  
DRAIN HOSE  
HOSE BAND .................................... 2 .........  
RESERVE TANK  
CAP, RESERVE TANK  
BRACKET, RESERVE TANK  
4
1
1
∅12  
1
1
1
∅27  
1
1
1
HEX. HEAD BOLT............................ 1 ......... REPLACES 0017106025  
HEX. HEAD BOLT  
HOSE  
2
1
1
HOSE  
HOSE BAND .................................... 3 .........  
HOSE BAND .................................... 1 .........  
∅12  
∅44  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 57  
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TLG-12SPX --- BATTERY ASSY.  
BATTERY ASSY.  
PAGE 58 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX --- BATTERY ASSY.  
BATTERY ASSY.  
NO.  
1
PART NO.  
ITEM  
QTY.  
REMARKS  
0167306531  
7612251004  
8522250004  
7612252004  
0037808000  
0040008000  
031108160  
BATTERY ......................................... 1 ......... 65D31R  
2
3
4
5
6
7
BATTERY SHEET  
BATTERY BAND  
BATTERY BOLT  
WING NUT  
1
1
2
2
2
LOCKWASHER  
PLAINWASHER .............................. 2 ......... REPLACES 0041208000  
BATTERY CABLE  
BATTERY CABLE  
TERMINAL ASSY. ........................... 1 ......... NO.9P  
TERMINAL ASSY. ........................... 1 ......... NO 9N  
TERMINAL CAP .............................. 1 ......... TC7R  
1
1
10  
11  
12  
0602220310  
0602220311  
0602220600  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 59  
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TLG-12SPX --- MUFFLER ASSY.  
MUFFLER ASSY.  
PAGE 60 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX --- MUFFLER ASSY.  
MUFFLER ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
ITEM  
MUFFLER  
QTY.  
1
REMARKS  
8522310102  
011008020  
8522330003  
8522332004  
8522331004  
011008020  
0017106016  
3312320004  
011208035  
897042080  
1502336004  
020108060  
011208035  
HEX. HEAD BOLT............................ 4 ......... REPLACES 0017108020  
EXHAUST PIPE  
EXHAUST PIPE  
EXHAUST PIPE  
1
1
1
HEX. HEAD BOLT............................ 2 ......... REPLACES 0017108020  
HEX. HEAD BOLT  
PIPE BAND  
HEX. HEAD BOLT............................ 2 ......... REPLACES 0017108035  
GASKET .......................................... 1 ......... REPLACES 0602320110  
GASKET  
1
2
9
10  
11  
12  
13  
1
HEX. NUT ........................................ 4 ......... REPLACES 0207208000  
HEX. HEAD BOLT............................ 2 ......... REPLACES 0017108035  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 61  
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TLG-12SPX --- FUELTANK ASSY.  
FUEL TA
PAGE 62 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX --- FUELTANK ASSY.  
FUEL TANK ASSY.  
NO.  
PART NO.  
ITEM  
QTY.  
REMARKS  
1
8525500003  
0810105900  
0810105900  
0267700200  
0605515005  
8525525003  
011008020  
8525523004  
0805003404  
011008020  
020108060  
1555527004  
7812014003  
0802011104  
0150000018  
0017106016  
0199900830  
0605515094  
8525546014  
011208025  
8971041891  
8970713480  
0017108065  
0602023175  
0199900350  
0199900300  
0199900400  
0199700500  
0199700270  
0605515094  
0605515096  
1615511204  
FUELTANK  
1
1-1  
1-2  
1-3  
1-4  
2
3
4
5
6
7
8
CAP, FUEL TANK ............................. 1 ......... REPLACES 0810105800  
FUEL FILTER  
HOSE, FUEL GAUGE  
HOSE BAND  
BRACKET, FUEL TANK  
HEX. HEAD BOLT............................ 4 ......... REPLACES 0017108020  
TANK BAND  
PAD, TANK BAND  
HEX. HEAD BOLT............................ 2 ......... REPLACES 0017108020  
HEX.NUT ......................................... 4 ......... REPLACES 0207008000  
TANK SHEET  
DRAIN JOINT  
PLUG  
O RING ............................................ 1 ......... AP`18  
HEX. HEAD BOLT  
DRAIN HOSE  
HOSE BAND .................................... 2 .........  
BRACKET  
HEX. HEAD BOLT............................ 2 ......... REPLACES 0017108025  
FUEL FILTER ................................... 1 ......... REPLACES 1552143160  
ELEMENT, FUEL FILTER  
HEX. HEAD BOLT  
FUEL PUMP .................................... 1 ......... REPLACES 0602023175  
1
1
2
1
2
4
2
1
1
9
10  
11  
12  
13  
14  
15  
16  
17  
2
1
∅12  
1
1
1
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
SUCTION HOSE  
SUCTION HOSE  
SUCTION HOSE  
RETURN HOSE  
RETURN HOSE  
HOSE BAND .................................... 6 .........  
HOSE BAND .................................... 4 .........  
1
1
1
1
1
∅12  
∅8  
RUBBER SEAL  
1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 63  
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TLG-12SPX --- ENCLOSURE ASSY.  
ENCLOSURE ASSY.  
PAGE 64 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX --- ENCLOSURE ASSY.  
ENCLOSURE ASSY.  
NO.  
PART NO.  
ITEM  
QTY.  
REMARKS  
1
8525110012  
8525910003  
8525110604  
0017106016  
8525118003  
8525911004  
0017106016  
8525114003  
8525912004  
8525115003  
8525913004  
0017106016  
8525181103  
8525980004  
8525181203  
8525980004  
0017106016  
8525120003  
8525920003  
0601850239  
0601850253  
8525125003  
8525922003  
0017106016  
011008020  
8525121102  
8525921004  
011008020  
8522030003  
0017106016  
8525132113  
8525132223  
8525132013  
8525132023  
0012312030  
BASE  
ACOUSTIC SHEET  
FLOOR PANEL  
HEX. HEAD BOLT  
PANEL  
ACOUSTIC SHEET  
HEX. HEAD BOLT  
DUCT  
ACOUSTIC SHEET  
BATTERY FRAME  
ACOUSTIC SHEET  
HEX. HEAD BOLT  
SPLASHER PANEL  
ACOUSTIC SHEET  
SPLASHER PANEL  
ACOUSTIC SHEET  
HEX. HEAD BOLT  
FRONT FRAME  
ACOUSTIC SHEET  
GROMMET ...................................... 2 ......... B142  
GROMMET ...................................... 2 ......... B362  
DUCT COVER  
ACOUSTIC SHEET  
HEX. HEAD BOLT  
HEX. HEAD BOLT............................ 2 ......... REPLACES 0017108020  
FRONT FRAME  
ACOUSTIC SHEET  
HEX. HEAD BOLT............................ 9 ......... REPLACES 0017108020  
FAN GUARD  
1
1
1
8
1
1
8
1
1
1
1
8
1
1
1
1
12  
1
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
1
1
5
16  
17  
18  
1
1
19  
20  
21  
22  
1
4
HEX. HEAD BOLT  
HANGER .......................................... 1 ......... S/N5107198TO 5107225  
HANGER .......................................... 1 ......... S/N5107226~  
HANGER .......................................... 1 ......... S/N5107198TO 5107225  
HANGER .......................................... 1 ......... S/N5107226~  
23  
24  
HEX. HEAD BOLT  
6
THE PART NUMBER DEFAULT IS SCARLET COLOR.  
INDICATE THE LETTERS BELOW TO INDICATE  
DIFFERENT COLOR OF UNIT:  
MQW-WHITE  
THE SERIAL NUMBER MAY BE REQUIRED.  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 65  
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TLG-12SPX --- ENCLOSURE ASSY.  
ENCL
THE PART NUMBER DEFAULT IS SCARLET COLOR.  
INDICATE THE LETTERS BELOW TO INDICATE  
DIFFERENT COLOR OF UNIT:  
MQW-WHITE  
THE SERIAL NUMBER MAY BE REQUIRED.  
PAGE 66 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX --- ENCLOSURE ASSY.  
ENCLOSURE ASSY.  
NO.  
PART NO.  
ITEM  
QTY.  
REMARKS  
25  
8525141102  
REAR FRAME ................................. 1 ......... S/N5107188TO 5107225  
85251411112 REAR FRAME ................................. 1 ......... S/N5107226  
HEX. HEAD BOLT............................ 5 ......... REPLACES 0017108020  
26  
27  
011008020  
8525144104  
8525940104  
011008020  
8525145103  
8525146104  
0207006000  
0605010230  
0021505012  
0810015204  
0810015504  
0017106016  
8525161002  
8525161012  
8525960003  
8525162004  
011008020  
1625165103  
8525172003  
8525971004  
8525172103  
8525971004  
0207006000  
0017108040  
8525171203  
8525970103  
8525171103  
8525970003  
8525173004  
0027103010  
0207003000  
0825007362  
0021805016  
COVER, REAR FRAME  
ACOUSTIC SHEET  
HEX. HEAD BOLT............................ 6 ......... REPLACES 0017108020  
DOOR, REAR FRAME  
WINDOW PLATE  
HEX. NUT  
DOOR HANDLE  
MACHINE SCREW  
HINGE  
WASHER  
HEX. HEAD BOLT  
ROOF PANEL .................................. 1 ......... S/N7107198TO 7107225  
ROOF PANEL .................................. 1 ......... S/N5107226  
ACOUSTIC SHEET  
ROOF COVER  
HEX. HEAD BOLT...........................17 ......... REPLACES 0017108020  
FILLER COVER  
SIDE PANEL  
ACOUSTIC SHEET  
DUCT  
ACOUSTIC SHEET  
HEX. NUT  
HEX. HEAD BOLT  
SIDE DOOR  
ACOUSTIC SHEET  
SIDE DOOR  
ACOUSTIC SHEET  
WINDOW PLATE  
MACHINE SCREW  
HEX. NUT  
DOOR HANDLE  
MACHINE SCREW  
1
1
28  
29  
30  
31  
32  
33  
34  
1
1
6
1
4
2
2
4
35  
36  
1
1
37  
38  
39  
40  
1
1
1
1
1
5
6
1
1
1
1
1
4
4
1
4
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
M9110100304 HINGE .............................................. 2 ......... REPLACES 0845047204  
0845045004 WASHER  
M9110100204 HINGE .............................................. 2 ......... REPLACES 0845047104  
2
51  
0845045004  
011008020  
0845031304  
B9511200003 EMBLEM  
0021106020 MACHINE SCREW  
SET WASHER  
2
52  
53  
54  
55  
HEX. HEAD BOLT............................ 8 ......... REPLACES 0017108020  
CAP  
4
1
2
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 67  
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TLG-12SPX --- RUBBER SEAL ASSY.  
RUBBER SEAL ASSY.  
PAGE 68 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX --- RUBBER SEAL ASSY.  
RUBBER SEAL ASSY.  
NO.  
PART NO.  
ITEM  
QTY.  
REMARKS  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
0227600590  
0227600835  
0229400560  
0229400550  
0229400840  
0229400220  
0229400590  
0229200210  
0229200615  
0226900570  
0229200680  
RUBBER SEAL  
RUBBER SEAL  
RUBBER SEAL  
RUBBER SEAL  
RUBBER SEAL  
RUBBER SEAL  
RUBBER SEAL  
RUBBER SEAL  
RUBBER SEAL  
RUBBER SEAL  
RUBBER SEAL  
2
2
2
1
2
2
1
2
2
1
1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 69  
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TLG-12SPX --- DECALS  
DECAL ASSY.  
PAGE 70 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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TLG-12SPX --- DECALS  
DECAL ASSY.  
NO.  
PART NO.  
ITEM  
QTY. REMARKS  
1-1  
2-1  
2-2  
2-3  
2-4  
2-5  
2-6  
2-7  
3-1  
3-2  
3-3  
3-4  
3-5  
4-1  
4-2  
4-3  
4-4  
4-5  
4-6  
4-7  
4-8  
4-9  
4-10  
4-11  
4-12  
4-13  
4-14  
4-15  
4-16  
4-17  
4-18  
4-19  
4-20  
7440611013  
7670623004  
0840624504  
8520621104  
7670622004  
8520620203  
7670624004  
8700611904  
1630610404  
1320620904  
7810680104  
8520635004  
8700615204  
0800628504  
1630645004  
1630647004  
1630610504  
6360610304  
1320621504  
6390671104  
0840625902  
8700611514  
8700611804  
8520632003  
8520632604  
8520632504  
8520632704  
8520632104  
8520632304  
8520632404  
8520632204  
0600501103  
0820650604  
DECAL;OPERATING PROCEDURE ................... 1 ....... S1742B  
DECAL;VOLTAGE REGULATOR.......................... 1 ....... S3737  
DECAL; CIRCUIT BREAKER ............................... 1 ....... S-3031  
DECAL; STARTER SWITCH ................................ 1 ....... S4753  
DECAL; SPEED CONTROL HANDLE.................. 1 ....... S3822  
DECAL; AC POWER OUTPUT ............................ 1 ....... S4754  
DECAL; GROUND ................................................ 1 ....... S3821  
DECAL;DANGER ................................................ 1 ....... S4985  
DECAL;CAUTION................................................ 1 ....... S1406  
DECAL; DIESEL FUEL ........................................ 1 ....... S1756  
DECAL; FUEL DRAIN .......................................... 1 ....... S3060  
DECAL; FUEL COCK ........................................... 1 ....... S5068  
DECAL; FUEL GAUGE  
1
DECAL; GROUND ................................................ 1 ....... S1123  
DECAL; OIL DRAIN ............................................. 1 ....... S1403  
DECAL; COOLANT DRAIN .................................. 1 ....... S1404  
DECAL;CAUTION................................................ 1 ....... S1409  
DECAL;WATER ................................................... 2 ....... S1880  
DECAL; SUPPORT HOOK................................... 2 ....... S2257  
DECAL; IMPORTANT ........................................... 1 ....... S2377  
DECAL; MQ ......................................................... 1 ....... S3057  
DECAL;WARNING ............................................... 1 ....... S4926A  
DECAL;WARNING ............................................... 1 ....... S4984  
STRIPE  
STRIPE  
STRIPE  
STRIPE  
STRIPE  
STRIPE  
STRIPE  
STRIPE  
1
1
1
1
1
1
1
1
1
1
DECAL;WARNING  
DECAL;DANGER  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 71  
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ISUZU 3LB1 — CYLINDER HEAD COVER ASSY.  
CYLINDER HEAD COVER ASSY.  
PAGE 72 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — CYLINDER HEAD COVER ASSY.  
CYLINDER HEAD COVER ASSY.  
NO  
1
4
5*  
28  
69  
PART NO  
PART NAME  
QTY.  
REMARKS  
8970655484  
8941332075  
8941236231  
0280806200  
8970655472  
CYLINDER HEAD COVER  
1
OIL FILLER CAP............................. 1 .......... INCL. ITEMS W/*  
OIL FILLER GASKET  
BOLT  
EA1013  
1
9
1
GASKET  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 73  
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ISUZU 3LB1 — CYLINDER HEAD ASSY.  
CYLINDER HEAD ASSY.  
PAGE 74 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — CYLINDER HEAD ASSY.  
CYLINDER HEAD ASSY.  
NO  
PART NO  
PART NAME  
QTY.  
REMARKS  
1
8971056750  
CYLINDER HEAD ASSY. .................. 1 ........ OCT. 1993 TO OCT. 1996; INCL. ITEMS W/*  
CYLINDER HEAD ASSY. .................. 1 ........ NOV.1996~  
8971633991  
8970439332  
8944637840  
8970369591  
8970317490  
8970317101  
8970317110  
1096000112  
1096000051  
8971065490  
8970346333  
8970853900  
5093000650  
028088160  
511190090  
8970446351  
8941105591  
0280808160  
8970946410  
5096050050  
8970853890  
2
GASKET  
BOLT  
BOLT  
1
4
8
6
3
3
4
1
3
1
1
2
1
4
3
6
1
5
2
1
3A  
3B  
4*  
5A*  
5B*  
7A*  
7B*  
10  
11  
12  
14  
15  
25*  
27*  
36  
41  
50  
103  
168  
VALVE GUIDE  
VALVE INSERT SEAT  
VALVE INSERT SEAT  
SEALING CUP  
SEALING CUP  
GLOW PLUG  
CONNECTOR  
HANGER  
EXHAUST MANIFOLD STUD  
BOLT  
CYLINDER HEAD PLUG  
HOT PLUG  
OIL SEAL  
BOLT  
ROCKER ARM STUD  
PLUG  
FRONT HANGER  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 75  
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ISUZU 3LB1 — CYLINDER BLOCK ASSY.  
CYL
PAGE 76 — TLG-
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ISUZU 3LB1 — CYLINDER BLOCK ASSY.  
CYLINDER BLOCK ASSY.  
NO.  
1
PART NO.  
8971061943  
PART NAME  
QTY.  
REMARKS  
CYLINDER BLOCK ASSY...................................... 1 .......... DEC. 1993 TO MAR. 1995;  
INCL. ITEMS W/*  
8971290721  
8971691440  
8942298530  
1096000112  
8941674711  
1096050500  
1096050040  
1096050190  
9041106160  
9081606160  
9098785320  
9081608160  
5096000130  
5137210281  
0280806140  
0911502060  
1093050050  
9041108400  
8971062031  
9041106160  
8943438960  
8943255950  
8970470560  
8970394953  
CYLINDER BLOCK ASSY...................................... 1 .......... APR. 1995 TO MAR. 1997  
CYLINDER BLOCK ASSY...................................... 1 .......... APR. 1997~  
6A*  
6B*  
8*  
15A  
15B  
15C  
54  
61A  
61B  
83  
89*  
114  
141  
144  
205  
232  
297  
300  
SEALING CUP  
SEALING CUP  
BOLT  
OIL GALLERY PLUG, PT 1/8  
OIL GALLERY PLUG, PT 1/8 SQ. HEAD  
OIL GALLERY PLUG, PT 1/4  
OIL PAN STUD  
4
1
8
1
1
1
2
2
STRAIGHT PIN  
STRAIGHT PIN ...................................................... 3 .......... REPLACES 9081606160  
FLYWHEEL PIN  
OIL GALLERY CUP  
WATER DRAIN NIPPLE  
BOLT, M6X16 FLANGE  
NUT  
STUD  
WATER PUMP STUD  
COVER  
COVER STUD, M6X16 L=25  
COVER STUD, M6X19 L=27  
OIL FILTER STUD  
BEARING  
2
9
1
4
2
6
1
1
3
1
1
1
2
4
2
1
1
1
416  
439  
440  
PIN  
441A 9112290581  
441C 8942008190  
8970471421  
443A 5096000130  
443B 1096000121  
DOWEL, D=11  
DOWEL, D=15  
THRUST PLUG  
SEALING CAP  
SEALING CAP  
442  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 77  
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ISUZU 3LB1 — OIL PAN AND LEVEL GAUGE ASSY.  
OIL PAN AND LEVEL GAUGE ASSY.  
PAGE 78 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — OIL PAN AND LEVEL GAUGE ASSY.  
OIL PAN AND LEVEL GAUGE ASSY.  
NO.  
1
PART NO.  
8971322101  
PART NAME  
QTY.  
REMARKS  
OIL PAN ASSY. ............................................... 1.......... REPLACES 8970439362;  
INCL .ITEMS W/*  
2
8970439421  
1096230570  
9096620120  
8971351410  
8971378360  
OIL LEVER GAUGE  
GASKET  
OIL DRAIN PLUG  
BOLT ............................................................. 16.......... REPLACES 0280806140  
OIL PAN NUT .................................................. 2.......... REPLACES 0911502060  
1
1
1
3*  
4*  
23  
24  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 79  
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ISUZU 3LB1 — CAMSHAFT ANDVALVE ASSY.  
CAMSHAFT AND VALVE ASSY.  
PAGE 80 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — CAMSHAFT ANDVALVE ASSY.  
CAMSHAFT AND VALVE ASSY.  
NO.  
1
4
5
6
34*  
53  
55  
57  
PART NO.  
PART NAME  
QTY.  
REMARKS  
8970621401  
8971021240  
8970346283  
5094000530  
9098786260  
8970668721  
9992023140  
0280806250  
0286806160  
8942395010  
8970346291  
8942510311  
8970668761  
8972125180  
CAMSHAFT ....................................................1.......... INCL. ITEMS W/*  
INLET VALVE  
EXHAUST VALVE  
NUT  
3
3
1
1
1
1
4
4
12  
6
PIN  
ROCKER ARM SHAFT  
PLUG  
BOLT, M6X25 FLANGE  
BOLT, M6X16  
SPLIT COLLAR  
VALVE SPRING  
SPRING SEAT  
ROCKER ARM, INLET....................................3.......... APR. 1992 TO SEP. 1992  
ROCKER ARM, INLET....................................3.......... OCT.1992~;  
REPLACES 8971164480  
65  
68  
71  
78A  
6
78B  
78B  
8970668781  
8972125200  
ROCKER ARM, EXHAUST .............................3.......... APR. 1992 TO SEP. 1992  
ROCKER ARM, EXHAUST .............................3.......... OCT.1992’;  
REPLACES 8971164500  
81  
83  
88  
89  
91  
92A  
8970104850  
9091115060  
8970668692  
8971243690  
0911502060  
8971056791  
8971312450  
8971634112  
8970698871  
9081605160  
8971297800  
5125350051  
8970375940  
8971297820  
9091801620  
SCREW  
NUT  
PUSH ROD  
6
6
6
VALVE TAPPET ..............................................6.......... REPLACES 8970346301  
NUT  
ROCKER ARM BRACKET .............................. 1.......... OCT. 1993 TO MAY 1995  
ROCKER ARM BRACKET .............................. 1.......... JUN. 1995 TO OCT. 1995  
ROCKER ARM BRACKET  
ROCKER SHAFT SPRING  
SHAFT PIN .....................................................1.......... REPLACES 9096785100  
IDLE GEAR SHAFT ........................................1.......... REPLACES 8970728290  
5
92B  
95  
98  
107  
111  
112  
1
3
COLLAR  
1
IDLER GEAR ..................................................1.......... APR. 1992 TO SEP. 1995  
IDLER GEAR ..................................................1.......... OCT.1995~  
SNAP RING  
SEALING CUP  
SEALING CUP  
GASKET  
INJECTION PUMP GEAR  
BOLT ...............................................................2.......... APR. 1992 TO SEPT. 1995  
BOLT ...............................................................2.......... OCT.1995~  
CAMSHAFT RING  
CAMSHAFT BEARING  
CAMSHAFT BEARING  
196  
1
1
1
1
1
228A 9111290830  
228B 8970395260  
263  
270  
271  
9095714140  
8971022880  
0280908600  
0280908450  
8970620480  
272*  
1
1
1
273A* 9000906100  
273B* 9000906570  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 81  
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ISUZU 3LB1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY.  
CRANKSHAFT, PISTON AND FLYWHEEL ASSY.  
PAGE 82 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY.  
CRANKSHAFT, PISTON AND FLYWHEEL ASSY.  
NO  
1
7
PART NO  
PART NAME  
CRANKSHAFT  
METAL KIT  
FLYWHEEL ................................. 1 ........ INCL. ITEM W/*  
PULLEY  
QTY.  
REMARKS  
8970405203  
8970395820  
8971078930  
8971093721  
8970345920  
8944196021  
8970232680  
8941333281  
5115990023  
8943860790  
8942016410  
8941347920  
8971768880  
8970871050  
8970346090  
8971137620  
8971412040  
5122710141  
8944017510  
8970200670  
8941375220  
8941075501  
8942409020  
8944017501  
1
1
12  
18  
28  
35*  
38  
40  
42  
43  
48  
59  
63  
67  
68  
1
1
1
6
6
2
1
1
1
3
3
GEAR  
RING GEAR  
WASHER  
BOLT  
WASHER  
BOLT  
WOODRUFF KEY  
WASHER  
PISTON  
PISTON, O/S=0.25  
RING SET ................................... 3 ........ APR. 1992 TO SEP. 1995  
RING SET ................................... 3 ........ OCT.1995~  
RING SET, O/X=0.25  
METAL SET  
PISTON PIN  
71  
73  
83  
84  
85#  
86#  
88#  
126  
3
3
3
CONNECTOR ROD ASSY. ......... 3 ........ INCL. ITEMS W/#  
BUSHING  
BOLT  
NUT  
SNAP RING  
3
6
6
6
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 83  
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ISUZU 3LB1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY.  
TIMING GEAR AND FLYWHEEL HOUSING ASSY.  
PAGE 84 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY.  
TIMING GEAR AND FLYWHEEL HOUSING ASSY.  
NO.  
1
2
40  
103  
134  
PART NO.  
PART NAME  
TIMING GEAR CASE  
FLYWHEEL HOUSING  
NUT  
QTY.  
REMARKS  
8970851331  
8970470233  
0911502080  
5096250790  
9041108600  
9041108500  
8970447862  
5096250940  
0280806200  
0281810250  
8941277030  
0280808800  
0280908600  
8944256852  
8941236231  
1
1
2
1
1
1
1
1
6
4
2
2
6
SEAL  
STUD, M8X60 L=72  
STUD, M8X50 L=62  
RETAINER  
OIL SEAL  
BOLT  
BOLT  
STUD  
BOLT, M8X80 FLANGE  
BOLT, M8X60 FLANGE  
OIL FILLER CAP............................ 1 ........... INCL. ITEM W/*  
CAP GASKET  
172  
175  
185  
211  
226  
367  
531  
532*  
1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 85  
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ISUZU 3LB1 — INLET MANIFOLD ASSY.  
INLET MANIFOLD ASSY.  
PAGE 86 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — INLET MANIFOLD ASSY.  
INLET MANIFOLD ASSY.  
NO.  
303  
652  
653  
PART NO.  
PART NAME  
AIR PIPE  
DUCT STUD  
NUT  
QTY.  
REMARKS  
8970346140  
9041106160  
0911502060  
1
2
2
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 87  
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ISUZU 3LB1 — EXHAUST MANIFOLD ASSY.  
EXHAUST MANIFOLD ASSY.  
PAGE 88 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — EXHAUST MANIFOLD ASSY.  
EXHAUST MANIFOLD ASSY.  
NO.  
1
2
PART NO.  
PART NAME  
EXHAUST MANIFOLD  
GASKET  
BOLT, M8X40 FLANGE  
BOLT, M8X70 FLANGE  
STUD  
QTY.  
REMARKS  
8970345881  
8970376822  
0280808400  
0280808700  
9041108200  
0911502080  
8970420280  
1
1
1
1
4
2
1
15  
16  
18  
84  
NUT  
GASKET, EXHAUST PIPE  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 89  
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ISUZU 3LB1 —VENTILATION ASSY.  
VENTILATION ASSY.  
PAGE 90 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — VENTILATION ASSY.  
VENTILATION ASSY.  
NO.  
13  
32  
43A  
43B  
43C  
PART NO.  
PART NAME  
SCREW  
CLIP  
PCV HOSE  
PCV HOSE  
QTY.  
REMARKS  
9039104100  
5097070051  
8971056801  
8971025191  
8971056811  
8971025191  
8941271440  
8942493171  
8942386100  
1097070870  
8970833300  
5111790520  
8943295490  
4
4
1
1
PCV HOSE .................................................... 1 ........ OCT.1993TO OCT.1997  
PCV HOSE ................................................... 1 ........ NOV.1997~  
HOSE CLIP  
59  
62  
73  
1
1
CHECK VALVE  
CHECK VALVE CLIP...................................... 1 ........ OCT.1993TO OCT.1997  
CHECK VALVE CLIP...................................... 1 ........ NOV.1997~  
PCV PIPE  
PCV PIPE  
VENTILATOR ASSY.  
130A  
130B  
135  
1
3
1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 91  
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ISUZU 3LB1 — WATER PUMP AND CORROSION RESISTOR ASSY.  
WATER PUMP AND CORROSION RESISTOR ASSY.  
PAGE 92 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — WATER PUMP AND CORROSION RESISTOR ASSY.  
WATER PUMP AND CORROSION RESISTOR ASSY.  
NO.  
2
24  
36  
PART NO.  
PART NAME  
QTY.  
REMARKS  
8971632590  
0280808450  
0280908600  
0280808400  
0911502080  
9041108400  
5096050050  
1096050500  
WATER PUMP ASSY. .......... 1 ..................... REPLACES 8970698821  
BOLT, M8X45 FLANGE  
BOLT, M8X60 FLANGE  
BOLT, M8X40 FLANGE  
NUT  
STUD  
HEATER PLUG  
THERMOSTAT PLUG  
1
2
2
2
1
1
1
40  
42  
58  
144  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 93  
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ISUZU 3LB1 — THERMOSTAT AND HOUSING ASSY.  
THERMOSTAT AND HOUSING ASSY.  
PAGE 94 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — THERMOSTAT AND HOUSING ASSY.  
THERMOSTAT AND HOUSING ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1
8943255131  
8971606540  
8970958411  
0280808200  
8943259561  
THERMOSTAT ........................... 1 ................ APR. 1992 TO DEC. 1996  
THERMOSTAT ........................... 1 ................ JAN. 1997~  
49  
50  
64  
WATER OUTLET PIPE  
BOLT  
GASKET  
1
2
1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 95  
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ISUZU 3LB1 — FAN AND FAN BELT ASSY.  
FAN AND FAN BELT ASSY.  
PAGE 96 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — FAN AND FAN BELT ASSY.  
FAN AND FAN BELT ASSY.  
NO.  
1
24A  
24B  
36  
PART NO.  
PART NAME  
QTY.  
REMARKS  
8970967090  
0208006120  
0280808220  
8970407640  
8971604370  
8970634001  
5136741040  
0280808200  
8970384030  
COOLING FAN ....................... 1 ................... D=330-6-BLOW  
BOLT, M6X12  
BOLT, M8X22 FLANGE  
BELT, L=826 ........................... 1 ................... APR. 1992 TO AUG. 1996  
BELT, L=815 ........................... 1 ................... SEPT. 1996~  
FAN SPACER  
ADJUSTMENT PLATE  
BOLT  
PULLEY, 1-GROOVE  
2
4
38  
80  
96  
112  
1
1
1
1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 97  
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ISUZU 3LB1 — FUEL INJECTION ASSY.  
FUEL INJECTION ASSY.  
PAGE 98 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — FUEL INJECTION ASSY.  
FUEL INJECTION ASSY.  
NO.  
1
2
29  
30  
PART NO.  
PART NAME  
INJECTION PUMP ASSY.  
BOLT  
CLIP  
RUBBER HOSE  
NOZZLE ASSY. ......................... 3 ................ INCL. ITEMS W/*  
HOLDER ASSY. ........................ 3 ................ INCL. ITEMS W/#  
NOZZLE  
NUT  
GASKET  
SEAT  
SPRING  
SPACER  
WASHER  
GASKET  
SHIELD  
PIPE  
QTY.  
REMARKS  
8970345915  
0280808200  
5097070051  
8970408090  
8970799760  
8970908420  
8941305320  
8970846170  
8941049930  
8941289630  
8941289640  
8970833580  
8941060403  
8942575920  
8941060551  
8970346261  
8970964020  
3
6
2
1
31  
32*  
33*  
35*#  
36*#  
43*#  
44*#  
47*#  
49  
50  
51  
63  
121  
3
3
3
3
3
3
3
3
3
1
1
FUEL PIPE  
140*# 8941769620  
8941769630  
SHIM ......................................... 1 ................ T=0.1  
SHIM ......................................... 1 ................ T=0.2  
SHIM ......................................... 1 ................ T=0.3  
SHIM ......................................... 1 ................ T=0.4  
SHIM ......................................... 1 ................ T=0.5  
SHIM ......................................... 1 ................ T=0.52  
SHIM ......................................... 1 ................ T=0.54  
SHIM ......................................... 1 ................ T=0.56  
SHIM ......................................... 1 ................ T=0.58  
SHIM ......................................... 1 ................ T=0.6  
8941769640  
8941769650  
8941769660  
8941769670  
8941769680  
8941769690  
8941769700  
8941769710  
147*# 8941290060  
NUT  
NUT  
3
6
158  
159  
0911502080  
8971263560  
8971263570  
8971263580  
8971263590  
8971263600  
8971263610  
8971263620  
8971263630  
8971263640  
INJ. SHIM .................................. 1 ................ T=0.2; REPLACES 8970346152  
INJ. SHIM .................................. 1 ................ T=0.3; REPLACES 8970346162  
INJ. SHIM .................................. 1 ................ T-=0.4;REPLACES 8970346172  
INJ. SHIM .................................. 1 ................ T-=0.5;REPLACES 8970346182  
INJ. SHIM .................................. 1 ................ T=0.6; REPLACES 8970346192  
INJ. SHIM .................................. 1 ................ T=0.7; REPLACES 8970346202  
INJ. SHIM .................................. 1 ................ T=0.8; REPLACES 8970346212  
INJ. SHIM .................................. 1 ................ T=1.0; REPLACES 897034622  
INJ. SHIM .................................. 1 ................ T=1.2; REPLACES 8970346232  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 99  
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ISUZU 3LB1 — FUEL FILTER AND BRACKET ASSY.  
FUEL FILTER AND BRACKET ASSY.  
PAGE 100 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — FUEL FILTER AND BRACKET ASSY.  
FUEL FILTER AND BRACKET ASSY.  
NO.  
1
2*  
PART NO.  
PART NAME  
QTY.  
REMARKS  
8971041891  
8970713480  
8941551830  
FUEL FILTER ASSY. ................. 1 ................ INCL. ITEMS W/*  
FUEL FILTER ELEMENT KIT  
GASKET  
1
1
26*  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 101  
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ISUZU 3LB1 — FUEL PUMP AND PIPE ASSY.  
FUEL PUMP AND PIPE ASSY.  
PAGE 102 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — FUEL PUMP AND PIPE ASSY.  
FUEL PUMP AND PIPE ASSY.  
NO.  
1
9*  
34*  
57*  
215*  
PART NO.  
PART NAME  
QTY.  
REMARKS  
8942411792  
9019106280  
8942336550  
8942336570  
8942389070  
FUEL PUMP ASSY. .................. 1 ................ INCL. ITEMS W/*  
BOLT  
2
2
2
2
RUBBER  
WASHER  
COLLAR  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 103  
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ISUZU 3LB1 — OIL FILTER ASSY.  
OIL FILTER ASSY.  
PAGE 104 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — OIL FILTER ASSY.  
OIL FILTER ASSY.  
NO.  
2
PART NO.  
8943142633  
PART NAME  
OIL FILTER ELEMENT  
QTY.  
1
REMARKS  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 105  
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ISUZU 3LB1 — OIL PUMP AND OIL STRAINER ASSY.  
OIL PUMP AND OIL STRAINER ASSY.  
PAGE 106 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — OIL PUMP AND OIL STRAINER ASSY.  
OIL PUMP AND OIL STRAINER ASSY.  
NO.  
1
13  
PART NO.  
PART NAME  
QTY.  
REMARKS  
8970488094  
0280808300  
9081606160  
8970448430  
0280806300  
0280806500  
8970439410  
0280808160  
8971096790  
1096234960  
8942446550  
8941046150  
8941145120  
8971133320  
8942355671  
5824100361  
8970448133  
OIL PUMP ASSY.......................1................. INCL. ITEMS W/*  
BOLT  
PIN  
4
2
1
2
1
1
1
1
1
23*  
26  
OIL PUMP PIPE  
BOLT, M6X30 FLANGE  
BOLT, M6X50 FLANGE  
STRAINER AND PIPE ASSY.  
BOLT  
GASKET  
GASKET STRAINER  
RELIEF VALVE PLUG ...............1................. APR. 1992 TO NOV. 1994  
RELIEF VALVE PLUG ...............1................. DEC. 1994~  
RELIEF VALVE SPRING ...........1................. APR. 1992 TO NOV. 1994  
RELIEF VALVE SPRING ...........1................. DEC. 1994~  
VALVE  
OIL PRESSURE SWITCH  
OIL PUMP SUB ASSY.  
29*  
51  
61  
85*  
102  
119*  
120*  
121*  
132  
151*  
1
1
1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 107  
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ISUZU 3LB1 — ELECTRICAL CONTROL ASSY.  
ELECTRICAL CONTROL ASSY.  
PAGE 108 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — ELECTRICAL CONTROL ASSY.  
ELECTRICAL CONTROL ASSY.  
NO.  
1
2
4
7
16  
23  
46  
89  
177  
PART NO.  
PART NAME  
STARTER ASSY.  
GENERATOR ASSY.  
BOLT  
NUT  
BOLT  
QTY.  
REMARKS  
8970489652  
8970489701  
0281812300  
9091114080  
0280810700  
0911502100  
8942481610  
8941679410  
8970701303  
8971830140  
9095720140  
9091505080  
8941268220  
8970912901  
8971163140  
8971461050  
8970633010  
1
1
2
1
1
1
1
1
NUT  
GLOW PLUG RELAY  
SWITCH  
SOLENOID ASSY..................... 1........... APR. 1992 TO JUL. 1998  
SOLENOID ASSY..................... 1........... AUG.1998~  
GASKET  
LOCKWASHER  
SENSOR ASSY.  
CONTROL UNIT .......................1........... APR. 1992 TO JUN. 1992  
CONTROL UNIT .......................1........... JUL. 1992 TO MAY 1996  
CONTROL UNIT .......................1........... JUN. 1996~  
238  
292  
603  
613  
1
1
1
729  
SENSOR  
1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 109  
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ISUZU 3LB1 — STARTER COMP. ASSY.  
STARTER COMP. ASSY.  
PAGE 110 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — STARTER COMP. ASSY.  
STARTER COMP. ASSY.  
NO.  
2
13  
PART NO.  
PART NAME  
CASE  
YOKE  
ARMATURE  
BEARING  
BEARING  
SPRING  
HOLDER  
COVER  
BOLT  
QTY.  
1
1
1
1
1
4
1
1
2
2
1
1
2
1
5
1
REMARKS  
8970786480  
581110110  
5811210310  
5098000790  
5098000400  
5811170070  
5811180220  
581150340  
5811291820  
5811291830  
8970786470  
5811190290  
5811291810  
5811291000  
5811290990  
5811230110  
5811290960  
5811290920  
5811240031  
5094000420  
16  
17A  
17B  
21  
22  
23  
27A  
27B  
31  
32  
41  
43  
44  
46  
47  
48  
54  
114  
BOLT  
SWITCH  
COVER  
SCREW  
RETAINER  
ROLLER  
GEAR  
SPRING  
BALL  
CLUTCH  
NUT  
1
1
1
1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 111  
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ISUZU 3LB1 — INJ. PUMP COMP. ASSY.  
INJ. PUMP COMP. ASSY.  
PAGE 112 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — INJ. PUMP COMP. ASSY.  
INJ. PUMP COMP. ASSY.  
NO.  
6
7
PART NO.  
PART NAME  
HOLDER  
GASKET  
SPRING  
GASKET  
VALVE  
QTY.  
REMARKS  
8941327461  
8941289150  
8941289110  
8941289120  
8970833460  
8970833450  
8971386490  
8970833480  
8943796920  
8941289230  
8941289200  
8941289190  
8941289210  
8941289160  
8970833490  
8970833470  
8970833551  
8941445880  
8943796880  
8943796910  
8941289310  
8941289320  
8941289330  
8941289340  
8941289350  
8941289360  
8941589370  
8941289380  
8941289390  
8941289400  
8941289410  
8941289420  
8941289430  
8941289440  
8941289450  
8941289460  
8941289470  
8941289480  
8941289490  
8941289500  
8941289510  
8941289520  
8941289530  
8941289540  
3
3
3
3
3
9
10  
14  
19  
PLUNGER ASSY. ...................... 3 ................ APR. 1992 TO FEB. 1995  
PLUNGER ASSY. ...................... 3 ................ MAR. 1995~  
FLANGE  
GASKET  
SLEEVE  
SEAT  
SPRING  
SEAT  
TAPPET  
TAPPET GUIDE  
HOUSING PLUG  
RACK  
21  
23  
58  
62  
63  
64  
68  
69  
3
6
3
3
3
3
3
3
3
3
6
3
6
82  
109  
117  
118  
134  
181  
GASKET  
BOLT  
BOLT  
SHIM ......................................... 1 ................ T=2.60  
SHIM ......................................... 1 ................ T=2.65  
SHIM ......................................... 1 ................ T=2.70  
SHIM ......................................... 1 ................ T=2.75  
SHIM ......................................... 1 ................ T=2.80  
SHIM ......................................... 1 ................ T=2.85  
SHIM ......................................... 1 ................ T=2.90  
SHIM ......................................... 1 ................ T=2.95  
SHIM ......................................... 1 ................ T=3.00  
SHIM ......................................... 1 ................ T=3.05  
SHIM ......................................... 1 ................ T=3.10  
SHIM ......................................... 1 ................ T=3.15  
SHIM ......................................... 1 ................ T=3.20  
SHIM ......................................... 1 ................ T=3.25  
SHIM ......................................... 1 ................ T=3.30  
SHIM ......................................... 1 ................ T=3.35  
SHIM ......................................... 1 ................ T=3.40  
SHIM ......................................... 1 ................ T=3.45  
SHIM ......................................... 1 ................ T=3.50  
SHIM ......................................... 1 ................ T=3.55  
SHIM ......................................... 1 ................ T=3.60  
SHIM ......................................... 1 ................ T=3.65  
SHIM ......................................... 1 ................ T=3.70  
SHIM ......................................... 1 ................ T=3.75  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 113  
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ISUZU 3LB1 — INJ. PUMP COMP. ASSY.  
INJ. PUMP COMP. ASSY.  
PAGE 114 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — INJ. PUMP COMP. ASSY.  
NJ. PUMP COMP. ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
8941289550  
8941289560  
8941289570  
8941289580  
8941289590  
8941289600  
8941289610  
8970833500  
SHIM ......................................... 1 ................ T=3.80  
SHIM ......................................... 1 ................ T=3.85  
SHIM ......................................... 1 ................ T=3.90  
SHIM ......................................... 1 ................ T=3.95  
SHIM ......................................... 1 ................ T=4.00  
SHIM ......................................... 1 ................ T=4.05  
SHIM ......................................... 1 ................ T=4.10  
193  
SNAP RING  
3
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 115  
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ISUZU 3LB1 — TIMING CHAIN CASE ASSY.  
TIMING CHAIN CASE ASSY.  
PAGE 116 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — TIMING CHAIN CASE ASSY.  
TIMING CHAIN CASE ASSY.  
NO.  
1
5
PART NO.  
PART NAME  
FLYWEIGHT  
QTY.  
1
REMARKS  
8970456175  
8970849771  
8971474890  
9081608500  
9081605450  
8970164460  
8971176720  
8971062740  
8971617450  
1079470020  
8970346393  
8971485500  
5095031320  
9091114060  
9091104060  
5094000480  
5156690021  
8970493280  
8971059061  
8971605721  
1096230550  
8970169400  
5095031350  
9091105080  
5157292391  
987109759  
8970843250  
8970169361  
8971097751  
8941304380  
8970164492  
8970646881  
8943695450  
0280806200  
0280806140  
8970728300  
1157390020  
8913254460  
1096050190  
8970345945  
8971122650  
1097470020  
8971059100  
SLEEVE.......................................1 ...................... APR. 1992 TO MAR. 1996  
SLEEVE.......................................1 ...................... APR. 1996~  
LEVER SHAFT  
LEVER SHAFT  
LEVER SHAFT  
COVER ........................................1 ...................... APR. 1992 TO JUN. 1996  
COVER ........................................1 ...................... JUL. 1996 TO JAN. 1997  
COVER ........................................1 ...................... FEB. 1997~  
6A  
6B  
6C  
7
1
1
1
16  
18  
LEVER PIN  
1
PLATE .........................................1 ...................... APR. 1992 TO JUN. 1996  
PLATE .........................................1 ...................... JUL. 1996~  
GASKET SCREW  
NUT  
NUT  
NUT  
CAP  
LEVER  
LEVER .........................................1 ...................... APR. 1992 TO JUN. 1996  
LEVER .........................................1 ...................... JUL. 1996~  
GASKET  
SPRING  
WASHER  
NUT  
EYE  
MAIN SPRING  
START SPRING  
IDLE SPRING  
ANGLEICH KIT  
NUT  
21  
2
3
1
1
1
1
22A  
22B  
24  
25  
27  
28  
29  
30  
31  
32  
34  
35  
36  
37  
39  
40  
43  
44  
45  
46A  
46B  
46C  
47  
48  
49  
50  
52  
53  
54  
2
1
2
1
1
1
1
1
1
1
1
1
1
4
1
1
2
2
1
1
LEVER  
COVER GASKET  
GEAR CASE BUSHING  
BOLT  
BOLT  
BOLT  
LEAD SEAL  
LEAD SEAL WIRE  
COVER PLUG  
GUIDE LEVER  
GUIDE PIECE .............................1 ...................... REPLACES 8970718062  
GUIDE LEVER PIN  
TENSION LEVER  
1
1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 117  
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ISUZU 3LB1 —TIMING CHAIN CASE ASSY.  
TIMING CHAIN CASE ASSY.  
PAGE 118 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — TIMING CHAIN CASE ASSY.  
TIMING CHAIN CASE ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
55  
56  
57  
58  
8970346383  
9082136250  
9091854040  
8970624222  
8971485480  
1096050500  
8971062050  
8971062051  
8970395841  
8970164410  
9091605040  
9091607040  
9091854030  
8943176381  
9091505080  
9081604360  
8970837140  
8970392644  
5111290060  
9095612530  
8970395461  
9091105080  
8970388021  
8944546150  
8971059090  
SHIFTER  
SHAFT  
SNAP RING  
1
1
1
FLOATING LEVER .....................1...................... APR. 1992 TO JUN. 1996  
FLOATING LEVER .....................1...................... JUL. 1996~  
PLUG  
LINK.............................................1...................... DEC. 1993 TO APR. 1995  
LINK.............................................1...................... MAY 1995~  
SCREW  
59  
60  
1
61  
62  
63A  
63B  
64  
65  
66  
67  
69  
70  
71  
72  
73  
74  
75  
76  
78  
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
SCREW  
IDLE WASHER  
IDLE WASHER  
SNAP RING  
SCREW  
LOCK WASHER  
PIN  
SET SPRING  
COVER  
SEALING CUP  
COVER GASKET  
SPRING  
NUT  
BUSHING  
CUP  
ADJUSTER  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 119  
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ISUZU 3LB1 —AIR CLEANER ASSY.  
AIR CLEANER ASSY.  
PAGE 120 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — AIR CLEANER ASSY.  
AIR CLEANER ASSY.  
NO.  
1
PART NO.  
PART NAME  
QTY.  
REMARKS  
8941251130  
9142170620  
5142150140  
9142191410  
8941591510  
5142170040  
8970497220  
CLEANER ASSY. ..................... 1.................. INCL. ITEMS W/*  
2*  
WING NUT  
AIR CLEANER FILTER  
INDICATOR  
CUP  
CLAMP  
1
1
1
1
1
2
6*  
89*  
90*  
91*  
139  
AIR CLEANER BAND  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 121  
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ISUZU 3LB1 — SWITCH AND RELAY ASSY.  
SWITCH AND RELAY ASSY.  
PAGE 122 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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ISUZU 3LB1 — SWITCH AND RELAY ASSY.  
SWITCH AND RELAY ASSY.  
NO.  
58  
288  
424  
434*  
PART NO.  
PART NAME  
QTY.  
REMARKS  
8970444180  
5825500290  
5825500290  
1823160070  
IGNITION SWITCH ................... 1 ................ INCL. ITEMS W/*  
SAFETY RELAY  
RELAY  
1
2
1
STARTER SWITCH KEY  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 123  
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TERMS AND CONDITIONS OF SALE — PARTS  
Effective: July 1, 2000  
PAYMENT TERMS  
4. Freight is at the sender’s expense. All PRICINGANDREBATES  
partsmustbereturnedfreightprepaidto  
Multiquip’sdesignatedreceivingpoint.  
Terms of payment for parts are net 10 days.  
Prices are subject to change without prior  
notice.Pricechangesareeffectiveonaspecific  
5. Parts must be in new and resalable dateandallordersreceivedonorafterthatdate  
condition,intheoriginalMultiquippackage willbebilledattherevisedprice.Rebatesfor  
(ifany),andwithMuiltiquippartnumbers price declines and added charges for price  
FREIGHTPOLICY  
All parts orders will be shipped collect or  
prepaidwiththechargesaddedtotheinvoice.  
All shipments are F.O.B. point of origin.  
Multiquip’s responsibility ceases when a  
signedmanifesthasbeenobtainedfromthe  
carrier,andanyclaimforshortageordamage  
mustbesettledbetweentheconsigneeandthe  
carrier.  
clearly marked.  
increaseswillnotbemadeforstockonhand  
atthetimeofanypricechange.  
6. Thefollowingitemsarenotreturnable:  
Multiquipreservestherighttoquoteandsell  
directtoGovernmentagencies,andtoOriginal  
EquipmentManufactureraccountswhouse  
our products as integral parts of their own  
products.  
a. Obsolete parts. (If an item is listed  
in the parts price book as being  
replaced by another item, it is  
obsolete.)  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
andotherrubberparts)thatwere  
purchasedmorethansixmonths  
priortothereturndate.  
MINIMUMORDER  
SPECIALEXPEDITINGSERVICE  
TheminimumchargeforordersfromMultiquip  
is $15.00 net. Customers will be asked for  
instructionsregardinghandlingofordersnot  
meetingthisrequirement.  
A$20.00to$50.00surchargewillbeaddedto  
theinvoiceforspecialhandlingincludingbus  
c. Anylineitemwithanextendeddealer shipments, insured parcel post or in cases  
netpriceoflessthan$5.00.  
where Multiquip must personally deliver the  
partstothecarrier.  
d. Special order items.  
RETURNEDGOODSPOLICY  
e. Electricalcomponents.  
LIMITATIONSOFSELLER’SLIABILITY  
Returnshipmentswillbeacceptedandcredit  
will be allowed, subject to the following  
provisions:  
f.  
Paint,chemicals,andlubricants.  
Multiquip shall not be liable here under for  
damagesinexcessofthepurchasepriceofthe  
item with respect to which damages are  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
other special, consequential or incidental  
damages.  
g. Decalsandpaperproducts.  
h. Itemspurchasedinkits.  
1. AReturnedMaterialAuthorizationmust  
beapprovedbyMultiquippriortoshipment.  
7. Thesenderwillbenotifiedofanymaterial  
receivedthatisnotacceptable.  
2. ToobtainaReturnMaterialAuthorization,  
alistmustbeprovidedtoMultiquipParts  
Sales that defines item numbers,  
quantities,anddescriptionsoftheitems  
tobereturned.  
8. Such material will be held for 5 working  
days from notification, pending  
instructions. If a reply is not received  
within5days,thematerialwillbereturned  
tothesenderathisexpense.  
LIMITATIONOFWARRANTIES  
a. Thepartsnumbersanddescriptions  
mustmatchthecurrentpartsprice  
list.  
Nowarranties,expressorimplied,aremade  
in connection with the sale of parts or trade  
accessories nor as to any engine not  
manufacturedbyMultiquip.Suchwarranties  
made in connection with the sale of new,  
complete units are made exclusively by a  
statement of warranty packaged with such  
units, and Multiquip neither assumes not  
authorizes any person to assume for it any  
other obligation or liability whatever in  
connectionwiththesaleofitsproducts.Apart  
fromsuchwrittenstatementofwarranty,there  
arenowarranties,express,impliedorstatutory,  
which extend beyond the description of the  
productsonthefacehereof.  
9. Creditonreturnedpartswillbeissuedat  
dealer net price at time of the original  
purchase,lessa15%restockingcharge.  
b. Thelistmustbetypedorcomputer  
generated.  
10. In cases where an item is accepted for  
which the original purchase document  
can not be determined, the price will be  
basedonthelistpricethatwaseffective  
twelvemonthspriortotheRMAdate.  
c. Thelistmuststatethereason(s)for  
thereturn.  
d. The list must reference the sales  
order(s)orinvoice(s)underwhich  
theitemswereoriginallypurchased.  
11. Credit issued will be applied to future  
purchasesonly.  
e. Thelistmustincludethenameand  
phonenumberoftheperson  
requestingtheRMA.  
3. A copy of the Return Material  
Authorizationmustaccompanythereturn  
shipment.  
PAGE 124 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)  
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NOTE PAGE  
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 125  
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PARTS AND OPERATION MANUAL  
PARTS AND OPERATION MANUAL  
HERE'S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL NUMBER  
ON-HANDWHEN CALLING  
PARTS DEPARTMENT  
800/427-1244 or 310/537-3700  
FAX: 800/672-7877 or 310/637-3284  
SERVICE DEPARTMENT  
800/835-2551 or 310/537-3700  
FAX: 310/638-8046  
WARRANTY DEPARTMENT  
800/835-2551 or 310/537-3700  
FAX: 310/638-8046  
MAIN  
800/421-1244 or 310/537-3700  
FAX: 310/537-3927  
MULTIQUIPINC.  
18910 WILMINGTON AVE.  
PARTS DEPARTMENT:  
800-427-1244  
CARSON, CALIFORNIA 90746 FAX: 800-672-7877  
310-537-3700  
800-421-1244  
SERVICE DEPARTMENT:  
800-835-2551  
FAX:310-537-3927  
FAX:310-638-8046  
E-mail:[email protected] • www:multiquip.com  
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